Aktive Trim8m0120820r
Aktive Trim8m0120820r
Aktive Trim8m0120820r
Warranty Information
Mercury Precision parts and accessories have a standard limited warranty of
one year.
Mercury gauges, controls, and rigging components—if installed on the boat at
the same time as the engine—will have a standard limited warranty equal to
that of the engine (if built after 5/1/2007). If purchased separately, Mercury
gauges, controls, and rigging components will have a standard limited warranty
of one year.
For details concerning the one year Mercury Precision, SmartCraft, and
Quicksilver Part and Accessories Limited Warranty, refer to the Mercury
Precision Parts Accessories Guide or contact your local authorized Mercury
Marine dealer.
eng i
eng ii
Important Information
Operation
Troubleshooting
Service Assistance........................................................................................... 10
Installation
eng iii
eng iv
IMPORTANT INFORMATION
Electrical Safety Requirements
! WARNING
This unit has not been assessed as a safety component and is not to be
relied upon as a safety device.
SPECIFICATIONS
IMPORTANT: Always refer to the Operation and Maintenance manual included
with each engine for fuse holder location, fuse rating, and electrical system
overload protection.
This equipment is only intended for connection to 9–16 VDC, low voltage,
electrical systems of boats or similar marine vessels. Do not connect this
equipment to any circuit rated in excess of 16 VAC (RMS), 22.6 VPK, or 35
VDC, and only connect to boat electrical systems powered by batteries or
alternators or otherwise only to circuits separated from main voltages by at
least double or reinforced insulation.
This product must not be installed in a manner inconsistent with the
recommended procedures set forth in the installation instructions included
herein. Improper removal or installation of the product can cause injury or
damage to the vessel or engine components.
BATTERY INSTALLATION
Always refer to the installation manual included with each engine for battery
specifications and battery installation procedures.
eng 1
OPERATION
Introduction to Active Trim
Active Trim is Mercury Marine’s patented GPS‑based automatic trim system.
This intuitive, hands‑free system continually adjusts engine or drive trim for
changes in operating conditions to improve performance, fuel economy, and
ease of operation. It responds to boat maneuvers with precision and delivers a
better overall driving experience. No knowledge of trimming an engine or drive
is needed to take advantage of Active Trim.
• As the boat accelerates, the engine or drive will trim out.
• As the boat decelerates, for example, while making a turn, the engine or
drive will trim in.
• Active Trim can be overridden at anytime by using the regular, manual
trim buttons.
• Active Trim allows the boat operator to compensate for changes in boat
load, driver preferences, and weather conditions while maintaining full
automatic control.
HOW IT WORKS
The Active Trim system has four modes of operation:
1. Idle Speeds
Maintains the existing trim position.
61896
61897
3. Planing Speeds
Progressively trims the engine or drive based on
GPS speed to maintain the most efficient
running attitude.
61898
4. Override
When the boat operator uses manual trim, the
Active Trim system is immediately overridden,
returning full control to the operator.
61899
At boat startup, Active Trim resumes the on/off state from the previous shut
down. For example, if Active Trim was on at the previous shut down, it will be
on at the next startup.
2 eng
OPERATION
BUILT-IN GPS
This device includes a built‑in GPS antenna used to determine vessel speed.
The GPS has three start‑up modes:
• Cold Start ‑ If vessel battery power was turned off (using a battery switch),
GPS will take 30–60 seconds to acquire a signal.
• Warm Start ‑ If vessel battery power has been maintained since last
shutdown, GPS will acquire a signal in approximately 30 seconds.
• Hot Start ‑ If the vessel has been keyed off for less than eight hours, the
GPS will acquire a signal in less than 10 seconds.
The Active Trim system will not automatically control trim until the GPS unit has
acquired a signal. The system status light flashing red may indicate that no
GPS signal has been acquired.
a d
b e
61873
eng 3
OPERATION
SYSTEM STATUS LIGHT
4 eng
OPERATION
SHALLOW WATER OPERATION
Active Trim cannot detect water depth and will not trim up automatically in
shallow water. The boat operator will need to override Active Trim by trimming
the engine or drive manually or pressing the OFF button.
