Parts Catalog Mitsubishi Generator Stationary S16r-Pta-S
Parts Catalog Mitsubishi Generator Stationary S16r-Pta-S
Parts Catalog Mitsubishi Generator Stationary S16r-Pta-S
MITSUBISHI
GENERATOR STATIONARY
S16R-PTA-S
1MW IPP Project
November 2016
Pub.No. 98400-Y0900
Im itation p a rts use unre lia b le m a te ria ls and m a n u factu rin g m e th o ds w hich are in co m p a ra b le w ith
th o se o f g e nu in e parts.
Pub.N o.98400-Y0900
-A 2 -
6. S o m e illu stra tio ns d iffe r fro m th e shape o f the real p art w h e n the illustration show s are
p re se n ta tio n o f various parts.
S A M P L E OF P A R T S C A T A L O G U E
Com piling system
See(1)
X
P3 7 80 - 0 7 0 C R NA KCAS E ASSY
Model & quantity
See(6)
M O D E L& Q T Y
R E F.N O . P A R T NO . P A R T N A M E & D E S C R IP T IO N
PTA-S
0300 CRANKCASE ASSY 1
0300001 32507-01400 WASHER 14
0300002 CAP,MAIN BEARING 6
0300003 CAP,MAIN BEARING 1
0300004 3270^21500 b o l t s id e ............................ 14
0300005 CRANKCASE 1
0300007 326tf7-51600 BOLT MAINBEARING CAP 14
0310 325(67-02500 HANGER
0800 32507-04100 SHIM
0^00 F1805-10025 BOLT.W/WASHER h
Part name
See(4)
/
Description codes Model & quantity
See(5)-(a) See(6)
Dimension codes
See(5)-(b)
Reference number.
See(2)
N O T E : F o r t h e d e s c r i p t i o n o f e a c h it e m , r e f e r t o t h e p a g e s w h ic h f o l l o w .
-A4-
( 1)
P3780-010 CYLINDER HEAD
- 3-
i --------------------------------------------------------------------------------------------
MODEL & QTY
REF. NO. PART N0. PART NAME & DESCRIPT10N
PTA-S
0300 * HEAD SUB ASSY.CYLINDER 16
0300001 04826-22500 CAP, SEALING 16
0300002 04826-22800 CAP. SEAL ING 112
0300003 04827-71000 PLUG. TAPERED 16
0300004 * GU1DE. VALVE SEMI FINISHED 64
(2) (3) (4) (5) (6)
Item s (1) thru (6) a re as de scrib e d below:
(2) R e fe re n ce n u m b e r
A b b re via te d to REF. No., this n u m b e r is used to locate a p art in th e illustration. W h e n a
re fe re n ce n u m b e r is fo u r to seven digits, the firs t to fo rth d ig its sh o w the re fe re n ce n u m b e r o f an
assem bly, and th e last th re e d ig its show the nu m b e rs o f its c o m p o n e n t parts.
N O TE : T he Iocation te rm s LH (le ft hand) and R H (right hand) a re view ed from th e flyw he e l side o f
an engine.
-A5-
STD: S ta nd a rd part
(b) T he D escription co d es in a b ove p a ra grap h (a) a re fo lio w e d by su p plem e nta ry e xp ia n a tio n s such
as d im e n sio n s (thickness, length, etc.), m a n u fa c tu re r part num ber, m a n u fa c tu re r nam e, etc. as
the occa sio n dem ands.
N O T E : U nless indicated by th e sp e cifica tio n codes, the p a rts m ay be used fo r the p roducts o f all
specifications.
T A B L E O F S Y M B O L S & A B B R E V IA T IO N S
E N G L IS H E N G L IS H
accel ACCELERATO R E LE C E L E C T R IC
ADJ A D J U S T IN G EN G E N G IN E
(A D J U S T A B L E ) E O U IP E O U IP M E N T
A IR -C O N A IR -C O N D IT IO N E R EXH EXHAUST
AUTO A U T O M A T IC FLEX F L E X IB L E
AUX A U X IL IA R Y FR FRONT
AR A S R E O U IR E D GSKT GASKET
BR G B E A R IN G GOV GOVERNOR
B /P M P B IL G E P U M P G /N GROUP NUMBER
HYD H Y D R A U L IC
CARB CARBURETOR H= H E IG H T
......
