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Illustrated Parts Manual

Models
G10-55A
G12-55A
Before S/N 0160045636 excluding
0160045082, 0160045094,
0160045209, 0160045295,
0160045926 & 0160045449

3126020

Revised
May 2, 2012

An Oshkosh Corporation Company


EFFECTIVITY PAGE

December 19, 2003 - A - Original Issue Of Manual


April 16, 2004 - B - Revised Manual
December 30, 2004 - C - Revised Manual
June 3, 2005 - D - Revised Manual
September 30, 2005 - E - Revised Manual
April 24, 2006 - F - Revised Manual
August 25, 2006 - G - Revised Manual
February 23, 2007 - H - Revised Manual
July 6, 2007 - I - Revised Manual
August 8, 2007 - J - Revised Manual Tier III updates
November 14, 2008 - K - Revised Manual
August 10, 2009 - L - Revised Manual
November 6, 2009 - M - Revised Manual
August 13, 2010 - N - Revised Manual
April 13, 2011 - O - Revised Manual
September 20, 2011 - P - Revised Manual
May 2, 2012 - Q - Revised Manual

3126020 G10-55A, G12-55A i


EFFECTIVITY PAGE

ii G10-55A, G12-55A 3126020


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 – 
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Axle & Wheel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-3 Outrigger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

SECTION 2 – 
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Bearings, Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2-7 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2-9 Quick Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

SECTION 3 – 
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-5 Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-6 100 Degree Swing Carriage With Side Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-7 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-8 100 Degree Drywall Swing Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-9 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-10 Personnel Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-11 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3-12 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
3-13 Fork Mounted Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
3-14 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
3-15 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3-16 Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
3-17 6 Ft Mast With 72 In Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
3-18 8 Ft Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
3-19 8 Ft Side Tilt Electric Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 4 – 
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Assembly - John Deere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly - Perkins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Engine Assembly - Cummins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-4 John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-7 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-8 Radiator Assembly - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-9 Radiator Assembly - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-10 Radiator Assembly - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4-11 Air Cleaner Installation - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4-12 Air Cleaner Installation - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-13 Air Cleaner Installation - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4-14 Air Cleaner Installation - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4-15 Air Cleaner Installation - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4-16 Exhaust Installation - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4-17 Exhaust Installation - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4-18 Exhaust Installation - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
4-19 ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
4-20 ZF Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
4-21 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
4-22 ZF Transmission - Forward Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62
4-23 ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64
4-24 ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66
4-25 ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-68
4-26 ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70
4-27 ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
4-28 ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74
4-29 ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76
4-30 ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78
4-31 ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
4-32 ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-82

SECTION 5 – 
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Rear Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

5-9 Rear Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20


5-10 Rear Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-11 Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-12 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

SECTION 6 – 
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-3 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-4 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-5 Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-6 Open Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6-7 Air Conditioning - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-8 Air Conditioning - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
6-9 Air Conditioning - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
6-10 Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

SECTION 7 – 
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Boom Joystick With Adjustable Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Hydraulic Controller - Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Hydraulic Controller - Outrigger & Sway/Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-6 Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

SECTION 8 – 
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Supply Circuit - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Supply Circuit - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-4 Dump Circuit - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-5 Dump Circuit - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-6 Dump Circuit - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-7 Steer Select - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-8 Steer Select - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-9 Service/Park Brake - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-10 Service/Park Brake - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8-11 Boom Joystick - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8-12 Boom Joystick - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8-13 Sway Controller - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
8-14 Sway Controller - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
8-15 Sway Controller - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

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FIGURE NO. TITLE PAGE NO.

8-16 Auxiliary Controller - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46


8-17 Auxiliary Controller - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48
8-18 Outrigger Controller - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50
8-19 Outrigger Controller - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52
8-20 Lift Cylinder - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54
8-21 Lift Cylinder - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56
8-22 Crowd Cylinder - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58
8-23 Crowd Cylinder - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60
8-24 Tilt & Tilt Compensating Cylinders - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62
8-25 Tilt & Tilt Compensating Cylinders - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . 8-64
8-26 Auxiliary Function - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-66
8-27 Auxiliary Function - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70
8-28 Boom Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
8-28 Boom Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76
8-28 Boom Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78
8-29 Sway Cylinder - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-80
8-30 Sway Cylinder - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-82
8-31 Sway Cylinder - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-84
8-32 Outrigger Cylinders - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-86
8-33 Outrigger Cylinders - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-88
8-34 Outrigger Cylinders - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-90

SECTION 9 – 
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
9-5 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64
9-6 Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70
9-7 Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-82
9-9 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88
9-10 Hydraulic Pump - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-90
9-11 Hydraulic Tank Assembly - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-94
9-12 Hydraulic Tank Assembly - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-96
9-13 Hydraulic Tank Assembly - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-98
9-14 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-100
9-15 Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-108
9-16 Steer Select Valve - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-110
9-17 Steer Select Valve - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-112
9-18 180 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-114
9-19 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-116
9-20 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-118
9-21 72” 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-120

3126020 G10-55A, G12-55A vi


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 10 – 
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Battery & Cables - John Deere & Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Battery & Cables - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Engine Harness - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10-4 Engine Harness - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-5 Engine Harness - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-6 Vec Grid Htr Pwr Harness- Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-7 Chassis Harness - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-8 Chassis Harness - Perkins & Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-9 Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-10 Transmission Relay Harness - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-11 Transmission Relay Harness - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-12 Enclosed Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-13 VEC Options Harness - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-14 VEC Options Harness - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
10-15 Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10-16 Power Distribution Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
10-17 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
10-18 Auxiliary Electric Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-72
10-19 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-74

SECTION 11 – 
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

SECTION 12 – 
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 Cold Start Installation - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
12-3 Block Heater Assembly - John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-4 Block Heater Assembly - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12-5 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-6 Fuel/Water Separator Installation - John Deere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
12-7 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
12-8 Truss Boom Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12-9 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-10 Sway Cylinder Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
12-11 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32
12-12 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
12-13 Pintle Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
12-14 Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40
12-15 Top Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-42

3126020 G10-55A, G12-55A vii


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

12-16 Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44


12-17 Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46
12-18 Work Light Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
12-19 Road Light & Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
12-20 Road Light & Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52
12-21 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54
12-22 Arctic Package - Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-56
12-23 Arctic Package - Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-58

SECTION 13 – 
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

3126020 G10-55A, G12-55A viii


SECTION 1
FRAME & ATTACHING PARTS

3126020 G10-55A, G12-55A


Before S/N 0160039451
FRAME & ATTACHING PARTS excluding 0160039394 & 0160039397

Figure 1-1 Frame Shrouding & Trim

G10-55A BEFORE S/N 0160016099 G10-55A S/N 0160016099 & AFTER


G12-55A BEFORE S/N 0160016095 G12-55A S/N 0160016095 & AFTER

29
50
2 2

42 94
91
43
22
70
71
92

69
70
4 5 3
3 86
76 68
93
52 87 88
90

6 7
30
35 38
50 38 44
39
28
38
31 33
41
26 38 36
38

27
38
51
18 46
32
9
15 13 37
25
80 14
81
82 83
16
17 20
84
10
219
11 15 48
300 85
49
12 34 50
40
95 45 27 45

38 8
38
33
33
PAP2000

G10-55A S/N 0160016099 & AFTER G10-55A BEFORE S/N 0160016099


G12-55A S/N 0160016095 & AFTER G12-55A BEFORE S/N 0160016095

1-2 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

102
108
109
105
106
107
110
SHOWN WITH 111 103
WOK LIGHT 104 G10-55A S/N 0160032454 & AFTER
54 53 G12-55A S/N 0160032458 & AFTER
53

108
109 103
101 102

21 77
23 21 78
19 23 79
24

72
73
74
75

66
67 55
FRAME
MOUNT
WELDMENT
CAB
WALL
60
58 CAB
MOUNT
57 WELDMENT
62
56
61
59 63
59 FRAME
K1 UPPER CAB MOUNT
MOUNT WELDMENT
K2 64
65
LOWER CAB PAP3580
MOUNT

3126020 G10-55A, G12-55A 1-3


Before S/N 0160039451
FRAME & ATTACHING PARTS excluding 0160039394 & 0160039397

Figure 1-1 Frame Shrouding & Trim


Item Part Number Qty. Description Rev.
1 91563155 1 FRONT COVER
2 91563065 Ref ENGINE COVER, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095), (no longer available, use 1671219 for replacement or items 3
thru 9, 52, 68 thru 71 & 76)
1671219 1 ENGINE COVER, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After), (includes items 84 thru 92)
3 7026420 Ref LATCH BODY ASSY, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095), (no longer available, use Kit K1 for replacement)
7300364 1 LATCH BODY ASSY, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After), (includes key)
8342813 1 KEY
4 0721006 4 SCREW, #10-24X3/4, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
5 4751000 4 FLAT WASHER, #10, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
6 80963149 1 ROD CLIP, LEFT, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
7 80963150 1 ROD CLIP, RIGHT, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
8 7026421 1 STRICKER BOLT, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
9 7026422 1 TWO-ROTOR LATCH, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
10 83201147 4 HEX HD CAPSCREW, 1-8X8-1/2, GR8
11 80241137 4 SPECIAL WASHER
12 91140001 1 COUNTER WEIGHT, (no pintle hook)
1001091458 1 COUNTER WEIGHT, (with pintle hook)
13 0682216 8 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 240-255 lb-ft)
14 0642232 2 HEX HD CAPSCREW, 3/4-10X4, GR5, (torque to 240-255 lb-ft)
15 4892200 12 HARDENED WASHER, 3/4
16 3312206 4 HEX NUT, 3/4-10
17 91561175 2 BACKING PLATE
18 8270621 1 BACK-UP ALARM
19 91143357 1 HORN
20 91566027 1 ENGINE POD WELDMENT AA
21 0641506 3 HEX HD CAPSCREW, 5/16-18X3/4, GR5
22 4751500 2 FLAT WASHER, 5/16
23 4761500 3 LOCKWASHER, 5/16
24 3311501 2 HEX NUT, 5/16-18
25 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (G10-55A Before S/N 0160016099;
G12-55A Before S/N 0160016095)
26 0641608 8 HEX HD CAPSCREW, 3/8-16X1, GR5
27 0641610 3 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (G10-55A Before S/N 0160016099;
G12-55A Before S/N 0160016095)
0641610 1 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (G10-55A S/N 0160016099 & After;
G12-55A S/N 0160016095 & After)
28 0641622 6 HEX HD CAPSCREW, 3/8-16X2-3/4, GR5
29 0700610 2 HEX HD CAPSCREW, M6X20
30 1321384 5 ROUND TUBE CLAMP
31 2600262 2 OFFSET HINGE

1-4 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)


