Performance Indices Booklet Bokpeien22
Performance Indices Booklet Bokpeien22
Performance Indices Booklet Bokpeien22
Reference Booklet
We can determine the performance of the material by defining a performance equation. The general
form of this equation can be found elsewhere. When focusing on the material properties segment of this
performance equation, this can be called a material index or a performance index. These material indices
help us determine how well a specific material that has passed the screening stage will perform during
ranking1.
As stated in our materials selection whitepaper2 and Prof. Ashby’s textbooks1,3, the constraints defined
during the translation step of the selection methodology set property limits. In some cases, the objectives
are separate from the constraints, which leads to single material property performance indices (i.e. if
the performance of a beam is measured by its stiffness, the performance equation contains only one
property, the elastic modulus E). In other situations, the constraints and objectives are coupled, which
leads to a group of multiple properties. Familiar examples are the specific stiffness, E/ρ, and the specific
strength, σy/ρ, (where E is Young’s modulus, σy is the yield strength or elastic limit, and ρ is the density),
but there are many others. They are a key to the optimal selection of materials.
In this Booklet
This booklet provides pre-derived performance indices for a variety of conditions. A breakdown of the
conditions can be found in the interactive table of contents on the next page.
By separating our performance equation into the function, geometry, and material elements, we can
consider the material choice independently of other design factors1. This gives the indices found in this
booklet great generality, which can be incredibly beneficial during the early stages of design. To truly
consider all aspects of the performance, including function and geometry, one should turn to additional
steps such as simulation or prototyping to ensure an optimal overall design.
1. Ashby MF, “Materials Selection in Mechanical Design”, 5th edition, Elsevier Butterworth-Heinemann,
Oxford, UK, 2016.
3. Ashby MF, “Materials and the Environment”, 2nd Edition, Elsevier Butterworth Heinemann, Oxford,
UK, 2012.
4. Goedkoop, M.J., Demmers, M. and Collignon, M.X. “Eco-Indicator ‘95, Manual”, Pré Consultants, and
the Netherlands Agency for Energy and the Environment, Amersfort, Holland (1995), ISBN 90-72130-80-
4.
Use the interactive table below to access the different performance indices by type. References shown
in the tables can be found under the references section.
Embodied Carbon
Mass Cost
Energy Footprint
Stiffness-limited
Design kg $ Hm CO2
Strength-limited
Design kg $ Hm CO2
Strength-limited
design to optimize
performance
Length, section
shape fixed; section
area free
Length fixed; section
Column in area and section
compression shape free
Length, section
shape fixed; section
area free; buckling
stiffness limited
Length, section
shape fixed; section
area free
Length, wall-
Shaft in
thickness fixed;
torsion outer radius free
Length, outer radius
fixed; wall-thickness
free
Length, shape fixed;
section area free
Length fixed; section
area and section
shape free
Length, thickness,
section shape fixed;
width free
Beam in
Length, thickness
bending fixed; width, section
shape free
Length, width,
section shape fixed;
thickness free
Length, width,
section shape fixed;
thickness free
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Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Sphere with
Radius fixed; wall-
internal thickness free
pressure
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Length, section
shape fixed; section
area free
Length fixed; section
Column in area and section
compression shape free
Length, section
shape fixed; section
area free; buckling
stiffness limited
Length, section
shape fixed; section
area free
Length, wall-
Shaft in
thickness fixed;
torsion outer radius free
Length, outer radius
fixed; wall-thickness
free
Length, shape fixed;
section area free
Length fixed; section
area and section
shape free
Length, thickness,
section shape fixed;
width free
Beam in
Length, thickness
bending fixed; width, section
shape free
Length, width,
section shape fixed;
thickness free
Length, width,
section shape fixed;
thickness free
Back to Contents
Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Back to Contents
Length, section
shape fixed; section
area free
Length fixed; section
Column in area and section
compression shape free
Length, section
shape fixed; section
area free; buckling
stiffness limited
Length, section
shape fixed; section
area free
Length, wall-
Shaft in
thickness fixed;
torsion outer radius free
Length, outer radius
fixed; wall-thickness
free
Length, shape fixed;
section area free
Length fixed; section
area and section
shape free
Length, thickness,
section shape fixed;
width free
Beam in
Length, thickness
bending fixed; width, section
shape free
Length, width,
section shape fixed;
thickness free
Length, width,
section shape fixed;
thickness free
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Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Back to Contents
Length, section
shape fixed; section
area free
Length fixed; section
Column in area and section
compression shape free
Length, section
shape fixed; section
area free; buckling
stiffness limited
Length, section
shape fixed; section
area free
Length, wall-
Shaft in
thickness fixed;
torsion outer radius free
Length, outer radius
fixed; wall-thickness
free
Length, shape fixed;
section area free
Length fixed; section
area and section
shape free
Length, thickness,
section shape fixed;
width free
Beam in
Length, thickness
bending fixed; width, section
shape free
Length, width,
section shape fixed;
thickness free
Length, width,
section shape fixed;
thickness free
Back to Contents
Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Back to Contents
Back to Contents
Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Radius fixed; wall-
thickness free;
Sphere with buckling stiffness
limited
external
pressure Radius fixed; wall-
thickness free;
buoyancy limited
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Radius fixed;
thickness free;
angular velocity
Flywheel/ limited
rotating disk
Thickness fixed;
angular velocity,
radius free
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Back to Contents
Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Radius fixed; wall-
thickness free;
Sphere with buckling stiffness
limited
external
pressure Radius fixed; wall-
thickness free;
buoyancy limited
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Radius fixed;
thickness free;
angular velocity
Flywheel/ limited
rotating disk
Thickness fixed;
angular velocity,
radius free
† For design for infinite fatigue life, replace σy by the fatigue strength (endurance limit) σE.
