Energies 14 00970 v2

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energies

Article
Measurement of Dielectric Liquid Electrification in the Shuttle
System with Two Parallel Electrodes
Dariusz Zmarzły * and Paweł Fracz
˛

Faculty of Electrical Engineering Automatic Control and Informatics, Opole University of Opole, Prószkowska 76,
45-758 Opole, Poland; p.fracz@po.edu.pl
* Correspondence: d.zmarzly@po.edu.pl

Abstract: In this paper, a device with swinging plate electrodes has been proposed to measure contact
electrification of a liquid sample. The proposed structure is composed of two parallel metallic plates
immersed in a dielectric liquid. One of the plates is swinging with a constant frequency in a range
from 0.4 to 4 Hz. The paper investigates the dependence in time and frequency of electrode velocity
and streaming electrification. The measured current occurs for a very low intermittent velocity of
less than 10 mm/s. In this range, the electrification current is around 50 pA. For higher velocities
of up to 150 mm/s, the current is at the level of 1200 pA. The time–frequency characteristic using
short-time Fourier transform shows no temporal changes in the frequency spectrum. The dependence
of electrification on shuttle speed was calculated and it can be approximated with a second order
polynomial model with the determination coefficient higher than 0.9. The advantage of the sensor is
the ability to measure electrification phenomena without the necessity of having rotating electrodes
or having a large volume of flowing liquids.

 Keywords: swinging electrodes; contact electrification; current measurement; streaming electrifica-
Citation: Zmarzły, D.; Fracz,
˛ P. tion; signal processing; short-time Fourier transform; frequency analysis; coherence analysis
Measurement of Dielectric Liquid
Electrification in the Shuttle System
with Two Parallel Electrodes. Energies
2021, 14, 970. https://doi.org/ 1. Introduction
10.3390/en14040970
Static electricity and streaming or flow electrification can be very dangerous phe-
nomena. In particular, great danger can occur in situations where there is any flow of
Academic Editor: Carlos
liquids with low conductivity or gases or powders. There are several reports on the hazard
Miguel Costa
of static electrifications. For example, Hedlund [1] shows the evidence of several major
explosions attributed to electrostatic ignition of silos with wood pellets in Norway. Glor [2]
Received: 24 January 2021
Accepted: 8 February 2021
gives a review of the powder ignition case due to static electricity. Ferreira and Burgo
Published: 12 February 2021
in [3] give an example of harm to electronics with electrostatic charges due to flowing
liquids. Egan [4] describes five cases of critical situations that occurred in chemical factories
Publisher’s Note: MDPI stays neutral
as a result of the phenomenon of static electrification. In two described cases it caused
with regard to jurisdictional claims in
ignition, and in two others it caused paralysis of staff. Liu et al. [5] indicate several critical
published maps and institutional affil- events in large power transformers that have been associated with the phenomenon of
iations. static electricity. Exceeding the critical value of the electric field strength may also result
in complete electrical discharge and, as a consequence, insulation damage or ignition.
The movement of transformer mineral oil with a high tendency to electrification causes
accumulation of charges. Several physicochemical reactions are responsible for this. The
Copyright: © 2021 by the authors.
accumulation of charge results in the creation of high potential and possibly leads to a
Licensee MDPI, Basel, Switzerland.
dangerous partial discharge.
This article is an open access article
Many parameters influence the streaming electrification phenomenon. The speed
distributed under the terms and of phase displacement has a large impact. Chen et al. [6] showed that the electrification
conditions of the Creative Commons current increases linearly with increasing flow velocity under laminar conditions. The
Attribution (CC BY) license (https:// increase in electrification is exponential under turbulent flow conditions [7].
creativecommons.org/licenses/by/ Parameters that affect the amount of electrification also include the type of solid phase
4.0/). material and surface roughness. For example, Wu et al. [8] analyzed contact electrification

Energies 2021, 14, 970. https://doi.org/10.3390/en14040970 https://www.mdpi.com/journal/energies


