CR6C Manual92.9

CR6C Operation Instructions
1 Introduction
The Creator 6C is a newly developed electrical box specially designed for the CNC-EDM
machine. This new system is the product of Creator’s years of experience in the fields of
electrical and electronics design.
The main features of the Creator-6C are：
1. Automatic point to point jog function.
2. Multiple coordinate, multiple depth level eroding capability.
3. Automatic ten-step depth finishing function allows machining to be completed from rough
to fine finishing in one program.
4. Three axis simultaneous eroding with helical path eroding capability.
5. Wide range of orbit functions, expandable.
6. Interactive man machine interface.
7. Various manual and automatic touch and center find function, quick set-up function.
8. Graphics display function of operation or eroding path.
9. Easy-to-use multi-point matrix eroding program editor.
10. Three sets of auxiliary voltages available to prevent arcing.
11. Three levels of power source for maximum safety.
12. Water and dust resistant.
2 Electrical box specifications

1
2.1 Electrical specifications
Item Unit
Maximum output current Amps 50A 75A 100A
Input voltage Volts 220/346/415/440
Maximum consumption rate Kw 6 9 12
Non-load output voltage Volts 100
ON TIME setting range ms 1-9999
OFF TIME setting range ms 1-9999
Eroding frequency Hz 90 – 500K
Main power cable Mm 8 12 16
Ground cable Mm 8 12 16
Weight Kg 150 175 200
Important:
1. Unstable output voltage will seriously affect output current and eroding speed. The
higher the voltage, the higher the current and the faster the eroding speed. But at the
same time, the surface finish will be rougher and the gap will be larger.
2. To obtain the best results from EDM power system, it is very important to select a
power source and cable diameter that properly matches the maximum current
consumption of the electrical box and horsepower of the EDM fluid pump. If the
power supply is insufficient or the electrical cables are too thin, the machine will not
function as desired.
2.2 PC Specifications
2
PC Specifications
Item Specification Quantity Remark
Main board Industrial grade motherboard 1
Processor (CPU) Pentium-266 or above 1
Memory (RAM) 32 MB 1
Storage 16 MB FLASH DISK 1
Color Monitor 15” 1
Floppy Disk Drive 3.5” 1.44 MB 1
Note： The voltage for the PC is AC 110V. Since unstable voltage can damage the
computer, make sure the computer is connected to stable power source.
2.3 Control Card Specifications
Control Card Specifications
3
Item Specification Quantity Remark
Motion Control Card PC0601 2
PC0603 64input
I/O Card 1
64output
Data Acquisition EDM Board PC0604 1
Servo Driver CDS-E Series 0710 3
Motion
PC0602 1 ZNC
Daughter board
4
3 Controls and Control Panel Operation
VOLTAGE
Figure
GAUGE
01-3-2
Figure01-
3-1
CURRENT
Figure
GAUGE
01-2-2
Figure01-
EMERGENCY
STOP2-1
Figure
01-1-2
OVERRIDE
VOLTAGE
OT GAUGE
RELEASE
OFF
ON
5
3.1 Control panel components
Voltage gauge：Displays voltage between operating electrode and work piece.
Current gauge：Displays the average eroding current.
Emergency stop ： After pressing this button, the third power(servo power and edm
power) source will shut off and an Emergency Stop Signal will
display on the screen and the server will not activate. Once the
source of the problem has been found, press this key and then the
RESET button to restart the machine.
OVERRIDE dial：Turn this dial to adjust the federate of each motion block.
OT RELEASE key ：When the Z-axis run over the limit switch on the work table, the
EMERGENCY STOP light will flash on the screen and the server
will not activate. Use this key to reset the machine.
1. Press and hold down the key.
2. Then press the RESET key. The server will restart. Wait until the
“SYSTEM OK” and “SERVO OK” light and remember to keep pressing
down the “OT RELEASE” key.
3. Use the manual operation key until the machine reaches the center
position and then release the OT RELEASE key.
4. If the machine still does not reset, follow these steps again and move the
machine a little farther this time.
ON key：Pressing this key starts up the system’s main power source.
OFF key：Pressing this key shuts down the system’s main power source.
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3.2 System ON/OFF Procedure
System ON Procedure：
1. Press the green START at the lower left corner of the control panel. This will start up
the electrical box. The monitor screen and computer system will then activate and
boot up the main menu.
2. After the main menu appears, press the RESET on the keyboard and wait for the
“System OK” light to flash red on the system status area. This means that the
system is functioning normally. Then wait for the “Server OK” light to flash red. This
means that the external server system is functioning normally.
3. After the System OK and Server OK lights flash red, you must wait until the Z-AXIS
HOME (seeks out mechanical reference point) function is completed before
operation can start.
4. After the Z-axis returns to home, the system start-up procedure is complete.
System OFF Procedure
Method 1：Press F10 then press Y to shut down the system.

Method 2：Press the red STOP on the bottom left corner of the control panel to shut
down the system.
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3.3 Control Panel Functions
The control panel on the CRC6 is made up of two sections. One is the EDM keypad
and the other is a keyboard containing the screen’s instrument and function keys.
The EDM keypad

The CRC6 control panel has an EDM keypad and a keypad made up of logic keys,
mode selection keys and remote keys.
The logic keypad has the following keys：

↑ ↓ ← → ：When editing tables, press ↑ ↓ ← → to scroll the cursor left and right
or up and down.
PgUp：Scrolls the screen up one page in the editing mode.
PgDn：Scrolls the screen down one page in the editing mode.
：Erases the proceeding character in the editing mode.
ENTER ： While in the editing mode, press this key to enter the data. Remember to
check over your data before entering it.
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SHIFT ：Press this key first and then the characters you want to input when entering
Roman letters, numbers or special character in the top right corner.
Other keys：The other keys are used when entering Roman letters, numbers and other
special characters.
Mode Selection Keys

F1~F10 keys ： By pressing one of these keys, you can select the corresponding
operation mode on the selection menu or a subfunction of one of the
operation modes.
Esc key：Pressing this key returns you to the previous operation mode level or leaves
the function.
Del key：Deletes the message.
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3.4 Remote Keys
START：
1. Press shift Z-axis operation.
2. In the automatic operation mode, start an EDM program. The pump will start up as
the program starts.
3. In any of the operation modes, the START button can be used to restart operation if
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either the STOP or RESET key is used.
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STOP key：Halts system operation.
HOME MODE operation.
AXIS MOVE operation.
TOUCH MODE operation
EDM AUTO MODE operation
RESET：Halts system operation

1. When the system is ON, resetting this key will start the server system.
2. HOME MODE operation.
3. AXIS MOVE operation.
4. TOUCH MODE operation
5. EDM AUTO MODE operation
◆ X+ X- Y+ Y- Z+ Z- keys：Manual jog keys.
◆ SCALE：Switches to the manual feed scales (1 , 10 , 100 , RAPID (continuous

movement)
◆ HEAD UP：Moves head up.
◆ HEAD DOWN：Moves head down.
◆ PUMP：Key that turns on/shuts down the pump.
◆ TOUCH RESET key：Resets the touch sensor alarm.
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3.5 Operation Menu
1 12 2 3
9 7 8 4
10
11
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1 Mode Display Area
Displays the mode currently used by the operator.
2 File Name Area

Place to enter the eroding program name.
3 Time Display Area

Displays the present time.
4 Eroding Parameter Area

Displays the current eroding parameters and eroding efficiency parameters.
5 Three Axis Coordinate Area

Displays the current working coordinates.
6 Mechanical Coordinate Area

Displays the current position of the three axes in mechanical coordinates .
7 Feedrate Area
(1) F：Displays feedrate for current operation stage.
(2) O：Displays OVERRIDE percentage.
(3) MPG：Displays manual pulse generator feed unit.
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System Status Area (represented by a red signal light)
(1) START：Eroding，Indicates that a eroding program is being run by the
system.
(2) STOP：Pause，Indicates that the program currently being run has been
temporarily halted.
(3) END：Complete，Indicates that the program being run is finished.
(4) SPARK：Eroding，Indicates that the system is currently doing eroding.
(5) FLUSH：Indicates that the system is currently doing flushing.
(6) ORBIT：Remote，Displays the remote operation function in use.
(7) ARC：Indicates that the sensor has detected arcing.
(8) FIRE：Indicates that the fire sensor function has been activated
(9) EMG：Emergency stop，Indicates that the system is emergency stop
mode.
(10) HAND：Manual mode status
(11) PUMP：Indicates that the pump is ON.
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(12) TOUCH：Indicates that a TOUCH signal has been detected.
(13) LEVEL：Indicates whether the fluid has reached the set height or not.
(14) P-OVL：Pump overload indicator.
(15) T-RST：Touch Reset，Resets the touch sensor alarm.
(16) HOME：Indicates whether the machine has performed the home
function or not.
(17) SERVO：Indicates that the servo motor is ready.
(18) SYSTEM：Indicates that the system is operating normally.
(19) DRY RUN：Indicates that the machine is currently in the dry run mode,
which moves without eroding.
(20) RESERVE：(left open)
(21) SLEEP：Indicates that the system is currently in the sleep mode.
(22) POWER OFF：Indicates machine close down.
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General Display Area
Used to display or enter relevant data for the various operation modes.
10
System Message Area
The system’s error messages are displayed in this area (displayed in red).
The system’s instruction messages are displayed in this area (displayed in
blue).
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Operation Selection Area
Display the various operation modes and subfunctions.
Indicates which operation mode (highlighted in green) has been selected.
Figur
e 01- Eroding Time Display
1-1
Displays the time duration of eroding. This timing function is started, stopped
and cleared by the operator.
S：Start or Stop (Pause)
T：Clear
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4 Operation Instructions
4.1 System Overview
The F1 – F10 keys are used to select or display the various operation modes and
subfunctions on the CR6C. Use the ESC key to return back to the previous operation mode
level.
Esc ，Page up.
S ，Start or Stop eroding time counter.
T ，Clear eroding time. (timer back to zero)
F1 ，HOME F1 ，ZXYC HOME.
F3 ，X HOME.
F4 ，Y HOME.
F5 ，Z HOME.
F2 ，JOG MDI F1 ，SET COOR Press X.Y.Z or C to select axis and

direction.
F2 ，POS XYZ Press X.Y.Z or C to select axis and direction.
F3 ，MDI Press X.Y.Z or C to select axis and direction.
F5 ，WORK COOR Press 1-50 to select coord.
F6 ，EDGE FIND Del ，Cancel touch record.
K ，Cancel all.
F ，Sparking touch.
F1 ，SEET COOR
F2 ，GOI XYZ
F3 ，X＋ EDGE
F4 ，X－ EDGE
F5 ，Y＋ EDGE
F6 ，Y－ EDGE
F7 ，Z＋ EDGE
F8 ，Z－ EDGE
F9 ，AXIS ZERO
F10 ，AXIS 1/2
F7 ，AUTO EDGE Del ，Cancel touch record.
K ，Cancel all.
F ，Sparking touch.
F1 ，Z- TOUCH F2 ，4P I
CENT
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F3 ，3P EDGE
F4 ，X O CENT
F5 ，Y O CENT
F6 ，X I CENT
F7 ，Y I CENT
F9 ，4P O CENT
F10 ，NEXT PAGE
F1 ，X OC NO Z
F2 ，Y OC NO Z
F3 ，5P O CENT
F9 ，AXIS ZERO
F10 ，NEXT PAGE
F8 ，ABS or INC Press F2 to change this.
F9 ，ARC F1 ，IP
F2 ，DV
F3 ，ON
F4 ，OFF
F5 ，DN
F6 ，UP
F7 ，SS
F8 ，SV
F9 ，ARC
F10 ，NEXT
F1 ，PL
F2 ，FL
F3 ，SP
F4 ，L
F5 ，ROW
F6 ，HOLE
F7 ，STEP
F10 ，PAGE UP
F10 ，SLEEP
F3 ，MDI I ，HELP
FI ，DEP TABL F1 ，POS TABL
F2 ，DATA SET
F3 ，ORBT KINO
F5 ，PARA TABL
F6 ，SAVE
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F7 ，PARA NO
F9 ，PMPT –R-
F10 ，NEXT PAGE
F2 ，FILE LIST F1 ，FILE DEL
F2 ，FILE REN
F5 ，A→C COPY
F6 ，C→A COPY
F3 ，SAFE TOP SET SAFE TOP.
F4 ，EDM TOP
F5 ，WORK TYPE 1 ，Continuous multi-hole.
2 ，Continuous multi-level.
F6 ，SAVE
F7 ，MOLD FORM
F8 ，PNT RECL POINT RECALL
F9 ，PMPT –R- or PMPT –D- Press this key to change.
F10 ，NEXT PAGE
F4 ，AUTO F1 ，DEP TABL F1 ，POS TABLE
F2 ，DATA SET
F3 ，ORBT KIND
F5 ，EDM PARA(COND TABLE A~I)
F6 ，SAVE
F7 ，PARA NO
F9 ，PMPT –R F9 ，PMPT –D-
F10 ，： NEXT PAGE
DEL ：Delete a row
INS ：Insert a row
F2 ，FILE LIST F1 ，FILE DEL
F2 ，FILE RUN
F5 ，A→C COPY
F6 ，C→A COPY
F3 ，SCRN SAVE Screen save
F6 ，NEW RUN
F7 ，DRY RUN
F8 ，PLOT PaUp PaDn ，ZOOM
Ins Del ，ROT Rotate coordinate axis.
↑ ↓ ← → Adjust display position.
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F9 ，SET PARA F1 ，IP
F2 ，DV
F3 ，ON
F4 ，OFF
F5 ，DN
F6 ，UP
F7 ，SS
F8 ，SV
F9 ，ARC
F10 ，NEXT
F1 ，PL
F2 ，FL
F3 ，SP
F4 ，L
F5 ，ROW
F6 ，HOLE
F7 ，STEP
F10 ，PAGE UP
F10 ，SLEEP
F7 ，AUX F1 ，ZNC MODE
F2 ，AUX1 PUMP
F3 ，AUX2 PUMP
F7 ，HEAD UP
F8 ，HEAD DOWN
F8 ，SYS PARA F1 ，SYS PARA F6 ，PARA SAVE
F7 ，PARA BACE
F9 ，PAGE DOWN
F10 ，PAGE UP
F2 ，WORK CORD F6 ，PARA SAVE
F7 ，PARA BACE
F9 ，PAGE DOWN
F10 ，PAGE UP
F3 ，EDM PARA F6 ，PARA SAVE
F7 ，PARA BACE
F9 ，PAGE DOWN
F10 ，PAGE UP
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F4 ，AXIS PARA F1 ，X AXIS
F2 ，Y AXIS
F3 ，Z AXIS
F4 ，C AXIS
F5 ，PARA LOAD
F6 ，PARA SAVE
F7 ，PARA BACK
F9 ，PAGE DOWN
F10 ，PAGE UP
F5 ，PEC PARA F1 ，X AXIS
F2 ，Y AXIS
F3 ，Z AXIS
F4 ，C AXIS
F5 ，PARA LOAD
F6 ，PARA SAVE
F7 ，PARA BACK
F9 ，PAGE DOWN
F10 ，PAGE UP
F6 ，ATC F6 ，PARA SAVE
F7 ，PARA BACE
F9 ，PAGE DOWN
F10 ，PAGE UP
F9 ，SYS DIAG F1 ，IO TEST
F2 ，SEVO TEST
F3 ，SYS INFO
F4 ，MSG
F10 ，PWR OFF Y ，Yes
N ，No
4.2 F1 HOME
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The function of this mode is to find the reference point of the machine (zero point on the
work table)
F1 ZXY HOME：Find the machine reference point on all three axes.

1. OVERRIDE key does not function during 3-AXIS HOME operation.
2.The order of operation for the 3-AXIS HOME operation is Z-AXIS  X-AXIS  Y-
AXIS.
F3 X HOME：Finds the machine reference point on the X-axis.
F4 Y HOME：Finds the machine reference point on the Y-axis.
F5 Z HOME：Finds the machine reference point on the Z-axis.
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4.3 F2 JOG MDI (Manual Operation)
By pressing the X＋, Y＋, Z＋, C＋, X－, Y－, Z－, C－ keys, the operator can move the
X, Y and Z axes. And by pressing two or three of the X, Y or Z keys simultaneously, the
operator can move two or three axis. And by using the OVERRIDE key, the operator can
control the speed of the axis movement.
F1 SET COOR：set coordinate
1. Select X. Y. Z axis.
2. Press ENTER after typing in the setting.
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F2 POS XYZ：
2. Press START after entering coordinate position to start operation.
3. Press RESET to halt operation after it has begun.
Input X(or Y or Z) Axis position
X Axis move，Three Axis coordinate Area show X ASIX

position，represent END signal light by end.
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F3 MDI：single point eroding
2. Press ENTER after entering coordinate position to start operation.
3. Press ESC to leave editing mode.
4. Press F9 Eroding Condition to change eroding parameter during operation.
5. Press RESET to halt operation. Press START to restart operation.
6. Press RESET and then ESC to cancel eroding.
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F5 WORK COOR：coordi nate select
Fifty work coordinates are available for selection. After making your selection, the 3-axis
coordinate area will display the work coordinate you selected in the 3-Axis Coordinate
Area.
1. Press F5 WORK COOR

2. Input WORK COOR.1-50
3. Press Enter.
4. Three Axis coordinate Area show WORK COOR.
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F6 EDGE FIND：find edge
After you TOUCH it will back to your original position.

F1 SET COOR
1、Selection X、Y、Z ASIX, input numeral, press Enter.
2、Three Axis coordinate show input X 、Y、Z coordinates.
F2 GOI XYZ
1、Selection X、Y、Z ASIX, input numeral, press Enter.
2、The move, three Axis by machine.
F3 X＋ EDGE
1、”X+ EDGE” the machine move to original place.
2、Monitor show the “X+ EDGE” value.
3、Selection “other EDGE ” or “zero” or” move cent” or “DEL” or “K” or “F”.
F4 X－ EDGE
1、”X- EDGE” the machine move to original place.
2、Monitor show the “X- EDGE” value.
3、Selection “other EDGE ” or “zero” or” move cent” or “DEL” or “K” or “F”.
F5 Y＋ EDGE
1、”Y+ EDGE” the machine move to original place.
2、Monitor show the “Y+ EDGE” value.
3、Selection “other EDGE ” or “zero” or” move cent” or “DEL” or “K” or “F”
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F6 Y－ EDGE
1、”Y- EDGE” the machine move to original place.
2、Monitor show the “Y- EDGE” value.
F7 Z＋ EDGE
1、”Z+ EDGE” the machine move to original place.
2、Monitor show the “Z+ EDGE” value.
F8 Z－ EDGE
1、”Z- EDGE” the machine move to original place.
2、Monitor show the “Z- EDGE” value.
F9 AXIS ZERO
1、The must “Axis EDGE”.
F10 MOVE CENT
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F7 AUTO EDGE：auto find center
After find center it will move to the center.
Del Cancel touch record.

K Cancel all.
F Sparking touch.
F1 Z− EDGE
Z-axis single potion edge finds.
1、”Z- EDGE” the machine move to original place.
2、Monitor show the “X- EDGE” value.
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F2 4P I CENT
4 points interior center edge finds
1、Input X、Y move value, press “Enter”.

2、Press “START”.
3、Monitor show “4P I CENT” value.
4、Selection “other EDGE” or “F9 zero” or “DEL” or “K” or “M”.
PS：1、”F9 zero” before press “M”.
2、Memory CENT place have 100 organize, when your this memory OK,
move the cursor, avoid cover white data.
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F3 3P EDGE
3 points corner edge find
1、Input X、Y、Z move value, press “ENTER”.

3、Monitor show “3P EDGE” the value.
4.Selection “other EDGE ” or “F9 ZERO” or “DEL” or “K” or “M”
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F4 X O CENT
X-axis exterior edge find
1、Input X、Z move value, press “ENTER”.

3、Monitor show “X O CENT” the value.
4、Selection “other EDGE ” or “F9 ZERO” or “DEL” or “k” or “M”.
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F5 Y O CENT
X-axis exterior edge finds
1、Input Y、Z move value, press “ENTER”.

