Worldwide Locations

U.S.A France Singapore

Sumitomo Machinery Corporation of America SM-Cyclo France SAS (SMFR) Sumitomo (SHI) Cyclo Drive Asia Pacific Pte.
(SMA) 8 Avenue Christian Doppler, 77700 Serris, France Ltd. (SCA)
4200 Holland Blvd. Chesapeake,VA 23323,U.S.A. TEL (33)164171717 FAX (33)164171718 15 Kwong Min Road, Singapore 628718
TEL (1)757-485-3355 FAX (1)757-485-7490 TEL (65)6591-7800 FAX (65)6863-4238
Italy
Canada SM-Cyclo Italy Srl (SMIT) Philippines
SM Cyclo of Canada, Ltd. (SMC) Via dell' Artigianato 23, 20010 Cornaredo (MI), Italy Sumitomo (SHI) Cyclo Drive Asia Pacific Pte.
1453 Cornwall Road,Oakville, Canada ON L6J 7T5 TEL (39)293-481101 FAX (39)293-481103 Ltd. (SCA)
TEL (1)905-469-1050 FAX (1)905-469-1055 Philippines Branch Office
Spain B2B Granville Industrial Complex, Carmona, Cavite,
Mexico Philippines
SM-Cyclo Iberia, S.L.U. (SMIB)
SM Cyclo de Mexico, S.A. de C.V. (SMME) TEL (63)2-584-4921 FAX (63)2-584-4922
C/Landabarri No. 3, 6° B, 48940 Leioa, Vizcaya, Spain
Av. Desarrollo 541, Col. Finsa, Guadalupe, TEL (63)46-430-3591
TEL (34)9448-05389 FAX (34)9448-01550
Nuevo León, México, CP67132 TEL (63)46-482-0580
TEL (52)81-8144-5130 FAX (52)81-8144-5130 TEL (63)46-482-0581
Sweden
SM-Cyclo Scandinavia AB (SMSC) Vietnam
Brazil Industrigatan 21B, 234 35 Lomma, Sweden
Sumitomo Industrias Pesadas do Brasil Ltda. SM-Cyclo (Vietnam) Co., Ltd.
TEL (46)40220030
(SHIB) Factory 2B, Lot K1-2-5,Road No.: 2-3-5A,
Rodovia do Acucar (SP-075) Km 26  Le Minh Xuan Industrial Park, Binh Chanh Dist.,
United Kingdom HCMC, Vietnam.
Itu, Sao Paulo, Brasil
SM-Cyclo UK Ltd. (SMUK) TEL (84)8-37-663-709 FAX (84)8-37-663-710
TEL (55)11-4886-1000 FAX (55)11-4886-1000
Unit 29, Bergen Way, Sutton Fields Industrial Estate,
Kingston upon Hull, HU7 0YQ, East Yorkshire, Malaysia
Chile United Kingdom
SM Cyclo de Chile, Ltda. (SMCH) SM-Cyclo of Malaysia Sdn. Bhd. (SMMA)
TEL (44)1482-790340 FAX (44)1482-790321
San Pablo 3507, Quinta Normal, Santiago, Chile No.7C, Jalan Anggerik Mokara 31/56, Kota Kemuning,
TEL (56)2-892-7000 FAX (56)2-892-7001 Seksyen 31, 40460 Shah Alam, Selangor D.E., Malaysia
Turkey TEL (60)3-51210455 FAX (60)3-51210578

INVERTER
SM Cyclo Turkey Güç Aktarım Sis. Tic. Ltd. Sti.
Argentina (SMTR) Indonesia
SM Cyclo de Argentina S.A. (SMAR) Büyükdere Çayırbaşı Cd. Dede Yusuf Sk. No:11,
Ing. Delpini, 2236Area de Promocion el Triangulo, 34453 Sarıyer Istanbul, Turkey PT. SM-Cyclo Indonesia
Partido Malvinas Argentinas Grand Bourg, TEL (90)216-384-4482 FAX (90)216-384-4482 Kawasan Industri Lippo Cikarang Jalan Sungkai Blok F 25
Buenos Aires, Argentina B1615KGB No.09 K Delta Silicon 5 Lippo Cikarang, Bekasi, Indonesia
TEL (62)21-2961-2100 FAX (62)21-2961-2211

SF-520 series
TEL (54)3327-45-4095 FAX (54)3327-45-4099 China
Sumitomo (SHI) Cyclo Drive China, Ltd. (SCT) Thailand
Guatemala 11F,SMEG Plaza, No.1386 Hongqiao Road,
SM Cyclo de Guatemala Ensambladora, Ltda. Changning District, Shanghai, China (P.C.200336) SM-Cyclo (Thailand) Co., Ltd.
(SMGT) TEL (86)21-3462-7877 FAX (86)21-3462-7922 195 Empire Tower, 21st Fl., Unit 2103-4, South Sathorn
Parque Industrial Unisur, 0 Calle B 19-50 Zona 3, Rd.,
Bodega D-1 Delta Bárcenas en Villa Nueva, Guatemala Yannawa Sathorn, Bangkok 10120, Thailand
Hong Kong TEL (66)2-670-0998 FAX (66)2-670-0999
TEL (502)6648-0500 FAX (502)6631-9171
SM-Cyclo of Hong Kong Co.,Ltd. (SMHK)
Rm 1301, CEO Tower, 77 Wing Hong Street, Australia
Colombia Cheung Sha Wan, Kowloon, Hong Kong
SM Cyclo Colombia, S.A.S. TEL (852)2460-1881 FAX (852)2460-1882 Sumitomo (SHI) Hansen Australia Pty. Ltd.
Carrera 11, No.93A-53, Office 203, Bogotá, Colombia (SHAU)
TEL (57)1-3000673 181 Power Street Glendenning NSW 2761, Australia
Korea TEL (61)2-9208-3000 FAX (61)2-9208-3050
Sumitomo (SHI) Cyclo Drive Korea, Ltd. (SCK)
Germany Royal Bldg. 9F Rm.913, 5 Danju-Dong, Chongro-Ku, India
Sumitomo (SHI) Cyclo Drive Germany GmbH Seoul, Korea 110-721
(SCG) Sumi-Cyclo Drive India Pvt. Ltd. (SMIN)
TEL (82)2-730-0151 FAX (82)2-730-0156
Cyclostraße 92, 85229 Markt Indersdorf, Germany Survey No.130, Hissa No.02, Jeevan Nagar, Off Mumbai-
TEL (49)8136-66-0 FAX (49)8136-5771 Bangalore bypass, Tathawade, Pune-411 033, India
Taiwan TEL (91)20-6674-2900 FAX (91)20-6674-2901
Tatung SM-Cyclo Co., Ltd. (TSC)
Austria 22 Chungshan N. Road 3rd., Sec. Taipei, Taiwan 104, Japan
Sumitomo (SHI) Cyclo Drive Germany GmbH R.O.C.
(SCG) Sumitomo Heavy Industries, Ltd.
TEL (886)2-2595-7275 FAX (886)2-2595-5594
SCG Branch Austria Office ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku,
Gruentalerstraße 30A, 4020 Linz, Austria Tokyo 141-6025, Japan
TEL (43)732-330958 FAX (43)732-331978 TEL (81)3-6737-2511 FAX (81)3-6866-5160

Belgium
Sumitomo (SHI) Cyclo Drive Germany GmbH
(SCG)
SCG Branch Benelux Office
Heikneuterlaan 23, 3010 Kessel-Lo, Leuven, Belgium
TEL (32)16-60-83-11 FAX (32)16-60-16-39

Specifications, dimensions, and other items are subject to change without prior notice.

Power Transmission & Controls Group No.D2201E-1.1

Headquarter ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku, Tokyo 141-6025, Japan EA02 Printed 2015.04
No.D2201E-1
 SF-520 series : Simple and compact yet Powerful Inverter!

Powerful Inverter suitable for SUMITOMO Gearmotor

SF-520 series inverter is ideal to operate SUMITOMO Gearmotor because it has
automatic torque boost function for high starting torque and high braking torque
due to built-in regenerative braking circuit.

Easy Operation and Parameter Setting

Easy operation is achieved by 8 panel keys.
The parameter can be set easily by the setup mode.
The changed parameter can be confirmed easily by using the verification function.