C /L C E N T E R L IN E IN D IN D U S T R IA L
CON-ROD C O N N E C T IN G -R O D IN S T A L IN S T A L L A T IO N
C /M B R C R O S S -M E M B E R IN S T IN S T R U M E N T
CYL C Y L IN D E R IN T L K IN T E R L O C K
D IA D IA M E T E R JU N C J U N C T IO N
D IF F D IF F E R E N T IA L KD KNOCKDOW N
D IS T R D IS T R IB U T O R L.H LEFTHAND
DR D R IV E LU B L U B R IC A T IO N
D= O U T D IA M E T E R L= LENG TH
- A8-
T A B L E O F S Y M B O L S & A B B R E V IA T IO N S
SYMBOL D E S C R IP T IO N SYMBOL D E S C R IP T IO N
M IN M IN IM U M SYM SYMBOL
M TR MOTOR SYNCH S Y N C H R O N IZ E R
M TG M O U N T IN G SYS SYSTEM
NO. NUMBER TE R M T E R M IN A L
OPT O P T IO N T /C O N V TOROUE-CONVERTER
O /D O V E R D R IV E T /F TRANSFER
O .S O V E R S IZ E T/M T R A N S M IS S IO N
PT 0 P O W E R T A K E -O F F T /H S G T U R B IN E -H O U S IN G
PRESS PRESSURE T= T H IC K N E S S
QTY O U A N T IT Y U.S U N D E R S IZ E
U N IV U N IV E R S A L
RE REAR VENT V E N T IL A T O R
R EV REVERSE W/ W IT H
R.H R IG H T H A N D W /O W IT H O U T
SECT S E C T IO N Z= N U M B E R OF
G EAR TEETH
S /M B R S ID E M E M B E R
- A9-
T A B L E O F S Y M B O L S & A B B R E V IA T IO N S
SYMBOL D E S C R IP T IO N SYMBOL D E S C R IP T IO N
1 ST F IR S T
2N D SEQOND
3R D T H IR D
4TH FOURTH
5TH F IF T H
& AND
@ U N C O N F IR M E D
* P A R T N O T TO BE
S U P P L IE D
i
il
■
i
i
- B 1 -
C O N T EN T S
ENGINE BODY
P3780-010 CYLINDER HEAD ................................................................................ 2
P3780-040 VALVE MECHAN1SM ........................................................................................................................... 4
P3780-050 CAMSHAFT TAPPET ........................................................................................................................... 6
P3780-070—01 CYLINDER CRANKCASE (ASSY) ....................................................................................................... 8
P3780-070-02 CYLINDER CRANKCASE (LINER) ....................................................................................................... 10
P3780-071-01 CRANKCASE PARTS (SIDEC0VER) ..................................................................................................... 12
P3780-071-02 CRANKCASE PARTS (PIPE.OIL JET) .............................................................................................. 14
P3780-090 MAIN BEARING ............................ 16
P3780-110 TIMING GEAR CASE .................................. 18
P3780-130 OIL PAN ............................................................................................................................................ 20
P3780-140 ENGINE MOUNTING ........................................................................................................................... 22
P3780-170 PISTON ................................................................................................................................................ 24
P3780-190 CONNECTING ROD ............................................................................................................................... 26
P3780-200 CRANKSHAFT ........................................................................................................................................ 28
P3780-210 FLYWHEEL ............................................................................................................................................ 30
P3780-220 DAMPER ................................................................................................................................................ 32
P3780-230 TIMING GEAR .................................................................................................................................... 34
P3780-250 FRONT ACCESSORY DRIVE ............................................................................................................... 36
P3780-251 TACHO DRIVE .................................................................................................................................... 40
P3780-253 REAR ACCESSORY DRIVE ............................................................................................................... 42
P3780-255 HOURMETER TACHOMETER ............................................................................................................... 44
400Y09-00
GROUP N O. GROUP NAME P AGE
OIL SYSTEM
P3780-350 OIL PUMP ............................................................................................................................................. 60
P3780-360 OIL STRAINER PIPING .............................................................................. 62
P3780-36I OIL FILTER PIPING .................................................................. '................................................... 64
P3780-362 OIL SYSTEM PARTS ............................................................................................................................ 66
