5 H72 Makino A100
5 H72 Makino A100
(Professional 3)
Specifications
(Provisional)
S397E
Table of Contents
A Travels........................................................................ 3
B Tables......................................................................... 4
C0 Spindle (common specifications) ................................ 5
C1 Standard Spindle ........................................................ 6
C2 High Speed Spindle .................................................... 7
D Feedrates ................................................................... 8
E Automatic Tool Changers ........................................... 9
F Automatic Pallet Changers ......................................... 10
G Motors......................................................................... 11
H Power Sources ........................................................... 12
I Tank Capacities.......................................................... 12
J Oils.. ........................................................................... 13
K Dimensions................................................................. 14
L Accuracies .................................................................. 15
M Cutting Chip Discharge............................................... 16
N Scale Feedback, Check System and
Measuring Systems .................................................... 17
O Armorings and Safety Devices ................................... 18
P Controller, Electric Equipments Lighting ..................... 19
Q Numerical Controller (Professional 3) .............................. 20
Reference Materials....................................................... 26
A Travels
X-axis travel (column longitudinal) 1700 mm
Y-axis travel (spindle vertical) 1350 mm
Z-axis travel (table cross) 1400 mm
Distance from pallet top to spindle center 100 ~ 1450 mm
Distance from pallet center to spindle end 70 ~ 1470 mm
Rotation limit of B-axis at a Z-axis position When Z-axis position is between -1350 mm
and -1400 mm, B-axis can not rotate.
And B-axis position is only 0°, 90°, 180°, 270°.
Location of reference position
(X-axis) Center of travel
(Y, Z-axis) “+” end of travel
(B-axis) Where the edge locator of a pallet becomes
parallel to X axis
Memory of reference position Memory of reference position by absolute
(XYZB-axis) pulse corder after power off
Guide of travel Linear bearings #65 for XY and Z axis
Super-heavy load type
Feed ball screws #55 for X, #50 for Y axis, #45 for Z axis
(Ball screws diameter) Z axis and Y axis are driven with two feed
motors and two ball screws
Supported at both ends with pretension
3
B Tables
Size of pallet 1000 × 1000 mm
Work size (diameter) 1900 mm
(height) 1500 mm
Payload (standard) 3000 kg
(special) 5000 kg Opt. Specifications
It will be later than standard about
positioning time of Z, B-axis and
pallet changing time.
Pallet surface configuration 24 of M16 taps
22 mm width T slots Opt. Specifications
for 1000 mm sq.
Loading height 1500 mm
Pallet positioning 4 cones
Pallet clamping 208 kN (21.2 ton)
Indexing unit
(For 5° indexing) 5°
(For 360° indexing) 1° Opt. Specifications
(NC Rotary table) 0.0001° Opt. Specifications
Indexing time (Indexing table) ※(5.5/7.5)s (90°/180°)
(NC Rotary table) ※(5.5/7.5)s (90°/180°) Opt. Specifications
Angle plate (Single side) Single side, 22 mm width
T-slot, ( ) mm thick and
weight ( ) kg
(Both sides) Both sides, 22 mm width Opt. equipment
T-slot, ( ) mm thick and
weight ( ) kg
(Four sides) Four sides,22 mm width Opt. equipment
T-slot, ( ) mm thick and
weight ( ) kg
With cooling inside Opt. equipment
(Reference chapter : M)
4
C0 Spindle (common specifications)
Taper 7/24 taper #50
HSK-A100 Opt. Specifications
Spindle motor type Integral with spindle (Build-in type)
Lubrication Under-race
Cooling (Spindle) Core cooling
(Head) Jacket cooling
Orientation Electric (can be simultaneous with axis feed)
Tool clamping force 19.6 kN
(HSK-A100) 45 kN Opt. Specifications
Tapping Synchronous tapping (3000 min-1)
(for aluminum) M1 ~ M42
(for steel) M3 ~ M27
Spindle temperature controller Synchronizing with bed temperature
Cooling oil flow detector included
Attachment for angle head For Daishouwa, MST or Opt. Specifications
appropriate types
Bottom one of 16 coolant nozzles of
spindle head removed
5
C1 Standard Spindle Standard
6
C2 High Speed Spindle Opt. specifications
7
D Feedrates
Rapid traverse 50000 mm/min
Cutting feedrates 1 ~ 50000 mm/min
Jog feedrates 1 ~ 8000 mm/min (23 steps)
Rapid traverse acceleration
(X) Reaches 50000 mm/min. in ( ) msec.