3、Monitor show “Y O CENT” the value.
4、Selection “other EDGE ” or “F9 ZERO” or “DEL” or “K” or “M”.
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F6 X I CENT
X-axis internal center finds
1、Input X move value, press “ENTER”.

3、Monitor show “X I CENT” the value.
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F7 Y I CENT
Y-axis internal center find
1、Input Y move value, press “ENTER”.

3、Monitor show “Y I CENT” the value.
PS：1、Press “F9 ZERO” before press “M”.
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F8 4P O CENT
4 points exterior edge finds

3、Monitor show “4P O CENT” value.
2、Memory CENT place have 100 organize, when your this memory OK, move
the cursor, avoid cover white data.
F9 AXIS ZERO
Zero setting for touch axis.
1. IF the X axis touch was performed, then the zero setting will set X touch
point to zero.
2. IF the X axis and Y axis touch was performed, then the zero setting will
set X and Y value of touch point to zero.
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F10 NEXT PAGE
F1 X OC NO Z
X-axis exterior edge finds, no Z-axis
1、Input X、Z move value, press “ENTER”.

3、Monitor show “X OC NO Z” value.
4、Selection “other EDGE” or “F9 ZERO” or “DEL” or “K” or “M”
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F2 Y OC NO Z
Y-axis exterior edge finds, no Z-axis
1、Input Y、Z move value, press “ENTER”.

3、Monitor show “Y OC NO Z” value.
4、Selection “other EDGE” or “F9 ZERO” or “DEL” or “K” or “M”.
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F3 5P O CENT
5 points exterior edge finds

3、Monitor show “5P O CENT” value.
4、Selection “other EDGE” or “F9 ZERO” or “DEL” or “K” or “M”.
2、Memory CENT place have 100 organizes, when your this memory ok,
F9 AXIS ZERO
F10 NEXT PAGE
PgUp 、UP PAGA with memory.
PgDn 、NEXT PAGA with memory.
DEL 、Delete one memory point.
K 、Delete all memory point
F8 ABS or INC
Press F2 to change this.
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F9 ARC
F1 IP：current
5. Minimum current: 0 Amps, Maximum current depends on the machine model.
6. If you enter A5.0 as the eroding current, you are directly taken into the A table
where you can download all of the eroding parameters for eroding current of 5.0
Amps.
F2 DV：Auxiliary voltage
7. Auxiliary voltages of 100V, 150V, 270V are used during eroding. Unit: Volts
8. Input: Code 1 (100V), 2-5 (150V), 6-9 (270V)
F3 ON：on time
The pulse ON time during eroding. Range 1 – 9999 sec.
F4 OFF：off time
The pulse OFF time during eroding. Range 1 – 9999 sec.
F5 DN：eroding time
The eroding time for this step. Range 0.0 – 99.9 sec
F6 UP：height
The flushing height for this step. Range 0.1 –99.0 mm.
F7 SS：servo sentivity
The servo stability of the eroding control circuits. Range 0 –99.
F8 SV：spark voltage
Shows the adjustment the eroding voltage between the electrode and work piece
surface in the eroding control circuits. Range: 25-99 V.
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F9 ARC：
The arc sensitivity adjustment for the eroding control circuits. Unit: 1 –100.
F10 NEXT：page down
F1 PL：
Select the polarity of the eroding axis. Press ‘Enter’ to change positive and
negative. “+” is positive. “-“ is negative.
F2 FL
F3 SP：Range 0-127.
F4 L：Range 0-7
F5 ROW：eroding line.
F6 HOLE：eroding hole.
F7 STEP：eroding step
F10 PAGE UP
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F10 SLEEP：Shut off eroding power (no alarm will sound) after job is complete.
Press first is quiet sleep, close discharge power.
Press second is power off, close all power.
Press third is shut down.
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4.4 F3 MDI (Program Editing)
Fill in data one to one by using a table. Before you edit program, you
should to look it up by pressing F2. You can add a new file. If you
have a data, which you added before, you can copy to new file.
Del Delete a line.
Ins Insert a blank space line.
I Help
O：Input offset value.
L：Copy the data to next line.
M：Add offset value with the line and copy to next line.
G：Add offset value to all x and y value.
R：Return the value when typing value error.
K：Remark.
J：Clear table.
F：Copy data to other page.
F1 DEP TABL
F1 POS TABL (multi-point editing)

Look your file.
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F2 DATA SET
The depth table will be generated after the input
sequence.
Input：MATERIAL、MAXIP、MINIP、BEGIN DEPTH、END
DEPTH
When you input some value, which system have prompt

massage.
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F3 ORBT KINO
There are 33 kinds of ORBT KIN O defined.
Use the Pa Up and Pa Dn selection ORBT the up page or next page.
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F5 PARA TABL
Input A~I, then display the parameter table for different kind of material
Table：Range A-I
A：COPPER  STEEL ROUGH B：COPPER  STELL FINISH
C：GRAPHITE  STEEL ROUGH D：GRAPHITE  STELL FINISH
E：STELL  STELL F：COPPER  COPPER
G：GENERAL SUPER FINISH H ：Cu → Wu
I：Gr → St (LARGE)
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EDM table description：
IP：current, The current used during eroding. Minimum currect:0 Amp, Maximum current depends on the
machine mode.
DN：high voltage, The auxiliary eroding voltage used during eroding. Enter cords 1, 2-5, 6-9 for 100V.
150V, 270V.
ON：on time, The pulse ON time during eroding. Unit：µsec.
OFF：off time, The pulse OFF time during eroding. Unit：µsec.
DN：eroding time, The eroding tine for this step. Unit：sec.
UP：height, The flushing height for this step. Unit：mm.
SS：servo, The servo stability of the eroding control circuits.
SV：voltage, Shoes the adjustment the eroding voltage between the electrode and work piece surface in
the eroding control circuits.
ARC：The arc sensitivity adjustment in the eroding control circuits.
PL：polarity, Select the polarity of the eroding axis. Enter ’1’ for positive and ‘0’ for negative.
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F10 、NEXT PAGE
IP：current.
MS：speed, Shows eroding speed. Unit：mm/min.
%：consumption rate, The estimated consumption rate for this line’s parameters. Unit：%.
Ra：The estimated finish for this line’s parameters. Not include Rmax. Unit：μm.
G1：The estimated single edge gap for this line’s parameters. Not include Rmax. Unit：μm.
G2：The estimated single edge gap for this line’s parameters. Include Rmax. Unit：μm.
F6 SAVE
47
F7 PARA NO
Input the index of L parameter, and then recall the EDM parameters. For
example recall the EDM parameter No.96, move the cursor to the depth
level, input index number, and then the parameters will be recalled.
EX： F7  Input “96”
 Enter
This line is changed
Move the cursor to the desired depth level then press Enter . And change
the
48
depth level parameter.
F9 、Cursor runs direction. Press this key you can change right or down.
F10 、NEXT PAGE .
DEL 、Delete a line.
INS 、Insert a line.
F2 FILE LIST：look up a file which you have or new.

1. Use PgUp key it will page up, PgDn key it will page down.
2. Use ↑ ↓ ← → key it will remove cursor, press Enter then the file add to
the program, which you will take action.
3. You can input new file name to set up new program file.
F1 FILE DEL
1. Select the file which you want to delete, press F1
2. Press Y to delete the file, N to give up.
F2 FILE REN
1. Select the file which you want to delete. Press F1 , start to change
the file name.
2. After you input the new file name, press Enter .
F5 A→C COPY
1. Press this key; it will copy the NC program from A-disk to machine.
49
2. NC program can’t have the auxiliary file.
3. You can edit the special path program and copy to the disk.
F6 C→A COPY
1. Press this key; it will copy the NC program from machine to A-disk.
2. NC program can’t have the auxiliary file.
3. You can copy the file to the disk to prevent file flowing away when
disk break.
F3 SAFE TOP：set SAFE TOP
F4 EDM TOP：set EDM TOP
Z-axis + discharge height = open the power position
F5 WORK TYPE：set WORK
1 Continuous multi-hole.
2 Continuous multi-level.
F6 SAVE
F7 MOLD FORM：set PATTERN
1 LINEAR
2 CIRCULAR
You have to choose the ORBT KINO in DEP TABL.
F8 PNT RECL：point recall
F9 PMPT –R- or PMPT –D- ：cursor right or cursor down.
Press Enter to move cursor right or down.
50
F10 NEXT PAGE
After press F10 showing “C AXIS”, “C INS”, “ATC” and “DEPTH”.
POS TABL list
1. X POS：Eroding point.
2. Y POS：Eroding point.
3. Z POS：Point where power is switched ON.
4. COORD：coordinates，The coordinates for the eroding point. Can perform eroding at six
coordinates simultaneously.
5. NO：hole number.
If you forget press F2 FILE LIST.
6. X SPAN：X-axis increasing distance.
7. Y SPAN：Y-axis increasing distance.
■ Inputs holes for eroding by gradually increase or decrease For example: For Hole 3, X-Axis
Gain 5, there are 4 holes to be eroded on the X-axis at positions 0, 5 and 10.
■ In the editing mode adds the X and Y compensation value to the X and Y-axis coordinates
where the cursor is located and copies them to the next line.
8. ROT：rotation, (Reserved).
51
F10 NEXT PAGE
9. C AXIS：Rotation axis.
10. C INC：C-axis increasing distance.
11. ATC：
12. DEPTH：
■Eroding parameter table page no：1 – 10 (total: 10 pages)
52
Other edit key description：
I：Help.
O：Input offset value.
L：Copy the data to next line.
M：Add offset value with the line and copy to next line.
G：Add offset value to all X and Y value.
R：Return the value when type value error.
K：Remark.
J：Clean table.
F：Copy data to other page.
53
DEP TABL list
1. TB：table. Range：A-I
2. IP：current, The current used during eroding. Minimum current: 0 Amps, Maximum
current depends on the machine model. Unit：Amp.
3. DV：high voltage, The auxiliary eroding voltage used during eroding. Enter codes 1, 2-5
or 6-9 for 110V, 150V, 270V.
4. ON：on time, The pulse ON time during eroding. Unit：μ sec.
5. OFF：off time, The pulse OFF time during eroding. Unit：μ sec.
6. DN：eroding time, The eroding time for this step. Unit：sec.
7. UP：height, The flushing height for this step. Unit：mm.
8. SS：servo, The servo stability of the eroding control circuits.
9. SV：voltage, Shows the adjustment the eroding voltage between the electrode and work
piece surface in the eroding control circuits.
10. ARC：The arc sensitivity
adjustment in the eroding control circuits.
11. PL：polarity, Select the polarity
of the eroding axis. Enter ‘1’ for positive and ‘0’ for negative.
54
F10 NEXT PAGE
12. IP：current.
13. R1, R2, R3, N：ORBIT KIND parameter. It has description at the monitor.
55
4.5 F4 AUTO (Auto Operation)
F1 DEP TABL：Please look up the comment in F3 MDI.( Reference Page 41)

Modify the “DEP TABLE” at working.
1、The line is the red at working.
2、Don’t modify the red at working.
F2 FILE LIST：Please look up the comment in F3 MDI.( Reference Page 48)
F3 SCRN SAVE：screen save
F6 NEW RUN：Let the program running anew.
F7 DRY RUN：
1. Run the program and not discharge.
2. When in ORBT KINO can’t DRY RUN.
56
F8 PLOT：display position, Displays the eroding path in 3-D graphics.
PaUp PaDn ：ZOOM, enlarge or reduce.

Ins Del ：ROT, Rotate coordinate axis.
End ：Let point to center.
↑ ↓ ← → ：Adjust display position.
F9 、S ET PARA
F10 、SLEEP
57
4.6 F7 AUX
F1 、ZNC MODE
F2 、AUX1 PUMP
F3 、AUX2 PUMP
F7 、HEAD UP
F8 、HEADDOWN
58
4.7 F8 SYS PARA
System Parameters (Reserved)
Mainly comprised of system parameters, eroding parameters and axis parameters.
These parameters are all preset by the manufacturer.
F1 、SYS PARA
F2 、WORK CORD
F3 、EDM PARA
F4 、AXIS PARA
F5 、PEC PARA
F6 、ATC
59
4.8 F9 SYS DIAG
Diagnostics
Maintenance personnel find the cause of machine malfunctions through I/O diagnostics,
server diagnostics and error messages.
F1 IO TEST
60
F2 SEVO TEST
F3 SYS INFO
61
F4 MSG
Show error message.
62
4.9 F10 PWR OFF
Shut Down Machine
With this function, the machine will first store the parameters and then shut down the
machine.
Y ：Yes Confirm shut down

N ：No Do not shut down. Return to main menu.
63
5 F3 → F1 → F3 ORBT KINO (Orbit Diagram)
5.1 Example
Example 1 LINEAR ：
1、Select F1 HOME→ F1 ZXY HOME(or F3 、 F4 、 F5 single axis home)
2、Select F4 Auto → F2 File List →Input new file(or input original file)
64
3、Edit SET PARA：
Example：(1)MATERIAL 1 (2)MAXIP 5 (3)MINIP 1
(4)BEGIN DEPTH 0 (5)END DEPTH -1 (6)ORBIT 1
(7)NO 9 (8)Work Type 2 (9)Safe top 2
(10)EDM TOP 1 (11)MOLD FORM 1 (12)WORK TYOE 2
DEP table
DEP table next page
65
POS table
POS table next page
66
5、Press “ F8 PLOT” in the working to show mimic figure.
67
Example 2 circular ：
1、Select F1 HOME → F1 ZXY HOME (or F3 、 F4 、 F5 single axis home )
2、Select F4 AUTO → F2 FILE LIST →input new file (or input original file)
68
3、Edit SET PARA：
Example：(1)MATERIAL 1 (2)MAXIP 5 (3)MINIP 1
(4)BEGIN DEPTH 0 (5)END DEPTH -1 (6)ORBIT 1
(7)NO 12 (8)Work Type 2 (9)Safe hight
(10)EDM TOP 0.5 (11)MOLD FORM 2 (12)WOR TYPE 2
(13)
EDP Table：
DEP Table next page ：
69
POS table
POS table next page
70
71
5、Press “F8 PLOT” in the working to show mimic figure.
72
5.2 Make a Description of ORBT KINO
01 CIRCULAR
R1=RAOIUS
R2=------
R3=Z VOLUE
N=------
Figure 01-1-1
Example1：To use picture 01-1-1 surface for zero point at the center, work type=1,
DEPTH=-1mm, RAOIUS=0.5 mm, IP=5A.
Operation procedure：
MAIN MODE →F3 MDI→F2 FILE LIST(open the file)input X=0、Y=0、Z=0、work
type=1→F1 DEP TABLE input -1 press Enter(DEP)→F10NEXT PAGE →F3ORBIT
select 01 press Enter →input 0.5(R1)、0(R2)、0(R3)、0(N)→F6 SAVE →Esc To leave.
MAIN MODE→F4 AUTO→F2 FILE LIST(open the file)→START The start to work.
PS：The working in the mold, SL must set to 1.
Figure 01-1-2 for F8 PLOT simulate the picture.
Figure 01-3-2
Figure01-3-1
Figure 01-2-2 73
Figure01-2-1
Figure 01-1-2
VOLTAGE
01 CIRCULAR
R1=RAOIUS
R2=------
R3=Z VOLUE
N=------
Figure 01-3-2
Figure01-3-1
Figure 01-2-2
DEPTH= -0.5mm, RAOIUS=0.5 mm, IP=5A.
Figure01-2-1
Operation procedure： Figure 01-1-2
VOLTAGE
GAUGE
type=1→F1 DEP TABLE input -0.5 press Enter(DEP)→F10NEXT PAGE →F3ORBIT
Figure 01-3-2
Figure01-3-1
Figure 01-2-2
Figure01-2-1 74
Figure 01-1-2
VOLTAGE
GAUGE
01 CIRCULAR
R1=RAOIUS
R2=------
R3=Z VOLUE
N=------
Figure 01-3-2
Figure01-3-1
Figurework
Example3：To use picture 01-3-1 surface for zero point at the center, 01-2-2
type=1,
Figure01-2-1
DEPTH= -1mm, RAOIUS=0.5 mm, IP=5A.
Figure 01-1-2
Operation procedure： VOLTAGE
GAUGE
select 01 press Enter →input 0.5(R1)、0(R2)、-0.5(R3)、0(N)→F6 SAVE →Esc To leave.
Figure 01-3-2
Figure01-3-1
Figure 01-2-2
75
Figure01-2-1
Figure 01-1-2
VOLTAGE
GAUGE
02 SQUARE
R1=RADIUS
R2=0
R1=X VALUE
R2=Y VALUE
DEPTH= -1mm, RAOIUS=0.5 mm, IP=5A.
Figure 02-1-2
76
02 SQUARE
R1=RADIUS
R2=0
R1=X VALUE
R2=Y VALUE
DEPTH= -1mm, IP=5A.
select 01 press Enter →input 0.5(R1)、1.5(R2)、0(R3)、0(N)→F6 SAVE →Esc To leave.
Figure 02-2-2
77
03 45 DEGREE CROSS
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure03-1-1
DEPTH= -0.5mm,RADIUS=1mm, IP=5A.
select 01 press Enter →input 1(R1)、0(R2)、0(R3)、0(N)→F6 SAVE →Esc To leave.
Figure 03-1-2
78
03 45 DEGREE CROSS
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure03-2-1
DEPTH= -0.5mm,RADIUS=1mm, IP=5A.
select 01 press Enter →input 1(R1)、0(R2)、-1(R3)、0(N)→F6 SAVE →Esc To leave.
Figure 03-2-2
79
04 CROSS
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure04-1-1
DEPTH= -0.5mm, RADIUS=1mm, IP=5A.
MAIN MODE→F4 AUTO→F2 FILE LIST (open the file)→START The start to work.
Figure 04-1-2
80
04 CROSS
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure04-2-1
Figure 04-2-2
81
05 SQUARE VECTOR
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
MAIN MODE →F3 MDI→F2 FILE LIST (open the file)input X=0、Y=0、Z=0、work
Figure 05-1-2
82
05 SQUARE VECTOR
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure 05-2-2 for F8 PLOT simulate the picture
Figure 05-2-2
83
06 X AXIS VECTOR
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure06-1-1
Figure 06-1-2
84
06 X AXIS VECTOR
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure06-2-1
Figure 06-2-2
85
07 Y AXIS VECTOR
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure07-1-1
Figure 07-1-2
86
07 Y AXIS VECTOR
R1=RADIUS
R2=------
R3=Z VOLUE
N=------
Figure07-2-1
Figure 07-2-2
87
08 3 AXIS VECTOR
R1=X VALUE
R2=Y VALUE
R3=2 VALUE
N=------------
Figure 08-1-2
88
09 MULTILATERAL
R1=RADIUS
R2=S_ANGLE
R3=------
N=EDGE NUMBER
Figure 09-1-2
89
10 SECTOR
R1=RADIUS
R2=S-ANGLE
R3=2 VALUE
N=EDGE NUMBER
Figure 10-1-2
90
10 SECTOR
R1=RADIUS
R2=S-ANGLE
R3=2 VALUE
N=EDGE NUMBER
Figure 10-2-2
91
11 STERS CIRCULAR
R1=PADIUS
R2=------
R3=------
N=STEPS
Figure11-1-1
Figure 11-1-2
92
12 STEPS SQUARE
R1=RADIUS
R2=------
R3=------
N=STEPS
Figure12-1-1
Figure 12-1-2
93
13 XZ AXIS CIRCULAR
R1=Y VALUE
R2=RADIUS
R3=------
N=STEPS
Figure 13-1-2
94
14 YZ AXIS CIRCULAR
R1=X VALUE
R2=RADIUS
R3=------
N=--------
Figure 14-1-2 95
15 XZ AXIS SQUARE
R1=Y VALUE
R2=RADIUS
R3=------
N=--------
Figure 15-1-2
96
16 YZ AXIS SQUARE
R1=X VALUE
R2=RADIUS
R3=------
N=--------
Figure 16-1-2 97
17 XZ AXIS CROSS
R1=Y VALUE
R2=RADIUS
R3=------
N=--------
Figure 17-1-2
98
18 YZ AXIS CROSS
R1=X VALUE
R2=RADIUS
R3=-------
N=---------
Figure 18-1-2
99
19 X AXIS SIDE ORBIT
R1=SIDE LENGTH
R2=ORBIT RADIUS
R3=Z AXIS RADIUS
N=------
DEPTH= -0.5mm, ORBIT RADIUS=0.5mm, IP=5A.
select 01 press Enter →input 1(R1)、0.5(R2)、1(R3)、0(N)→F6 SAVE →Esc To leave.
Figure 19-1-2 100

20 Y AXIS SIDE ORBIT
R1=SIDE LENGTH
R2=ORBIT RADIUS
R3=Z AXIS RADIUS
N=--------
Figure 20-1-2
101
21 CIRCULAR SIDE ORBIT
R1=SIDE LENGTH
R2=ORBIT RADIUS
R3=Z AXIS RADIUS
N=------
102
Figure 21-1-2
R1=SIDE LENGTH
R2=ORBIT RADIUS
R3=Z AXIS RADIUS
N=------
103
Figure 22-1-2
R1=SIDE LENGTH
R2=ORBIT RADIUS
R3=Z AXIS RADIUS
N=------
Functional flow diagram：
104
Figure 23-1-2
R1= SIDE LENGTH

R2= ORBIT RADIUS
R3= Z AXIS RADIUS
N=------
105
Figure 24-1-2
R1= SIDE LENGTH

R2= ORBIT RADIUS
R3= Z AXIS RADIUS
N=------
Figure 25-1-2 106

26
R1=X VALUE
R2=Y+ VALUE
R3=Y- VALUE
N=--------
Example1：TO user picture 26-1-1 surface for zero point at the center, work type=1,
DEPTH=-0.5mm, IP=5A.