P3780-390-01 OIL COOLER ASSY,R.H .......................................................................................................................68
P3780—390—02 OIL COOLER. L. H ................................................................................................................................ 70
P3780-400-01 OIL FILTER ASSY ............................................................................................................................ 72
P3780—400—02 OIL FILTER (RELATED PARTS) ................................................................. 74
P3780-420 OIL FILLER ........................................................................................................................................ 76
P3780-425 OIL LEVEL GAGE ................................................................................................................................ 78
P3780-430-01 BREATHER (FRONT & REAR) ................................ 80
P3780-430-02 BREATHER (SIDE) ............................................................................................................................ 82
COOLING SYSTEM
P3780-450-01 WATER PUMP ........................................................................................................................................ 84
P3780—450—02 WATER PUMP (WATER HEATER FLANGE) ........................................................................................... 86
P3780-451 ANTI-CORROSIVE PARTS ................................................................................................................... 88
P3780-461-01 COOLING SYSTEM (THERMOSTAT) ................................................................................................... 90
P3780—461—02 COOLING SYSTEM (WATER PIPING) ................ 92
P3780-480 FAN ..................................................................................................................................................... 94
P3780-550 AIR COOLER ......... 96
FUEL SYSTEM
P3780-610-01 INJECTION PUMP BRACKET ................................................................................................................ 98
400Y09-00
B3 -
STARTING SYSTEM
P3780-660 STARTER (24V-7.5KW) .....................................................................................................................140
P3780-680-01 ALTERNATOR ASSY .............................................................................................................................142
P3780-680-02 ALTERNATOR (RELATED PARTS) ........................................................................................................ 144
P3780-710 TURNING GEAR ......................................................................................................................................146
CONTROL SYSTEM
P3780-875 STOP CONTROL HANDLE ........... 148
NAME PLATE
P3780-930 NAME PLATE ..........................................................................................................................................150
ADDITIONAL PARTS
P3789-470 RADIATOR PIPING .............................................................................................................................152
P3789-613 FUEL RETURN ..................................................................................................................................... 154
400Y09-00
- B4 -
400Y09-00
2016-11
P 3780-010 CYLINDER HEAD
- 3-
2016-11-01 400Y09-00
P 3780-040 VALVE MECHANISM
4-
0800
2016-11-01
P3780040001S1RL5227SN1
P 3780-040 VALVE MECHANISM
5-
2016-11-01 400Y09-00
P 3780-050 CAMSHAFT TAPPET
6-
2016-11-01
P3780050001S1RL5227SN1
P 3780-050 CAMSHAFT TAPPET
7-
2016-11-01 400Y09-00
P 3780 -070 -01 CYLINDER CRANKCASE (ASSY)
8-
6?— 0800
0300006
© ----- 0300002
0300004
0300004 0300005
0300004
0300004
0300004
0300004
0300004
0300004
_______________ I
P3780070001S1RL5228SN1
2016-11-01
P 3 7 80 -070 -01 CYLINDER CRANKCASE (ASSY)
9-
2016-11-01 400Y09-00
P 3 7 8 0 -0 7 0 -0 2 CYLINDER CRANKCASE (LINER)
10-
1260
2016-11-01
P3780070005S1RL5227SN2
P 3 7 8 0 -0 7 0 -0 2 CYLINDER CRANKCASE (LINER)
2016-11-01 400Y09-00
P 3 7 8 0 -0 7 1-01 CRANKCASE PARTS (SIDE COVER)
12 -
0950
2016-11-01 P3780071011S1RL5227SN1
P 3 780-071-01 CRANKCASE PARTS (SIDE COVER)
- 13 -
2016-11-01 400Y09-00
P 3 7 8 0 -0 7 1 -0 2 CRANKCASE PARTS (PIPE, O IL JET)
- 14 -
1700 t
3400
1600
2100
2300
2200
2016-11-01
P3780071127S1RL5227SN2
P 3 7 8 0 -0 7 1 -0 2 CRANKCASE PARTS (P IP E .O IL JET)
- 15-
2016-11-01 400Y09-00
P 3780-090 MAIN BEAR ING
- 16-
2016-11-01
E378009000140066900SN1
P3780—090 MAIN BEAR ING
- 17-
2016-11-01 400Y09-00
P 3 7 8 0 -1 10 TIMING GEAR CASE
1300
P3780110006S1RL5228SN1
P 3 7 8 0 -1 10 TIM ING GEAR CASE
- 19 -
2016-11-01 400Y09-00
P3780-130 OIL PAN
- 21 -
2016-11-01 400Y09-00
P 3780-140 ENGINE MOUNTING
- 22 -
0710
2016-11-01
E3780140001400M6600SN1
P 3780-140 ENGINE MOUNTING
- 23-
2016-11-01 400Y09-00
P 3780-170 PISTON
24-
E3780170001400M6600SN