● Easy Parameter Management(Coming soon)

A copy of the parameter values settings by the LED operator
can be used to transfer to other inverters.
Parameter setting file can be managed using ＰＣ ｓｅｔｕｐ tools.

● Ecology Design
Corresponds to RoHS regulation.

● Major Standards of the World

< Table of Contents>

Explanation of Function… ……………………… 1~2 Terminal Functions……………………………… 8
Operation… …………………………………… 3~4 Table of Parameters… ………………………… 9~10
Standard and Common Specifications… ………… 5 Applicable Wiring for Accessories and Options… … 11
Outline Drawing………………………………… 6 Peripheral Equipment…………………………… 12
Standard Connection Diagram…………………… 7 External Options… …………………………… 13~18

1
 INVERTER SF-520

Easy to use Peripheral Options Interface unit

SI -232 /J-H
LED Operator
LED Operator
Frequency Reference Setting Unit
RS-422 / 485 Interface Unit Extension cable
for remote control

Power Range
Voltage Class Applicable Motor(kW)
(Input / Rated output) 0.1 0.2 0.4 0.75 1.5 2.2

3-phase 200V /3-phase 200V

3-phase 400V /3-phase 400V

1-phase 200V /3-phase 200V

Model No.

SF520 2 − A10
SF-520 series Power Supply Output Power
2 : 3-phase 200V A10 : 0.1kW A75 : 0.75kW
4 : 3-phase 400V A20 : 0.2kW 1A5 : 1.5kW
S : 1-phase 200V A40 : 0.4kW 2A2 : 2.2kW

Notes to Inverter Users… ……………………… 19~21

Warranty… …………………………………… 22

2
 SF-520
Operation

Name and Functions

Data Display Area LED Display

(5-digit)
Displays frequency, parameter
number, and other data.
RUN Lamp
LO/RE Lamp Light while the inverter is
Light to indicate that the running to drive.
operator is set to LOCAL.
RUN Key
Start the drive.
LO/RE Selection Key
Switch drive control between STOP Key
the operator (LOCAL) and the Stop the drive.
control terminals (REMOTE).

Up Key
ESC Key Scroll up to select parameter
Return to the previous menu. numbers, setting values, etc.

RESET & SHIFT Key ENTER Key

Resets to clear a fault situation. Select all modes, parameters,
Move the cursor to the right. settings, etc.
Select a menu item to move
from one display screen to the
next.

Communication
Down Key Connector
Scroll down to select parameter Port used for LED Operator.
numbers, setting values, etc.

LED Display
LED On Flashing Off
When the inverter • When an alarm occurs
ALM • OPE(Operation Error) detected Normal state
detect the alarm.
Motor is rotating
REV Motor Forward rotation
in reverse Drive Mode.
DRV Drive Mode Programming mode

FOUT Display output frequency (Hz) Display except output frequency

When the Run command Run comnand is selected
is selected from (REMOTE)
the LED operator (LOCAL). other than LED operator.
• During deceleration to stop
During run • When the Run command is input During stop
and the frequency reference is 0.

3
 SF-520
Operation

LED Operator Screen Structure

Structure for LED Opeator Drive Mode: Montor the operation status of thhe drive
(Frequency reference, Output frequency, Output current, Output voltage,etc.)

<Frequency Reference Setting>

Step Key Operation Display Step Key Operation Display

1 Tum the power on Frequency Reference

2 Drive Condition Setting LO Light

• Local Mode
• Frequency Reference After”End”display
Setting Writing of Frequency
3 Forward/Reverse Reference
DRV Green Light

Monitor Mode: Condition monitor, Alarm and Alarm history

4 Output Frequency
Step Key Operation Display
Select the monitor item
5 Output Current
Monitor UI-01
(Frequency Reference)
6 Output Volage

Select another monitor item

7 Monitor Display Flashing

8 Verify Mode Flashing Return the monitor mode

Push
display

9 Set Up Mode Flashing Verify Mode: The Verify Menu lists edited parameters from the
Programming Mode or as a result of Auto-Tuning.

10 Parameter Setting Mode Step Key Operation Display

Check the edited parameter
Return Frequency
Reference Setting

When the parameter change is possible, display is flashing. check the value of the
edited parameter

Return to the verify menu

Push

After pressing one more ESC Key, return to the initial display.

Setup Mode
The parameter necessary to inverter driving can be by Setup Mode. Parameter Table for Setup Mode

No. Name No. Name

b1-01 Frequency Reference Selection d1-17 Jog Frequency Reference
<Change the parameter setting>
b1-02 Run Command Selection E1-01 Input Voltage Setting
Step Key Operation Display
b1-03 Stopping Method Selection E1-04 Maximum Output Frequency
Check the parameter
C1-01 Acceleration Time 1 E1-05 Maximum Output Voltage
C1-02 Deceleration Time 1 E1-06 Base Frequency
C6-01 Drive Duty(HD/ND)Selection E1-09 Minimum Output Frequency
C6-02 Carrier Frequency Selection E2-01 Motor Rated Current
Change the setting
d1-01 Frequency Reference 1 H4-02 Multi-Function Analog
d1-02 Frequency Reference 2 L1-01 Motor Overload Protection
d1-03 Frequency Reference 3 L3-04 Stall Prevention Selection

After pressing d1-04 Frequency Reference 4 - -

ENTER Key,
check the parameter.

4
 SF-520
Standard and Common Specifications

Standard Specifications
Item Specifications
Input Voltage Class 3-phase 200V/3-phase 400V/1-phase 200V
Applicable Motor(kW) 0.1 0.2 0.4 0.75 1.5 2.2
Input Voltage Class No. SF520 -
3-phase 200V SF5202- A10
2A2
3-phase 400V SF5204- A20 A40 A75 1A5
-
1-phase 200V SF520S- -
200V class 0.3 0.6 1.1 1.9 3.0 4.2
Rated Output Capacity(kVA)
Rating

400V class - 0.9 1.4 2.6 3.7 4.2

Input 3-phase 200V 0.8 1.6 3.0 5.0 8.0 11.0
Rated Output Current(A) Input 3-phase 400V - 1.2 1.8 3.4 4.8 5.5
Input 1-phase 200V - 1.6 3.0 5.0 8.0 -
Output Voltage 3-phase 200V~240V(200V class)/3-phase 380~480V(400V class)
Over Load Current Rating 150% 1minute
3-phase 200V 3-phase 200V~240V-50/60Hz
Power Supply

Voltage Frequency 3-phase 400V 3-phase 380V~480V-50/60Hz

1-phase 200V 1-phase 200V~240V-50/60Hz
Allowable Fluctuation Voltage+10%,-15%, Frequency±5%
Protective Method Enclosed Type IP20
3-phase 200V Self-cooling Cooling fan
Cooling Method 3-phase 400V - Self-cooling Cooling fan
1-phase 200V - Self-cooling Cooling fan -

Common Specifications
Item Specifications
Control Method V/f Control (Auto torque boost function)
Frequency Control Range 0.01 to 400 Hz
Digital input: within ±0.01% of the max output frequency (-10 to +50 °C)
Frequency Accuracy
Analog input: within ±0.5% of the max output frequency (25 °C ±10 °C)
Digital inputs: 0.01 Hz
Frequency Setting Resolution
Analog inputs: 1/1000 of maximum output frequency
Output Frequency Calculation
1/220 x Maximum output frequency
Control Characteristics

Resolution
Main frequency reference: 0 to +10 Vdc (20 kΩ),
Frequency Setting Signal
4 to 20 mA (250 Ω),0 to 20 mA (250 Ω)
Accel/Decel Time 0.00 to 6000.0 s (allows four separate settings for accel and decel)
Instantaneous Average Decel Torque <2> : 0.1/0.2 kW: over 150%,
0.4/0.75 kW: over 100%, 1.5 kW: over 50%, 2.2 kW and above: over 20%
Braking Torque
Continuous Regenerative Torque: 20%,
105% with the Braking Resistor<3> : (10% ED)
V/f Characteristics Preset V/f patterns and user-set program available.
Momentary Power Loss Ride-Thru,Speed Search,Torque Limit,Multi-Step Speed (9 steps max)
Accel/Decel Time Switch,S-Curve Accel/Decel,3-Wire Sequence,
Functions Cooling Fan ON/OFF,Slip Compensation,Torque Compensation,Jump Frequencies
Frequency Reference Upper/Lower Limit,DC Injection Braking (start and stop), High Slip Braking
Energy Saving,Fault Restart
Carrier Frequency 5 kHz (user-adjustable from 2 to 15 kHz)
Motor Protection Motor overheat protection via output current sensor
Overcurrent Protection Drives stops when output exceeds 200% of the rated current
Overload Protection A stop command will be entered after operating at 150% for 60 s
200 V Class: Stops when DC bus voltage exceeds approx. 410 V
Protection Functions