MAIN MODE→F3 MDI→F2 FILE LIST(open file)input X=0、Y=0、Z=0、work
type=1→F1 DEP TABLE input -0.5 press Enter(DEP)→F10 Next PAGE→F3 ORBIT
select 01 press Enter →input 1(R1)、1(R2)、1(R3)、0(N)→F6 SAVE→ Esc To leave.
MAIN MODE→F4 AUTO→F2 FILE LIST (open file) → START The start to work.
Figure 26-1-2 for F8 POLT simulate the picture.
107
Figure 26-1-2
27
R1=Y VALUE
R2=X+ VALUE
R3=X- VALUE
N=--------
Example1：To user picture 27-1-1 to surface for zero point at the center, work type=1,
DEPTH=-0.5mm, IP=5A

MAIN MODE→F3 MDI→F2 FILE LIST(open file)input X=0、Y=0、Z=0、work type
=1→F1 DEP TABLE input -0.5 press Enter(DEP)→F10 Next PAGE→F3 ORBIT select
01 press Enter →input 1(R1)、0.5(R2)、1.5(R3)、0(N)→F6 SAVE →Esc To leave.
MAIN MODE→F4 AUTTO→F2 FILE LIST(open file)→START The start to work.
Figure 27-1-2 for F8 POLT simulate to picture.
108
Figure 27-1-2
28
R1=X VALUE
R2=Z+ VALUE
R3=Z- VALUE
N=--------
Example1：The use picture 28-1-1 surface for zero point at the center, work type=1,
DEPTH=-0.5mm, IP=5A.

MAIN MODE→F3 MDI→F2 FILE LIST(open file)input X=0、Y=0、Z=0、work
type=1→F1 DEP TABLE input -0.5 press Enter(DEP)→F10 Next PAGE→F3 ORBIT
select 01 press Enter →input 1(R1)、0.5(R2)、1.5(R3)、0(N)→F6 SAVE →Esc to leave.
MAIN MODE→F4 AUTO→F2 FILE LIST (open file) → START The start to work.
Figure 28-1-2 for F8 POLT simulate to picture.
109
Figure 28-1-2
29
R1=Y VALUE
R2=Z+ VALUE
R3=Z- VALUE
N=------
DEPTH= -0.5mm, IP=5A.
select 01 press Enter →input 1(R1)、0.5(R2)、1.5(R3)、0(N)→F6 SAVE →Esc To leave.
110
Figure 29-1-2
30
R1=X VALUE
N=COUNT
111
Figure 30-1-2
31
R1=Y VALUE
N=COUNT
112
Figure 31-1-2
32
R1=Z axis depth in the working (input “-“value

to below in the working)
R2=C axis to revolve a point of view together.
33
R1=Z axis depth in the working (input

“-”value to below in the working).
R2=PITCH
34~40
113
6 Eroding Examples
6.1 Single Point Touch
Main Screen → F2 JOG MDI → F6 EDGE FIND
1. Press F3 X+ EDGE
2. After find edge, it will remember in memory point.
114
3. Then you can choose to press F9 AXIS ZERO or not. It will let finding
edge point zero. M1 point will make relative moving at this time. If
memory area has other memory points, they also will make relative
moving.
If select one memory then other memory follows select.
115
Memory figure
Press ZERO at “M2 memory”, follow select M1.
116
6.2 Hand Touch/Find Center
Main Screen → F2 JOG MDI → F6 EDGE FIND
Way 1 ： Press F3 X＋ EDGE → F4 X－ EDGE → F9 AXIS ZERO. It will auto-
remember in the right frame. The rest may be deduced by analogy. When
you press Y and Z-axis, it will change in Y and Z-axis position.
Press F3 X＋ EDGE
Press F4 X－ EDGE
117
Press F9 AXIS ZERO
118
Way 2：Press F3 X＋ EDGE → F4 X－ EDGE→ F10 MOVE CENT. It will auto-
remember in the right frame. The rest may be deduced by analogy.
1、Press F3 X＋ EDGE
2、Press F4 X－ EDGE
119
3、Press F10 MOVE CENT
When you press F10 MOVE CENT, then select work and machine.
NOTE：Press PgDn PgUp ↓ ↑ can choose memory point, max M100.
120
6.3 Auto Touch
Main Screen → F2 JOG MDI → F7 AUTO EDGE
1. We have 10 kinds of auto touch mode, 8 kinds in the first page, and 2
kinds in the second page.
2. Move electrode to above center of workpiece by eyes. (Corner points are
moving to the corner of workpiece.)
3. Show figure and ask user inputting X, Y and Z values. This axis value
neglect when there not mark axis values.
4. System will start auto touch after you input moving values.
5. After auto touch, system will show touch point coordinate at below touch
point area.
6. After auto touch, system will calculate center point.
7. Press M , remember center point coordinate in memory point.
8. Press F9 , can let center point coordinate get zero. Also can use ↑ ↓ ←
→ moving coordinate, and after you input number pressing Enter to
change single axis value.
121
6.4 Single Electrode Multi-workpiece Editing
Editing Figure
Operating Step
1. Exchange to “main → F2 → F7 AUTO EDGE” to find base of 4 works.
Choose one way ( F2 ~ F8 and F10 NEXT PAGE F1 ~ F3 ) to find
center. Record on memory points (M1~M4).
2. Exchange to “main → F3 EDIT → F8 PNT RECL”, it will input 4 memory

points, which just touch before. “Coordinate” just needs input single
work coordinate.
122
3. Exchange to “main → F4 AUTO”, suggest “ F7 DRY RUN” advance,
and confirm the editing position is right then start discharge.
123
7 Relationship between eroding parameter and
performance
1、Electric Current：
a. Most important factor for EDMing is Electric current (Amp), Voltage gape, ON time, OFF
time. Above parameter’s setting will be affect the electrode wear rate, finish mold’s
fineness, and gap.
b. When choose Amp, if the electrode’s surface is under 100 mm 2, setting should be under
10A. The rough sparking should be set at 4 ~6A, it will not destroy the electrode surface’s
completeness.
2、Eroding Voltage：
a. 100V： For rough sparking, over 4A and stable sparking. However, if the surface is not
big, under 3A and 0.01mm dial gauge is under stable condition, 100V can be used.
b. 150V： Assist voltage. Used for under 3A’s fine sparking, working surface under 100
mm2, or over 3A with larger working surface. If surface is not large, and working under
3A, 0.01mm dial gauge is stable, it can be used.
c. 270V： Assist voltage. For larger surface, fine sparking.
d. Electrode wear rate.
Low voltage < Middle voltage < High voltage, Low voltage is for rough sparking.
3、Pulse(ON TIME) affects to output (under same current)：

ON Time↑，Wear Rate↓，Mold Roughness↑，Side Gap↑，ARC↑，Cutting Speed↓.
4、OFF TIME affects to output (under same current)：

Off Time↑，Wear Rate↓，Mold Roughness↑，Side Gap↑，ARC↑，Cutting Speed↓.
5、Working time(Force flush time)：Flush height

Bigger current must adjust to longer time, but fine sparking must use shorter time.
6、Flush Height：
Deeper or lean fine sparking must use higher flush height.
7、Servo：
Bigger values, faster react. However, certain value will cause vibration.
8、Voltage：
Default is 50，higher value is more stable but slower speed. Lower value gets higher speed,
but ARC increase.
9、ARC：
Default value is 50，lower value is in-sensitive. Higher value is more sensitive.
124
10、When bad sparking, ARC setting：
a. Shorten ON time, higher flush height.。
b. ON TIME shorten，OFF TIME longer
c. Voltage (Gap、SPARK GAP) enlarge。
d. Add assistant voltage。
e. Change oil flush method. For example, works on deeper hole need stronger flush.
11、Sparking example：
A、Steel to Steel：
Use high voltage to increase stability. (Over 200V)
a. If wear rate is a major concern, the ON Time and OFF Time can both enlarge. If
15A, then ON TIME=500~800μs，OFF TIME=80~100μs。
b. If upper and lower mold’s wear rate wants to be the same, use + sparking for some
time, or certain distance, then change to – sparking for some time or distance.
B、 Graphite→Steel：
Enlarge OFF TIME will get stabilization.
Enlarge ON TIME will get stabilization
C、Sharp angle electrode：

Use small current & larger ON TIME in the beginning to protect Sharp angle electrode.
Wait until larger surface to increase bigger current to increase working speed.
D、Thin surface and lots hole：

With stronger oil flush on one side and other side keep oil covered.
PS：Surround working area with oil to make sure the thin surface’s bottom filled with oil.
E、Electrode with lean surface – fine sparking：

a. Middle or high voltage (depend on electrode’s superficial contents) to increase
sparking gap.
b. Soak oil, but oil level must be only a little higher than mold’s surface, and keep oil
flush.
F、Angle handling or enhance slot：

a. Watch oil flush direction, oil flush by 45∘ to enhance ARC flush 。
b. If it is deep and small electric current, use middle voltage and enhance oil flush.
G、A shape electrode：