2016-11-01
P 3780-170 PISTON
- 25-
2016-11-01 400Y09-00
P 3780-190 CONNECTING ROD
- 27-
2016-11-01 400Y09-00
P 3780-200 CRANKSHAFT
- 28-
0350007
0350009
0350006
0350003
0350008
0350001
0350008
0350002
0350010 0350004
0350005
2016-11-0 P3780200001S1RL5228SN1
P 3780-200 CRANKSHAFT
- 29-
2016-11-01 400Y09-00
P3780—210 FLYWHEEL
- 31-
2016-11-01 400Y09-00
FRONT GEAR CASE
P3780220002S1RL5227SN1
P 3780-220 DAMPER
- 33-
— — ------------------- —
MODEL & OTY
REF. N0. PART NO. PART NAME & DESCRIPTION
PTA-S
0004 32522-04111 LABEL. THERMO 75°C TO 95°C 2
0005 32522-04211 LABEL. THERMO 100°C TO 120°C 2
0006 32522-04311 LABEL, THERMO 50°C TO 70°C 2
0100 37822-21100 DAMPER. HASSE FRONT 1
0110 37822-02010 DAMPER K!T, FRONT 1
0200 37722-11200 DAMPER, HASSE REAR 1
0210 37722-02020 DAMPER KIT.REAR 1
0500 33707-11701 WASHER 8
0600 37722-10800 POINTER 1
0800 F1035-12060 BOLT 2
0900 F2515-12000 WASHER, SPR ING 2
1000 45713-62200 BOSS 2
1100 F2846-20000 PIN.DOWEL 2
1200 F1035-22130 BOLT 8
1300 37722-10502 SPACER, DAMPER 2
2016-11-01 400Y09-00
P 3780-230 TIMING GEAR
- 35-
2016-11-01 400Y09-00
CRANKCASE
1800002
1800001
0210001
P3780250001SIRL5227SN1
P 3780-250 FRONT ACCESSORY DRIVE
- 37-
2016-11-01 400Y09-00
P 3780-250 FRONT ACCESSORY DRIVE
P3780250001S1RL5227SN1
P 3780-250 FRONT ACCESSORY DRIVE
- 39-
2016-11-01 400Y09-00
P3780-251 TACHO DRIVE
1700
E3780251001400M6600SN1
P3780-251 TACHO DRIVE
- 41-
2016-11-01 400Y09-00
P 3780-253 REAR ACCESSORY DRIVE
- 42-
2016-11-01 P3780253001SIRL5228SN1
P3780—253 REAR ACCESSORY DRIVE
- 43-
2016-11-01 400Y09-00
P 3780-255 HOURMETER TACHOMETER
E378025500140066900SN1
r
2016-11-01 400Y09-00
P 3780-300 INLET SYSTEM
46-
/ 0700
2016-11-01 P3780300002S1RL5227SN1
P 3780-300 INLET SYSTEM
- 47-
2016-11-01 400Y09-00
P 3780-305 AIR HEATER
- 49-
2016-11-01 400Y09-00
P 3780-320 EXHAUST SYSTEM (MANIFOLD)
- 50-
3200
2016-11-01 P37803200013770B549SN1
P 3780-320 EXHAUST SYSTEM (MANIFOLD)
- 51-
2016-11-01 400Y09-00
P3780-321 EXHAUST SYSTEM (PIPE,BRACKET)
52-
P3780321001S1RL5228SN
2016-11-01
P3780-321 EXHAUST SYSTEM (PIPE,BRACKET)
- 53-
2016-11-01 400Y09-00
P 3780-323 EXHAUST COVER
- 54-
0830
2016-11-01 E3780323001400M6600SN1
P 3780-323 EXHAUST COVER
- 55-
2016-11-01 400Y09-00
P 3780 -330 -01 TURBOCHARGER
- 56-
2016-11-01 P3780330013S1RL5227SN1
P 3780-330-01 TURBOCHARGER
- 57-
2016-11-01 400Y09-00
P 3 7 8 0 -3 3 0 -0 2 TURBOCHARGER ASSY
- 58- (T D 10L-38V -28)
010
2016-11-01 P3780330020S1RL5227SN2
P 3 7 8 0 -3 3 0 -0 2 TURBOCHARGER ASSY
(T D 1 0 L -3 8 V -2 8 ) - 59-
2016-11-01 400Y09-00
P 3780-350 O IL PUMP
- 60-
0100
0600------- ^
2016-11-01 P3780350001400Y0800SN1
P 3780 -350 O IL PUMP
- 61-
2016-11-01 400Y09-00
P 3780-360 O IL STRAINER PIPING
- 62-
2016-11-01 P3780360002S1RL5227SN1
P 3780-360 O IL STRAINER PIPING
- 63-
2016-11-01 400Y09-00
P3780-361 O IL FILTER PIPING
- 64-
1100
2016-11-01 P3780361001S1RL5227SN1
P3780-361 O IL FILTER PIPING
- 65-
2016-11-01 400Y09-00
P 3780 -362 O IL SYSTEM PARTS
- 66-
2016-11-01 P3780362001SIRL5228SN1
P 3780-362 01L SYSTEM PARTS
- 67 -
0800 F1 ‘
155-10045 BOLT 2
0900 F2515-10000 WASHER, SPRINF 8
1000 37836-35900 CONNECTOR. DRAIN 4
1100 05507-20250 O-RING 8
1200 F 1035-10080 BOLT 4
2016-11-01 400Y09-00
P 3780-390-01 01 L C00LER ASSY.R.H
- 68-
0100
0300
_L
2016-11-1
P 3780 -390 -01 01 L C00LER ASSY.R.H
- 69-
2016-11-01 400Y09-00
P3780—3 9 0 -0 2 01 L C00LER, L. H
- 71-
MODEL S OTY
REF. NO. PART NO. PART NAME & DESCRIPTION
PTA-S
1100 37739-22200 GASKET, 01L COOLER 1
1200 37739-321,00 ELEMENT. 01L COOLER 2
1300 37739-22300 PLATE.OiL COOLER L. H 1
1400 05507-20300 O-RING 4
1500 05507-10140 O-RING , 8
1600 F24<*0-10000 NUT.SELF LOCKING 8
1700 F2 515-10000 WASHER. SPR ING 8
1900 F1035-12025 BOLT 3
2000 F2515-12000 WASHER. SPRING 3
2016-11-01 400Y09-00
P 3780-400-01 01L FILTER ASSY
72-
2016-11-01
P3780400001S1RL5072SN1
P3780—400-01 O IL FILTER ASSY
- 73-
2016-11-01 400Y09-00
P 3 7 8 0 -4 0 0 -0 2 O IL FILTER (RELATED PARTS)
- 74-
2016-11-01
P3780400001SIRL5228SN2
P 3 7 8 0 -4 0 0 -0 2 O IL FILTER (RELATED PARTS)
- 75-
2016-11-01 400Y09-00
P 3780-420 O IL FILLER
- 76-
2016-11-01
P3780420001400Y0900SN1
P 3780-420 O IL FILLER
- 77-
— -------------------------------------------------------------------------------
2016-11-01 400Y09-00
P 3780-425 O IL LEVEL GAGE
- 79-
2016-11-01 400Y09-00
P 3780-430-01 BREATHER (FRONT & REAR)
- 80-
2016-11-01
P3780430001SIRL5227MN1
P 3780-430-01 BREATHER (FRONT & REAR)
- 81-
2016-11-01 400Y09-00
P3780-430-02 BREATHER (SIDE)
- 82-
FORWARD
3000
3020
2016-11-01
E3780430128400M6800SN2
P 3 7 8 0 -4 3 0 -0 2 BREATHER (SIDE)
- 83-
2016-11-01 400Y09-00
P 3780-450-01 WATER PUMP
- 84-
0100019
2016-11-01 P3780450001S1RL5228SN1
P 3780 -450 -01 WATER PUMP
- 85-
2016-11-01 400Y09-00
P3780-450-02 WATER PUMP (WATER HEATER
- 86- FLANGE)
2016-11-01 P3780450024S1RL5227SN2 j
P 3 7 8 0 -4 5 0 -0 2 WATER PUMP (WATER HEATER
FLANGE) - 87-
2016-11-01 400Y09-00
ANTI-CORROSIVE PARTS
P3780-451
8 8 -
0 0 8 0 ------ © 1*t''a
\]|4 % }
0010
J/lf
T J
A a * C A U T 1 O N
fS M Io t V ’ t T .
