Doc. No. CE305-PX Doc.

Page Ⅲ-1
Issue Date 2006/12 Chiao Sheng Machinery Version V1.0

Index3

1 Machine Overview..................................................................................2
1.1 Technical Specification......................................................................................2
1.2 Explanation of General Machine Diagram........................................................2
1.3 Cooling Explication...........................................................................................2
1.4 Air Adjustment Explication................................................................................3
2.Tooling Installation Explication...........................................................4
2.1 Installing and replacing the saw blade..............................................................4
2.2 Clamping the material.......................................................................................4
2.3 Clamping Installation.........................................................................................5
2.4 Adjust the sawing degree..................................................................................6
2.5 Saw Feed..........................................................................................................6
2.6 The check steps before operate the machine..................................................7
2.7 Automatic Operation.........................................................................................7

PartⅢ Machine Operation CT Series

 Doc. No. CE305-PX Doc. Page Ⅲ-2
Issue Date 2006/12 Chiao Sheng Machinery Version V1.0

1 Machine Overview
1.1 Technical Specification

Before operating the machine, the user must understand the capacity and the
technical specification of the machine prevent from overloading the machine and
resulting in the damage for both user and machine.
Some capacity and technical specification documents that contain the detail
specification of the machine are enclosed within the Technical Document. If the
operators need to take the reference of the machine, please refer to the Technical
Document.

1.2 Explanation of General Machine Diagram

1.2.1 The Body of The Machine: As Drawing Fig-1.1

Fig –1.1

1. Head
2. Saw Blade
3. Clamp Cylinder
4. Length of cutting stopper
5. Clamp HandWheel
6. Power Source Indicator
7. E.M. Stop
8. Main Power Switch
9. Front Cover
10. Start Up (Pedal)
11. Side Cover
12. Cooling Valve
13. Air Quick Release Connector

1.3 Cooling Explication

Cooling plays an important role in keeping the life of the saw blade. Which oil you choose,
please refer the appropriate oil that the company suggest. Cooling forms a lubricating film on the
saw tooth. This will prevent a jolting saw result in damage and break. It can supply the coolant
for the rub of the saw blade and the material of frictional heat. The flow of the cooling is adjusted

PartⅢ Machine Operation CT Series

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Issue Date 2006/12 Chiao Sheng Machinery Version V1.0

by cooling valve Fig1-1-

1.4 Air Adjustment Explication

The machine supply the function of the percolation and lubrication at the air
Service unit .It mounted near the back of the machine. The machine operate
The air pressure depend on adjust the air pressure regulator and read off a pressure
gauge.
Air Line Lubrication
Please infuse lubricant oil into the lubricator bowl. The lubricator bow must be filled up
with oil to the mark etched on the bowl. Turn the knob to control the air pressure .The
knob is located on the top of the machine. For ease of service, it is recommended that
the supply is connected via a quick release connector.
Fig-1.4

2.Tooling Installation Explication

2.1 Installing and replacing the saw blade

圖 F.2-2 鋸片的更換 Fig-2.1

PartⅢ Machine Operation CT Series
 Doc. No. CE305-PX Doc. Page Ⅲ-4
Issue Date 2006/12 Chiao Sheng Machinery Version V1.0

1 The saw blade locked screw

2 The saw blade fixed washer
3 The saw blade
4 The direction of the saw blade’s rotation

a. Set the main switch in the saw blade

b. Put the saw head in the upper position
c. Open the curves
d. Release the screw of the blade vice and remove saw spindle
e. Remove the saw blade
f. Clean the blade vice and saw spindle
e. Installing is done in the reverse way. Check the direction of saw blade’s rotation
and the saw depth of the saw blade. Don’t forget to close the curve to protect the
danger happen.

2.2 Clamping the material

It is the most important that material is safely clamped in the double
Material vice .So the material cannot move during sawing. In order to waste the
sawing time, it is prefer to saw the material’s thinnest side during sawing.
Application of special vice jaws is recommendable for repetitive work. The sawing
depth can be limited by the adjust knob. So in repetitive work, the material can only be
sawn to a certain depth.

2.3 Clamping Installation

Fig-2.2
① Clamping hand wheel
② Clamping Fixed Nut
③ Clamp cylinder

PartⅢ Machine Operation CT Series

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Issue Date 2006/12 Chiao Sheng Machinery Version V1.0

a. Adjust the length of the cutting stopper (fig-1.1)to the sawing length that requested,
then fasten the screws, fixed the carriage’s length.
b. Put the material into the double material vice, turn the clamping hand wheel(fig-
2.2①)at clockwise, and clamp the material tightly. Then turn the Clamping Fixed
nut(Fig-2-2②)and fasten it.
c. Turn the main power switch (fig –1.1) to the ON position, and check if the light of the
power source indicator turn on (fig-1.1⑥).After turn on the power switch , it will
loosen the vice, take out the material .Then turn off the power switch.

2.4 Adjust the sawing degree

Fig-2.3 Fig-2-3
圖 ① The rod of the sawing degree adjustment
②The scale division

Pull the rod of the sawing degree adjustment to the right and turn the sawing axis to the
requested position. The position can be read out on the scale division. Then fixed the
PartⅢ Machine Operation CT Series
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rod of the sawing degree adjustment again. Before clamping the material check if the
saw is running between the double material vice.

2.5 Saw Feed

Fig-2.4
① oil filler cap
② upper limited nut
③ saw speed adjust knob
④ lower limited nut
⑤ lower limited S.W
⑥ upper limited S.W
⑦ saw rotation speed switch Fig-2.4

a. Adjust the saw position

The user can adjust (fig-2.4) to control the saw head upper limited position
The user can adjust (fig-2.4) to control the saw head lower limited position

b. The machine is equipped with an automatic sawing rotation to control fig-2.4 for
change the rotation of the saw blade. The saw speed can be adjusted by means of the
saw speed adjust knob.fig-2.4At start time, saw speed is in a low speed. After some
times, you will acquired how to operate the machine and you will know which saw
speed is correct from your experience. Pay attention to the pressure of the saw blade.
When the saw pressure is too high. It can cause the saw to break; When the saw
pressure is too low ,the saw will rapidly go blunt. If danger happened, press the
emergency stop knob.

2.6 The check steps before operate the machine

a. Check if put the material at the correct position
b. See whether there is sufficient oil in the sawing area
c. Check the oil level at air service unit
d. Check the saw feed of the saw blade
e. Check the saw depth of the saw blade
f. Check whether the material vice is good for the material
g. Adjust the material vice for the material;
PartⅢ Machine Operation CT Series
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Issue Date 2006/12 Chiao Sheng Machinery Version V1.0

h. Start the main switch

I.Select the requested speed.

2.7 Automatic Operation

a. Turn on the main power switch , turn the saw speed adjust knob at clockwise(fig –
2.4③),step the Start Up (Pedal). After clamp the material tightly, start to adjust the
saw speed adjust knob slowly (fig –2.4 ③),the saw head start to saw slowly .Finally
repeat the step until the appropriate saw feed is get by turn the saw feed button.
b. Turn on the Cooling Valve (fig-1.1 ), start the cooling, then test sawing
The operation step is loading material step start up
(pedal) sawing
Loo sen the clamp take up the product

PartⅢ Machine Operation CT Series