running ( ) mm
(Y) Reaches 50000 mm/min. in ( ) msec.
running ( ) mm
(Z) Reaches 50000 mm/min. in ( ) msec.
running ( ) mm
8
E Automatic Tool Changers
Line up of Tool shanks and Retention knobs
(Tool shanks) (Retention knobs)
MAS403 BT50 MAS403 P50T-1 Select
MAS403 P50T-2 Select
JIS B6339 50T JIS B6339 50P Select
DIN69871 Nr.50 DIN69872 Nr.50 Select
V Caterpiller MF2560 No.50 V Caterpiller MF2560 No.50 Select
ANSI B5.50 No.50 ANSI B5.50 No.50 Select
HSK A –100 Opt. Specifications
Select exclusive retention knobs at being through-spindle coolant Select
Tool storage capacities 40 tools
90/132/188/244/302 tools Opt. specifications
Tool loading station 40 tools Opt. specifications
90/132/188/244/302 tools
Maximum tool dia. with adjacent 300 mm
pockets empty
Maximum tool dia. without limitation
(40 tools magazine) 125 mm
(90/132/188/244/302 tools) 100 mm
Maximum tool length
(MAS, JIS, DIN, V, ANSI) 600 mm
(HSK) 690 mm Opt. specifications
Maximum tool weight 20 kg (30 kg)
Maximum tool moment 20 N⋅m (30 N⋅m)
Tool-to-Tool changing time ※(2.0)s (20 kg)
※(3.7)s (30 kg)
Chip-to-Chip changing time ※(7.5)s (20 kg)
※(9.0)s (30 kg)
Chip-to-chip changing time according ※(7.0)s (20 kg)
to MAS ※(8.5)s (30 kg)
Tool preparation time(shortest/longest)
(40 tools magazine) ※( )s/s
(132 tools magazine) ※(30)s/s
※ In the case of HSK, max size tool must be returned at ATC MAG
be fore pallet changing max size work
9
F Automatic Pallet Changers
Number of pallets 2
Changing method 2 pallets simultaneously by turning arm
Changing time ※35s Standard
※35s (Max. work 5000 kg)
Pallet loading station 1 set, Manually turnable
Pallet buffer at MMC in the case of MMC or P/M. Opt. Specifications
Pallet loading station
(Step in type ,with safety door interlock switch) Opt. Specifications
Pallet changer safety guard.( standard PLS with door interlock switch) Opt. Specifications
Door lock for PLS safety guard door. Opt. Specifications
Washing gun at pallet loading station Reference chapter : M Opt. Specifications
Pallet changer safety guard Reference chapter : O Opt. Specifications
Single layered pallet magazine 6 pallets with 6 WSS Opt. Specifications
10
G Motors
Spindle AC25 kW
Axis feed (X axis) AC5.9 kW Standard
11
H Power Sources
Electricity AC 200/220 V±10 %
50/60 Hz±2 %
Simple summation of necessities of 95 kVA Standard
all the equipments
Simple summation of necessities of about 120 kVA
all the equipments In actual considering a machine working
(specification with all option unit) situation, the power supply capacity is 60% of
the total as shown bellow
(Standard) 95 × 0.6=57 kVA
(Max) 120 × 0.6=72 kVA
Breaker required 225 A
Cable size Use cables of more than 60 mm2 cross section
Air 0.5 ~ 0.8 MPa (5 ~ 8 kgf/cm2)
600NL / min
Supply of very clean air is necessary
Air drier Should be ordered except Opt. equipment
prepared by customer
Sludge filter 5 µm+0.3 µm
I Tank Capacities
Hydraulic 30 L
Spindle lubricant 65 L
Auto grease supply unit 1L Opt. Specifications
Coolant (Tank without conveyor)
(Right discharge conveyor) 2000/1400 L Opt. Specifications
Total/Effective
(“Total” means capacity that should be
fullfilled at initiation. “Effective” means
capacity that pumps can suck.)