7
? - v m * S 3
■ 88 3
* 3
». K ^> » ? * * * *
-i »1
i == -
v_ • « O .» »
*C U - »»,-* p*»-. ; i H * » i«
' “ U ' v. — ; » i * .«:»* “ ' * *
= *« & »
0010
P3780451003400M660CSN1
2016-11-01
P3780-451 ANTI —CORROSIVE PARTS
- 89-
— — _________________________________________
2016-11-01 400Y09-00
P 3780-461-01 COOLING SYSTEM (THERMOSTAT)
- 91-
2016-11-01 400Y09-00
P3780—461 —02 C00LING SYSTEM (WATER PIPiNG)
- 93-
2016-11-01 400Y09-00
P 3780-480 FAN
- 94-
080 0
2475
2250
2016-11-01
P3780480004S1RL5227SN1
P 3780-480 FAN
- 95-
2016-11-01 400Y09-00
P 3780-550 AIR COOLER
- 96-
0 300
015 0
2016-11-01
P37805500013780D123SN1
P 3780-550 AIR COOLER
- 97-
2016-11-01 400Y09-00
P 3 7 8 0 -6 1 0—01 INJECTION PUMP BRACKET
98-
3900
P37806100014822A093SN1
2016-11-01
P 3 7 8 0 -6 10-01 INJECTION PUMP BRACKET
- 99-
2016-11-01 400Y09-00
P3780-610-02 INJECTION PUMP (R. H ASSY)
- 100
- (PUMP BODY)
8310
— 1700
— 7660-
1560 •2200-
(— 2100-
2 890
r! 2550-
______ I________ 1 500 —
2890004 2800-
2890001
— 3500001 ■ 3 5 0 0 0 0 2
2 8 9 00 0 6 — 3 5 0 0 0 0 3 - 3 5 0 00 0 4 —
— 3 5 0 00 0 5 - 3500006 —
— 3 5 0 00 0 7 - 3500008 —
3500 — 3 5 0 0 0 0 9 - 3500010
2 8 9 00 0 2 350 0
— 3500011 • 3 5 0 0 0 1 2
2 8 9 00 0 3 — 3 5 0 0 0 1 3 - 3500014 —
2 8 9 00 0 5 — 3 5 0 0 0 1 5 - 3500016 —
— 3500017- 3500018- J
245 0
3 100 r. 0400
1600
— 0800003^
£ © - 1 8 0 0
2016-11-01 P482A0000094822A193SN1
P 3 78 0 -6 1 0—02 INJECTION PUMP (R. H ASSY)
(PUMP BODY) - 101 -
2016-11-01 400Y09-00
.
350 0
2 450
772 0
7640 |
233 0 T
2016-11-01 P482A0000094822A193SN1
P 3 7 8 0 -6 10 -02 INJECTION PUMP (R. H ASSY)
(PUMP BODY) -1 0 3 -
2016-11-01 400Y09-00
P 3 7 8 0 -6 10-02 INJECTION PUMP (R. H ASSY)
-1 0 4 - (PUMP BODY)
3500
2450
2016-11-01 P482A0000094822A193SN1
P 3 7 8 0 -6 10 -02 INJECTION PUMP (R. H ASSY)
(PUMP BODY) -1 0 5 -
2016-11-01 400Y09-00
P 3 7 8 0 -6 1 0 -0 3 INJECTION PUMP (R. H ASSY)
-1 0 6 - (COUPLING)
5 220 522 0
*
I5180I I5180I
520 0 5 200
5450
2016-11-01 P482A0000094822A193SN2
P 3 7 8 0 -6 1 0 -0 3 INJECTION PUMP (R. H ASSY)
(COUPLING) £109-
---------- --------------- _ _ _ _ _ _ ------------------------------------------- --
2016-11-01 400Y09-00
P3780-610-04 INJECTION PUMP (L. H ASSY)
-10 « - (PUMP BODY)
831 0
1700— !
