Complete Manual FES

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Serial number：JSA02017E
（FES TYPE） Version ：AA
Maintenance and Operation Manual Page number ：1
ESCALATOR
（FES TYPE）
Maintenance and Operation Manual
SUZHOU JIANGNAN JIAJIE ELEVATOR GROUP CO.,LTD

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Index
Contents Page
1．Description of main parts of the escalator...............................................................5
1.1 Truss .............................................................................................................................6
1.2 Transmission system..................................................................................................6
1.2.1 Main driving shaft ....................................................................................................7
1.2.2 Handrail driving shaft ..............................................................................................8
1.3 Drive unit ......................................................................................................................9
1.3.1Adjustment of the brake ........................................................................................10
1.3.2 Hand-wheel instruction.........................................................................................11
1.4 Steps...........................................................................................................................12
1.5 Handrail ......................................................................................................................13
1.6 Skirting........................................................................................................................13
1. 7 Outer and inner decking .........................................................................................13
1.8 Comb centering device ............................................................................................14
1.9 Steps chains tension system ..................................................................................15
1.10 Handrail tension system ........................................................................................16
1.11Automatic lubrication（optional function）..........................................................16
1.12 Handrail supports and balustrade panels ...........................................................18
1.13 Step reversing fences ............................................................................................19
2. Electric control system and safety equipment........................................................20

3．Items and period of maintenance ...........................................................................21
3.1Safety operation and usage of the escalator.........................................................21
3.2 Item and period of maintenance.............................................................................22

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3.2.1Item of checking .....................................................................................................23
3.2.2 Contents and method of checking： ..................................................................23
4. Illustration of maintenance item................................................................................25
4.1Move the movable decking ......................................................................................25
4.2 Disassembling the steps..........................................................................................25
4.3 Check combing plate ...............................................................................................26
4.4 Checking the mesh depth of comb into the grooves of thread of steps...........27
4.5 Disassembling the outer decking ...........................................................................29
4.6 Disassembling inner decking ..................................................................................29
4.7 Disassembling skirting .............................................................................................30
4.8 Steps chain ................................................................................................................31
4.9 Check the handrail drive chain ...............................................................................33
4.10 Drive chain...............................................................................................................34
4.11 Check shaft sleeve of steps ..................................................................................35
4.12 Main drive shaft ......................................................................................................36

4.13 Check handrail drive shaft ....................................................................................37
4.14 Check track .............................................................................................................37
4.15 Check tension of handrail .....................................................................................38
4.15.1 Tension of handrail..............................................................................................38
4.15.2 Check press belts system..................................................................................39
4.15.3 Clean the handrail...............................................................................................40
4.15.4 Handrail speed monitors (optional function) ...................................................40
4.16 End reversing chain ...............................................................................................41
4.17 Check electric system............................................................................................43
4.18 Safety switch ...........................................................................................................43
4.18.1 Check broken chain contact ..............................................................................43
4.18.2 Check skirting contact ........................................................................................43

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4.18.3 Check steps sag contact....................................................................................44
4.18.4 Check drive chain broke contact ......................................................................45
4.18.5 Check comb contact ...........................................................................................46
4.18.6 Check handrail entry device ..............................................................................46
4.19 Reversal-proof function .........................................................................................47
4.20 Auxiliary brake.........................................................................................................48
4.21 Maintenance drive unit ..........................................................................................51
4.22 Artificial lubrication .................................................................................................52
5. Common problems and their elimination ................................................................54
5.1 Common mechanical problems and their elimination.........................................54
5.2 Common electrical problems and their elimination .............................................56

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1．Description of main parts of the escalator
summary：The escalator has some main components, such as truss, drive, transmission system,
steps, track system, balustrade, decking, safety equipment, and electrical system etc.
The following is the main structure of FES type escalator
Diagram 1-1 Main structure of the escalator
1. Truss 2. Balustrade 3. Track 4. Step
5. Handrail tension device 6. Transmission 7. Drive unit

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1.1 Truss
All the components of escalator are fixed on the truss. The metal frame uses high strength,
low deformation, and angle steel. The two pieces of truss are connected with channel steels
and steel plates. The use of gas shield welding, the ultrasonic and magnetic powder flaw
detection, ensure that the safety of the frame is highly dependable. At the supporting point,
there are some rubber pads, which can lessen the transmission of vibrations, between the
supporting angel of truss and the surface of the supporting pillars of the building.
Diagram 1-2 Truss
1. Rubber 2. Channel steel 3. Angle steel 4. Steel plate (soffit) 5.Steel plate
1.2 Transmission system
Steps and handrail are driven by the transmission system.
The driving equipment 12 turns main axle 2, via double roller driving wheel 3, and then turn
steps chains and make steps running; And then turn the pinion 13 on the main axle, transfer
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to handrail axle chain wheel 5,via the handrail driving chain 11, and making handrail running.
The size of each type chain wheel and its number of teeth is designed according to the
requirement of movement of the escalator. All the chains are easy to be assembled and
disassembled, and are guaranteed to be of sufficient strength and stiffness.
Diagram 1-3 Transmission system
1. Driving chain 2. Main axle 3. Double roller driving wheel 4. Driving sprocket
5. Handrail axle chain wheel 6. Handrail 7. Step 8. Step chain 9. Handrail axle
10. Friction wheel 11. Handrail driving chain 12. Driving equipment 13. Pinion
1.2.1 Main driving shaft
The main driving shaft is composed of main axle, driving sprocket, double roller driving wheel,
bearing, pinion etc, and fixed with truss via pins and bolts on support-plate.
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Diagram 1-4 Main drive shaft
1. Driving sprocket 2. Main axle 3. Pinion
4. Double sprocket 5. Safety brake 6. Support plate
Warning ！
If the driving chain or the steps chain breaks, there is a danger that the steps and the
passenger on the steps will slip forward. If the escalator is fully loaded and it is a high-rise
type, then passenger may easily be injured. Therefore, the EN115 standard provides that
there must be another brake device against this kind of situation.
1.2.2 Handrail driving shaft
The handrail driving shaft is composed of friction wheel (with rubber tier on), handrail axle,
handrail axle chain wheel, bearing, etc, and fixed with angle steel via bolt.
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Diagram 1-5 Handrail driving shaft
1. Friction wheel 2.Bearing 3.Handrail drive axle 4.Handrail axle chain wheel
1.3 Drive unit
The escalator uses the drive with high efficiency, lower noise and transmission calm.
The service brake is the mach-electrical type. The brake releases via power supply during
operation. When power breaks down, the brake acts via the pressure spring.
Drive unit is composed of motor 3, gear box 4, service brake 2 and fly wheel 1etc.
Diagram 1-6 Drive unit
1. Fly wheel 2.Service brake 3.Motor 4.Gear box

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1.3.1Adjustment of the brake

Summary Contents
Brake It is composed of magnetic 1,safety switch 2, pressure spring 3,
brake arm 5, brake pad 6（see diagram1-7a）。
Stop distance can be adjusted via the pressure spring.
The brake pad should be ex-changed if it fretted to much.
Adjustment of the Escalator is guaranteed to be certain stop distance. It is dangerous if
brake distance this distance is too big. Check this distance every maintenance .This
stop distance is about 300mm on free load. (see diagram
following1-7b).Adjusting the length of spring until it meets standard
that the brake distance is 300mm.
The working states of When power breaks down, the brake acts then brake arm is fasten;
magnetic During operation, the brake releases then the brake arm is loosen
The gap of magnetic The gap of magnetic pole 10 and bolt 8 of brake arm 5 is L=0.5mm
each side during operation.
Method of checking Loose nut 9 and bolt 8 on both side.
and adjusting Rotate bolt 8 until it strikes magnetic pole 10.
After striking 10, rotate bolt 8 outwards 0.5-1mm, the gap must be in
accordance with each other.
Fasten nut 9 on both side, and adjustment is over.
Diagram 1-7a Service brake

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Diagram 1-7b Service brake
1. Magnetic 2. Safety switches 3. Pressure spring 4. Brake pole 5. Brake arm
6. Brake pad 7. Brake wheel 8.Bolt 9. Nut 10. Magnetic pole
1.3.2 Hand-wheel instruction
Diagram 1-7c normal state
Diagram 1-7d Hand-wheel state

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Warming ！
Shut off motor power. Before hand-wheeling restore the block to the normal position.
Operate the hand-wheel lever to the state (see diagram 1-7d) and keep this position. And
then rotate the flying wheel according to the direction signed on the flying wheel.
When the escalator is controlled by two drive device, the two motor must be operated
synchronously according to the step 2.
When finished the action, loose the hand-wheel lever and then the hand-wheel lever will
come to the normal working states.
1.4 Steps
The outside layer of the roller is made of polyester resin and inner layer is composed of roll
bearing. The step fixes its position with two nylon pads fixed at its both sides. In addition, the
vice rollers are free wheel and they aren’t connected with the chains. Thereafter, the
structure make the steps are level within rail of passenger side and are able to turn upside
down within return side.
Diagram 1-8 Steps
1. Trade 2. Nylon pad 3. Vice roller

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1.5 Handrail
The escalator is equipped with two single winding traveling handrails. Each handrail forms an
endless loop without visible joint. The handrail is composed of rubber, canvas and steel
strips, and has high drawn proof.
In standard model, the handrail is black, but other colors can be selected according to the
customer’s requirements.
Diagram 1-9 Handrail
1. Covering 2. Anticorrosive 3. Steel strip 4. Slide-layer
1.6 Skirting
The skirting panels are made of stainless steel or carbon steel with Teflon, and they are
located at each side of steps. The skirting panels are fixed on truss via skirting supports.
1. 7 Outer and inner decking
The outer and inner decking generally uses stainless steel, and they are inserted into the
clamping profile on the handrail support. The inner decking is fixed to the skirting via
stainless steel screws, and the outer decking is fixed to the truss by all kinds of support
plates,.
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Diagram 1-10 Outer and inner decking
1. Outer decking 2. Support plate 3. The inlaid profile 4. Inner decking
5. Fixing plate 6. Stainless steel screws 7. Skirting panels 8. Connecting plates
1.8 Comb centering device
The comb centering device is composed of comb supporting 2, comb plate 1（five pieces
when width 1000mm）, and contact switch 4. The thickness of supporting plate is 20mm, and
the material of comb plate is die cast aluminum. The comb supporting is fixed with the truss;
the comb plate is fixed on the supporting plate by screws. There exists a certain gap of mesh
between the teeth of the comb and the teeth of step. When there is a foreign body blocking
into, the comb support move backward, then the switch will be activated to stop the escalator.
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Diagram 1-11 Comb centering device
1、Comb plate 2、Comb support 3、Pressure spring 4、Safety switch 5、Screw pole
6、Nut 7、Washer 8、Screw 9、Nut
1.9 Steps chains tension system
The steps chain tension system is located at lower section; it is composed of lower section
tension plate 1, tension shaft 4 (with steel rollers and bearing), compressing spring 2, safety
switch 3, etc. The lower section tension plate 1 is fixed on the truss by the supporting plates.
The tension pulley takes the lower section tension plate 1 running on the direction forward or
backward, so that the steps chain is tension. When the steps chain is broken, the switch is
activated to stop the escalator.
Diagram 1-12 Steps chain tension system
1. Lower section plates 2. Compressing spring 3. Safety switch 4.Tension shaft

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1.10 Handrail tension system
The handrail is moved by the rubber tier on the friction wheel. The appropriate tension of the
handrail can be achieved by adjusting nut on the tension rod. In addition, by modifying the
pressure roller against the handrail, one can increase or decrease the friction between the
friction wheel and the handrail. The handrail moves in the same direction of movement of the
step.
The handrail moves in the same direction of movement of the steps. The permitted value of
the difference in speed between the two is within the range 0~+2%.
Diagram 1-13 Tension of the handrail
1.Nut 3 2.Nut 2 3.Nut 1 4.Tension rod 5.Friction wheel
6.Pole 7.Spring 8.Pressure roller 9.Handrail
1.11Automatic lubrication（optional function）
It’s optional to use automatic lubrication system to supply oil to the steps chains, drive chain
and handrail drive chain timely in order to improve the performance and prolong their lives.
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Summary Contents
Oil number The industrial gear oil Mobil SHC 627 or Shell Omala Oil 100 can be
used for lubrication
Points of adding oil Drive chain, handrail drive chain and two steps chains must be
lubricated by brush.
Quantity and time The quantity of adding oil and the working time has been adjusted
before ex-work.
Automatic timing-lubrication：
Automatic lubrication system will supply oil to the escalator when all the integrating time is
not less than 167 hours on operation. It spends 72s to supply oil to the drive chains time after
time.
Lubricate The escalator rise Oilcan Accumulated Working

time(once) scope dimension auto-lubricate time slot CYC
（second）（mm）（ml）（hour）（month）
72 <2900 2000 167(16hours/day) 5
120 2900~5200 2000 167(20hours/day) 2.5
161.6 5200~7200 2000 167(16hours/day) 2.3
Summary Contents.
Frequency If the escalator works normally, it is about 3 months between two
times lubrication.
Note 1） The oil number must be same as the original one in the oil box.
Otherwise, the oil in the box must be cleaned completely.
2） More or less oil adding to the parts is harmful. So readjusting
the quantity is avoided.
3） when testing the automatic lubrication, the oil pumps works
continuously no more than 12 minutes.
Quantity and The quantity of adding oil and the working time has been adjusted
time before ex-work..
Notice ！
It is optimal when the oil brushes touch the chain, and pay attention to the oil brush is
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on the middle of the components needed lubrication.
Brush
Diagram 1-14 Automatic lubrication
1.12 Handrail supports and balustrade panels
The balustrade panel of the escalator is 10mm rectangular tempered glass. The handrail
supports generally employ stainless steel profile.
Diagram 1-15 Handrail supports
1.Handrail 2.Handrail supports 3.Glass panels

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1.13 Step reversing fences
Warning ！
The fence is fixed at the end of step reversing point in the machine room and
promotes its safe protection.
The power must be cut if it needs to disassemble the step reversing fence on the
maintenance.
Step reversing
fence
Diagram 1-16 Step reversing fence

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2. Electric control system and safety equipment

Summary Contents
Consist of The electric control system of the escalator applies a new type of PLC control device or the
the electric micro-computer control device.
control It is composed of top machine room control box (UCB),bottom machine room control box
system (DCB), lighting device (handrail lighting or skirting lighting), overhaul switch, safety switch,
monitoring equipment and connecting cables etc.
Top and The “UCB” box is installed in the top machine room on the frame, in order to control main
bottom circuit. The PLC computer in the “UCB” box carries programmed control of the escalator. In
machine addition, it carries out monitoring all safety switches, handrail speed (optional function), and
room motor speed. In addition, the “UCB” and “DCB” box provides a 220V and 36V outlet socket,
and an emergency stop button on the maintenance panel. On the left skirting or the entrance
device, near the upper and lower landing of the escalator, there are a directional selection
switch and a stop button.
Safety To ensure the safety of the escalator, it is fitted with 17 safety switches in accordance with the
switches EN115 standard (when a vertical drive unit is used,):
4 upper and down comb contacts, 1 driving chain broken contact (when the drive devices is
double ,this contacts are two), 2 steps chain broken contacts, 4 upper and down handrail entry
contacts, 2 steps sag contacts, 4 skirting contacts
Monitoring 1）、The motor speed monitor
device 2）、SABO safety switch for brake opening
3）、Anti-reverse function
4）、Left and right handrail speed monitor（optional function）
5）、Steps losing function（optional function）
Fault display 1）、LED fault display
（optional If there is abnormal status on operation of escalator, one number of 1-9 or A-E will indicate on
function） the display screen on the upper end section of outer decking. That means there are problem
of one section of fault display schedule. After eliminating this problem, it indicates nothing on
display screen. It is convenient for testing and maintenance.
2）、LCD running-state monitor
Main functions:
(1) System monitoring :
Observe the state of escalator by LCD, as follows:
a) Displaying of running-state, protection info or others
b) Displaying of running hours and running times
(2) Information searching:
It can search type of the protection info and the occurrence time, while protection happened, it
can also search the total running-hours and the current running-hours.
The elaborate contents can be seen from the instruction principle of electric control
system.
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3．Items and period of maintenance
3.1Safety operation and usage of the escalator

No Contents
1 Before operating the escalator, check whether there is any foreign object at the positions
where comb plate locate at both upper and bottom of the escalator.
2 The escalator must be operated by competent or special trained personnel, and be started
under free loads.
3 Standing on the running escalator, passenger must face to the traveling direction, his two feet
must be in the yellow line mark, and one of his hands must be on the handrail.
4 Small children must be held firmly by an adult while taking the escalator.
5 Bare-footed is not permitted to take on the escalator. Transportation of bulky and heavy loads
is not permitted.
6 Use key operating the escalator, if the escalator can’t run, check whether the power switch is
on or not, whether the main switch and maintenance lock on control box are on normal running
position or not. The escalator cannot run yet even if everything is OK, usage of the escalator is
not permitted before a careful and full checking.
7 Where building obstacles can cause injuries, appropriate preventive measures shall be taken,
to prevent collision, the outer edge of the handrail and walls or other obstacles shall under no
circumstances be less than 80mm. This distance shall be maintained to a height of at least
2.30m above the steps of the escalator. In particular, at floor intersections and on criss-cross
escalator, a vertical obstruction is not less than 0.3m in height, not presenting any sharp
cutting edges shall be placed above the balustrade decking, e.g. as an imperforate triangle. It
is not necessary to comply with these requirements when the distance between the centerline
of the handrail and any obstacle is equal to or greater than 0.5m.`
8 At the landing’s entrance of the escalator, a sufficient unrestricted area shall be available to
accommodate passengers. The width of the unrestricted area shall be at least correspond to
the distance between the handrail centerlines. The depth shall be at least 2.5m, measured
from the end of the balustrade. It is permissible to reduce it to 2.0m if the width of unrestricted
area is increased to at least double the distance between the handrail centerlines.
9 Sequence of operating the escalator: Check whether three phase mains is 380V or not and
whether earthed wire and neutral wire is right or not. Close main switch →connecting main
power and lighting power→connecting control circuit (220V) on main control box→turn key to
the direction where the escalator is to be→wait a moment and pull out key after the escalator
is running normally. While the escalator needs to be running in the reverse direction, stop the
escalator by pushing the red stop button at first, then turn key to the other direction after the
escalator has been stop absolutely.
10 Running check: while the escalator needs to have a checking or maintenance, insert the plug
on the maintenance device into the special maintenance socket on the control box. Then the
normal circuit had been cut, and the maintenance circuit has been connected. The escalator
can run while men operate the maintenance switch. After the check work has been finished,
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the maintenance plug must be pulled out form the control box. Then the normal circuit is
connected and the maintenance circuit is cut. Then escalator turns to the normal condition.
11 If the escalator is not used for a long period, the main power should be cut, and the steps
chains, the handrail and the pressure belt should be loosen.
–––––Loose the steps chains: loose the compression spring via loosing the nut 3 on the
tension shaft; (see 4.8)
––––Loose the handrail: loose the nut5, nut 6 on the tension pole and nut 3 on the tension
support to loose the handrail; (see 4.15.1)
––––Loose the pressure roller: loose the spring via loosing the nut 2 on the pole. (see 4.15.2)
12 The steps chains, handrail and the pressure roller should be tightened when the escalator is
reused after been not used for a long period, and all of the safety switches should be checked
carefully, such as the handrail entrance device, the combing contact, etc.
Warning ！
If program system needs modifying or adjusting, please get in touch with us. It is
prohibited to modify by man who is not our company.
3.2 Item and period of maintenance
Precaution item during maintenance：
Notice ！
A warning board written of “Keep off, the escalator on maintenance” must be erected at the
entrance of the escalator
Use maintenance switch to run the escalator during maintenance.
Starting the escalator is not permitted absolutely, when man stands on the disassembled
steps.
Take a clean work after maintenance, and sure that there is not any tool lost in the escalator.
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3.2.1Item of checking
Period
Item
A month 2 3 month one yearly
Cleaning ●
Gap between the step and skirting ●
Combing plate ●
Steps ●
Steps chain ●
Handrail drive chain ●
Drive chain ●
Drive unit ●
Brake device ●
Safety device ●
Braking distance ●
Handrail ●
Main drive shaft ●
Handrail drive shaft ●
3.2.2 Contents and method of checking：