Overvoltage Specification
400 V Class: Stops when DC bus voltage exceeds approx. 820 V
Drive stops when DC bus voltage falls below the levels indicated: <5>
Low Voltage Protection 190 V (3-phase 200 V), 160 V (single-phase 200 V)
380 V (3-phase 400 V)
Momentary Power Loss Stops after 15 ms.
Heatsink Overheat Protection Protected by thermistor
Stall prevention is available during acceleration, deceleration, and during run. Separate settings
Stall Prevention
for each type of stall prevention determine the current level at which stall prevention is triggered
Ground Fault Protection Electronic circuit protection
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V
Storage/Installation Area Indoors
Ambient Temperature -10 to +50 °C (IP20)
Environment

Storage Temperature -20 to +60 °C allowed for short-term transport of the product
Humidity 95% RH or less with no condensation
Altitude Up to 1000 meters without derating; up to 3000 meters with output current and voltage derating.
10 to 20 Hz: 9.8 m/s2
Shock, Impact
20 to 55 Hz: 5.9 m/s2
Note 1: Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from the load) from 60Hz to zero in the shortest time.
Note 2: Ensure that Stall Prevention Selection during Deceleration is disabled (L3-04 = 0) when using the braking resistor.
Note 3: Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.

5
 SF-520
Outline Drawing

D2
W1 2-M4 t1

H1
H
H2
W D1
D

Dimensions (mm)
Input voltage Inverter model Approx. weight
W H D W1 H1 H2 D1 D2 t1
(kg)
SF520S-A20 68 128 76 56 118 5 6.5 67.5 3 0.6
1-phase 200V class
SF520S-A40 68 128 118 56 118 5 38.5 109.5 5 1.0
SF5202-A10 68 128 76 56 118 5 6.5 67.5 3 0.6
SF5202-A20 68 128 76 56 118 5 6.5 67.5 3 0.6
3-phase 200V class
SF5202-A40 68 128 108 56 118 5 38.5 99.5 5 0.9
SF5202-A75 68 128 128 56 118 5 58.5 119.5 5 1.1

W1 4-M4 D2
H1
H

t1
H2

W D1
D

Dimensions (mm)
Input voltage Inverter model Approx. weight
W H D W1 H1 H2 D1 D2 t1
(kg)
SF520S-A75 108 128 137.5 96 118 5 58 129 5 1.7
1-phase 200V class
SF520S-1A5 108 128 154 96 118 5 58 145.5 5 1.8
SF5202-1A5 108 128 129 96 118 5 58 120.5 5 1.7
3-phase 200V class
SF5202-2A2 108 128 137.5 96 118 5 58 129 5 1.7
SF5204-A20 108 128 81 96 118 5 10 72.5 5 1.0
SF5204-A40 108 128 99 96 118 5 28 90.5 5 1.2
3-phase 400V class SF5204-A75 108 128 137.5 96 118 5 58 129 5 1.7
SF5204-1A5 108 128 154 96 118 5 58 145.5 5 1.7
SF5204-2A2 108 128 154 96 118 5 58 145.5 5 1.7

6
 SF-520
Standard Connection Diagram

DC Reactor Regenerative Braking Resistor

(Option)
<4> P1
(Option)
P
Jumper Thermal Relay

+2 +1 - B1 B2
Main Circuit
MCB AC Reactor
3-phase U
R R/L1 U/T1
Power Supply Motor
200~ 240 V
50/60 Hz
S S/L2 SF-520 V/T2
V

W
M
T T/L3 W/T3
Fuse
10Ω or less (400V class)
100Ω or less (200V class)

Contor Circuit
<1>
Forward run/stop S1

Reverse run/stop S2 Option Unit

Connector

External Fault S3 Dip Switch S1

I V

Fault Reset S4

Multi-step Speed1 S5
Multi Function
MA <3>
+24 V 8 mA Multi Function Digital Output
Digital Input +24 V MB Fault
AC250 V 10 mA to 1 A
<2> SINK MC DC 30 V 10 mA to 1 A
Dip Switch
S3 SOURCE
SC

Shield Ground Terminal

+V Power Supply AM
1 kW +10.5 V max. 20 mA + Analog Monitor Output
AM Monitor Output
A1 Reference DC0~+10 V (2 mA)
Frrequency AC -
0~+10V (20 kΩ)
Reference
or
4~20 mA (250 Ω)/
AC 0~20 mA (250 Ω)

Frequency Reference
Setting Potentiometer

Shielded Wire Twisted-Pair Shielded Wire

Main Circuit Control Circuit

<1> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink mode (0 V com).
<2> Use only a +24 V internal power supply in the sink mode,the source mode requires an external power supply.
<3> Minimum load: 5 Vdc, 10 mA (reference value).
<4> Remove the jumper when installing an optional DC reactor.

7
 SF-520
Terminal Functions

Main Terminals
No. Terminal Name Function

R/L1
Connects line power to the drive.
Drives with single-phase 200 V input power use
S/L2 Main circuit power supply input terminals R/ L1 and S/L2 only.
T/L3 must not be used.
T/L3

U/T1

V/T2 Drive output Connects to the motor.

W/T3

B1
Regenerative braking resistor Available for connecting a regenerative braking resistor.
B2

+1
These terminals are shorted at shipment.
DC reactor connection Remove the shorting bar between ＋ 1 and ＋ 2 when connecting a DC reactor to this terminal.
+2

+1
DC power supply input For connecting a DC power supply.
–
Grounding Terminal
(2 terminals) Ground 200V Class 100Ω or less
400V Class 10Ω or less

Control Terminals
Input Terminals
Type No. Terminal Name(Function) Function(Signal Level)
Multi-function input 1
S1 (Closed: Forward run, Open: Stop)
Multi-function input 2
S2 (Closed: Reverse run, Open: Stop) Photocoupler
Multi-function input 3 24 Vdc, 8 mA
S3
Multi-Function (External fault(N.O.)) Note:Drive preset to sinking mode.When using source mode, set DIP switch S3 to
Digital Input Multi-function input 4 allow for a 24 Vdc(±10%) external power supply.
S4
(Fault reset)
Multi-function input 5
S5
(Multi-step speed reference 1)
Multi-function input common
SC Sequence common
(Control common)
+V Analog input power supply +10.5 Vdc (max allowable current 20 mA)

Frequency Input voltage or input current (Selected by DIP switch S1) 0 to + 10 Vdc (20 kΩ),
Reference Multi-function analog input
A1 Resolution: 1/1000 4 to 20 mA (250Ω) or 0 to 20 mA(250Ω),
Input (frequency reference) Resolution: 1/500

AC Frequency reference common 0V

Output Terminals
Type No. Terminal Name(Function) Function(Signal Level)Default Setting

MA N.O.(fault)
Multti- Digital output
Function MB N.C. output(fault) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Digital Minimum load: 5 Vdc, 10 mA(reference value)
Output
MC Digital output common

AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/256

Monitor
Output
AC Monitor common 0V

8
 SF-520
Table of Parameters

Function No. Name Range Default Setting

A1-01 Access Level Selection 0, 2 2
Initialization A1-03 Initialize Parameters 0 ~ 3330 0
Parameters A1-04 Password 0 ~ 9999 0
A1-05 Password Setting 0 ~ 9999 0
b1-01 Frequency Reference Selection 0~3 1
b1-02 Run Command Selection 0~2 1
b1-03 Stopping Method Selection 0, 1 0
Operation Mode b1-04 Reverse Operation Selection 0, 1 0
Selection b1-07 LOCAL/REMOTE Run Selection 0, 1 0
b1-08 Run Command Selection 0~2 0
b1-14 Phase Order Selection 0, 1 0
b1-17 Run Command at Power Up 0, 1 1
b2-02 DC Injection Braking Current 0 ~ 75 50%
DC Injection Braking b2-03 DC Injection Braking Time 0.00 ~ 10.00 0.00 s
b2-04 DC Injection Braking Time 0.00 ~ 10.00 0.00 s
C1-01 Acceleration Time 1 0.0 ~ 6000.0 10.0 s
Acceleration and C1-02 Deceleration Time 1 0.0 ~ 6000.0 10.0 s
C1-03 Acceleration Time 2 0.0 ~ 6000.0 10.0 s
Deceleration Times C1-04 Deceleration Time 2 0.0 ~ 6000.0 10.0 s
C1-09 Fast-Stop Time 0.0 ~ 6000.0 10.0 s
C2-01 S-Curve Characteristic at Accel Start 0.00 ~ 10.00 0.00 s
C2-02 S-Curve Characteristic at Accel End 0.00 ~ 10.00 0.00 s
S-Curve
C2-03 S-Curve Characteristic at Decel Start 0.00 ~ 10.00 0.00 s
C2-04 S-Curve Characteristic at Decel End 0.00 ~ 10.00 0.00 s
C3-01 Slip Compensation Gain 0.0 ~ 2.5 0.0
Slip Compensation
C3-02 Slip Compensation Primary 0 ~ 10000 2000 ms
Torque Compensation C4-01 Torque Compensation Gain 0.00 ~ 2.50 1.00
C6-01 Drive Duty (HD/ND) Selection 0, 1 0
C6-02 Carrier Frequency Selection 1~F 2
Carrier Frequency C6-03 Carrier Frequency Upper Limit 1.0 ~ 15.0 *2
C6-04 Carrier Frequency Lower Limit 1.0 ~ 15.0 *2
C6-05 Carrier Frequency Proportional Gain 00 ~ 99 *2
d1-01 Frequency Reference 1 0.00 Hz
d1-02 Frequency Reference 2 0.00 Hz
d1-03 Frequency Reference 3 0.00 Hz
d1-04 Frequency Reference 4 0.00 Hz
Frequency Reference d1-05 Frequency Reference 5 0.00 ~ 400.00 0.00 Hz
d1-06 Frequency Reference 6 0.00 Hz
d1-07 Frequency Reference 7 0.00 Hz
d1-08 Frequency Reference 8 0.00 Hz
d1-17 Jog Frequency Reference 5.00 Hz
d2-01 Frequency Reference Upper Limit 0.0 ~ 110.0 100.0%
Frequency Limits
d2-02 Frequency Reference Lower Limit 0.0 ~ 110.0 0.0%
d3-01 Jump Frequency 1 0.0 ~ 400.0 0.0 Hz
Jump Frequency d3-02 Jump Frequency 2 0.0 ~ 400.0 0.0 Hz
d3-04 Jump Frequency Width 0.0 ~ 20.0 1.0 Hz
Freq. Reference Hold d4-01 Frequency Reference Hold Function Selection 0, 1 0
E1-01 Input Voltage Setting 155 ~ 255*1 200 V*1
E1-03 V/f Pattern Selection F F*6
E1-04 Maximum Output Frequency 40.0 ~ 400.0 60.0 Hz
V/f Pattern E1-05 Maximum Output Voltage 0.0 ~ 255.0*1 200.0 V*1
E1-06 Base Frequency 0.0 ~ E1-04 60.0 Hz
Characteristics E1-07 Middle Output Frequency 0.0 ~ E1-04 3.0 Hz
E1-08 Middle Output Frequency Voltage 0.0 ~ 255.0*1 16.0 V*1
E1-09 Minimum Output Frequency 0.0 ~ E1-04 1.5 Hz
E1-10 Minimum Output Frequency Voltage 0.0 ~ 255.0*1 12.0 V*1
E2-01 Motor Rated Current Rated current 10 ~ 200% *7
E2-02 Motor Rated Slip 0.00 ~ 20.00 *7
Motor Parameters
E2-03 Motor No-Load Current 0 ~ [E2-01] Below *7
E2-05 Motor Line-to-Line Resistance 0.000 ~ 65.000*3 *7
H1-01 Terminal S1 Function Selection 1 ~ 67 40
H1-02 Terminal S2 Function Selection 1 ~ 67 41
Multi-Function H1-03 Terminal S3 Function Selection 0 ~ 67 24
Digital Input
H1-04 Terminal S4 Function Selection 0 ~ 67 14
H1-05 Terminal S5 Function Selection 0 ~ 67 3(0)*4

9
 SF-520
Table of Parameters

Function No. Name Range Default Setting

Multi-Function Digital Outputs H2-01 Terminal MA, MB and MC Function Selection (relay) 0 ~ 13D E
H3-01 Terminal A1 Signal Level Selection 0~3 0
H3-03 Terminal A1 Gain Setting -999.9 ~ 999.9 100.0%
Analog Inputs
H3-04 Terminal A1 Bias Setting -999.9 ~ 999.9 0.0%
H3-13 Analog Input Filter Time Constant 0.00 ~ 2.00 0.03 s
H4-01 Multi-Function Analog Output Terminal AM 000 ~ 999 102
Multi-Function Analog H4-02 Multi-Function Analog Output Terminal AM Gain -999.9 ~ 999.9 100.0%
Outputs
H4-03 Multi-Function Analog Output Terminal AM Bias -999.9 ~ 999.9 0.0%
H5-01 Drive Node Address 0 ~ FF 1F
H5-02 Communication Speed Selection 0~5 3
H5-03 Communication Parity Selection 0~2 0
H5-04 Stopping Method After Communication Error 0~3 3
MEMOBUS H5-05 Communication Fault 0, 1 1
Communications
H5-06 Drive Transmit Wait Time 10 ~ 65 10 ms
H5-07 RTS Control Selection 0, 1 1
H5-12 Run Command Method Selection 0, 1 0
H5-13 MEMOBUS Freq. Reference and Freq. Monitor Unit 0~3 0
L1-01 Motor Overload Protection Selection 0~2 1
Pulse Train Monitor L1-02 Motor Overload Protection Time 0.1 ~ 5.0 1.0 min
Scaling L1-08 Electrothermal Level Setting 1 Rated current 10 ~150％ *7
L1-13 Continuous Electrothermal Operation Selection 0, 1 1
Momentary Power Loss L2-01 Momentary Power Loss Operation Selection 0~2 0
L3-01 Stall Prevention Selection during Acceleration 0, 1 1
L3-02 Stall Prevention Level during Acceleration 0 ~ 150 *5
Stall Prevention Function L3-04 Stall Prevention Selection during Deceleration 0, 1, 4 1
L3-05 Stall Prevention Selection during Run 0~2 1
L3-06 Stall Prevention Level during Run 30 ~ 150 *5
L4-01 Speed Agreement Detection Level 0.0 ~ 400.0 0.0 Hz
Frequency Detection
L4-07 Frequency Detection Conditions 0, 1 0
Fault Reset L5-01 Number of Auto Restart Attempts 0 ~ 10 0
L6-01 Torque Detection Selection 1 0~4 0
Overtorque Detection L6-02 Torque Detection Level 1 0 ~ 300 150%
L6-03 Torque Detection Time 1 0.0 ~ 10.0 0.1 s
L8-05 Input Phase Loss Protection Selection 0, 1 0
L8-10 Heatsink Cooling Fan Operation Selection 0, 1 0
L8-12 Ambient Temperature Setting -10 ~ 50 30˚C
Hardware Protection
L8-18 Soft Current Limit Selection 0, 1 0
L8-35 Installation Method Selection 0~1 0
L8-38 Carrier Frequency Reduction 0~2 1
Hunting Prevention n1-02 Hunting Prevention Gain Setting 0.00 ~ 2.50 1.00
High-Slip Braking n3-13 Overexcitation Deceleration Gain 1.00 ~ 1.40 1.10
o1-02 User Monitor Selection After Power Up 1~4 1
Display Setting
o1-03 Digital Operator Display Selection 0, 1 0
o2-02 STOP Key Function Selection 0, 1 1
Operator Keypad o2-04 Drive Model Selection 0 ~ FF *6 *7
Functions o2-05 Frequency Reference Setting Enter key Function 0, 1 0
o2-06 Operation Selection when LED Operator is Disconnected 0, 1 0
o3-01 Copy Function Selection 0~3 0
Copy Function
o3-02 Copy Allowed Selection 0, 1 0
o4-01 Accumulated Operation Time Setting 0 ~ 9999 0
o4-02 Accumulated Operation Time Selection 0, 1 0
o4-03 Cooling Fan Operation Time Setting 0 ~ 9999 0
Maintenance Period o4-05 Capacitor Maintenance Setting 0 ~ 150 0%
o4-07 DC Bus Pre-Charge Relay Maintenance Setting 0 ~ 150 0%
o4-09 IGBT Maintenance Setting 0 ~ 150 0%
o4-11 U2, U3 Initialization 0, 1 0
*1: Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
*2: Default setting value is dependent on parameter C6-02, Carrier Frequency Selection.
*3: 0.0 to 130.00 for drives less than 0.2 kW.
*4: Value in brackets indicates default when 3-wire initialization is performed.
*5: Default setting value is 150% when C6-01 is set to 0 (HD).
*6: This value is not reset when the drive is initialized
*7: Default setting value is dependent on parameter o2-04, Drive Model Selection.