Note) The kind of the coolant should be clarified beforehand
12
J Oils
Indexing table Kluber Synthetic HT220
Spindle lubricant Makino Spindle Lubricant
Hydraulic Shell Tellus 32
The part of ATC arm guripper Shell Tellus 32
Linear motion guides
(Without Auto Grease Lub.) Kyodoyushi Multemp LRL3
(With Auto Grease Lub. Daikin Kogyo GKL-2-100 Cartrige Grease
And with ATC magazine
A90 or more. )
Ball screws
(Without Auto Grease Lub.) Kyodoyushi Multemp LRL3
(With Auto Grease Lub. Daikin Kogyo GKL-2-100 Cartrige Grease
And with ATC magazine
A90 or more. )
13
K Dimensions
Height (Upperside of spindle head 4361 mm
terminal box is Y max position)
(Transportation height) 3300 mm
Width (40 tool magazine) ( ) mm
(90/132/188/244/302 tool magazine) (5385) mm
(Transportation width) 3000 mm
Depth - including maintenance area for rear tank -
(40 tool magazine) 10005 mm
(90 tool magazine) 10005 mm
(132 tool magazine) 10005 mm
(188 tool magazine) 10005 mm
(244 tool magazine) 10005 mm
(302 tool magazine) 10161 mm
(Transportation depth) 6283 mm
Weight 30000 kg
Foundation: Foundation should be made according to foundation drawing.
The unit anchors are necessary to keep relative position between machine
and unit.
Equipments excluded above dimensions
(Spindle temperature controller) 790 × 850 mm
(Spindle temperature controller 550 × 795 mm
for high speed spindle)
(Coolant temperature controller) 790 × 850 mm
(Transformer for Export) 700 × 600 mm
(Air drier) 390 × 660 mm
14
L Accuracies
Positioning
(Full stroke) ±0.003 mm
(Full stroke with scale feedback) ±0.002 mm
Repeatability
(Full stroke) ±0.0015 mm
(Full stroke with scale feedback) ±0.001 mm
Straightness
(500 mm stroke) 0.005 mm
Perpendicularity
(500 mm stroke) 0.008 mm
Parallelism of pallet surface to travel
(500 mm stroke) 0.010 mm
Run-out of pallet surface
(500 mm stroke) 0.010 mm
Run-out of spindle
(On spindle end) 0.003 mm
(On test bar 300 mm away 0.010 mm
from spindle end)
Parallelism of spindle center to 0.008 mm
Z axis travel (300 mm stroke)
Indexing (NC index 5 or 1 deg.) ±2.0 sec
(NC Rotary 0.001 deg.) ±3.0 sec
Indexing repeatability
(NC index 5 or 1 deg.) ±1.0 sec
(NC rotary 0.0001 deg.) ±2.0 sec
Repeatability of pallet change ±0.005 mm
Pallets compatibility 0.005 mm
15
M Cutting Chip Discharge
Discharge of chip from machine Center trough hinge conveyor forward
Treatment of discharged chip Basket without conveyor
Right discharge lift-up conveyor Opt. Specifications
Nozzles on spindle head 16 nozzles, 0.85 MPa (8.5 kgf/cm2)
Bottom one is removed when angle
head attached
With flow switch Opt. Specifications
Overhead coolant 32 nozzles, 0.65 MPa (6.5 kgf/cm2)Opt. Specifications
Indispensable except dry cutting
exclusive use
Washing gun In front of pallet changer Opt. equipment
/pallet magazine or operator’s door
0.4 MPa (4 kgf/cm2)
Table coolant 0.4 MPa (4 kgf/cm2) Opt. Specifications
2
Angle plate coolant 0.4 MPa (4 kgf/cm ) Opt. Specifications
Table & Angle plate coolant 0.9 MPa (9 kgf/cm2) Opt. Specifications
2
Through-spindle coolant and 1.5/3/7 MPa (15/30/70 kgf/cm ) Opt. Specifications
Through-spindle air With flow switch Opt. Specifications
Not available on MAS spindle
Terrace washing coolant 28 nozzles at oilpan
0.65 MPa (6.5 kgf/cm2) Opt. equipment
Coolant temperature controller Cool and warm synchronized Opt. equipment
with bed temperature
Indispensable for oil type coolant
and high precision machining
Air blow nozzle Ball type Opt. equipment
Expected coolant Water-based coolant / (oil-based coolant)
Water-based coolant is recommended
to avoid causing a fire
Please consult MAKINO before using
oil-based coolants
Chip bucket Tiltable handcart type (260 L) Opt. equipment
16
N Scale Feedback, Check System and
Measuring Systems
Feed back
(XYZ-axis) Semi-closed loop
Absolute pulse coder
Closed loop Opt. Specifications
0.1 µm scale Opt. Specifications
(Internal pressurizing type)
(Instruction unit 1 µm)
(NC rotary table) 0.0001 deg. rotary encoder Opt. Specifications
(Instruction unit 0.0001 deg)
ATC side broken tool sensor Measuring the length of tool Opt. Specifications
at ATC position