Contents Method
Cleaning 1、Clean the upper and bottom machine room；
2、Clean the surface of the tracks and pay attention to the
safety in cleaning；
3、Clean the steps.
The gap between 1、The gap between the steps and skirting shall not exceed
the step and 4mm at either side;
skirting 2、The sum of gap measured at both side at two directly
opposite points shall not exceed 7mm;
3、Method of adjusting：see 4.7
Combing plate 1、Without any broken teeth;
2、The mesh depth of combs into the grooves of the thread
shall be at least 6mm;
3、Method of changing and adjusting:：see 4.3 and 4.4
Steps 1、Without any broken teeth;
2、Measure the clearance of steps sheave. And sure that it is
not more then 0.4mm;
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Steps chain 1、Check the tension set of the steps chain and the length of
the compressing spring;
2、Lubricate the steps chain;
Handrail drive 1、Check the sag of the handrail drive chain whether it is
chain between 10mm and 15mm;
2、Lubricate the handrail drive chain;
Drive chain 1、Check the sag of the drive chain is between 10mm and
15mm under free load;
2、Lubricate the drive chain;
Drive unit 1、Check the oil level of gear;（monthly）
2、Motor maintenance—the clear of vent and inlet;
3、Check whether the motor is leaky or has unusual noise;
4、Method of maintenance：see 4.21
Safety switches 1、Combing contacts
2、Steps sag contacts;
3、Skirting contacts
4、Drive chain broken contacts;
5、Steps chain broken contacts;
6、Brake contacts;；
7、Other safety contacts;
8、Method of checking and adjusting：see 4.18
Braking distance 1、Check the tension of the compressing spring;
2、Check the gap of the each side of the magnetic
3、Check whether the brake distance meets the requirement;
4、Method of checking and adjusting：See 1. 3
Handrail 1、Check the tension of the handrail;
2、Clear the handrail;
3、Method of adjusting and cleaning：see 4.15
Main drive shaft 1、Check whether the main drive shaft works normally;
2、Lubricate the bear;
Handrail drive 1、Check whether the handrail driveshaft works normally;
shaft 2、Lubricate the bear;
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4. Illustration of maintenance item
4.1Move the movable decking
While the face of movable decking is stainless steel, insert a special key into the decking,
then lift the decking and pull it out at last.
Diagram 4-1Movable decking
4.2 Disassembling the steps
Notice ！
Disassembling the steps must be in the lower machine room. Operate the escalator with the
maintenance handle until the auxiliary roll of the steps is at the jag of the swerving wall, and
then loosing the clamping screws, push the clamping ring and sleeve of shaft to the
inner-place. Rotate and lift the steps, its auxiliary rolls can go through the jag. Mark on the
step before taking them out for facilitating reassembling them（see diagram 4-2）
Add yellow paint on the three neighboring steps (yellow is on middle of step and
length is about 300mm). And when maintenance the escalator, please disassembling
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the step with yellow paint and make sure the fixed states of steps.
Mark on the steps and main step shaft before disassembling the steps for facilitating
reassembling them
Notes of reassembling steps: Assemble step at the reverse sequence of disassembling
step. Before fasten clamping screws, align the mark on step to the middle of the shaft. Run
escalator downward slowly, and after fastening clamping screws. At the same time, check the
mesh depth of combs into the grooves of the tread and adjust till it meets standard
Diagram 4-2 Disassembling and reassembling the steps
4.3 Check combing plate
The combing plate has a break point of strength against serious damage of the escalator for
passenger’s safety, changing broken combing plate in due course is necessary.
Loosen fixing screws, take out the damaged combing plate, and change it to a new one. In
the reverse sequence of disassembling combing plate.

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4.4 Checking the mesh depth of comb into the grooves of thread of steps
After adjustment,
loose the bolt,
clearing stress.
Fasten the nut.
Diagram 4-3a Adjustment of comb and steps
1、Comb plate 2、Steps support 3、Compressing spring 4、Safety switch
5、Screw pole 6、Nut 7、Washer 8、Screw 9、Nut 10、Steps
11、Support plate 12、Nut 13、Pole
Notice ！
The mesh depth of comb into the grooves of thread of the steps must be at least 6mm,
and L must be not less than 4mm and adjusting it till meeting requirement.
After adjustment, loose the nut 12, and then eliminate the tress. After that, fasten the
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nut.
Method of adjusting：（see diagram 4-3a）
Adjust the vertical position via loosen the two nuts 6 on the screw pole 5 and adjust the
horizontal position via nuts 9 on the screw 8;
Adjust the position of combing plate until the mesh meets the standard;
Rotate the fixing screw 8 outward 0.2-0.5mm;
Fasten nut 6 and 9
Notice ！
While step is running between the guide rollers (3), if there is noise of friction, that mean the
positions of guide rollers are not correct.
Adjust the positions of guide rollers. Make sure that the clearance between the step and
guide rollers is 0.2~0.4mm.
Diagram 4-3b Adjustment of comb and steps
1.Nut 2.Nut 3.Guide roller 4.Combing plate 5.Step

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4.5 Disassembling the outer decking
The outer decking 1 are inserted into the clamping profile 4, and its joints are connected by
joint plate 3, and it is connected to the metallic frame via support plates.
Method of disassembling outer decking: Loosen all bolts 2, pull the joints plate 3 out, and
then take away the outer decking.
Diagram 4-4 Disassemble outer decking
1. Outer decking 2. Bolt 3. Joint plate 4. Clamping profile
4.6 Disassembling inner decking
Loosen the screw 3 that connects inner decking and skirting, then take away the inner
decking (start from top head section or lower head section)

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Diagram 4-5 Disassemble inner decking
1. Clamping profile 2. Inner decking 3. Bolt 4. Skirting
4.7 Disassembling skirting
Accordingly, the skirting connects to inner decking with stainless screw. At the same time, it
connects to truss via several kinds of supports.
Loosen the bolt 1 that connects to supports, and take away skirting.
Diagram 4-6a Disassemble skirting
1. Bolt 2. Skirting
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Notice ！
The gap between step and skirting shall not exceed 4mm at each side, and 7mm for the sum
of gaps measured at both sides at two directly opposite points.
Adjustment of skirting: 1)Loosen bolt 1 and adjust the skirting forward or backward
2) Adjust the skirting position by washer.
Adjust
skirting by
washer
Diagram 4-6b Disassemble skirting
4.8 Steps chain
Check the steps chain in the bottom machine room, the tension of steps chain must be in
accordance with each other.
Tension the steps chain of the escalator, and the length L of the compressing spring is about
150～160mm.
When adjusting the compressing spring, if there is noise of striking in the bottom machine
room, that means the compressing spring is too loosen, then take a appropriate adjustment.
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At the same time, check whether the steps are moving in line and entering the combing plate
smoothly. If not, adjust by compressing or loosing the compressing spring a little at one side.
Method of adjusting：
1）、Loosen nut 3；
2）、Adjust the length of the compressing spring till it meets the requirement;
3）、Fasten nut 3.
1
Diagram 4-7 Tension of steps chain
1. Angle steel 2. Safety switch 3. Nut 4.Spring pad 5.Compressing spring
Notice ！
After the escalator has been running 1~2 months, the steps chain must be adjusted again.
Use a brush or oil can to lubricate the steps chain.
Oil number：Mobil SHC 627 or Shell Omala Oil 100。

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4.9 Check the handrail drive chain
Notice ！
On the upper section of the escalator, disassemble three adjacent steps and turn the hollow
to the front of upper combing plates, check the handrail drive chain.
Under free load, the sag of loosing side of handrail drive chain is about 10～15mm，if not,
adjust it to meet the figure.
During adjusting, if the sag of one side is too much, make that the sag is about in accordance
with each other via winding the hand-wheel, and then adjust the chain. The end, measure the
lolling each other.
During adjusting, it must be synchronous of both sides.
Diagram 4-8 Adjustment of handrail drive chain
1、Nut 2、Pole 3、Bolt
Method of adjusting
1）、Loosen the bolt 3;

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2）、Loosen the nut 1;
3）、Adjust the pole 2, and check the handrail drive chain, adjust it until it meets the
equipment;
4）、Fasten the nut on the bolt 3 and nut 1.
Notice ！
Before adjusting, loosen the wheeling handle of motor to make the inner forces in
upper and lower chain coincident;
If the range of adjusting is beyond 25mm, disassemble the slipknot of chain and
disassemble two knots of chain.
If the abrasion is too serious, it needs to be changed to a new one.
Use a brush or oil can to lubricate handrail drive chain links. Oil number: Mobil SHC
627 or Shell Omala Oil 100。
4.10 Drive chain
Under free load, the lolling of the loosing side of drive chain shall be 10～15mm，whenever it
is too loosen or too tighten, take a adjustment.
Use a brush or oil can to lubricate drive chain links. Oil number：Mobil SHC 627 or Shell
Omala Oil 100.
Method of adjusting：（see diagram 4-9）

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Diagram 4-9 Adjustment of drive chain
1.Bolt 2.Drive chain 3.Adjusting bolt
1）、Loose brake of gear and wheel flying wheel to make sure the forces in upper and lower
sides of chain 2 is the same;
2）、Loose four bolts 1 on fixing plate;
3）、Adjust bolt 3 to let drive unit forward or backward until drive chain meeting requirement;
4）、Fasten bolt 1.
4.11 Check shaft sleeve of steps
Check shaft sleeve of steps in return section of the bottom machine room.
Use plug gauge to check the side gap of shaft sleeve of every step. They must be less than
0.4mm. If there is serious abrasion, please change it to a new one at once.
Lubrication the shaft sleeve of step with geese usually. The point of lubrication is shown in
the following diagram.
The gap between step and skirting shall not exceed 4mm at each side, and 7mm for the sum
of gaps measured at both sides at two directly opposite points.

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Diagram 4-10 Check shaft sleeve of step
1.Shaft sleeve of step 2.Step axle 3.Step 4.Point of lubrication
4.12 Main drive shaft
While the escalator running, the main drive shaft must operate normally without unusual
noise.
The normal position of lubrication is shown as the following diagram. When lubricating the
bearing of main drive shaft, exchanging the screw 2 and oiling bolt 3 and then lubricate them.
Lubricate the bearing of main drive shaft with oil. Add oil with gun through the bolt 1 and 3.
Diagram 4-11 Main drive shaft
1.Oiling bolt 2.Screw 3.Oiling bolt

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4.13 Check handrail drive shaft
While the escalator running, the handrail drive shaft must work normally without unusual
noise.
Lubricate the bearing for handrail drive shaft with oil. For it is a bearing with lid, add oil with
an oil gun.
Point of
lubrication
Diagram 4-12Handrail drive shaft
4.14 Check track
At the space (formed by disassembling three adjacent step), clean the dust in track. And at
the same time, operate the escalator with a maintenance key.

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Warning ！
During cleaning, please make sure to take the emergency contacts and main power
off.
4.15 Check tension of handrail
4.15.1 Tension of handrail
For the material of handrail is different, the precise figure cannot be provided, the following
suggestion is instructive:
The sag of handrail between handrail support rollers spaced 1200mm is about 5~10mm.
While the handrail running upward, the handrail cannot be lift up off handrail guide rail.
Loose handrail after the escalator has been stopped two months.
Diagram 4-13 Adjusting the tension of handrail
1. Nut 3 2.Nut 2 3. Nut 1 4. Tension pole
5.Friction wheel 6. Pole 7. Spring 8. Pressure roller 9. Handrail

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Method of adjusting：
Disassemble the upper end inner decking and upper curved inner decking;
Loose the nuts 1 and 2, adjust bolt 2 to tensioning the handrail.
Fasten all the nuts.
4.15.2 Check press belts system
In order to give a continuous and enough friction between handrail and friction wheel, provide
a pressure device on handrail’s outside.
Diagram 4-14 Tension the press belt
1. Handrail 2.Pressure roller 3.Spring 4.Spring pad 5.Nut
Method of adjusting:
Loose the nut 5

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Adjusting the length of compressing spring till it is about 55mm（including the thickness of
spring pad 4）
Fasten all the nuts.
4.15.3 Clean the handrail
Method of cleaning dirty handrail is as following:（clean handrail after assembling handrail）：
Use handrail cleaning solution for a detergent to dampen a cloth, and rub on the surface of
the handrail. Continue polishing with a dry cloth until the handrail gleams. Afterwards use a
soft cloth to re-polish the handrail.
To the heavy dirty place, we will use a special detergent mixed by detergent 250 and cleaner
oil 150.
Warming ！
No matter what condition, gasoline or solvents containing gasoline are not allowed,
talcum is forbidden.
4.15.4 Handrail speed monitors (optional function)
If the handrail speeds is over or lower beyond permitted range, it is dangerous. In theory, the
speeds of handrail and step are same. The handrail moving at a speed tolerance of 0% to
2% of the speed of step is permitted in EN115.
The handrail speed monitor has the function of monitoring handrail speed. It is installed at the
lower end truss. While handrail is over speed limitation or broken, the handrail monitor will
transmit the information to control box and stop escalator at once.

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Notice: It is strictly prohibited to break sensor of the handrail speed monitor. The
distance L between sensor 3 and bolt 4 on monitor roller 2 is about 2mm
4
2
Diagram 4-15 Handrail speed monitor
1.Handrail 2.Monitor roller 3.Sensor 4.Bolt
4.16 End reversing chain
One of the ends of end reversing chain is fixed by a pin, and the other end is fixed on another
pin via a set of springs 4. All the pins are fitted on the handrail supports.
While the handrail running normally, there is no noise. If the abrasion of end handrail
reversing chain is great, there is noise. Then change it with a new one. Disassemble the pins
and springs and move the reversing chain out. Put another reversing chain on and do in the
reversing sequences.
If the dry thing is too much, take them away.

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Diagram 4-16 End reversing chain
1. Handrail profile 2.Pin 3.End reversing chain 4.Spring
Warning ！
When changing the end reversing chain, the fastigium of reversing chain is to touch
the handrail support profile (the side with fastgium faces inward). (See diagram I of
4-16).
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4.17 Check electric system
In general, contacts and relay and transformer and so on, those electronic components need
not to be maintained. If found any fault, change to a new one at once. Short of any safety switch is
not permitted.
4.18 Safety switch
4.18.1 Check broken chain contact
At the end of the steps tension device, there is a safety contact at each side monitoring its
working condition. If the steps chains meet barrier or break, these contacts will work and stop
the escalator.
Adjusting position of contact：Adjust position of baffle of switch to make a gap less than
0.5mm between baffle and contact.（see diagram 4-17）
Diagram 4-17 Broken chain contact
1. Baffle of switch 2. Contact
4.18.2 Check skirting contact
The four skirting contacts locate at the outside of upper and lower curved skirting. When
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there is any foreign object between skirting and step, it can cause their working to stop
escalator.
Method of adjusting position of skirting contact (see following diagram 4-19):
Adjust position of contact to make the gap between skirting and C-section about 0.2mm.
Diagram 4-18 Check skirting contact
1. Skirting 2. C-section 3.Contact
4.18.3 Check steps sag contact
Step sag contacts locate at the upper and lower end of inclined part of the escalator. While
steps rotates or sags, the screwed poles 2 rotate and turn the switch pole 3 rotate and make
contact 5 to stop the escalator.
Method of checking and adjusting:
Move the space (formed by disassembling three adjacent steps) to the locations of contacts.
Check whether the gap between end of screwed pole 2 and steps 1 is 3+10mm.
Rotate the hexagon pole 3. It can rotate agilely and make contact working.
Add a little oil at the baffle of contact 4.

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Diagram 4-19 Steps sag contact
1. Step 2.Screwed pole 3.Hexagon pole 4.Baffle of contact 5.Switch 6.Anti-static brush
4.18.4 Check drive chain broke contact
The drive chain broken contact is fixed on a support, which is connected with truss. There is
an arm, which can rotate up and down, hanging out and lay on steps chain.
While step chain is broken, the arm will drip down and make safety contact working and the
escalator stopping.
Method of checking:
Check whether the arm can rotate up and down freely.
Check whether the contact is working orderly.
Lubricate axle of rotating arm.

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When the under side of drive chain is loose, the gap between the plate and safety contact is
more than 10mm, and check whether it is working orderly when steps chain is broken.
If the abrasion of sliding rail is great, then change it with a new one.
Plate
Diagram 4-20 Check drive chain broken contact
1. Rotate arm 2.Contact 3.Sliding rail 4.Drive chain
4.18.5 Check comb contact
There is a comb contact 4 located at the each side of back of comb 2. When any foreign
object inserts combs, steps run backward, and turn pole 13 running, and those contacts will
work to make the escalator stop (see diagram 4-3).
Method of adjusting:
Adjusting nut 12；
Make sure that the length L of compressing spring is about 48mm;；
Fasten nut 12.
4.18.6 Check handrail entry device
The handrail entrance device is composed of entrance plate, handrail protective block, spring,
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and contact etc
When any foreign objects insert into the handrail entrance device, the handrail protective
block 2 will move backward to compress spring 3 and make safety contact 4 working and
then the escalator will stop.
Method of checking；
Push the handrail protective block 2 lightly to make spring 3 compressing and contact 4
working. If the handrail protective blocks do not work freely, check whether there is foreign
object in it or the spring is not working orderly.
The position of the protective block can be adjusted via the support 5.
Diagram 4-21 Handrail entry device
1.Handrail 2.Protective block 3.Spring 4.Safety contact 5.Support
4.19 Reversal-proof function
First, cut the power when the escalator or passenger conveyor changes the direction of
running, and stop the escalator or passenger conveyor. Second, stop the escalator or passenger
conveyor before the speed of escalator exceeds 1.2 times of rated speed and cut the power of
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escalator or passenger conveyor by motor monitor system. The motor monitor system tests the
change of speed of escalator or passenger conveyor on the regulated direction and functions
when escalator or passenger conveyor reverses the regulated direction.
4.20 Auxiliary brake
The auxiliary brake is equipped on the main shaft, among the double sprocket 7. When the
brake acts caused by drive chain broken or other event, the block 2 turn inside via the pole to lock
brake baffle 4 on the brake dish 5. The brake grate 3 on the brake dish 5 releases outward via the
brake spring 6 to lock the double sprocket 7 and stop the main shaft 8.
Notice ！
When the drive chain is broken or its speed is beyond the standard or it is reversal, the
auxiliary brakes act to stop the escalator.
If the equipment include auxiliary safety device, then the device must be checked
timely, avoiding out of action because of rust. The inspection must be done every 3
months! Take the power off when checking the brake.
The spring is adjusted already before delivery.
When resetting the brake, please cut the main power and hand-wheel running in up
direction at first. And then get the power; reset the brake on the normal position. Pay
attention to adjusting the installing seat to the normal position.
Warning ！
During checking, cut the power, and rotate the hand-wheel running in down and then
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check the running states of the auxiliary brake.
Diagram 4-22 Auxiliary brake
1. Magnetic 2. Block 3. Brake gate 4. Brake baffle 5. Brake dish
6.Brake spring 7. Double sprocket 8. Main shaft 9.Installing seat 10.Connecting plate
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NRS Indication as following:
If the steps or handrail reverses the direction on the abnormal operation, NRS function is
used to check escalator’s reverse and feedback the signal to stop escalator.
NRS setting is made up of 2 parts, one is a plate like left which is equipped in one side of
motor( When motor runs, the plate circles of center); another is NRS switch （ OMRON
D4MC-3030）, it acts in two direction of machinery (in down direction and in up direction) and acts
a single direction of electric (in down direction).
Since it is impossible when escalator or passenger conveyor reverses when it’s in down
direction, NRS function acts when escalator or passenger conveyor is in up direction.
Function：Exchanging the nc and no signal of NRS in down direction, but this NRS signal is
unprocessed by the procedure. Up direction, that the signal is nc is right; The escalator reverses
when the signal of nc change to no, Then NRS acts, the power is cut to stop escalator, and
electromagnet is pulled in, meanwhile, brake is sprung back, then to stop the dish.
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Diagram 4-23 NRS function indication
4.21 Maintenance drive unit
Check oil level of gearbox
Man should often check the oil level ruler. Add same oil if the oil level is lower than the mark (oil
brand: ISO460 (VERTICAL GEAR)). When it works 1500h, please exchange oil of the first time.
And after that exchange oil for interval 20000h.
If man does not know the brand of lubricant or is not sure. Clean all lubricant (work with oil
cleaner).
Maintenance of motor
Keep cleanness of the body of motor and lids of fans against dust going into motor and hurt its
cooling system. Its protective rate has to be tested by professional and it can be used after their
confirmation. Otherwise, the motor must be changed to a new one. (Note：If the type of the motors
are different, the vent and inlet are different too. See the following diagram 4-24).
Maintenance of sealing ring
While man is changing the radial sealing ring, lubricate oil on the edge of sealing ring. In addition,
the sealing ring must be vertical to axle (against damaging the edge of ring)
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Warning ！
Clean the entrance of motor timely; avoid damaging the bearing and the coil.
Inlet
Vent
Diagram 4-24 Clean the motor
4.22 Artificial lubrication
For the escalator without automatic lubrication and the parts cannot be automatic lubricated,
adding oil by hand regularly. And the interval time of adding oil is about one month. The
positions of lubrication are displayed as following:

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Diagram 4-25 Artificial lubrication
Serial
Point of lubrication Lubricant Remark
number
① Drive chain Mobil SHC 627 or Shell Omala Oil 100 See 4.10
② Handrail drive chain Mobil SHC 627 or Shell Omala Oil 100 See 4.9
③ Shaft sleeve of step Butter See 4.11
④ Bearing of handrail drive shaft Butter See 4.13
⑤ Bearing of main drive shaft Ultra red E.P. #229 See 4.12
⑥ Step chain Mobil SHC 627 or Shell Omala Oil 100 See 4.7
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5. Common problems and their elimination
5.1 Common mechanical problems and their elimination
Fault Cause Remedial measures

1. The handrail has deformed 1. If the handrail has been in use for
but is still in operation； a long time, replace it to a new one；
2. The handrail has been out 2. Move the handrail back into the
of the handrail guide rail； guide rail；
1. Movement of 3. The handrail tension is 3. Adjust the handrail tension to the
the handrail belt insufficient； correct level；
is stilted； 4. The pressure belt exerts no 4. Adjust the handrail pressure belt
or only a slight pressure on the to the correct pressure；
friction wheel； 5. Check the three pressure rollers
5. The pressure handrail and make sure that they can run
sways pressure rollers. normally.
2. The front
1. Tightening the step fixing screws
edge of a step 1. The step fixing screw is loose.
2. Adjust the step chain tension
rubs against the 2. The tensions of the step
spring. Make sure that the adjacent
former step chains are not the same,
steps are in a straight line when in
riser. causing the step to slant.
motion.
1. Driving sprocket and double

3. The drive row of chain wheel are not 1. Improve the fitted position of the
chain shakes chain wheels
aligned on the same plane.
violently, or the
2. The degree of slack on the 2. Correct the tension, so that the
friction block
loose side is incorrect. loose side hangs down at 10~15 mm.
sound is in
3. Lubrication is poor. 3. Improve the state of lubrication.
particularly
noticeable high 4. Base plate or driving 4. Eliminate the slackness in the base
noise level equipment is not fixed tightly. plate or driving equipment.
5. Chains or chain wheels are 5. Replace the chain or wheel.
seriously worn.
4. Monitoring
switch of the 1. Machine fault. 1. Remove the machine fault
brake device 2. Switch is loose. 2. Adjust the switch to the correct
can not be position and tightness
opened.
5. The step
1. The tension carrier guide rail 1. Adjust the position of the tension
reversing
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tension carries shifted. carrier. Tighten and secure the guide

produces 2. There is dirt on the guide rail rail
unusual noise.
or step roller. 2. Clean the dirt from the surface of
3. The step sways seriously. the guide rail or the step roller.
4. The gap of guide is too big or 3. Adjust the guide roller, and position
too small. of the guide pad. Make sure that the
gap between the edge of the step, and
the guide roller and pad, is kept within
0.5 mm or so.
1. 4. Adjust the guide.
1. Adjust the step to a suitable
position, and retighten the clipping
6. The step 1. The step-clipping ring is
ring.
touched the loose.
2. Adjust the skirting panel‘s position.
skirting panel 2. The skirting moved a little.
3. Adjust the step-way to ensure the
violently: 3. The steps displace violently.
range of the displacement of steps
within 3~4mm.
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5.2 Common electrical problems and their elimination

5.2.1 Used for the PLC control device
Do not act Have fault display: Eliminate

the problems according to the
When without fault display: Check JXW fault display.
Normal （Green LED of JXW is on） Abnormal （Green LED of JXW is

not on）
Check JAQ relay or contactor
Exchange the two power of three.
normal—PLC.0CH:07 is Abnormal —contactor

Repair to normal
on of JAQ is not pulled
in.
What PLC.OCH:08 is not on
means that drive chain is
Check the thermal overload
broken or loosen or contact is It is not pulled in
relay: whether the button on
not on the normal position;
OCR is pulled in or not
what PLC.OCH:09 is not on
It is not come to the normal position or
means that reversal-proof
motor is overload; Check whether the
contact is not on the normal
circuit of motor is short and whether
position.
Check whether thermal motor can not run freely; Whether
overload relay, safety brake is loosen or not
Check key switch contact and emergency
contact are on normal
position or not. Eliminate the problem and
Normal ： Abnormal come to normal
PLC.0CH:01 is Eliminate the problem
on, which is up Repair to and come to normal
direction; normal
PLC.0CH:03 is
on, which is
down direction.
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Check monitoring
switch of brake
Abnormal
Normal ：
PLC.10CH:05 is on.
Eliminate the mechanical problems and
There is a voltage between
make the brake switch work normally.
10 and 11 of c10.
Check whether all

contacts or relays
have mechanical
problems.
When the running direction is not correct:

Eliminate the problems Adjust the cable in the control box：
and come to normal Exchange U21 and 21；
Exchange U22 and V22（only used for Y-△
The running system）
direction Exchange U3 and V3（only used for VVVF
system）。
The protection of speed monitor:

Normal Operate the esxalator in checking.
PLC.0CH.00 is not on means that
contact is damage or junction is
The passenger conveyor stops
wrong; setting value of time of speed
automatically because of problems in 5s
monitor is not correct: Modifying the
procedure of PLC to decrease the
value of DM230 and to increase the
Normal
value of DM231.
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No. Fault Description Solution

1 Check the safety circuit
Motor doesn’t run （safety relay/contactor and the input of PLC/MIC
（Outer Power is still ON） Processor Board should be check。If LCD fault
display exists, it could help to judge the faults）
Check the “JXW ”light
Check “OCR” contact etc.
2 Motor runs wrong direction 1．Check “U” or “D” wiring
2．Check the motor wiring
（exchange random two phase wiring terminal, for
example: U21 to V21 or U21 to W21 ，
noticeable U22 and V22 or U22 and W22 should
be exchanged the same time）
3．Check the direction signal
3 Motor speed protection 1.Check the voltage of the sensor
（new motor speed sensor can be a test ）
2.Check the relevant wiring
3.Check the motor voltage
4 Handrail speed protection 1.Check the voltage of the sensor
（new handrail speed sensor can be a test ）
5 Step missing protection 1.Check the voltage of the sensor

（new step missing sensor can be a test ）
6 Contact adhered protection Check “U、D、Y、△、JBZ、JYX” etc. flexible or not
7 Brake open protection Check brake OK or not
8 Sensors which check 1.Check the voltage of the sensor
passenger no useful （pay attention to the influence from inverter
and the earth line connection well or not）
9 Buzzer fault 1.Check the voltage of buzzer
（new buzzer can be a test）
（new buzzer can be a test）
10 Direction display fault 1.Check the voltage of the direction display
（new direction display can be a test）
（new direction display can be a test）
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11 Auto running time is too long 1.Modify the parameter in PLC program
or too short 2.Operate the escalator to run in auto-learning time
mode
12 Reversal-proof function 1.Check the NRS switch
(escalator runs in down 2.Check the switch relevant wiring
direction well，up direction
badly ，and the same time
safety brake works)
13 Safety brake works 1.Check the motor speed protection system
2.Check the drive chain switch
3.Check the NRS switch （only when work in up
direction ）。
5.2.2 Used for the micro-computer control device
No Code for Problems Remedial measures Remark

displaying system
1 Safety Break The safety 1. Check whether the LED of
switch is JXW is on or not. If not,
broken. exchange the two power of
three.
2. Check whether the thermal
overload relay works.
3. Check whether insert the plug
on the maintenance device on
operation.
4. Check all safety switches on
the safety circuit.
2 Driving Break The drive 1. Check whether the switch of When
chain is drive chain works. display these
broken or can 2. Check whether the switch is elimination,
not be damage or not. they will
tensioned. continues
3 Contact adhibit Contact 1. Check whether contact until the
adhibit adhibit or not. restoration
2. Check the cable. info displays.
4 Brake Fault Brake is fault. 1. Check the cable. （ when
2. Check the position of the safety circuit
brake switch is correct or not. breaks, push
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3. Check whether the the stop

mechanical structure is fault switch.）
or not.
4. Check the setting value of
parameter.（set the auxiliary
brake output parameter when
there has magnetic.）
5 ZFS Fault The speed of 1. Check the sensor of the
the left handrail speed monitor.
handrail is not 2. Check whether the position of
the same. the sensor is correct or not.
6 YFS Fault The speed of 3. Check the handrail pressure
the right system.
handrail is not 4. Check the setting value of
the same. parameter.
7 SYS Fault The top pallets 1. Check the pallets falling
falling switches.
switches 2. Check whether the mounted
work. position is on the normal
8 XYS Fault The bottom position
pallets falling 3. Check whether the pallets
switches work. have been mounted.
4. Check the setting value of
parameter
9 PS Fault The motor 1. Check whether the motor
speed monitor rotates.
is fault. 2. Check the sensor of the
motor speed monitor.
3. Check whether the mounted
position is on the normal
position.
4. Check whether the setting
value of motor pulse is correct
or not.
10 NRS Fault Reversal-proof 1. Check whether the
function is reversal-proof switch works.
fault. 2. Check the setting value of
parameter.
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Warning ！
When need to cut off power in maintenance, the main control box must be:
1) After turning on the power switch, locking the door is forbidden;
2) After turning off the power switch, the door must be locked;
3) The key must be kept by specified person.
Stick the label to the main control box.
ON
OFF
CAUTION！
1、AFTER TURNING ON THE
POWER SWITCH LOCKING THE
DOOR IS FORBIDDEN
2、AFTER TURUING OFF THE
POWER SWITCH THE DOOR
MUST BE LOCKED
3、THE KEY TO BE KEPT BY
SPECIFIED PERSON
Diagram 5-1 Label

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Page number ：1
INSTALLATION INSTRUCTION ON SITE
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（FES TYPE）
Installation Instruction on Site

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Page number ：2
Index
Contents Page
1. Preparation before installation ....................................................................................4
1.1 Preparation and general requirements：................................................................4
1.2 Installation tools ..........................................................................................................5
1.3 Flow chart for installation...........................................................................................6
2. Lifting and shipping of escalator.................................................................................7
2.1 Joining the truss..........................................................................................................7
2.2 Lifting and shipping ....................................................................................................9
2.2.1 Steps and method ...................................................................................................9
2.2.2 Lifting the escalator...............................................................................................10
2.3 Adjusting the level of the escalator ........................................................................14
2.4 The intermediate support of the escalator (if have) ............................................16

2.5 Rejoining the disassemble guide rail and steps chain........................................18
3. Tension of steps chain................................................................................................19
4. Assembling handrail system .....................................................................................20
4.1 Assembling handrail glass panels..........................................................................20
4.1.1Assembling lower curved end glass panel .........................................................21
4.1.2 Assembling the second glass panel ...................................................................23
4.2 Assembling handrail guide rail................................................................................24
4.2.1 The feature of handrail guide rail ........................................................................24
4.2.2 Assembling handrail guide rail ............................................................................25
4.3 Assembling handrail .................................................................................................27
4.3.1 Handrail feature .....................................................................................................27
4.3.2 Cleaning of the handrail .......................................................................................27

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Page number ：3
4.3.3 Assembling handrail..............................................................................................27
4.3.4 Adjustment of handrail tension............................................................................29
4.3.5 Adjustment of pressure belts tension .................................................................30
4.3.6 Handrail testing run（longitudinal adjustment） ..............................................30
4.3.6.1 The handrail tension sets..................................................................................31
4.3.6.2 The diverted roller sets......................................................................................32
4.3.6.3 Adjusting handrail rollers device ......................................................................32
4.3.6.4 Adjusting handrail...............................................................................................33
4.3.6.5 Second adjustment ............................................................................................34
4.3.6.6 Handrail anti-static roller device ......................................................................34
4.3.6.7 Check downward travel.....................................................................................35
4.3.6.8 After-check ..........................................................................................................35
5. Assembling outer and inner decking........................................................................36
5.1 Installation of inlaid profile strips ............................................................................36
5.2 Assembling outer decking .......................................................................................36

5.2.1 Steps and methods of assembling outer decking ............................................38
5.2.2 Fixture of outer decking........................................................................................38
5.3 Assembling inner decking .......................................................................................39
5.3.1 Steps and methods of assembling inner decking.............................................40
5.3.2 Fixture of inner decking ........................................................................................41
5.4 Assembling handrail entry device ..........................................................................41
6. Testing of the escalator ..............................................................................................43
7. Assembling the movable decking.............................................................................45
8. Optional function .........................................................................................................47
8.1 Auto-start by photocell sensors ..............................................................................47

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1. Preparation before installation
Abstract： This manual is suitable for FES type escalator installation.
1.1 Preparation and general requirements：

Steps Contents
1 Pay attention to the following contents.
contents：
summary contents
Organization of Before installation, the men who have the professional operational
men certificate of special equipment are not less than 3. The supervisors
must organize the man to be familiar with all relevant documents
which contain drawing relevant of installation, technical
documentation, and the main 1`points of installation. The supervisors
must make plans for working.
Re-checking Construction dimensions of the escalator, including lifting height,
construction span, dimensions of supporting beams and pit, especially the height
dimension and straight distance of supporting beams should be re-checked. If
these differ from those confirmed by both parties, negotiation should
be carried out with the owner.
Checking work The supervisors must check all of parts and components and material
before installation of installation, when there are problems, please feedback in time.
Access way, power Negotiation should be carried out with the owner about the access
and construction way and power and construction zone. And safety guard must be
zone erected around the construction zone.
Safety standard on Installation personnel must dress in work clothes and shoes and
site hard-hat and safety belt before coming into the construction zone，and
all of installation personnel must comply with rules of local.
Warning ！
Construction site must be surrounded with the Notice device.
Comply with the safety standard of local.
Dress in work clothes, shoes, and hard-hat and safety belt and etc.
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Make sure that there is not any piping, wire or lighting fixture suspended from top of the
building.
Sufficient illumination must be provided on installation site.
1.2 Installation tools
No. Name Specification
1 Ombination wrench 8″，10″，13″，16″，18″22″，24″，30″36″41″
2 Rasper 6″，12″plate、6″round、8″half-round
3 Cable cutter 6″
4 Electric ammeter
5 Inclined clipper 6″
6 Knife
7 Pressing clipper
8 Grinding machine
9 Pliers
10 Deflector grip Shaft used，hole used
11 Angle ruler 10″
12 Electric pencil
13 electric drill 13mm
14 Line hammer
15 Rivet gun 4mm,5mm
16 Rubber hammer
17 Dynamoelectric 0-200Nm、0-40Nm
18 Machinist hammer 2.5 pound
19 Straight screwdriver 2″，6″，12″
20 Steel ruler 125mm,500mm
21 Flipper 2″，6″，12″
22 Steel type ruler 5m

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23 hacksaw
24 Level ruler 500-600mm
Notice：Installation tools are handled with the installation company.
1.3 Flow chart for installation
Rejoining and lifting of escalator
Adjusting the level
Tension of step chain
Assembling of outside cladding
Assembling of outer decking
Assembling the glass panels
Assembling handrail guide profile
Assembling the handrail
Tension of the handrail
Assembling handrail interface
Cleaning 、checking and testing run
Assembling inner decking
Assembling movable decking
It is ok
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2. Lifting and shipping of escalator
Abstract： The escalator assembled in factory can be transported to site in whole units or
sectionalized.
Notice：
When re-checking the construction dimension，the height of the span must be coincide with
the construction layout drawing. The owners offer the nominal height, so that we can
calculate the thick of the steel. The sides are lower 5-10mm than the ground which has
been decorated, and then adjust them freely.
When rejoin the escalator, attention must be paid to the combination sign writing on the
truss coincident.
2.1 Joining the truss
Steps and method：

Steps Methods.
1 When joining, the two pieces of metallic frame should be drawn close slowly
avoid collision of the guide rails.
2 Fix the neighboring metallic frame pieces with the auxiliary technique pin which
is inserted into the position of pin.
3 Insert two M24 and five M16 high-strength bolts and fast the spring washers and
flat washes and nuts.
4 Fetch down the auxiliary technique pin, and assemble the pin to location.
5 Combination of high-strength bolts with dynamoelectric wrench。
Notice：torque of bolt：M16 bolt is 85±5Nm；
M24 bolt is 287±5Nm。
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Diagram 2-1 Rejoin of the metallic frames
1. M16 high-strength bolts 2.Pin 3. M24 high-strength bolts 4. Subsection device
Connect the
pieces which
have the same
combination
Diagram 2-2 Combination sign

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2.2 Lifting and shipping
2.2.1 Steps and method
Notice ！
When lifting the escalator, the hitch positions can only be located at the lifting
devices on two edges and the sectionalized positions of the escalator Collision of the
other parts are prohibited. During pulling and raising the escalator, stressing at the other
position should be avoided.
Step Method.
1 Put the rope into the hoisting hook.
Notice：Collision of the other parts is prohibited.
2 On the safety condition, lifting and position.
The hitch
position
Hoisting
hook
Diagram 2-3 The method of lifting the truss

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Notice:
The route of transportation of the escalator has to be kept always unblocked and clean.
The dimensions of height and width along the route shall meet requirements.
The loading capabilities of ground and temporary cover-plates shall meet requirements and
shall be reinforced if necessary. Predetermined auxiliary materials shall be ready.
The completed and uneven floor shall be covered with plank.
The hitch positions of the escalator shall be provided with specified loading capability and
shall be located at correct position.
The loading capability of floor must be assure.
Concerning pedestal of escalator frame, loading requirements specified in construction
layout drawing should be ensured to be satisfied.
Pedestal surface should be even, clean and level.
2.2.2 Lifting the escalator
Notice ！
Pay attention to the upper and down direction and the installation sequence of the
escalator.
Safety precautions and working plan must be ready.
2.2.2.1 In case of floor cover and the fixed hitch existence, the down-lift procedures of the
escalator are shown as the diagram below. (When lift the escalator in the whole units)
Steps Methods
1 Flat car or other sag device is put under the transportation footing of the
escalator. Hoist or other device is used to suspend the escalator by the steel
wire rope. (A)
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2 The escalator is drawn slowly to the floor opening and is hung with the steel
wire rope through the floor opening.（B）
3 When reaching the position, put down the escalator through the floor opening.
Meanwhile, the escalator is suspended with the steel wire rope. (C)
4 Pull the escalator to the space above the proper position. (D)
5 Lay down the escalator and mounted it at the appointed position, and remove
the lifting device. (E)
C
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2.2.2.2 In case of floor cover and the fixed hitch existence, the up-lift procedures of the
escalator are shown as the diagram below. (When lifting the escalator in the whole units)
Steps Methods
1 Flat car or other sag device is put under the transportation footing of the
escalator，hoist or other device is used to suspend the escalator with the steel
wire rope, drawing it slowly to the floor opening and hanging it with the steel wire
rope through the floor opening. (A)
2 Lift up the escalator slowly with the steel wire rope（B）
3 Pull the passenger to the space above the proper position. (C)
4 Lay down the escalator and mount it at the appointed position and then remove
the lifting device. (D)
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C
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2.3 Adjusting the level of the escalator
After lifting and position the escalator, adjust the escalator again on the base of adjustment
that has been done on the lifting section.
After positioning of escalator, metal truss is adjusted to level position by adjusting bolt of
supporting angle steel.
Notice of adjusting:
The levelness of metallic frame can be measured either with bubble spirit level placed on
the rear side of comb plate, or with transit.
During adjustment, the middle four screws should be loosened temporarily and the
escalator will be adjusted to level with the two screws at both sides.
Then the middle four screws should be tightened until they touch the supporting steel plate
(see the following diagram).
When transit is used, put its scale perpendicular to the rear side of comb plate and adjust
the level of metallic frame to specified range, and this is the first adjustment.
Adjust the levelness of the escalator on the line section of truss.
After tension of steps chain, there is an extractive adjustment in the standard of the first
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level step of upper and down ends.
If readjustment of height and other distances is needed, it should be performed on the
condition that above-mentioned levelness is maintained.
Diagram 2-4 Adjust the level of escalator
1. Adjusting screws 2. The truss
Notice：
When the escalator is transported to the site sectionalized, cable is laid on the upper
escalator. After rejoining all metal truss together, loose cable and send them to
bottom machine room control box along the truss and fix them, and insert the plug
into the sockets on the bottom machine control room according to indication mark.
More and more than two parataxis escalator, the ends of upper and down metal truss
align when position, the gap of outer decking is coincident with construction layout
drawing. If not, negotiation should be carried out with the owner in advance and
guarantee the gap is coincident.
Lifting and position the escalator and make sure that the distance between the angle
steel 1 and layout beam 4 is about 40mm.（see diagram 2-5).