Item Part Number Qty. Description Rev.
32 3311405 4 HEX LOCKNUT, 1/4-20, (G10-55A Before S/N 0160016099; G12-55A Before
S/N 0160016095)
33 3311605 8 HEX LOCKNUT, 3/8-16
34 3331205 1 HEX NUT, M12X1.75, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
35 3900280 8 BUTTON HD CAPSCREW, 3/8-16X5/8
36 4160194 2 GAS SPRING
37 4711400 4 FLAT WASHER, 1/4, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
38 4711600 32 HEX HD CAPSCREW, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
4711600 34 HEX HD CAPSCREW, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
39 0641607 5 HEX HD CAPSCREW, 3/8-16X7/8, GR5
40 4751800 1 FLAT WASHER, 1/2, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
41 88662523 6 TINNERMAN NUT
42 80363195 1 MIRROR
43 91513194 1 MIRROR BRACKET
44 91566053 1 ENGINE COVER WELDMENT, (G10-55A Before S/N 0160016099; G12-55A
Before S/N 0160016095)
4341070 1 ENGINE COVER WELDMENT, (G10-55A S/N 0160016099 & After; G12-55A
S/N 0160016095 & After)
45 91563132 1 STRIKER BOLT MOUNT BRACKET, (G10-55A Before S/N 0160016099;
G12-55A Before S/N 0160016095)
91561297 1 LATCH CATCH BRACKET, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
46 91561262 1 COVER MOUNT BRACKET
48 91561242 1 OIL PAN COVER
49 0641809 6 HEX HD CAPSCREW, 1/2-13X7/8, GR5
50 0100011 AR LOCTITE® 242TM
51 NSS 1 FRAME WELDMENT
52 7026476 Ref LINKAGE ROD, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095), (no longer available, use Kit K1 for replacement)
53 91563241 2 INCLINOMETER SWITCH
54 Ref CHASSIS HARNESS, (see Figure 10-7 for details)
55 Ref CAB ASSY, (see Figure 6-1 for details)
56 0682652 2 HEX HD CAPSCREW, 1-8X6-1/2, (torque to 680-720 lb-ft)
57 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/4, (torque to 280-305 lb-ft)
58 91563060 2 FLAT WASHER
59 91563061 4 MOUNT, CENTER BONDED
60 91563062 2 FLAT WASHER
61 88501016 2 HEX NUT, 1-8
62 90027473 4 HARDENED WASHER, 3/4
63 91403097 4 MOUNT, CENTER BONDED
64 91403098 4 TAIL WASHER
65 88501012 4 HEX NUT, 3/4-10
66 91401487 1 CAB FENDER
67 0791608 4 WHIZ-LOCK BOLT, 3/8-16X1

3126020 G10-55A, G12-55A 1-5


Before S/N 0160039451
FRAME & ATTACHING PARTS excluding 0160039394 & 0160039397

Figure 1-1 Frame Shrouding & Trim (Continued)


Item Part Number Qty. Description Rev.
68 91404275 1 ENGINE COVER KEY, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
69 91564002 1 PLEATED SCREEN, (G10-55A Before S/N 0160016099; G12-55A Before 
S/N 0160016095)
70 7027772 1 ADHESIVE KIT, (includes 3 tubes and applicator), (G10-55A Before 
S/N 0160016099; G12-55A Before S/N 0160016095)
71 91564001 1 8 PIECE SCREEN KIT, (G10-55A Before S/N 0160016099; G12-55A Before
S/N 0160016095)
72 91033120 Ref TILT GAUGE, (G10-55A Before S/N 0160005747; G12-55A Before 
S/N 0160005741), (no longer available, order 8466306 for replacement)
8466306 1 TILT GAUGE, (with adhesive), (G10-55A S/N 0160005747 & After; G12-55A
S/N 0160005741 & After)
73 88201005 1 HEX HD CAPSCREW, 1/4-20X1, (G10-55A Before S/N 0160005747; G12-55A
Before S/N 0160005741)
74 88561107 1 FLAT WASHER, 1/4, (G10-55A Before S/N 0160005747; G12-55A Before
S/N 0160005741)
75 88521204 1 LOCKNUT, 1/4-20, (G10-55A Before S/N 016000574; G12-55A Before
S/N 0160005741)
76 3960418 90 in BULB SEAL

1001096344 1 LH MIRROR INSTALLATION, (Before S/N 0160032454), (includes items 101 B


thru 111)
1001097149 Ref LH MIRROR INSTALLATION, (S/N 0160032454 thru 0160042299), (no longer B
available, order 1001115153 for replacement or items 102, 103, 108 & 109 for
service)
1001115153 1 LH MIRROR INSTALLATION, (S/N 0160042300 & After), (includes items 102, B
103, 108 & 109)
77 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
78 4751400 4 FLAT WASHER, 1/4
79 3311401 4 HEX NUT, 1/4-20
80 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
81 4711400 2 FLAT WASHER, 1/4
82 8305624 2 HEX LOCKNUT, 1/4-20
83 91143220 7.3 ft TRIM-LOCK
84 3960477 1 FOAM SEAL
85 0642236 2 HEX HD CAPSCREW, 3/4-10 X 4 1/2
86 3900395 4 BUTTON HD CAPSCREW, M4X.7X25
87 4811400 4 FLATWASHER, M4, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
88 3290401 4 HEX NUT, M4X.7, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
90 0902956 1 HOOD BRACKET, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
91 0902955 1 HOOD MOUNTING BRACKET, (G10-55A S/N 0160016099 & After; G12-55A
S/N 0160016095 & After)
92 3340877 5 RUBBER PAD, (G10-55A S/N 0160016099 & After; G12-55A S/N 0160016095
& After)
93 0100081 AR LOCTITE® 454TM, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
94 0902746 4 MOUNTING BRACKET, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)

1-6 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)


Item Part Number Qty. Description Rev.
95 0791610 2 SCREW, 3/8-16, (G10-55A S/N 0160016099 & After; G12-55A 
S/N 0160016095 & After)
101 1001096327 1 MIRROR BRACKET
102 8866530 Ref MIRROR ARM, (Before S/N 0160042300), (no longer available, order Kit K1 for
replacement)
1001114675 1 MIRROR ARM, (S/N 0160042300 & After)
103 8866514 1 MIRROR, (Before S/N 0160042300)
3140007 1 MIRROR, (S/N 0160042300 & After)
104 4420060 AR DOUBLE SIDED TAPE
105 1001096728 1 BOLT, 1/2-13
106 4751800 1 WASHER, 1/2
107 4761800 1 LOCKWASHER, 1/2
108 8303799 2 HEX HD CAPSCREW, 6X1X14mm, GR8.8, (Before S/N 0160042300)
0700610 2 HEX HD CAPSCREW, M6X20, GR8.8, (S/N 0160042300 & After)
109 8307024 2 LOCKWASHER, M6
110 88501008 1 HEX NUT, 1/2-13
111 91403503 1 SPACER
219 0100019 AR LOCTITE® 271TM
300 4060608 AR FLEXIBLE TRIM SHIELD

K1 1001125007 1 MIRROR ARM KIT, (Before S/N 0160042300), (includes items 102 &108)
K2 91565093 1 HOOD LATCH REPLACEMENT KIT

3126020 G10-55A, G12-55A 1-7


S/N 0160039451 & After
FRAME & ATTACHING PARTS including 0160039394 & 0160039397

Figure 1-1 Frame Shrouding & Trim

1105
18
1106
1101
105
104 1104
1102 1103
14
101
110

102
22
103
107

109

108

2
5
19

9
203

106 2
26
21 5
25 24
5
705 2 909
716
5 71

2 915
717
703 20 1301
707 23
723

7
1

1011
6 12
1017
1019 581 8 11
915
909
640 4
543
507 542
507 PAP2140

1-8 G10-55A, G12-55A 3126020


S/N 0160039451 & After
including 0160039394 & 0160039397 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

301

303 302
304

823

201

704
921
1201
401 202
402

213 207
208
211
205
204

210 212
206
209
K1
PAP2331

3126020 G10-55A, G12-55A 1-9


S/N 0160039451 & After
FRAME & ATTACHING PARTS including 0160039394 & 0160039397

Figure 1-1 Frame Shrouding & Trim


Item Part Number Qty. Description Rev.
1001116650 1 HOOD INSTALLATION, (includes items 1 thru 26) E
1 0641409 8 HEX HD CAPSCREW, 1/4-20X1-1/8, GR5
2 0641608 16 HEX HD CAPSCREW, 3/8-16X1, GR5
3 0791610 2 SCREW, 3/8-16X1-1/4
4 0791612 4 SCREW, 3/8-16X1-1/2
5 4711600 16 WASHER, 3/8
6 4751600 2 WASHER, 3/8
7 4761400 8 LOCKWASHER, 1/4
8 88501006 2 HEX NUT, 3/8-16
9 88662523 6 TINNERMAN NUT
11 1001108965 1 LATCH MOUNT BRACKET
12 1001108966 1 LATCH CATCH BRACKET
14 1001109338 1 ENGINE COVER, (includes items 101 thru 109) H
18 1001116461 1 RH MIRROR INSTALLATION, (includes items 1101 thru 1106) A
19 1001116907 1 FRONT COVER
20 1001120554 2 ENGINE HOOD SHIM
21 1001120550 1 HOOD HINGE SUPPORT PLATE
22 1001120639 AR BULB SEAL
23 1001121965 1 GAS STRUT REAR BRACKET
24 1001121659 1 HOOD HINGE MOUNT PLATE
25 1001121964 1 GAS STRUT FRONT BRACKET
26 0100011 AR LOCTITE® 242TM
101 1001122219 1 COMPRESSION LATCH
102 3290605 4 HEX LOCKNUT, 6X1mm
103 4811700 4 WASHER, 6mm
104 4711600 8 WASHER, 3/8
105 3900316 8 BUTTON HD CAPSCREW, 3/8-16X1
106 1001114294 2 GAS SPRING
107 1001114295 1 ENGINE COVER HINGE, FRONT
108 1001114296 1 ENGINE COVER HINGE, REAR
109 1001114297 1 ENGINE COVER SUPPORT BAR
110 8342813 1 ENGINE COVER KEY

91569003 Ref CAB INSTALLATION, (not available to order, see items 201 thru 213 for service) D
201 NSS 1 FRAME WELDMENT
202 Ref CAB WELDMENT, (see Figure 6-2 for details)
203 Ref HYDRAULIC TANK ASSY, (see Figure 9-13 for details)
204 91563061 4 CAB MOUNT ISOLATOR
205 91403097 4 CENTER BONDED MOUNT
206 0682652 2 HEX HD CAPSCREW, 1-8X6-1/2, GR8, (torque to 680-720 lb-ft)
207 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8, (torque to 280-305 lb-ft)
208 88501016 2 HEX NUT, 1-8
209 88501012 4 HEX NUT, 3/4-10
210 1001106614 2 TAIL WASHER
211 91563062 2 WASHER
212 91403098 4 TAIL WASHER
213 90027473 4 HARD WASHER, 3/4

1-10 G10-55A, G12-55A 3126020


S/N 0160039451 & After
including 0160039394 & 0160039397 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)


Item Part Number Qty. Description Rev.
1001097149 Ref LH MIRROR INSTALLATION, (S/N 0160032454 thru 0160042299), (no longer B
available, order 1001115153 for replacement or items 301 thru 304 for service)
1001115153 1 LH MIRROR INSTALLATION, (S/N 0160042300 & After), (includes items 301 B
thru 304)
301 8866530 Ref MIRROR ARM, (Before S/N 0160042300), (no longer available, order Kit K1
for replacement)
1001114675 1 MIRROR ARM, (S/N 0160042300 & After)
302 8866514 1 MIRROR, (Before S/N 0160042300)
3140007 1 MIRROR, (S/N 0160042300 & After)
303 8307024 2 LOCKWASHER, 6mm
304 8303799 2 HEX HD CAPSCREW, 6X1X14mm, GR8.8, (Before S/N 0160042300)
0700610 2 HEX HD CAPSCREW, M6X20, GR8.8, (S/N 0160042300 & After)

