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Quality Control Chart

The document presents quality control data for the non-volatile matter content of a liquid sample measured over 24 days. Control charts were created to monitor the sample mean (X-bar chart) and sample range (R chart). The X-bar and R charts show the sample means and ranges, respectively, for each of the 24 subgroups along with the upper and lower control limits. No data points fall outside the control limits, indicating the process is in statistical control.

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75 views15 pages

Quality Control Chart

The document presents quality control data for the non-volatile matter content of a liquid sample measured over 24 days. Control charts were created to monitor the sample mean (X-bar chart) and sample range (R chart). The X-bar and R charts show the sample means and ranges, respectively, for each of the 24 subgroups along with the upper and lower control limits. No data points fall outside the control limits, indicating the process is in statistical control.

Uploaded by

4M Coatings
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 15

QUALITY CONTROL CHART

Problem Statement: Density Test


The Density values of a liquid (QC Sample) are measured three times per day during a period of 24 days.
Since the sample size is 3, we can use the following coefficients:

Coefficients: A2 1.023
D4 2.574
D3 0
Construction of control charts
Subgroup X1 X2 X3 X-bar UCL-X-bar X-Dbar LCL-X-bar R UCLR R-bar LCLR
1 0.872 0.877 0.887 0.879 0.891 0.880 0.869 0.015 0.028 0.011 0.000
2 0.882 0.876 0.870 0.876 0.891 0.880 0.869 0.012 0.028 0.011 0.000
3 0.880 0.870 0.878 0.876 0.891 0.880 0.869 0.010 0.028 0.011 0.000
4 0.874 0.884 0.887 0.882 0.891 0.880 0.869 0.013 0.028 0.011 0.000
5 0.887 0.878 0.889 0.885 0.891 0.880 0.869 0.011 0.028 0.011 0.000
6 0.871 0.873 0.876 0.873 0.891 0.880 0.869 0.005 0.028 0.011 0.000
7 0.877 0.883 0.887 0.882 0.891 0.880 0.869 0.010 0.028 0.011 0.000
8 0.879 0.887 0.874 0.880 0.891 0.880 0.869 0.013 0.028 0.011 0.000
9 0.871 0.886 0.875 0.877 0.891 0.880 0.869 0.015 0.028 0.011 0.000
10 0.875 0.885 0.875 0.878 0.891 0.880 0.869 0.010 0.028 0.011 0.000
11 0.889 0.879 0.876 0.881 0.891 0.880 0.869 0.013 0.028 0.011 0.000
12 0.873 0.889 0.888 0.883 0.891 0.880 0.869 0.016 0.028 0.011 0.000
13 0.888 0.887 0.884 0.886 0.891 0.880 0.869 0.004 0.028 0.011 0.000
14 0.888 0.876 0.888 0.884 0.891 0.880 0.869 0.012 0.028 0.011 0.000
15 0.886 0.879 0.873 0.879 0.891 0.880 0.869 0.013 0.028 0.011 0.000
16 0.873 0.879 0.887 0.880 0.891 0.880 0.869 0.014 0.028 0.011 0.000
17 0.877 0.882 0.875 0.878 0.891 0.880 0.869 0.007 0.028 0.011 0.000
18 0.872 0.882 0.871 0.875 0.891 0.880 0.869 0.011 0.028 0.011 0.000
19 0.882 0.880 0.872 0.878 0.891 0.880 0.869 0.010 0.028 0.011 0.000
20 0.880 0.886 0.873 0.880 0.891 0.880 0.869 0.013 0.028 0.011 0.000
21 0.873 0.878 0.875 0.875 0.891 0.880 0.869 0.005 0.028 0.011 0.000
22 0.881 0.889 0.884 0.885 0.891 0.880 0.869 0.008 0.028 0.011 0.000

Page 1/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
23 0.875 0.875 0.889 0.880 0.891 0.880 0.869 0.014 0.028 0.011 0.000
24 0.880 0.882 0.883 0.882 0.891 0.880 0.869 0.003 0.028 0.011 0.000
Sum 21.114 0.257

We obtain the R-chart and the X-bar chart

R-chart

0.030
Range

0.025
R
0.020
UCLR
0.015 R-bar
LCLR
0.010

0.005

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

X-bar chart

0.895
Average

0.890

0.885
X-bar
0.880 UCL-X-bar
X-Dbar
0.875 LCL-X-bar

0.870

0.865

0.860
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

Page 2/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
Prepared by Mahmoud Lotfy Checked By ch. Mohamed Farouk