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Diagram 2-5 Passenger conveyor seat
1. Layout beam 2.Supporting plate 3. Auto-vibration pad 4.Angle steel
2.4 The intermediate support of the escalator (if have)
Notice ！
Intermediate support is required in case of horizontal distance over 15m. Please contact
us.
If the escalator has intermediate support, it can enforce the strength and loading ability of
escalator
Adjust the intermediate support after lifting and position the metallic frames.
The intermediate supports connect with the truss via the bolts 4, and adjust it by nut 2 and
bolt 3.
When the escalator has the antisimic supports, the intermediate support should be
welded on site. And must meet the requirement of construction layout drawing.
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Diagram 2-6 The intermediate supports
1、Support plate 2、Nut 3、Bolt 4、Bolt
The method of adjusting:

Steps Contents.
1 1、 On the base of the line connecting two points of lining section（① and
②）
2、 Adjusting the bolt and nut of the intermediate supports and make sure
that the point ③ is on the line connecting point ① and ②
3、 Fasten nut。
4、 If need measure, move the line connecting point ① and ② same and
then adjusting the intermediate supports as described before.（see
diagram 2-7）
Diagram 2-7 Adjusting the intermediate supports

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2.5 Rejoining the disassemble guide rail and steps chain
After positioning of the escalator, rejoin the disassemble guide rail and steps chain.
Method of assembling:
Steps Contents.
1 Connect the guide rail with connecting plate and bolt.
Notice：If the joint is uneven, it should be filed to smooth, it demands the
gap is 0.2/500mm by rulers
2 Joining steps chain：Install the main shaft and shaft sleeve of step and
clamping ring on the step chain via spring pin connect the broken chain with
connecting pin and retaining spring.
3 After joining the guide rail and steps chain, check and make sure that they are
safety.
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3. Tension of steps chain
Abstract：Steps chain should be tensioned before installation of other parts as shown in the
following diagram.
Notice:
Since the escalator has been pre-mounted in factory and the tension force is determined.
Press the compressing spring 1 to length “L” (written on the angle steel 1) is only needed to be
performed on site.
The length of “L” is about 160mm～180mm（including spring pad 4）.
Diagram 3-1 Tension of steps chain
1. Angle steel 2. Safety switch 3. Nut 4.Spring pad 5.Compressing spring

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4. Assembling handrail system
Abstract：The clamp seats of balustrade have been adjusted in factory, and the clamp profiles
have been connected with the clamp seats by bolts, so the clamp profiles need not
to be adjusted. All the clamping seats are welded to truss and they are sites of other
assembling
Notice:
Notice ！
Cover the movable decking of upper and bottom machine room and avoid man fall in
before assembling the glass panels.
Assembling outer decking before mounting glass panels.
Attention to assembling glass panels: The length of fitting glass panels is
determined according to the escalator.
4.1 Assembling handrail glass panels
The steps of assembling
Since all handrail glass panels have been pre-mounted in factory, and they have label
indication on them. Assembling handrail glass panels according to the label indication. First
assemble lower curved end glass panel 1 at the reversing station, then the lining glass
panels 2 and 3(fitting section), and then upper curved end glass panel 4 at the drive station
at last.
Assemble the upper and lower curved end glass panel according to the line drawn on the
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clamp seat when the glass panels had been re-mounted in factory.
Assemble the glass

panels on Ⅰ and Ⅱ
according to the line
drawn on the clamp seat
in advance
Diagram 4-1 Step of assembling glass panels
1. Lower curved end glass panel 2. Lining glass panel
3. Fitting lining glass panel 4. Upper curved end glass panel
4.1.1Assembling lower curved end glass panel
Put the center washer in the clamp profile at the clamp seats. At the joint position of the
panels, there must be a pad under each panel（see the following diagram 4-2）
After the pads have been put into the clamp profile, lift the head glass panel with a suction
pick-up, and put it into the clamp profile slowly. The rectangle side of panel must be in line
with the mark on the clamp profile.

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Diagram 4-3 Assembling the lower head glass panel
Adjustment of lower curved end glass panel：
Guarantee that the rectangle side of the curved glass panel is perpendicular to the
clamp panel with a rectangle ruler or eyes;
If necessary, the glass panel can be adjusted a few millimeters by rising the
front edge or the rear edge of it;

，
Tighten clamp seat and tighten all screws on the clamps. Don t screw down clamp
seat nut on the joint of the either of glass panel;
Check with angle ruler 3 whether the glass panel is vertical. (If necessary, insert
pads between glass panel and clamp profile.)

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Diagram 4-3 Adjusting the head glass panel
1、 Clamp seat 2、Rubber pad 3、Rectangle ruler
Notice ！
Mount 2 U-type rubber pads on joint edge of the panel to protect panels from
damage. These rubber pads automatically provide the 2mm gap between the panels. The
rubber pads can be cut from U-type which can be transported to site following escalator.
And the length of each rubber pad is about 20mm.
4.1.2 Assembling the second glass panel
Step and method:

Steps Methods
1 Put the center washer in the clamp profile at the clamp seats. At the joint position
of the panels, there must be a pad under each panel
2 Lay the glass panel in the clamp profile vertically with a suction pick-up and move it
near the glass panel pre-mounted.
3 Fasten one of the clamp seats that are about at the position of the middle parts of
the balustrade.
4 Check whether the glass panels are vertical or not. ( If necessary, insert pads as
described in 4.1.1)
5 Fit 2 rubber pads at the joint panels.
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Notice ！
Remain panels are mounted as described in 4.1.2.
The gap between the glass panels is no more than 4mm. And guarantee the gap in
upper and lower coincident.
Keep a constant check whether the gap between two panels is vertical to the
clamping profile and parallel. When all the panels are mounted, clamp the remaining
clamp seats;
Tightening torque: MA=35-40Nm (for clamp seats on the line section)
MA=15-20Nm (for clamp seats on the head section)
Warning ！
After assembling all the glass panels, please fasten the head end section of two
ends at first and then adjust the panels on the middle of the truss upward and
downward. But guarantee that the transition of the neighboring panels is equal and
then fasten all the clamping seats.
4.2 Assembling handrail guide rail
4.2.1 The feature of handrail guide rail
The handrail guide rails are cut to length in factory, re-burred and with all holes drilled
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4.2.2 Assembling handrail guide rail

Steps Methods.
1. Assemblies of the lower curved end section at reversing
Assemble the lower part station and the upper curved end section at the drive
of the curved end section station.
2. Using clamping tool, clamp the double-faced mucus to
the glass panel in the front of the end clamp seat firmly;
3. First, as described in detail I, insert the link block 1 into
the guide profile, fix the screw 2 and nut 3, and then fix
the screw 4 and nut 5 as described in detail II.
4. Knock handrail guide rail with rubber-hammer or
wooden-hammer slightly, guarantee them mounted onto
the glass panels, and then fasten the bolts. (see diagram
4-4）
Lower curved section 1. Stick the double-faced mucus to the glass panel.
2. Position the curved section vertically on the glass panel
correctly, and join it with the curved end section already
mounted.（see diagramⅠof 4-4）Insert the link block 1 in
the guide and fix screw 2 and nut 3;
The straight section 1. Stick the double-faced mucus to the glass panels.
2. Mount the entire straight section on, and tap them with
rubber hammer or wooden hammer, ensure that the
guides are just lying on the glass panels.
3. Mount the joint connections as shown below. (see
diagramⅠof 4-4）
Upper curved section Same as the lower curved section.
Upper curved end section Same as the lower curved end section
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The joint is
smooth
Diagram 4-4 Assembling handrail guide rail
1、 The link block 2、Screw 3、Nut 4、Bolt 5、Nut
Notice：
Warning ！
When assembling handrail guide rail, stick the double-faced mucus to the joint of glass
panels;
The length of any double-faced mucus is 200mm; connect the neighboring glass panels by
double-faced mucus. Stick 3 or 4 pieces double-faced mucus on each glass panel, and
make sure that the gap of neighboring pieces is equal.
The transition position of two-balustrade support profile must be smooth and ridge-free. If
not, make flat by slipper. The gap between handrail guide rails is no more than 0.5mm. If
necessary, adjusting the head handrail guide rail slightly.
In order to ensure that the straight part is guided parallels with the glass panel, please do
not knock or twist the guide. Check whether it is sitting correctly along its length.
When assembling of handrail guide rail is finished, clean the exposed double-faced mucus
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4.3 Assembling handrail
4.3.1 Handrail feature
Since the handrail is consists of one-piece continuous rubber section mixed with steel
ropes manufactured specifically for the passenger conveyor, its strength is high and so it is
suitable for a high tension
4.3.2 Cleaning of the handrail
Dirty or unsightly handrails should be cleaned as fellows:
Use a cloth soaked in water with a litter washer-up detergent (do not use washing powder)
rub the top of the handrail vigorously. Heavily soiled areas should be rubbed repeatedly
until the handrail shines again when wiped down with a dry cloth.
To heavy dirty place, we will use a special detergent mixed by detergent 250 and cleaner
oil 150.
Warning ！
No matter what condition, gasoline or solvents containing gasoline are not allowed, talcum
is forbidden.
4.3.3 Assembling handrail
The handrails are already pre-mounted and pre-adjusted in factory; they are delivered
without completely dismounted.
To the multi-pieces escalator, the handrails are always circled in the upper piece; they are
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expanded as lower diagram after the joint of the multi-pieces. Lay the handrails on the
guide rollers between balustrade and skirting.
Check whether the handrail is sitting properly all the way around. If not, adjust the handrail
immediately.
Diagram 4-5 Handrail
After assembling of the handrail guides, mount the handrails on the handrail guides starting
from lower and upper head section.
Fit the handrails over the guide section on one side, lever and pull them into position on the
other side using an assembling tool.
After assembling the handrail of upper and lower section, and then assemble from upper to
lower (loose the tension plate if the handrail is too tight)

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Diagram 4-6 Assembling handrail
4.3.4 Adjustment of handrail tension
The handrail should be tensioned until the sag between two supporting rollers at 1200mm
is 5~10mm freely, this sag should be measured after the handrail travels in the upward
direction (approx. one full cycle)
Diagram 4-7 Tension of handrail

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4.3.5 Adjustment of pressure belts tension
Loose the nut 5, adjust the compressing spring 3, and then the length of compressing
spring is about 40mm (including spring pad 4).（see the following diagram 4-8）
Diagram 4-8 Adjustment of pressure belts tension
1.Screwed pole 2.Angle steel 3.Nut 4.Spring pad
5.Spring 6.Angle steel on tension section 7. Rollers
4.3.6 Handrail testing run（longitudinal adjustment）
Notice ！
If do not run the handrail immediately after assembling handrail, please assemble the head
inner decking. And disassemble the pre-mounted head inner decking when running the
escalator next time.

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If testing the escalator immediately after assembling the handrail, make sure that the
escalator is safe. Only that running the escalator is permitted.
For the first adjustment, the handrail is only permitted to move in the downward direction
This time the direction of movement is upward, opposite to first time.
Steps and methods of adjusting in the downward direction

Steps Methods.
1 The diverted roller sets and the handrail tension sets have been adjusted in
factory, so slight adjustment is necessary here.
2 Adjustment of handrail tension device（see 4.3.6.1）
3 Adjustment of diverted roller set and segment support sets.(see 4.3.6.2）
4 Adjustment of handrail pressure roller device(see 4.3.6.3）
Notice：Any slight friction is permitted between the handrail and either
side of the rollers, but pressure is forbidden.
5 Adjustment of handrail (see 4.3.6.4）
4.3.6.1 The handrail tension sets
Adjust bolt 5 inner or outer refer to the base supporting point bolt 6 until the handrail move
in the middle position of the friction rollers and there is no sided pressure.
Diagram 4-9 The handrail tension sets
1.Supporting plate 2. Nut 3. Blocked washer 4.Screwed pole 5.6.Bolt

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4.3.6.2 The diverted roller sets
Bolt 2 is still in the tension state (as revolves supporting point)
Adjust the diverted roller sets inner or outer via nut 1 until the handrail move in the center of
the reversing chain.
Diagram 4-10 The diverted roller sets
1.2 Bolt 3.Supporting plate 4.Mounting plate
4.3.6.3 Adjusting handrail rollers device
Loose the bolt and then adjust handrail by the position of compressing roller.
Attention: any slight friction is permitted between the handrail and either side of the rollers,
but pressure is forbidden.

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Diagram 4-11 Handrail rollers device
1.Handrail 2.Compressing roller
4.3.6.4 Adjusting handrail
If the handrail still touches the rollers despite the adjustment, further lateral correction is
possible by adjusting the ball bearing of roller. The ball bearing and the handrail can be
adjusted as required by loosening nut 1.
Diagram 4-12 Adjusting handrail
1、Bolt 2、roller
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4.3.6.5 Second adjustment
This time the direction of movement is upward, opposite to first time.
Steps Methods.
1 Adjustment of the diverted roller sets and segment support sets (see
4.3.6.2）
2 Adjustment of handrail pressure rollers(see 4.3.6.3）
Notice：any slight friction is permitted between the handrail
and either side of the rollers, but pressure is forbidden
3 Adjustment of handrail roller device(see 4.3.6.1）
4 Check downward travel（see 4.3.6.7）
5 After-check（see 4.3.6.8）
4.3.6.6 Handrail anti-static roller device
Handrail anti-static roller made of Aluminum alloy is fixed on the end corner of metallic
frame（see diagram 4-13）,and touches to handrail，and then remove the static of
movement
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Diagram 4-13 Handrail anti-static roller device
4.3.6.7 Check downward travel
When the second adjustment procedure in the upward direction is completed, the direction
of travel is again reversed and the adjustment of the first procedure checked
If the lateral play in the handrail is still too great, further adjustment should be made again
as described.
Good handrail travel indicators:1）、Minimum lateral movement on change of direction；2）、
No lateral pressure as it runs onto friction wheel；3）、Runs centrally in the middle of the
balustrade reversing chain.
4.3.6.8 After-check
After 20 hours operation, the adjustment should be checked again. Slighted
position-adjustment may be necessary after running in this period. These should be done
as described.
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5. Assembling outer and inner decking
Warning ！
Cover the movable decking of top and bottom machine room and avoid man falling
in before assembling outer decking.
Assembling inner decking according to the head decking.
5.1 Installation of inlaid profile strips
Pressing inlaid profile strips on balustrade clamping profiles at inner and outer side
Diagram 5-1 Installation inner and outer cover plate inlaid profile strips
1. Inlaid profile strip 2. Clamping profiles
5.2 Assembling outer decking
Assemble outer decking before assembling handrail balustrade
Since all outer decking have been pre-mounted in factory, and hey have label indication on
the reverse faces, so assemble outer decking according to label indication, and then
assembling should begin from lower end section at the reversing station, lower curved
section, straight section, fit section, upper curved section to upper end section in sequence
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Diagram 5-2 Assembling outer decking
1. Handrail interface 2. Lower curved section
3. Straight section 4. Upper curved section 5. Fit section
Before assembling the outer decking, joint pieces 1 should be fastened on the decking with
screws2（see diagram 5-3）
Diagram 5-3 Join method
1.Join pieces 2.Nut

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5.2.1 Steps and methods of assembling outer decking

Steps Methods
Lower curved Assemble the inner decking coincident, insert the outer decking into
section the inlaid profile strip, and the rear of outer decking is coincident with
inner decking.
Notice：After assembling lower head section, disassembling
the corresponding inner decking, and then assembling glass
panels easily.
Straight section Insert the section into the inlaid profile strip, and then push it toward
the former section.
Remain section The method of assembling the other straight section is same as
assembling straight section.
Upper curved Insert the section into the inlaid profile strip, and then push it toward
section the former section.
Warning ！
Particular attention must be paid to the exact fit of the joints. Sure that there is no gap on
joint；
Ensure that the transitions always clean and free of ridges，the ridge is less than 0.2 mm，
the gap is no more than 0.3mm。
If necessary, sections can be tapped into propriety position with a rubber mallet.
Ensure that the joint between sections is properly interlocked.
Guarantee that the distance between the outer edge of the outer decking and the glass
panels are 173mm and make sure the vertical and pumbless.
Fix the each outer decking immediately after assembling it.
5.2.2 Fixture of outer decking
Outer decking is fixed with the truss by supporting parts 4, the truss has been welded
connection plate. Puts the supporting parts 4 on the directional part 2, adjust the position of
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supporting parts, and then fasten the bolt, and then fix the outer decking
Diagram 5-4 Fixture of outer decking
1. Outer decking 2. Directional part 3. Connecting parts 4. Supporting parts
5.3 Assembling inner decking
Assembling inner decking after assembling handrail balustrade.
Since all inner decking have been pre-mounted in factory, and hey have label indication on
the reverse faces, so assemble inner decking according to label indication. Assembling should
begin from lower end section at the reversing station, lower curved section, straight section,
fitting piece, and upper curved section to upper end section in sequence
Connect the neighboring inner decking with joint pieces.