Back to Contents
Back to Contents
Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Radius fixed; wall-
thickness free;
Sphere with buckling stiffness
limited
external
pressure Radius fixed; wall-
thickness free;
buoyancy limited
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Radius fixed;
thickness free;
angular velocity
Flywheel/ limited
rotating disk
Thickness fixed;
angular velocity,
radius free
† For design for infinite fatigue life, replace σy by the fatigue strength (endurance limit) σE.
Back to Contents
Back to Contents
Single-
curvature Radius fixed; wall-
shell under thickness free
linear load
Cylinder
Radius fixed; wall-
with internal thickness free
pressure
Radius fixed; wall-
thickness free;
Sphere with buckling stiffness
limited
external
pressure Radius fixed; wall-
thickness free;
buoyancy limited
Sphere with
Radius fixed; wall-
internal thickness free
pressure
Radius fixed;
thickness free;
angular velocity
Flywheel/ limited
rotating disk
Thickness fixed;
angular velocity,
radius free
† For design for infinite fatigue life, replace σy by the fatigue strength (endurance limit) σE.
Back to Contents
Minimum contact
Knife edge/
area, maximum
pivot bearing load and H and 1/H
Maximum
Static seal conformability; limit
on contact pressure and 1/E and E
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Optimize volume;
maximum stored
elastic energy per
unit
Spring
Optimize mass; all
dimensions free;
maximum stored
elastic energy per
unit mass
† For design for infinite fatigue life, replace σy by the fatigue strength (endurance limit) σE.
ˠ To minimize cost, use the above criteria for minimum weight, replacing density ρ by Cmρ, where Cm is
the material cost per unit mass
To minimize embodied energy or CO2 footprint, use the above criteria for minimum mass, replacing ρ
by Hmρ or CO2ρ, where Hm is the embodied energy content per unit mass and CO2 is the CO2 footprint
per unit mass
References1,2,3
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Yield-before-break
limited
Pressure
Vessel
Leak-before-break
limited
Resistance to fast
fracture; blade
length, defect size
Rotating fixed
Blade Resistance to
centrifugal loading;
blade length, defect
size fixed
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Optimizing resistance
Blunt to yielding
contact,
static load Optimizing resistance
to cracking
Optimizing resistance
Blunt to yielding
contact,
Optimizing resistance
sliding load to cracking
Optimizing resistance
Sharp
to yielding
contact,
static load
Optimizing resistance
to cracking
Back to Contents
Optimize energy
consumption per
= =
Thermal cycle; temperature
rise, cycle time fixed;
insulation, wall thickness free
cyclic Optimize mass;
heating temperature rise, =
cycle time, wall
thickness fixed
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Optimize energy
stored for given = =
Short-term temperature rise and
thermal time
energy Maximize energy
storage stored for given
temperature rise and
time
Long-term
Maximum energy
thermal
stored / unit material
energy cost (storage heaters)
storage
Minimize thermal
Thermal
distortion for given
stability heat flux
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Minimum life-
Bus-bars cost; high current
conductor
Minimum response
time; no fatigue
failure
Relay arms
Minimum ohmic
losses; no fatigue
failure
Optimize
electromagnetic
Radome absorption; pressure
difference, radius
fixed; thickness free
Electro-
magnet Maximum short-
windings, pulse field; no
short pulse mechanical failure
length
Electro-
magnet Maximize field and
windings, pulse-length, limit on
long pulse temperature rise
length
Maximum rotational
speed; no fatigue
High speed failure
motor
Minimum ohmic
windings
losses; no fatigue
failure
Back to Contents
Permeability resistance
GAS/VAPOR (O2), area fixed,
BARRIER thickness free
(not subject
to significant Permeability resistance
loads) (H2O vapor), area fixed,
thickness free
Back to Contents
+
To minimize permeability (H2O vapor), use the above criteria for minimum permeability (O2),
replacing Oxygen permeability PO2 by VTR, where VTR is the water vapor transmission rate
Back to Contents
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Document Information
This booklet is part of a set of teaching resources to help introduce students to
materials, processes and rational selections.
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