Drill a hole on top to enhance ARC flush, and it must soak with oil in all time。
125
8 Discharge Data List
Table A Parameter R o u g h
Electrode Copper Workpiece S t e e l
IP DV ON OFF DN UP SS SV ARC PL MS % Ra G1 G2
0 2 5 10 0.5 1.5 50 75 50 1 0.3 0.4 0.5 0.026 0.027
0.5 2 15 10 0.5 1.5 50 75 50 1 0.4 0.4 0.7 0.027 0.028
1 2 30 10 0.6 1.5 50 70 50 1 0.8 0.4 1.1 0.035 0.036
1.5 2 45 10 0.6 1.5 50 70 50 1 1.5 0.4 1.3 0.042 0.044
2 2 60 18 0.7 1.5 50 65 50 1 3.5 0.4 1.6 0.050 0.052
2.5 2 75 22 0.7 1.5 50 65 50 1 4.0 0.4 2.4 0.056 0.058
3 2 90 27 0.8 1.5 50 60 50 1 4.5 0.4 3.5 0.065 0.069
4 1 120 36 0.9 1.5 50 55 50 1 6.0 0.3 4.0 0.060 0.065
5 1 150 45 1.0 1.5 50 50 50 1 11.0 0.3 4.5 0.075 0.083
6 1 180 54 1.0 1.5 50 50 50 1 18.0 0.3 5.1 0.090 0.096
7 1 210 63 1.0 1.5 50 50 50 1 25.0 0.3 5.7 0.105 0.111
8 1 240 72 1.0 1.5 50 50 50 1 32.0 0.3 6.3 0.120 0.127
9 1 270 81 1.0 1.5 50 50 50 1 38.0 0.3 6.9 0.135 0.142
10 1 300 90 1.0 1.5 50 50 50 1 45.0 0.3 7.5 0.150 0.158
11 1 330 99 1.5 1.5 50 45 50 1 51.0 0.3 8.0 0.165 0.174
12 1 360 108 1.5 1.5 50 45 50 1 57.0 0.3 8.5 0.180 0.189
13 1 390 117 1.5 1.5 50 45 50 1 63.0 0.3 9.0 0.195 0.205
14 1 420 126 1.5 1.5 50 45 50 1 69.0 0.3 9.5 0.210 0.220
15 1 450 135 1.5 1.5 50 45 50 1 75.0 0.3 10.0 0.225 0.236
16 1 480 144 1.5 1.5 50 45 50 1 82.0 0.3 10.8 0.240 0.251
17 1 510 153 1.5 1.5 50 45 50 1 89.0 0.3 11.6 0.255 0.267
18 1 540 162 1.5 1.5 50 45 50 1 96.0 0.3 12.4 0.270 0.283
19 1 570 171 1.5 1.5 50 45 50 1 103.0 0.3 13.2 0.285 0.299
20 1 600 180 1.5 1.5 50 45 50 1 110.0 0.3 14.0 0.300 0.315
21 1 630 189 2.0 1.5 50 40 50 1 118.0 0.3 14.6 0.315 0.332
22 1 660 198 2.0 1.5 50 40 50 1 126.0 0.3 15.2 0.330 0.364
23 1 690 207 2.0 1.5 50 40 50 1 134.0 0.3 15.8 0.345 0.361
126
Table A Parameter R o u g h
24 1 720 216 2.0 1.5 50 40 50 1 142.0 0.3 16.4 0.360 0.378
25 1 750 225 2.0 1.5 50 40 50 1 155.0 0.3 17.0 0.375 0.393
30 1 900 270 2.0 1.5 50 40 50 1 200.0 0.3 20.0 0.450 0.471
35 1 1050 315 2.5 1.5 50 35 50 1 250.0 0.3 23.0 0.525 0.549
40 1 1200 360 2.5 1.5 50 35 50 1 300.0 0.3 26.0 0.600 0.627
45 1 1350 405 3.0 1.5 50 35 50 1 350.0 0.3 29.0 0.675 0.705
50 1 1500 450 3.0 1.5 50 35 50 1 400.0 0.3 32.0 0.750 0.783
55 1 1650 495 3.5 1.5 50 35 50 1 450.0 0.3 35.0 0.825 0.860
60 1 1800 540 3.5 1.5 50 35 50 1 500.0 0.3 38.0 0.900 0.930
65 1 1950 585 4.0 1.5 50 35 50 1 550.0 0.3 41.0 0.975 1.016
70 1 2100 630 4.0 1.5 50 35 50 1 600.0 0.3 44.0 1.050 1.094
75 1 2250 675 4.5 1.5 50 35 50 1 650.0 0.3 47.0 1.125 1.172
80 1 2400 720 4.5 1.5 50 35 50 1 700.0 0.3 50.0 1.200 1.250
85 1 2550 765 5.0 1.5 50 35 50 1 750.0 0.3 53.0 1.275 1.328
90 1 2700 810 5.0 1.5 50 35 50 1 800.0 0.3 56.0 1.350 1.406
95 1 2850 855 5.5 1.5 50 35 50 1 850.0 0.3 59.0 1.425 1.484
100 1 3000 900 5.5 1.5 50 35 50 1 900.0 0.3 62.0 1.500 1.562
105 1 3150 945 6.0 1.5 50 35 50 1 950.0 0.3 65.0 1.575 1.640
110 1 3300 990 6.0 1.5 50 35 50 1 1000.0 0.3 68.0 1.650 1.718
115 1 3450 103 6.5 1.5 50 35 50 1 1050.0 0.3 71.0 1.725 1.796
120 1 3600 108 6.5 1.5 50 35 50 1 1100.0 0.3 74.0 1.800 1.874
125 1 3750 112 7.0 1.5 50 35 50 1 1150.0 0.3 77.0 1.875 1.952
130 1 3900 117 7.0 1.5 50 35 50 1 1200.0 0.3 80.0 1.950 2.030
135 1 4050 121 7.5 1.5 50 35 50 1 1250.0 0.3 83.0 2.025 2.108
140 1 4200 126 7.5 1.5 50 35 50 1 1300.0 0.3 86.0 2.100 2.186
145 1 4350 130 8.0 1.5 50 35 50 1 1350.0 0.3 89.0 2.175 2.264
150 1 4500 135 8.0 1.5 50 35 50 1 1400.0 0.3 92.0 2.250 2.342
127
Table B Parameter F i n i s h
0 2 2 5 0.5 1.5 50 75 50 1 0.3 3.1 0.30 0.025 0.026
0.5 2 5 10 0.5 1.5 50 75 50 1 0.5 3.1 0.40 0.026 0.027
1 2 10 10 0.6 1.5 50 70 50 1 0.9 3.1 0.70 0.033 0.034
1.5 2 15 10 0.6 1.5 50 70 50 1 2.0 3.1 0.80 0.039 0.041
2 2 20 10 0.7 1.5 50 65 50 1 4.2 3.1 1.00 0.046 0.047
2.5 2 25 10 0.7 1.5 50 65 50 1 4.8 3.1 1.50 0.052 0.054
3 2 30 10 0.8 1.5 50 60 50 1 5.4 3.1 2.20 0.059 0.062
4 1 40 10 0.9 1.5 50 55 50 1 7.2 3.0 2.40 0.052 0.055
5 1 50 10 1.0 1.5 50 50 50 1 13.0 3.0 2.70 0.065 0.068
6 1 60 18 1.0 1.5 50 50 50 1 21.0 3.0 3.00 0.078 0.081
7 1 70 21 1.0 1.5 50 50 50 1 30.0 3.0 3.40 0.091 0.095
8 1 80 24 1.0 1.5 50 50 50 1 38.0 3.0 3.80 0.104 0.108
9 1 90 27 1.0 1.5 50 50 50 1 45.0 3.0 4.10 0.117 0.122
10 1 100 30 1.0 1.5 50 50 50 1 54.0 3.0 4.50 0.130 0.135
11 1 110 33 1.5 1.5 50 45 50 1 61.0 3.0 4.80 0.143 0.148
12 1 120 36 1.5 1.5 50 45 50 1 68.0 3.0 5.10 0.156 0.162
13 1 130 39 1.5 1.5 50 45 50 1 75.0 3.0 5.40 0.169 0.175
14 1 140 42 1.5 1.5 50 45 50 1 82.0 3.0 5.70 0.182 0.180
15 1 150 45 1.5 1.5 50 45 50 1 90.0 3.0 6.00 0.195 0.202
16 1 160 48 1.5 1.5 50 45 50 1 98.0 3.0 6.50 0.208 0.215
17 1 170 51 1.5 1.5 50 45 50 1 106.0 3.0 7.00 0.221 0.229
18 1 180 54 1.5 1.5 50 45 50 1 115.0 3.0 7.40 0.234 0.242
19 1 190 57 1.5 1.5 50 45 50 1 123.0 3.0 7.90 0.247 0.255
20 1 200 60 1.5 1.5 50 45 50 1 132.0 3.0 8.40 0.260 0.269
128
21 1 210 63 2.0 1.5 50 40 50 1 141.0 3.0 8.80 0.273 0.282
22 1 220 66 2.0 1.5 50 40 50 1 151.0 3.0 9.10 0.286 0.296
23 1 230 69 2.0 1.5 50 40 50 1 160.0 3.0 9.50 0.299 0.309
Table B Parameter F i n i s h
24 1 240 72 2.0 1.5 50 40 50 1 173.0 3.0 9.80 0.312 0.322
25 1 250 75 2.0 1.5 50 40 50 1 186.0 3.0 10.20 0.325 0.336
30 1 300 90 2.0 1.5 50 40 50 1 240.0 3.0 12.00 0.390 0.403
35 1 350 105 2.5 1.5 50 35 50 1 300.0 3.0 13.80 0.455 0.469
40 1 400 120 2.5 1.5 50 35 50 1 360.0 3.0 15.60 0.520 0.536
45 1 450 135 3.0 1.5 50 35 50 1 420.0 3.0 17.40 0.585 0.603
50 1 500 150 3.0 1.5 50 35 50 1 480.0 3.0 19.20 0.650 0.670
55 1 550 165 3.5 1.5 50 35 50 1 540.0 3.0 21.20 0.712 0.734
60 1 600 180 3.5 1.5 50 35 50 1 600.0 3.0 23.20 0.775 0.799
65 1 650 195 4.0 1.5 50 35 50 1 660.0 3.0 25.20 0.837 0.863
70 1 700 210 4.0 1.5 50 35 50 1 720.0 3.0 27.20 0.900 0.928
75 1 750 225 4.5 1.5 50 35 50 1 780.0 3.0 29.20 0.962 0.992
80 1 800 240 4.5 1.5 50 35 50 1 840.0 3.0 31.20 1.025 1.057
85 1 850 255 5.0 1.5 50 35 50 1 900.0 3.0 33.20 1.087 1.121
90 1 900 270 5.0 1.5 50 35 50 1 960.0 3.0 35.20 1.150 1.186
95 1 950 285 5.5 1.5 50 35 50 1 1020.0 3.0 37.20 1.212 1.250
100 1 1000 300 5.5 1.5 50 35 50 1 1080.0 3.0 39.20 1.275 1.315
105 1 1050 315 6.0 1.5 50 35 50 1 1140.0 3.0 41.20 1.337 1.379
110 1 1100 330 6.0 1.5 50 35 50 1 1200.0 3.0 43.20 1.400 1.444
115 1 1150 345 6.5 1.5 50 35 50 1 1260.0 3.0 45.20 1.462 1.508
120 1 1200 360 6.5 1.5 50 35 50 1 1320.0 3.0 47.20 1.525 1.573
130 1 1300 390 7.0 1.5 50 35 50 1 1440.0 3.0 51.20 1.650 1.702
135 1 1350 405 7.5 1.5 50 35 50 1 1502.0 3.0 53.20 1.712 1.766
140 1 1400 420 7.5 1.5 50 35 50 1 1562.0 3.0 55.20 1.775 1.831
145 1 1450 435 8.0 1.5 50 35 50 1 1622.0 3.0 57.20 1.837 1.895
150 1 1500 450 8.0 1.5 50 35 50 1 1682.0 3.0 59.20 1.900 1.960
129
Table C Parameter R o u g h
Electrode Graphite Workpiece S t e e l
0 2 2 10 0.5 1.5 50 75 50 1 0.3 0.6 0.30 0.025 0.026
0.5 2 2 10 0.5 1.5 50 75 50 1 0.5 0.6 0.40 0.026 0.027
1 2 6 10 0.6 1.5 50 70 50 1 0.9 0.6 0.70 0.033 0.034
1.5 2 9 10 0.6 1.5 50 70 50 1 1.4 0.6 0.80 0.039 0.040
2 2 12 10 0.7 1.5 50 65 50 1 4.2 0.6 1.00 0.046 0.047
2.5 2 15 10 0.7 1.5 50 65 50 1 4.8 0.6 1.50 0.052 0.053
3 2 18 10 0.8 1.5 50 60 50 1 5.4 0.6 2.20 0.059 0.062
4 2 24 12 0.9 1.5 50 55 50 1 7.2 0.6 2.40 0.072 0.075
5 1 30 15 1.0 1.5 50 50 50 1 13.0 0.6 2.70 0.065 0.068
6 1 36 18 1.0 1.5 50 50 50 1 21.0 0.6 3.00 0.070 0.081
7 1 42 21 1.0 1.5 50 50 50 1 30. 0.6 3.40 0.091 0.095
8 1 48 24 1.0 1.5 50 50 50 1 38.0 0.6 3.80 0.104 0.108
9 1 54 27 1.0 1.5 50 50 50 1 45.0 0.6 4.10 0.117 0.122
10 1 60 30 1.0 1.5 50 50 50 1 54.0 0.6 4.50 0.130 0.135
11 1 66 33 1.5 1.5 50 45 50 1 61.0 0.6 4.80 0.143 0.148
12 1 72 36 1.5 1.5 50 45 50 1 68.0 0.6 5.10 0.156 0.162
13 1 78 39 1.5 1.5 50 45 50 1 75.0 0.6 5.40 0.169 0.175
14 1 84 42 1.5 1.5 50 45 50 1 82.0 0.6 5.70 0.182 0.188
15 1 90 45 1.5 1.5 50 45 50 1 90.0 0.6 6.00 0.195 0.202
16 1 96 48 2.0 1.5 50 45 50 1 98.0 0.6 6.50 0.208 0.215
17 1 102 51 2.0 1.5 50 45 50 1 106.0 0.6 7.00 0.221 0.229
18 1 108 54 2.0 1.5 50 45 50 1 115.0 0.6 7.40 0.234 0.242
19 1 114 57 2.0 1.5 50 45 50 1 123.0 0.6 7.90 0.247 0.255
130
20 1 120 60 2.0 1.5 50 45 50 1 132.0 0.6 8.40 0.260 0.269
21 1 126 63 2.5 1.5 50 40 50 1 141.0 0.6 8.80 0.273 0.282
22 1 132 66 2.5 1.5 50 40 50 1 151.0 0.6 9.10 0.286 0.296
23 1 138 69 2.5 1.5 50 40 50 1 160.0 0.6 9.50 0.299 0.309
Table C Parameter R o u g h
24 1 144 72 2.5 1.5 50 40 50 1 170.0 0.6 9.80 0.312 0.322
25 1 150 75 2.5 1.5 50 40 50 1 186.0 0.6 10.20 0.325 0.336
30 1 180 90 3.0 1.5 50 40 50 1 240.0 0.6 12.00 0.390 0.403
35 1 210 105 3.5 1.5 50 35 50 1 300.0 0.6 13.80 0.455 0.469
40 1 240 120 4.0 1.5 50 35 50 1 360.0 0.6 15.60 0.520 0.536
45 1 270 135 4.5 1.5 50 35 50 1 420.0 0.6 17.40 0.585 0.603
50 1 300 150 5.0 1.5 50 35 50 1 480.0 0.6 19.20 0.650 0.670
55 1 330 165 5.5 1.5 50 35 50 1 540.0 0.6 21.20 0.712 0.734
60 1 360 180 6.0 1.5 50 35 50 1 600.0 0.6 23.20 0.775 0.799
65 1 390 195 6.5 1.5 50 35 50 1 660.0 0.6 25.20 0.837 0.863
70 1 420 210 7.0 1.5 50 35 50 1 720.0 0.6 27.20 0.900 0.928
75 1 450 225 7.5 1.5 50 35 50 1 780.0 0.6 29.20 0.962 0.992
80 1 480 240 8.0 1.5 50 35 50 1 840.0 0.6 31.20 1.025 1.057
85 1 510 255 8.5 1.5 50 35 50 1 900.0 0.6 33.20 1.087 1.121
90 1 540 270 9.0 1.5 50 35 50 1 960.0 0.6 35.20 1.150 1.186
95 1 570 285 9.5 1.5 50 35 50 1 1020.0 0.6 37.20 1.212 1.250
100 1 600 300 10.0 1.5 50 35 50 1 1080.0 0.6 39.20 1.275 1.315
105 1 630 315 10.5 1.5 50 35 50 1 1140.0 0.6 41.20 1.337 1.379
110 1 660 330 11.0 1.5 50 35 50 1 1200.0 0.6 43.20 1.400 1.444
115 1 690 345 11.5 1.5 50 35 50 1 1260.0 0.6 45.20 1.462 1.508
120 1 720 360 12.0 1.5 50 35 50 1 1320.0 0.6 47.20 1.525 1.573
125 1 750 375 12.5 1.5 50 35 50 1 1380.0 0.6 49.20 1.587 1.637
130 1 780 390 13.0 1.5 50 35 50 1 1440.0 0.6 51.20 1.650 1.702
135 1 810 405 13.5 1.5 50 35 50 1 1502.0 0.6 53.20 1.712 1.766
140 1 840 420 14.0 1.5 50 35 50 1 1562.0 0.6 55.20 1.775 1.831
145 1 870 435 14.5 1.5 50 35 50 1 1622.0 0.6 57.20 1.837 1.895
131
150 1 900 450 15.0 1.5 50 35 50 1 1682.0 0.6 59.20 1.900 1.960
Table D Parameter F i n i s h
0 2 1 10 0.5 1.5 50 75 50 1 0.3 3.2 0.20 0.025 0.026
0.5 2 1 10 0.5 1.5 50 75 50 1 0.4 3.2 0.40 0.026 0.027
1 2 2 10 0.6 1.5 50 70 50 1 0.8 3.2 0.50 0.031 0.032
1.5 2 3 10 0.6 1.5 50 70 50 1 1.2 3.2 0.60 0.037 0.038
2 2 4 10 0.7 1.5 50 65 50 1 3.5 3.2 0.70 0.042 0.043
2.5 2 5 10 0.7 1.5 50 65 50 1 4.0 3.2 0.90 0.048 0.049
3 2 6 10 0.8 1.5 50 60 50 1 4.5 3.2 1.60 0.053 0.055
4 2 8 10 0.9 1.5 50 55 50 1 6.0 3.2 1.80 0.064 0.066
5 1 10 10 1.0 1.5 50 50 50 1 11.0 3.2 1.90 0.055 0.057
6 1 12 10 1.0 1.5 50 50 50 1 18.0 3.2 2.10 0.066 0.069
7 1 14 10 1.0 1.5 50 50 50 1 25.0 3.2 2.40 0.077 0.080
8 1 16 10 1.0 1.5 50 50 50 1 32.0 3.2 2.70 0.088 0.091
9 1 18 10 1.0 1.5 50 50 50 1 38.0 3.2 2.90 0.099 0.102
10 1 20 10 1.0 1.5 50 50 50 1 45.0 3.2 3.20 0.110 0.114
11 1 22 11 1.5 1.5 50 45 50 1 51.0 3.2 3.40 0.121 0.125
12 1 24 12 1.5 1.5 50 45 50 1 57.0 3.2 3.60 0.132 0.136
13 1 26 13 1.5 1.5 50 45 50 1 63.0 3.2 3.80 0.143 0.147
14 1 28 14 1.5 1.5 50 45 50 1 39.0 3.2 4.00 0.154 0.159
15 1 30 15 1.5 1.5 50 45 50 1 75.0 3.2 4.20 0.165 0.170
16 1 32 16 2.0 1.5 50 45 50 1 82.0 3.2 4.50 0.176 0.181
17 1 34 17 2.0 1.5 50 45 50 1 89.0 3.2 4.90 0.187 0.192
132
18 1 36 18 2.0 1.5 50 45 50 1 96.0 3.2 5.20 0.198 0.204
19 1 38 19 2.0 1.5 50 45 50 1 103.0 3.2 5.50 0.209 0.215
20 1 40 20 2.0 1.5 50 45 50 1 110.0 3.2 5.90 0.220 0.226
21 1 42 21 2.5 1.5 50 40 50 1 118.0 3.2 6.20 0.231 0.238
22 1 44 22 2.5 1.5 50 40 50 1 126.0 3.2 6.40 0.242 0.249
23 1 46 23 2.5 1.5 50 40 50 1 134.0 3.2 6.70 0.253 0.260
Table D Parameter F i n i s h
24 1 48 24 2.5 1.5 50 40 50 1 142.0 3.2 6.90 0.264 0.271
25 1 50 25 2.5 1.5 50 40 50 1 155.0 3.2 7.10 0.275 0.283
30 1 60 30 3.0 1.5 50 40 50 1 200.0 3.2 8.40 0.330 0.339
35 1 70 35 3.5 1.5 50 35 50 1 250.0 3.2 9.70 0.385 0.395
40 1 80 40 4.0 1.5 50 35 50 1 300.0 3.2 10.90 0.440 0.451
45 1 90 45 4.5 1.5 50 35 50 1 350.0 3.2 12.20 0.495 0.508
50 1 100 50 5.0 1.5 50 35 50 1 400.0 3.2 13.40 0.550 0.564
55 1 110 55 5.5 1.5 50 35 50 1 450.0 3.2 15.20 0.612 0.634
60 1 120 60 6.0 1.5 50 35 50 1 500.0 3.2 17.20 0.675 0.699
65 1 130 65 6.5 1.5 50 35 50 1 550.0 3.2 19.20 0.737 0.763
70 1 140 70 7.0 1.5 50 35 50 1 500.0 3.2 21.20 0.800 0.828
75 1 150 75 7.5 1.5 50 35 50 1 650.0 3.2 23.20 0.862 0.892
80 1 160 80 8.0 1.5 50 35 50 1 600.0 3.2 25.20 0.925 1.957
85 1 170 85 8.5 1.5 50 35 50 1 750.0 3.2 27.20 0.987 1.021
90 1 180 90 9.0 1.5 50 35 50 1 700.0 3.2 29.20 1.050 1.086
95 1 190 95 9.5 1.5 50 35 50 1 850.0 3.2 31.20 1.112 1.150
100 1 200 100 10.0 1.5 50 35 50 1 800.0 3.2 33.20 1.175 1.215
105 1 210 105 10.5 1.5 50 35 50 1 950.0 3.2 35.20 1.237 1.279
110 1 220 110 11.0 1.5 50 35 50 1 1000.0 3.2 37.20 1.300 1.344
115 1 230 115 11.5 1.5 50 35 50 1 1050.0 3.2 39.20 1.362 1.408
120 1 240 120 12.0 1.5 50 35 50 1 1100.0 3.2 41.20 1.425 1.473
125 1 250 125 12.5 1.5 50 35 50 1 1150.0 3.2 43.20 1.487 1.537
130 1 260 130 13.0 1.5 50 35 50 1 1200.0 3.2 45.20 1.550 1.602
135 1 270 135 13.5 1.5 50 35 50 1 1250.0 3.2 47.20 1.612 1.666
133
140 1 280 140 14.0 1.5 50 35 50 1 1300.0 3.2 49.20 1.675 1.731
145 1 290 145 14.5 1.5 50 35 50 1 1350.0 3.2 51.20 1.737 1.795
150 1 300 150 15.0 1.5 50 35 50 1 1400.0 3.2 53.20 1.800 1.860
Table E Parameter
Electrode S t e e l Workpiece S t e e l
0 3 2 5 0.5 1.0 50 75 50 1 0.1 7.5 0.30 0.035 0.036
0.5 3 3 5 0.5 1.0 50 75 50 1 0.2 7.5 0.40 0.036 0.037
1 3 5 10 0.6 1.0 50 70 50 1 0.5 7.5 0.50 0.041 0.042
1.5 3 7 10 0.6 1.0 50 70 50 1 0.9 7.5 0.60 0.047 0.048
2 3 10 10 0.7 1.0 50 65 50 1 1.7 7.5 0.70 0.052 0.053
2.5 3 12 10 0.7 1.0 50 65 50 1 1.9 7.5 1.20 0.058 0.059
3 3 15 10 0.8 1.0 50 60 50 1 2.2 7.5 1.60 0.063 0.065
4 3 20 10 0.9 1.0 50 55 50 1 3.0 7.5 1.80 0.074 0.076
5 3 25 10 1.0 1.0 50 50 50 1 5.5 7.5 1.90 0.085 0.087
6 3 30 12 1.0 1.0 50 50 50 1 9.0 7.5 2.10 0.096 0.099
7 3 35 14 1.0 1.0 50 50 50 1 12.0 7.5 2.40 0.107 0.110
8 3 40 16 1.0 1.0 50 50 50 1 16.0 7.5 2.70 0.118 0.121
9 3 45 18 1.0 1.0 50 50 50 1 19.0 7.5 2.90 0.129 0.132
10 3 50 20 1.0 1.0 50 50 50 1 22.0 7.5 3.20 0.140 0.144
11 3 55 22 1.5 1.0 50 50 50 1 25.0 7.5 3.40 0.151 0.155
12 3 60 24 1.5 1.0 50 50 50 1 28.0 7.5 3.60 0.162 0.166
13 3 65 26 1.5 1.0 50 50 50 1 31.0 7.5 3.80 0.173 0.177
14 3 70 28 1.5 1.0 50 50 50 1 34.0 7.5 4.00 0.184 0.189
15 3 75 30 1.5 1.0 50 50 50 1 37.0 7.5 4.20 0.195 0.200
134
16 3 80 32 1.5 1.0 50 50 50 1 41.0 7.5 4.50 0.206 0.211
17 3 85 34 1.5 1.0 50 50 50 1 44.0 7.5 4.90 0.217 0.222
18 3 90 36 1.5 1.0 50 50 50 1 48.0 7.5 5.20 0.228 0.234
19 3 95 38 1.5 1.0 50 50 50 1 51.0 7.5 5.50 0.239 0.245
20 3 100 40 1.5 1.0 50 50 50 1 55.0 7.5 5.90 0.250 0.256
21 3 105 42 2.0 1.0 50 50 50 1 29.0 7.5 6.20 0.261 0.268
22 3 110 44 2.0 1.0 50 50 50 1 63.0 7.5 6.40 0.272 0.279
23 3 115 46 2.0 1.0 50 50 50 1 37.0 7.5 6.70 0.283 0.290
Table E Parameter
Electrode S t e e l Workpiece S t e e l
24 3 120 48 2.0 1.0 50 50 50 1 71.0 7.5 6.90 0.294 0.301
25 3 125 50 2.0 1.0 50 50 50 1 77.0 7.5 7.10 0.305 0.313
30 3 150 60 2.0 1.0 50 50 50 1 100.0 7.5 8.40 0.330 0.339
35 3 175 70 2.5 1.0 50 50 50 1 125.0 7.5 9.70 0.385 0.395
40 3 200 80 2.5 1.0 50 50 50 1 150.0 7.5 10.90 0.440 0.451
45 3 225 90 3.0 1.0 50 50 50 1 175.0 7.5 12.20 0.495 0.500
50 3 250 100 3.0 1.0 50 50 50 1 200.0 7.5 13.40 0.550 0.564
55 3 275 110 3.5 1.0 50 50 50 1 225.0 7.5 15.20 0.612 0.634
60 3 300 120 3.5 1.0 50 50 50 1 250.0 7.5 17.20 0.675 0.699
65 3 325 130 4.0 1.0 50 50 50 1 275.0 7.5 19.20 0.737 0.763
70 3 350 140 4.0 1.0 50 50 50 1 300.0 7.5 21.20 0.800 0.828
75 3 375 150 4.5 1.0 50 50 50 1 325.0 7.5 23.20 0.862 0.892
80 3 400 160 4.5 1.0 50 50 50 1 350.0 7.5 25.20 0.925 1.957
85 3 425 170 5.0 1.0 50 50 50 1 375.0 7.5 27.20 0.987 1.021
90 3 450 180 5.0 1.0 50 50 50 1 400.0 7.5 29.20 1.050 1.086
95 3 475 190 5.5 1.0 50 50 50 1 425.0 7.5 31.20 1.112 1.150
100 3 500 200 5.5 1.0 50 50 50 1 450.0 7.5 33.20 1.175 1.215
105 3 525 210 6.0 1.0 50 50 50 1 475.0 7.5 35.20 1.237 1.279
110 3 550 220 6.0 1.0 50 50 50 1 500.0 7.5 37.20 1.300 1.344
115 3 575 230 6.5 1.0 50 50 50 1 525.0 7.5 39.20 1.362 1.400
120 3 600 240 6.5 1.0 50 50 50 1 550.0 7.5 41.20 1.425 1.473
125 3 625 250 7.0 1.0 50 50 50 1 575.0 7.5 43.20 1.487 1.537
135
130 3 650 260 7.0 1.0 50 50 50 1 600.0 7.5 45.20 1.550 1.602
135 3 675 270 7.5 1.0 50 50 50 1 625.0 7.5 47.20 1.612 1.666
140 3 700 280 7.5 1.0 50 50 50 1 650.0 7.5 49.20 1.675 1.731
145 3 725 290 8.0 1.0 50 50 50 1 675.0 7.5 51.20 1.737 1.795
150 3 750 300 8.0 1.0 50 50 50 1 700.0 7.5 53.20 1.800 1.860
Table F Parameter
Electrode Copper Workpiece Copper
0 2 3 5 0.5 1.5 50 75 50 1 0.5 12.5 0.30 0.025 0.026
0.5 2 5 10 0.5 1.5 50 75 50 1 0.5 12.5 0.40 0.026 0.027
1 2 10 10 0.6 1.5 50 75 50 1 0.9 12.5 0.70 0.033 0.034
1.5 1 15 10 0.6 1.5 50 75 50 1 1.5 12.5 0.80 0.018 0.019
2 1 20 10 0.7 1.5 50 70 50 1 4.2 12.5 1.00 0.026 0.027
2.5 1 25 12 0.7 1.5 50 70 50 1 4.8 12.5 1.70 0.032 0.034
3 1 30 15 0.8 1.5 50 70 50 1 5.4 12.5 2.20 0.039 0.042
4 1 40 20 0.9 1.5 50 65 50 1 7.2 12.5 2.40 0.042 0.055
5 1 50 25 1.0 1.5 50 65 50 1 13.0 12.5 2.70 0.055 0.060
6 1 60 30 1.0 1.5 50 60 50 1 21.0 12.5 3.00 0.078 0.081
7 1 70 35 1.0 1.5 50 60 50 1 30.0 12.0 3.40 0.091 0.095
8 1 80 40 1.0 1.5 50 55 50 1 38.0 12.0 3.80 0.104 0.108
9 1 90 45 1.0 1.5 50 55 50 1 45.0 12.0 4.10 0.117 0.122
10 1 100 50 1.0 1.5 50 55 50 1 54.0 12.0 4.50 0.130 0.135
11 1 110 55 1.5 1.5 50 50 50 1 61.0 12.0 4.80 1.143 0.148
12 1 120 60 1.5 1.5 50 50 50 1 68.0 12.0 5.10 0.156 0.162
13 1 130 65 1.5 1.5 50 50 50 1 75.0 12.0 5.40 0.169 0.175
14 1 140 70 1.5 1.5 50 50 50 1 82.0 12.0 5.70 0.182 0.188
15 1 150 75 1.5 1.5 50 50 50 1 90.0 12.0 6.00 0.195 0.202
16 1 160 80 1.5 1.5 50 50 50 1 98.0 12.0 6.50 0.200 0.215
17 1 170 85 1.5 1.5 50 50 50 1 106.0 12.0 7.00 0.221 0.229
136
18 1 180 90 1.5 1.5 50 50 50 1 115.0 12.0 7.40 0.234 0.242
19 1 190 95 1.5 1.5 50 50 50 1 123.0 12.0 7.90 0.247 0.255
20 1 200 100 1.5 1.5 50 50 50 1 132.0 12.0 8.40 0.260 0.269
21 1 210 105 2.0 1.5 50 45 50 1 141.0 12.0 8.80 0.273 0.282
22 1 220 110 2.0 1.5 50 45 50 1 151.0 12.0 9.10 0.286 0.296
23 1 230 115 2.0 1.5 50 45 50 1 160.0 12.0 9.50 0.299 0.309
Table F Parameter
Electrode Copper Workpiece Copper
24 1 240 120 2.0 1.5 50 45 50 1 170.0 12.0 9.80 0.312 0.322
25 1 250 125 2.0 1.5 50 45 50 1 186.0 12.0 10.20 0.325 0.336
30 1 300 150 2.0 1.5 50 45 50 1 240.0 12.0 12.00 0.390 0.403
35 1 350 175 2.5 1.5 50 40 50 1 300.0 12.0 13.80 0.455 0.469
40 1 400 200 2.5 1.5 50 40 50 1 360.0 12.0 15.60 0.520 0.536
45 1 450 225 3.0 1.5 50 40 50 1 420.0 12.0 17.40 0.585 0.603
50 1 500 250 3.0 1.5 50 40 50 1 480.0 12.0 19.20 0.650 0.670
55 1 550 275 3.5 1.5 50 40 50 1 540.0 12.0 21.20 0.712 0.734
60 1 600 300 3.5 1.5 50 40 50 1 600.0 12.0 23.20 0.775 0.799
65 1 650 325 4.0 1.5 50 40 50 1 660.0 12.0 25.20 0.837 0.863
70 1 700 350 4.0 1.5 50 40 50 1 720.0 12.0 27.20 0.900 0.928
75 1 750 375 4.5 1.5 50 40 50 1 780.0 12.0 29.20 0.962 0.992
80 1 800 400 4.5 1.5 50 40 50 1 840.0 12.0 31.20 1.025 1.057
85 1 850 425 5.0 1.5 50 40 50 1 900.0 12.0 33.20 1.087 1.121
90 1 900 450 5.0 1.5 50 40 50 1 960.0 12.0 35.20 0.150 1.186
95 1 950 475 5.5 1.5 50 40 50 1 1020.0 12.0 37.20 1.212 1.250
100 1 1000 500 5.5 1.5 50 40 50 1 1080.0 12.0 39.20 1.275 1.315
105 1 1050 525 6.0 1.5 50 40 50 1 1140.0 12.0 41.20 1.337 1.379
110 1 1100 550 6.0 1.5 50 40 50 1 1200.0 12.0 43.20 1.400 1.444
115 1 1150 575 6.5 1.5 50 40 50 1 1260.0 12.0 45.20 1.462 1.508
137
120 1 1200 600 6.5 1.5 50 40 50 1 1320.0 12.0 47.20 1.525 1.573
125 1 1250 625 7.0 1.5 50 40 50 1 1380.0 12.0 49.20 1.587 1.637
130 1 1300 650 7.0 1.5 50 40 50 1 1440.0 12.0 51.20 1.650 1.702
135 1 1350 675 7.5 1.5 50 40 50 1 1502.0 12.0 53.20 1.712 1.766
140 1 1400 700 7.5 1.5 50 40 50 1 1562.0 12.0 55.20 1.775 1.831
145 1 1450 725 8.0 1.5 50 40 50 1 1622.0 12.0 57.20 1.837 1.895
150 1 1500 750 8.0 1.5 50 40 50 1 1682.0 12.0 59.20 1.900 1.960
Table G Parameter General Super Finish