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Diagram 5-5 Assembling inner decking
1.Handrail interface 2. Head section 3. Lower curved section 4.Straight section
5.Upper curved section 6. Fit section
5.3.1 Steps and methods of assembling inner decking
Steps Method .
Lower curved Insert the inner decking into the inlaid profile strip, and then push
section it until the hole on the inner decking is coincident with the hole on
the skirting, and then fasten the stainless steel screw.
Straight section Insert the section into the inlaid profile strip, and then push it
toward the former section.
Remain section The method of assembling the other straight section is same as
assembling straight section.
Upper curved Insert the section into the inlaid profile strip, and then push it
section toward the former section.
Warning ！
Particular attention must be paid to the exact fit of the joints. Sure that there is no gap on
joint；
ESCALATOR
Page number ：41
ensure that the transitions always clean and free of ridges，the ridge is less than 0.2 mm，
the gap is not more than 0.3mm。
5.3.2 Fixture of inner decking
Inner decking is connected with skirting 2 via stainless steel screw 4 and joint 3.
Diagram 5-6 Fixture of inner decking
1. Inner decking 2. Skirting 3.Joint 4. Stainless steel screw
5.4 Assembling handrail entry device
Assemble handrail interface after assembling the glass panels and handrail.
Install the inner piece use the bolt, be sure fit the head skirting. Connect the outer piece
with the inner piece, fix it with outer decking via bolts, and connect with rubber support via
support 1.Fix the inner piece with the skirting via screw 3. Then fix it with rubber support via
support 2. Connect the outer piece with the outer decking by bolts.
Fix the indicator light 7 with the inner piece 5 by sleeve 8. Fix switch 9 and 10 with the outer
piece via sleeve 11. At the last, fasten screws..
During assembling, particularly pay attention to the coincidence of entrance device and
skirting plate in the vertical and of the handrail entrance of two sides in parallel.
ESCALATOR
Page number ：42
Diagram 5-7 Assembling handrail entry device
1. Support 2. Support 3. Screw 4. Outer piece 5.Inner piece
6. Joint 7. Indicator light 8(11). Sleeve 9(10). Switch
Notice ！
During assembling, guarantee that the handrail is on the centerline of handrail entry device.
And then push protective block, and it can act smoothly.
After assembling, guarantee that the length of four compressing springs is coincident.
ESCALATOR
Page number ：43
6. Testing of the escalator
Abstract： Before testing the escalator, pay attention to the safety items.
Steps Contents
1 Pay attention to the protective works on site, a warning board should be erected
around the escalator entrances. And there is no other installation company.
2 Clean the construction site, clean the dirty from the surface and cove of steps,
and disassemble the comb.（assembling re-cleaned steps when checking in
downward direction）.
3 Because of UV380v on working, pay highly attention to the safety operation;
Before connecting the power, checking whether the preliminary works is
sufficiency.
4 Check the junction, the installation and junction of electronic components on
control box and maintenance box according to relevant drawings and if they are
coincident with the type of control box and operation requirement. Check the
installation of the electronic components on control box and maintenance box
and the quality of wiring meet requirement or not. Check whether the power is
short or not. All electronic components must be safe and avoid accident.
5 There is a maintenance socket on bottom and upper ground floor. When running
on maintenance, a maintenance socket is jumped out.
6 All power switches are on the position of OFF before the power is connected.
Check voltage after power is connected. If it is normal, connecting the main
switch, checking voltage of other switches.
7 Check the sag of drive chain between the drive unit and drive shaft. In general,
the sag has been readjusted in factory. The lolling of loosen side is 10-15mm on
the position of adjusting justly.
8 Motor has been pre-lubricated in factory. And check the oil level. And check
whether the drive chains need to be lubricated.
9 Check the tension of drive chain and steps chain broken device, and adjust the
switches.
Warning ！
Avoid falling on from upper and bottom machine room without glass panels;
ESCALATOR
Page number ：44
Cut main switches and safety device off when checking as the upper described.
Guarantee that the safety switches are on normal position and their functions are normal.
It is forbidden to stand on the escalator with disassembling steps when testing the
escalator.
Forbid adjusting the escalator by some people on some position on the same time.
Operate the escalator by adjustor himself when testing the escalator.
Make sure that the main power and the emergency stop switches have been cut when
adjusting the escalator on interior.
The elaborate contents can be seen from maintenance and operation manual of the escalator
ESCALATOR
Page number ：45
7. Assembling the movable decking
Abstract ： The escalator has been installed in the finished building in level, so guarantee the
movable decking in level. The front piece lies behind the comb plate, guarantee that the
gap between them is 6mm, this must be guaranteed, otherwise distance that comb
centered set moves back when something strange in it will be influenced.
The steps and methods of installation and adjustment

Steps Methods
1 Check the levelness of the decking between comb plate and building with a level
gauge.
2 Stick it to the frame of the movable decking with rubber strip and screw special
bolts (for open the decking use) in the decking
3 Fit it in position, then screw the bolts out, at last screw the bolts of the decking in
the decking
4 Through adjusting the height of bolt 7 and 8, we can adjust the level about movable
decking and building floor. (See detail diagram 7-1)
5 After adjusting, fasten the bolts of the supporting angle firmly
See the below

diagram, there are
steel 6 and plate 7.
ESCALATOR
Page number ：46
Diagram 7-1Assembling the movable decking
1.Head decking 2.decking 4.Frame 5. Rubber plate 1704 6.Nut 7.8.Bolt
Notice ！
When sticking the rubber strip to the side framework, clear oil in the surface of the side
framework and stick them together with double-faced mucus
Adjusting the height of part 1and 4 for the levelness of the movable decking surface and
the floor and guarantee that all bolts bear stress equably.
ESCALATOR
Page number ：47
8. Optional function
8.1 Auto-start by photocell sensors
Diagram 8-2 Auto-start by photocell sensors
1.Ground 2 . Photoelectric pole 3.Moving plate
Photo-electric pole is the symmetry of two sides of escalator by connecting and fixing with
steel expansion bolt and ground and pre-parts.

Outside Cladding of Escalator
Serial Number：JSA02601E
INSTALLATION INSTRUCTION ON SITE Page ：1

（FES TYPE）
SUZHOU JIANGNAN JIAJIE ELEVATOR CO.,LTD

1. Assembling three-side outside cladding:
Notice ！
Before assembling the outside cladding, please remove the transportation device;
The transitions of the claddings are free of ridges and no gap and smooth；
Make sure the surface has no trace and no gap；
Assembling outside cladding be mounted on site according to the label stuck to each
paneling；
Tear the foils on the transition position before assembling outside cladding；
After assembling all outside cladding, tearing the protective foils of each one.
bottom panel
direction packing plate
decorative
angle steel decorative
packing plate
rivet
packing plate
decorative
packing plate
block
outside cladding
decorative packing plate B-B

packing plate outside cladding
decorative strip
decorative rivet packing plate
angle steel
supporting strip
bottom panel
fixing support
Assembling three-side outside cladding of FES type escalator

1.1Assembling outside cladding
Outside cladding has been pre-mounted in factory, and then assembling the outside cladding
in sequence according to the label struck to them on site.
The installation manual is as follows, such as the escalator is transported to site with two
sections.
1) Assembling the outside cladding 3 and 4 and 5 neighboring the joint of the escalator.
2) Assembling the outside cladding 1 and 7 of the straight section.
outside cladding
6
2
1
outside cladding
fixing support
1.1.1Assembling the outside cladding 3 and 4 and 5
Assembling outside cladding 3: insert one side of outside cladding 3 into the cladding 2, and
then connect the support on cladding 3 to the truss with rivet.
Assembling outside cladding 5: insert one side of outside cladding 5 into the cladding 6, and
then connect the support on cladding 5 to the truss with rivet.
Assembling outside cladding 4: insert the outside cladding 4 into the gap between the outside
cladding 3 and 5 from the outer decking of the escalator.
Notice ！
Guarantee the good assembly of the neighboring outside cladding in order to assemble the
outside cladding 4 freely when assembling outside cladding 3 and 5.
The transitions of the claddings are free of ridges and no gap and smooth.
Assemble the outside

cladding 3 and 4 and
5 neighboring the
joint of the escalator.
The transitions of Fix the outside

the claddings are cladding to the
free of ridges and truss with rivet.
no gap and smooth
1.1.2Assembling the straight outside cladding
Insert the outside cladding 1 or 6 into the neighboring outside cladding, and then connect the
iron piece pre-welded on the other side of the outside cladding to the truss with rivets or weld
them together.
1.2Assembling the bottom cladding
Assembling the bottom cladding on the joint of the truss (Assembling the bottom cladding 6
and 7):
Connect the bottom cladding 6 and 7 together and insert them into the middle of the bottom
cladding 5 and 8. Pull them to the side of the escalator and insert the other side of the bottom
cladding into the fixing support and then adjust their position to the appointed position.
Assembling the bottom cladding 4 and 3 and 2 and 1 and 10:
Insert the iron piece on the bottom cladding 4 into the bottom cladding 5 and then fix the
bottom cladding to the supporting strip pre-welded on the truss with rivets. And then
assemble the other bottom cladding as described upper

10
bottom panel
8
7
5
B
4
1 2 3
outside cladding
B
supporting strip
bottom panel
fixing support
Bottom cladding strip

has been pre-mounted
on the truss in factory.
When assembling the
bottom cladding,
connecting them with
rivets.
Connect two Pull them to the side of the

bottom cladding escalator and insert the other
near the joint of side of the bottom cladding
the truss. into the fixing support
Adjust the bottom

cladding fatherly. The
transitions of the
claddings are free of
ridges and no gap and
smooth.
Notice ！
When assembling the bottom cladding 3 and 4, knock the angle of the joining side in 60 in
order to be convenient for installing well.
1.3Assembling packing plate
Assembling the packing plate on the joint of the truss:
Assembling the packing plate 3: Insert the upper side of the packing plate 2 into the fixing
support and then push them inside and then pack the fixing support completely.
Assembling the other packing plate.
5 6
decorative
packing plate
4
B
3
outside cladding
B
packing plate
2
packing plate 1 supporting strip

bottom panel
decorative
packing plate fixing support
Notice ！
When assembling the packing plate, making the interface further on site according to the
actual length of escalator and guarantee good assemble.
Assembling the packing plate on the upper and lower line section
Insert the decorative packing plate into the fixing support on the truss and then push them and
guarantee that the plate is assembled well with the neighboring packing plate. And then fix
the plate on the truss with rivets.
Notice: the actual length of the decorative packing plate is decided on site in order that the
plates assemble tightly.

Insert the decorative

packing plate into
the fixing support
on the truss and
then push them
inwards.
1.4Assembling cover head plate and decorative angle steel and strip
Assembling the decorative strip: push the decorative strip into the upper side of outside
cladding 1 and 2 (or 3 and 4) and then connect it with the outside cladding with rivets.
Assembling the cover head plate and decorative angle steel: make the fold side of the cover
head plate faces upper and assemble it on the head of the truss and then assemble the
decorative angle steel. Fix them on the block pre-welded on the truss by rivets.
outside cladding
4 3
direction
decorative strip
decorative
decorative rivet angle steel
angle steel
rivet
packing plate
decorative
packing plate
block
1 2
The block has

been welded
on the truss in
factory.
2. Assembling two-side outside cladding
The method of assembling the outside cladding is as described in assembling three-side
outside cladding upper. Pay attention to that there is not bottom cladding.
3. Assembling outside cladding of duplex parallel escalator
B-B
side cladding
bottom decorative plate

fixing support
decorative packing plate

A direction
packing plate
decoractive strip decorative angle steel

block cover head plate
rivet
decoractive angle steel
Notice ！
The installation method of escalator is almost as same as assembling three-side outside cladding.
The installation of bottom decorative plate is described under the following section.
3.1 Assembling the outside cladding
The installation method is same as described under 1.1.
3.2 Assembling the bottom cladding
Notice ！
The installation method of escalator is as described under 1.2. Only notice the installation of
bottom decorative plate about duplex parallel escalator.
B-B
side cladding

fixing support
decorative packing plate

rivet
packing plate
bottom supporting plate
3.3 Assembling the packing plate
The installation method is same as described under 1.3.
3.4. Assembling cover head packing plate and cover head plate and cover head angle steel
Notice ！
Assembling the cover head packing plate according to the method described in upper.
After assembling the cover head angle steel, fix the cover head plate and cover head angle
steel on the cover head support block with rivets.
decorative angle steel
block
decorative
packing plate cover head plate
The installation method of escalator is as described under 1.4.

Optional Function of Escalator
(FES TYPE) Version ：AA
Installation Instruction on Site Page number ：1

（FES TYPE）

Index
Contents
Page
1. Optional function ..........................................................................................3
1.1 Assembling the skirting lighting ..................................................................3
1.2 Balustrade lighting .....................................................................................6
1.3 Skirting brushes .........................................................................................8
1.4 Truss Heating System................................................................................8
1.5 Comb Heating System ...............................................................................9
1.6 Step missing device .................................................................................10
1.7 Step gap illumination................................................................................10

1.8 Oil-water separator .................................................................................. 11
1.9 Countermeasure for Inundation of Lower Pit ...........................................12

1. Optional function
Notice ！
Please refer to the concrete installation instruction according to the contact
requirement.
1.1 Assembling the skirting lighting
1.1.1Skirting lighting with lamp
Diagram 1-1a Assembling the skirting lighting
1. Lighting profiles 2.Lamp collets 3. Lighting 4. Latch nut 5.Flat washer
6. Skirting 7. Lighting pieces 8. Inner decking 9. Lower curve lighting profiles
10.Lining lighting profiles 11. Fitting lighting profiles 12. Upper curve lighting profiles
Notice ！
If the escalator is transported to jobsite in sectionalized, the lighting profiles near the
neighboring metallic frame pieces are assembled on jobsite. Lighting profiles are
connected with skirting and inner decking plates by latch nuts and flat washers and
rivets.
The skirting lighting is continuous lighting. As an optional function, it is convenient
and safety for passengers to ride the escalator. Skirting lighting is installed in the
skirting panel on both left and right sides.
The sequence of assembling the skirting lighting:
a) Insert the lighting into the lighting profiles and connect up the wire of each lighting
tube;
b) Then insert the lower edge of lighting pieces into the gap between the lighting
profiles and skirting, arrange the lighting pieces from lower end to the upper end.
c) At last, connect the lighting profiles and the inner decking with rivets.
All the lighting are in series, power cable is connected from the bottom machine
room.
1.1.2 Skirting lighting with LED lighting
Diagram 1-1b Assembling the skirting lighting
1. Head lighting profiles 2.Lower curved end lighting profiles
3. Lining lighting profiles 4. Upper curved end lighting profiles 5.Skirting
6. LED lighting 7. Rivets 8. Inner decking 9. Lock nut 10.Washer
Notice ！
If the escalator is transported to jobsite in sectionalized, the lighting profiles near the
neighboring metallic frame pieces are assembled on jobsite. Lighting profiles are
connected with skirting and inner decking plates by latch nuts and flat washers and
rivets.
The LED lighting is continuous lighting. As an optional function, it is convenient and
safety for passengers to ride the escalator. Skirting lighting is installed in the skirting
panel on both left and right sides.
The sequence of assembling the skirting lighting: Connect the lighting profiles and
skirting together with lock nut 9 and washer 10. And then insert the LED lighting into
the lighting profile and then connect the lighting profiles and inner decking by rivets.
Power cable is connected from the bottom machine room.
1.2 Balustrade lighting
When assembling the lighting cable, please make sure that the end of the lighting
cable across the connecting piece according to the drawing 3, and then fix the
connecting piece on the handrail entrance device on the top of the escalator( see
diagram1-2d);
Assembling the lighting cable according to the road sketch of lighting cable of drawing
1 from the top to the bottom of escalator, the lighting cable insert into the pre-mounted
lighting supporting(see diagram1-2b);
Assembling the lighting cable, can use the rubber hammer blocking the lighting cable
carefully, and pulling the lighting cable is forbidden;
When assembling the lighting cable on the bottom of escalator, the assembling
method is the same as the assemble top. At last, fix the connecting piece on the
handrail entrance device;
Remain of the lighting cable is on the bottom of escalator.
Diagram 1-2a
4
Diagram 1-2b
6 5
Diagram 1-2c
Diagram 1-2d
1.Road sketch of lighting cable 2.Lighting supporting
3.Lighting cable 4.Outerside of glass panel
5.Connecting piece 6.End section of lighting cable 7.Handrail entrance device

1.3 Skirting brushes
It is fixed at left and right skirting panel to cover the gap between steps and skirting in
order to avoid possible risk caused by the gap.
The skirting brushes are inserted into the clamping shape steel pre-mounted on the
skirting by rivet.
The skirting brushes guarantee the passengers must stand near the middle of the
step of the escalator and guarantee the passengers safety.
Diagram 1-3 Skirting brushes
1.4 Truss Heating System
It is fixed in the truss among all service steps to avoid freezing caused by rain and
snow. It shall be equipped for outdoor installation in cause of temperature
circumstance below zero.

Diagram 1-4 Truss Heating System
1.Truss heater 2.Supporting plate
1.5 Comb Heating System
It is fixed under the combs of both upper and lower entrance to avoid comb freezing
caused by rain and snow, especially in cause of temperature circumstance below
zero.
1 2
Diagram1-5 Comb Heating System
1.Installation plate 2. Comb heater

1.6 Step missing device
Two sensors are fixed at upper/lower return sections to receive pulse signals from
steps passing and stop escalator before missing step entering comb plate in case of
step missing.
Diagram 1-6 Step missing device
1.Guide rail 2.Tension screw 3.Switch support 4.Proximity switch
1.7 Step gap illumination
Special green laps in the form of fluorescent tubes, mounted on both the top and
bottom of the escalator, make the individual steps clearly discernible and
distinguishable, especially at the horizontal runs.
Boarding the escalator is therefore made much easier for the young, elderly and
inexperienced persons.
Diagram 1-7 Step gap illumination
1.8 Oil-water separator
Separate the oil and water because of the different density so that it can protect the
environment.
The oil and water can pour out along the direction of arrowhead.
Clear the oil in the oil sump timely.
1 2
Diagram 1-3 Oil-water separator
1.Oil sump 2.Cover 3.Cover plate 4..Tube
1.9 Countermeasure for Inundation of Lower Pit
Install float switch in the lower machine room to perceive the water level; Float switch
is operated before step chain (sprocket) is soaked. If float switch is operated, stop the
operation of the escalator.
The float switch support is welded on the truss, and guarantee the distance is 10mm.
Without oil-water separator With oil-water separator
1 2 3
Diagram 1-4 Countermeasure for Inundation of Lower Pit
1.The float switch support 2. The float switch 3.Truss

PCS-200B Instruction of NO.：JSA02701E
Control System（Start:Y/△） Version ：AD
Page： 1/ 16
Escalator and Passenger Conveyor
Instruction of PCS-200B Control System
（Start:Y/△）

Page： 2/ 16
Catalog
1．Scope of PCS-200B system.........................................................................3
2．General Structure Instruction ......................................................................3
2.1 Upper Machine Room ...........................................................................3
2.2 Lower Machine Room...........................................................................4
2.3 Main Body.............................................................................................5
3．Control Instruction For Commissioning .....................................................7
3.1 Standard Features ..................................................................................7
3.2 Basic charge features (optional)..........................................................10
3.3 Option (Charge) Function——Auto-Start ..........................................11
4．The Code Instruction of Principle .............................................................12
Note .................................................................................................................16
Page： 3/ 16
1．Scope of PCS-200B system

1.1. Type：This instruction is only fit for PCS-200B escalator and passenger conveyor made in
SJEC.
1.2. Start：Y-△
1.3. Drive：single motor drive or double motors drive
1.4. Speed：≤0.65m/s
1.5. Power：≤30KW (400V type)，16KW (220V type)
1.6. Safety rating：≤IP54
1.7. Adoption standard：GB16899, EN115
2．General Structure Instruction

2.1 Upper Machine Room
Upper machine room lying in the top of Escalator is to lay drive devices and control devices.
The general electric parts in PCS-200B control system are as follows：
) Standard Features
Upper Control Box [UCB]：
It is the control system center of the whole escalator or conveyor, all the control and
drive signals are sent out from here.
Drive motor [MT]：
It is 6 poles , 3 phases asynchronous motor, its voltage range and frequency must
match with the power of your area.
Brake electrical magnet [DZT-L]：
It is the brake device of escalator or conveyor. The voltage range and frequency can be
selected according to the local power .
Motor speed monitor[PS]：
It is to monitor the speed of flywheel as well as to avoid reverse and will stop escalator in
case the speed is over 120% of rated speed or under 80%.
Brake monitor contact [SABO]：
It is to monitor if the brake has been opened before Motor starts.
Comb plate contacts [KSZS], [KSYS]:
It has two contacts, left and right. If there are some foreign objects caught between the
comb plates and the steps, the resulting pressing will let one of the contact act and stop
the escalator or conveyor.
Tread monitor switch [KST]:
Located at the beginning of the transitions curve in the inclined sections of the conveyor, it
is to monitor if any of the treads dropped or lowered. It is connected in series in the safety
circuit.
Note：Escalator doesn’t have this switch
Page： 4/ 16
) Optional Features
The Drive Motor Ⅱ [MTF], The Brake electrical maget Ⅱ [DZT-LF], The
Brake Monitor Contact Ⅱ [SABF], The Drive-Chain Monitor Contact Ⅱ
[KQLZ]：
It is necessary to add these electric parts if the escalator or conveyor adopts double drive
motor.
Drive chain contact [KQLY]:
This contact monitors the tension degree of drive chain. If it is broken, the contact will
stop the escalator or conveyor. Its action also can be used to make safety brake device
spring.
Automatic Lubrication System [MJ]
This device can provide adequate lubrication for all chains automatically or manually.
Mobile cover-board contact [TBS]:
This contact can let the system change into inspection status automatically after the cover
board is unlocked.
2.2 Lower Machine Room
Lower machine room lying in bottom of Escalator is to place lower control box.
DuringPCS-200B control system, the general electric parts are as follows：
) Standard Features
Down Control Box [DCB]：
It is like a change trains placed between main control box and all electric parts at the
bottom. It connects the electric-parts with the controller and supplies necessary inspection
interface.
Lower Step-Chain Monitor Contacts [KXZY], [KXYY]：
Left and right contacts monitor the tension of two traction-chains. When they are broken,
the contacts connected in safety circuit in series will stop the escalator or conveyor.
Lower Comb Plate Contacts [KXZS], [KXYS]：
There are two contacts, left and right. If there are some foreign objects caught between the
comb plates and the steps, the resulting pressing will cut one or two of the contacts and
stop the escalator or conveyor.
Lower Tread Monitoring Switch [KXT]:
Located at the beginning of the transitions curve in the inclined sections of the conveyor,
the switch monitors all of the treads. If one is dropped or lowered, it will cut the safety
circuit.
Note：Escalator doesn’t have the switch。
) Option Features
Lower Mobile cover-board contact [TBX]
This contact can let the system change into inspection status automatically after the cover
Page： 5/ 16
board was unlocked.