91565067 1 FENDER INSTALLATION, (includes items 401 thru 402) A


401 91401487 1 CAB FENDER
402 0791608 4 WHIZ-LOCK BOLT, 3/8-16X1
507 0791506 6 WHIZ-LOCK SCREW, 5/16-18X3/4
542 1001118101 1 ENGINE DRAIN COVER
543 1001118102 1 COOLER HOSE COVER
581 1001127174 1 FILTER COVER PLATE
640 91140001 1 COUNTERWEIGHT, (with out pintle hook)
1001091458 1 COUNTERWEIGHT, (with pintle hook)
703 8270621 1 BACK-UP ALARM
704 10713707 1 HORN
705 Ref PROXIMITY SENSOR, (see Figure 10-17 for details)
707 4711400 2 WASHER, 1/4
716 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
717 8305624 2 LOCKNUT, 1/4-20
723 1001116274 1 MOULDED RESISTOR
823 8466306 1 TILT ANGLE GAUGE
909 0682420 8 HEX HD CAPSCREW, 7/8-9X2-1/2, GR8, (torque to 530-565 lb-ft)
915 4892400 8 WASHER, 7/8
921 91143220 AR TRIM-LOCK
1011 83201147 4 HEX HD CAPSCREW, 1-8X8-1/2
1017 80241137 4 SPECIAL WASHER
1019 0100019 AR LOCTITE® 271TM
1101 0641409 2 HEX HD CAPSCREW, 1/4-20X1-1/8, GR5
1102 3311405 2 HEX LOCKNUT, 1/4-20
1103 3520176 2 PLUG
1104 4751400 4 WASHER, 1/4
1105 8866348 1 MIRROR
1106 1001116318 1 MIRROR BRACKET
1201 Ref HEX HD CAPSCREW, (see Figure 8-34 for details)
1301 1001100961 1 ENGINE POD

K1 1001125007 1 MIRROR ARM KIT, (Before S/N 0160042300), (includes items 301 & 304)

3126020 G10-55A, G12-55A 1-11


FRAME & ATTACHING PARTS

Figure 1-2 Axle & Wheel Mounting

4
3 2

1 6

4
3

1-12 G10-55A, G12-55A 3126020


FRAME & ATTACHING PARTS

Figure 1-2 Axle & Wheel Mounting


Item Part Number Qty. Description Rev.
1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
2 Ref REAR AXLE ASSY, (see Figure 5-6 for details)
3 0682444 16 HEX HD CAPSCREW, 7/8-9X5-1/2, GR5, (torque to 530-565 lb-ft)
4 4892400 16 HARDENED FLATWASHER, 7/8
5 91403193 40 LUG NUT, (torque to 350-400 lb-ft)
6 Ref TIRE & RIM ASSY, (see Figure 5-12 for details)

3126020 G10-55A, G12-55A 1-13


FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting

13

12

14
1

7
1
6
7

3
2

10

4 13 1

1 11

PY0410

1-14 G10-55A, G12-55A 3126020


FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting


Item Part Number Qty. Description Rev.
1 88671001 4 LUBE FITTING, STRAIGHT, 1/8
2 Ref OUTRIGGER CYLINDER & VALVE, (see Figure 9-7 for details)
3 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5
4 91563199 2 SHOE PIN
5 4761800 4 LOCKWASHER, 1/2, (old)
4751800 4 FLAT WASHER, 1/2, (new)
6 91563198 2 ARM PIN
7 91163014 4 BUSHING
8 91566050 2 ARM WELDMENT
9 91566051 2 OUTRIGGER SHOE
10 91081313 2 KEEPER
11 0641634 2 HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
12 91563197 2 OUTRIGGER CYLINDER PIN
13 3300143 4 HEX LOCKNUT, 3/8-16
14 3931672 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8

3126020 G10-55A, G12-55A 1-15


FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-16 G10-55A, G12-55A 3126020


SECTION 2
BOOM

3126020 G10-55A, G12-55A


BOOM

Figure 2-1 First Boom Section

G10-55A

13 14
8 2
9

10 14
12 13
8
11
25 28
11 21
28 4
7
3 26

12
10
17

16 11
28
5 22 12
23 20
24 19
27 13
6 14
18
15
PAP2830

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS & JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-2 G10-55A, G12-55A 3126020


BOOM

Figure 2-1 First Boom Section


Item Part Number Qty. Description Rev.
1 91576001 1 FIRST BOOM SECTION, (G10-55A Before S/N 0160038500 including K
0160038505 & 0160038507 excluding 0160038324, 0160038489 &
0160038493)
1001113588 1 FIRST BOOM SECTION, (G10-55A S/N 0160038500 & After including C
0160038324, 0160038489 & 0160038493 excluding 0160038505 &
0160038507)
2 2160002 2 LUBE FITTING, STRAIGHT, 1/8
3 8310067 1 HEX LOCKNUT, 3/4-10
4 88212287 1 SOCKET HD CAPSCREW, 3/4-10X6, GR8
5 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
6 4761800 2 LOCKWASHER, 1/2
7 Ref CROWD CYLINDER, (see Figure 9-2 for details)
8 91161218 2 SPECIAL WASHER
9 91163163 2 SPRING
10 1360296 3 CHAIN CLEVIS, BL 866
11 91413122 3 CHAIN PIN
12 88581112 6 RETAINING RING
13 88501314 4 HEX NUT, 7/8-14
14 88501414 3 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
15 91561156 1 CROWD CYLINDER SUPPORT
16 0641818 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5
17 Ref RETRACT CHAIN, (see Figure 2-3, item 42 for details)
18 3311801 2 HEX NUT, 1/2-13
19 0682214 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8.8
20 4892200 4 HARDENED WASHER, 3/4
21 91141301 2 BUSHING
22 91161211 1 CABLE ADJUSTING BLOCK
23 91163161 1 SPRING
24 91161213 1 STOP BAR
25 Ref EXTEND CHAIN, (see Figure 2-5, item 2 for details)
26 3423247 1 BOOM PIVOT PIN
27 4711800 2 FLAT WASHER, 1/2
28 8522012 AR ANTI-SIEZE

3126020 G10-55A, G12-55A 2-3


BOOM

Figure 2-1 First Boom Section

G12-55A

16 17
15 19
14

11 17
24 16
23 15
27
21
23
27 12
2
4
3 25

24
23 22
27

8
11
18 24
20
14 5

26 13 6
16
9 17
10
7 PY0020

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-4 G10-55A, G12-55A 3126020


BOOM

Figure 2-1 First Boom Section


Item Part Number Qty. Description Rev.
1 91566006 1 FIRST BOOM SECTION, (G12-55A Before S/N 0160038538) U
1001113690 1 FIRST BOOM SECTION, (G12-55A S/N 0160038538 & After) C
2 88212287 1 SOCKET HD CAPSCREW, 3/4-10X6, GR8
3 8310067 1 HEX LOCKNUT, 3/4-10
4 Ref CROWD CYLINDER, (see Figure 9-2 for details)
5 4892200 4 HARDENED WASHER, 3/4
6 0682214 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8
7 91561156 1 CROWD CYLINDER SUPPORT
8 0641818 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5
9 4761800 2 LOCKWASHER, 1/2
10 3311801 2 HEX NUT, 1/2-13
11 1360301 3 CLEVIS, BL 1066
12 91141301 2 BUSHING
13 91561250 1 SPRING STOP
14 91563219 3 SPRING
15 91561107 2 SPECIAL WASHER
16 3313001 3 HEX NUT, 1-1/4-7
17 3313002 3 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
18 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
19 2160002 2 LUBE FITTING, STRAIGHT, 1/8
20 91561090 1 CHAIN ADJ BLOCK
21 Ref EXTEND CHAIN, (see Figure 2-5, item 18 for details)
22 Ref RETRACT CHAIN, (see Figure 2-3, item 12 for details)
23 91513176 3 CHAIN PIN
24 88581115 6 RETAINING RING
25 3423247 1 BOOM PIVOT PIN
26 4711800 2 FLAT WASHER, 1/2
27 8522012 AR ANTI-SIEZE

3126020 G10-55A, G12-55A 2-5


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)

G10-55A

10 9
9 2

4
6
5
3

12 6
5
9 11

1
13
14
15

16

17
8 PAP2990

NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-6 G10-55A, G12-55A 3126020


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)
Item Part Number Qty. Description Rev.
1 Ref. FIRST BOOM SECTION, (G10-55A), (see Figure 2-1 for details)
2 4761800 2 LOCKWASHER, 1/2
3 91033189 2 BEARING PAD
4 91161171 2 BEARING PAD SUPPORT
5 91031236 6 SPACER, 0.0598
6 90205870 AR SHIM, 0.0598
7 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft)
8 0651820 6 HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft), (as required)
0651822 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft)
9 4891600 14 HARDENED WASHER, 3/8
10 0651612 4 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft), (as required)
0651614 AR HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft)
11 91033186 4 BEARING PAD
12 0651606 8 HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft), (as required)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
13 1001117653 2 BEARING PAD
14 91161183 2 SPACER, 0.0598
15 91161184 AR SHIM, 0.0598
16 91161167 2 BEARING PAD SUPPORT
17 4891800 6 HARDENED WASHER

3126020 G10-55A, G12-55A 2-7


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)

G12-55A

16

11 12
15
12

7
10
9
8

14 10
9
17
12

1
13
5
4

3
6 PAP3300

NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-8 G10-55A, G12-55A 3126020


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION, (G12-55A), (see Figure 2-1 for details)
2 91561101 2 SUPPORT WEAR PAD
3 4891800 6 HARDENED WASHER, 1/2
4 91161184 AR SHIM, 0.0598
5 91161183 2 SPACER, 0.0598
6 0651818 6 HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft), (as required)
0651820 AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft)
0651822 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft)
7 91161171 2 WEAR PAD SUPPORT
8 91033189 2 BEARING PAD
9 91031236 6 SPACER, 0.0598
10 90205870 AR SHIM, 0.0598
11 0651610 AR HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft), (as required)
0651612 AR HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft)
0651614 AR HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft)
12 4891600 14 HARDENED WASHER, 3/8
13 1001117653 2 BEARING PAD
14 0651605 8 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
15 4761800 2 LOCKWASHER, 1/2
16 0641808 2 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 76-86 lb-ft)
17 91033186 4 BEARING PAD

3126020 G10-55A, G12-55A 2-9


BOOM

Figure 2-3 Second Boom Section

G10-55A

40
39

8 20 19
22
20 1
8
7
16
21
11
17
15

37 36
32
33

31
19
38 34 22
45
8 21
20
41 8
35 34 20 17
24 45 7
16 18
45 12
35 44
30 23 25 37 15
28 36
4
27 3
1 2
14 5
43 26 29 6
13 8 7
15
9 8
42 10

40
PAP2210

K1

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-10 G10-55A, G12-55A 3126020


BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
1 91576006 1 SECOND BOOM SECTION, (G10-55A) E
2 4761600 3 LOCKWASHER, 3/8
3 4751600 3 FLAT WASHER, 3/8
4 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
5 91566025 1 HOSE GUIDE BRACKET
6 0641826 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
7 4761800 5 LOCKWASHER, 1/2
8 91041451 8 WASHER, (as required)
91041596 AR WASHER
91041450 AR WASHER
91041449 AR WASHER
9 91143024 1 HOSE SHEAVE
10 91161138 Ref HOSE SHEAVE PIN, (Before S/N 0160026237 excluding 0160025994), (no
longer available, order Kit K1 for replacement)
3423301 1 HOSE SHEAVE PIN, (S/N 0160026237 & After including 0160025994)
11 91161266 1 CHAIN SHEAVE PIN
12 1360297 1 CLEVIS
13 0682214 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8.8, (torque to 340-365 lb-ft)
14 4892200 4 HARDENED WASHER, 3/4
15 2160002 4 LUBE FITTING, STRAIGHT, 1/8
16 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5
17 91401189 2 PIN KEEPER
18 91161267 1 CHAIN SHEAVE PIN
19 91165022 3 CHAIN ROLLER ASSY, (includes items 20 thru 22) A
20 86921268 6 SEAL
21 91163204 3 BUSHING
22 91161240 3 ROLLER
23 1360292 1 CHAIN CLEVIS
24 91413129 1 CHAIN PIN
25 88681344 2 RETAINING RING
26 88501312 1 HEX NUT, 3/4-16
27 91161212 1 CABLE ADJUSTING BLOCK
28 91163162 1 SPRING
29 91161214 1 STOP BAR
30 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
31 1360296 1 CHAIN CLEVIS, BL 866
32 91161218 1 SPECIAL WASHER
33 91163163 1 SPRING
34 91413122 2 CHAIN PIN
35 88581112 4 RETAINING RING
36 88501414 2 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
37 88501314 2 HEX NUT, 7/8-14
38 Ref LEAF CHAIN, (see Figure 2-7, item 2 for details)
39 Ref LEAF CHAIN, (see Figure 2-5, item 2 for details)
40 Ref CLEVIS, (see Figure 2-1, item 10 for details)
41 Ref LEAF CHAIN, (see Figure 2-5, item 8 for details)
42 91163036 1 RETRACT CHAIN BL, 866
43 88501412 1 HEX JAM NUT, 3/4-16, (torque to 100 lb-ft)
44 3020040 AR MOLY PASTE

3126020 G10-55A, G12-55A 2-11


BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.
45 8522012 AR ANTI-SIEZE

K1 2915215 1 HOSE SHEAVE PIN KIT, (includes items 10 & 15)

2-12 G10-55A, G12-55A 3126020


BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 2-13


BOOM

Figure 2-3 Second Boom Section

G12-55A

41
43

17 5
8 6
7
17

15
8
24
4 2 3

31
29 30
28

9
25 26
45 17 5
26 6
45 7
8
42 8 17
27 3 15
14 27 4 22
39 44
35 45 30 2
23 13 40 31
16
34 32
20
1 38 33
10
19 18 21
11 15
17
36 17 37
2
12

41
PAP2310
K1
NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-14 G10-55A, G12-55A 3126020


BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
1 91566007 1 SECOND BOOM SECTION, (G12-55A) P
2 2160002 3 LUBE FITTING, STRAIGHT, 1/8
3 91401189 2 KEEPER
4 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5
5 91565005 3 EXTEND CHAIN ROLLER ASSY, (includes items 6 thru 8) D
6 91563026 3 EXTEND ROLLER CHAIN
7 91563025 3 BUSHING
8 91403119 6 SEAL
9 1360301 1 CLEVIS, BL 1066
10 4892200 4 HARDENED WASHER, 3/4
11 0682214 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8.8, (torque to 340-365 lb-ft)
12 91563035 1 LEAF CHAIN, BL 1066
13 1360296 1 CLEVIS, BL 866
14 1360300 1 CLEVIS, BL 1066
15 4761800 5 LOCKWASHER, 1/2
16 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
17 91041451 8 WASHER, (as required)
91041449 AR WASHER
91041450 AR WASHER
91041596 AR WASHER
18 88501314 1 HEX NUT, 7/8-14
19 88501414 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
20 91561095 1 CHAIN BLOCK, (Before S/N 0160038538)
1001116033 1 CHAIN BLOCK, (S/N 0160038538 & After)
21 91161213 1 SPRING STOP, (Before S/N 0160038538)
1001116125 1 SPRING STOP, (S/N 0160038538 & After)
22 91563030 1 CHAIN SHEAVE PIN
23 91163161 1 SPRING
24 1001129352 1 SHEAVE PIN
25 Ref LEAF CHAIN, (see Figure 2-7, item 12 for details)
26 91513176 2 CHAIN PIN
27 88581115 4 RETAINING RING
28 91563219 1 SPRING
29 91561107 1 SPECIAL WASHER
30 3313001 2 HEX NUT, 1-1/4-7
31 3313002 2 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
32 4751600 3 FLAT WASHER, 3/8
33 4761600 3 LOCKWASHER, 3/8
34 91566025 1 HOSE GUIDE BRACKET WELD
35 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
36 91143024 1 HOSE SHEAVE
37 91161138 Ref HOSE SHEAVE PIN, (Before S/N 0160026237 excluding 0160025994), 
(no longer available, order Kit K1 for replacement)
3423301 1 HOSE SHEAVE PIN, (S/N 0160026237 & After including 0160025994)
38 0641826 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
39 91413122 1 CHAIN PIN
40 88581112 2 RETAINING RING
41 Ref CLEVIS, (see Figure 2-1, item 11 for details)
42 Ref LEAF CHAIN, (see Figure 2-5, item 19 for details)

3126020 G10-55A, G12-55A 2-15


BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.
43 Ref LEAF CHAIN, (see Figure 2-5, item 18 for details)
44 3020040 AR MOLY PASTE
45 8522012 AR ANTI-SIEZE

K1 2915215 1 HOSE SHEAVE PIN KIT, (includes items 10 & 15)

2-16 G10-55A, G12-55A 3126020


BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 2-17


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)

G10-55A

24

25
10
11
27 26

13 12
12

21

11
10
1
20

29 4

5
31
6
28

22 2
73
2 14
33
30 32 1 2

11
7
13 10
8
3 12 9

3
19 18
12

16
17
15
PAP2230
NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS AND SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-18 G10-55A, G12-55A 3126020


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)
Item Part Number Qty. Description Rev.
1 Ref SECOND BOOM SECTION, (G10-55A), (see Figure 2-3 for details)
2 4891800 12 HARDENED WASHER
3 88671027 6 LUBE FITTING, 90 DEGREES, 1/4-28
4 1001117653 2 BEARING PAD
5 91161183 2 SPACER, 0.0598
6 91161184 AR SHIM, 0.0598
7 0651808 4 HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft), (as required)
0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
8 91161222 2 HEX HD CAPSCREW, (hollow), 1/2-20X1-1/2, (torque to 45-50 lb-ft),
(as required)
91161221 AR HEX HD CAPSCREW, (hollow), 1/2-20X1-3/4, (torque to 45-50 lb-ft)
9 91163188 2 BEARING PAD
10 91031236 8 SPACER, 0.0598
11 90205870 AR SHIM, 0.0598
12 4891600 20 HARDENED WASHER, 3/8
13 0651606 10 HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft), (as required)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
14 91161248 2 HEX HD CAPSCREW, (hollow), 3/8-24X3/4, (torque to 15-17 lb-ft),
(as required)
91361045 AR HEX HD CAPSCREW, (hollow), 3/8-24X7/8, (torque to 15-17 lb-ft)
15 91163214 2 BEARING PAD
16 91121082 AR SHIM, 0.0598
17 91511094 4 SPACER, 0.0598
18 0651616 2 HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft), (as required)
0651618 AR HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft)
19 91161278 2 HEX HD CAPSCREW, (hollow), 3/8-24X2, (torque to 15-17 lb-ft), (as required)
91361046 AR HEX HD CAPSCREW, (hollow), 3/8-24X2-1/4, (torque to 15-17 lb-ft)
20 91033189 2 BEARING PAD
21 91161170 2 BEARING PAD SUPPORT
22 0642210 2 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
24 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft)
25 4761800 2 LOCKWASHER, 1/2
26 0651618 4 HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft)
27 91033186 4 BEARING PAD
28 4892200 2 HARDENED WASHER, 3/4
29 1001117652 2 BEARING PAD
30 91141302 AR SHIM, 0.0598
31 91141303 2 SPACER, 0.0598
32 0651812 6 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft), (as required)
0651811 AR HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft)
33 91161168 1 BEARING PAD SUPPORT, (Before S/N 0160038500 including 0160038505 &
0160038507 excluding 0160038324, 0160038489 & 0160038493)
1001113609 1 BEARING PAD SUPPORT, (S/N 0160038500 & After including 0160038324,
0160038489 & 0160038493 excluding 0160038505 & 0160038507)

3126020 G10-55A, G12-55A 2-19


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)

G12-55A

4
17 8
31
16
24
32
24

25
26
1
3
18
13
14 19

11 20
15
12 22
28
21
22 6
10 22 1

27 31
28 29
32
23
21 24
17
21 9
5
24

25
26
30

PAP2670
NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS AND SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-20 G10-55A, G12-55A 3126020


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)
Item Part Number Qty. Description Rev.
1 Ref SECOND BOOM SECTION, (G12-55A), (see Figure 2-3 for details)
2 91561023 2 WEAR PAD SUPPORT, (Before S/N 0160038538)
1001116139 2 WEAR PAD SUPPORT, (S/N 0160038538 thru 0160039742)
1001121290 2 SPACER BAR, (S/N 0160039793 & After)
3 91563028 2 BEARING PAD
4 4761800 2 LOCKWASHER, 1/2
5 91563147 2 HEX HD CAPSCREW, 3/8-24X2-1/2, (hollow), (torque to 15-17 lb-ft)
6 91161248 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
7 3931832 2 SOCKET HD CAPSCREW, 1/2-13X2, (Before S/N 0160038538), (torque to 
76-86 lb-ft), (as required)
3931828 2 SOCKET HD CAPSCREW, 1/2-13X1-3/4, (S/N 0160038538 & After), (torque to
76-86 lb-ft), (as required)
88211550 AR SOCKET HD CAPSCREW, 3/8-24X2-1/2, (torque to 76-86 lb-ft)
8 88681343 4 SOCKET HD CAPSCREW, 3/8-24X2-3/4, (torque to 32-37 lb-ft), (as required)
88211551 AR SOCKET HD CAPSCREW, 3/8-24X3, (torque to 32-37 lb-ft)
9 0651620 2 HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft), (as required)
0651622 AR HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft)
10 91161168 1 WEAR PAD
11 4892200 2 HARDENED WASHER, 3/4
12 0642210 2 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
13 1001117652 2 BEARING PAD
14 91141303 2 SPACER, 0.0598, (Before S/N 0160038538)
91141303 4 SPACER, 0.0598, (S/N 0160038538 & After)
15 91141302 AR SHIM, 0.0598, (Before S/N 0160038538)
16 91033186 4 BEARING PAD
17 91031236 6 SPACER, 0.0598
18 1001117653 2 BEARING PAD
19 91161183 2 SPACER, 0.0598
20 91161184 AR SHIM, 0.0598
21 88671027 6 LUBE FITTING, 90 DEGREES, 1/4-28
22 4891800 12 HARDENED WASHER, 1/2
23 91161222 2 HEX HD CAPSCREW, (hollow), 1/2-20X1-1/2, (torque to 45-60 lb-ft),
(as required)
91161221 AR HEX HD CAPSCREW, (hollow), 1/2-20X1-3/4, (torque to 45-60 lb-ft)
24 4891600 20 HARDENED WASHER, 3/8
25 91121082 AR SHIM, 0.0598
26 91511094 4 SPACER, 0.0598
27 0651810 6 HEX HD CAPSCREW,1/2-20X1-1/4, GR5, (Before S/N 0160038538), (torque to
76-86 lb-ft), (as required)
0651812 AR HEX HD CAPSCREW,1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
0651814 AR HEX HD CAPSCREW,1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
28 0651807 AR HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft), (as required)
0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft)
0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft)
0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
29 91163188 2 BEARING PAD
30 91163214 2 BEARING PAD
31 90205870 AR SHIM, 0.0598