TRAILER POSITION AND ACTIVE TRIM
Placing the engine or drive in trailer position (over 50% of the adapted trim
range) will prevent Active Trim from engaging. Any time the engine or drive is
trimmed above its normal range—to navigate shallow water, launch the boat
from a trailer, or load the boat onto a trailer, for example—you must manually
trim down before Active Trim will function. This safety feature is meant to
prevent the engine or drive from automatically trimming down and hitting
something.
If the engine or drive is trimmed beyond its normal range and the vessel speed
is over 8 km/h (5 mph), the ON/RESUME light will flash, indicating that Active
Trim will not engage until the engine or drive is manually trimmed down. After
the engine or drive has been trimmed back down, automatic control can be
resumed by pressing the On/Resume button.
Adjustable Profiles
ADJUSTABLE PROFILE CURVES
There are five adjustable profiles available to the operator. The following graph
illustrates how the five profiles vary the rate at which the Active Trim system
increases the trim angle as the boat speed increases.
5 4 3 2
1
c
a
b 61866
eng 5
OPERATION
TRIM PROFILE ADJUSTMENT
Use the Active Trim keypad Up Arrow and Down Arrow buttons to adjust the
selected profile to the most efficient running attitude to compensate for changes
in boat loading (passenger or gear distribution, changes in ballast or fuel tank
levels), weather, propping, and operator preference.
a d
b e
61873
When you press either the up or down arrow, you are selecting a different trim
curve. This means that Active Trim will use different trim angles throughout the
entire range of operation. This is not the same thing as manually adjusting the
trim (override).
NOTE: The boatbuilder or dealer should have configured the Active Trim
system for optimal performance for your boat and power package combination.
The five adjustable trim profiles should provide enough latitude to compensate
for changes in environmental conditions or boat loading.
If the five adjustable trim profiles are not adequate, Active Trim can be
reconfigured to a different major trim profile. Changing the major trim profile will
provide a different range of adjustable trim profiles. Refer to Setup and
Configuration, in the Installation section of this manual.
6 eng
OPERATION
WHAT TRIM IS
The trim angle of an outboard or sterndrive is the angle between the boat
bottom and the propeller shaft formed by moving the engine or sterndrive
closer to the boat transom. This movement is called trimming in or down.
Moving the engine or sterndrive further away from the transom is called
trimming out or up. When a boat is cruising on plane and the trim is adjusted so
that the propeller shaft is parallel to the surface of the water, that is said to be
running at zero trim.
The term "trim" is generally used when referring to adjusting the outboard or
sterndrive within the first 20° range of travel. This is the range used while
operating your boat on plane. The term "tilt" is generally used when referring to
adjusting the outboard or sterndrive further up or out of the water.
HOW TRIM AFFECTS BOAT OPERATION
The trim angle of the outboard or sterndrive has a distinct effect on the planing
angle of the boat, which in turn significantly alters the top speed and handling.
The engine or drive should be trimmed in for best start‑up acceleration and
shortest time to plane. The engine or drive would then be trimmed out for peak
performance. Active Trim automatically handles this transition for you.
61921
If the engine or drive is trimmed in too far, the bow drops and the boat runs too
wet. In this condition, top speed drops, fuel economy decreases, the boat may
oversteer in one direction or the other (bow steering), and steering torque will
increase (to the right with a right‑hand rotation propeller). Occasionally,
extreme trim down can cause a boat to list to the left (with a right‑hand
propeller).
61922
eng 7
OPERATION
If the engine or drive is trimmed out too far, the propeller may lose its hold on
the water, fast V‑bottom boats may start to walk from side to side (chine
walking), steering torque will increase in the opposite direction to that when
trimmed in, and getting on plane may be difficult or labored. Porpoising of the
boat may also occur.
61923
8 eng
TROUBLESHOOTING
Red Status Light Fault Codes
b 61841
b 61842
eng 9
OWNER SERVICE ASSISTANCE
Service Assistance
LOCAL REPAIR SERVICE
If you need service for your Mercury accessory, take it to your authorized
dealer.
