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23 Pipe Cutting Optimizer

1. The document presents a bar cutting optimization plan to cut a 6000mm bar length into pipe pieces of varying lengths. 2. It shows the item lengths needed, the bar length, and utilization and waste percentages from the cut. 3. The optimization resulted in 98.63% utilization of the bar length and minimal waste of 94mm.

Uploaded by

Riyan Esapermana
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© © All Rights Reserved
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222 views12 pages

23 Pipe Cutting Optimizer

1. The document presents a bar cutting optimization plan to cut a 6000mm bar length into pipe pieces of varying lengths. 2. It shows the item lengths needed, the bar length, and utilization and waste percentages from the cut. 3. The optimization resulted in 98.63% utilization of the bar length and minimal waste of 94mm.

Uploaded by

Riyan Esapermana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Bar Cut Optimizer

Rezerve 30
45° cut 90° cut
Bar length 6000

Utilization: 98.63% 0.986333333


Item lengths Bar
2145 A 2145x1 1495x1 725x1 579x1 500x1 462x1
1495 B 380x1 269x1 175x1 150x2 115x1 101x1 80x3 69x1
725
579
500
462
380
269
175
150
150
115
101
80
80
80
69
Sum Waste Useful Waste Useful
5906 94 49 122 32
1649 4351 4281 5489 5449
5
20
1000
CUTTING PLAN TABLE
Cutting Plan No : JN12XX-XX-XX PROJECT NAME :

DATA
Material
Type
Length
DESIGN AREA

INPUT DATA

PIECE NO LINE NO DESCRIPTION Length qty

1 SK08B-0400-PL-43-0004-AL21 4" SCH 40 439 1


2 SK08B-0400-PL-43-0004-AL21 4" SCH 40 305 1
3 SK08B-0400-PL-43-0004-AL21 4" SCH 40 255 1
4 SK08B-0400-PL-43-0004-AL21 4" SCH 40 729 1
1 SK08B-0400-PL-43-0005-AC21 4" SCH 40 511 1
2 SK08B-0400-PL-43-0005-AC21 4" SCH 40 400 1
3 SK08B-0400-PL-43-0005-AC21 4" SCH 40 447 1
4 SK08B-0400-PL-43-0005-AC21 4" SCH 40 305 1
5 SK08B-0400-PL-43-0005-AC21 4" SCH 40 275 1
6 SK08B-0400-PL-43-0005-AC21 4" SCH 40 710 1
1 SK08B-0400-VL-43-0009-AC21 4" SCH 40 560 1
2 SK08B-0400-VL-43-0009-AC21 4" SCH 40 144 1
3 SK08B-0400-VL-43-0009-AC21 4" SCH 40 372 1
4 SK08B-0400-VL-43-0009-AC21 4" SCH 40 812 1
5 SK08B-0400-VL-43-0009-AC21 4" SCH 40 666 1
6 SK08B-0400-VL-43-0009-AC21 4" SCH 40 769 1
1 SK08B-0400-VL-43-0226-AC21 4" SCH 40 560 1
2 SK08B-0400-VL-43-0226-AC21 4" SCH 40 48 1
QTY

TOTAL USING LENGTH

REMAIN LENGTH

LOSS FACTOR

Summary :

1.

2.

Note :

1.

2.
NG PLAN TABLE
ECT NAME : XXX

: PIPE 4" SCH40 SYSTEM : PL & VL


: A106 GR.B
: 6000 mm
: LOCATION
14 4 - - - - - - - - - - - - - - -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MATERIAL NO.
Check
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
qty
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
ok - 1 - - - - - - - - - - - - - - -
ok - 1 - - - - - - - - - - - - - - -
ok - 1 - - - - - - - - - - - - - - -
ok - 1 - - - - - - - - - - - - - - -
ok 1 - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
14.0

4.0

-
-

-
5,542.0

2,819.0

-
-

-
6,000.0
3,181.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0

6,000.0
458.0

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%
53.0%
7.6%

30.33%

Profile quantity = 2 Length

C/P quantity = 18 Pcs

If qty of row or column not enough, please copy the last row

or column with copy-paste.

Check Qty :
ok = quantity is full according to required qty
- - - - - - - - - - - - - - - - - - -
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
-
-
-
-
-
100.0% 6,000.0 - - -

-
-
-
-
-
-

100.0% 6,000.0 - -

-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
- - - - - -
1 1 1 1 1 1

37 38 39 40 41 42

- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
-
-
-
-
-
100.0% 6,000.0 - - -

-
-
-
-
-
-

100.0% 6,000.0 - -

-
-
-
-
-
-

100.0% 6,000.0 - -

-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
-
-
-
-
-
-

100.0% 6,000.0 - -
Piping Cutting Layout
Doc. : JN357-PCL-ASDCA-A-3401-01 Date : 16/Feb/23
Proj. : Gallaf