Energies 2021, 14, 970 2 of 15

in polymers. Temperature affects the diffusion velocity and the ion migration velocity in
isolation, which results in a significant impact on the electrification current [9].
One area of interest associated with the testing of streaming electrification of insu-
lating oils is to find a relationship between the degree of oil aging and the tendency to
electrification. Huang et al. [10] studied the dependence of aged paper–oil insulation
(electrical and thermal aging). Similar studies can be found in the works of Zhou et al. [11]
and Wei et al. [12].
The external electric field is of great importance. Both alternating (AC) and constant
(DC) fields significantly increase the phenomenon of streaming electrification. Besides,
Liu et al. [13] showed that under certain conditions, the electrification current can change
the sign after translating an external constant electric field. Li et al. [14] analyzed the
influence of particle electrification on the AC-based measurement circuit. Du et al. [15]
analyzed the impact of several parameters, including the amplitude, frequency, number,
and polarization of pulses on the phenomenon of electrification in oil–paper insulation.
Similar studies were conducted by Chen et al. [6]. They found that the AC component
of the external electric field significantly increased the electrification current. Duzkaya
and Beroual [16] performed statistical analysis of the AC dielectric strength of esters as an
alternative to mineral oils in transformers.
There are several techniques for measuring electricity in solid materials. Arica et al. [17]
designed a system for the simultaneous measurement of triboelectricity using solid ma-
terials. Addabbo [18] proposed electrostatic charging as a tool to monitor mechanical
component faults. Soleymanzadeh et al. [19] used charge measurement for position es-
timation for piezoelectric actuators. Jaroszewski et al. [20] analyzed electro-convection
phenomena in vegetable and also transformer oil.
The dependence of the electrification current on the flow velocity is used for research
on mass flow techniques and speed distribution. For example, Qian et al. [21] used the
phenomenon of electrification to measure the flow of pulverized fuel at a coal-fired power
plant in pipes with a diameter of 510 mm. Coombes and Yan [22] have developed an electro-
static sensor for testing mass flow and concentration distribution in flowing biomass pipes.
Wang et al. [23] developed an instrumentation system for the measurement of volumetric
concentration and velocity with a sensor with an electrostatic electrode array. Numer-
ical modeling is also used to assess the phenomenon. For example, Ceresiat et al. [24]
used numerical computation for calculating the electrostatic charge accumulation in a
pipe. Additionally, Leblanc et al. [25] analyzed the flow electrification of liquids using
numerical simulations.
Much of the conducted research concerns the transients of the electrification phe-
nomenon. Significant changes (mainly increases) occur in most of the conducted research.
For example, Talhi et al. [9] in the spinning disk system observed a significant increase in
the electrification current in the initial period. These rapid changes result from the con-
struction of the double charge layer and in particular from the capacitive characteristics of
this layer. Unfortunately, the system with a rotating disc does not allow for an examination
of this phenomenon in terms of time and frequency characteristics. This was the reason to
design a new type of device in which there are two electrodes, one of which is oscillating.
In the case of sinusoidal motion, it is possible to determine the frequency characteristics
and therefore it is possible to study the electrification process in the frequency domain.
Part of the study was published in [26] for a similar device but with rotating cylinders
instead of plates [27].
The results presented in [26] focus on a different type of analysis. In particular, the
paper deals with the identification of the electrification process. In that case, we were
mainly interested in the nonlinearities of the electrification phenomenon.
In the nonlinear model, the Hammerstein structure was used, which has a dynamic
element in the form of the discrete-time finite impulse response (FIR) model and static
input nonlinearity.
Energies 2021, 14, 970 3 of 15

In the case of a linear model, this article uses two linear models, the output error (OE)
and linear transfer function (TF) model.
The present paper focuses on the frequency analysis of dependence between electrifi-
cation current and shuttle frequency.
The main differences between the result presented in this paper and in [26] are:
- the probability density distribution of the current to velocity ratio was calculated.
- power spectral density of the electrification signal is presented for the first time. It is
evaluated in the system with a configuration similar to the Stokes boundary layer.
- the coherence between electrification current and velocity was calculated.
- polynomial dependence between electrification and velocity is shown.
Reference [26] used the “black box” model, and there was no analytical relation
between input and output, but nonlinearity estimation with a piecewise linear model with
12 breakpoints.
This paper proposes a new measurement system which uses the swinging electrodes
where the electrification current occurs for a very low frequency of oscillation.