Retractable automatic tool Sensor fixed on machine table Opt. Specifications
length measuring Includes broken tool sensing
function
Automatic workpiece measuring MARPOSS sensor as a tool Opt. Specifications
style (Signals are transmitted optically)
Printing and Printer are available Opt. Specifications
Pallet clamp confirmation function Checking pallet confirm by air Opt. Specifications
pressure at contact position of
table and pallet
Special tool for air-blowing For #50 through-spindle Opt. equipment
Tool presetter For #50 MAS/JIS/DIN/Vcat. Opt. equipment
17
O Armorings and Safety Devices
Splash guard With interlock for operator and ATC doors
With doorlock for operator Opt. Specifications
and ATC doors
Pallet changer safety guard With door interlock Opt. Specifications
With door lock Opt. Specifications
Rotary wiper on operator door Ship window style Opt. Specifications
Mist collector
(Water base coolant) (Onikaze heavy smoker - HVS 220)
Vacuum air quantity : Opt. Specifications
23.7/28.0 (m3/min) 50 Hz /60 Hz
On the floor of machine side
(600 mm × 940 mm × 830 mm)
(Oil base coolant) (Onikaze heavy smoker - HVS 300)
Vacuum air quantity : Opt. Specifications
3
23.5/28.0 (m /min) 50 Hz /60 Hz
On the floor of machine side
(600 mm × 1100 mm × 980 mm)
Capability of collection :
0.3 µm or more 99.93%
Operator side step 2 steps without handrail
4 steps with handrail, CE Opt. Specifications
Platform behind the machine Platform without handrail
(Not designed yet)
Platform with handrail, CE Opt. Specifications
Step inside the machining area Operator side step
Operator side step & ATC Opt. Specifications
side step
Connecting port for mist collector For 250 mm, 200 mm or Opt. Specifications
150 mm hose
Painting Navy blue two toned Select
Copenhagen blue Select
Orange two toned Select
Green two toned Select
Specific color Opt. Specifications
18
P Controller, Electric Equipments and Lighting
Numerical controller MAKINO Professional 3
Signaling lamp Single layered yellow one
Two or three layered red, Opt. equipment
yellow and green ones
Revolving light 1,2 or 3 layered red, yellow, and green
ones
Miscellaneous Automatic power turning off
Leakage breaker Opt. equipment
Portable manual pulse generator
Portable manual pulse generator Opt. equipment
with position indicator
Operating time indicator Opt. equipment
Weekly timer Opt. equipment
Software Tool life monitor
Automatic pallet program initiation Opt. equipment
Program initiation for each Opt. equipment
four faces of angle plate
FF-path Opt. equipment
Lighting in splash guard The inside of splash guard
fluorescent lamp on the ceiling
(lights from the outside of ceiling)
Lighting of tool magazine inside
(90/132/ tool 2 Fluorescent lamp on the ceiling Opt. equipment
magazine) in the tool magazine
(188/244/302 3 Fluorescent lamp on the ceiling Opt. equipment
tool magazine) in the tool magazine
The inside of electric enclosure 2 Fluorescent lamp on the ceiling Opt. equipment
Should be ordered with 100 V
electric outlet
19
Q Numerical Controller (professional 3)
Controllable axes
Simultaneous 3 axes Standard
Programmings
Programming unit : 0.0001 mm Standard
Interpolations
Positioning (G00) Standard
Feeds
5-digit F Standard
20
Program storage
Program capacity 320 m Standard
Additionals 640 m Opt. equipment
(Quantity including standard) 1280 m Opt. equipment
Display
10.4 type color LCD Standard
Manual Data Input Standard
Clock function Standard
I/O
RS232 interface Standard
Portable tape reader Opt. equipment
Portable PPR Opt. equipment
21
STM function
S/T Direct commanding Standard
M functions Standard
Tool offsets
Length compensation (G43, G44 / G49) Standard
Coordinate
Manual reference position return Standard
22
Operating conveniences
Label skip Standard
23
Programming conveniences
Radius designation Standard
Canned cycle Standard
Subprogramming Standard
Error compensations
Pitch Standard
Backlash Standard
GI control Standard
GI.3 control Opt. equipment
Super GI.3 control Opt. equipment
24
Safety
Emergency stop Standard
Over-travel Standard
Stored stroke limit Standard
25
タップパレット(標準)
Tap Pallet (Standard)
26
27
フロアプラン
Floor plan
28