SERVICE AWAY FROM HOME
If you are away from your local dealer and the need arises for service, contact
the nearest authorized dealer. If, for any reason, you cannot obtain service,
contact the nearest Regional Service Center. Outside the United States and
Canada, contact the nearest Marine Power International Service Center.
PARTS AND ACCESSORIES INQUIRIES
Direct any inquiries concerning genuine Mercury Precision Parts® or
Quicksilver Marine Parts and Accessories® to a local authorized dealer.
Dealers have the proper systems to order parts and accessories, if they are not
in stock. Engine model and serial number are required to order correct parts.
CONTACT INFORMATION FOR MERCURY MARINE CUSTOMER
SERVICE
For assistance, call, fax, or write to the geographic office in your area. Please
include your daytime telephone number with mail and fax correspondence.
Australia, Pacific
Telephone +61 3 9791 5822 Brunswick Asia Pacific Group
41–71 Bessemer Drive
Fax +61 3 9706 7228 Dandenong South, Victoria 3175
Australia
10 eng
OWNER SERVICE ASSISTANCE
Mexico, Central America, South America, Caribbean
Telephone +1 954 744 3500 Mercury Marine
11650 Interchange Circle North
Fax +1 954 744 3535 Miramar, FL 33025
U.S.A.
Japan
Telephone +072 233 8888 Kisaka Co., Ltd.
4‑130 Kannabecho, Sakai‑ku
Fax +072 233 8833 Sakai‑shi, Osaka 590‑0984, Japan
Asia, Singapore
Telephone +65 65466160 Brunswick Asia Pacific Group
T/A Mercury Marine Singapore Pte Ltd
Fax +65 65467789 29 Loyang Drive
Singapore, 508944
eng 11
INSTALLATION
Active Trim Kit Contents
ALL DTS APPLICATIONS
Qty. Description
1 Basic kit
1 DTS Active Trim harness
NON-DTS APPLICATIONS
IMPORTANT: The Active Trim harness for non‑DTS applications is different
between Outboard and MerCruiser applications, and between single and
dual‑engine applications. Confirm that you have the correct harness for your
application prior to beginning the installation.
12 eng
INSTALLATION
40/50/60 FourStroke Engines (Single‑Engine Only)
Active Trim can be installed on 40/50/60 FourStroke engines only with serial
number 1C453840 or above.
Qty. Description
1 Basic kit
1 Active Trim harness
1 Digital to analog converter (includes installation instructions)
1 Digital trim sender kit
2 Screw
2 Lockwasher
2 Washer
1 Anchor pin
1 Trilobe pin
eng 13
INSTALLATION
c d
g i
f h 61843
14 eng
INSTALLATION
Ref. Qty. Description
a 1 Keypad assembly
b 3 Screw
c 1 Bracket
d 2 Cable tie
e 1 Vessel control module (VCM)
f 3 Grommet
g 3 Bushing
h 3 Washer
i 3 Wood screw, #10‑16 x 1.750
Installation Notes
! WARNING
Performing service or maintenance without first disconnecting the battery can
cause product damage, personal injury, or death due to fire, explosion,
electrical shock, or unexpected engine starting. Always disconnect the
battery cables from the battery before maintaining, servicing, installing, or
removing engine or drive components.
! CAUTION
Avoid injury or product damage. Obstructions, such as braces and wiring,
may be unseen when looking at the front of the dashboard. Before drilling or
cutting any holes in the dashboard, check the area behind the dashboard for
obstructions. Do not drill or cut when obstructions are present.
Active Trim uses an internal dedicated GPS sensor to monitor vessel speed
and adjust the drive attitude within programmed parameters.
Check the area behind the panel for cables, wiring, electronic components, and
obstructions before cutting or drilling. The selection of a suitable mounting
location is important for the optimal performance of the Active Trim system. The
mounting location and orientation of the keypad assembly should be:
• In the same area as the helm and within easy reach of the operator.
• In a location that provides a clear view of the sky without overhead
obstructions.
