R

STRATEGY & GOVERNANCE DEPARTMENT

Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
1 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.

5 - Cast Inspect the cast surface visually for sand inclusion, scale bump, cracks and breaks or others damages.
Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
3 – Metallic Surface scratches

4 - Weld Inspect all welds in general for defects.

Inspect all bolts for loose or seat poorly, mark the inspection started and end. Before move the machine
5 – Track idle to finish inspection the bolt without access.

6 – Roller bolts Inspect all inside rollers bolt for loose or seat poorly.
Inspect carefully the track roller frame for leakage in the all plugs, cap pivot shaft, final drive, rollers and
7 - Leakage track pin.

RECORDS
Non conformance description Codify all identified non-conformances.

System AQE Record all non-conformances in the AQE system.

Document File all documents in the correct local.

Print the certification and sign if the PDI is approved.
PDI certification File all documents in the correct local.
Package joined literature.

APPROVAL
APPROVAL Record non-conformance in the AQE system any identified non-conformance.
Check the report noise level if the AMBIENT BACKGROUND is below 10 dB than, machine’s making.
Documents / Report If don’t have register non-conformance and test again
Conformance declaration for European Check the declaration EC with cab tag of noise and plate EC and roading arrangement if ordered.
community / Reports
Archiviare document in the correct local.

OBSERVATION

APPROVED DATE: ____/____/_______ NAME / REGISTER (Who approved): _____________________________/_________.

Caterpillar Form Number: 01-041131-00 Page 8 of 8

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STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

4 – Fasteners loose/slips or missing Check the fasteners for loose, bad/poor condition, missing or bolts locked or loose washer

5 - Fitting Inspect the fitting for correct lubrification and loose in Ripper linkage.

6 – Clearance in the Ripper Inspect the ripper bearing for excessive clearance.

07 - Interference Inspect ripper operation for over wear because interference.

8 – Serial number plate Check the serial number plate is formed according to the frame.

9 – Ripper cylinder Inspect the cylinder for pitted or damage.

10 – Requirement shipment Inspect for correct requirement preparation for shipment.

11 – Leakage Inspect carefully hydraulic lines for loose hoses or leakage.

MACHINE (FRONT)

7 9
3

5 1 4
10

Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
1 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
2 - Film SILIX protection.

3 – Requirement shipment Inspect for correct requirement preparation for shipment.

5 - Cast Inspect the cast surface visually for sand inclusion, scale bump, cracks and breaks or others damages.

Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
6 – Metallic Surface scratches

7 - Weld Inspect all welds in general for defects.

8 – Fasteners loose/slips or missing Check the fasteners for loose, bad/poor condition, missing or bolts locked or loose washer

9 – Bulldozer cylinder Inspect the cylinder for pitted or damage.

10 – Leakage Inspect carefully cooling lines for leakage.

MACHINE (R.H. / L.H. / BOTTOM)

1 7
4 4

2 2
3

6
5 5

Caterpillar Form Number: 01-041131-00 Page 7 of 8

 R
STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

9
14
7 7 9 14

2
8 2
6 8
6

3 13
5 1 13 3
10 4
1 5 4 10
12
12

11 11
Check the general internal paint. It must not have failures for incomplete coverage, over spray, paint in
1 – Paint incorrect spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
2 - Film SILIX protection
Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
3 – Metallic Surface scratches

4 - Weld Inspect all welds in general for defects.

5 - Cast Inspect the cast surface visually for sand inclusion, scale bump, cracks and breaks or others damages.

6 – Fasteners loose/slips or missing Check the fasteners for loose, bad/poor condition, missing or bolts locked or loose washer

Inspect track shoes widths according to order and write dimension found in the checklist.
7 – Track shoes (_____________ mm / inch).

8 – Track link R.H. / L.H. Inspect the ring retaining for wrong position.

Inspect all bolt and nut shoes for loose and seat poorly, mark the inspection started and end. Before move
9 – Track chain the machine to finish inspection for shoes in contact with the floor.
Inspect all bolts for loose or seat poorly, mark the inspection started and end. Before move the machine to
10 – Track idle finish inspection the bolt without access.

11 – Roller bolts Inspect all outside rollers bolt for loose or seat poorly.

Inspect carefully the track roller frame for leakage in the all plugs, cap pivot shaft, final drive, rollers and
12 -Leakage track pin.

13 - Interference Inspect parts for over wear because interference.

14 – Handle Inspect the handle for bad appearance or damage.

MACHINE (Rear)
3
8

11 7
1 5

9 10
2 4
6
10
4

Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
1 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
2 - Film SILIX protection

3 - Weld Inspect all welds in general for defects.