Electrode Workpiece
0 2 1 5 1.0 1.0 50 75 50 0 0.1 9.2 0.20 0.024 0.025
0.5 2 2 5 1.0 1.0 50 75 50 0 0.1 9.2 0.20 0.025 0.026
1 2 2 5 1.0 1.0 50 75 50 0 0.2 9.2 0.30 0.030 0.031
1.5 2 3 5 1.0 1.0 50 75 50 0 0.4 9.2 0.40 0.034 0.035
2 2 4 10 1.0 1.0 50 70 50 0 0.8 9.2 0.50 0.040 0.041
2.5 2 5 10 1.0 1.0 50 70 50 0 0.9 9.2 0.60 0.045 0.046
3 2 6 10 1.0 1.0 50 70 50 0 1.0 9.2 0.80 0.050 0.051
138
Appendix A SIMPLE ERROR CODE LIST & DESCRIPTION
003 FOLLOWING_DISTANCE
Follow error too large, and it will disable the servo driver for the cause of safty.
1. Servo motor drive lost power:
Check AC35V and DC48V, check the power led of servo pwr card.
2. Tacho feedback line brocken:
3.Linear scale read out error:
Disable servo by press EMG, rotate fly wheel , read the readout of machine coordinate.
4. Parameter error, pos feedback polarity wrong, motor drive polarity wrong:
Check the standard parameter or proceed the setup procedure.
004 DA_OVERFLOW
D/A output more than +/- 2048 ( +/- 10V).
1. Wrong setting of feed max in axis machine data.
2. Servo motor drive lost power:
Check AC35V and DC48V, check the power led of servo pwr card.
3. Tacho feedback line brocken:
4. Linear scale read out error:
Disable servo by press EMG, rotate fly wheel , read the readout of machine coordinate.
5. Parameter error, pos feedback polarity wrong, motor drive polarity wrong:
Check the standard parameter or proceed the setup procedure.
101 PEC_INDEX
139
Pitch compensation error
Software error, consult CREATOR
102 FOLLOWING_DISTANCE
Same as ERROR CODE 003
103 DA_OVERFLOW
Same as ERROR COED 004
111 BF_NOT_EXIST
112 ILLEGAL_BF_START
113 ILLEGAL_BF_STOP
114 ILLEGAL_BF_CONTINUE
115 ILLEGAL_BF_BREAK
116 UNKNOWN_BF_ORDER
120 CHANGE_COORDI_NO_RPG
Change coordinate without go reference point, now blocked by MMI
if happened consult CREATOR
121 UNKNOWN_FLUSH_TYPE
122 UNKNOWN_FUNCTION_CMD
123 UNKNOWN_ASYN_INPUT_CMD
124 ANGLE_POINT
130 X_POS_SW_LIMIT_SWITCH
X travel to the positive software limit switch already
The machine will be stopped in positive direction
Press X- to move back and use DEL to eleminate the warning message
131 Y_POS_SW_LIMIT_SWITCH
Y travel to the positive software limit switch already
Press Y- to move back and use DEL to eleminate the warning message
132 Z_POS_SW_LIMIT_SWITCH
140
Z travel to the positive software limit switch already
Press Z- to move back and use DEL to eleminate the warning message
133 X_NEG_SW_LIMIT_SWITCH
X travel to the negaitive software limit switch already
The machine will be stopped in negative direction
Press X+ to move back and use DEL to eleminate the warning message
134 Y_NEG_SW_LIMIT_SWITCH
Y travel to the negative software limit switch already
The machine will be stopped in negative direction
Press Y+ to move back and use DEL to eleminate the warning message
135 Z_NEG_SW_LIMIT_SWITCH
Z travel to the positive software limit switch already
the machine will be stopped in negative direction
press Z+ to move back and use DEL to eleminate the warning message
136 NO_VALID_CIRCLE_PLANE
Use G02, G03 with select CIRCLE PLANE G17, 18, 19
Now blocked by MMI if happened consult CREATOR
137 ZERO_RADIUS
Use of G02, G03 with zero radiuses
152 UNKNOWN_INTP_CMD
Unknown interpolation command
153 ILLEGAL_ABS_INPUT
Illegal absolute input command
154 FEEDRATE_TOO_LARGE
Command feedrate larger than the axis machine data
155 NO_RPG_AXIS_GIVEN
Reference point without specify the axis
Now is pre-defined by MMI if happened consult CREATOR
156 UNKNOWN_INTP_STATE
Unknown interpolation state
Software error if happened consults CREATOR
170 TOUCH_SPEED_TOO_LARGE
Touch speed too large
141
Worng setting of axis machine data
171 TOUCH_BACK_SPEED_TOO_LARGE
Touch back speed too large
172 TOUCH_POS_SPEED_TOO_LARGE
Touch positioning speed too large
173 UNKNOWN_TOUCH_STATE
Unknown interpolation state
Software error if happened consult CREATOR
174 UNEXPECTED_TOUCH
Electrode hit the workpiece during motion
It is easy happened during calibreate the mold
Press TOUCH_RESET key and move the electrode backward carefully by visual, then press
DEL to erase message
175 EDM_READ_NC_BLOCK
Read nc block error in file I/O
software error if happened consult CREATOR
176 EDM_FUNCTION_ILLEGAL
worng calling of edm function
177 EDM_LIN_INPUT_NOT_OK
G00, G01 without enough input parameters
178 EDM_CIR_INPUT_NOT_OK
G02, G03 without enough input parameters
181 UNKNOWN_ASYN_CMD
Asyncron input command error
Software error if happened consult CREATOR
142
Appendix B EDM L PARAMETERS
F3 → F1 → F7 PARA NO (1~366)
Table L
NO 1~24
NO IP DV ON OFF DN UP SS SV ARC PL SP MS % Ra G1 G2
1 0.5 3 1 1 0.5 1.5 50 50 50 1 0 0.3 10.0 0.40 0.040 0.040
2 0.5 3 2 2 0.5 1.5 50 50 50 1 0 0.1 9.0 0.45 0.043 0.043
3 0.5 3 4 2 0.5 1.5 50 50 50 1 0 0.2 8.0 0.50 0.048 0.048
4 0.5 3 6 3 0.5 1.5 50 50 50 1 0 0.3 7.0 0.55 0.052 0.052
5 0.5 3 8 4 0.5 1.5 50 50 50 1 0 0.4 6.0 0.60 0.057 0.057
6 0.5 3 10 5 0.5 1.5 50 50 50 1 0 0.4 4.0 0.65 0.062 0.062
7 0.5 3 15 10 0.5 1.5 50 50 50 1 0 0.4 2.0 0.70 0.068 0.068
8 0.5 3 20 10 0.5 1.5 50 50 50 1 0 0.5 1.0 0.80 0.073 0.073
9 0.5 3 30 10 0.5 1.5 50 50 50 1 0 0.6 0.5 0.90 0.080 0.080
10 0.5 3 50 10 0.5 1.5 50 50 50 1 0 0.8 0.1 1.00 0.088 0.088
11 0.5 3 100 15 0.5 1.5 50 50 50 1 0 1.0 0.1 1.20 0.100 0.100
12 0.5 3 150 20 0.5 1.5 50 50 50 1 0 1.0 0.1 1.40 0.110 0.110
13 1 3 2 2 0.6 1.5 50 50 50 1 0 0.2 10.0 0.50 0.050 0.050
14 1 3 4 2 0.6 1.5 50 50 50 1 0 0.2 9.0 0.55 0.053 0.053
143
15 1 3 6 3 0.6 1.5 50 50 50 1 0 0.2 8.0 0.60 0.057 0.057
16 1 3 8 4 0.6 1.5 50 50 50 1 0 0.3 7.0 0.65 0.062 0.062
17 1 3 10 5 0.6 1.5 50 50 50 1 0 0.4 6.0 0.70 0.067 0.067
18 1 3 15 10 0.6 1.5 50 50 50 1 0 0.4 4.0 0.80 0.073 0.073
19 1 3 20 10 0.6 1.5 50 50 50 1 0 0.5 2.0 0.90 0.079 0.079
20 1 3 30 10 0.6 1.5 50 50 50 1 0 0.6 1.0 1.00 0.086 0.086
21 1 3 50 10 0.6 1.5 50 50 50 1 0 0.8 0.1 1.10 0.094 0.094
22 1 3 100 15 0.6 1.5 50 50 50 1 0 1.0 0.1 1.20 0.100 0.100
23 1 3 150 20 0.6 1.5 50 50 50 1 0 2.0 0.1 1.40 0.110 0.110
24 1 3 200 30 0.6 1.5 50 50 50 1 0 2.0 0.1 1.70 0.120 0.120
Table L
NO 24~48
25 0.5 2 1 1 0.5 1.5 50 50 50 1 0 0.1 10.0 0.40 0.040 0.040
26 0.5 2 2 2 0.5 1.5 50 50 50 1 0 0.1 9.0 0.45 0.043 0.043
27 0.5 2 4 2 0.5 1.5 50 50 50 1 0 0.2 8.0 0.50 0.048 0.048
28 0.5 2 6 3 0.5 1.5 50 50 50 1 0 0.3 7.0 0.55 0.052 0.052
29 0.5 2 8 4 0.5 1.5 50 50 50 1 0 0.4 6.0 0.60 0.057 0.057
30 0.5 2 10 5 0.5 1.5 50 50 50 1 0 0.4 4.0 0.65 0.062 0.062
31 0.5 2 15 10 0.5 1.5 50 50 50 1 0 0.4 2.0 0.70 0.068 0.068
32 0.5 2 20 10 0.5 1.5 50 50 50 1 0 0.5 1.0 0.80 0.073 0.073
33 0.5 2 30 10 0.5 1.5 50 50 50 1 0 0.6 0.5 0.90 0.080 0.080
34 0.5 2 50 10 0.5 1.5 50 50 50 1 0 0.8 0.2 1.00 0.088 0.088
35 0.5 2 100 15 0.5 1.5 50 50 50 1 0 1.0 0.1 1.20 0.100 0.100
36 0.5 2 150 20 0.5 1.5 50 50 50 1 0 1.0 0.1 1.40 0.110 0.110
37 1 2 2 2 0.6 1.5 50 50 50 1 0 0.2 10.0 0.50 0.050 0.050
38 1 2 4 2 0.6 1.5 50 50 50 1 0 0.2 9.0 0.55 0.053 0.053
39 1 2 6 3 0.6 1.5 50 50 50 1 0 0.2 8.0 0.60 0.057 0.057
40 1 2 8 4 0.6 1.5 50 50 50 1 0 0.3 7.0 0.65 0.062 0.062
41 1 2 10 5 0.6 1.5 50 50 50 1 0 0.4 6.0 0.70 0.067 0.067
42 1 2 15 10 0.6 1.5 50 50 50 1 0 0.4 4.0 0.80 0.073 0.073
144
43 1 2 20 10 0.6 1.5 50 50 50 1 0 0.5 2.0 0.90 0.079 0.079
44 1 2 30 10 0.6 1.5 50 50 50 1 0 0.6 1.0 1.00 0.086 0.086
45 1 2 50 10 0.6 1.5 50 50 50 1 0 0.8 0.5 1.10 0.094 0.094
46 1 2 100 15 0.6 1.5 50 50 50 1 0 1.0 0.2 1.20 0.100 0.100
47 1 2 150 20 0.6 1.5 50 50 50 1 0 2.0 0.1 1.40 0.110 0.110
48 1 2 200 30 0.6 1.5 50 50 50 1 0 2.0 0.1 1.70 0.120 0.120
Table L
NO 49~72
49 1.5 2 4 2 0.6 1.5 50 50 50 1 0 0.7 6.0 0.60 0.057 0.057
50 1.5 2 6 3 0.6 1.5 50 50 50 1 0 1.0 5.0 0.65 0.062 0.062
51 1.5 2 8 4 0.6 1.5 50 50 50 1 0 1.5 4.0 0.70 0.072 0.072
52 1.5 2 10 5 0.6 1.5 50 50 50 1 0 2.5 3.0 0.80 0.079 0.079
53 1.5 2 15 10 0.6 1.5 50 50 50 1 0 4.0 2.0 0.90 0.086 0.086
54 1.5 2 20 10 0.6 1.5 50 50 50 1 0 4.5 1.5 1.00 0.093 0.093
55 1.5 2 30 10 0.6 1.5 50 50 50 1 0 5.0 1.0 1.20 0.100 0.100
56 1.5 2 50 10 0.6 1.5 50 50 50 1 0 4.0 0.5 1.50 0.107 0.107
57 1.5 2 100 15 0.6 1.5 50 50 50 1 0 3.0 0.1 1.80 0.115 0.115
58 1.5 2 150 20 0.6 1.5 50 50 50 1 0 2.0 0.1 2.00 0.120 0.120
59 1.5 2 200 30 0.6 1.5 50 50 50 1 0 1.5 0.1 2.20 0.127 0.127
60 1.5 2 250 30 0.6 1.5 50 50 50 1 0 1.0 0.1 2.50 0.132 0.132
61 2 2 6 3 0.7 1.5 50 50 50 1 0 1.0 6.0 0.80 0.065 0.065
62 2 2 8 4 0.7 1.5 50 50 50 1 0 1.4 5.0 0.90 0.070 0.070
63 2 2 10 5 0.7 1.5 50 50 50 1 0 3.0 4.0 1.00 0.080 0.080
64 2 2 15 10 0.7 1.5 50 50 50 1 0 4.5 3.0 1.10 0.087 0.087
65 2 2 20 10 0.7 1.5 50 50 50 1 0 5.0 2.0 1.20 0.094 0.094
145
66 2 2 30 10 0.7 1.5 50 50 50 1 0 6.0 1.5 1.30 0.100 0.100
67 2 2 50 10 0.7 1.5 50 50 50 1 0 5.5 1.0 1.60 0.108 0.108
68 2 2 100 15 0.7 1.5 50 50 50 1 0 4.0 0.5 2.00 0.115 0.115
69 2 2 150 20 0.7 1.5 50 50 50 1 0 3.0 0.1 2.20 0.123 0.123
70 2 2 200 15 0.7 1.5 50 50 50 1 0 2.0 0.1 2.40 0.128 0.128
71 2 2 250 20 0.7 1.5 50 50 50 1 0 1.5 0.1 2.70 0.135 0.135
72 2 2 300 30 0.7 1.5 50 50 50 1 0 1.0 0.1 3.00 0.140 0.140
Table L
NO 73~96
73 3 2 2 2 0.8 1.5 50 50 50 1 0 1.0 12.0 1.00 0.060 0.060
74 3 2 4 3 0.8 1.5 50 50 50 1 0 2.0 10.0 1.20 0.063 0.063
75 3 2 6 3 0.8 1.5 50 50 50 1 0 2.8 9.0 1.40 0.065 0.065
76 3 2 8 4 0.8 1.5 50 50 50 1 0 4.0 7.0 1.60 0.070 0.070
77 3 2 10 5 0.8 1.5 50 50 50 1 0 5.0 6.0 1.80 0.075 0.075
78 3 2 15 10 0.8 1.5 50 50 50 1 0 7.0 4.5 2.00 0.080 0.080
79 3 2 20 10 0.8 1.5 50 50 50 1 0 8.0 2.5 2.20 0.085 0.085
80 3 2 30 10 0.8 1.5 50 50 50 1 0 8.5 1.5 2.50 0.090 0.090
81 3 2 45 10 0.8 1.5 50 50 50 1 0 7.0 0.8 2.80 0.100 0.100
82 3 2 60 10 0.8 1.5 50 50 50 1 0 6.0 0.6 3.20 0.110 0.110
83 3 2 90 10 0.8 1.5 50 50 50 1 0 4.5 0.5 3.50 0.120 0.120
84 3 2 120 15 0.8 1.5 50 50 50 1 0 3.0 0.2 4.00 0.130 0.130
85 4 2 4 3 0.9 1.5 50 50 50 1 0 2.0 12.0 1.10 0.060 0.060
86 4 2 6 3 0.9 1.5 50 50 50 1 0 3.0 10.0 1.30 0.065 0.065
87 4 2 8 4 0.9 1.5 50 50 50 1 0 4.0 9.0 1.50 0.070 0.070
88 4 2 10 5 0.9 1.5 50 50 50 1 0 6.0 7.0 1.70 0.080 0.080
146
89 4 2 15 10 0.9 1.5 50 50 50 1 0 8.0 6.0 1.90 0.090 0.090
50
90 4 2 20 10 0.9 1.5 50 50 1 0 9.0 4.5 2.10 0.100 0.100
91 4 2 30 10 0.9 1.5 50 50 50 1 0 10.0 2.5 2.40 0.110 0.110
92 4 2 45 10 0.9 1.5 50 50 50 1 0 10.0 1.5 2.80 0.120 0.120
93 4 2 60 10 0.9 1.5 50 50 50 1 0 9.0 0.8 3.20 0.130 0.130
94 4 2 90 10 0.9 1.5 50 50 50 1 0 8.0 0.5 3.50 0.140 0.140
95 4 2 120 15 0.9 1.5 50 50 50 1 0 6.0 0.3 4.00 0.150 0.150
96 4 2 150 20 0.9 1.5 50 50 50 1 0 4.0 0.1 4.50 0.160 0.160
Table L
NO 97~120
97 5 1 6 3 1 1.5 50 50 50 1 0 5.0 16.0 1.20 0.060 0.060
98 5 1 8 4 1 1.5 50 50 50 1 0 9.0 14.0 1.40 0.070 0.070
99 5 1 10 5 1 1.5 50 50 50 1 0 10.0 10.0 1.60 0.080 0.080
100 5 1 15 10 1 1.5 50 50 50 1 0 17.0 7.0 1.80 0.090 0.090
101 5 1 20 10 1 1.5 50 50 50 1 0 20.0 5.0 2.00 0.100 0.100
102 5 1 30 10 1 1.5 50 50 50 1 0 23.0 3.0 2.20 0.110 0.110
103 5 1 45 10 1 1.5 50 50 50 1 0 25.0 1.5 2.50 0.120 0.120
104 5 1 60 10 1 1.5 50 50 50 1 0 22.0 1.2 3.00 0.140 0.140
105 5 1 90 10 1 1.5 50 50 50 1 0 18.0 0.8 3.50 0.150 0.150
106 5 1 120 15 1 1.5 50 50 50 1 0 13.0 0.5 4.00 0.160 0.160
107 5 1 150 20 1 1.5 50 50 50 1 0 11.0 0.2 4.50 0.170 0.170
108 5 1 200 30 1 1.5 50 50 50 1 0 9.0 0.1 5.00 0.190 0.190
109 6 1 6 3 1 1.5 50 50 50 1 0 6.0 24.0 1.50 0.070 0.070
110 6 1 8 4 1 1.5 50 50 50 1 0 13.0 20.0 1.80 0.080 0.080
147
111 6 1 10 5 1 1.5 50 50 50 1 0 18.0 13.0 2.00 0.090 0.090
112 6 1 15 10 1 1.5 50 50 50 1 0 20.0 10.0 2.40 0.100 0.100
113 6 1 20 10 1 1.5 50 50 50 1 0 23.0 5.5 2.80 0.110 0.110
114 6 1 30 10 1 1.5 50 50 50 1 0 26.0 4.0 3.20 0.120 0.120
115 6 1 45 10 1 1.5 50 50 50 1 0 29.0 2.5 3.50 0.130 0.130
116 6 1 60 10 1 1.5 50 50 50 1 0 30.0 2.0 4.00 0.150 0.150
117 6 1 90 10 1 1.5 50 50 50 1 0 25.0 1.0 4.20 0.160 0.160
118 6 1 120 15 1 1.5 50 50 50 1 0 22.0 0.8 4.50 0.170 0.170
119 6 1 150 20 1 1.5 50 50 50 1 0 18.0 0.5 5.00 0.180 0.180
120 6 1 200 30 1 1.5 50 50 50 1 0 15.0 0.2 6.00 0.200 0.200
Table L
NO 121~144
121 9 1 10 5 1 1.5 50 50 50 1 0 20.0 21.0 2.00 0.100 0.100
122 9 1 15 10 1 1.5 50 50 50 1 0 28.0 16.0 2.50 0.110 0.110
123 9 1 20 10 1 1.5 50 50 50 1 0 34.0 10.0 3.00 0.120 0.120
124 9 1 30 10 1 1.5 50 50 50 1 0 38.0 6.0 3.50 0.140 0.140
125 9 1 45 10 1 1.5 50 50 50 1 0 42.0 4.5 4.00 0.150 0.150
126 9 1 60 10 1 1.5 50 50 50 1 0 45.0 3.0 4.50 0.160 0.160
127 9 1 90 10 1 1.5 50 50 50 1 0 47.0 2.0 5.00 0.180 0.180
128 9 1 120 15 1 1.5 50 50 50 1 0 44.0 1.5 5.50 0.190 0.190
129 9 1 150 20 1 1.5 50 50 50 1 0 40.0 1.0 6.00 0.210 0.210
130 9 1 200 30 1 1.5 50 50 50 1 0 37.0 0.5 7.00 0.230 0.230
131 9 1 300 40 1 1.5 50 50 50 1 0 34.0 0.2 8.00 0.250 0.250
132 9 1 400 50 1 1.5 50 50 50 1 0 30.0 0.1 10.00 0.270 0.270
133 12 1 10 5 1.5 1.5 50 50 50 1 0 25.0 23.0 2.00 0.100 0.100
148
134 12 1 15 10 1.5 1.5 50 50 50 1 0 38.0 18.0 2.50 0.110 0.110
135 12 1 20 10 1.5 1.5 50 50 50 1 0 47.0 13.0 3.00 0.120 0.120
136 12 1 30 10 1.5 1.5 50 50 50 1 0 55.0 8.0 4.00 0.140 0.140
137 12 1 45 10 1.5 1.5 50 50 50 1 0 62.0 6.0 4.50 0.160 0.160
138 12 1 60 10 1.5 1.5 50 50 50 1 0 67.0 4.0 5.00 0.170 0.170
139 12 1 90 10 1.5 1.5 50 50 50 1 0 72.0 3.0 5.50 0.190 0.190
140 12 1 120 15 1.5 1.5 50 50 50 1 0 70.0 2.0 6.00 0.200 0.200
141 12 1 150 20 1.5 1.5 50 50 50 1 0 66.0 1.5 7.00 0.230 0.230
142 12 1 200 30 1.5 1.5 50 50 50 1 0 63.0 0.5 8.00 0.250 0.250
143 12 1 300 40 1.5 1.5 50 50 50 1 0 60.0 0.2 9.00 0.270 0.270
144 12 1 400 50 1.5 1.5 50 50 50 1 0 55.0 0.1 10.00 0.300 0.300
Table L
NO 145~168
145 15 1 15 10 1.5 1.5 50 50 50 1 0 50.0 20.0 3.00 0.120 0.120
146 15 1 20 10 1.5 1.5 50 50 50 1 0 76.0 16.0 3.50 0.130 0.130
147 15 1 30 10 1.5 1.5 50 50 50 1 0 85.0 10.0 4.00 0.150 0.150
148 15 1 45 10 1.5 1.5 50 50 50 1 0 91.0 7.0 5.00 0.170 0.170
149 15 1 60 10 1.5 1.5 50 50 50 1 0 95.0 5.0 5.50 0.180 0.180
150 15 1 90 15 1.5 1.5 50 50 50 1 0 97.0 3.8 6.00 0.200 0.200