3126020 G10-55A, G12-55A 2-21


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section) (Continued)
Item Part Number Qty. Description Rev.
32 0651605 10 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)

2-22 G10-55A, G12-55A 3126020


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section) (Continued)
Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 2-23


BOOM

Figure 2-5 Third Boom Section

G10-55A

7
6

5 4 3

2
14
19
20 18 12
21 17
26
22 1
16 25
23
24
23
16

16 23 11
23 16
22
25 20 15
13 24 19
17

10
8 1 18 21

9 PAP2820

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-24 G10-55A, G12-55A 3126020


BOOM

Figure 2-5 Third Boom Section


Item Part Number Qty. Description Rev.
1 91576007 1 THIRD BOOM SECTION, (G10-55A Before S/N 0160038500 including F
0160038505 & 0160038507 excluding 0160038324, 0160038489 &
0160038493)
1001113528 1 THIRD BOOM SECTION, (G10-55A S/N 0160038500 & After including C
0160038324, 0160038489 & 0160038493 excluding 0160038505 &
0160038507)
2 91163036 2 EXTEND CHAIN, BL 866
3 1360297 2 CLEVIS, BL 866
4 91413122 2 CHAIN PIN
5 88581112 4 RETAINING RING
6 88501314 2 HEX NUT, 7/8-14
7 88501414 2 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
8 91163037 1 RETRACT CHAIN, BL 666
9 Ref CLEVIS, (see Figure 2-3, item 23 for details)
10 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
11 Ref CLEVIS, (see Figure 2-3, item 12 for details)
12 Ref LEAF CHAIN, (see Figure 2-7, item 2 for details)
13 Ref CLEVIS, (see Figure 2-7, item 3 for details)
14 Ref CLEVIS, (see Figure 2-3, item 31 for details)
15 Ref LEAF CHAIN, (see Figure 2-3, item 42 for details)
16 91041451 4 WASHER, (as required)
91041596 AR WASHER
91041449 AR WASHER
91041450 AR WASHER
17 91161267 2 CHAIN SHEAVE PIN
18 91401189 2 PIN KEEPER
19 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5
20 4761800 4 LOCKWASHER, 1/2
21 88671001 2 LUBE FITTING, STRAIGHT, 1/8, (Before S/N 060037689)
2160002 2 LUBE FITTING, STRAIGHT, 1/8, (S/N 060037689 & After)
22 91165022 2 CHAIN ROLLER ASSY, (includes items 23 thru 25) A
23 86921268 4 SEAL
24 91163204 2 BUSHING
25 91161240 2 ROLLER
26 3020040 AR MOLY PASTE

3126020 G10-55A, G12-55A 2-25


BOOM

Figure 2-5 Third Boom Section

G12-55A

17
16

14 13
15

8 27
7 18
6 28
5 22
31
21 1
3 23 26
25
23
3

30
3 29
10
9
24 12
11 78
10
4
3
2
19 1 6 5

20 PY0230

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-26 G10-55A, G12-55A 3126020


BOOM

Figure 2-5 Third Boom Section


Item Part Number Qty. Description Rev.
1 91566008 1 THIRD BOOM SECTION, (G12-55A Before S/N 0160038538) L
1001114001 1 THIRD BOOM SECTION, (G12-55A S/N 0160038538 & After) C
2 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
3 91041451 4 WASHER, (as required)
91041449 AR WASHER
91041450 AR WASHER
91041596 AR WASHER
4 91161267 1 CHAIN SHEAVE PIN
5 88671001 2 LUBE FITTING, STRAIGHT, 1/8, (Before S/N 0160037689)
2160002 2 LUBE FITTING, STRAIGHT, 1/8, (S/N 0160037689 & After)
6 91401189 2 KEEPER
7 4761800 4 LOCKWASHER, 1/2
8 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5
9 91565004 1 CHAIN ROLLER ASSY, (includes items 10 thru 12) C
10 86921268 2 SEAL
11 91163204 1 BUSHING
12 91563021 1 ROLLER
13 1360300 2 CLEVIS, BL 1066
14 91513176 2 CHAIN PIN
15 88581115 4 RETAINING RING
16 3313001 2 HEX NUT, 1-1/4-7
17 3313002 2 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
18 91563035 2 EXTEND CHAIN, BL 1066
19 91563036 1 RETRACT CHAIN, BL 866
20 Ref CLEVIS, (see Figure 2-3, item 13 for details)
21 91565005 1 EXTEND CHAIN ROLLER ASSY, (includes items 23, 25 & 26) D
22 91563030 1 CHAIN SHEAVE PIN
23 91403119 2 SEAL
24 Ref CLEVIS, (see Figure 2-7, item 18 for details)
25 91563025 1 BUSHING
26 91563026 1 EXTEND CHAIN ROLLER ASSY
27 Ref CLEVIS, (see Figure 2-3, item 9 for details)
28 Ref LEAF CHAIN, (see Figure 2-7, item 12 for details)
29 Ref CLEVIS, (see Figure 2-3, item 14 for details)
30 Ref LEAF CHAIN, (see Figure 2-3, item 12 for details)
31 3020040 AR MOLY PASTE

3126020 G10-55A, G12-55A 2-27


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)

G10-55A

11
12

7 7

3 1
9 4
5
5
4 2
2
8

14
14
16
16

20 28
13
22 21
15 19
18 27
2
15
4 24
13 13
22
13
17
23 2
21 29

21 1
26 25
13

15

16
14

PAP2650

NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS AND SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-28 G10-55A, G12-55A 3126020


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)
Item Part Number Qty. Description Rev.
1 Ref THIRD BOOM SECTION, (G10-55A), (see Figure 2-5 for details)
2 4891600 16 HARDENED WASHER, 3/8
3 91033186 4 BEARING PAD
4 91031236 8 SPACER, 0.0598
5 90205870 AR SHIM, 0.0598
6 0651605 8 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
7 4761800 2 LOCKWASHER, 1/2
8 91033189 2 BEARING PAD
9 91161170 2 BEARING PAD SUPPORT
11 0651618 4 HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft), (as required)
0651620 AR HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft)
12 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft)
13 4891800 18 HARDENED WASHER, 1/2
14 1001117652 6 BEARING PAD
15 91141302 AR SHIM, 0.0598
16 91141303 6 SPACER, 0.0598
17 0651806 6 HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 45-50 lb-ft), (as required)
0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 45-50 lb-ft)
18 91161169 1 BEARING PAD SUPPORT
19 0642008 2 HEX HD CAPSCREW, 5/8-11X1, GR5, (Before S/N 0160038500 including
0160038505 & 0160038507 excluding 0160038324, 0160038489 &
0160038493)
0642010 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5, (S/N 0160038500 & After including
0160038324, 0160038489 & 0160038493 excluding 0160038505 &
0160038507)
20 4892000 2 HARDENED WASHER
21 88671027 6 LUBE FITTING, 90 DEGREES, 1/4-28
22 0651810 4 HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft), (as required)
0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft)
23 91361047 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (hollow), (torque to 45-50 lb-ft), 
(as required)
91161221 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (hollow), (torque to 45-50 lb-ft)
24 91163188 2 BEARING PAD
25 0651814 4 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft), (as required)
0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft)
26 91161277 2 HEX HD CAPSCREW, 1/2-20X2, (hollow), (torque to 45-50 lb-ft)
27 91161248 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
28 91161184 AR SHIM, 0.0598
29 0651605 2 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)

3126020 G10-55A, G12-55A 2-29


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)

G12-55A

14
10 27
13
13
9

21 1
7
5 8
8
7 13
13
6

12
16
17 26
17
18
2 18
4 19
23 24
3 11
19 13
18
20 7
19 15
23
19
25
24 13
12

24 1
22 23
19

18
17

16

PAP2240

NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS AND SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-30 G10-55A, G12-55A 3126020


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)
Item Part Number Qty. Description Rev.
1 Ref THIRD BOOM SECTION, (G12-55A), (see Figure 2-5 for details)
2 91161169 1 WEAR PAD SUPPORT
3 0642008 2 HEX HD CAPSCREW, 5/8-11X1, GR5
4 4892000 2 HARDENED WASHER, 5/8
5 91561108 2 THIRD TOP FRT PAD SUPPORT
6 91033189 2 BEARING PAD
7 91031236 8 SPACER, 0.0598
8 90205870 AR SHIM, 0.0598
9 4761800 2 LOCKWASHER, 1/2
10 0641816 AR HEX HD CAPSCREW, 1/2-13X2, GR5, (torque to 76-86 lb-ft)
11 91161248 4 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
12 0651605 10 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
13 4891600 18 WASHER, 3/8
14 0651620 4 HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft), (as required)
0651622 AR HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft)
0651624 AR HEX HD CAPSCREW, 3/8-24X3, GR5, (torque to 32-37 lb-ft)
15 91163188 2 BEARING PAD
16 1001117652 4 BEARING PAD
17 91141303 6 SPACER, 0.0598
18 91141302 AR SHIM, 0.0598
19 4891800 18 HARDENED WASHER, 1/2
20 0651807 6 HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft), (as required)
0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft)
0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft)
21 91033186 4 BEARING PAD
22 91161277 2 HEX HD CAPSCREW, 1/2-20X2, (hollow), (torque to 45-50 lb-ft)
23 0651814 8 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft), (as required)
0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft)
0651818 AR HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft)
24 88671027 6 LUBE FITTING, 90 DEGREES, 1/4-28
25 91563161 2 HEX HD CAPSCREW, 1/2-20X2-1/4, (hollow), (torque to 45-50 lb-ft)
26 91563028 2 BEARING PAD, (Before S/N 0160038538)
1001117660 2 BEARING PAD, (S/N 0160038538 & After)
27 0651618 4 HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft), (as required)
0651620 AR HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft)
0651622 AR HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft)