Page 3/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
QUALITY CONTROL CHART
Problem Statement: Non-Volatile Matter
The Non-Volatile Matter values of a liquid (QC Sample) are measured three times per day during a period of 24 days.
Since the sample size is 3, we can use the following coefficients:
Coefficients: A2 1.023
D4 2.574
D3 0
Construction of control charts
Subgroup X1 X2 X3 X-bar UCL-X-bar X-Dbar LCL-X-bar R UCLR R-bar LCLR
1 47.13 48.79 47.81 47.91 49.68 48.45 47.22 1.66 3.08 1.20 0.00
2 48.63 48.02 48.76 48.47 49.68 48.45 47.22 0.74 3.08 1.20 0.00
3 47.68 49.32 47.86 48.29 49.68 48.45 47.22 1.64 3.08 1.20 0.00
4 49.70 49.52 48.26 49.16 49.68 48.45 47.22 1.44 3.08 1.20 0.00
5 47.58 48.16 47.84 47.86 49.68 48.45 47.22 0.58 3.08 1.20 0.00
6 48.81 48.18 49.72 48.90 49.68 48.45 47.22 1.54 3.08 1.20 0.00
7 48.93 49.80 47.70 48.81 49.68 48.45 47.22 2.10 3.08 1.20 0.00
8 49.04 48.38 49.45 48.96 49.68 48.45 47.22 1.07 3.08 1.20 0.00
9 48.31 47.38 47.56 47.75 49.68 48.45 47.22 0.93 3.08 1.20 0.00
10 47.34 47.56 48.82 47.91 49.68 48.45 47.22 1.48 3.08 1.20 0.00
11 47.89 48.38 49.29 48.52 49.68 48.45 47.22 1.40 3.08 1.20 0.00
12 47.53 49.78 49.99 49.10 49.68 48.45 47.22 2.46 3.08 1.20 0.00
13 47.03 47.23 48.19 47.48 49.68 48.45 47.22 1.16 3.08 1.20 0.00
14 48.73 49.03 48.23 48.66 49.68 48.45 47.22 0.80 3.08 1.20 0.00
15 49.52 49.37 49.03 49.31 49.68 48.45 47.22 0.49 3.08 1.20 0.00
16 49.11 47.67 49.18 48.65 49.68 48.45 47.22 1.51 3.08 1.20 0.00
17 49.11 48.64 48.91 48.89 49.68 48.45 47.22 0.47 3.08 1.20 0.00
18 48.11 47.49 48.50 48.03 49.68 48.45 47.22 1.01 3.08 1.20 0.00
19 47.17 48.86 48.02 48.02 49.68 48.45 47.22 1.69 3.08 1.20 0.00
20 49.44 49.18 48.13 48.92 49.68 48.45 47.22 1.31 3.08 1.20 0.00
21 49.38 49.38 48.64 49.13 49.68 48.45 47.22 0.74 3.08 1.20 0.00
22 48.83 48.27 48.56 48.55 49.68 48.45 47.22 0.56 3.08 1.20 0.00
23 48.09 48.06 47.37 47.84 49.68 48.45 47.22 0.72 3.08 1.20 0.00

Page 4/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
24 47.00 48.26 47.79 47.68 49.68 48.45 47.22 1.26 3.08 1.20 0.00
Sum 1162.803 28.760

We obtain the R-chart and the X-bar chart

R-chart

3.50
Range

3.00
2.50 R

2.00 UCLR
R-bar
1.50
LCLR
1.00
0.50
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

X-bar chart

50.00
49.50
Average

49.00
48.50 X-bar
48.00 UCL-X-bar
47.50 X-Dbar
47.00 LCL-X-bar
46.50
46.00
45.50
45.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

Page 5/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
Prepared by Mahmoud Lotfy Checked By ch. Mohamed Farouk

Page 6/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
QUALITY CONTROL CHART
Problem Statement: Viscosity By Krebs
The Viscosity By Krebs values of a liquid (QC Sample) are measured three times per day during a period of 24 days.
Since the sample size is 3, we can use the following coefficients:

Coefficients: A2 1.023
D4 2.574
D3 0
Construction of control charts
Subgroup X1 X2 X3 X-bar UCL-X-bar X-Dbar LCL-X-bar R UCLR R-bar LCLR
1 2607 2543 2555 2568 2708 2603 2498 64 264 102 0
2 2516 2546 2602 2555 2708 2603 2498 86 264 102 0
3 2668 2668 2642 2659 2708 2603 2498 26 264 102 0
4 2646 2636 2586 2623 2708 2603 2498 60 264 102 0
5 2612 2652 2686 2650 2708 2603 2498 74 264 102 0
6 2683 2654 2555 2631 2708 2603 2498 128 264 102 0
7 2585 2540 2571 2565 2708 2603 2498 45 264 102 0
8 2693 2506 2599 2599 2708 2603 2498 187 264 102 0
9 2576 2686 2689 2650 2708 2603 2498 113 264 102 0
10 2578 2563 2671 2604 2708 2603 2498 108 264 102 0
11 2503 2546 2685 2578 2708 2603 2498 182 264 102 0
12 2672 2583 2665 2640 2708 2603 2498 89 264 102 0
13 2519 2518 2583 2540 2708 2603 2498 65 264 102 0
14 2574 2596 2638 2603 2708 2603 2498 64 264 102 0
15 2588 2571 2556 2572 2708 2603 2498 32 264 102 0
16 2536 2601 2575 2571 2708 2603 2498 65 264 102 0
17 2557 2628 2699 2628 2708 2603 2498 142 264 102 0
18 2694 2516 2640 2617 2708 2603 2498 178 264 102 0
19 2543 2688 2632 2621 2708 2603 2498 145 264 102 0
20 2686 2533 2542 2587 2708 2603 2498 153 264 102 0
21 2533 2567 2576 2559 2708 2603 2498 43 264 102 0
22 2596 2685 2561 2614 2708 2603 2498 124 264 102 0
23 2526 2696 2578 2600 2708 2603 2498 170 264 102 0
Page 7/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
24 2566 2681 2656 2634 2708 2603 2498 115 264 102 0
Sum 62467 2458

We obtain the R-chart and the X-bar chart

R-chart

300
Range

250
48
R
200
UCLR 41
150 R-bar 31
100
LCLR
42
50 45
0 38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 33
Subgroup Number
38
40
37
X-bar chart
45
2750
44
48
Average

2700

2650
X-bar
2600 UCL-X-bar
X-Dbar
2550 LCL-X-bar

2500

2450

2400
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

Page 8/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
Prepared by Mahmoud Lotfy Checked By ch. Mohamed Farouk

Page 9/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
QUALITY CONTROL CHART
Problem Statement: Viscosity by Ford cup
The Viscosity by Ford cup values of a liquid (QC Sample) are measured three times per day during a period of 24 days.
Since the sample size is 3, we can use the following coefficients:

Coefficients: A2 1.023
D4 2.574
D3 0
Construction of control charts
Subgroup X1 X2 X3 X-bar UCL-X-bar X-Dbar LCL-X-bar R UCLR R-bar LCLR
1 32 37 36 35 38 35 32 5 8 3 0
2 35 35 33 34 38 35 32 2 8 3 0
3 34 33 36 34 38 35 32 3 8 3 0
4 37 37 37 37 38 35 32 0 8 3 0
5 36 37 38 37 38 35 32 2 8 3 0
6 33 34 32 33 38 35 32 2 8 3 0
7 37 35 32 35 38 35 32 5 8 3 0
8 33 36 35 35 38 35 32 3 8 3 0
9 38 33 37 36 38 35 32 5 8 3 0
10 36 34 35 35 38 35 32 2 8 3 0
11 34 34 38 35 38 35 32 4 8 3 0
12 37 37 36 37 38 35 32 1 8 3 0
13 35 34 33 34 38 35 32 2 8 3 0
14 38 37 32 36 38 35 32 6 8 3 0
15 37 36 33 35 38 35 32 4 8 3 0
16 33 34 37 35 38 35 32 4 8 3 0
17 34 38 37 36 38 35 32 4 8 3 0
18 35 35 35 35 38 35 32 0 8 3 0
19 34 38 37 36 38 35 32 4 8 3 0
20 33 34 35 34 38 35 32 2 8 3 0
21 36 38 37 37 38 35 32 2 8 3 0
22 34 33 35 34 38 35 32 2 8 3 0
23 32 37 33 34 38 35 32 5 8 3 0

Page 10/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
24 32 33 35 33 38 35 32 3 8 3 0
Sum 842.667 72.000