• At least 61 cm (24 in.) from speakers, VHF, satellite, and radar antennas,
or other equipment that produces radio frequency transmissions, or
magnetic fields.
Follow these tips when cutting the panel:
• Fiberglass—Apply masking tape to the area to be cut to prevent the panel
from cracking.
eng 15
INSTALLATION
• Vinyl covered—Remove vinyl from the area to be cut with a razor blade to
keep vinyl from tearing.
Keypad Installation
FLUSH MOUNTING ON A THIN PANEL
The keypad assembly can be surface mounted or flush mounted. Remove, or
install the optional spacer behind the dash panel when flush mounting on a thin
panel.
c
f
b a e
a
d b 61844
INSTALLATION PROCEDURE
1. Disconnect both battery cables from the battery.
2. Select an unobstructed location that provides good visibility.
3. Drill a mounting hole using a 54 mm (2.125 in.) hole saw.
4. Use a 6.35 mm (0.25 in.) drill bit to route a hole for the keypad housing
antirotation pin (not necessary when flush mounting with screws).
16 eng
INSTALLATION
5. Place the keypad assembly, gasket, and spacer into the panel and secure
with the retaining nut or four #8 self‑tapping screws.
a- Plastic ring
e
b- Bezel
c c- Keypad
f
a d- Housing
i e- Spacer
f- #8 self‑tapping screw (4)
g- Adhesive gasket
h- Gasket
h
j i- Antirotation pin
g
j- Retaining nut
b d
c g
a
j
b d e
61845
NOTE: The spacer can be removed or placed on the back side of the panel
when flush mounting on a thin panel.
eng 17
INSTALLATION
5. Predrilling pilot holes for the screws is recommended.
b
a
g
e f
d
59752
Harness Connections
VCM CONNECTION (ALL MODELS)
Exercise care when connecting the vessel control module (VCM) to the Active
Trim harness. Carefully insert the harness connector into the module socket,
and push down on the connector lock to fully engage the connector.
61846
18 eng
INSTALLATION
ALL DTS APPLICATIONS (EXCEPT TABS)
a- Keypad assembly
b- J‑box (4‑way shown, actual configuration may vary)
c- Helm harness
d- VCM
e- DTS Active Trim harness
1. Verify the CCM software is compatible with the Active Trim system.
a. For DTS, the CCM software must be version 80 or higher.
b. For joystick piloting systems, the CCM software must be CCM13 or
newer.
2. Ensure that the keypad assembly and VCM have been installed as
previously outlined.
3. Connect the DTS Active Trim harness to the VCM. Refer to VCM
Connection (All Models).
4. Connect the keypad assembly to the DTS Active Trim harness.
5. Remove the weather cap from an unused connector on the helm harness
J‑box, and connect the DTS Active Trim harness 10‑pin connector.
eng 19
INSTALLATION
ACTIVE TRIM WITH TRIM TAB INTERFACE KIT
a b e
61851
a - VCM
b - Trim tab interface harness (standard DTS Active Trim harness not
used)
c - Keypad assembly
d - J‑box (4‑way shown, actual configuration may vary)
e - Helm harness
f - Trim tabs
IMPORTANT: The Active Trim system will not control the trim tabs. The VCM
reads the tab sensor position and transmits it on CAN P for use with SmartCraft
gauges.
1. Ensure that the keypad assembly and VCM have been installed as
previously outlined.
2. Connect the trim tab interface harness to the VCM.
3. Ensure that the trim tab interface harness is connected to the J‑box.
4. Remove the weather cap from an unused connector on the helm harness
J‑box, and connect the keypad assembly 10‑pin connector.