2. Materials and Methods


This paper studies the flow electrification phenomena. This section introduces the
principles of streaming electrification generated by the flow of dielectric liquid. In the
boundary layer, the electric double layer is formed. We show experiments which allow us
to change the structure of this electric double layer in a controlled way. We also present
the device for measuring the current, which is connected with the ionic current that is
generated by moving electric charges in the liquid.

2.1. Principles of Streaming Electrification Generation


Streaming electrification occurs when charge separation takes place at the interface
between solid and liquid materials. The phenomenon occurs when a liquid flows through a
channel, e.g., a pipe [28,29] or a rectangular duct [25]. The other example is a flow-through
system or rotating system [5,30–32]. The electrification current is also called a streaming
current [33]. The structure between the solid surface and liquid is called an electric double
layer [25,34,35]. The structure is presented in Figure 1.

Figure 1. Schematic of the electric double layer.

The first layer is close to the surface, and it consists of ions adsorbed onto the electrode
due to chemical reactions. The second layer is diffused in the liquid bulk. The ions in the
diffuse layer are loose. In the present research, we have two parallel electrodes, and on
both electrodes, there is a compact layer (inner and outer Helmholtz plane) of attached
Energies 2021, 14, 970 4 of 15

ions. In the space between electrodes, free ions and ion clusters are free to move. When
one of the electrodes is moving in any way, the diffuse ions move due to mechanical and
electrical impact. The charge transfer causes a potential and electrification current that
flows between electrodes.

2.2. Experimental Arrangement


The test equipment used in this study to measure the electrification current is shown
in Figure 2. The shaft is driven by a stepper motor, and its rotational speed is controlled
using a servo controller. Position data are acquired through the encoder and transmitted
to the microcontroller. Velocity is calculated, and the results are transferred to the PC. An
eccentric clutch and a set of linear guides are used for converting a circular motion to a
sinusoidal movement of different frequencies. The amplitude of oscillation is set to 8 mm.
The top solid steel electrode (80 × 100 mm) is covered with a pressboard (0.3 mm), and
the bottom steel electrode (200 × 300 × 1) is isolated using PTFE board from the grounded
steel plate (250 × 340 × 1.5) connected to a grounded container. The distance is set to 2 mm.
The top electrode and container are grounded and the bottom electrode is used as a “hot”
electrode connected to the negative input of the electrometric amplifier.

Figure 2. Schematic diagram of the experimental arrangement.

The electrification current is measured with an electrometric current meter and sent
to the PC. The mineral transformer oil (Orlen Oil Trafo EN) of relative permittivity of 2.2,
electrical conductivity of 4.7 × 10−12 S/m was used. Debye length was 2.5 × 10−6 m. The
oil and electrodes were placed in a grounded steel tank. The motor, shaft, and gear were
also grounded.
The designed current meter is based on an ADA4530 electrometric amplifier (Analog
Devices) with feedback resistance of Rf = 0.86 GΩ and denoising capacity of Cf = 4.7 pF.
The electrification current Ie is converted to voltage Ue = −Ie [Rf + 1/(sCf )] with the cut-off
corner frequency of 39 Hz. The schematic of the current meter is presented in Figure 3.
Energies 2021, 14, 970 5 of 15

Energies 2021, 14, x FOR PEER REVIEW 6 of 17

Current (pA)

Counts
Figure 3. Schematic of current ammeter with low input bias electrometric amplifier and 32-bit
delta–sigma analog-to-digital converter. A/D converter has internal precision voltage reference.

Delta-sigma ADC with 32-bit resolution (ADS1262 from Texas Instruments) converts
the electrometric voltage to a digital form and transfers it to the microcontroller using the
serial interface. The device is battery powered to reduce electrical noises.
Figure 4 presents basic characteristics of the current meter when measuring signal
without electrode movement. It corresponds to measurement uncertainty. The standard
deviation of the noise signal is 1.6 pA. The noise signal is normally distributed. There is
also an error offset of 0.87 pA. Figure 5 shows the photo of the measurement setup.