151 15 1 120 15 1.5 1.5 50 50 50 1 0 100.0 2.5 7.00 0.220 0.220
152 15 1 150 20 1.5 1.5 50 50 50 1 0 105.0 1.5 7.50 0.240 0.240
153 15 1 200 30 1.5 1.5 50 50 50 1 0 96.0 1.0 8.50 0.260 0.260
154 15 1 300 40 1.5 1.5 50 50 50 1 0 92.0 0.5 10.00 0.290 0.290
155 15 1 400 50 1.5 1.5 50 50 50 1 0 88.0 0.2 11.00 0.320 0.320
156 15 1 500 60 1.5 1.5 50 50 50 1 0 76.0 0.1 13.00 0.350 0.350
149
157 20 1 20 10 1.5 1.5 50 50 50 1 0 98.0 19.0 4.00 0.160 0.160
158 20 1 30 10 1.5 1.5 50 50 50 1 0 115.0 15.0 4.50 0.180 0.180
159 20 1 45 10 1.5 1.5 50 50 50 1 0 138.0 10.0 5.00 0.200 0.200
160 20 1 60 10 1.5 1.5 50 50 50 1 0 145.0 8.0 6.00 0.220 0.220
161 20 1 90 10 1.5 1.5 50 50 50 1 0 147.0 5.0 7.00 0.240 0.240
162 20 1 120 15 1.5 1.5 50 50 50 1 0 150.0 4.0 8.00 0.260 0.260
163 20 1 150 20 1.5 1.5 50 50 50 1 0 155.0 3.0 9.00 0.280 0.280
164 20 1 200 30 1.5 1.5 50 50 50 1 0 150.0 1.5 10.00 0.300 0.300
165 20 1 300 40 1.5 1.5 50 50 50 1 0 150.0 1.0 11.00 0.330 0.330
166 20 1 400 50 1.5 1.5 50 50 50 1 0 135.0 0.5 12.00 0.350 0.350
167 20 1 500 60 1.5 1.5 50 50 50 1 0 130.0 0.3 13.00 0.370 0.370
168 20 1 600 80 1.5 1.5 50 50 50 1 0 115.0 0.2 14.00 0.410 0.410
Table L
NO 160~192
169 25 1 20 10 2 1.5 50 50 50 1 0 110.0 18.0 4.00 0.170 0.170
170 25 1 45 10 2 1.5 50 50 50 1 0 130.0 15.0 5.00 0.180 0.180
171 25 1 60 10 2 1.5 50 50 50 1 0 145.0 12.0 6.00 0.200 0.200
172 25 1 90 15 2 1.5 50 50 50 1 0 155.0 9.0 7.00 0.220 0.220
173 25 1 150 20 2 1.5 50 50 50 1 0 160.0 6.0 9.00 0.240 0.240
174 25 1 200 30 2 1.5 50 50 50 1 0 170.0 3.5 10.00 0.280 0.280
175 25 1 300 40 2 1.5 50 50 50 1 0 180.0 2.0 11.00 0.300 0.300
176 25 1 400 50 2 1.5 50 50 50 1 0 165.0 1.0 12.00 0.320 0.320
177 25 1 500 60 2 1.5 50 50 50 1 0 160.0 0.5 13.00 0.350 0.350
178 25 1 600 80 2 1.5 50 50 50 1 0 152.0 0.5 15.00 0.400 0.400
179 25 1 700 90 2 1.5 50 50 50 1 0 145.0 0.5 16.00 0.430 0.430
150
180 25 1 900 120 2 1.5 50 50 50 1 0 140.0 0.0 17.00 0.470 0.470
181 30 1 20 10 2 1.5 50 50 50 1 0 125.0 18.0 5.00 0.190 0.190
182 30 1 45 10 2 1.5 50 50 50 1 0 165.0 15.0 6.00 0.220 0.220
183 30 1 60 10 2 1.5 50 50 50 1 0 185.0 12.0 7.00 0.240 0.240
184 30 1 90 15 2 1.5 50 50 50 1 0 210.0 9.0 8.00 0.260 0.260
185 30 1 150 20 2 1.5 50 50 50 1 0 215.0 6.0 10.00 0.310 0.310
186 30 1 200 30 2 1.5 50 50 50 1 0 220.0 3.5 11.00 0.330 0.330
187 30 1 300 40 2 1.5 50 50 50 1 0 230.0 2.0 12.00 0.360 0.360
188 30 1 400 50 2 1.5 50 50 50 1 0 220.0 1.0 14.00 0.400 0.400
189 30 1 500 60 2 1.5 50 50 50 1 0 210.0 0.5 15.00 0.430 0.430
190 30 1 600 80 2 1.5 50 50 50 1 0 205.0 0.5 16.00 0.450 0.450
191 30 1 700 90 2 1.5 50 50 50 1 0 200.0 0.5 18.00 0.480 0.480
192 30 1 900 120 2 1.5 50 50 50 1 0 200.0 0.1 20.00 0.530 0.530
Table L
NO 193~216
193 40 1 25 10 2.5 1.5 50 50 50 1 0 230.0 30.0 5.00 0.200 0.200
194 40 1 50 10 2.5 1.5 50 50 50 1 0 320.0 20.0 7.00 0.260 0.260
195 40 1 100 15 2.5 1.5 50 50 50 1 0 350.0 13.0 8.00 0.290 0.290
196 40 1 200 30 2.5 1.5 50 50 50 1 0 360.0 9.0 9.00 0.330 0.330
197 40 1 300 40 2.5 1.5 50 50 50 1 0 370.0 6.0 10.00 0.370 0.370
198 40 1 400 50 2.5 1.5 50 50 50 1 0 370.0 4.0 12.00 0.410 0.410
199 40 1 500 60 2.5 1.5 50 50 50 1 0 360.0 2.5 14.00 0.450 0.450
200 40 1 600 80 2.5 1.5 50 50 50 1 0 350.0 1.5 16.00 0.490 0.490
201 40 1 700 90 2.5 1.5 50 50 50 1 0 340.0 1.0 18.00 0.520 0.520
202 40 1 800 100 2.5 1.5 50 50 50 1 0 330.0 0.8 20.00 0.560 0.560
151
203 40 1 900 120 2.5 1.5 50 50 50 1 0 310.0 0.5 22.00 0.620 0.620
204 40 1 999 150 2.5 1.5 50 50 50 1 0 280.0 0.0 24.00 0.650 0.650
205 50 1 25 10 3 1.5 50 50 50 1 0 290.0 30.0 6.00 0.230 0.230
206 50 1 50 10 3 1.5 50 50 50 1 0 420.0 23.0 8.00 0.290 0.290
207 50 1 100 15 3 1.5 50 50 50 1 0 460.0 18.0 10.00 0.330 0.330
208 50 1 200 30 3 1.5 50 50 50 1 0 470.0 13.0 12.00 0.370 0.370
209 50 1 300 40 3 1.5 50 50 50 1 0 480.0 10.0 14.00 0.400 0.400
210 50 1 400 50 3 1.5 50 50 50 1 0 465.0 7.0 16.00 0.440 0.440
211 50 1 500 60 3 1.5 50 50 50 1 0 460.0 4.0 18.00 0.480 0.480
212 50 1 600 80 3 1.5 50 50 50 1 0 450.0 2.0 20.00 0.520 0.520
213 50 1 700 90 3 1.5 50 50 50 1 0 435.0 1.0 22.00 0.560 0.560
214 50 1 800 100 3 1.5 50 50 50 1 0 420.0 0.5 24.00 0.600 0.600
215 50 1 900 120 3 1.5 50 50 50 1 0 400.0 0.5 26.00 0.660 0.660
216 50 1 999 150 3 1.5 50 50 50 1 0 350.0 0.5 26.00 0.700 0.700
Table L
NO 217~242
217 1.5 3 2 2 0.6 1 50 50 50 1 0 1.0 80.0 1.20 0.040 0.040
218 3 3 2 2 0.8 1 50 50 50 1 0 1.0 65.0 1.40 0.045 0.045
219 4.5 3 2 2 0.9 1 50 50 50 1 0 1.0 60.0 1.60 0.050 0.050
220 6 3 2 2 1 1 50 50 50 1 0 1.5 55.0 1.80 0.055 0.055
221 9 3 2 2 1 1 50 50 50 1 0 2.0 50.0 2.00 0.057 0.057
222 12 3 2 2 1.5 1 50 50 50 1 0 3.0 45.0 2.20 0.060 0.060
223 15 3 2 2 1.5 1 50 50 50 1 0 4.5 42.0 2.50 0.065 0.065
224 15 3 6 6 1.5 1 50 50 50 1 0 12.0 30.0 3.50 0.085 0.085
225 15 3 10 10 1.5 1 50 50 50 1 0 20.0 28.0 4.00 0.120 0.120
152
226 15 3 15 10 1.5 1 50 50 50 1 0 25.0 25.0 4.50 0.150 0.150
227 15 3 20 10 1.5 1 50 50 50 1 0 30.0 18.0 5.00 0.180 0.180
228 15 3 30 10 1.5 1 50 50 50 1 0 38.0 12.0 5.60 0.210 0.210
229 15 3 45 10 1.5 1 50 50 50 1 0 45.0 10.0 6.30 0.230 0.230
230 15 3 60 10 1.5 1 50 50 50 1 0 55.0 7.0 7.00 0.250 0.250
231 15 3 90 10 1.5 1 50 50 50 1 0 60.0 6.0 8.00 0.270 0.270
232 15 3 120 15 1.5 1 50 50 50 1 0 65.0 5.0 9.00 0.280 0.280
233 15 3 150 15 1.5 1 50 50 50 1 0 67.0 4.5 10.00 0.290 0.290
234 15 3 200 20 1.5 1 50 50 50 1 0 70.0 4.0 11.20 0.310 0.310
235 15 3 300 30 1.5 1 50 50 50 1 0 72.0 3.0 12.60 0.330 0.330
236 15 3 400 40 1.5 1 50 50 50 1 0 75.0 2.0 14.00 0.340 0.340
237 15 3 500 50 1.5 1 50 50 50 1 0 80.0 2.0 16.00 0.350 0.350
238 24 3 500 50 2 1 50 50 50 1 0 90.0 2.0 18.00 0.400 0.400
239 30 3 500 50 2 1 50 50 50 1 0 125.0 2.5 19.00 0.450 0.450
240 30 3 600 60 2 1 50 50 50 1 0 135.0 2.0 20.00 0.470 0.470
241 40 3 600 60 2.5 1 50 50 50 1 0 190.0 3.0 22.00 0.540 0.540
242 50 3 600 60 3 1 50 50 50 1 0 220.0 3.0 26.00 0.600 0.600
Table L
NO 243~266
243 6 1 2 2 1 1.5 50 50 50 1 0 2.0 37.0 1.60 0.048 0.048
244 6 1 4 4 1 1.5 50 50 50 1 0 2.5 34.0 1.80 0.051 0.051
245 6 1 6 6 1 1.5 50 50 50 1 0 4.3 31.0 2.00 0.055 0.055
246 6 1 8 8 1 1.5 50 50 50 1 0 6.8 25.0 2.30 0.066 0.066
247 6 1 10 10 1 1.5 50 50 50 1 0 9.5 20.0 2.80 0.070 0.070
248 6 1 15 10 1 1.5 50 50 50 1 0 15.0 16.0 3.20 0.078 0.078
249 6 1 20 10 1 1.5 50 50 50 1 0 21.0 10.0 3.50 0.086 0.086
250 6 1 30 10 1 1.5 50 50 50 1 0 20.0 6.0 3.90 0.098 0.098
251 6 1 45 10 1 1.5 50 50 50 1 0 19.0 2.0 4.50 0.105 0.105
153
252 6 1 60 10 1 1.5 50 50 50 1 0 17.0 1.0 4.80 0.114 0.114
253 6 1 100 15 1 1.5 50 50 50 1 0 15.0 0.5 5.50 0.125 0.125
254 9 1 2 2 1 1.5 50 50 50 1 0 5.2 32.0 2.00 0.055 0.055
255 9 1 4 4 1 1.5 50 50 50 1 0 6.5 28.0 2.10 0.057 0.057
256 9 1 6 6 1 1.5 50 50 50 1 0 7.8 25.0 2.40 0.062 0.062
257 9 1 8 8 1 1.5 50 50 50 1 0 10.0 20.0 2.80 0.068 0.068
258 9 1 10 10 1 1.5 50 50 50 1 0 12.0 18.0 3.00 0.072 0.072
259 9 1 15 10 1 1.5 50 50 50 1 0 20.0 14.0 3.50 0.080 0.080
260 9 1 20 10 1 1.5 50 50 50 1 0 27.0 8.0 3.80 0.090 0.090
261 9 1 30 10 1 1.5 50 50 50 1 0 38.0 5.0 4.30 0.105 0.105
262 9 1 45 10 1 1.5 50 50 50 1 0 41.0 1.8 4.50 0.117 0.117
263 9 1 60 10 1 1.5 50 50 50 1 0 42.0 1.0 4.80 0.120 0.120
264 9 1 90 10 1 1.5 50 50 50 1 0 40.0 0.5 5.00 0.135 0.135
265 9 1 120 15 1 1.5 50 50 50 1 0 32.0 0.1 5.20 0.150 0.150
266 9 1 150 20 1 1.5 50 50 50 1 0 27.0 0.1 5.50 0.165 0.165
Table L
NO 267~287
267 12 1 10 10 1.5 1.5 50 50 50 1 0 32.0 18.0 3.20 0.082 0.082
268 12 1 15 10 1.5 1.5 50 50 50 1 0 41.0 14.0 3.80 0.087 0.087
269 12 1 20 10 1.5 1.5 50 50 50 1 0 50.0 10.0 4.40 0.096 0.096
270 12 1 30 10 1.5 1.5 50 50 50 1 0 58.0 7.0 4.80 0.110 0.110
271 12 1 45 10 1.5 1.5 50 50 50 1 65.0 4.5 5.20 0.120 0.120
272 12 1 60 10 1.5 1.5 50 50 50 1 0 60.0 3.2 5.60 0.130 0.130
273 12 1 90 15 1.5 1.5 50 50 50 1 0 55.0 2.0 6.00 0.145 0.145
274 12 1 120 15 1.5 1.5 50 50 50 1 0 52.0 1.5 6.50 0.155 0.155
154
275 12 1 150 20 1.5 1.5 50 50 50 1 0 49.0 0.8 7.50 0.170 0.170
276 12 1 200 30 1.5 1.5 50 50 50 1 0 44.0 0.0 9.00 0.185 0.185
277 15 1 10 10 1.5 1.5 50 50 50 1 0 37.0 16.0 3.40 0.084 0.084
278 15 1 15 10 1.5 1.5 50 50 50 1 0 48.0 12.0 4.00 0.090 0.090
279 15 1 20 10 1.5 1.5 50 50 50 1 0 60.0 9.0 4.50 0.098 0.098
280 15 1 30 10 1.5 1.5 50 50 50 1 0 68.0 6.0 5.00 0.115 0.115
281 15 1 45 10 1.5 1.5 50 50 50 1 0 85.0 4.0 6.00 0.130 0.130
282 15 1 60 10 1.5 1.5 50 50 50 1 0 90.0 3.0 6.50 0.140 0.140
283 15 1 90 15 1.5 1.5 50 50 50 1 0 82.0 1.5 7.00 0.155 0.155
284 15 1 120 15 1.5 1.5 50 50 50 1 0 78.0 0.8 7.50 0.165 0.165
285 15 1 150 20 1.5 1.5 50 50 50 1 0 72.0 0.5 8.00 0.175 0.175
286 15 1 200 30 1.5 1.5 50 50 50 1 0 64.0 0.1 9.00 0.190 0.190
287 15 1 300 40 1.5 1.5 50 50 50 1 0 52.0 0.1 10.00 0.210 0.210
Table L
NO 288~311
288 20 1 10 10 2 1.5 50 50 50 1 0 55.0 12.0 4.00 0.090 0.090
289 20 1 15 10 2 1.5 50 50 50 1 0 75.0 9.0 4.70 0.095 0.095
290 20 1 20 10 2 1.5 50 50 50 1 0 84.0 7.0 5.60 0.102 0.102
291 20 1 30 10 2 1.5 50 50 50 1 0 105.0 4.0 6.30 0.115 0.115
292 20 1 45 10 2 1.5 50 50 50 1 0 138.0 2.5 7.00 0.132 0.132
293 20 1 60 10 2 1.5 50 50 50 1 0 145.0 1.5 7.50 0.150 0.150
294 20 1 90 15 2 1.5 50 50 50 1 0 140.0 1.0 8.50 0.165 0.165
155
295 20 1 120 15 2 1.5 50 50 50 1 130.0 0.8 9.00 0.175 0.175
296 20 1 150 20 2 1.5 50 50 50 1 0 125.0 0.3 9.50 0.200 0.200
297 20 1 200 30 2 1.5 50 50 50 1 0 105.0 0.1 10.00 0.225 0.225
298 20 1 300 40 2 1.5 50 50 50 1 0 91.0 0.1 11.00 0.245 0.245
299 20 1 400 50 2 1.5 50 50 50 1 0 75.0 0.1 12.00 0.270 0.270
300 30 1 10 10 3 1.5 50 50 50 1 0 82.0 0.1 4.40 0.108 0.108
301 30 1 15 10 3 1.5 50 50 50 1 0 110.0 7.0 5.50 0.120 0.120
302 30 1 20 10 3 1.5 50 50 50 1 0 132.0 5.0 6.50 0.135 0.135
303 30 1 30 10 3 1.5 50 50 50 1 0 150.0 3.0 7.00 0.145 0.145
304 30 1 45 10 3 1.5 50 50 50 1 0 185.0 1.5 8.00 0.160 0.160
305 30 1 60 10 3 1.5 50 50 50 1 0 190.0 1.0 8.50 0.170 0.170
306 30 1 90 15 3 1.5 50 50 50 1 0 210.0 0.5 9.00 0.190 0.190
307 30 1 120 15 3 1.5 50 50 50 1 0 220.0 0.1 9.50 0.205 0.205
308 30 1 150 20 3 1.5 50 50 50 1 0 192.0 0.1 10.50 0.220 0.220
309 30 1 200 30 3 1.5 50 50 50 1 0 185.0 0.1 11.00 0.260 0.260
310 30 1 300 40 3 1.5 50 50 50 1 0 165.0 0.1 12.50 0.300 0.300
311 30 1 400 50 3 1.5 50 50 50 1 0 138.0 0.1 14.00 0.330 0.330
Table L
NO 312~336
312 40 1 10 10 4 1.5 50 50 50 1 0 130.0 8.0 4.50 0.120 0.120
313 40 1 15 10 4 1.5 50 50 50 1 0 175.0 5.0 5.50 0.135 0.135
314 40 1 20 10 4 1.5 50 50 50 1 0 200.0 3.8 6.00 0.145 0.145
315 40 1 30 10 4 1.5 50 50 50 1 0 225.0 2.5 7.50 0.165 0.165
316 40 1 45 10 4 1.5 50 50 50 1 0 265.0 1.5 9.00 0.180 0.180
317 40 1 60 10 4 1.5 50 50 50 1 0 295.0 1.0 9.50 0.190 0.190
156
318 40 1 90 15 4 1.5 50 50 50 1 0 320.0 0.5 10.00 0.215 0.215
319 40 1 120 15 4 1.5 50 50 50 1 0 315.0 0.3 11.50 0.230 0.230
320 40 1 150 20 4 1.5 50 50 50 1 0 310.0 0.3 12.50 0.250 0.250
321 40 1 200 30 4 1.5 50 50 50 1 0 300.0 0.3 13.00 0.280 0.280
322 40 1 300 40 4 1.5 50 50 50 1 0 270.0 0.3 14.00 0.320 0.320
323 40 1 400 50 4 1.5 50 50 50 1 0 235.0 0.3 18.00 0.360 0.360
324 50 1 10 10 5 1.5 50 50 50 1 0 195.0 6.0 5.50 0.130 0.130
325 50 1 15 10 5 1.5 50 50 50 1 0 250.0 4.0 6.00 0.145 0.145
326 50 1 20 10 5 1.5 50 50 50 1 0 270.0 3.0 7.00 0.160 0.160
327 50 1 30 10 5 1.5 50 50 50 1 0 300.0 2.0 8.00 0.175 0.175
328 50 1 45 10 5 1.5 50 50 50 1 0 350.0 1.0 10.00 0.200 0.200
329 50 1 60 10 5 1.5 50 50 50 1 0 375.0 0.5 10.00 0.215 0.215
330 50 1 90 15 5 1.5 50 50 50 1 0 415.0 0.3 11.00 0.235 0.235
331 50 1 120 15 5 1.5 50 50 50 1 0 395.0 0.3 12.00 0.260 0.260
332 50 1 150 20 5 1.5 50 50 50 1 0 380.0 0.3 14.00 0.295 0.295
333 50 1 200 30 5 1.5 50 50 50 1 0 350.0 0.3 15.00 0.330 0.330
334 50 1 300 40 5 1.5 50 50 50 1 0 335.0 0.3 16.00 0.370 0.370
335 50 1 400 50 5 1.5 50 50 50 1 0 320.0 0.3 20.00 0.410 0.410
336 50 1 500 50 5 1.5 50 50 50 1 0 300.0 0.3 25.00 0.450 0.450
Table L
NO 337~348
337 3 1 2 2 0.8 1.5 50 50 50 0 0 1.0 42.0 0.80 0.050 0.050
338 5 1 2 2 1 1.5 50 50 50 0 0 1.0 40.0 0.90 0.052 0.052
339 6 1 2 2 1 1.5 50 50 50 0 0 1.0 38.0 1.00 0.055 0.055
340 9 1 2 2 1 1.5 50 50 50 0 0 1.0 35.0 1.20 0.060 0.060
341 12 1 6 6 1.5 1.5 50 50 50 0 0 3.5 30.0 1.60 0.080 0.080
342 15 1 6 6 1.5 1.5 50 50 50 0 0 5.5 27.0 1.80 0.090 0.090
157
343 20 1 10 10 1.5 1.5 50 50 50 0 0 16.0 23.0 2.20 0.100 0.100
344 30 1 10 10 2 1.5 50 50 50 0 0 27.0 20.0 2.80 0.125 0.125
345 30 1 15 10 2 1.5 50 50 50 0 0 48.0 20.0 3.20 0.135 0.135
346 30 1 20 10 2 1.5 50 50 50 0 0 36.0 20.0 3.50 0.150 0.150
347 40 1 50 10 2.5 1.5 50 50 50 0 0 65.0 20.0 4.00 0.180 0.180
348 50 1 50 10 3 1.5 50 50 50 0 0 90.0 20.0 4.50 0.225 0.225
Table L
NO 349~366
349 3 1 2 2 0.8 1.5 50 50 50 0 1 1.3 16.0 0.80 0.036 0.036
350 5 1 2 2 1 1.5 50 50 50 0 1 1.8 16.0 1.00 0.038 0.038
351 6 1 2 2 1.1 1.5 50 50 50 0 1 2.1 16.0 1.10 0.041 0.041
352 6 1 30 10 1.2 1.5 50 50 50 0 1 5.5 20.0 1.20 0.048 0.048
353 9 1 5 5 1 1.5 50 50 50 0 1 2.6 17.0 1.00 0.045 0.045
158
354 9 1 50 10 1.3 1.5 50 50 50 0 1 8.0 22.0 1.30 0.050 0.050
355 12 1 5 5 1.2 1.5 50 50 50 0 1 4.0 18.0 1.20 0.048 0.048
356 12 1 50 10 1.4 1.5 50 50 50 0 1 11.0 23.0 1.40 0.054 0.054
357 15 1 5 5 1.4 1.5 50 50 50 0 1 5.5 18.0 1.40 0.050 0.050
358 15 1 50 10 2.5 1.5 50 50 50 0 1 13.0 23.0 2.50 0.058 0.058
359 20 1 5 5 1.6 1.5 50 50 50 0 1 8.0 18.0 1.60 0.056 0.056
360 20 1 50 10 3.2 1.5 50 50 50 0 1 18.0 25.0 3.20 0.065 0.065
361 30 1 5 5 1.7 1.5 50 50 50 0 1 11.0 18.0 1.70 0.060 0.060
362 30 1 50 10 4.5 1.5 50 50 50 0 1 25.0 26.0 4.50 0.080 0.080
363 40 1 5 5 1.8 1.5 50 50 50 0 1 13.0 18.0 1.80 0.068 0.068
364 40 1 50 10 5.6 1.5 50 50 50 0 1 32.0 27.0 5.60 0.094 0.094
365 50 1 5 5 3.2 1.5 50 50 50 0 1 16.0 18.0 3.20 0.080 0.080
366 50 1 50 10 8 1.5 50 50 50 0 1 40.0 27.0 8.00 0.110 0.110
Appendix C SYSTEM PARAMETER
系統設定參數
SYSTEM PARAMETER 020720
159
機型：　機號：　　　　　版本：
參數編號參數名稱 PARAMTER 預設值設定值