Caterpillar Form Number: 01-041131-00 Page 6 of 8

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STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

Inspect the wires for interferences with sharp edges, braided steel and loose connections. Vibration can
20 – Connection and harness loose cause damage to insulation and short electrical circuits.

21 – Engine oil level Check the correct engine oil level according to operation and maintenance manual.

22 -Turbine Inspect the turbine for leakage in lubrification tube and loose clamp or others failures.

23 - Alternator Inspect the alternator for damage or loose harness and protection with wrong position.

24 - A/C Compressor Inspect the A/C compressor for damage, loose harness and protection with wrong position.

25 - Hydraulic lift cylinder Inspect the hydraulic lift cylinder (D6N) for leakage, loose fitting, connectors and bolts.

ENGINE / HOOD (Top)

5 Check the coolant of machine according specification:

Scale of the
Etileno Glycol
10 10 refract meter in Specification Value
in 100%
Degrees Celsius
6 Scale ºC Relationship
1E1966B = 44 A 50
-30 43 % (_____)
7 -35 50
2
8 1 -40 54
1E1966C = 54 A 60
13 14 -45 56 % (_____)
3 4 -50 60
12 11 9 15 Table of reference
Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
1 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
2 - Film SILIX protection
Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
3 – Metallic Surface scratches

4 - Weld Inspect all welds in general for defects.

Inspect all floods for cracks, breaks, interference, wire loose, cut and loose connector, etc. Check correct
5 – Flood configuration and operation.

6 – Bulldozer cylinder RH/LH Inspect carefully is the cylinder for leakage in the tubes and hoses under the cylinders cap.

7 – Rod Bearing Inspect all rods bearing for loose bolts.

8 - Handle Inspect the handle for bad appearance or damage.

9 - Exhaust pipe Inspect the exhaust pipe for correct alignment.

Inspect the two cylinders for wrong positions parts that causing interference with sharp edges it can a
10 - Interference cause failure at such points.

11 – Radiator “Coolant” Check the coolant of machine according specification. See table of reference.

12 – coolant level Check t the correct coolant level according to operation and maintenance manual.

13 – Manifold cap Check t the correct cover hinge operation for interference with the lock local.

14 – Radiator cap Inspect the correct cover hinge operation for interference with the lock local.

15 - Precleaner Inspect the precleaner alignment and loose fasteners.

MACHINE (R.H. / L.H)

Caterpillar Form Number: 01-041131-00 Page 5 of 8

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STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
7 – Metallic Surface scratches
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
11 - Film SILIX protection
Inspect the correct paint in the fuel cap tank
9 – Fuel Tank
Inspect fuel cap for lock and serial number according to CLT085 (Internal check list)
Inspect the surface fuel tank for paint failures. This can be leakage. Search for little porosity in the fuel
10 – Leakage tank weld. Look between covers and fuel tank weld.

1 - Windshield wiper blade Inspect the windshield wiper blade for loose fasteners.

ENGINE (L.H. / R.H.)

2 15
21
9 9
5 20 19 18 5
14 1 6 16
1 6
6 7 4 7
12
17 4
22 15 24
10 11 13
16 18 19 20 23

8 8
3 3

Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
1 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
2 - Film SILIX protection
Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
3 – Metallic Surface scratches

4 – Fasteners loose/slips or missing Check the fasteners for loose, bad/poor condition, missing or bolts locked or loose washer

5 – Door lock and latch Inspect all doors and latches for correct operation. Use the keys to check all locks.

6 - Weld Inspect all welds in general for defects.

7 – Hinge door Check the correct door hinge operation for interference and noise.

8 – Rubber and tip stop Inspect the tip stop door and rubbers for cut, damage or failures.
Inspect the stop bar door/damper door for correct operation. Must be able to lock/unlock without
9 - Stop bar door / Damper door interference or difficulty

10 – Fuel filter Inspect the fuel filter for damage or misshaping

11 - Fuel priming pump Inspect and move plunger in and out to make sure the pump works (not while engine runs).

12 – Dust indicator Inspect the dust indicator for correct operation.

Inspect the separator gp water, drain water from separator. There is water in separator, then check for
13 – Separator – GP water water in fuel tank.

14 - Engine Air Filter Inspect the air filter for correct installation without paint defect, damage or dirty.

Inspect the tag for presence and pasted in the correct local without bubble, crinkle or others damages.
15 – EPA tag Write the engine serial number. (_________________________).
Inspect the L.H. / R.H. engine for loose components, cut or disconnected harness, cut or loose hose,
16 – Engine L.H. / R.H. leakage or parts damage.
Check the maintenance floor for correct operation. It must not have cracks, breaks, interference, loose
17 – Engine illumination wires, cut/loose connectors, etc

18 - Interference Inspect the engine for wrong positioning of parts that may cause interference with sharp edges

19 – Leakage Inspect carefully hydraulic, coolant, fuel lines for loose hoses or leakage.

