CONSTRUCTION CHEMISTRY

Expanmortar* FC
Single component polymer modified cementitious
cosmetic repair mortar and pinhole filler

Uses Properties

Expanmortar* FC is designed for application to minor The following results were obtained at a liquid: powder
imperfections in concrete and masonry surfaces. It is ratio of 0.3:1 by weight or 1:3 by volume.
suitable for application in the range 0 to 6 mm, and can
be used in the following situations: Test method Typical result
@ 20oC @ 35oC
Filling pinholes prior to overcoating General re-profiling
over large areas, up to 6 mm depth Fairing coat, in Coefficient of thermal
association with other Expanmortar* mortars expansion : 7 to 12 x 10-6 /oC

Advantages Working life (Approx.) : 45 mins 20 mins

• Cost effective - no independent primer necessary Setting time (BS 5075) : 60 mins 45 mins
• Time saving - curing not necessary
• High performance - excellent bond to the substrate Fresh wet density : 2000 kg/m3

Description Note: Working life and setting time will vary dependent
on ambient and substrate temperatures.
Expanmortar* FC is supplied as a ready to use blend of
dry powders which requires only the site addition of clean Instructions for use
water to produce a highly consistent cementitious mortar.
Expanmortar* FC exhibits excellent thermal compatibility Preparation
with concrete, and is fully compatible with other
Expanmortar* mortars and Expancote* protective coatings Clean the surface and remove any dust, unsound material,
plaster, oil, paint, grease, corrosion deposits or algae.
Specification Roughen the surface to remove any laitance and expose
the fine aggregate by light scabbling or grit-blasting.
The filler for minor surface imperfections (up to 6 mm
depth) shall be Expanmortar* FC - a single component, Oil and grease deposits should be removed by steam
polymer modified, cementitious mortar. The material shall cleaning, detergent scrubbing or the use of a proprietary
be capable of use without the need for an independent degreaser. The effectiveness of decontamination should
primer or curing system. then be assessed by a pull-off test.

Design criteria Expanmortar* repair mortars require no additional

preparation prior to the application of Expanmortar* FC.
Expanmortar* FC is designed for vertical and overhead
use in filling voids up to a depth of 6 mm. It can also be The cleaned areas should be blown clean with oil-free
used to render over large areas, from a feather-edge up compressed air before continuing. All prepared areas
to 6 mm should be thoroughly soaked with clean water immediately
prior to the application of Expanmortar* FC. Any residual
Anti-dusting properties may be imparted upon the mix surface water should be removed prior to commencement.
by the addition of Expanbond* SBR to the gauging water.
This will also enhance other performance properties; but Mixing - small quantities
should not be viewed as mandatory for every application.
However, where subsequent coatings are to be applied, Care should be taken to ensure that Expanmortar* FC
it is important to produce a dust-free surface upon which is thoroughly mixed. Small quantities (up to 5 kg) can be
to apply the coating. mixed using a suitable mixing drum or bucket. Greater
quantities should be mixed using a forced-action mixer.
 CONSTRUCTION CHEMISTRY

Curing

Mixing in a suitably sized drum using an approved spiral Curing is not generally required. However, under extreme
paddle attached to an approved slow speed (400/500 conditions - high temperatures and drying winds - it may
rpm) heavy-duty drill is an acceptable alternative. be prudent to use Expanbond* AR as a curing agent.
Expanbond* AR does not require mechanical removal
If mixing small quantities by hand, Expanmortar* FC prior to over-coating.
should be volume-batched. Add 3 volumes of the
Expanmortar* FC powder (loose-filled to excess and Cleaning
struck off level with the top of the measuring container)
to one volume of potable water. This should be mixed Expanmortar* FC should be removed from tools,
vigorously until fully homogeneous. equipment and mixers with clean water immediately after
use. Cured material can only be removed by mechanical
Mixing - large volumes means.

For larger volumes, place 3 liters of cool, potable water Over-coating with protective/decorative finishes
into the mixer and, with the machine in operation, add
one full 10 kg bag of Expanmortar* FC and mix Expanmortar* FC may be over-coated with a protective
continuously for 3 to 5 minutes until fully homogeneous. /decorative coating after about 48 hours, dependent on
ambient conditions. Expanchem recommend the use of
Water addition may vary slightly according to both the the Expancote* range of protective, anti-carbonation
ambient temperature and the desired consistency of the coatings. These products provide a decorative and uniform
mix, but it should not exceed 3.0 liters/10 kg bags. appearance as well as protecting parts of the structure
which have not been repaired and might otherwise be
For additional anti-dusting, or enhanced performance at risk from the environment.
properties, add 0.9 liters of Expanbond* SBR to the
gauging water until the desired consistency is achieved. Limitations

Note: In all cases Expanmortar* FC powder must be Expanmortar* FC should not be used when the
added to the water. temperature is below 5°C and falling.