# 000 系統密碼 Password 0
# 0001 啟動訊息 BootupMessage 0
# 0002 系統控制週期 InterruptInterval 500
# 0003 ＰＬＣ１週期 Plc1Slice 4
# 0004 ＰＬＣ２比值 Plc2Slice 10
# 0005 ＰＬＣ３比值 Plc3Slice 20
# 0006 人機控制週期 MmiSlice 1
# 0007 解譯控制週期 DecSlice 1
# 0008 運動控制週期 GeoSlice 1
# 0009 放電控制週期 SdpSlice 1
# 0010 即時動作 RealTime 1
# 0011 真實機臺 RealMachine 1
# 0012 真實Ｉ／Ｏ RealIo 1
# 0013 ＰＬＣ執行 PlcRun 1
# 0014 語言 Language 2
# 0015 自動歸零 RpgDefault 0
# 0016 復歸軸１ Sequence[0] 2
# 0017 復歸軸２ Sequence[1] 0
# 0018 復歸軸３ Sequence[2] 1
# 0019 復歸軸４ Sequence[3] 3
# 0020 人機鎖定 MmiLock 1
# 0021 系統測試 Debug 0
#0022 手動模式 ZncMode 0
#0023 按鍵聲音 KeySound 0
#0024 刀具總數 AtcToolNo 0
#0025 自動換刀型式 AtcType 0
#0026 量表開關 Gage Switch 0
#0027 手搖輪 MPG 0
#0028 起始深度 StartDepthEnable 1
#0029 公制英制 Mm/inch 0
#0030 靠模游標下移 TouchCursorMove 0
160
放電參數(EDM PARAMTER)
放電參數 EDM PARAMTER
# 0200 最大電流 currentType 50
# 0201 控制模式 gapMode 1
# 0202 放電增益１ servoSen1 0,010
# 0203 放電增益２ servoSen2 0.005
# 0204 放電增益３ servoSen3 0.005
#0205 反向比例 reverseSen 2.000
#0206 加速比例 fastSen 4.000
#0207 伺服延遲 servoDelay 50
# 0208 切換位準１ levelSen1 10.000
# 0209 切換位準２ levelSen2 90.000
#0210 擴孔增益比例 orbitRatio 0.800
#0211 極間比例 refScale 0.800
# 0212 濾波頻寬 lowPass 150.000
# 0213 脈衝截止偵測 pulseCut 60
# 0214 脈衝延遲偵測 pulseDelay 5
#0215 積碳截止計數 arcCutCount 2000
#0216 積碳延遲計數 arcCutDelay 1
# 0217 正向最大輸出 zVcomMax 1000
# 0218 反向最大輸出 zVcomMin -1000
#0219 單節切換計數 sparkOutCount 100
# 0220 自動排渣計數 autoJumpCount 2
# 0221 積碳停止計數 arcStopCount 50
#0222 排渣高速 flushSpeed 10.000
#0223 排渣低速 flushSpeedLow 10.000
#0224 慢速排渣距離 flushLowLength 0.100
#0225 排渣延遲計數 flushBackDelay 0
#0226 位置增益比例 kpRatio 1.000
#0227 放電定位寬度 edmWindow 10.000
#0228 積碳偵測一 n1Count 1000
#0229 積碳偵測二 n2Count 5000
#0230 二段排渣計數 twinFlushCoumt 1.000
#0231 二段排渣比例 twinFlushRatio 1.000
#0232 放電偵測高度 sparkStarLength 1.000
161
#0233 速度頻寬 vCmdFilter 150.000
162
Ｘ軸參數(X-AXIS PARAMTER)－１
Ｘ軸參數 X-AXIS PARAMTER
# 1000 解析度 resolution 0.0010
# 1001 旋轉軸 modulo 0
# 1002 編碼器型式 typeEncoder 4
# 1003 位置回授極性 signActValue 1
# 1004 速度命令極性 signAxis 1
# 1005 Ｄ／Ａ最大值 daMaxValue 2048
# 1006 位置增益 kv 1.000
# 1007 輔助增益 kRest 0.900
# 1008 參考增益 kvr 0.000
# 1009 定位寬度 window 20.000
# 1010 動態誤差比值 dynFactor 0.0000
# 1011 落後誤差感度 setValueCounter 7
# 1012 最大過載率 ovrMax 2.0
# 1013 最大進給速度 speedMax 50.000
# 1014 寸動速率 jogSpeed 5.0
# 1015 第一段加減速 accel1 2000.0
# 1016 第二段加減速 accel2 1000.0
# 1017 切換速度 transSpeed 100.0
# 1018 靠模高速 speedTouchHigh 5.000
# 1019 靠模低速 speedTouchLow 1.000
# 1020 復歸高速 speedRefHigh 8.000
# 1021 復歸低速 speedRefLow 1.000
# 1022 復歸開關接點 rpgPlcNode 4
# 1023 原點復歸極性 pegelRefPoint 1
# 1024 參考點極性 pegelAxis 1
# 1025 參考點方向 refDirection 0
# 1026 原點偏移量 indexShift 0.000
# 1027 參考點預設值 refPreset 0.0
# 1028 最大落後誤差 maxDistance 5000.0
# 1029 重置計數 setNull 9999999
# 1030 正向軟體極限 posSwLimit 9999.000
163
Ｘ軸參數(X-AXIS PARAMTER)－２
# 1031 負向軟體極限 negSwLimit -9999.000
# 1032 背隙補償量 backlashComp 0
# 1033 背隙型式 typeBacklash 0
# 1034 節距補正機能 pitchErrComp 1
# 1035 節距補正間隔 intervalPec 10000.000
#1036 節距參考座標 refCompIndex 0
#1037 定位穩定 onePulse 0
#1038 定位穩定計數 stopCount 0
#1039 位置控制 positionCtl 1
#1040 漂移補償 autoDriftComp 0
#1041 漂移電壓 driftVoltage 0.0000
#1042 漂移啟動計數 driftStartCounter 50
#1043 漂移終止計數 driftEndConnter 150
#1044 自然頻率 omega 25.00
#1045 系統阻尼 dFactor 0.60
164
Ｙ軸參數(Ｙ-AXIS PARAMTER)－１
Ｙ軸參數 Y-AXIS PARAMETER
# 1106 位置增益 kv 1.000
# 1107 輔助增益 kRest 0.900
# 1108 參考增益 kvr 0.000
165
Ｙ軸參數(Ｙ-AXIS PARAMTER)－２
# 1132 背隙補償量 backlashComp 0
# 1136 節距參考座標 refCompIndex 0
# 1137 定位穩定 onePulse 0
# 1138 定位穩定計數 stopCount 0
# 1139 位置控制 positionCtl 1
# 1140 漂移補償 autoDriftComp 0
# 1141 漂移電壓 driftVoltage 0.0000
# 1142 漂移啟動計數 driftStartCounter 50
# 1143 漂移終止計數 driftEndCounter 150
# 1144 自然頻率 omega 25.00
# 1145 系統阻尼 dFactor 0.60
166
Ｚ軸參數(Ｚ-AXIS PARAMTER)－１
Ｚ軸參數 Z-AXIS PARAMETER
# 1206 位置增益 kv 10
# 1207 輔助增益 kRest 0.900
# 1208 參考增益 kvr 0.000
167
Ｚ軸參數(Ｚ-AXIS PARAMTER)－２
# 1232 背隙補償 backlashComp 0
# 1241 漂移電壓 driftVoltage 0
# 1244 自然頻率 omega 25
168
Ｃ軸參數(Ｃ-AXIS PARAMTER)－１
Ｃ軸參數 C-AXIS PARAMTER
# 1306 位置增益 kv 0.500
# 1307 輔助增益 kRest 0.900
# 1308 參考增益 kvr 0.000
169
Ｃ軸參數(Ｃ-AXIS PARAMTER)－２
# 1332 背隙補償 backlashComp 0
# 1335 節距補正間隔 intervalPec 10000
# 1341 漂移電壓 driftVoltage 0.0000
# 1344 自然頻率 omega 25.00
170
Appendix D Program Installation
2.1 Disk Installation
Place the disk into the floppy disk drive and reboot up the system. When the system
reboots, six items will appear on the screen.
1. DOS
2. Install ALL CNC SYSTEM
3. Install CNC.EXE
4. Install USERDATA
5. Install MDB
6. Backup MDB
Six function selections
1. DOS
Returns to the DOS operation mode.
2. Install all CNC system