Figure 4. Histogram of the current meter noise signal. In this test, the input of the electrification
Figure 4. Histogram of the current meter noise signal. In this test, the input of the electrification
current is not generated by phenomena. To the left is the measured signal, to the right is the
current is not generated by phenomena. To the left is the measured signal, to the right is the noise
noise histogram.
histogram.
Energies 2021, 14, 970 6 of 15

Figure 5. Photo of the setup.

3. Results and Discussion


This section shows several measurements taken with the proposed device. We ac-
quired electrification currents together with the electrode positions. Velocity signals were
calculated by the differentiation of position over time. Measured data were used for analy-
sis, including frequency analysis, coherence analysis, and time–frequency analysis. In the
latter part, we also analyzed the correlation between velocity and the electrification current
for different shuttle frequencies.

3.1. Electrification Current Signals


Thirty-seven measurements were taken for shuttle frequency in the range between
0.4 and 4 Hz. The sampling frequency was 400 Hz. For each frequency, the 3200 samples
were taken (8 s). An exemplary analysis is shown for swinging frequencies of 0.4, 2, and
4 Hz. Figures 6–8 show electrification current signals generated by swinging electrodes.
The figures show only the first 2–4 s of the acquired 8 s to emphasize signal behavior. The
signals presented in Figure 6 show changes in the absolute value of electrode velocity and
electrification current (0.4 Hz). The signals are quite similar in shape. Intermittent velocity
values vary up to approx. 20 mm/s. The electrification current reaches values of up to
about 150 pA. Figure 7 shows an example of changes in electrification speed and current
for a slightly higher frequency of 2 Hz. In this case, the maximum instantaneous speed
changes to 100 mm/s. The electrification current takes values up to about 900 pA. It can
be noted that the even peaks are slightly lower than the odd peaks. This is due to the
imperfection of the system. The speed is shown here as an absolute value, but in reality, it
is once negative and once positive.
Figure 8 shows the changes in electrification velocity and electrification current for a
swinging frequency of 4 Hz. In this case, the speed amplitude reaches 150 mm/s. In turn,
the electrification current reaches values up to about 1100 pA. For higher frequencies, the
asymmetry is slightly greater. However, the entire course is very similar in shape to the
absolute speed of the swinging.
Energies 2021, 14, 970 7 of 15

Figure 6. Intermittent shuttle velocity signal and generated electrification current. The top electrode
swings with a frequency of 0.4 Hz. The black arrows correspond to the actual direction of movement
over time while the blue line is the absolute value of velocity to show the correlation between the
absolute velocity and generated electrification current.

Figure 7. Intermittent shuttle velocity signal and generated electrification current. The top electrode
swings with a frequency of 2 Hz. Black lines show the direction of electrode movement.

Figure 9 shows the density distribution of the probability ratio of electrification current
to speed. The dimension of this ratio is the same as linear charge density (C/mm). The
distribution has a negative skew. The median is in the range from 4.5 to 6.7. The distribution
can help to evaluate the conversion ratio of electrode movement into the charge variation.
An interesting feature is that the dependence is independent of the frequency of the
electrode oscillation. This may mean that the conversion rate is not significantly affected by
the fluid flow. It may be influenced by other parameters, e.g., the geometry of the system
or the physicochemical properties of the materials used.
Energies 2021, 14, 970 8 of 15

Figure 8. Intermittent shuttle velocity signal and generated electrification current. The top electrode
swings with a frequency of 4 Hz. Black lines show the direction of electrode movement.

Figure 9. Probability density distribution of the ratio of streaming electrification current to velocity.
The distribution has a median in the range from 4.5 to 6.7 As/mm.

3.2. Frequency Analysis of Velocity and Electrification Signals


Having a set of speed and electrification time courses, we can now determine their
frequency characteristics. The spectra were calculated using Welch’s method [36] using the
von Hann window function [37] (1024 samples). The overlap was fixed at 12.5% [38].
Figure 10 shows power spectral density (PSD) estimates of top electrode intermittent
velocity and spectra of the electrification current. The red color represents the original
alternate velocity signals which have a sinusoidal character. Therefore, the spectrum has
Energies 2021, 14, 970 9 of 15

only one peak. In this case, it corresponds to a frequency of 0.4 Hz. However, after the
determination of the absolute velocity value, the frequency doubles and some harmonic
components appear. There is a strong coherence of absolute velocity and electrification
current for even harmonics.