Caterpillar Form Number: 01-041131-00 Page 4 of 8

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STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

7 – Fasteners loose/slips or missing Check the fasteners for loose, bad/poor condition, missing or bolts locked or loose washer

8 - Weld Inspect all welds in general for defects.

Inspect the metallic surfaces for interference, non-aligned parts, weld defects and without profound
9 – Metallic Surface scratches.
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
10 - Film SILIX protection

11 – Hydraulic tank Check the cap correct operation of the tank filler must not have interference and lock.

12 – Hydraulic tank oil level Check the correct hydraulic oil level according to operation and maintenance manual.

13 – Transmission oil level Check the correct transmission oil level according to operation and maintenance manual.

14 – Access cover Inspect the correct operation of hinge for interference with the lock local.

15 – Hydraulic line Inspect all hydraulic for loose pressure tap, leakage or loose fasteners and seat poorly.

16 - Hydraulic / transmission filter Inspect the hydraulic and transmission filter for damage or bent.

17 – Flood Inspect the flood for cracks, breaks, interference, wire loose, cut and loose connector.

18 – Door lock and latch Inspect all doors and latches for correct operation. Use the keys to check all locks.

19 - Tread plate Inspect the tread plate for loose bolts or seat poorly.

Check the cab air filter for correct installation. Check the inlet assembly down for paint defects, damages
20 - Cab Air Filter or be dirty

21 – Battery Cover Check the battery cover for operation without interference from the lock

22 - Disconnect switch Inspect the disconnect switch for lock and protection with SILIX.

Inspect all battery cable for interference, damage or loose components.

23 - Battery
Check the battery for damage pole or loose cable.
Inspect all fuses for incorrect amperage, position wrong and the fuse film must have paste in the correct
24 - Fuse local without bubble, crinkle or others damages.

25 – Pivot shaft oil level Check the correct pivot shaft oil level according to operation and maintenance manual.

26 – Access cover Inspect the correct operation of hinge for interference with the lock local.

27 – Hydraulic / Water line Inspect all hydraulic and water line for loose pressure tap, leakage or loose fasteners and seat poorly.

CAB OPERATION / TANK FUEL (Top Rear)

9
5
11
3 4

1 2

6 10
7 8
Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
1 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.

2 – External damage Check for creasing in the tube, cracking in metallic surface, parts not aligned and other damages.
Check the wires for interference with sharp edges or steel braided. Vibration can cause damage to
3 – Harness friction insulation and electrical short circuits.

4 – Harness Inspect the harness. It must not have loose connectors or poorly assembled coupling lock.

5 – Fasteners loose/slips or missing Check the fasteners for loose, bad/poor condition, missing or bolts locked or loose washer

6 - Weld Inspect all welds in general for defects.

Caterpillar Form Number: 01-041131-00 Page 3 of 8

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STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Piracicaba - SP - Facility 28
Caterpillar Brasil
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT
Description Approved?
Item to Check • Follow the sequence of the check list to do the machine inspection.
• If the item isn’t applicable, put “NA” in the field YES or NO. YES YES

18 - Windshield wiper button Check the correct position all electric switches according to identification film and if they are tightened.

19 - Illumination Inspect the correct operation of the flood lamps, the internal lights, the panel lights.

20 – Seat belt Check the seat belt for damage, cuts, holes and marks.

21 – Operation seat Check the correct seat adjust and the condition of the level.

22 - Operation seat Check the correct requirement shipment for cover seat to Dealer.

23 - Mirrors internal / external Check the mirror for possible damage and correct position.

24 – Roof cab Check the liner for covers, loose dirt, cuts and bad appearance. Check for tightness and sealing is correct.

25 – Internal dirty Check all internal liners (seat and floor) for dirty, smudge, cut or other kind of damage.

26 – Glasses / Rubbers Inspect all cab glasses / rubbers for crack and scratch.

27 – Glasses lock Check the correct operation of all glasses lock for movement without interference and friction.
Check all door cab locks for interference with the door protection or others parts, verify if the door locked
28 – Door lock the first and second stage.

29 – Door upper lock RH / LH Check all door upper cab locks for interference or hard/difficult when in use.
Check all films for correct local without bubbles, crinkles or other damages. Metallic plates must have
30 – Film SILIX protection
Check the status of the machine flash, use the PSPS system (internal system) and serial numbers. Write
31 - FLASH (Lap Top / E.T.) de software number: (__________________).
Check the Failure Codes panel. There shouldn't be any active or logged codes. If codes are displayed,
32 – Failure code clear all active and logged codes.
Check all identification plates, it should have the machine serial number, engine serial number and
33 – Identification plate transmission serial number, both should agree with shown in PSPS system.
Check the general internal paint. It must not have failures for incomplete coverage, over spray, paint in
34 – Paint incorrect spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.