10
 SF-520
Applicable Wiring for Accessories and Options

Standard Accessories
Circuit breaker Electromagnetic
(Power supply) contactor
Rated input Applicable (made by Mitsubishi Electric) (made by Fuji Electric) Cable size
Inverter model
voltage motor(kW) 30m(mm2)
Rated
Type Type
currrentt(A)
0.2 SF520S-A20 10 NF-30 SC-03 2
1-phase
MCB 0.4 SF520S-A40 15 NF-30 SC-03 2
200V
0.75 SF520S-A75 20 NF-30 SC-03 2
class
1.5 SF520S-1A5 30 NF-30 SC-1N 2
0.1 SF5202-A10 5 NF-30 SC-03 2
0.2 SF5202-A20 5 NF-30 SC-03 2
3-phase
0.4 SF5202-A40 5 NF-30 SC-03 2
200V
0.75 SF5202-A75 10 NF-30 SC-03 2
Electromagnetic class
contactor
1.5 SF5202-1A5 15 NF-30 SC-1N 2
2.2 SF5202-2A2 20 NF-30 SC-1N 2
0.2 SF5204-A20 5 NF-30 SC-03 2
3-phase 0.4 SF5204-A40 5 NF-30 SC-03 2
400V 0.75 SF5204-A75 5 NF-30 SC-03 2
class 1.5 SF5204-1A5 10 NF-30 SC-03 2
2.2 SF5204-2A2 15 NF-30 SC-1N 2
AC reactor

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© ©6HOHFW©WKH©FLUFXLW©EUHDNHU©EDVHG©RQ©UHTXLUHG©FDSDFLW\
Zero-phase reactor
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Radio noise
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VXSSUHVVLRQSRZHU© ZKHQ©WKH©PDLQ©SRZHU©YROWDJH©LPEDODQFH©H[FHHGV©©DQG©SRZHU©VRXUFH©
Inverter VPRRWKLQJSRZHUIDFWRU© FDSDFLW\©LV©PRUH©WKDQ©N9$©RU©WR©VPRRWK©RXW©OLQH©¾XFWXDWLRQV©©,W©DOVR©
LPSURYHPHQW LPSURYHV©WKH©SRZHU©IDFWRU
B2
5DGLR©QRLVH©½OWHU (OHFWULFDO©QRLVH©LQWHUIHUHQFH©PD\©RFFXU©RQ©QHDUE\©HTXLSPHQW©VXFK©DV©D©UDGLR©
=HURõSKDVH©UHDFWRU UHFHLYHU©©7KLV©PDJQHWLF©FKRNH©½OWHU©KHOSV©UHGXFH©UDGLDWHG©QRLVH
U V W
,QSXW©QRLVH©½OWHU© 7KLV©½OWHU©UHGXFHV©WKH©FRQGXFWHG©QRLVH©LQ©WKH©SRZHU©VXSSO\©ZLULQJ©EHWZHHQ©
WKH©LQYHUWHU©DQG©WKH©SRZHU©GLVWULEXWLRQ©V\VWHP©©
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filter
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Zero-phase ;<©½OWHU LQYHUWHU©LQSXW©VLGH
reactor
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V©FRQWURO©
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GHFHOHUDWLQJ©FDSDFLW\

2XWSXW©QRLVH©½OWHU© 7KLV©½OWHU©UHGXFHV©UDGLDWHG©QRLVH©HPLWWHG©RQ©WKH©LQYHUWHU©RXWSXW©FDEOH©WKDW©
PD\©LQWHUIHUH©ZLWK©UDGLR©RU©WHOHYLVLRQ©UHFHSWLRQ©DQG©WHVW©HTXLSPHQW©DQG©
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Motor
IM 5DGLR©QRLVH©½OWHU (OHFWULFDO©QRLVH©LQWHUIHUHQFH©PD\©RFFXU©RQ©QHDUE\©HTXLSPHQW©VXFK©DV©D©UDGLR©
=HURõSKDVH©UHDFWRU UHFHLYHU©©7KLV©PDJQHWLF©FKRNH©½OWHU©KHOSV©UHGXFH©UDGLDWHG©QRLVH

2XWSXW©$&©UHDFWRU ,QVWDOO©LW©RQ©WKH©RXWSXW©VLGH©WR©UHGXFH©OHDNDJH©FXUUHQW©FRQWULEXWHG©E\©KLJKHU©
KDUPRQLFV©©&RQWDFW©RXU©FRPSDQ\©IRU©GHWDLOV

11
 SF-520
Peripheral Equipment

Caution in Selecting Peripheral Equipment

1. Be sure to connect the power supply to RST (input terminals) and the motor to U, V, W (output terminals).
Wiring and connection 2. Be sure to connect the grounding terminal. ( mark)
Inverters generate high frequency, increasing leakage current. Be sure to ground the inverter and motor.
Electromagnetic When using an electromagnetic contactor between the inverter and motor, do not turn the contactor ON or OFF during inverter
contactor operation.
Wiring
between Install a thermal relay that matches the motor in the following cases:
inverter and *Install a thermal relay for each motor when operating more than one motor with one inverter.
motor Thermal relay *Set the current of the thermal relay at the rated motor current x 1.1. When the wiring length is long (more than 10 m), the
thermal relay may be activated too quickly. Install an AC reactor or current sensor on the output side.
*When motors are to be operated with the rated current exceeding the adjustable level of the built-in electronic thermal relay.
Install an earth leakage breaker on the input side for protection of the inverter wiring and operators.
Earth leakage breaker Conventional earth leakage breakers may malfunction because of high harmonics from the inverter; therefore use an earth
leakage breaker that is applicable to the inverter. The leakage current differs according to the cable length. Refer to p.14.
The wiring distance between the inverter and operation panel should be less than 30m. If it exceeds 30m, use a current/voltage
converter, etc. Use shielded cable for wiring.
When the wiring distance between the motor and inverter is long, the leakage current from high harmonics may cause the
Wiring distance
protective function of the inverter and peripheral equipment to be activated.
The situation will be improved by an AC reactor installed on the output side of the inverter.
Select appropriate cable to prevent voltage drop. (Large voltage drop lowers the torque.)
Do not use a phase-advanced capacitor.
Phase-advanced capacitor When a power factor improving capacitor is connected between the inverter and motor, the capacitor may be heated or broken
by the higher harmonics in the inverter output.