We obtain the R-chart and the X-bar chart

R-chart

9
8
Range

7
R
6
UCLR
5
R-bar
4
LCLR
3
2
1
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

X-bar chart

39
38
Average

37
36 X-bar
UCL-X-bar
35
X-Dbar
34
LCL-X-bar
33
32
31
30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

Page 11/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
Prepared by Mahmoud Lotfy Checked By ch. Mohamed Farouk

Page 12/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
QUALITY CONTROL CHART
Problem Statement: Drying Time
The Drying Time values of a liquid (QC Sample) are measured three times per day during a period of 24 days.
Since the sample size is 3, we can use the following coefficients:
Coefficients: A2 1.023
D4 2.574
D3 0
Construction of control charts
Subgroup X1 X2 X3 X-bar UCL-X-bar X-Dbar LCL-X-bar R UCLR R-bar LCLR
1 3.00 3.20 3.30 3.17 3.50 2.98 2.46 0.30 1.31 0.51 0.00
2 3.25 2.75 2.60 2.87 3.50 2.98 2.46 0.65 1.31 0.51 0.00
3 2.80 3.30 3.30 3.13 3.50 2.98 2.46 0.50 1.31 0.51 0.00
4 3.10 3.30 3.15 3.18 3.50 2.98 2.46 0.20 1.31 0.51 0.00
5 2.50 2.90 2.90 2.77 3.50 2.98 2.46 0.40 1.31 0.51 0.00
6 2.75 3.45 2.80 3.00 3.50 2.98 2.46 0.70 1.31 0.51 0.00
7 2.80 2.60 3.50 2.97 3.50 2.98 2.46 0.90 1.31 0.51 0.00
8 2.50 2.80 3.50 2.93 3.50 2.98 2.46 1.00 1.31 0.51 0.00
9 2.70 3.30 3.40 3.13 3.50 2.98 2.46 0.70 1.31 0.51 0.00
10 3.50 3.40 2.80 3.23 3.50 2.98 2.46 0.70 1.31 0.51 0.00
11 2.75 3.10 3.10 2.98 3.50 2.98 2.46 0.35 1.31 0.51 0.00
12 3.20 3.30 3.40 3.30 3.50 2.98 2.46 0.20 1.31 0.51 0.00
13 2.55 3.30 2.70 2.85 3.50 2.98 2.46 0.75 1.31 0.51 0.00
14 3.45 3.40 3.30 3.38 3.50 2.98 2.46 0.15 1.31 0.51 0.00
15 2.70 3.10 3.30 3.03 3.50 2.98 2.46 0.60 1.31 0.51 0.00
16 3.40 3.20 2.50 3.03 3.50 2.98 2.46 0.90 1.31 0.51 0.00
17 3.30 2.75 2.75 2.93 3.50 2.98 2.46 0.55 1.31 0.51 0.00
18 2.90 2.90 3.10 2.97 3.50 2.98 2.46 0.20 1.31 0.51 0.00
19 2.90 2.80 3.10 2.93 3.50 2.98 2.46 0.30 1.31 0.51 0.00
20 2.75 2.50 2.60 2.62 3.50 2.98 2.46 0.25 1.31 0.51 0.00
21 3.20 2.90 2.70 2.93 3.50 2.98 2.46 0.50 1.31 0.51 0.00
22 2.60 3.20 2.50 2.77 3.50 2.98 2.46 0.70 1.31 0.51 0.00
23 2.70 2.90 2.60 2.73 3.50 2.98 2.46 0.30 1.31 0.51 0.00

Page 13/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
24 2.90 2.50 2.75 2.72 3.50 2.98 2.46 0.40 1.31 0.51 0.00
Sum 71.567 12.200

We obtain the R-chart and the X-bar chart

R-chart

1.40
Range

1.20
1.00 R

0.80 UCLR
R-bar
0.60
LCLR
0.40
0.20
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

X-bar chart

3.60
Average

3.40
3.20
X-bar
3.00
UCL-X-bar
2.80 X-Dbar

2.60 LCL-X-bar

2.40
2.20
2.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Subgroup Number

Page 14/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024
Prepared by Mahmoud Lotfy Checked By ch. Mohamed Farouk

Page 15/15 F-07-07-02 Issue / Rev No.: 01/00 Issue / Rev Date: 01-07-2021 -01-07-2024

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