3126020 G10-55A, G12-55A 2-31


BOOM

Figure 2-7 Fourth Boom Section

G10-55A
8
7

6 5 4

19
20 21

18 23
16 911
17 3

13
15

11

10 12
14

PAP2510
24

22
NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-32 G10-55A, G12-55A 3126020


BOOM

Figure 2-7 Fourth Boom Section


Item Part Number Qty. Description Rev.
1 1001103314 1 FOURTH BOOM SECTION, (G10-55A Before S/N 0160037689 excluding D, 3
0160034699)
1001103339 1 FOURTH BOOM SECTION, (G10-55A S/N 0160037689 thru 0160038486 F
including 0160038505 & 0160038507 excluding 0160038324, 0160038489 &
0160038493)
1001113745 1 FOURTH BOOM SECTION, (G10-55A S/N 0160038500 & After including B
0160038324, 0160038489 & 0160038493 excluding 0160038505 &
0160038507)
2 91163036 1 EXTEND CHAIN, BL 866
3 1360293 1 CLEVIS, BL 666
4 1360297 1 CLEVIS, BL 866
5 91413122 1 CHAIN PIN
6 88581112 2 RETAINING RING, 3/8
7 88501314 1 HEX NUT, 7/8-14
8 88501414 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
9 91161180 1 KEEPER PLATE
10 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
11 4761600 4 LOCKWASHER, 3/8
12 4891600 2 HARDENED WASHER, 3/8
13 91166039 1 BRACKET
14 0651612 2 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5
15 91033187 1 BEARING PAD
16 88501312 1 HEX NUT, 3/4-16
17 88501412 1 HEX JAM NUT, 3/4-16, (torque to 100 lb-ft)
18 4892200 2 HARDENED WASHER, 3/4
19 Ref RETRACT CHAIN, BL 866, (see Figure 2-5, item 8 for details)
20 88681344 2 RETAINING RING, 5/16
21 91413129 1 CHAIN PIN
22 88671001 2 LUBE FITTING, STRAIGHT, 1/8
23 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5
24 91563243 4 BUSHING

3126020 G10-55A, G12-55A 2-33


BOOM

Figure 2-7 Fourth Boom Section

G12-55A

17
16

14 13
15

12

20
3 6

10 5
19 24
11 18

7
21

4 8
9
22

23
PAP2520

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS AND JAM NUTS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

2-34 G10-55A, G12-55A 3126020


BOOM

Figure 2-7 Fourth Boom Section


Item Part Number Qty. Description Rev.
1 1001103313 1 FOURTH BOOM SECTION, (G12-55A Before S/N 0160037689) D, 3
1001102832 1 FOURTH BOOM SECTION, (G12-55A S/N 0160037689 thru 0160038533) E
1001114008 1 FOURTH BOOM SECTION, (G12-55A S/N 0160038538 & After) C
2 91161180 1 KEEPER
3 88581112 2 RETAINING RING, 3/8
4 4761600 4 LOCKWASHER, 3/8
5 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5
6 91413122 1 CHAIN PIN
7 91033187 1 BEARING PAD
8 4891600 2 HARDENED WASHER, 3/8
9 0651612 2 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5
10 4892400 2 HARDENED WASHER, 7/8
11 88501414 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
12 91563035 1 EXTEND CHAIN, BL 1066
13 1360300 1 CLEVIS, BL 1066
14 91513176 1 CHAIN PIN
15 88581115 2 RETAINING RING, 7/16
16 3313001 1 HEX NUT, 1-1/4
17 3313002 1 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
18 1360297 1 CLEVIS, BL 866
19 88501314 1 HEX NUT, 7/8-14
20 Ref RETRACT CHAIN, BL 866, (see Figure 2-5, item 19 for details)
21 91166039 1 BRACKET
22 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
23 91563243 4 BUSHING

3126020 G10-55A, G12-55A 2-35


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)

G10-55A

2
5
22 6
21
3
18
6
10

20
21

1 19
3 10

12 9
8 7
14 11
13

17 16

17 15
6

6
22

PAP2660
NOTE:
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS AND SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-36 G10-55A, G12-55A 3126020


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FOURTH BOOM SECTION, (G10-55A), (see Figure 2-7 for details)
2 91141303 4 SPACER, 0.0598
3 88671027 4 LUBE FITTING, 90 DEGREES, 1/4-28
4 1001117652 4 BEARING PAD
5 91161184 AR SHIM, 0.0598
6 4891800 12 HARDENED WASHER, 1/2
7 91163188 2 BEARING PAD
8 91031236 2 SPACER, 0.0598
9 90205870 AR SHIM, 0.0598
10 4891600 4 HARDENED WASHER, 3/8
11 88671018 8 LUBE FITTING, 45 DEGREES, 1/8
12 86881273 2 TUBE FITTING
13 86881276 2 TUBE FITTING
14 72088049 15 in NYLON TUBING, 1/4
15 91166065 2 BRACKET
16 91161274 2 HEX HD CAPSCREW, 1/2-20X1-3/4, (hollow), (torque to 45-50 lb-ft)
17 0651812 4 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft), (as required)
0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
18 91161248 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
19 0651605 2 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
20 91161277 2 HEX HD CAPSCREW, 1/2-20X2, (hollow), (torque to 45-50 lb-ft), (as required)
91161221 AR HEX HD CAPSCREW, 1-2-20X1-3/4, (hollow), (torque to 45-50 lb-ft)
21 0651814 4 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft), (as required)
0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft)
22 91141302 AR SHIM, 0.0598

3126020 G10-55A, G12-55A 2-37


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)

G12-55A

2
10

3
7
5
4 6
15
7
8

9
5

1 13
6 8

20 14
12 11
19 22
21
17
16

16 18
7

7 4

10

NOTE: PAP2640
1. WEAR PAD SHIMMING:
a) WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD AND SHIM.
b) THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS.
c) ADD BEARING PAD SHIMS AND SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN BOTH
HORIZONTAL AND VERTICAL DIRECTIONS.
d) BEARING PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED.
e) THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS AND ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS
INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-38 G10-55A, G12-55A 3126020


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FOURTH BOOM SECTION, (G12-55A), (see Figure 2-7 for details)
2 1001117660 2 BEARING PAD
3 91141303 4 SPACER, 0.0598
4 91141302 AR SHIM, 0.0598
5 0651818 4 HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft), (as required)
0651820 AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft)
0651822 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft)
6 88671027 4 LUBE FITTING, 90 DEGREES, 1/4-28
7 4891800 12 HARDENED WASHER, 1/2
8 4891600 4 HARDENED WASHER, 3/8
9 91563161 2 HEX HD CAPSCREW, 1/2-20X2-1/4, (hollow), (torque to 45-50 lb-ft)
10 1001117652 4 BEARING PAD
11 91163188 2 BEARING PAD
12 91031236 2 SPACER, 0.0598
13 0651605 2 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft), (as required)
0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
14 90205870 AR SHIM, 0.0598
15 91161248 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
16 0651812 4 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft), (as required)
0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
17 91161274 2 HEX HD CAPSCREW, 1/2-20X1-3/4, (hollow), (torque to 45-50 lb-ft)
18 91166065 2 BRACKET
19 72088049 15 in NYLON TUBING, 1/4
20 86881273 2 STRAIGHT BRASS AIR FITTING, 1/8-27
21 86881276 2 BRASS AIR FITTING, 90 DEGREES, 1/8-27
22 88671018 2 GREASE FITTING, 45 DEGREES

3126020 G10-55A, G12-55A 2-39


Before S/N 0160037689
BOOM

Figure 2-9 Quick Switch Assembly

17
5

16 3
15 4 18 6

7
11
10
13
8
9

14
12

NOTE:
1. USE LOCTITE® 240TM (0100011) ON ALL BOLT THREADS.

2-40 G10-55A, G12-55A 3126020


Before S/N 0160037689
BOOM

Figure 2-9 Quick Switch Assembly


Item Part Number Qty. Description Rev.
91405032 1 QUICK SWITCH ASSY, (includes items 3, 4, 7 thru 11, 14 & 18) F
1 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
2 Ref TILT CYLINDER, (see Figure 9-3 for details)
3 88671008 1 LUBE FITTING, STRAIGHT, 1/4-28
4 3440832 1 ROLL PIN, 1/4X2
5 91403020 1 HEAD PIN
6 NSS 2 LUBE FITTING
7 91403404 1 QUICK SWITCH PIN
8 91403407 1 QUICK RELEASE PIN
9 91403411 1 TETHER CABLE
10 88301193 1 ROUND HD MACHINE SCREW, #10-32X1/2
11 88561105 1 FLAT WASHER, #10
12 88521012 1 HEX LOCKNUT, 3/4-10
13 0682244 1 HEX HD CAPSCREW, 3/4-10X5-1/2, GR8
14 91403060 1 QUICK SWITCH CASTING
15 8310308 1 FLAT WASHER, 1/2
16 0641812 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
17 91403405 1 PIN WELDMENT
18 88221276 1 SOCKET SET SCREW, (flat point), 1/2-13X1/2

3126020 G10-55A, G12-55A 2-41


S/N 0160037689 & After
BOOM

Figure 2-9 Quick Switch Assembly

71

122

121
116
115

120 113
103

114 302
301
304

PY2050

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.
2. COAT STATIC, NON-ROTATING, PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.
4. TILT CYLINDER/QUICK SWITCH SHIMMING:
a) SHIM EQUALLY ON BOTH SIDES TO A MAXIMUM TOTAL CLEARANCE OF 0.090.
b) IF THERE IS AN UNEVEN QUANTITY OF SHIMS, PLACE THE ODD SHIM ON THE RH SIDE.
c) DO NOT SHIM TIGHT.
5. USE LOCTITE® 242TM (0100011) ON KNURLED NUT THREADS AND TIGHTEN INTO QUICK SWITCH CASTING.

2-42 G10-55A, G12-55A 3126020


S/N 0160037689 & After
BOOM

Figure 2-9 Quick Switch Assembly


Item Part Number Qty. Description Rev.
3 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
71 Ref TILT CYLINDER, (see Figure 9-3 for details)
103 8310067 1 LOCKNUT, 3/4-10
113 2160002 2 GREASE FITTING, (straight)
114 1001098382 1 QUICK SWITCH COUPLING ASSY, (includes items 301 thru 304) D
115 1001098233 1 PIVOT PIN
8307916 AR WASHER, SHIM, (not shown)
8307917 AR WASHER, SHIM, (not shown)
116 1001098218 1 PIN WELDMENT
8307916 AR WASHER, SHIM, (not shown)
8307917 AR WASHER, SHIM, (not shown)
120 0682244 1 HEX HD CAPSCREW, 3/4-10X5-1/2, GR8
121 4740003 1 WASHER, 1/2
122 0641808 1 HEX HD CAPSCREW, 1/2-13X1, GR5
301 1001098174 1 QUICK SWITCH COUPLER
302 1001098176 1 POPPIN PIN ASSY
304 1001105441 1 QUICK SWITCH LOCK PIN

3126020 G10-55A, G12-55A 2-43


BOOM

This Page Intentionally Left Blank

2-44 G10-55A, G12-55A 3126020


SECTION 3
ATTACHMENTS

3126020 G10-55A, G12-55A


G10-55A Before S/N 0160023810
ATTACHMENTS G12-55A Before S/N 0160024183

Figure 3-1 Tilt Carriage

2
5

1 4

6
7

PY1950

3-2 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160023810
G12-55A Before S/N 0160024183 ATTACHMENTS