12
 SF-520
External Options

Frequency Reference Setting Unit

No. VR07
15 24

50 ø3
40 60
30 70

12
ø25
ø30

50
20 80

10 90 ø9.5
0 100

Panel cut
Bakelite plate 50
（0.8t）
Panel Potentiometer1kΩ,2W
Unit：mm

LED operator
JVOP-182-H ICS-1, 3 Dimensions for the panel cut

12.2 1.6 M3 × 2 depth 5

22

78

26
L
90

78

22
2
15

22
14

7.9 44
60 Model Cable lenght L (m) Unit : mm
ICS-1 1
ICS-3 3
Unit : mm

Regenerative Braking Resistor

Weight Braking resistor
Raated Dimensions Voltage Capacity Thermal relay
Power (g) (V) (kW) Rated set value(A)
Part No. Resistance Qty
power
(W) F G H J K L M N 0.1,0.2 Y135AA201 200W 400Ω 1 0.83
200 28 26 22 6 53 287 306 4 340 0.4 Y135AA200 200W 200Ω 1 0.83
300 44 40 40 10 78 309 335 5 840 200V 0.75 Y135AA205 300W 200Ω 1 1.25
400 44 40 40 10 78 385 411 5 1000 1.5 Y135AA204 300W 80Ω 1 1.25
100% braking torquue 10sec 10%ED 2.2 Y135AA208 400W 70Ω 1 1.7
0.2,0.4 Y135AA202 200W 750Ω 1 0.42
0.75 Y135AA207 300W 750Ω 1 0.63
øN F 400V
1.5 Y135AA206 300W 400Ω 1 0.63
2.2 Y135AA209 400W 250Ω 1 0.83
K

Type of thermal relay:TR-ONH

H

L J
M G

Unit:mm

13
 SF-520
External Options

Cable for PC Setup Tools (Model No.WV103)(Coming Soon)

Connection Method
Interface Unit
PC Setup Tools
SI-232/JC-H
Item Specitication
Connector DSUB 9P
Cable Length 3m
WV103(3m)
Note)1. Pc tool for drive setup and parameter management
The installation files can be obtained at no
Charge from : http://cycro.shi.co.jp

DSUB 9P Connector

Frequency Setting Potentiometer Unit (Model No.AI-V3/J-H)(Coming Soon)

Allows for easier frequency control.

Outline Drawing (mm)

54

SF-520
30

Min Max

6
15
(Note) Depth increase 21mm.

Outline Drawing (mm)

RS-232C Interface Unit 37 . 5

(Model No.SI-232/JC-H)
SF-520
Allows the user to connect an extension cable for remote
30

operation and engineering software tools.

13 . 2

54

2 .8
15
(Note) Depth increase 17.8mm.

RS-422/485 Interface Unit for MEMOBUS Communication

(Model No.SI-485/J-H)(Coming Soon)
Allows the drive to connect to a network using MEMOBUS protocol.
Communication cable connector included.
Outline Drawing (mm)
54

SF-520
30

S − S + IG R − R +
RS -422/485
Interface
8 .8
15
(Note) Depth increase 23.8mm.

14
 SF-520
External Options

DC Reactor for Power Factor Improvement and Higher Harmonics Control

A DC reactor is available for improvement
D3 D2

H2
of the power factor of the inverter, ensuring
power line impedance, and control of

H1
higher harmonics.

H
P1 P

W1 4-dia.G D1
W D

Applicable Specification
Part No. Connection Weight
capacity Current L W W1 D D1 D2 D3 H H1 H2 G Insulation
Y220DA Terminal (kg)
(kW) (A) (mH)
0.1,0.2 1.0 29.7 032 52 35 40 32 20 22 65 - 300 dia.4 M4 0.3 B
0.4 2.0 14.8 033 52 35 40 32 20 22 75 - 300 dia.4 M4 0.4 B
200V
0.75 3.75 9.72 034 52 35 50 42 25 27 85 - 300 dia.4 M4 0.6 B
Series
1.5 7.5 4.83 035 74 50 45 37 - - 120 145 - dia.5 M5 1.0 B
2.2 11.0 3.41 036 74 50 45 37 - - 120 145 - dia.5 M5 1.1 B
0.2 0.5 116 002 52 35 40 32 20 22 65 - 300 dia.4 M4 0.3 B
0.4 1.0 59.3 003 52 35 40 32 20 22 75 - 300 dia.4 M4 0.4 B
400V
0.75 1.88 38.9 004 52 35 50 42 25 27 85 - 300 dia.4 M4 0.6 B
Series
1.5 3.75 19.3 005 59 40 60 47 30 35 100 - 300 dia.4 M4 0.9 B
2.2 5.5 13.7 006 74 50 45 37 - - 120 140 - dia.5 M5 1.1 B

AC Reactor for Power Factor Improvement and Higher Harmonics Control

T D1 D2 ACreactor
An AC reactor is available for improvement U X R U
V Y S Inverter V
of the power factor of the inverter, ensuring IM
L

W Z T W
proper power line impedance, and control of
H1
H2

higher harmonics. U X R U
Inverter V M
* The AC reactor is for 3-phase input. W Z S W
A B
4-dia.G
W

Applicable capacity (kW) Specification

Part No. Weight
Current L W DI D2 H1 H2 A B G L T Insulation
3-Phase 1-Phase Y220CA (kg)
(A) (mH)
0.1~0.4 0.2 2.1 5.8 053 87 26 23 95 - 50 38 4 310 M4 1.0 B
0.75 0.4 4.0 3.1 054 87 26 23 95 - 50 38 4 310 M4 1.1 B
200V
1.5 0.75 8.0 1.6 055 90 33 30 100 120 55 48 4 - M4 1.6 B
Series
2.2 - 11 1.2 056 113 35 30 116 140 55 43 4 - M4 2.1 B
- 1.5 17 0.7 057 113 35 30 116 140 55 43 4 - M4 2.4 B
0.2~0.4 1.2 22 080 87 26 23 95 - 50 38 4 310 M4 1.0 B
400V 0.75 2.1 12 081 90 26 23 96 - 50 38 4 310 M4 1.1 B
-
Series 1.5 4.0 6.5 082 90 33 30 100 - 55 48 4 310 M4 1.7 B
2.2 5.5 4.6 083 113 33 30 115 - 55 43 4 310 M4 2.5 B

15
 SF-520
External Options

% Speed Meter: DCF-12NB Unit：mm

0~100％ 50 divisions Part No.

X525AA048 10V F.S.
12.5 32.5 11±1 120 ±1.5 Panel cut
0.5 10 50 ±0.5
50±0.5
50 ±0.5
50 ±0.5

2.5

25

45±0.5
7
a.8

45±0.5
5
di

±1
100
M4
dia.85

35±0.5

35±0.5
Terminal screw
thread
M4 Mounting bolt 4-dia.5 hole

AC Ammeter: ACF-12NB
The CT directly the current of the secondary side of the inverter
12.5 30 11±1 120±1.5 Panel cut
0.5 10 50±0.5 50±0.5 50±0.5 50±0.5

45±0.5
7
a.8

45±0.5
25

5
di

100±1
140 ø
dia.85

35±0.5
85

35±0.5
M4(M5)
Terminal thread 4-dia.5 hole

M4 Mounting bolt ACF-12NB

85
80

M5 thread
M6 thread

Rating plate
110
65±2
1.6

10

84±1 8
100 42

COMA-15

Table of combination of AC ammeter(ACF-12NB) and current transformer

200V class 400V class
Meter Number Meter Number
Motor
capacity of of
Part No. Rated Max. CT Type primary Part No. Rated Max. CT Type primary
(kW) current scale current scale
through through
[A] [A] holes [A] [A] holes
0.1,0.2 X525AA078 3 3 COMA-15 5/5A - - - - - -
0.4 X525AA079 5 5 COMA-15 5/5A - X525AA078 3 3 COMA-15 5/5A -
0.75 X525AA080 5 10 COMA-15 10/5A - X525AA079 5 5 COMA-15 5/5A -
1.5 X525AA081 5 15 COMA-15 15/5A - X525AA080 5 10 COMA-15 10/5A -
2.2 X525AA082 5 20 COMA-15 20/5A - X525AA080 5 10 COMA-15 10/5A -
Construction of current transformer(CT) COMA-15 type:Totally molded current transformer with primary winding
Install the current transformer(CT) on the output side of the inverter

16
 SF-520
External Options

Noise Filter
3-phase 200V class 3-phase 400V class
Applecable Input side Output side Applecable Input side Output side
motor(kW) Type Part No. Type Part No. motor(kW) Type Part No. Type Part No.
0.1~0.4 CC3005C-P X480AC163 0.2~1.5 CC3005C-P X480AC163
NF3010A-VZ X480AC289 NF3010C-VZ X480AC296
0.75~1.5 CC3010C-P X480AC164 2.2 CC3010C-P X480AC164
2.2 NF3020A-VZ X480AC290 CC3015C-P X480AC165