20 eng
INSTALLATION
WIRE COLOR CODE ABBREVIATIONS
eng 21
INSTALLATION
OUTBOARD NON-DTS APPLICATIONS
Outboard Single Engine Non‑DTS Applications, Panel or Console Control
c
GRN/WHT
RED/PPL
BLU/WHT
A B C
A B C
g
RUN
OFF
61847
22 eng
INSTALLATION
a - Helm harness e - J‑box (4‑way shown, actual
b - Panel mount or console mount configuration may vary)
remote control (console mount f - Active Trim harness 3‑pin
shown, panel mount similar) connectors
c - Keypad assembly g - Active Trim harness
d - VCM
eng 23
INSTALLATION
Outboard Single Engine Non‑DTS Applications, Side Mount Control
b
j
d
i
TAN/LT BLU
GRN/WHT
BLU/WHT
RED
a h
RED/PPL
BLU/WHT
GRN/WHT
e
RED/PPL
BLU/WHT
GRN/WHT
f
g 61946
24 eng
INSTALLATION
a - 14‑pin connector (to engine) f - Female trim adapter harness
b - Side mount remote control (used with optional trim switch)
c - J‑box (4‑way shown, actual g - Active Trim harness 3‑pin
configuration may vary) connectors
d - 10‑pin CAN terminator resistor h - Active Trim harness
(yellow) i - VCM
e - Male trim adapter harness j - Keypad assembly
1. For 40/50/60 or 75/90/115 engines, install the digital to analog (D/A)
converter and digital trim sender kit. Instructions are supplied with the D/A
converter.
2. Ensure that the keypad assembly and VCM have been installed as
previously outlined.
3. Connect the Active Trim harness to the VCM. Refer to VCM Connection
(All Models).
4. Connect the keypad assembly to the Active Trim harness.
5. Remove the weather cap from an unused connector on the helm harness
J‑box, and connect the Active Trim harness 10‑pin connector.
6. Connect the Active Trim harness 3‑pin connectors to the two trim adapter
harnesses, purchased separately.
7. Connect the male trim adapter harness to the remote control harness.
Red connects to red/purple, blue/white to blue/white, and green/white to
green/white.
8. Ensure that the four unused bullet connectors have weather plugs. This
includes the bullet connector for the tan/light blue wire on the remote
control harness.
eng 25
INSTALLATION
Outboard Dual Engine Non‑DTS Applications
e g
a j
61848
26 eng
INSTALLATION
a- VCM f - Power trim harness connector
b- Keypad assembly g - Starboard helm harness
c- Remote control h - Starboard harness 3‑pin
d- J‑box (4‑way shown, actual connectors
configuration may vary) i - Port harness 3‑pin connectors
e - Port helm harness j - Dual engine power trim adapter
eng 27
INSTALLATION
MERCRUISER NON-DTS APPLICATIONS
MerCruiser Single Engine Non‑DTS Applications
b
h
TAN
TAN
c
DK BLU/WHT
BLU/WHT
RED/WHT
PPL/WHT
GRN/WHT
PPL/WHT
YEL/RED
YEL/RED
GRN
RED
g f
d
RUN
OFF
61849
28 eng
INSTALLATION
a - 14‑pin engine harness f - Remote control 4‑pin trim
connector harness connector
b - Remote control g - 4‑pin trim extension harness
c - Keypad assembly h - Transom harness connector
d - VCM
e - J‑box (4‑way shown, actual
configuration may vary)
eng 29
INSTALLATION
MerCruiser Dual Engine Non‑DTS Applications
b
d
f
e g
a i h
k j
61850
30 eng
INSTALLATION
a- VCM i- Port trim power harness 4‑pin
b- Keypad assembly connector
c- Remote control j - Starboard power trim extension
d- J‑box (4‑way shown, actual harness
configuration may vary) k - Port power trim extension
e- Port helm harness harness
f- Power trim harness connector l - MerCruiser dual engine power
g- Starboard helm harness trim adapter
h- Starboard power trim harness
4‑pin connector
eng 31
INSTALLATION
Trim Profiles Overview
MAJOR TRIM PROFILE CURVES
The Active Trim system can be configured to any of five unique major trim
profiles. The following illustration shows how the trim angle versus boat speed
curves will differ for each of the five major profiles.
5 4
a
1
61865
b
Configure the Active Trim system with the major trim profile that is most
appropriate for an individual boat and power package combination under
normal operating conditions.