Reinstalls all of the programs for the entire system.
*** Important *** If you have performed item 6 previously on the disk used for installation,
make sure to check that the backed up MDB data is the same for this machine.
3. Install CNC.EXE
Reinstalls the execution files for the system programs.
4. Install USERDATA
Reinstalls fonts, eroding parameters and subprograms.
5. Install MDB
Reinstalls system parameters, eroding parameters and axis parameters.
6. Backup MDB
Backs up the current system parameters, eroding parameters and axis parameters onto
a disk.
A disk must be inserted in the disk drive to do this. Make sure the disk is switched over to
write-protection.
171
Appendix E IO TEST
9.1 PLC TO SYS BIT COMMAND DEFINITION

TYPE ( A: N.O. B:N.C. )
REF BIT NAME TYPE

P0.0 P0 PLC_EMG_STOP A
P0.1 P1 SYSTEM_READY A
P0.2 P2 NC A
P0.3 P3 NC A
P0.4 P4 PROGRAM_START A
P0.5 P5 PROGRAM_STOP A
P0.6 P6 PROGRAM_RESET A
P0.7 P7 NC A
P1.0 P8 OVERRIDE A
P1.1 P9 SLEEP A
P1.2 P10 NC A
P1.3 P11 NC A
P1.4 P12 X_JOG_POSITIVE A
172
P1.5 P13 Y_JOG_POSITIVE A
P1.6 P14 Z_JOG_POSITIVE A
P1.7 P15 C_JOG_POSITIVE A
P2.0 P16 X_JOG_NEGATIVE A

P2.1 P17 Y_JOG_NEGATIVE A
P2.2 P18 Z_JOG_NEGATIVE A
P2.3 P19 C_JOG_NEGATIVE A
P2.4 P20 NC A
P2.5 P21 NC A
P2.6 P22 NC A
P2.7 P23 NC A
P3.0 P24 NC A
P3.1 P25 NC A
P3.2 P26 NC A
P3.3 P27 NC A
P3.4 P28 NC A
P3.5 P29 NC A
P3.6 P30 NC A
P3.7 P31 NC A
173
9.2 SYS TO PLC BIT COMMAND DEFINITION
REF BIT NAME TYPE

S0.0 S0 NC_READY A
S0.1 S1 SEVO_ENABLE A
S0.2 S2 SYS_PROGRAM_ON A
S0.3 S3 SYS_PROGRAM_STOP A
S0.4 S4 SYS_PROGRAM_END A
S0.5 S5 WDT_ENABLE A
S0.6 S6 NC A
S0.7 S7 NC A
S1.0 S8 ALARM_LEVEL1 A
S1.4 S12 NC A
S1.5 S13 NC A
S1.6 S14 NC A
S1.7 S15 NC A
174
9.3 PLC INTERNAL BIT DEFINITION
REF BIT NAME TYPE

R0.0 R0 PULSE_TRAIN A
R0.1 R1 PWR_ON A
R0.2 R2 PWR_OFF A
R0.3 R3 PWR_READY A
R0.4 R4 NC A
R0.5 R5 NC A
R0.6 R6 NC A
R0.7 R7 NC A
R1.0 R8 NC A
R1.1 R9 NC A
R1.2 R10 NC A
R1.3 R11 NC A
R1.4 R12 NC A
R1.5 R13 NC A
R1.6 R14 NC A
R1.7 R15 NC A
175
9.4 SDP TO PLC BIT DEFINITION
REF BIT NAME TYPE

E0.0 E0 EDM_05A A
E0.1 E1 EDM_1A A
E0.2 E2 EDM_2A A
E0.3 E3 EDM_4A A
E0.4 E4 EDM_8A A
E0.5 E5 EDM_16A A
E0.6 E6 EDM_20A A
E0.7 E7 EDM_ADD1 A
E1.0 E8 EDM_ADD2 A
E1.1 E9 EDM_ADD3 A
E1.2 E10 EDM_ADD4 A
E1.3 E11 EDM_AD5 A
E1.4 E12 NC A
E1.5 E13 NC A
E1.6 E14 NC A
E1.7 E15 NC A
E2.0 E16 NC A
E2.1 E17 NC A
E2.2 E18 NC A
E2.3 E19 NC A
E2.4 E20 NC A
E2.5 E21 NC A
E2.6 E22 NC A
E2.7 E23 NC A
176
E3.0 E24 NC A
E3.1 E25 NC A
E3.2 E26 NC A
E3.3 E27 NC A
E3.4 E28 NC A
E3.5 E29 NC A
E3.6 E30 NC A
E3.7 E31 NC A
177
REF BIT NAME TYPE
E4.0 E32 EDM_100V A
E4.1 E33 EDM_150V A
E4.2 E34 EDM_270V A
E4.3 E35 EDM_POLE A
E4.4 E36 ARC_SEN1 A
E4.5 E37 ARC_SEN2 A
E4.6 E38 ARC_SEN3 A
E4.7 E39 EDM_MIRROR A
E5.0 E40 SERVO_SEN1 A

E5.4 E44 REF_GAP_VOLT1 A
E6.0 E48 EDM_SPECIAL1 A

E6.4 E52 NC A
E6.5 E53 NC A
E6.6 E54 NC A
E6.7 E55 NC A
E7.0 E56 NC A
178
E7.1 E57 NC A
E7.2 E58 NC A
E7.3 E59 NC A
E7.4 E60 NC A
E7.5 E61 NC A
E7.6 E62 NC A
E7.7 E63 NC A
179
Appendix F Servo Adjustment
***Adjusting D/A output
1. ZERO ADJ
If the V Command is set to 0V, the motor should lock down. If there is any forward or
reverse movement, adjust the resistance clockwise or counterclockwise direction.
2. SPEED ADJ
This adjusts the internal speed limit and the externally supplied ±10V DC The speed
command here acts as the max speed limit. Clockwise ＝ slow down revolution speed,
counter-clockwise＝ speed up revolution speed
Adjustment method:
Turn the OVERRIDE dial on the control panel to 100, jog one axis in the pos+ and
neg- directions and adjust that axis’ variable resistance until the D/A OUT is around
1000. Do this for all 3 axes.
3. AC GAIN ADJ
Differences in the motor and mechanical inertia or oscillation frequency once the motor
reaches a stable speed (i.e. accelerate to a certain fixed speed or slows to a stop) can
cause the following situations.
(1) If the motor runs fast, hangs or vibrates excessively once it reaches a stable
speed, the AC GAIN is set too low. Adjust in a clockwise direction until these
conditions disappear.
(2) If the motor makes strange noises (if this continues and the motor or driver
180
overheat), the AC GAIN is set too high. Adjust in a counterclockwise direction until
the noise disappears. Be careful not to overcompensate. This could cause the
motor to run fast or hang during positioning.
Clockwise direction ＝ increase gain
Counterclockwise direction ＝ decrease gain
(Making the appropriate adjustment to match GAIN instruction can raise AC follow-
up precision and operation stability)
4. DC GAIN ADJ
When it leaves the manufacturer, the motor is set to its maximum rigidity. If the motor
vibrates excessively during start-up or shut-down or shakes or overheats during start
up or shut down, the motor can be adjusted down to eliminate these problems. If
adjusted too low, the motor hold will weaken to a point where its follow-up response
will be affected. (High frequency shaking is commonly caused by interference to the
voltage command or speed feedback signal. Make sure to first isolate and then adjust
the rigidity).
Clockwise direction ＝ increase gain
Counterclockwise direction ＝ decrease gain
(Making the appropriate adjustment to match GAIN instruction can raise AC follow-up
precision and motor hold stability)
181
Appendix G Circuit Board Layout and Functions
(diagram number inside parenthesis)
Place Name No Description
Left CJED-660 1 The I/O board, neg connection I/O signals

CJED-661 3 Input signal isolation board
CJED-662 1 Output signal isolation board(control level)
CJED-663 1 Input signal isolation board (power level)
CJED-665 1 Electrode sampling and power control board
SWITCHING POWER 1 Power supply

HOLD BOARD 1
CJED-632D 1 Control level power switching board
RELAY BOX 1 Relay control box
TRANSFORMER 3
Right See description above
PCA-6112 1 Computer system motherboard

IN-CON CARD 2 Optical ruler decoder and speed command input board
ACL-7120 1 I/O signal capture and control card
W-AI16 1 A/D, D/A, counter board
CPU BOARD 1 Industrial grade CPU mainboard
SWITCHING POWER 1 Computer power source
HARD DISK 1
FLOPPY DISK 1
AMPLIFIER 1 Amplifies voice frequency signal
DRIVER 3 Only 1 ZNC
Back RESISTOR BOX Resistor box
182
CJED-613B 1 Power system integration board
CJED-311B 1 Voltage Arc Board
CJED-312B 3 Current output board
WIRE OUT
183
Appendix H System Testing Procedure
STEP 1
.Check ampere rating of fuse
.Make sure the output voltage and transformers CT61、CT62 and 5KV are correct
.Switch ON main power switch
.Check JP1.7 JP1.8 ＝ AC.220V , JP1.9 JP1.10 ＝ AC.18V on the CJED-632C
.Check that the computer cables are connected to their proper positions
.Switch ON electrical box power source
STEP 2
.Make sure the power supplies on the back of the machine are OK.
→ Large machine head motor ＝ 220V
→ Pump power source ＝ input power
→ Halogen lamp ＝ 12V
STEP 3
.Remove power cable from the 3-axis motor driver
.Check the direction of the optical ruler (Manually rotate the 3-axis
motor belt wheel )
.If direction is incorrect → set #1X03 position feedback polarity
.Set #1X39 position control OFF ( prevents motor from running high )
STEP 4
.Press RESET to start system
.If the system does not start → Check if the 3-axis limit switch is OFF.
→ Check CJED-632C LED.9 ( ON normal )
→ Check if CJED-665C WATCH DOG is functioning
normally
If not, switch to 74LS123 on the CJED-665C and
then test
STEP 5
.Check if the 3-axis limit switch is functioning properly
.Check if the large machine head locking switch and limit switch are functioning
properly.
( you can also check the WATCH DOG on the CJED-661.
184
STEP 6 If motor runs high after system is started up.
→ Switch the motor feedback polarity for the axis where the motor is running high.
→ Connect the power supply to the 3-axis motor driver
→ Set each axis position control on #1X39 to ON
→ Set speed command polarity #1X04 (for the axis with the motor problem )
STEP 7
.Set HOME point direction
→ Set home point polarity #1X23 for each axis
STEP 8
.Make sure the PUMP is turning in the right direction.
If not → lack phase
STEP 9
.Check the CJED-662A and make sure it is operating normally.
( The computer sends commands to the machine through the CJED-662A )
EX: PUMP will not start → CJED-662A LED.4
→ CJED-632C LED.6
→ Start PUMP solenoid
→ Make sure the PUMP fuse is ON
STEP 10
.Check the CJED-661A ( JOG mode )
If motor runs high → Set speed command polarity #1X04 ( for axis with motor
problem )
If the motor still runs high, check for a short circuit
STEP 11
.Switch the power meter to DC and test the electrode and work piece for DC 3.6V
and touch the two ends with the lead wire._
Check if the alarm or touch indicator are lit.
If not → check the CJED-665 CN2
STEP 12
.Check the CJED-631A ( JOG board )
KEY IN and see if it has reached ( check the CJED-661A light no and the
diagnostic menu x flag number).
STEP 13
185
.Check the CJED-311B
Use the machine tester CJED-311B after QC to check for discharge.
Replace CJED-613C after QC is complete,.
STEP 14
.Make sure the power circuits and arcing voltage are functioning normal
If a problem is detected, test the CJED-665C
STEP 15
.Make sure the eroding current is normal
If a problem is detected, test the CJED-312 → CJED-663A
STEP 16
.Make sure the eroding discharge is normal.
If not, check the CJED-665C and diagnostic menu
STEP 17
.External protection → Fire extinguisher
→ Temperature sensor
→ Fire sensor
STEP 18
.Set axis parameter → Software limit
186
Appendix I Automatic Tool Changer (ATC)
Programming
A：EROWA ATC proofread procedure：(The machine proofread ok to leave the
factory )
1、Measure the distance between the first knife and the second knife. (figure 1-1)
Measure the distance between the second knife and the third knife. Measure the
distance between the third knife and the quaternary knife.(measure 75mm)
75mm
Figure 1-1
2、The main axis to move approach the first knife in the center by manual. Y axis
EDGE, record Y axis coordinates at the machine. (Figure 2-1)
Figure 2-1
3、A side the main axis (Figure 3-1) to move approach the first knife. X- EDGE, to
zero point, Z axis to raise don’t bump knife, X axis to move 61mm toward the left,
record X axis coordinates at the machine. (Figure 3-2)
Figure 3-2 Figure 3-1

187
4、To base main axis (Figure 4-1) to move approach a datum plane in the knife, Z-
EDGE, the zero point, The Z to move 2mm to turn upward, record Z axis
coordinates at the machine. (Figure 4-2)
Figure 4-2
Figure 4-1
5、To execute the foregoing four steps or moves in doing something. Record the first
knife a place. The rest three knives to part an accumulation Y value.
Example：The first knife place X=20、Y=30、Z=40, the second knife place
X=20、Y=105、Z=40, the third knife place X=20、Y=180、Z=40, the quaternary
knife place X=20、Y=255、Z=40.
6、Record fours knife the place in the SYS PARA table.
Figure 6-1
188
B：Auto tool Changer programming
1、The knife beforehand zero in the original.(zero on behalf of
don’t knife now), the uses F4 Auto → F9 SET PAEA→ F10 Next
page→ F8 TOOL NO to change tool no.
Example 1 ： Different electrode, different hole and different

editing depth work. Figure ( Ⅰ) is the shape of electrodes.
Figure(Ⅱ) is workpiece ’s shape and spark position
arrangement. Figure(Ⅲ) is the depth diagram for different
electrode.
FigureⅠ ： The shape of

electrode
FigureⅡ ： workpiece’s shape and spark position arrangement

189
FigureⅢ ： The depth diagram for different electrode
Step1：(1)Select T1
(2)Select work coor-1
(3)Touch find mold center by T1
Step5：Press F2 in F3 EDGE MODE and input file name N1, then press Enter.
190
Step6：input coordinate and parameter value as figure(Ⅱ)(Fig1、fig2)
Fig 1
Fig 2
191
Step7：PUSH F1 DEP TABLE , DISPLAEDPTH TABL, and input editing in P1
which follow the figure(Ⅲ)T1. Or press F2 DATA SET and input editing condition
(Fig3). Then press PgDn show P2’s screen. Input editing as T2’s depth in figure. Or
pres F2 DATA SET input editing condition(Fig4). And repeat two times to complete
input P3, P4(Fig5、Fig6).
Fig 3
Fig 4
192
Fig 5
Fig 6
193
Step8：Complete all step then press F6 SAVE to save the file and Esc to exit the
EDIT MODE.
Step9：Press F4 AUTO in MAIN MODE (Fig7). Then press F2 FILE LIST (Fig8)
and select N1 pressing Enter.
Fig 7
Fig 8
194
Step10：Press F7 DRY RUN in AUTO MODE (Fig9) then press START ,
mechanism will action by N1 program. Observe the editing points are right or not.
Fig 9
Step11：Program start editing when press F6 NEW RUN and START in AUTO
MODE.
195

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CR6C Operation Instructions

The main features of the Creator-6C are：

1. Automatic point to point jog function.

2. Multiple coordinate, multiple depth level eroding capability.

4. Three axis simultaneous eroding with helical path eroding capability.

5. Wide range of orbit functions, expandable.

6. Interactive man machine interface.

8. Graphics display function of operation or eroding path.

9. Easy-to-use multi-point matrix eroding program editor.

10. Three sets of auxiliary voltages available to prevent arcing.

11. Three levels of power source for maximum safety.

12. Water and dust resistant.

2 Electrical box specifications

Maximum output current Amps 50A 75A 100A

Input voltage Volts 220/346/415/440

Maximum consumption rate Kw 6 9 12

Non-load output voltage Volts 100

ON TIME setting range ms 1-9999

OFF TIME setting range ms 1-9999

Eroding frequency Hz 90 – 500K

Main power cable Mm 8 12 16

Weight Kg 150 175 200

Item Specification Quantity Remark

Main board Industrial grade motherboard 1

Processor (CPU) Pentium-266 or above 1

Storage 16 MB FLASH DISK 1

Color Monitor 15” 1

Floppy Disk Drive 3.5” 1.44 MB 1

2.3 Control Card Specifications

Control Card Specifications

Motion Control Card PC0601 2

Data Acquisition EDM Board PC0604 1

Servo Driver CDS-E Series 0710 3

Current gauge：Displays the average eroding current.

ON key：Pressing this key starts up the system’s main power source.

System OFF Procedure

Method 1：Press F10 then press Y to shut down the system.

The EDM keypad

The logic keypad has the following keys：

PgUp：Scrolls the screen up one page in the editing mode.

PgDn：Scrolls the screen down one page in the editing mode.

：Erases the proceeding character in the editing mode.

Mode Selection Keys

1. Press shift Z-axis operation.

RESET：Halts system operation

◆ X+ X- Y+ Y- Z+ Z- keys：Manual jog keys.

◆ SCALE：Switches to the manual feed scales (1 , 10 , 100 , RAPID (continuous

◆ HEAD UP：Moves head up.

◆ HEAD DOWN：Moves head down.

◆ PUMP：Key that turns on/shuts down the pump.

◆ TOUCH RESET key：Resets the touch sensor alarm.

2 File Name Area

3 Time Display Area

4 Eroding Parameter Area

5 Three Axis Coordinate Area

6 Mechanical Coordinate Area

F2 ，JOG MDI F1 ，SET COOR Press X.Y.Z or C to select axis and

F1 ZXY HOME：Find the machine reference point on all three axes.

F1 SET COOR：set coordinate