Figure 3-1 Tilt Carriage


Item Part Number Qty. Description Rev.
1 NSS 1 48 IN CARRIAGE WELDMENT
NSS 1 72 IN CARRIAGE WELDMENT
2 NSS 1 S/N PLATE
4 90200003 2 COLLAR
5 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5
6 88521310 2 HEX LOCKNUT, 5/8-11, (nylok)
7 91401303 1 FORK PIN, (48 in carriage)
91401324 1 FORK PIN, (72 in carriage)
8 Ref FORK, (see Figure 3-12 for details)

3126020 G10-55A, G12-55A 3-3


G10-55A S/N 0160023810 & After
ATTACHMENTS G12-55A S/N 0160024183 & After

Figure 3-1 Tilt Carriage

5
3

PY0430

3-4 G10-55A, G12-55A 3126020


G10-55A S/N 0160023810 & After
G12-55A S/N 0160024183 & After ATTACHMENTS

Figure 3-1 Tilt Carriage


Item Part Number Qty. Description Rev.
1170019 1 50 IN TILT CARRIAGE, (Before S/N 0160037689), (includes all items) C
1170021 1 50 IN TILT CARRIAGE, (S/N 0160037689 After), (includes all items) D
1170022 1 60 IN TILT CARRIAGE, (Before S/N 0160037689), (includes all items) C
1170024 1 60 IN TILT CARRIAGE, (S/N 0160037689 After), (includes all items) D
1170025 1 72 IN TILT CARRIAGE, (Before S/N 0160037689), (includes all items) C
1170027 1 72 IN TILT CARRIAGE, (S/N 0160037689 After), (includes all items) D
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE

3126020 G10-55A, G12-55A 3-5


ATTACHMENTS

Figure 3-2 Buckets

3-6 G10-55A, G12-55A 3126020


ATTACHMENTS

Figure 3-2 Buckets


Item Part Number Qty. Description Rev.
91405054 1 60 IN BUCKET, 3/4 ³ YARD, (Before S/N 0160037689) E
1001100822 1 72 IN BUCKET, 1.0 ³ YARD, (S/N 0160037689 & After) B
91405055 1 74 IN BUCKET, 1-1/4 ³ YARD, (Before S/N 0160037689) E
1001100823 1 96 IN BUCKET, 1.5 ³ YARD, (S/N 0160037689 & After) B
91405071 1 102 IN BUCKET, 1-1/4 ³ YARD, (Before S/N 0160037689) G
1001100824 1 102 IN BUCKET, 2.0 ³ YARD, (S/N 0160037689 & After) B

3126020 G10-55A, G12-55A 3-7


Before S/N 0160037689
ATTACHMENTS

Figure 3-3 Side Tilt Carriage

1
3

4
2

19

11 14
12
13
6 9
8
7 10 42
6 16
40 7 20
39 8
41
15 21

17
6 18
7
8 28
38 27
37 27 22

36 30
35 21
26
34 11 41
33
32 25 23
24

31

PY1760

3-8 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-3 Side Tilt Carriage


Item Part Number Qty. Description Rev.
91405101 1 48 IN TILT CARRIAGE, (includes all items) O
91405079 1 72 IN TILT CARRIAGE, (includes all items) T
1 NSS 1 72 IN CARRIAGE WELDMENT
NSS 1 48 IN CARRIAGE WELDMENT
2 91401324 1 FORK PIN, (72 in carriage)
91401303 1 FORK PIN, (48 in carriage)
3 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5
4 90200003 2 COLLAR
5 88521310 2 HEX LOCKNUT, 5/8-11, (nylok)
6 91081313 3 KEEPER PLATE
7 88551013 6 LOCKWASHER, 1/2
8 88201065 6 HEX HD CAPSCREW, 1/2-13X1, GR5
9 91081594 1 THRUST WASHER
10 91083248 1 BUSHING
11 3423263 2 PIN, (sway cylinder)
12 Ref SWAY CYLINDER VALVE, (see Figure 12-10 for details)
13 88551009 3 LOCKWASHER, 1/4
14 88201008 3 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
15 91081630 2 MODIFIED CONNECTOR
16 8760268 2 ELBOW, 90 DEGREE, (swivel nut)
17 77143015 1 WHIZ-LOCK NUT, 3/8-16
18 84521062 1 SUPPORT CLAMP
19 91043126 1 DUST CAP
20 91403414 1 MALE QUICK DISCONNECT
21 2220372 2 CONNECTOR, (includes item 41)
22 84719223 2 HOSE ASSY
23 91403413 1 FEMALE QUICK DISCONNECT
24 91043125 1 DUST PLUG
25 91081577 1 TAP BOLT
26 Ref SWAY CYLINDER, (see Figure 12-11 for details)
27 88671022 2 LUBE FITTING, 90 DEGREE, 1/8
28 91081622 1 PIN, (adapter weldment)
30 NSS 1 S/N PLATE
31 91406048 1 ADAPTER WELDMENT
32 90205870 AR SHIM, (16 GA)
33 91031236 2 SPACER, (.06 thick)
34 91033186 2 BEARING PAD
35 88561109 4 FLAT WASHER, 3/8
36 88201534 4 HEX HD CAPSCREW, 3/8-24X1, GR5
88201535 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5
37 90204007 1 TUBE
38 88521016 1 HEX LOCKNUT, 1-8
39 05101441 1 WASHER, 1-1/16
40 88501016 1 HEX NUT, 1-8
41 88591205 2 O-RING
42 91041387 2 ORIFICE PLUG

3126020 G10-55A, G12-55A 3-9


S/N 0160037689 & After
ATTACHMENTS

Figure 3-3 Side Tilt Carriage

5 6

12
2
13
16 18
3 23 11
15
27 10
8

9
19 9
20

7
4

28
31 29
26
24

30
25 21
14 22

3 17

26

21
K1 22

1
PAP2971

3-10 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-3 Side Tilt Carriage


Item Part Number Qty. Description Rev.
1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H
1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H
1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 NSS 1 CARRIAGE BASE
5 NSS 1 S/N PLATE
6 NSS 1 CARRIAGE, SIDE TILT
7 2110606 2 CONNECTOR
8 2172106 2 CONNECTOR, 90 DEGREE
9 2110808 2 CONNECTOR, (50 IN Side Tilt Carriage)
2110608 2 CONNECTOR, (60 IN Side Tilt Carriage)
2110808 2 CONNECTOR, (72 IN Side Tilt Carriage)
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
12 3423307 2 PIN
13 3841203 2 KEEPER
14 4891800 1 WASHER, 1/2
15 91043126 1 DUST CAP
16 91043125 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref HYDRAULIC CYLINDER, (see Figure 9-20 for details)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE® 242TM
29 0741610 6 FLAT HEAD SOCKET SCREW, 3/8-16
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE

K1 2890228 1 SIDE TILT CARRIAGE KIT, (includes items 30 & 31) C

3126020 G10-55A, G12-55A 3-11


Before S/N 0160037689
ATTACHMENTS

Figure 3-4 Truss Boom

1
2

3
4

5
6
8

10
1
2

ENLARGED VIEW

11

PY1920

3-12 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-4 Truss Boom


Item Part Number Qty. Description Rev.
91405083 1 10 FT TRUSS BOOM, (includes items 1 & 3 thru 11) D
91405082 1 15 FT TRUSS BOOM, (includes items 2 thru 11) D
1 NSS 1 10 FT TRUSS BOOM WELDMENT
2 NSS 1 15 FT TRUSS BOOM WELDMENT
3 88671001 1 LUBE FITTING, STRAIGHT, 1/8
4 90402948 1 PIN
5 88501008 1 HEX NUT, 1/2-13
6 88201073 1 HEX HD CAPSCREW, 1/2-13X3, GR5
8 90451053 1 HANGER
9 90453041 1 SHACKLE
10 90453040 1 SWIVEL HOOK
91164440 1 SAFETY LATCH KIT
11 NSS 1 ATTACHMENT S/N PLATE

3126020 G10-55A, G12-55A 3-13


S/N 0160037689 & After
ATTACHMENTS

Figure 3-4 Truss Boom

PY1540

3-14 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-4 Truss Boom


Item Part Number Qty. Description Rev.
1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 WARNING SWINGING LOADS DECAL
2 NSS 1 S/N PLATE
3 NSS 1 TRUSS BOOM

3126020 G10-55A, G12-55A 3-15


Before S/N 0160037689
ATTACHMENTS

Figure 3-5 Truss Boom With Winch

1
2

11
8

10 16
7 19
9
29 34
12 20
28 37
24 25 26
3 34
6 35

15 22
27
33 19
34
30 35 21
34
28 36

14

13 1
2

ENLARGED VIEW

23

18
17
PAP2390

3-16 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-5 Truss Boom With Winch


Item Part Number Qty. Description Rev.
91405081 1 10 FT TRUSS BOOM WITH WINCH, (includes items 1 & 3 thru 35) O
91405080 1 15 FT TRUSS BOOM WITH WINCH, (includes items 2 thru 35) O
1 NSS 1 10 FT TRUSS BOOM WELDMENT
2 NSS 1 15 FT TRUSS BOOM WELDMENT
3 Ref WINCH WITH MOTOR, (see Figures 12-8 & 12-9 for details)
4 NSS 1 S/N PLATE
6 90403056 1 SHEAVE
7 2220385 1 SWIVEL NUT RUN TEE, 1/2 TUBE
8 90402948 1 PIN
9 88201073 1 HEX HD CAPSCREW, 1/2-13X3, GR5
10 88501008 1 HEX NUT, 1/2-13
11 88671001 1 LUBE FITTING, STRAIGHT, 1/8
12 90207882 1 WIRE ROPE, 3/8 IA
13 91403448 1 SWIVEL HOOK
14 90026965 1 THIMBLE
15 90028990 2 WIRE ROPE CLIP
16 83201062 4 HEX HD CAPSCREW, 5/8-11X2-1/4
17 88501010 4 HEX NUT, 5/8-11
18 90027472 4 HARDENED WASHER, 5/8
19 84717593 2 HOSE ASSY
20 91403414 1 MALE QUICK DISCONNECT
21 91403413 1 FEMALE QUICK DISCONNECT
22 91413041 1 TRUSS BOOM PRESSURE REDUCER VALVE, (includes seal kit)
91414045 1 SEAL KIT
23 88201024 2 HEX HD CAPSCREW, 5/16-18X2, GR5
24 88501005 2 HEX NUT, 5/16-18
25 88551010 2 LOCKWASHER, 5/16
26 84719732 2 HOSE ASSY
27 2220374 1 CONNECTOR, (includes item 33)
28 2220596 2 ELBOW, 90 DEGREE, (includes item 34)
29 2220726 2 ELBOW, 90 DEBREES
30 2220499 1 ELBOW, 45 DEGREE, (includes item 33)
33 88591206 2 O-RING
34 88591205 4 O-RING
35 2220373 2 CONNECTOR, (includes two of item 34)
36 91043125 1 DUST PLUG
37 91043126 1 DUST CAP

3126020 G10-55A, G12-55A 3-17


S/N 0160037689 & After
ATTACHMENTS

Figure 3-5 Truss Boom With Winch

22
1

2
2

4 7
25 8
23 5
6 8
24
9

10
22 12
11
21
13

20

19
17
16
18

15

PAP3440

3-18 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-5 Truss Boom With Winch