Item No NPS Sch Length Material Remark Pipe Cutting Layout Total Gap Excess Mtl Description

10mmGap (TYP)
1 2 3 4 5 6 7 8

Cut Length No. 5 6 7 8 2 9 4


6000 mm ASTM A312 GR Cutting pipe
1 1" 80S
TP316L 2379 mm 2200 mm 693 mm 221 mm 175 mm 80 mm 70 mm 60 mm 122 mm PIPE 1" SCH 80S ASTM A312 GR TP316L
Dwg.No. 1.1/2"AI-540017-AS1 1.1/2"AI-540017-AS1 1.1/2"AI-540017-AS1 1.1/2"AI-540017-AS1 1.1/2"AI-540017-AS1 1.1/2"AI-540017-AS1 1.1/2"AI-540017-AS1

Cut Length No. 3


6000 mm ASTM A312 GR Cutting pipe
2 1" 80S
TP316L 1606 mm 0 mm 4394 mm PIPE 1" SCH 80S ASTM A312 GR TP316L
Dwg.No. 1.1/2"AI-540017-AS1

Cut Length No. 2 1 3 2 2 3


ASTM A312
S31254/ASTM Cutting pipe 637 mm 566 mm 187 mm 158 mm 112 mm 70 mm 50 mm 4220 mm PIPE 1" SCH 80S ASTM A312 S31254/ASTM A358 S31254 CL 1 OR CL 3
3 1" 80S 6000 mm
A358 S31254 CL 1
OR CL 3 Dwg.No. 1"WOS-270006-BM1 2"WOS-270007-EM1 4"WOS-270002-EM1 2"WOS-270007-EM1 2"WOS-270008-EM1 2"WOS-270007-EM1

Cut Length No. 3 4 4 3


4 1" 160 6000 mm ASTM A333 GR 6 Cutting pipe 859 mm 313 mm 100 mm 87 mm 30 mm 4611 mm PIPE 1" SCH 160 ASTM A333 GR 6
Dwg.No. 1"FHS-400050-AD1 1"FHS-400050-AD1 2"DPS-500096-BD1 2"DPS-500096-BD1

Cut Length No. 5 4


5 1-1/2" 160 6000 mm ASTM A333 GR 6 Cutting pipe 335 mm 215 mm 10 mm 5440 mm PIPE 1-1/2" SCH 160 ASTM A333 GR 6
Dwg.No. 3"WI-350051-ED1 2"WI-350052-ED1

Cut Length No. 1


6000 mm ASTM A312 GR Cutting pipe
6 1-1/2" 80S
TP316L 126 mm 0 mm 5874 mm PIPE 1-1/2" SCH 80S ASTM A312 GR TP316L
Dwg.No. 1.1/2"AI-540017-AS1

ASTM A312 Cut Length No. 5 1 2 6 7 4 4 5


S31254/ASTM Cutting pipe 1253 mm 850 mm 746 mm 698 mm 364 mm 307 mm 294 mm 280 mm 70 mm 1138 mm PIPE 2" SCH 40S ASTM A312 S31254/ASTM A358 S31254 CL 1 OR CL 3
7 2" 40S 6000 mm
A358 S31254 CL 1
OR CL 3 Dwg.No. 2"WOS-270008-EM1 2"WOS-270001-EM1 2"WOS-270001-EM1 2"WOS-270007-EM1 2"WOS-270007-EM1 2"WOS-270008-EM1 2"WOS-270001-EM1 2"WOS-270007-EM1 (use for item 8

ASTM A312 Cut Length No. 2 5 2 1 1 3


S31254/ASTM Cutting pipe PIPE 2" SCH 40S ASTM A312 S31254/ASTM A358 S31254 CL 1 OR CL 3
8 2" 40S 1138 mm A358 S31254 CL 1 260 mm 155 mm 153 mm 150 mm 138 mm 80 mm 50 mm 152 mm
OR CL 3 Dwg.No. UTILITY 2"WOS-270001-EM1 2"WOS-270007-EM1 UTILITY 4"WOS-270002-EM1 UTILITY

Cut Length No. 5 1 2 6 7 4


9 2" 160 6000 mm ASTM A333 GR 6 Cutting pipe 2145 mm 1495 mm 725 mm 579 mm 500 mm 462 mm 50 mm 44 mm PIPE 2" SCH 160 ASTM A333 GR 6
Dwg.No. 2"WOS-270008-EM1 2"WOS-270001-EM1 2"WOS-270001-EM1 2"WOS-270007-EM1 2"WOS-270007-EM1 2"WOS-270008-EM1

Note : Prepared By : ………………………………………………………………………………………………………………………...……

Checked By : ………………………………………………………………………………………………………………………...……

Approved By : ………………………………………………………………………………………………………………………...……

2145x1 1495x1 725x1 579x1 500x1 462x1

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