Inspection handle [INH]：
It is a special handle doing inspection operation for maintainer. The handle is current at
upper and lower machine room.
2.3 Main Body
It is the main body except upper machine room and lower machine room. It
includes operation function, inspection function, lighting and display function:
) Standard Features
The key for direction [SA-S, SA-X]：
There are two self-reset tri-state (left, middle and right) keys at the top and bottom, which
can set the running direction of escalator or conveyor. It can be placed on skirting, inner
cover board, handrail board or auto-start pillars according to the type of escalator.
Emergency stop buttons [STPS, STPX]:
Emergency stop buttons locating at both upper and lower of the escalator or conveyor are
used to switch off the power of the escalator or conveyor manually during emergencies or
normal conditions. It is self-reset and it may be located on skirting, inner cover board,
handrail board or auto-start pillars according to the type of escalator
Note：The buttons is necessary to install clear shuck and buzzer according to diverse
standard of different countries which can prevent fault operation.
Step (Tread) sag contacts [KSW, KXW]:
Fixed at the start sections of both inclined upper and lower transition curves, it will be
acted to stop escalator in case step (including step roller) sags more than 3mm.They are
all connected in series in safety circuit.
Handrail entry contacts [KSZF, KSYF, KXZF, KXYF]:
There is a self-reset key near every handrail entry points (all 4 units). These keys can
detect whether there is any danger object wedged in handrail entry points then a switch
will act and turn off the Escalator or Conveyor.
Skirting contacts [KSZW, KSYW, KXZW, KXYW]:
These contacts are installed at the transition curve of both the top and bottom of the
Escalator or Conveyor. If any object gets caught between the step and the skirting panel,
these contacts will act. They are all connected in series in safety circuit.
Note：This feature is optional for conveyor.
Step gap lighting [LMPS, LMPX]:
Special green lamps in the form of fluorescent tubes, fixed on both the top and bottom of
the Escalator or Conveyor, make every step discernible, especially at the horizon.
Note：This feature is optional for conveyor.
Comb lighting [LMPSZ, LMPSY, LMPXZ, LMPXY]
Located in the skirting on both sides of top and bottom of Escalator or Conveyor for
highlighting the entrance and exit of the moving steps.
Page： 6/ 16
) Option Features
Handrail speed monitor [ZFS, YFS]：
In order to keep the speed of handrail and step running synchronously, both left and right
monitor sensors are located in handrail support and monitor the handrail speed at any
moment.
Step Upthrust Contacts [KSFT, KXFT]：
They are fixed at upper/lower transition curves. If any step is upthrusting, the contacts will
stop the escalator or conveyor.
Motor Thermal Resistor Protection [MHP]：
In order to ensure the motor thermal could not be too hot in a long time running. We
increase the MHP and connect in the safety circuit.
Safety-Brake Magnet [DDL], Safety Brake Magnetic Contact [DDK]：
Fixed on main shaft, will be acted in case of drive-chain is broken or speed is over 120%
or the standard brake isn’t effected.
Note：As standard requirement, it shall be equipped for non-public service’s escalator
when rise height is over 6m; it is standard feature for public service escalator.
Energy- saving switches [JNS, JNX]：
There are three kinds of auto-start mode in our company, auto-start by photocell sensors,
auto-start by trade pressure, auto-start by diffuse reflection; they all need to install two
key switches at both upper and lower of Escalator or Conveyor. The two switches are
used to change the running mode between normal and energy-saving mode. They may
be located on skirting board, inner cover board, handrail board or auto-start pillars, which
is according to the type of escalator.
Monitor emission sensors [MS, MX] ,receiver sensors[NS, NX]：
Auto-start by photocell sensors, auto-start by trade pressure, auto-start by diffuse reflection
of our company are necessary to install a pair of passengers monitor sensors at both
upper and lower of Escalator or Conveyor. These sensors are to monitor the signal of entry
used to change running mode. They may also be located on inner cover board or
auto-start pillars according to the type of Escalator or Conveyor.
Note：Escalator or Conveyor don’t use sender when special sensor is adapted.
Traffic Indicator Lights [LMS(G/T), LMX(G/T)]：
Auto-start by photocell sensors, auto-start by trade pressure and auto-restart mode of our
company are necessary to install traffic indicator lights at both upper and lower of
Escalator or Conveyor. These lights display
allow entry(a moving green arrow) or no entry(a red stick)
and indicate passengers to get on Escalator or Conveyor correctly. They may be located
on outer cover board, inner cover board, handrail board or auto-start pillars according to
Page： 7/ 16
the kind of Escalator or Conveyor.

Buzzers [BUZS, BUZX]：
These buzzers located on both upper and lower of Escalator or Conveyor may output
warning sound in case of start, emergency, abnormity of handrail speed or reverse running.
They may be located on controller box or on auto-start pillars according to the functions of
Escalator or Conveyor. Before the escalator or Conveyor starts the buzzers will buzz 3
seconds. If malfunction happens, the buzzers will buzz until malfunction resolved.
Photo-electricity auto-start pillars [PSZ, PSY, PXZ, PXY]：
It is necessary to install a pair of Photo-electricity auto-start pillars on both upper and
lower entries (the distance between these pillars and the comb intersection line should be
≥ 1.3m) if it is auto-start by photocell sensors mode. These pillars are used to install [MS,
MX, NS, NX], [LMS(G/T), LMX(G/T)], [BUZS, BUZX], [JNS, JNX], [SA-S, SA-X], [STPS,
STPX].
Remote monitor[BMS]
This function can monitor four states of escalator and passenger conveyor, including
up,down,break-down,stop.In this function,we only provide the interface of that four switch
signals,and ,the display divice should be offered by user.
3．Control Instruction For Commissioning

This control system is an advanced blue print of Escalator or Conveyor, because it
not only supplies safe, credible and self-contained standard features, but supplies
plenty of optional features to fulfill every latent requirements of clients as well.
3.1 Standard Features

(1)、 Normal operation
PLC will be ready to work after switching on the power switch ZK (main switch), lighting switch
GFCI1, running switch GFCI2, RD1, RD2 and the safe relay JAQ attaches through a set of
safety contacts. Escalator runs upward: key switch SA-S at the entrance of Escalator shall be
turned to the upward direction, DZT-L opens, SABOL and SABOR contact activate. Y and U
attaches in the same time, main motor MT performs a star type running upward, after 1.5～2
seconds. Y detaches, △attaches , main motor MT will be in a normal △ running.
SA − S ↑ SABOL ↑ U↑
ZK ↑→ JAQ ↑→ ( PC ) ↑→ → JBZ ↑→ → →Y ↑
SA − X ↑ SABOR ↑ D↑
→ ( PC )relay → Y ↓→ ∆ ↑
When stopping Escalator, please push the button STPS (or STPX), then PC will send the stop
signal, main motor MT stops running, DZT-L brakes.
Page： 8/ 16
(2)、 Inspection operation

When Escalator needs inspection operation, please insert the plug of maintenance panel to
the inspection-socket of main controller of PC controller. Turn the emergency button on, push the
common button and up/dn button together; Escalator will make a sport running (main motor takes
the star mode running).
Note: To avoid wrong operation, you must make the stop button “open” status as soon as
you stop inspection operation.
SI ↑ SABOL ↑ U ↑
ZK ↑→ JAQ ↑→ ( PC ) ↑→ → JBZ ↑→ → →Y ↑
XI ↑ SABOR ↑ D↑
(3)、 Upper and lower inspection interlocking protection

There are two inspection sockets in both upper machine room and lower machine room, SJEC
designed upper and lower inspection interlocking circuit to avoid both upper and lower
machine room do inspection operation at same time. If both two-inspection panels plugged
into inspection sockets, both of them have no effect.
(4)、 Contactor contacts adhere protection

The main circuit and brake circuit of this system have over two contacts connected in series.
In order to avoid making some trouble after contacts being adhered, PLC monitors all the
actions. If contactor adheres, escalator can’t start.
(5)、 Over-speed protect and abnormal reverse protect
PLC is monitoring the drive motor real-time by the signal of sensor, its function is to avoid
reverse and will stop escalator or conveyor if the speed is over ±20% of rated.
Page： 9/ 16
(6)、 Safety features

This system is installed with numerous safety features. All the safety features made the
escalator or conveyor safe and utterly reliable because the safety circuit composed by all
contacts and sensors can cut off the power of main circuit and brake circuit directly.
Serial
Code Name No. Feature
No.
1. OCR Motor overheat relay 1 Standard
2. JXW Phase failure relay 1 Standard
Emergency stop buttons
3. JTS, JTX 2 Standard
(machine room)
Emergency stop buttons
4. STPS, STPX 2 Standard
(entrance)
KSZS, KSYS
5. Comb plate contacts 4 Standard
KXZS, KXYS
KSZF, KSYF
6. Handrail entry contacts 4 Standard
KXZF, KXYF
Step-chain monitor
7. KXZY, KXYY 2 Standard
contacts
8. KSW, KXW Step level contacts 2 Standard
9. KQLY Drive-chain contact 1 Optional
10. KQLZ Drive-chain contact II 1 Double motors drive
KSZW,
KSYW Standard (Escalator)
11. Skirting contacts 4
KXZW, Optional (Conveyor)
KXYW
12. KST, KXT Tread sag contacts 2 Standard (Conveyor)
Emergency stop button
13. STM, XTM Optional Optional
(middle)
Page： 10/ 16
Safety brake magnetic

14. DDK 1 Optional
contact
15. KSFT, KXFT Step up-thrust contacts 2 Optional
Provided by user
16. FIRE FIRE switch 1
(optional)
17. FLOAT FLOAT switch 1 Optional
(7)、 Step (Treadle) gap lighting and comb lighting
When system is in inspection or normal running status, all the lamps are lighting.
3.2 Basic charge features (optional)

(8)、 Automatic lubrication system
1、 Automatic timing lubrication: if the running time add up to 166.65 hours, the
control system provide adequate lubrication for all chains and will stop after 72 seconds.
2、 Manual lubrication: In condition of inspection operation, push the lubrication
locating in controller, you can lubricate to all chains and control the lubrication time
according to practice.
Lubricate Escalator rise Conveyor Oilcan Accumulated Working
time(once) scope（mm） rise scope dimension auto-lubricate CYC
（second）（mm）（ml） time slot（hour）（month）
72 <6000 <2900 2000 167(16hours/day) 5
120 6000~12000 2900~5200 2000 167(20hours/day) 2.5
161.6 5200~7200 2000 167(16hours/day) 2.3
(9)、 Safety brake device

PLC is monitoring the tension degree of drive chain and the speed of Motor real-time, if
system occurs some malfunction as follows, the safety brake will act and stop escalator at
once.
1、 Motor speed is over 120% of rated speed.
2、 The drive chain is broken.
3、 The running direction is opposite to setting direction
(10)、 Handrail speed monitor

PLC is monitoring each handrail speed real-time, if one of the handrails is broken or
running speed is over ±15%, the system will force escalator to stop.
(11)、 Start buzzer

Before the escalator or conveyor starts, the buzzers buzz 3 seconds in order to warn
passengers.
Note：In standard feature, buzzers locate on both upper and lower control box.。
(12)、 Mobile cover board monitor

In order to ensure the safety of maintainers, the control system will enter inspection status
automatically after the cover board is unlock.
Page： 11/ 16
3.3 Option (Charge) Function——Auto-Start

It is necessary for energy saving mode to select auto-start system in some places where
peoples are often discontinuous. Users can select auto-start mode according to different
requirement,
（13）、Auto-start by photocell sensors

The escalator (conveyor) should be ON or OFF automatically with the use of photocell
sensors installed at the hairline stainless steel pillars, which are fixed at least 1.3m before the
comb intersection line. Direction indicators, control switches and buzzers will be integrated in
the same pillars.
[Normal Running ]：
Turn the energy-saving switch JNS（X）to “normal” status. Other operations are same as
standard feature.
[Auto-Start Running ]：
Turn the energy-saving switch JNS（X）to “saving” status and set a running direction, the
escalator remains stop if no one enters; Once PLC receives the entry signal, escalator will run
at rated speed automatically; then if there is no entry signal for some time during running,
escalator will stop automatically after remaining running a few seconds.
The traffic indicators installed at the pillars display “Allow Entry“ or “No Entry”, if passenger
enters the “No Entry” entrance, the buzzer will buzz to warn him and escalator or conveyor will
start to run 10 seconds in the setting direction.
（14）、Auto-Start By Trade Pressure

In this function, it is necessary to install a pair of pressure sensors under both upper and
lower trades, they monitor whether there is passenger entering. Direction indicators, control
switches and buzzers are installed at a different position according to different modes.
The control principle is same as Auto-start by photocell sensor’s system.
（15）、Auto-Start By Diffuse Reflection

In this function, it is necessary to install a pair of stainless steel bracket which is used for
placed photoelectricity sensor (transmit unit and receive unit) on both up and lower trades 在此
handrail entry safety device. According to its diffuse reflection function, detect the passenger at
the escalator (passenger conveyor) entry.
The control principle is same as Auto-start by photocell sensor’s system.
Adjust way:
1．Let one man stand to the inspect object station
2．Take the plus knob to the end of counter-clockwise
3．Spin knob slowly and clockwise, until red and green lamp both light
Page： 12/ 16
4．Then spin knob slowly and counter-clockwise until green lamp wink
4．The Code Instruction of Principle

SERIAL
NO. CODE NAME MODEL SPEC POSITION NOTE
1 △ Delta contactor Schneider or FUJI UCB Y-△ system
2 BUZ Buzzer relay OMRON or FUJI UCB
3 BUZS Upper buzzer DC24V UCB Optional
4 BUZX Lower buzzer DC24V DCB Optional
5 BYA 36V safe transformer 220V//36V DCB Optional
6 CJMS Upper inspection socket UCB
7 CJMX Lower inspection socket DCB
8 D Down run contactor Schneider or FUJI UCB

Escalator or
9 DCB Down control box
Conveyor
10 DDK Escalator or Optional
Auxiliary brake AC110V
11 DDL Conveyor
Escalator or
12 DZT-L(H) Electrical Magnet
Conveyor
DZT-L(H) Escalator or
13 F
Electrical Magnet II
Conveyor
Optional
HXZD-
14 450
Electrical Magnet Motor Optional
Escalator or Optional
15 FIRE Fire switch
Conveyor
16 Float Float switch
Conveyor
17 GFCI 1 Lighting switch DZ47LE-2P10A(30mA) UCB
18 GFCI 2 Control power switch DZ47LE-2P10A(30mA) UCB

19 GS Fault display
Conveyor
20 FCMCB -05 Fault collection board FCMCB -05 UCB Optional
FMSDB-04 Escalator or
21 Fault display board FMSDB-04
Conveyor
Optional
22 FMSDB-05 Fault display and operation FMSDB-05 UCB Optional
23 JM Inspection relay OMRON or FUJI UCB
24 JAQ Safety relay OMRON or FUJI UCB Y-△ system

Page： 13/ 16
SERIAL
25 JBZ Brake contactor Schneider or FUJI UCB
26 JBZF Brake contactor Schneider or FUJI BZX(F) Optional
27 JJY Lubrication relay OMRON or FUJI UCB Optional

28 JNS Upper energy-saved switch ASW2K10E
Conveyor
29 JNX Lower energy-saved switch ASW2K10E
Conveyor
30 JTS Upper emergency button AVW401-RE UCB
31 JTX Lower emergency button AVW401-RE DCB

DPA51C M44 or
32 JXW Phase monitor
TE RM4 TG
UCB
33 KDD Dn direction display relay OMRON or FUJI UCB Optional
34 KDU Up direction display relay OMRON or FUJI UCB Optional

Escalator or Manual-rese
35 KQLY Drive chain contact Z1R236-02ZR-1816
Conveyor t
Drive chain contact (Double Escalator or Manual-rese
36 KQLZ drive)
Z1R236-02ZR-1816
Conveyor t
Step jumping monitor contact Escalator or
37 KSFT (top)
T1R236-02Z-1816
Conveyor
Auto-reset
T1R236-02Z-1816
38 KST Treadle falling contact (top) Conveyor Auto-reset
T1R236-02Z-1816 Escalator or
39 KSW Step falling contact (top)
Conveyor
Auto-reset
Handrail entry contact (top T1R236-02Z-1816 Escalator or
40 KSYF right) Conveyor
Auto-reset
41 KSYS Comb pate contact (top right) Z1R236-02ZR-1816
Conveyor t
Escalator or
42 KSYW Skirting contact (top right) ZE-N-2G/ TZ-6101
Conveyor
Auto-reset
Handrail entry contact (top Escalator or
43 KSZF left)
T1R236-02Z-1816
Conveyor
Auto-reset
44 KSZS Comb pate contact (top left) Z1R236-02ZR-1816
Conveyor t
Escalator or
45 KSZW Skirting contact (top left) ZE-N-2G/ TZ-6101
Conveyor
Auto-reset
Step jumping monitor contact Escalator or