O ------ 7 6 6 0 — |
# ---- 2200 ■1560
2100 —
289 0
-2 5 5 0
-1 5 0 0 — 1 I"
-2 8 0 0 2 8 9 00 0 4
3 5 00001 • 3500002—
f 2890001
D
— 3500003 • 3500004—
— 3500005 • 3500006—
— 3500007 • 3500008—
350 0 3500009 • 3 5 0 00 1 0 3500 W
1— 3500011 • 3 5 0 00 1 2 2 8 9 00 0 2
3500013 ■ 3500014— 2890003
3500015 • 3500016— 2890005
L— 3 5 0 0 0 1 7 • 3500018— 1
245 0
6560
0400
3100
6 560
1 6 5 5- s?
11900003
3850 0 720 3110
f k 6500
«00-flU
0 8 0 0 0 0 3 —1 1900001 1900002
V 2510
0540 & / g ®
325 0
2016-11-01 P482A0000084822A193SN1
P 3 7 8 0 -6 10 -04 INJECTION PUMP (L. H ASSY)
(PUMP BODY) -1 0 9 -
MODEL S OTY
REF. NO. PART NO. PART NAME & DESCRIPTION
PTA-S
0400 48291-17036 BLOCK ASSY, PLUNGER 8
0540 48240-30^00 CASE, PUMP 1
0610 48213-50202 CAMSHAFT 1
0720 48A32-10103 RACK, CONTROL 1
0800 48270-11004 PLUNGER ASSY 8
0800001 <* PLUNGER 8
0800002 * BARREL 8
0800003 49168-18800 PIN. KNOCK 8
1500 48270-50010 VALVE ASSY, DELIVERY 8
1560 48270-30018 HOLDER KIT, CPV 8
2016-11-01 400Y09-00
P3780-610-04 INJECTION PUMP (L.H ASSY)
- 110 - (PUMP BODY)
8310
1 700 — i
O ------ 7 6 6 0 —
#-- 2200 ■ -1560
2880- 2100
2 890
© !
2870- J i ________Jl______
D
© - 1— -------- 2 8 0 0 © J 2890004
3500003 ■ 3 5 0 00 0 4 — 2 8 9 00 0 6
•3500005 ■ 3 5 0 00 0 6 —
I— 3 5 0 0 0 0 7 • 3500008—
350 0 3500009 ■ 3500010 3500
— 3500011 • 3500012 2 8 9 00 0 2
— 3500013 • 3500014— 2890003
— 3500015 • 3500016— 2 8 9 00 0 5
— 3500017 • 3 5 0 00 1 8 — 1 fa
245 0
6 560
0400
3100
6560
1655-
11900003
3850 072 0
A 6500
^
1800— f f i |
0 8 0 0 0 0 3 —1
I
1900001 1 9 00002
0540
Vfa „ ,
2510
|
( f®
325 0
2016-11-01 P482A0000084822A193SN1
P 3 7 8 0 -6 1 0 -0 4 ' INJECTION PUMP (L. H ASSY)
(PUMP BODY)
2016-11-01 400Y09-00
P3780-610-04 INJECTION PUMP (L. H ASSY)
-112- (PUMP BODY)
8310
170 0 —
7660 —
?= 2200' -1560
2100- H
2890
-2 5 5 0
— 150 0 — 1
.J _
-2 8 0 0 2890004
2 8 90001
— 3 5 00001 • 3500002—
— 3500003 • 3500004—
D 2890006 JP
r— 3500005 ■ 3500006—
— 3500007 • 3500008—
350 0 — 3500009 • 3500010— 3500
— 3500011 • 3500012— 2890002
— 3500013 • 3500014— 2890003
— 3500015 • 3500016— 2890005
L— 3500017 • 3500018— #
2450
6 560
------ 0 400
3 100
656 0
1655
3850 072 0 3110
,1 .6 5 0 0
251 0 3120 7100
0800003- 1 9 00001 1 9 00002 P I
1800—
0540 & ,
325 0
7720
2016-11-01 P482A0000084822A193SN1
P3780-610-04 INJECTION PUMP (L. H ASSY)
(PUMP BODY) -113-
2016-11-01 400Y09-00
P3780-610-05 INJECTION PUMP (L. H ASSY)
-114- (COUPLING)
5220 5220
'5180^ l5 1 8 0 l
5200 5200
5450
2016-11-01
P482A0000084822A193SN2
P3780-610-05 INJECTION PUMP (L. H ASSY)
(COUPLING) -115-
2016-11-01 400Y09-00
P 3 7 8 0 -6 1 0 -0 6 INJECTION PUMP (FEED PUMP)
-1 1 6 -
6100
2016-11-01 400Y09-00
P 3 7 8 0 -6 1 0 -0 7 INJECTION PUMP (OVERHAUL K IT )
- 118
-
2000
2000020
2000020 2000017
I---------------------------------
2000006 \ w
2000007
2000006
20 0 0 0 0 8 - 1 - ^ 2000015
/ = --w „
y *
2 0 0 00 0 9 * .C ^ rv ’ -
I '^ 1 'jghv f iji1
OT J . ' i ‘t r
2 0 0 00 0 9
A& m ly
vM X
(hA'jrv
X I ! kJjl
^ „L, 'A U " '.'