1-phase 200V class

Applecable Input side Output side
motor(kW) Type Part No. Type Part No.
0.2~0.4 CC3005C-P X480AC163
NF3010A-VZ X480AC289
0.75 CC3010C-P X480AC164
1.5 NF3020A-VZ X480AC290 CC3015C-P X480AC165

Input-side Noise Filter Output-side Noise Filter

Input
Input terminal Output terminal terminal Metal Output terminal
3-L 2-M case Nameplate 2-K 3-L
D±1.5
E±1.0

E±1.5
F±1
G±1.5
L

H C±1.5 J
B±1.5 D±1.3 J
A±1.5 C±1
B±1.5 H±1.5
A±7.5

Output side Dimensions(Unit:mm)

F±1.5

Type A B C D E F G H J K L M
G

CC3005C-P R2.25
CC3010C-P 147 140 125 110 95 70 50 50 25 dia.4.5 M4 length
Input side dimensions(Unit:mm) CC3015C-P 6
Type A B C D E F G H J K L
X480AC289 R4.5
X480AC290 128 118 108 63 43 42 1.0 length dia.4.5 M4 M4
X480AC296 6

1. Connect the input-side filter between the power supply and inverter input
Capacitive filter(XY filter)
terminal, and the output-side filter between the inverter output terminal and
motor. Make the connection cable as short as possible.
2. Use grounding cable as thick as possible. Correctly ground the equipment. 22
3. The input and output cables of the filter should be sufficiently separated. 12 dia.4.3
4. Do not connect the input-side filter to the inverter output (motor) side.
31.0 ±1.0 11.0

Input-side Output-side
5.5

Noise filter Noise filter

inverter
L1 L4 R U 1 4
Power L2 L5 S V 2 5 M
Soldering
L3 L6 T W 3 6
E UL-1015AWG18
Black and yellow/green
300mm±2
10

Shortest possible wiring

47.0 ±1.0

4.5

55.0 ±1.0

17
 SF-520
External Options

Zero-phase Reactor (Inductive Filter)

Common to 200 V and 400 V classes, as well as input and output sides
0.1~2.2 kW
Part No. X480AC188
Type RC5078

Winding turns More than 3 times(4T)

Qty used 1pc
Zero-phase reactor
RC5078
85

Winding
23

64
14 ø7
Method of connection
1. It can be used on both input (power supply) side and output (motor) side of the
23
7

inverter.
R3.5 130 2. Wind the cables of the three phases respectively on the input or output side
150 more than three times (4 turns) in the same direction. If cables are too thick to
wind more than three times (4 turns), arrange two or more zero-phase reactors
to reduce the number of winding turns.
3. Make the gap between the cable and the inside of the core as small as possible.

When AM Radio Picks Up Noise

1. When noise level is high 2. When noise level is low
Take possible measures among the following in the order of 1 to 7. Each Take possible measures among the following in the order of 1 to 6.
measure will improve noise reduction. Each measure will improve noise reduction.

2. Zero-phase reactor
7. Insulated transformer or 3. Zero-phase reactor 2. Zero-phase reactor
3. Noise filter 3-times winding(4T) or more
noise-cut transformer 3-times winding(4T) or more 3-times winding(4T) or more

Power R U
S V IM R U
supply Power IM
T W S V
supply T W
Inberter 4. Metal condult or Inberter 4. Metal condult or
6. Metal tube or shielded 1. lower the carrier shielded cable 4. Capacitive filter 1. lower the carrier shielded cable
cable grounded at one frequency grounded at frequency grounded at
point one point one point
5. Use 4-wire cable 5. Use 4-wire cable
as a motor power as a motor power
line, and ground line, and ground
one of the wires. one of the wires.
Note: The above measures may be
Control panel or machine frame Control panel or machine frame
insufficlent in places where the
broadcast reception is weak.

Corrective measures Corrective measures

1. Lower the carrier frequency as much as possible. Up to approx. 10 kHz when low- 1. Lower the carrier trequency as much as possible. Up to approx. 10 kHz when low-
noise operation is necessary. noise operaton is necessary.
2. Install a zero-phase reactor on the output side of the inverter. (Type: RC5078) 2. Install a zero-phase reactor on the output side of the inverter.
3. Install a Noise filter on the input side of the inverter. (NF3 -VZ) (Type: RC5078)
4. Connect the inverter and motor with a metal conduit or shielded cable. 3. Install a zero-phase reactor on the input side the inverter.
5. Use 4-wire cable as a motor power line, and ground one of the wires. (Type: RC5078)
6. Connect the inverter and power with a metal conduit or shielded cable. 4. Install a capacitive filter on the input side of the inverter.
7. Install a drive isolation or noise reduction transtormer for the power supply. (Type: 3XYHB-105104)
differs according to the inverter capacity and voltage. 5. Connect the inverter and motor with a metal conduit or shielded cable.
6. Use 4-wire cable as a motor power line, and ground one of the wires.

Connection of the zero-phase reactor and the Noise filter Connection of the zero-phase reactor and the capacitive filter

Noise filter Zero-phase reactor Make the cable as Zero-phase reactor

Zero-phase reactor
NF3 -VZ RC5078 short as possible RC5078
RC5078

L1 L4 R U R U
Power Inverter
Power Inverter S V
L2 L5 S V supply Motor
supply Motor T W
L3 L6 T W

Make the cable as

Make the cable as short as possible
short as possible
Yellow/
Black
Black
Black

Green

Control panel or Capacitive

3XYHB
machine frame filter -105104 Make the cable as
short as possible

Note: Turn wires the same number of times for all phases of the zero-phase reactor. 3 Note: Turn wires the same number of times for all phases of the zero-phase reactor. 3
times (4 T) or more Increase the number of zero-phase reactor when the cable times (4 T) or more Increase the number of zero-phase reactor when the cable
is too thick to wind correctly. is too thick to wind correctly.

18
 SF-520
Notes to Inverter Users

Measures to Take When Proximity Switch/photoelectric Switch, etc.Malfunction

Take possible measures among the following in the order of 1 to 12. Each measure 5. Install a zero-phase reactor on the output side of the inverter. (Type: RC5078 )
will improve noise reduction. 6. Install an LC filter on the input side of the inverter. (Type: FS)
7. Install a capacitive filter on the input side of the inverter.
6. Zero-phase reactor 5. Zero-phase reactor
10. Drive isolation or noise 3-times winding(4T) 3-times winding(4T) (Type: 3XYHB-105104)
reduction transformer or more or more 8. Use a metal conduit or shielded cable for power supply wiring.
Power R U
9. Use 4-wire cable as a motor power line, and ground one of the wires.
IM
supply S
T
V
W 10. Install a drive isolation or noise reduction transformer for the inverter power
7. Capacitive Inverter 8. Metal conduit supply.
filter 4.Lower the carrier orshielded
frequency as much
as possible cablegrounded
atone point
11. Ground the power supply for the sensor via a 0.01-0.1
Control panel 9. Use 4-wire cable as → (630V 0.1μF)
a moto power line,
or machine
frame 2.Separate the inverter and power
and ground one of 12. Separate the inverter power supply from the sensor power supply system.
line from the sensor circuit the wires.
12. Separate as much as possillbe 1. Use twisted bare/shielded wire.
the power (More than 10cm)
system
Connect the shielded wire to the Connection of the reactors and the capacitive filter
Control DC power common signal
power supply supply
for sensor
FC
Step-down transformer Sensor

11. Ground this part via a 0.01-0.1µF 3. Avoid direct grounding

capacitor instead of direct grounding

Corrective measures
Zero-phase reactor Make the cable as
short as possible
Zero-phase reactor Note: Turn wires the same
RC5078 RC5078
1. Use twisted pair/shielded wire as a sensor signal line, and connect the shielded number of times for all
R U
wire to common. Power Inverter phases of the zero-phase
S V
supply
2. Separate the inverter and power line from the sensor circuit as much as possible. T W
Motor
reactior. 3 times (4 T) or
(More than 10 cm desirable) more. Increase the number
3. Remove the grounding wire when the power supply for the sensor is grounded. Make the cable as of zero-phase reactors
short as possible
4. Lower the carrier frequency as much as possible. Up to approx. 10 kHz when low- when the cable is too thick
Yellow/
Black
Black
Black

Green
Capacitive
3XYHB
filter
noise operation is necessary. -105104 Make the cable as
short as possible to wind correctly.