Application Do not proceed with the application when rainfall is

imminent unless in a sheltered or protected situation.
Apply the mixed Expanmortar* FC to the prepared
substrate, up to 6 mm thickness, by steel trowel. It should The product should not be exposed to moving water
be applied with the minimum of working and be allowed during application or prior to initial set.
to partly set before finally trowelling to a smooth finish.
If any doubts arise concerning temperature or substrate
If a very smooth finish is required, a small amount of conditions, consult the local Expanchem Fospak office.
water may be flicked on to the surface of the Expanmortar*
FC with a paint brush prior to final trowelling. High temperature working

Do not proceed with the application when rainfall is It is suggested that, for temperatures above 35°C, the
imminent unless in a sheltered or protected situation. following guidelines are adopted as good working practice:

Finishing Store unmixed materials in a cool (preferably temperature

controlled) environment, avoiding exposure to direct
Expanmortar* FC is finished by striking off with a straight sunlight.
edge and closing with a steel or plastic float. Note that
water can be drawn to the surface if ‘overworking’ with Keep equipment cool, arranging shade protection if
the float occurs, and an unsightly finish may result. necessary. It is especially important to keep cool those
surfaces of the equipment which will come into direct
Damp sponges or plastic floats may be used to achieve contact with the material itself.
a desired surface texture, but care should again be taken
not to overwork the surface.
 CONSTRUCTION CHEMISTRY

Try to avoid application during the hottest times of the Precautions

day, and in direct sunlight.
Health and safety
Make sufficient material, plant and labour available to
ensure that application is a continuous process. Cementitious mortars and slurries modified with
Expanbond* SBR contain cement powders which, when
Technical support mixed or become damp, release alkalis which can be
harmful to the skin. During use, avoid inhalation of dust
Expanchem Fospak offers a comprehensive technical and contact with skin and eyes. Wear suitable protective
support service to specifiers, end users and contractors. clothing, gloves, eye protection and respiratory protective
It is also able to offer on-site technical assistance, an equipment. The use of barrier cream provides additional
AutoCAD facility and dedicated specification assistance skin protection. In case of contact with skin, rinse with
in locations all over the world. plenty of clean water, then cleanse with soap and water.
In case of contact with eyes, rinse immediately with
Estimating plenty of clean water and seek medical advice. If
swallowed, seek medical attention immediately - do not
Supply

Expanmortar* FC : 10 Kg bags In case of skin contact with Expanprime* Zincrich and

Expancure* RB90, remove immediately with resin
Expanbond* SBR : 30 and 200 liter drums removing cream followed by washing with soap and
water. Do not use solvent. In case of contact with eyes,
Expanbond* AR : 5 liter can rinse immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately - do not induce vomiting.
Coverage and yield
Fire
Expanmortar* FC : 2.0 m² at 3 mm thick
(approx. 6.0 liter / bag) Expanbond* SBR and Expanbond* AR are non-flammable.
Expanprime* Zincrich, and Expanchem Solvent 102 are
Expanbond AR : 6 to 8 m² per liter flammable. Keep away from sources of ignition. No
smoking. In the event of fire, extinguish with CO2 or
Note : Actual coverage of Expanmortar* FC will be wholly foam. Do not use a water jet.
dependent upon the general substrate condition. It is
recommended, therefore, that site trials over a typical For further information, refer to the Product Material
area are carried out to determine actual usage. Safety Data Sheet.

Storage

Shelf life
*Denotes the trademark registered.
All products have a shelf life of 6 months if kept in a dry
store in the original, unopened bags or packs.

Storage conditions

Store in dry conditions in original packing. If stored at

high temperatures and/or high humidity conditions the
shelf life may be reduced. Expanbond* SBR and
Expanbond* AR should be protected from frost.
 CONSTRUCTION CHEMISTRY

REGIONAL SALES OFFICES IN PAKISTAN:

Fospak (Pvt) Ltd. Lahore Sales Office Rawalpindi Sales Office
Head Office 2nd Floor Sarwar Shaheed Plaza, 1st Floor,
702, Business Avenue, Cavalry Ground, Al-Harmain Plaza,
Block-6, PECHS., Shahra-e-Faisal, Main Boulevard, Lahore Cantt, Main Murree Road,
Karachi, Pakistan. Lahore, Pakistan. Rawalpindi, Pakistan.
Tel # +92-21-34528477, 34529859 Tel # +92-42-36675773 Tel # +92-51-39290592
Fax # +92-21-34522436 Fax # +92-42-36675838 Fax # +92-51-39290590
Email : info.khi@fospak.com.pk Email : info.lhr@fospak.com.pk Email : info.isb@fospak.com.pk

Important note
Expanchem Fospak products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst Epanchem Fospak
endeavours to ensure that the technical information on this data sheet is correct at the time of printing, it is the
customer’s responsibility to satisfy himself, by checking with the company that this information is still current at
the time of use, that the product is suitable for the intended application, and that the actual conditions of use are
in accordance with those recommended. Because Expanchem Fospak has no control over the conditions of use
of its products, all recommendations or suggestions regarding the use of these products are made without guarantee.

www.fospak.com