35 - Weld Inspect all welds in the cab for weld defects.

36 - Leakage Check intro the cab for possible water leakage.

37 – Fasteners loose/slips or missing Check the fasteners for loose, seat poorly, missing, bolt locked and loose washer.

CAB OPERATION / FENDER (R.H. / L.H. Top External)

4 7 1 17
17 20 4
5 6 8 5 6
8 13 14 15 1
15 21 23 24
2 11 2 10
10
18
18
7
19 26 27
9 9
22 25
16 19 3

12
3

1 - Windshield wiper blade Inspect the windshield wiper blade for loose fasteners.

2 - ROPS/FOPS Inspect for loose bolts in ROPS/FOPS.

Check the general paint. It must not have failures for incomplete coverage, over spray, paint in incorrect
3 – Paint spaces, runs/sags, blisters, gloss, orange peel, dirt/dust, crater, pinholes.

4 – External damage Check for creasing in the tube, cracking in metallic surface, parts not aligned and other damages.
Check the wires for interference with sharp edges or steel braided. Vibration can cause damage to
5 – Harness friction insulation and electrical short circuits.

6 – Harness Inspect the harness. It must not have loose connectors or poorly assembled coupling lock.

Caterpillar Form Number: 01-041131-00 Page 2 of 8

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STRATEGY & GOVERNANCE DEPARTMENT
Caterpillar Brazil Ltda.
Caterpillar Brasil
Piracicaba - SP - Facility 28
CHECK LIST - PDI - PRE-DELIVERY INSPECTION – TTT

Reference number Model: Serial number: Date of Inspection(mm/ dd / yyyy)

MQ5000

Description Approval?
Items to Inspect • Follow this Check list machine inspection machine.
• If the item is not applicable write (NA) in the option yes or no. YES NO

MACHINE DOCUMENT
Check the OEM version, the machine configuration in the OEM and compare to the CO COPH/MES
machine configuration.
Check the literature (if ordered) and CD’s (if ordered), for the language according to OEM, proper
package, and absent of internal humid and attached to the seat or inside the battery box.
OEM / Check lists / AQE and others
Check the CRMC system (internal system) for any machine quality problem.

Verify if all check lists and AQE card were completed. Reference: TB030 (Internal control standard)

CAB OPERATOR (Internal)

01 24
30 15 16 23
37 14

29
01
28 02
12 13 17 18
01 34 35
04
06
05
03 25
07 08
31
32 19
26
20 21 22

1 – Ignition switch Verify if the three position ignition switches are operating if the nut is tightened.

2 – Electric horn Verify if the electric horn is operating, pushing it two times.

3 – Neutral - start switch Verify the engine does not start when the transmission is engaged.
Check the correct operation of the instrument panel, when the Ignition switch is turn on the gages should
4 – Instrument panel auto check before show the values and the numbers of engaged speeds. Write the number shown in
Service hour meter (________).
Verify if there is any hazard alert in the right side panel indicate the shown alert
5 – Hazard alert in Panel R.H. (_________________________________________________________________________________)
Check the correct operation of hand brake several times, without interference and move the transmission
6 – Hand brake control to forward and backward, the machine must not move.

7 – Service brake Check the correct operation of service brake several times.

8 – Desacelerator Check the correct operation of the desacelerator.

9 – Noise If abnormal noise is heard, identify the source.

10 – Vibration If excessive vibration is perceived, identify the source.

11 – back up alarm Set the transmission in backward gear. The alarm must be activated.

Verify air conditioner operation. With the engine at high idle, set the air conditioner button in maximum
12 - Air conditioner (A/C) position, all fin must be open, the air temperature at the fin must not be over than 18º C for D8T and 13º C
for D8R/D6T/D6N. Value measurement: (___________________ºC)
Set air heater button in high position and the fan speed button at minimum speed. After 60s the air
13 – Air heater temperature at fin must not be over than 3ºC above the ambient temperature.
Ambient temperature: (______________ºC). Value measurement: (______________ºC).

14 – Implement rear (Ripper / Winch) Move the rear implement and check operation without noises.

15 – Safety valve Turn on the safety valve, any hydraulic implement must not operation.

16 – Panel Inspect operation of all electric switches in a panel, checking for excessive friction and hard turning.
Check the correct operation of all Windshield wipers and washers for interference with the Windshield
17 - Windshield wiper and washers wiper blades in glasses rubbers.

Caterpillar Form Number: 01-041131-00 Page 1 of 8