Figure 10. Power spectral densities estimated using Welch’s method of velocity and electrification
current signals. The top picture also shows the absolute value of velocity to show coherence between
the velocity and electrification current spectrum. The frequency of swinging is 0.4 Hz.

The next example shows signals for electrode swinging with a frequency of 2 Hz
(Figure 11). Welch’s averaged power spectral density for velocity has one peak for 2 Hz.
The spectrum of electrification has peaks for even harmonics, and the largest peaks are
for 4 and 8 Hz. Is this case there is also a strong coherence between the absolute value of
velocity and electrification current.

Figure 11. Power spectral densities estimated using Welch’s method of velocity and electrification
current signals. The shuttle frequency is 2 Hz.

The last exemplary frequency analysis presented in Figure 12 confirms that there is a
linear relation in the frequency domain between velocity and electrification current. The
case of 4 Hz of the shuttle causes the generation of 8 Hz and 16 Hz.
Energies 2021, 14, 970 10 of 15

Figure 12. Power spectral densities estimated using Welch’s method of velocity and electrification
current signals. The shuttle frequency is 4 Hz.

In all spectra there are significant odd harmonics that are not present in the velocity
signal. They come from the imperfection of the device and also from the finite size of the
container, which ideally should be much larger than the electrode size to reduce wall effects.
To confirm the coherence between electrification current and the absolute value of
velocity, a magnitude-squared coherence was calculated [39]. The coherence has values
between 0 and 1. These values indicate how the electrification current corresponds to
velocity at each frequency. The coherence CI,V between current I and velocity V is defined as

2
PI,V ( f ) |

C I,V ( f ) =
PI,I ( f ) PV,V ( f )

where:
- PI,V is the cross power spectral density between current and velocity;
- PV,V is the auto power spectral density of input (velocity);
- PI,I is the auto power spectral density of output (electrification current);
- f is frequency.
The coherence was calculated using Welch’s overlapped averaged periodogram
method, and the length of windows (von Hann) was 1024 (2.56 s), with an overlap of
50%. The results of the calculation are presented in Figure 13. The coherence measures
the degree of linear dependency, and in the range where the coherence is close to one,
then two signals correspond to each other linearly at a given frequency. If the coherence is
zero, then there is no similarity in the frequency range. In each picture, we show strong
linear dependence for even harmonics. To emphasize the coherence, we filtered values
with coherence bigger than 0.9 and marked them in red. The coherence extrema directly
correlate with the shuttle frequency, i.e., for a swinging frequency of 2 Hz, the coherence
has extrema for frequencies of 4, 8, 12, 16...etc. up to about 24 Hz.
Energies 2021, 14, 970 11 of 15

Figure 13. Magnitude squared coherence estimation for three shuttle frequencies. The coherence
exceeds 0.9 for red parts of the curves.

3.3. Time–Frequency Analysis


It is interesting to check the changes of frequency structure in time. Short-time Fourier
transform (STFT) was used for the calculation of spectrograms [40,41]. A von Hann window
function was used with a length of 512 samples and an overlap of 12.5%. The frequency
range was fixed at 20 Hz.
Spectrograms of velocity and electrification current for a shuttle frequency of 0.4 Hz
are presented in Figure 14. The absolute value of velocity was used to see the similarity
in both pictures. There are some slight changes in the frequency structure in the range of
8–10 Hz.

Figure 14. Spectrogram of the absolute value of velocity signal (left) and spectrogram of electrification
current (right). The frequency of the shuttle is 0.4 Hz.

The same STFT analysis was performed for the shuttle frequencies of 2 and 4 Hz.
There is no evidence of frequency structure changes in either signal.