Continuous Operation Torque Characteristics

Continuous operation torque 95~100
100
Output torque(%)

Output torque(%)

80~90 220V (440V)

AF motor General
(Inverter motor) purppose 200V (400V)
50 motor
40~60
35~45

6 60 120 6 20~ 60 120

30
Output frequency(Hz) Output frequency(Hz)

Motor Temperature Rise

When a general-purpose motor is used in variable-speed operation with an inverter, the temperature rise of the motor will be slightly greater than in cases where commercial
power is used. The causes are shown below:
Influence of output waveform Unlike commercial power, the output waveform of an inverter is not a perfect sine wave, and contains higher harmonics. Therefore, the motor
loss increases and the temperature is slightly higher.
Reduction in the motor cooling effect Motors are cooled by the fan on the motor itself. When the motor speed is reduced by an inverter, the cooling effect will decrease.
during slow-speed operation

Therefore, lower the load torque or use an inverter motor to control temperature rise when the frequency is below the frequency of commercial power.

Life of Major Parts

The electrolytic capacitor, cooling fan, and other parts used for inverters are consumables. Their life substantially depends on the operating condition of inverters. When
replacement of the cooling fan is necessary, contact our dealer or service center.

19
 SF-520
Notes to Inverter Users

Precautions for Application of Inverter

Power supply
1. When the inverter is connected directly to a large-capacity power supply (especially in a 400 V line), excessively large peak will flow in, breaking the
inverter unit. In such a case, install an AC reactor (option) on the input side of the inverter unit.
2. Install an AC reactor in the following cases as well.
1) There is a possibility of surge voltage generated in the power supply system: When surge energy flows into the inverter, OV tripping may result.
2) When a large-capacity thyristor Leonard or other phase control units are installed
3. When the inverter is operated by a private power generator, secure a sufficiently large generation capacity for the inverter kVA in consideration of
the influence of higher harmonic current on the generator.
Installation
1. Do not install the inverter in places with poor environmental conditions subjected to dust, oil mist, corrosive gas, or inflammable gas.
2. In places where there is suspended matter in the air, install the inverter inside a “closed-type” panel to prevent entry of suspended matter. Determine
the cooling method and dimensions of the panel so that the ambient temperature around the inverter will be lower than the allowable temperature.
3. Vertically install the inverter on a wall. Do not install it on wood or other inflammable products.
Handling
1. Do not connect the output terminal UVW of the inverter to the power supply; otherwise the inverter will be broken. Carefully check the wiring for
correct arrangement before turning on the power.
2. It takes some time for the internal capacitors to discharge completely after the power is turned off. Check that the charge lamp on the printed circuit
board is OFF before inspection.
Operation
1. Do not start and stop the inverter frequently by means of an electromagnetic contactor (MC) installed on the input side of the inverter; otherwise
failure of the inverter will result.
2. When more than one motor is operated by one inverter, select the inverter capacity so that 1.1 times the total rated current of the motors will not
exceed the rated output current of the inverter.
3. When an error occurs, the protective function is activated and the inverter trips and stops operation. In that case, motors will not stop immediately.
When emergency stop is desired, use mechanical brakes as well.
4. The acceleration time of the motor is subject to the inertial moment of the motor and load, motor torque, and load torque.
1) When the acceleration time setting is too short, the stall prevention function is activated, and the setting time is elongated automatically. For
stable acceleration and deceleration, set longer time so that the stall prevention function will not be activated.
2) When the deceleration time is too short, the stall prevention function is activated or OV tripping will result. Set longer deceleration time or install
a braking unit/braking resistor.

When Operating 400 V Class Standard Motor

When the inverter is used to drive a standard motor (general-purpose motor), a high carrier frequency type inverter (e.g. IGBT) requiring high input
voltage (more than 400 V) is necessary. When the wiring distance is long, the withstand voltage of the motor must be taken into consideration. Contact
us in such cases.

20
 SF-520
Notes to Inverter Users

The inverter described in this brochure is used for variable-speed operation of 3-phase induction motors for
general industry use.

CAUTION
The inverter described in this brochure is not designed and manufactured for use in equipment or
a system used under the following conditions that will directly lead to death or injury : atomic energy control,
aerospace equipment, trafic equipment,
medical instrument and all kinds of safety devices. When our products are applied to the above equipment or
system, be sure to consult us.
Our products are manufactured under stringent quality control. However, install a safety device
on the equipment side in order to prevent serious accidents or loss when our products are applied to equipment
that may cause serious accidents
or loss due to failure or malfunction.
Do not use the inverter for any load other than 3-phase induction motors.
When an explosion-proof motor is selected, pay attention to the installation environment,
because the inverter is not an explosion-proof type.
Carefully read the "Operation Manual" before use for correct operation.
Read the manual carefully aiso for long-term storage.
Electrical work is necessary for installation of the inverter. Leave the electric work to specialists.

The cautions to special motor application

<Pole change motor>
When controlling a pole-change motor with the inverter, select the inverter with current rating higher than
the maximum current of the motor.
After stopping the motor, please change poles of the motor.
When poles of the motor is changed during the motor running, the alram of overvoltage or overcurrent occurs.
<Motor with the brake>
The power supply for the brake must be certainly connected to the primary side of an inverter.
The inverter must be "OFF" when the brake is "ON" (the motor is stopped).
<Single-phase motor>
The inverter is not suitable to operate a single phase motor.
If the inverter is used with a single phase motor, there's a possibility of capacitor damage, phase-splitting, or
even fire hazard.

21
 SF-520
Warranty

Warranty Policy on Inverter

Warranty The warranty shall be 18 months from date of shipment or 12 months after intial operation, whichever is shorter.
period
In the event that any problem or damage to the Product arises during the "Warranty Period" from defects in the Product whenever the Product
is properly installed and combined with the Buyer's equipment or machines maintained as specified in the maintenance manual, and properly
operated under the conditions described in the catalog or as otherwise agreed upon in writing between the Seller and the Buyer or its customers;
Warranty the Seller will provide, at its sole discretion, appropriate repair or replacement of the Product without charge at a designated facility, except as
condition stipulated in the "Warranty Exclusions" as described below.
However, if the Product is installed or integrated into the Buyer's equipment or machines, the Seller shall not reimburse the cost of: removal or
re-installation of the Product or other incidental costs related thereto, any lost opportunity, any profit loss or other incidental or consequential
losses or damages incurred by the Buyer or its customers.
Not withstanding the above warranty, the warranty as set forth herein shall not apply to any problem or damage to the Product that is caused
by:
1. Installation, connection, combination or integration of the Product in or to the other equipment or machine that rendered by any person
or entity other than the Seller;
2. Insufficient maintenance or improper operation by the Buyer or its customers such that the Product is not maintained in accordance with
the maintenance manual provided or designated by the Seller;
3. Improper use or operation of the Product by the Buyer or its customers that is not informed to the Seller, including, without limitation, the
Warranty Buyer's or its customers' operation of the Product not in conformity with the specifications;
exclusion 4. Any problem or damage on any equipment or machine to which the Product is installed, connected or combined or any specifications
particular to the Buyer or its customers;
5. Any changes, modifications, improvements or alterations to the Product or those functions that are rendered on the Product by any
person or entity other than the Seller;
6. Any parts in the Product that are supplied or designated by the Buyer or its customers;
7. Earthquake, fire, flood, salt air, gas, lightning, acts of God or any other reasons beyond the control of the Seller;
8. Normal wear and tear, or deterioration of the Product's parts, such as the cooling fan bearings;
9. Any other troubles, problems or damage to the Product that are not attributable to the Seller.
The Seller will not be responsibility for the installation and removal of the inverter. Any inverter transportation cost shall be born by both Seller
Others
and Buyer.

Warranty Policy on Repaired and Returned Products

Warranty The warranty shall be 6 months from date of repair and shipment.
period
Warranty Warranty on repaired Product will apply only on the replacement parts used in the repair done or authorized by the Seller. All other aspects
condition conform to the Warranty Conditions described in item 1.
Warranty Please refer to Warranty Exclusions described in item 1.
exclusion

Others Please refer to Others decribed in item 1.

22