Each major profile curve shown in the preceding example represents the
default, middle setting (adjustable trim profile 3) of a broader range of
adjustable trim profiles. Each major trim profile has a range of five user
adjustable trim profiles, to allow the operator to fine tune the trim curve during
boat operation, to compensate for differences in environmental conditions or
boat loading.
The upper limit of a selected major trim profile equates to user adjustable trim
profile 5. The lower limit equates to user adjustable trim profile 1. Refer to
Adjustable Profiles for additional detail.
32 eng
INSTALLATION
MAJOR TRIM PROFILE CURVE OVERLAP
The ranges of the five major trim profiles overlap one another. Placing the trim
curve ranges for major profiles 4 and 3 (from the first graph) onto a single
graph shows a substantial overlap. The upper limit for major profile 3 is higher
than the lower limit for major profile 4, yielding a portion of the trim curve
ranges that are shared by both profiles. In practice, this means that slight
variations in the conditions at which the system is configured will not translate
to large variations in system performance.
a d
b
c g
f e
61867
eng 33
INSTALLATION
IMPORTANT: Always configure Active Trim with a major profile that will allow
the operator to select an adjustable profile with additional trim in. That is, avoid
selecting a major profile that results in normal operation in adjustable trim
profile 1. This will ensure that the operator can always bring the bow down to
correct porpoising without having to manually trim the engine or drive.
CONFIGURATION PROCEDURE
1. Turn the ignition key switch to the on position.
2. Use the remote control handle trim switch to establish the full trim and tilt
range in the Active Trim module:
a. Trim the engine or sterndrive to the full down position and hold the
switch for five seconds after the engine or sterndrive reaches the full
down position.
b. Trim the engine or sterndrive to the full up (trailer) position and
continue to hold the trim up switch for five seconds after the engine or
sterndrive reaches the full up (trailer) position.
3. Return the engine or sterndrive to the down position before starting the
engine.
NOTICE
Avoid damaging the engine and drive from overheating. Never start or run
the power package without water circulating through the cooling system.
4. Start the engine and observe the keypad. Flashing amber lights on the
vertical LED trim display indicate that the Active Trim system is in the
setup mode and ready for activation.
34 eng
INSTALLATION
NOTE: The system can be returned to the setup mode if necessary by
simultaneously pressing and holding the ON/RESUME + Up Arrow buttons for
five seconds.
a d
b e
61873
a- ON/RESUME button
b- OFF button
c- Trim profile indicator
d- Trim profile adjust Up Arrow
e- Trim profile adjust Down Arrow
CDS G3 Setup
NOTE: CDS G3 setup is required only for dual station applications and for
enabling the GPS receiver for use with SmartCraft gauges.
• For multiple stations, assign the Active Trim keypad locations by
performing a Trackpad Configuration in CDS G3. Next select the Active
Trim GPS tab and follow directions to select which Active Trim keypad
GPS helm source you would like to use.
eng 35
INSTALLATION
• For enabling the GPS for SmartCraft gauges, select the Active Trim GPS
tab found in the Trackpad Configuration screen. Follow the on‑screen
instructions to enable the GPS for use with SmartCraft gauges. Only use
the Active Trim GPS to provide speed information for SmartCraft gauges
when there are no other GPS units in the system.
36 eng
INSTALLATION
Templates
FLUSH MOUNT
IMPORTANT: Due to printing variables, the image size may have changed
from the actual size. Check the graphic for accuracy prior to using the template.
(1.969 in.)
50 mm
(0.50 in.)
12 mm
(3.937 in.)
(3.465 in.)
100 mm
88 mm
(2.125 in.)
54 mm
(1.496 in.)
38 mm
61852
eng 37
INSTALLATION
SURFACE MOUNT
IMPORTANT: Due to printing variables, the image size may have changed
from the actual size. Check the graphic for accuracy prior to using the template.
(0.25 in.)
6.35 mm
(0.109 in.)
2.768 mm
(1.575 in.)
40 mm
(4.252 in.)
108 mm
(2.125 in.)
54 mm
(1.89 in.)
48 mm
61853
38 eng