46 KXFT (bottom)
T1R236-02Z-1816
Conveyor
Auto-reset
Treadle falling contact
47 KXT (bottom)
T1R236-02Z-1816 Conveyor Auto-reset
Escalator or
48 KXW Step falling contact (bottom) T1R236-02Z-1816
Conveyor
Auto-reset
Handrail entry contact Escalator or
49 KXYF (bottom right)
T1R236-02Z-1816
Conveyor
Auto-reset
Comb plate contact (bottom Escalator or Manual-rese
50 KXYS right)
Z1R236-02ZR-1816
Conveyor t
Escalator or
51 KXYW Skirting contact (bottom right) ZE-N-2G/ TZ-6101
Conveyor
Auto-reset
Page： 14/ 16
SERIAL
Traction chain contact Escalator or Manual-rese
52 KXYY (bottom right)
Z1R236-02ZR-1816
Conveyor t
Handrail entry contact Escalator or
53 KXZF (bottom left)
T1R236-02Z-1816
Conveyor
Auto-reset
Comb plate contact (bottom Escalator or Manual-rese
54 KXZS left)
Z1R236-02ZR-1816
Conveyor t
Escalator or
55 KXZW Skirting contact (bottom left) ZE-N-2G/ TZ-6101
Conveyor
Auto-reset
Traction chain contact Escalator or Manual-rese
56 KXZY (bottom left)
Z1R236-02ZR-1816
Conveyor t
Escalator or
57 LMFZ Handrail lighting (Left)
Conveyor
Optional
Escalator or
58 LMFY Handrail lighting (Right)
Conveyor
Optional
59 LMWZ Skirting lighting (Left) Escalator Optional
60 LMWY Skirting lighting (Right) Escalator Optional
61 LMPS Step gap lighting (upper) Escalator
62 LMPX Step gap lighting (down) Escalator
63 LMSG Escalator or
Traffic light(Upper) EDI-05B or EDI-05SR Conveyor or Optional
64 LMST PSZ(Y)
65 LMXG Escalator or
Traffic light(lower) EDI-05B or EDI-05SR Conveyor or Optional
66 LMXT PXZ(Y)
67 LPSYS Upper right comb light Conveyor Optional
68 LPSZS Upper left comb light Conveyor Optional
69 LPXYS Lower right comb light Conveyor Optional
70 LPXZS Lower left comb light Conveyor Optional

Escalator or
71 MHP Thermal Resistor Protection LT3-SE
Conveyor
Optional
Escalator or
72 MHPF Thermal Resistor Protection II LT3-SE
Conveyor
Optional
Escalator or
73 MJ Lubrication motor VIII 2L SLR
Conveyor
Optional
The model refers to Escalator or
74 MT Drive motor
contract Conveyor
The model refers to Escalator or
75 MTF Drive motor II
contract Conveyor
Optional
Escalator or
76 MTR Over-heat protect switch
Conveyor
Optional
Escalator or
77 MTRF Over-heat protect switch
Conveyor
Optional
Passengers monitor emission Escalator or
78 MS (Upper) PLK5555-320-30 Conveyor
Optional
Passengers monitor emission /BRM4-TDTD-P Escalator or
79 MX (Lower) Conveyor
Optional
Passengers monitor receiver PLK5555-320-30 Escalator or
80 NS (Upper) /BRM4-TDTD-P Conveyor
Optional
Page： 15/ 16
SERIAL
Passengers monitor receiver Escalator or
81 NX (Lower) Conveyor
Optional
Escalator or
82 NRS Anti-reversed switch D4MC-3030
Conveyor
Optional
Telco Up diffuse reflection

83 AMP 21 C 500 UCB Optional
(up) control
Telco Down diffuse reflection
84 AMP 21 C 500 DCB Optional
(lower) control
Escalator or
85 LT Transmit unit TX TP5 Conveyor
Optional
Escalator or
86 LR Receive unit RX TP5 Conveyor
Optional
87 OCR Temperature relay 3UA59 or Schneider UCB
88 PLC Programmer logic controller OMRON CPM1A UCB
89 POW DC24V power UCB Optional

Escalator or
90 PS Motor speed monitor OMRON E2E-X5E1
Conveyor
91 PSY Upper right pillar Optional
92 PSZ Upper left pillar Optional
93 PXY Lower right pillar Optional
94 PXZ Lower left pillar Optional
95 QL2 24V rectifier Bridge rectifier BZX Optional
96 RD1 DC24V power switch DELIXI 1P 5A UCB Optional
97 RD2 AC110V power switch DELIXI 1P 1A UCB Optional
98 RUN Power switch DELIXI 2P 6A UCB
Escalator or
99 SA-S Key switch (Upper) ASW33K20E
Conveyor
Escalator or
100 SA-X Key switch (Lower) ASW33K20E
Conveyor
SABFL Brake monitor contact(Double Escalator or
101 drive)
ZE-N-2G/ TZ-6101
Conveyor
Optional
SABFR
SABOL Escalator or
102 Brake monitor contact ZE-N-2G/ TZ-6101
Conveyor
SABOR
103 SI Up run terminal WAGO 280 UCB
UCB and
104 Socket Three poles socket 220V 5A
DCB
Emergency stop button Escalator or
105 STM (middle)
ABW101-RE
Conveyor
Optional
Emergency stop button box Escalator or
106 STPS (US.)
ABW101-RE
Conveyor
Emergency stop button box Escalator or
107 STPX (US.)
ABW101-RE
Conveyor
Page： 16/ 16
SERIAL
Escalator or
108 SYS Step missing monitor contact TURCK Ni10-G18
Conveyor
Optional
Mobile cover board contact Escalator or
109 TBS (top)
T1R236-02Z-1816
Conveyor
Optional
Mobile cover board contact Escalator or
110 TBX (bottom)
T1R236-02Z-1816
Conveyor
Optional
Balustrade lighting
TCCF Escalator or Optional
111 transformer
Conveyor
TCCW Escalator or Optional

112 Skirt lighting transformer
Conveyor
113 TDY Working transformer TDB100/TDB180 UCB

Brake resistance over-heat
114 TH protect switch
BRB Optional
Escalator or
115 THIS-L Left transformer
Conveyor
Optional
Escalator or
116 THIS-R Right transformer
Conveyor
Optional
117 U Up run contactor Schneider or FUJI UCB

Escalator or
118 UCB Upper control box
Conveyor
119 XI Down run terminal WAGO 280 UCB

Emergency stop button Escalator or
120 XTM (middle)
ABW101-RE
Conveyor
Optional
Escalator or
121 XYS Step missing contact (bottom) TURCK Ni10-G18
Conveyor
Optional
122 Y Star running contactor Schneider or FUJI UCB

Escalator or
123 YFS Handrail speed monitor (right) OMRON E2E-X5E1
Conveyor
Optional
Escalator or
124 ZFS Handrail speed monitor(left) OMRON E2E-X5E1
Conveyor
Optional
125 ZK Main switch MSC60E/60A UCB
Note
z How to lubricate manually:
In inspection mode, press the common button and then press the up button 3
times continuously in 5 seconds. Then lubrication happens with the escalator or
Conveyor running. To ensure lubrication happen next time We should press the
common button and down button together one time for resetting.
Number：JSA02705E
PCS-200B Electric
Vision ：AG
Drawing(Y-△)
PCS-200B Electric Drawing
(Y-△)
SUZHOU JIANGNAN JIAJIE ELEVATOR GROUP CO., LTD

Electromagne Hold voltage of
tism iron brake power
type output
DZT-L 50V
DZT-H 36V
HXZD-450 60V
Number：JSA02709E
PCS-200B local wiring
Vision ：AC
list(Y-△)
PCS-200B Local Wiring List
(Y-△)

* D02A、D03A、K01~K04 using for VVVF
D02A
D00 UCB 5*6mm2 MT Remark
User Power 5*6mm2 UCB Remark U3 1 U
R 1 R V3 2 V ＞11KW,
S 2 S W3 3 W 5*10mm2
＞11KW,
T 3 T G 4 ---
5*10mm2
0 4 0
G 5 G
** D03A using for double driving
D01 D03A
User Power 2*2mm2 UCB Remark UCB 5*6mm2 MTF Remark
L 1 Xa U3 1 U INV double
N 2 Xb V3 2 V driving; ＞
Note:If lighting power is provided by user,cancel wiring 6,7 in controler. W3 3 W 11KW,
G 4 --- 5*10mm2
* D02和D03 using for Y-Δ
D02
UCB 7*6mm2 MT Remark K01
U21 1 U21 UCB 7*6mm2 INV Remark
V21 2 V21 U1 1 R
W21 3 W21 V1 2 S
＞11KW,
U22 4 U22 W1 3 T
7*10mm2 ＞11KW,
V22 5 V22 U2 4 U
7*10mm2
W22 6 W22 V2 5 V
G 7 G W2 6 W
G 7 G
** D03 using for double driving
D03
UCB 7*6mm2 MTF Remark K02 Yaskawa/Zenor
U21 1 U21 INV 7*0.75mm2 UCB
V21 2 V21 COM 1 COM C9:01 SC / +5
W21 3 W21 DI 1 2 FWD C9:02 S1 / D1(CtlB)
＞11KW,
U22 4 U22 DI 2 3 REV C9:03 S2 / D2(CtlB)
7*10mm2
V22 5 V22 DI 3 4 HSPD C9:05 S5 / D1(OpB)
W22 6 W22 TA 5 TA C9:06 MB / 13
G 7 G TB 6 TB C9:07 MC / 14
K03 D04
BR 2*10mm2 INV Remark UCB 30*0.75mm2 DCB Remark
--- 1 P(+) C1:01 14 H1:01
Monarch
--- 2 PB C1:02 15 H1:02
C1:03 16 H1:03
C1:04 17 H1:04
C1:05 18 H1:05
C1:06 19 H1:06 No LCD
K04 C1:07 20 H1:07 using
TH 2*0.75mm2 INV Remark C1:08 21 H1:08 30*0.75mm2
TH:11 1 COM COM C1:09 22 H1:09
Monarch
TH:12 2 ERR DI 4 C1:10 23 H1:10
TH:11 1 COM SC C1:11 24 H1:11
Yaskawa
TH:12 2 ERR S3 C1:12 25 H1:12
TH:11 1 TH+ 7 C1:13 26 H1:13
ZENOR
TH:12 2 TH- 8 C2:01 27 H2:01
C2:02 28 H2:02
C2:03 29 H2:03
K05 C2:04 30 H2:04
FAN 2*0.75mm2 UCB Remark C2:05 31 H2:05
FAN:1 1 LP1 Using by C2:06 32 H2:06 LCD
FAN:2 2 XN contract C2:07 33 H2:07 using
C2:08 34 H2:08 40*0.75mm2
C2:09 35 H2:09
D04 C2:10 36 H2:10
UCB 30*0.75mm2 DCB Remark C2:11 37 H2:11
C0:01 1 H0:01 C2:12 38 H2:12
C0:02 2 H0:02 C2:13 39 H2:13
C0:03 3 H0:03
C0:04 4 H0:04
C0:05 5 H0:05 D05
C0:06 6 H0:06 No LCD UCB 4*0.75mm2 GS Remark
C0:07 7 H0:07 using C10:04 1 RTX:+ JP2:SA1
C0:08 8 H0:08 30*0.75mm2 C10:05 2 RTX:- JP2:SB1
LCD using
C0:09 9 H0:09 C10:06 3 + JP2:301
C0:10 10 H0:10 C10:07 4 -
JP2:302
C0:11 11 H0:11
C0:12 12 H0:12
C0:13 13 H0:13
D06 D10
UCB 2*0.75mm2 DZT- Remark UCB 2*0.75mm2 STM Remark
U32 1 L C3:06 1 1 Short it if no
32 2 N C3:07 2 2 STM
D07 D11
UCB 2*0.75mm2 DZT-F Remark UCB 2*0.75mm2 LMPS Remark
U32 1 L Using for C3:08 1 LP1 L
Escalate
double
32 2 N C3:09 2 XN N need
driving
D08 D12A
UCB 3*0.75mm2 MJ Remark UCB 2*0.75mm2 SABOL Remark
C10:01 1 5 AUTO C3:10 1 13
C10:02 2 6 MANU C3:11 2 14
C10:03 3 3 COM
D12B
UCB 2*0.75mm2 SABOR Remark
If there is motor thermal resistor protection use M01,M02 C3:12 1 13
C3:13 2 14
M01
UCB 2*0.75mm2 MTR Remark D13A
C9:08 1 --- UCB 4*0.75mm2 SABFL Remark
C9:09 2 --- C11:10 1 13 Short it if no
C11:11 2 14 double
M02
UCB 2*0.75mm2 MTRF Remark D13B
C8:03 1 --- Short it if no UCB 4*0.75mm2 SABFR Remark
C8:04 2 --- double C11:12 1 13 Short it if no
C11:13 2 14 double
D09
UCB 5*0.75mm2 SA-S Remark D14
C3:01 1 COM UCB 2*0.75mm2 TBS Remark
C3:02 2 UP C4:01 1 11 Short it if no
Cancel this
C3:03 3 DN C4:02 2 12 double
wiring and
select D09A
D09 D15
if there are
UCB 5*0.75mm2 STPS photoelectric UCB 2*0.75mm2 KSZW Remark
C3:04 4 1 C4:03 1 11 Short it if
C3:05 5 2 C4:05 2 12 conveyor
D16 D22
UCB 2*0.75mm2 KSYW Remark UCB 4*0.75mm2 KSYF Remark
C4:06 1 11 Short it if C6:01 1 11
No LCD，
C4:07 2 12 conveyor C6:02 2 12
empty 3,4,
C6:08 3 21
2*0.75mm^2
D17 C6:09 4 22
UCB 3*0.75mm2 SYS Remark
C4:08 1 BN + D23
Using by
C4:09 2 BU - UCB 4*0.75mm2 KSFT Remark
contract
C4:10 3 BK ↑ C6:03 1 11 Short it if no
C6:05 2 12 KSFT
D18 C6:10 3 21 No LCD，
UCB 3*0.75mm2 PS Remark C6:11 4 22 empty 3,4,
C4:11 1 BN +
C4:12 2 BU - D24
C4:13 3 BK ↑ UCB 4*0.75mm2 KSW Remark
C6:06 1 11
No LCD，
D19 C6:07 2 12
empty 3,4,
UCB 4*0.75mm2 KSZS Remark C6:12 3 21
2*0.75mm^2
C5:01 1 11 C6:13 4 22
No LCD，
C5:02 2 12
empty 3,4,
C5:08 3 21 D25
2*0.75mm^2
C5:09 4 22 UCB 4*0.75mm2 KQLY Remark
C7:01 1 11
D20 C7:02 2 12
UCB 4*0.75mm2 KSYS Remark C7:08 3 21
C5:03 1 11 C7:09 4 22
No LCD，
C5:05 2 12
empty 3,4,
C5:10 3 21 D26
2*0.75mm^2
C5:11 4 22 UCB 4*0.75mm2 KQLZ Remark
C7:03 1 11
Short 1,2
D21 C7:05 2 12
and 3,4 if no
UCB 4*0.75mm2 KSZF Remark C7:10 3 21 double
C5:06 1 11 C7:11 4 22
No LCD，
C5:07 2 12
empty 3,4,
C5:12 3 21
2*0.75mm^2
C5:13 4 22
D27 D32
UCB 4*0.75mm2 KST Remark DCB 5*0.75mm2 SA-X Remark
C7:06 1 11 Short it if H3:01 1 COM There are
C7:07 2 12 escalator H3:02 2 UP photoelectric
,cancel it
No LCD
C7:12 3 21 H3:03 3 DN and select
display,empt
D32A
y 3,4
C7:13 4 22
Note:If LCD display,short 3,4 D32
DCB 5*0.75mm2 STPX Remark
D28 H3:04 4 1 There are
photoelectric
,cancel it
UCB 4*0.75mm2 DDL,DDK Remark H3:05 5 2
and select
D32A
C10:10 1 DDL 1
C10:11 2 DDL 2 D33
C10:12 3 DDK 5 DCB 2*0.75mm2 XTM Remark
Short it if no
C10:13 4 DDK 6 H3:06 1 1
Short it if no
H3:07 2 2
D29
UCB 2*0.75mm2 LPSZS Remark D34
C9:10 1 LP1 L Conveyor DCB 2*0.75mm2 LMPX Remark
C9:11 2 XN N need H3:08 1 LP1 L Escalator
H3:09 2 XN N need
D30
UCB 2*0.75mm2 LPSYS Remark D35
C9:12 1 LP1 L Conveyor DCB 3*0.75mm2 ZFS Remark
C9:13 2 XN N need H3:11 1 BN +
Using by
H3:12 2 BU -
contract
D31 H3:13 3 BK ↑
UCB 2*0.75mm2 NRS Remark
C10:08 1 1 D36
C10:09 2 2 DCB 2*0.75mm2 TBX Remark
H4:01 1 11
Short it if no
OPT1 H4:02 2 12
UCB 2*0.75mm2 OPT1 Remark
C11:01 1 11 D37
Short it if no
C11:02 2 12 DCB 2*0.75mm2 KXZW Remark
H4:03 1 11 Short it if
OPT2 H4:05 2 12 conveyor
UCB 2*0.75mm2 OPT2 Remark
C11:08 1 11
Short it if no
C11:09 2 12
D38 D44
DCB 2*0.75mm2 KXYW Remark DCB 4*0.75mm2 KXYF Remark
H4:06 1 11 Short if H6:01 1 11 No
H4:07 2 12 conveyor H6:02 2 12 LCD,empty
H6:08 3 21 3,4
H6:09 4 22 2*0.75mm^2
D39
DCB 3*0.75mm2 XYS Remark D45
H4:08 1 BN + DCB 4*0.75mm2 KXFT Remark
Using by
H4:09 2 BU - H6:03 1 11 Short if
contract
H4:10 3 BK ↑ H6:05 2 12 conveyor
H6:10 3 21 No
LCD,empty
D40 H6:11 4 22 3,4
2*0.75mm^2
DCB 3*0.75mm2 YFS Remark
H4:11 1 BN + D46
Using by
H4:12 2 BU - DCB 4*0.75mm2 KXW Remark
contract
H4:13 3 BK ↑ H6:06 1 11 No
H6:07 2 12 LCD,empty
D41 H6:12 3 21 3,4
DCB 4*0.75mm2 KXZS Remark H6:13 4 22 2*0.75mm^2
H5:01 1 11 No
H5:02 2 12 LCD,empty D47
H5:08 3 21 3,4 DCB 4*0.75mm2 KXZY Remark
H5:09 4 22 2*0.75mm^2 H7:01 1 11 No
D42 H7:08 3 21 3,4
DCB 4*0.75mm2 KXYS Remark H7:09 4 22 2*0.75mm^2
H5:03 1 11 No
H5:05 2 12 LCD,empty D48
H5:10 3 21 3,4 DCB 4*0.75mm2 KXYY Remark
H5:11 4 22 2*0.75mm^2 H7:03 1 11 No
D43 H7:10 3 21 3,4
DCB 4*0.75mm2 KXZF Remark H7:11 4 22 2*0.75mm^2
H5:06 1 11 No
H5:12 3 21 3,4
H5:13 4 22 2*0.75mm^2
Conveyor need D49T,D50T DTCCW
D49T DCB 2*2.5mm2 TCCW Remark
DCB 4*0.75mm2 KXT Remark LP1 1 KTB:L Power for
H7:06 1 11 XN 2 KTB:N transfer
H7:07 2 12
H7:12 3 21 No LCD，empty3,4 DLMWZ
H7:13 4 22 2*0.75mm2 LMWZ 2*2.5mm2 THIS-L Remark
1 1 L Left skirt
light in
D50T 2 2 N
series
DCB 1*0.75mm2 DCB Remark
H8:03 1 H8:04 Short wiring DLMWY
LMWY 2*2.5mm2 THIS-R Remark
Escalator need D49E ,D50E 1 1 L Right skirt
light in
D49E 2 2 N
series
DCB 4*0.75mm2 FLOAT Remark
H8:03 1 11 Short 1,2 and OPT3
H8:04 2 12 3,4 if no DCB 2*0.75mm2 OPT3 Remark
H7:12 3 21 No LCD，empty3,4 H9:08 1 11
2
Short it if no
H7:13 4 22 2*0.75mm H9:09 2 12
D50E OPT4
DCB 1*0.75mm2 DCB Remark DCB 2*0.75mm2 OPT4 Remark
H7:06 1 H7:07 Short wiring H9:10 1 11
Short it if no
H9:11 2 12
D51
DCB 2*0.75mm2 LPXZS Remark
H9:01 1 LP1 L Conveyor
H9:02 2 XN N need
D52
DCB 2*0.75mm2 LPXYS Remark
H9:03 1 LP1 L Conveyor
H9:05 2 XN N need
D53
DCB 2*0.75mm2 FIRE Remark
H9:06 1 11
Short it if no
H9:07 2 12
UCB diffuse reflection
a、sensor wiring b、LMS wiring c 、switch wiring
UCB sensor UCB LMS UCB SWITCH
42
31 C8:05 LT-L LT-L:+ 39 C8:08 LMS:GO 43 C8:01 JNS JNS:3
LMS
32 C8:07 2*0.75mm2 LT-L:com 40 C8:09 LMS:NO 44 C8:02 2*0.75mm2 JNS:4
33 C8:07 LT-R LT-R:com 41 C8:10 3*0.75mm2 LMS:CM
34 C8:06 2*0.75mm2 LT-R:+
35 C8:11 LR-L LR-L: ↑
36 C8:13 2*0.75mm2 LR-L:shd
37 C8:13 LR-R LR-R:shd
38 C8:12 2*0.75mm2 LR-R: ↑
UCB diffuse reflection

d、sensor wiring e、LMS wiring f、switch wiring
DCB SENSOR DCB LMS DCB SWITCH
72 H8:05 LT-L LT-L:+ 80 H8:08 LMX:GO 83 H8:01 JNX JNX:3