3.4. Correlation between Velocity and Electrification Current


To see the correlation between velocity and electrification current, a dependence
between both signals was determined. Figure 15 shows dependence for the electrode
swinging with a frequency of 0.4 Hz. The dependence has a parabolic shape. We used
two polynomial models to fit the data, and the results of the calculation are presented in
Energies 2021, 14, 970 12 of 15

the figure. The first model has three parameters, and the second has two parameters. The
difference is that the first model has an additional offset, which represents an additional
measurement error. The coefficient of determination is R2 = 0.939. The determination
coefficient was calculated as the square of the correlation coefficient [42].

Figure 15. Dependence of electrification on intermittent shuttle speed and fitted second order
polynomial models. Shuttle frequency of 0.4 Hz.

For a higher shuttle frequency of 2 Hz, the dependence is presented in Figure 16. The
dependence also has a parabolic shape, and the same model was applied, with R2 reaching
0.963. There is a lower offset of the model. The highest order coefficient is also lower
compared to that calculated for the lower frequency.

Figure 16. Dependence of electrification on intermittent shuttle speed and fitted second order
polynomial models. Shuttle frequency is 2 Hz.

Figure 17 shows the dependence of the electrification current on shuttle intermittent


velocity. In this case, the shape is also parabolic. The determination coefficient was
R2 = 0.933.
Energies 2021, 14, 970 13 of 15

Figure 17. Dependence of electrification on intermittent shuttle speed and fitted second order
polynomial models. Shuttle frequency is 4 Hz.

4. Conclusions
The results obtained show that the method used to oscillate the movement of the
electrodes in liquid has allowed the streaming electrification to be analyzed in the frequency
domain. This has been possible largely thanks to the use of the sinusoidal movement
of the electrode with a controlled frequency. A new device was developed to study
the phenomenon of streaming electrification. The greatest advantages of this device are
as follows:
- the device does not require the centrifugation of liquids as in classical systems of a
spinning disk or Couette facility;
- the device does not require overflow of dielectric liquid as in an overflow system;
- the electrometric device does not have to be in motion and can be stationary, which
makes it much more accurate compared to a system with a rotating electrometer, and
measurements can be taken over a long time, not limited by liquid overflow;
- the electrification current is already present at very low electrode swinging frequencies.
The frequency of the shuttle can be as low as 0.4 Hz (2.5 s each turn) and as high as
4 Hz. The lower limit results from the decrease in the value of the electrification current for
low velocities and the increase in the noise of this current. The upper frequency limit results
from the limitations of the mechanical system and the generation of large system vibrations.
Based on the experimental observations, the authors formulated the following conclusions:
- the electrification current changes in the range up to 1200 pA in the present study,
while the electrode velocity changes up to 150 mm/s;
- the probability density of the current to velocity ratio indicates that the linear charge
density is in the range of 4 to 6 C/m;
- frequency spectra of measured signals show the linear peaks at the harmonics linearly
connected with the frequency of electrode oscillation;
- there is a strong coherence between the absolute value of the velocity and electrifica-
tion current signal. The highest coherence above 0.9 is directly correlated with the
shuttle frequency, e.g., for a shuttle frequency of 2 Hz, the bigger coherence is for
frequencies of 4, 8, 12, 16, etc.;
- time–frequency analysis carried out using short-time Fourier transform with a von
Hann window shows evidence of slight frequency structure changes in the range of
8–10 Hz;
Energies 2021, 14, 970 14 of 15

- there is a strong parabolic dependence between the electrification current signal and
intermittent velocity of the swinging electrode. The determination coefficient ranges
from 0.92 for 0.4 Hz to 0.95 for 2 Hz.

Author Contributions: Conceptualization, P.F. and D.Z.; methodology, P.F.; software, D.Z.; validation,
P.F and D.Z.; formal analysis, D.Z.; investigation, P.F. and D.Z.; resources, D.Z.; data curation, D.Z.;
writing—original draft preparation, D.Z. and P.F.; writing—review and editing, D.Z.; visualization,
D.Z.; supervision, D.Z. and P.F.; project administration, D.Z.; funding acquisition, D.Z. Both authors
have read and agreed to the published version of the manuscript.
Funding: Research was funded by the National Science Centre in Poland within the research project
OPUS 2013/11/B/ST8/03637.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design
of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or
in the decision to publish the results.

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