Gasco Engineering Private Limited

INSPECTION TEST PLAN (Pressure Testing of Piping) Date: 24/12/2013

PROJECT: Kadanwari Alternate PW Tanks Installation Project CLIENT: OMV PAKISTAN

LOCATION: Kadanwari Plant Project No:

Scope of Inspection
Inspection / Compliance
S.
Description of Inspection Frequency Method / Acceptance Record Certificate Reference Doc / Criteria Remarks
No. Client
Gasco criteria
(OMV Pakistan)

Pressure Testing of Piping (DOC # GEL-ITP-PW-06, Rev:0)

1 IMTE

Procedure for hydro testing

As per calibration
Review of calibration GEL-SOP-HYD-05 /
1.1 Calibration of inspection tool H R standard for the Calibration certificates
certificates OMV specification5002-11-16-12-SP-
subjected tool
101 Fabrication, Installation and
Testing of Pipe work

2 Hydro testing

Procedure for hydro testing

This include review of test
GEL-SOP-HYD-05 /
2.1 Test pack preparation and approval H R Each Test Pack pack as per joint traceability GEL-QAQC-F-31
OMV specification5002-11-16-12-SP-
sheet
101 Fabrication, Installation and
Testing of Pipe work

Procedure for hydro testing

Confirm from isomates and GEL-SOP-HYD-05 /
2.2 Mechanical completion check including NDE. PWHT & traceability H R Each Test Pack GEL-QAQC-F-31
weld map OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

Procedure for hydro testing

Check with P & IDs and GEL-SOP-HYD-05 /
2.3 Check for punch list items W W Each Test Pack GEL-QA/QC-F-23a
isomates OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
Check conformance with Test pack release certificate GEL-SOP-HYD-05 /
2.4 Release of test pack H H 100%
engineering and piping GEL-QAQC-F-31 OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

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 Gasco Engineering Private Limited

INSPECTION TEST PLAN (Pressure Testing of Piping) Date: 24/12/2013

PROJECT: Kadanwari Alternate PW Tanks Installation Project CLIENT: OMV PAKISTAN

LOCATION: Kadanwari Plant Project No:

Scope of Inspection
Inspection / Compliance
S.
Description of Inspection Frequency Method / Acceptance Record Certificate Reference Doc / Criteria Remarks
No. Client
Gasco criteria
(OMV Pakistan)

ASME B31.3 Procedure for hydro

testing
Range must be twice the GEL-SOP-HYD-05 /
2.5 Pressure gauge are within specified range H W Each Gauge GEL-QAQC-F-33
operating limits OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
GEL-SOP-HYD-05 /
2.6 Quality of test medium H R 100% Checking with lab test report GEL-QAQC-F-33
OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
GEL-SOP-HYD-05 /
2.7 Check test circuit / blind off points W W Each Test pack Check against P & IDs Visual
OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
Checking opening of vents for GEL-SOP-HYD-05 /
2.8 Vents M M Each Test pack GEL-QAQC-F-33
air removals OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
2.9 All instruments and impulse line are disconnected H W Each Test pack Check against P & IDs GEL-QAQC-F-33 GEL-SOP-HYD-05 /
SP-00-L-0003 Fabrication, Installation
and Testing of Pipe work Procedure

ASME B31.3 Procedure for hydro

testing
Ensure pressure application and removal is gradual. Witness GEL-SOP-HYD-05 /
2.10 W W Each Test pack Check for leakage GEL-QAQC-F-55
pressure test for leakage OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

2 OF 3
 Gasco Engineering Private Limited

INSPECTION TEST PLAN (Pressure Testing of Piping) Date: 24/12/2013

PROJECT: Kadanwari Alternate PW Tanks Installation Project CLIENT: OMV PAKISTAN

LOCATION: Kadanwari Plant Project No:

Scope of Inspection
Inspection / Compliance
S.
Description of Inspection Frequency Method / Acceptance Record Certificate Reference Doc / Criteria Remarks
No. Client
Gasco criteria
(OMV Pakistan)

ASME B31.3 Procedure for hydro

testing
Check for Proper Flushing and GEL-SOP-HYD-05 /
2.11 Flushing & Drying H M 100% GEL-QAQC-F-53
drying OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
Check as per attached GEL-SOP-HYD-05 /
2.12 Test medium drained properly and declining H W Each Test pack GEL-QAQC-F-23
format OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 Procedure for hydro

testing
Post test inspection report GEL-SOP-HYD-05 /
2.13 Reinstatement M M Each Test pack Visual
GEL-QAQC-F-23 OMV specification5002-11-16-12-SP-
101 Fabrication, Installation and
Testing of Pipe work

ASME B31.3 / Procedure for hydro

testing
GEL-SOP-HYD-05 /OMV
2.14 Punch list Clearance H W Each Test pack Visual
GEL-QAQC-F-23a specification5002-11-16-12-SP-101
Fabrication, Installation and Testing
of Pipe work

LEGENDS

RW : RANDOM WITNESS R : Review

W : WITNESS H : HOLD POINT M : Monitoring

Company GEPL OMV (PAKISTAN)

Signature:

Name: AMAN AHMED

Date: 24/12/2013

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