LMX
73 H8:07 2*0.75mm2 LT-L:com 81 H8:09 LMX:NO 84 H8:02 2*0.75mm2 JNX:4
74 H8:07 LT-R LT-R:com 82 H8:10 3*0.75mm2 LMX:CM
75 H8:06 2*0.75mm2 LT-R:+
76 H8:11 LR-L LR-L: ↑
77 H8:13 2*0.75mm2 LR-L:shd
78 H8:13 LR-R LR-R:shd
79 H8:12 2*0.75mm2 LR-R: ↑
JNS
UCB 2*0.75mm2 JNS Remark
C8:01 1 1
C8:02 2 2
MSL
UCB 3*0.75mm2 MSL Remark
C8:05 1 BN +
C8:06 2 BU -
C8:07 3 BK ↑
MSR
UCB 3*0.75mm2 MSR Remark
C8:11 1 BN +
C8:12 2 BU -
C8:13 3 BK ↑
JNX
DCB 2*0.75mm2 JNX Remark
H8:01 1 1
H8:02 2 2
MXL
DCB 3*0.75mm2 MXL Remark
H8:05 1 BN +
H8:06 2 BU -
H8:07 3 BK ↑
MXR
DCB 3*0.75mm2 MXR Remark
H8:11 1 BN +
H8:12 2 BU -
H8:13 3 BK ↑
PS- UCB wiring
PS UCB
16 CSA:01 JNS C8:01
17 CSA:02 2*0.75mm2 C8:02
18 CSA:03 C8:11
NS
19 CSA:04 C8:12
20 CSA:05 3*0.75mm2 C8:13
21 CSA:06 C8:08
LMS
22 CSA:07 C8:09
23 CSA:08 3*0.75mm2 C8:10
PS UCB
24 CSB:01 C3:01
25 CSB:02 D09A C3:02
26 CSB:03 C3:03
27 CSB:04 C3:04
5*0.75mm 2
28 CSB:05 C3:05
PS UCB
29 CSC:01 MS C8:05
30 CSC:02 2*0.75mm2 C8:06
◆ When local wiring,connect CSA,CSB,CSC only.
If there is no photoelectric pillar,using a,b,c wiring list.
a.photoelectric sensor wiring b.traffic light wiring c.photoelectric switch wiring

UCB NS/MS UCB LMS 39 UCB JNS
31 C8:11 NS:+ 36 C8:08 LMS:GO 40 C8:01 JNS JNS:3
NS LMS
32 C8:12 NS:- 37 C8:09 LMS:NO 41 C8:02 2*0.75mm2 JNS:4
33 C8:13 3*0.75mm2 NS:↑ 38 C8:10 3*0.75mm2 LMS:CM
34 C8:05 MS MS:+
35 C8:06 2*0.75mm2 MS:-
PX- DCB wiring
PX DCB
57 CXA:01 JNX H8:01
58 CXA:02 2*0.75mm2 H8:02
59 CXA:03 H8:11
NS
60 CXA:04 H8:12
61 CXA:05 3*0.75mm2 H8:13
62 CXA:06 H8:08
LMX
63 CXA:07 H8:09
64 CXA:08 3*0.75mm2 H8:10
PX DCB
65 CXB:01 H3:01
66 CXB:02 D32A H3:02
67 CXB:03 H3:03
68 CXB:04 H3:04
5*0.75mm 2
69 CXB:05 H3:05
PX DCB
70 CXC:01 MX H8:05
71 CXC:02 2*0.75mm2 H8:06
◆ When local wiring,connect CXA,CXB,CXC only
If there is no photoelectric pillar,using e,f,g wiring list.
e、photoelectric sensor wiring f. traffic light wiring g.photoelectric switch wiring

DCB NX/MX DCB LMX DCB JNX
72 H8:11 NX:+ 77 H8:08 LMX:GO 80 H8:01 JNX JNX:3
NX LMX
73 H8:12 NX:- 78 H8:09 LMX:NO 81 H8:02 2*0.75mm2 JNX:4
74 H8:13 3*0.75mm2 NX: ↑ 79 H8:10 3*0.75mm2 LMX:CM
75 H8:05 MX MX:+
76 H8:06 2*0.75mm2 MX:-
FCS-100 Protection Information NO . ：JSA02711E
Collecting and Display System Version ：AA
Page ：1/ 11
Escalator And Passenger Conveyor

Optional part
Protection Information Collecting And Display System
(FCS-100)
SUZHOU JIANGNAN JIAJIE ELEVATOR GROUP CO., LTD

Page ：2/ 11
1. Summarization
Protection Information Collecting and Displaying System (PICDS) is specially designed for the
controllers of escalators or moving walks , which belonged to PCS-200 or PCS-200A system. In normal, it
can display the running-state of escalates or moving walks. When protection happened, it can keep the
protection info and current state, which should be provided to the maintenancer.
PICDS are composed of collecting system (FCMCB), displaying system (FMSDB) and digital operator
(DIGITAL OPERATOR).
Main functions:
(1) System monitoring : Observe the state of escalators and moving walks by LCD, as follows:
a) Displaying of running-state, protection info or others
b) Displaying of running hours and running times
(2) Information searching: It can search type of the protection info and the occurance time, while
protection happened, it can also search the total running-hours and the current running-hours.
2. Information Collecting Circuit Board (FCMCB)

2.1. Information Collecting Circuit Board Shape
90
192
Page ：3/ 11
2.2. The Base Information Collecting Circuit Board Shape
LED1 LED3
Running indicator Protection Info Indicator
LED2
Communication Indicator FCMCB-05
JP5、JP6 Power and Communication

Interface
JP4 Output and Its Indicator JP1、JP2、JP3 Input and Its Indicator
(1) Indicator
Running Indicator (RI) : showing the working-state of circuit board, when the FCMCB works normally, it
flickered once a second
Communication Indicator (CI) : showing the communication state, when receive a correct data frame from
FMSDB, it flickered only once
Protection Info Indicator (PII) : when there is a protection in system, it is illumined, otherwise
distinguished
Note: During the course of electrify initializing, these indicators should show out the initialization state of
the system
PII RI Protection Information
CI
Illuminating Extinguishing Extinguishing DS12887 Initializtion Fault
Illuminating Extinguishing Illuminating X5165 Initializtion Fault
Illuminating Illuminating Extinguishing X24V256 Initializtion Fault
(2) Power and Communication Interface
JP Pin Description Explanation
7、8 302 Cathode of power
4、5 SB1 Cathode of interface 2 in RS-485
JP5 3、6 SA1 Anode of interface 2 in RS-485
1、2 301 Anode of power
1 24V Anode of power
JP6 2 SB2 Cathode of interface 2 in RS-485
3 SA2 Anode of interface 2 in RS-485
4 COM Cathode of power
Page ：4/ 11
3. Information Displaying Circuit Board (FMSDB)
JP2 Power and FMSDB-04

Communication Interface JP3 Keyboard Interface
D7 Running Indicator
D8 Communication Indicator
W1 LCD Lighteness Adjusting JP1 LCD Interface
Electric board
4. Connection Sketch Map

Page ：5/ 11
5. Keyboard description
Key Name Function

Menu/Escape Shifting-key of Programming-state and other states, Shift
between Parameter-displaying and Programming-state. In the
key
programming-state, press it to back to the previous menu;
Cancel the modification during modifying the parameter.
Enter Key Enter the next menu in the programming state, achieve the
parameters conservation in the parameters modification-state
Up Key Increasing of function code, menu option or parameter setup
Down Key Decreasing of function code, menu option or parameter setup
Fast Up Key Observe the fault happened in last time in the searching-state
of protection info.
Fast Down Key Observe the fault happened in next time in the
searching-state of protection info.
Look the protection information product at last time

Shift to left
Look the protection information product at next time

Shift to Right
Page ：6/ 11
6. LCD-displaying description
6.1 Displaying description
Current Time
Current State Current State Current Time
Normal 10:58:02 Normal 10:58:02
Down Running
Normal Stop
Normal
Escalator state Floating Arrow

Normal Stop Normal Running
Current State Current Time

Message Search 10:58:02 Protection 10:58:02
The Total Running-hours 03-10-17 Fri 10:59 Protection-happened time
while protection happened 20040 1080
Up-left comb
Up-right comb
The Last Running-times Driver Chain Broken
Up-left handrail
while protection happened
Up-right handrail
Protection Info
Protection switch Info

Message Search Protection Info State
6.2 Menu list
Displaying Description
Set time Set the system clock
Production Set Controller section
Langue Set Display the language setup
Message search Protection info searching every time
Message delete Delete protection info
Running up counter Display of up-running counter
Running down counter Display of down-running counter
Running time counter Display the total running time
Counter running time Display the current running time
Counter clear Clear all the timer and counter
Version number Display the version number
6.3 Menu function description
Set time
According to local clock, set system clock .
Production Set
Set the type of controller. PICDS is applicable for the controller of escalators or moving walks, which
belonged to PCS-200 system or PCS-200A system. As Protection Info Displaying System, it is different
between the PCS-200 system and PCS-200A system, and also different between the escalator and moving
walk. The user can set the controller-type here, and the system can display different information according to
the setup.
Page ：7/ 11
ECS100-E Escalator of ECS-100

ECS2000-E Escalator of ECS-2000
ECS100-T Moving walk of ECS-100
ECS2000-T Moving walk of ECS-2000
PCS200-E Escalator of PCS-200
PCS200-T Conveyor of PCS-200
PCS200K-E Escalator of PCS-200K
PCS200K-T Conveyor of PCS-200K
Language Set
It provides two languages for choosing: Chinese and English, the user can choose it on different
demands
Message Search
This system can keep protection info in the latest 1500 times, including protection messages ,
protection-happened time, the total running hours in the protection state and the last running hours. After
entering this menu, firstly displaying the latest protection message. You can review the last protection
message by pressing key, if there is no protection message, the system always display the lastly
protection message: you can review the next protection message by pressing key, as follows:
Message Search 10:58:02

The Total Running-hours 03-10-17 Fri 10:59 Protection-happened time
while protection happened 20040 1080
Up-left comb
Up-right comb
The Last Running-times
Up-left handrail
while protection happened
Up-right handrail
Protection switch Info

Message Search
Message Delete
Clear all protection messages, the running time and the running counters which were saved in the
system
Page ：8/ 11
Running Up Counter
Display the up-running times in normal. When escalators or moving walks begin to run up, it can be
added one automatically
Running Down Counter
Display the down-running times in normal. When escalators or moving walks begin to run down, it can
be added one automatically
Running time counter
Display the total running hours. When there is a running signal, the counter can be added one per
second; when there is no singal, it cann’t work until receive a new running signal, and then continue to
count.
Counter running time

Display the latest running hours. When the escalators or moving walks begin to run, it is resetted to zero
and begin to count; when stopped, the timer stop counting and keep the last number until next running.
Counter clearing
Clear the up-running counter, down-running counter, total running timer and current running timer.
Software version
Display software version number in this system

Note: The first is the software version number used in Protection Information Collection
Circuit Board
The second is the software version number used in Protection Information Displaying Circuit Board
Page ：9/ 11
Version 10:58:02
Version number of Protection Info Collection
10.1
10.2
Version number of Protection Info Displaying
Version Number
7 Display of Running and Fault information

[Our company supplied hardware]
Information collection board、LCD display
[User supplied hardware]
None
[Working principle]
Information collection board located in controller is in charge of collecting all the contacts status、PLC’s soft
faults (for example: Motor Speed Monitor、Handrail Speed Monitor) and running information, then
transferring them to LCD display as soon as it actives.
[Display]:
Table 1:
Serial No. JP NO. Name for Name for NO NC Remark

Escalator Conveyor (0V) (24V)
X0 JP1.1 Normal Normal Protection Normal
X1 JP1.2 Up direction Up direction NO YES
X2 JP1.3 Down direction Down direction NO YES
X3 JP1.4 Auto/Manual Auto/Manual Manual Auto Look in
X4 JP1.5 Inspection Inspection NO Inspection table 2
X5 JP1.6 Outer safety Outer safety Protection Safe when
Sign Sign JP1.1 is
X6 JP1.7 Automatic Automatic NO lubrication 0V.
lubrication lubrication
X7 JP1.8 Running Sign Running Sign Protection Normal
X8 JP2.1 Upper left comb Upper left comb Protection Normal
switch fault switch fault
X9 JP2.2 Upper right Upper right Protection Normal
comb switch comb switch
fault fault
X10 JP2.3 Upper left Upper left Protection Normal
handrail switch handrail switch
fault fault
Page ：10/ 11
X11 JP2.4 Upper right Upper right Protection Normal

fault fault
X12 JP2.5 Upper step Upper step Protection Normal
jumping switch jumping switch
fault fault
X13 JP2.6 Upper step level Upper pallets Protection Normal
fault level fault
X14 JP2.7 Upper pallets Upper pallets Protection Normal
falling fault falling fault
X15 JP2.8 Lower left comb Lower left comb Protection Normal
switch fault switch fault
X16 JP3.1 Lower right Lower right Protection Normal
comb switch comb switch
fault fault
X17 JP3.2 Lower left Lower left Protection Normal
fault fault
X18 JP3.3 Lower right Lower right Protection Normal
fault fault
X19 JP3.4 Lower step Lower step Protection Normal
jumping switch jumping switch
fault fault
X20 JP3.5 Down step level Down pallets Protection Normal
fault level fault
X21 JP3.6 Left traction Left traction Protection Normal
chain broken chain broken
fault fault
X22 JP3.7 Right traction Right traction Protection Normal
chain broken chain broken
fault fault
X23 JP3.8 Down pallets Down pallets Protection Normal
falling fault falling fault
Table 2:
Serial JP 1.1 JP 1.4 JP 1.3 JP 1.2 Name for PCS 200K Name for PCS200
No.
1 0V 0V 0V 0V NO NO
2 0V 0V 0V 24V Motor speed fault Motor speed fault
3 0V 0V 24V 0V Left handrail speed Left handrail speed fault
fault
4 0V 0V 24V 24V Right handrail speed Right handrail speed
fault fault
5 0V 24V 0V 0V Upper step lost fault Step lost fault
6 0V 24V 0V 24V Down step lost fault Driving chain broken fault
7 0V 24V 24V 0V Driving chain broken Contacts conglutination
fault fault
8 0V 24V 24V 24V Contacts Brake protection
conglutination fault
Page ：11/ 11
Note:
1. If X5 is off but X8~X23 is on, The display information is Thermal relay or Phase relay
or E-stop and Skirting contacts protection. This signal isn’t saved , if X5 is on ,it will
be normal.
2. If there are default , The protection information will always be saved until the
machine running again.
8、The Electric drawing For Escalator and Conveyor System

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ESCALATOR

Maintenance and Operation Manual

SUZHOU JIANGNAN JIAJIE ELEVATOR GROUP CO.,LTD

1.1 Truss .............................................................................................................................6

1.2 Transmission system..................................................................................................6

1.2.1 Main driving shaft ....................................................................................................7

1.2.2 Handrail driving shaft ..............................................................................................8

1.3 Drive unit ......................................................................................................................9

1.3.1Adjustment of the brake ........................................................................................10

1.3.2 Hand-wheel instruction.........................................................................................11

1.5 Handrail ......................................................................................................................13

1.9 Steps chains tension system ..................................................................................15

1.10 Handrail tension system ........................................................................................16

1.11Automatic lubrication（optional function）..........................................................16

1.12 Handrail supports and balustrade panels ...........................................................18

1.13 Step reversing fences ............................................................................................19

2. Electric control system and safety equipment........................................................20

3.1Safety operation and usage of the escalator.........................................................21

3.2 Item and period of maintenance.............................................................................22

3.2.1Item of checking .....................................................................................................23

3.2.2 Contents and method of checking： ..................................................................23

4. Illustration of maintenance item................................................................................25

4.1Move the movable decking ......................................................................................25

4.2 Disassembling the steps..........................................................................................25

4.3 Check combing plate ...............................................................................................26

4.5 Disassembling the outer decking ...........................................................................29

4.6 Disassembling inner decking ..................................................................................29

4.7 Disassembling skirting .............................................................................................30

4.8 Steps chain ................................................................................................................31

4.9 Check the handrail drive chain ...............................................................................33

4.10 Drive chain...............................................................................................................34

4.11 Check shaft sleeve of steps ..................................................................................35

4.12 Main drive shaft ......................................................................................................36

4.14 Check track .............................................................................................................37

4.15 Check tension of handrail .....................................................................................38

4.15.1 Tension of handrail..............................................................................................38

4.15.2 Check press belts system..................................................................................39

4.15.3 Clean the handrail...............................................................................................40

4.15.4 Handrail speed monitors (optional function) ...................................................40

4.16 End reversing chain ...............................................................................................41

4.17 Check electric system............................................................................................43

4.18 Safety switch ...........................................................................................................43

4.18.1 Check broken chain contact ..............................................................................43

4.18.2 Check skirting contact ........................................................................................43

4.18.3 Check steps sag contact....................................................................................44

4.18.4 Check drive chain broke contact ......................................................................45

4.18.5 Check comb contact ...........................................................................................46

4.18.6 Check handrail entry device ..............................................................................46

4.19 Reversal-proof function .........................................................................................47

4.20 Auxiliary brake.........................................................................................................48

4.21 Maintenance drive unit ..........................................................................................51

4.22 Artificial lubrication .................................................................................................52

5. Common problems and their elimination ................................................................54

5.1 Common mechanical problems and their elimination.........................................54

5.2 Common electrical problems and their elimination .............................................56

1．Description of main parts of the escalator

The following is the main structure of FES type escalator

Diagram 1-1 Main structure of the escalator

1. Truss 2. Balustrade 3. Track 4. Step

5. Handrail tension device 6. Transmission 7. Drive unit

Steps and handrail are driven by the transmission system.

Use maintenance switch to run the escalator during maintenance.