4*
S \ j \ ^ y ^ 0 2000009 f
V '< -X •' 2000009
2000008- 2000013
2000014
2000015
------------------------------------------------------------------------------------------ j
2016-11-01 400Y09-00
-1 2 0 -
P 3 7 8 0 -6 1 1 FUEL RACK CONTROL
2016-11-01 400Y09-00
1
P 3 7 8 0 -6 1 1 FUEL RACK CONTROL
P 3 7 8 0 -6 1 1 FUEL RACK CONTROL
-1 2 3 -
2016-11-01 400Y09-00
P 3 78 0 -6 1 2-01 INJECTION PIPE NOZZLE
-1 2 4 - (NOZZLE ASSY)
0 2 5 0 ------- ©
2016-11-01 P3780612001S1RL5248MN1
P3780—612—01 INJECTION PIPE NOZZLE
(NOZZLE ASSY) -1 2 5 -
2016-11-01 400Y09-00
P 3 7 8 0 -6 12 -02 INJECTION PIPE NOZZLE
-1 2 6 - (NOZZLE PARTS)
0 2 5 0 ------- ©
2016-11-01
P3780612001S1RL5248SN1
P3780-612-02 INJECTION PIPE NOZZLE
(NOZZLE PARTS) -127-
2016-11-01 400Y09-00
P3780-612-03 INJECTION PIPE NOZZLE
128- (PIPE & CLAMP)
3150
3110 7400
301 0
DETAIL OF B DETAIL OF J
DETAIL OF A
3060
335 0 301 0
311 0 i 30,10 I 3 1 5 0 3110 3 060 7 3 0 0 71.10
7 1 6 0 711 0 730 0
7 4 0 0 750 0
DETAIL OF K
3 010
3110 306 o
398 0 ^ 3 060
DETAIL OF C, D, E. F 3110
3200
3010
398 0 3110
396 0 3150
6640
3110 3150
DETAIL OF W DETAIL OF N, P, Q. R DETAIL OF S
DETAIL OF M
730 0 7 300
3990
3010 7110
3950
7 500 7 200
7400
2016-11-01 E3780612001S1RL5021SN3
P3780-612-03 INJECTION PIPE NOZZLE
(PIPE & CLAMP) - 129
-
2016-11-01 400Y09-00
P3780-613 FUEL LEAK-OFF PIPE
-131-
2016-11-01 400Y09-00
P3780-620—01 FUEL FILTER ASSY
-132-
0100
0100004 I 0100001
2016-11-01
E378062000140066900SN1
P3780-620-01 FUEL FILTER ASSY
-133-
2016-11-01 400Y09-00
2016-11-01 P3780620001S1RL5228SN2
P3780-620-02 FUEL FILTER (RELATED PARTS)
-135-
2016-11-01 400Y09-00
P3780-621 FUEL FILTER PIPING
-136-
R[
0E
0E
1000
0(
o;
01
"oi
1(
i
i:
2016-11-01 P3780621001S1RL5228SN1
P3780-621 FUEL FILTER PIPING
-1 3 7 -
2016-11-01 400Y09-00
P 3780-630 GOVERNOR
-1 3 8 -
4560 0 --------- 4 7 0 0
2016-11-01
P3780630008S1RL4577SN1
P3780-630 GOVERNOR
-139-
2016-11-01 400Y09-00
P3780-875 STOP CONTROL HANDLE
-1 4 8 -
P3780-875 STOP CONTROL HANDLE
-149-
2016-11-01 400Y09-00
P3780-930 NAME PLATE
-150-
<y>
P3780930128S1RL5227SN
2016-11-01
P 3780-930 NAME PLATE
-1 5 1 -
2016-11-01 400Y09-00
P3789-470 RADIATOR PIPING
-1 5 3 -
2016-11-01 400Y09-00
P 3789-613 FUEL RETURN
-1 5 4 -
2016-11-01 P37806130013770B219SN1
P 3789-613 FUEL RETURN
-1 5 5 -
2016-11-01 400Y09-00
P3789-621 FUEL INLET
-1 5 6 -
2016-11-01 E3789621016400M6600SN1
P3789-621 FUEL INLET
-1 5 7 -
2016-11-01 400Y09-00
P 3789-630 GOVERNOR
-1 5 8 -
2016-11-01 P3789630003S1RL5527SN1
P 3789-630 GOVERNOR
-1 5 9
__
2016-11-01 400Y09-00
P 3789-660 STARTER
-1 6 0 -
003 5
2016-11-01 E378966000240066900SN1
P 3789-660 STARTER
-1 6 1 -
2016-11-01 400Y09-00
1
P3789-680 DYNAMO
-1 6 2 -
o>
0010
2016-11-01 P3789680001SIRL5228SN1 2«
P3789-680 DYNAMO
-163-
2016-11-01 400Y09-00
P 3789-920-01 ACCESSORY (CONTROLLER & EARTH)
-1 6 4 -
2016-11-01 P3789920006400M660CSN1
P 3789 -920 -01 ACCESSORY (CONTROLLER & EARTH)
-1 6 5 -
2016-11-01 P3789920006400M660CSN2
P3789—920—02 ACCESSORY (01L PRESSURE SENSOR
MOUNTING BRACKET) -1 6 7 -
2016-11-01 400Y09-00
P 3 7 8 9 -9 2 0 -0 3 ACCESSORY (01L PAN DRAIN)
-1 6 8 -
2016-11-01 P3789920006S1RL5227SN3
P 3 7 8 9 -9 2 0 -0 3 ACCESSORY (01L PAN DRAIN)
-1 6 9 -
2016-11-01 400Y09-00
P 3 7 8 9 -9 2 0 -0 4 ACCESSORY (EXHAUST PIPE GASKET
-1 7 0 - )
2016-11-01 P3789920006400M660CSN4
P3789—9 2 0 -0 4 ACCESSORY (EXHAUST PIPE GASKET
) -1 7 1 -
2016-11-01 400Y09-00
P 3 7 8 9 -9 2 0 -0 5 ACCESSORY (RADIATOR PIPING )
-1 7 2 -
u
WATER PUMP
Q y — 1360
136 0 ------- 1520
-----------1 355
1355 --------
1300
----------- 1355
1360
2016-11-01 P3789920006400M660CSN5
P 3 7 8 9 -9 2 0 -0 5 ACCESSORY (RADIATOR PIPING)
-1 7 3 -
2016-11-01 400Y09-00
P 3 7 8 9 -9 2 0 -0 6 ACCESSORY (CONNECT PIPE COVER)
-1 7 4
| 268 5
268 0
2016-11-01 P3789920006400M660CSN6
P 3 7 8 9 -9 2 0 -0 6 ACCESSORY (CONNECT PIPE COVER)
-1 7 5 -
2016-11-01 400Y09-00
P 3 7 8 9 -9 2 0 -0 7 ACCESSORY (CAUTION LABEL)
-1 7 6 -
< M arning
1456 1465
■ ii tmm itnriK
m
k
FUEL 0 1L IN LET
E m «i m fiims « i
IIIIIIM III.
______________ nm-Mnal
1457
FUEL 0 1L RETURN
2016-11-01 P3789920006400M660CSN7
P 3 7 8 9 -9 2 0 -0 7 ACCESSORY (CAUTION LABEL)
-1 7 7
2016-11-01 400Y09-00
- Cl -
N IJ M F R I C A L P A R T S I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
400Y09-00
- C2 -
N UM E R IC A L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N IJ M F R I C A L P A R T S I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N U M E R IC A L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N U M E R IC A L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N UM ER I C A L PARTS I N D EX
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N U M E R IC A L PA R T S I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
NIJMFR I C A L P A R T S I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N U M E R I CA L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N UM E R I CA L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
- C12 -
N UMER I CA L PARTS I N D EX
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
I
- Cl3 -
N UM E R I C A L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
NUMER IC A L PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
N UM E R I C AL PARTS I N D E X
PART NO. GROUP NO. PAGE REF. NO. PART NO. GROUP NO. PAGE REF. NO.
TA B LE O F B O LT,W /W A S H E R
B O L T ,W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R
F 1 805 -06010 F1035 -06010 F 1805-06035 F1035-06035 F1805-08018 F1035 -08 018
TA B LE O F B O LT.W /W A S H E R
B O L T ,W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R
-D3-
TA B LE O F B O LT,W /W A S H E R
B O L T .W /W A S H E R B O L T /W A S H E R B O LT .W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R
F 2500-06000
F 2 5 1 5 -0 6 0 0 0
F 25 15-12000 F 25 15-14000
F 1825-06014 F 1 0 3 5 -0 6 0 1 4
F 2500-06000
F 1805-12050 F 1035-12050
F 2 5 1 5-12000 •* * .......
F 25 15-12000 F 25 00-06000
-D4-
TA B LE OF B O LT ,W /W A S H E R
B O LT ,W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R B O L T .W /W A S H E R B O L T /W A S H E R
TA B LE OF B O LT,W /W A S H E R
F 25 0 0 -1 0000 F2500-12000
F2005-10020 F 1 155-10020
F 25 15-10000 F 2515-12000
F 25 15-10000
F 2 5 1 5-10000 F 2 5 15-10000
F2500-10000
F 2005-10040 F 1 155-10040 •
F2515-10000
F 25 15-10000
F 2500-12000 F 2 5 15-10000
-D6-
TA B LE O F B O LT,W /W A S H E R
F 25 00-10000
F2515-10000
F 25 15-10000 F2515-12000
F2015-10030 F 1 155-10030
F 2500-10000
F2005-12025 F 1 155-12025
F2515-10000
F 25 15-12000
F2015-10050 F 1 155-10050
F 25 15-12000 F 2500-10000
i
- D7 -
TA B LE OF B O LT,W /W A S H E R
F 20 15 -1 0 0 5 5 F 1 155-10055
' F 2515-10000
F 25 00-10000
F 2 0 1 5-10060 F 1 155-10060
F2515-10000
F2500-10000
F 2 0 15-12025 F 1 155-12025
F2515-12000
F 25 00-12000
F 2 0 1 5-12030 F 1 155-12030
F 25 15-12000
F 25 00-12000
- .......... •
■ '« « **■
Printed in Japan
Pub.No. 98400-Y0900