Item Part Number Qty. Description Rev.
1001099351 1 12 IN TRUSS BOOM WITH WINCH, (includes all items) F
1 NSS 1 TRUSS BOOM FRAME
2 90554016 1 MADE IN USA DECAL
3 NSS 1 S/N PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
90554042 4 LOCK WASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 NSS 2 HEX HD CAPSCREW, 1/2X1.75
90554020 2 LOCK WASHER, 1/2
90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 70022527 1 ELBOW, 90 DEGREE
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY, (includes pin & cotter pin)
17 NSS 1 PIN
18 NSS 1 COTTER PIN
19 70022528 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 70022529 1 PIN
24 NSS 2 FLAT WASHER, 1
25 NSS 2 SNAP RING

3126020 G10-55A, G12-55A 3-19


Before S/N 0160037689
ATTACHMENTS

Figure 3-6 100 Degree Swing Carriage With Side Shift

6
32
28 VIEW C-C 82
29

31 10

38
39
40
41 30

36 33
37 34
82 35 VIEW F-F
F

13
14 11
12

18 73
19 3 83
20 7 8
WARNING

6 27

15 75
16
A A 17 58
23
24

E
C
25
26 37
62
83
E

VIEW B-B

21 22
C
9 F
4
5
1 85
2

3-20 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-6 100 Degree Swing Carriage With Side Shift (Continued)

21
64 80
81
36 66
41 82
68
69 65
70

SOLENOID VALVE BANK


V1
.094

7 AUX

MAST CYLINDER
HYD.
LINES
C2 C1 C3

19 SIDE SHIFT
8 CYLINDER
20
76
RELIEF VALVE
10 59
30 77 .060 V1 .060 V2

82 DUAL COUNTER-
BALANCE VALVE

9 G R
C1 C2
IN DE
SWLIN
C
Y
SWLIN
IN DE
G R
Y
C
6
VIEW A-A
HYDRAULIC SCHEMATIC

59 51 44
45 79 56 46
43 60
46 82 57 10 6
60 61
61 7
48
49 54 37
50 74
53 78
67 79 63
B 82 VIEW E-E 84
47

42
52
55
B

71
75 72 75

3126020 G10-55A, G12-55A 3-21


Before S/N 0160037689
ATTACHMENTS

Figure 3-6 100 Degree Swing Carriage With Side Shift


Item Part Number Qty. Description Rev.
91405070 1 100 DEGREE SWING CARRIAGE WITH SIDE SHIFT, 48 IN FORKS, (includes N
all items)
91415026 1 100 DEGREE SWING CARRIAGE WITH SIDE SHIFT, 60 IN FORKS, (includes H
all items)
1 NSS 1 72 IN SIDE SHIFT CARRIAGE
2 91403364 2 FORK, 1-3/4X4X48
91403580 2 FORK, 2X6X60
3 91041356 6 SPACER
4 91034374 6 LOAD ROLLER
5 91034375 12 SHIM
6 84719060 2 HOSE ASSY
7 84719229 1 HOSE ASSY
8 84719499 1 HOSE ASSY
9 84718737 1 HOSE ASSY
10 84719765 1 HOSE ASSY
11 91403414 1 MALE QUICK DISCONNECT COUPLING
12 91043126 1 DUST CAP
13 91403413 1 FEMALE QUICK DISCONNECT COUPLING
14 91043125 1 DUST CAP
15 77133136 1 CLAMP SET
16 77133137 1 COVER PLATE
17 88201023 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
18 77133810 2 STD CLAMP SET
19 77133052 3 COVER PLATE
20 77133209 6 HEX HD CAPSCREW, 1/4-20X1-3/8
21 90453023 1 WIRING HARNESS
22 90207662 1 6 CONTACT PLUG
23 NSS 1 S/N PLATE
25 91033039 2 CHAIN CONNECTION
26 91033038 24 in CHAIN
27 91143282 2 PINCH POINT DECAL
28 84719185 2 HOSE ASSY
29 2230024 2 BULKHEAD UNION, 9/16-18X3/8 TUBE
30 84719766 1 HOSE ASSY
31 84719767 2 HOSE ASSY
32 2220373 4 CONNECTOR, (includes item 82)
33 90453018 1 DUAL COUNTERBALANCE VALVE
34 88201008 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
35 88561002 2 FLAT WASHER, 1/4
36 2220372 5 CONNECTOR, (includes item 82)
37 8760268 3 ELBOW, 90 DEGREE, SWIVEL NUT
38 91413099 1 RELIEF VALVE
39 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5
40 88501005 2 HEX NUT, 5/16-18
41 88551010 4 LOCKWASHER, 5/16
42 91406072 1 MAST WELDMENT
43 91416018 1 SWING FORK PIVOT WELDMENT
44 91406069 1 LH PIN SUPPORT WELDMENT
45 91406070 1 RH PIN SUPPORT WELDMENT

3-22 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-6 100 Degree Swing Carriage With Side Shift (Continued)
Item Part Number Qty. Description Rev.
46 91401266 2 PIN
47 90453034 2 SWING CYLINDER
91144006 2 SEAL KIT
48 91041322 2 LOCKING PLATE
49 91411073 2 LOCKING PLATE
50 91041324 2 PIVOT PIN
51 91041325 2 PIVOT PIN
52 91041326 2 PIVOT PIN
53 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8
54 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8
55 88581136 4 SNAP RING
56 88671018 2 LUBE FITTING, 45 DEGREE, 1/8
57 91041327 2 BUSHING
58 77133201 2 HOSE ASSY
59 90203384 2 ELBOW, 90 DEGREE, MODIFIED
60 88631449 2 ROLL PIN, 1/8X1-1/2
61 91043221 2 DETENT PIN
62 2220899 2 BRANCH TEE, (includes item 83)
63 2220490 1 UNION TEE, 3/8 TUBE
64 91406155 1 FRONT COVER WELDMENT
65 90451061 1 BACK COVER SOLENOID VALVE
66 77143013 5 WHIZ-LOCKNUT, 1/4-20
67 88671008 2 LUBE FITTING, STRAIGHT, 1/4-28
68 91403338 1 SOLENOID VALVE BANK
69 88201025 2 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
70 88561108 2 FLAT WASHER, 5/16
71 91034399 2 HOSE SHEAVE
72 91034400 2 SHOULDER BOLT
73 2220473 2 ELBOW, 90 DEGREE, (includes item 83)
74 91041361 1 MODIFIED FITTING
75 90204097 2 HOSE ASSY
76 77133053 1 CLAMP SET
77 91041362 1 ORIFICE FITTING
78 8765204 1 ELBOW, 90 DEGREE, SWIVEL NUT
79 91411050 2 ORIFICE
80 86521144 2 SUPPORT CLAMP
81 77143006 2 WHIZ-LOCKNUT, 5/16-18
82 88591205 9 O-RING
83 88591204 4 O-RING
84 91403415 1 ELBOW, 90 DEGREE, SWIVEL NUT
85 91034377 2 SCREW

3126020 G10-55A, G12-55A 3-23


Before S/N 0160037689
ATTACHMENTS

Figure 3-7 Sheet Material Handler

2
4

1 5

6
7

9
10
11

12

13

PY1960

3-24 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-7 Sheet Material Handler


Item Part Number Qty. Description Rev.
91405077 1 SHEET MATERIAL HANDLER ASSY, (includes all items) E
1 NSS 1 CARRIAGE WELDMENT
2 NSS 1 ATTACHMENT S/N PLATE
4 90553012 2 SIDE DRYWALL GUARD
5 88201105 4 HEX HD CAPSCREW, 5/8-11X4, GR5
6 90200003 4 COLLAR
7 88521310 4 HEX LOCKNUT, 5/8-11, (nylok)
8 91401340 2 FORK PIN
9 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2
10 88551011 8 LOCKWASHER, 3/8
11 88501006 8 HEX NUT, 3/8-16
12 90553013 2 BOTTOM DRYWALL GAURD
13 91403366 2 DRYWALL FORK

3126020 G10-55A, G12-55A 3-25


S/N 0160037689 & After
ATTACHMENTS

Figure 3-7 Sheet Material Handler

2
3
4

5
107 106

6 101

102
103
104
105

LEFT SIDE SHOWN,


RIGHT SIDE OPPOSITE PY1510

3-26 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-7 Sheet Material Handler


Item Part Number Qty. Description Rev.
1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCK WASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 FORK SUPPORT ASSY, RH, (includes items 101 thru 107) A
7 1001101116 1 FORK SUPPORT ASSY, LH, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 1 LOCK WASHER, 1/2
105 8307112 1 WASHER, 1/2
106 1001100228 1 FORK SUPPORT, RH, (not shown)
1001100229 1 FORK SUPPORT, LH, (shown)
107 NSS 1 S/N PLATE

3126020 G10-55A, G12-55A 3-27


Before S/N 0160037689
ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly

RIGHT
57
2 58 7
56 8
6 9
39
40 5 10
12
9 4
60 11
13
48 1 61 47
51 LEFT
3
52 4 14
59 16
53

40 36 15
19
55
18 21
20 22
44 17
45 43
23
46
54 39
40 62
63 64 25
36 65
24
41 39
42

WARNING
39 40
40 35 25 17
18
38 19
37 33

32

48
31 26

49
27 29
30 28
50

PY0441

3-28 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly


Item Part Number Qty. Description Rev.
91405078 1 100 DEGREE DRYWALL SWING CARRIAGE, (includes all items) O
1 NSS 1 DRYWALL CARRIAGE WELD
2 84719167 2 HOSE ASSY
3 2220606 2 RUN TEE, (includes o-ring)
4 88591204 4 O-RING
5 8760268 2 ELBOW, 90 DEGREE, (swivel nut)
6 91041326 2 PIVOT PIN
7 88581136 4 SNAP RING
8 91413100 2 MANIFOLD BLOCK
9 88201008 8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
10 88551009 6 LOCKWASHER, 1/4
11 2220371 2 CONNECTOR, (includes o-ring)
12 88201105 4 HEX HD CAPSCREW, 5/8-11X4, GR5
13 90200003 4 COLLAR
14 88521310 4 HEX LOCKNUT, 5/8-11
15 91401340 2 FORK PIN
16 84719197 2 HOSE ASSY
17 91041322 2 LOCKING PLATE
18 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8
19 91041325 2 PIVOT PIN
20 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8
21 88671008 2 LUBE FITTING, STRAIGHT, 1/4-28
22 91041324 2 PIVOT PIN
23 91411073 2 LOCKING PLATE
24 NSS 1 PIVOT WELDMENT
25 88671018 2 LUBE FITTING, 45 DEGREE, 1/8
26 91406070 1 RH SUPPORT BRACKET
27 91406069 1 LH SUPPORT BRACKET
28 91401266 2 PIN
29 88631449 2 ROLL PIN, 1/8X1-1/2
30 91043221 2 DETENT PIN
31 91033038 24 in CHAIN
32 91033039 2 CHAIN CONNECTION
33 NSS 1 S/N PLATE
35 91143282 2 PINCH POINT DECAL
36 91041327 2 BUSHING
37 91043125 1 DUST PLUG
38 91403413 1 FEMALE QUICK DISCONNECT
39 2220372 6 CONNECTOR
41 91403414 1 MALE QUICK DISCONNECT
42 91043126 1 DUST CAP
43 91041356 6 SPACER
44 91413099 1 RELIEF VALVE
45 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5
46 88501005 2 HEX NUT, 5/16-18
47 91403322 2 SWING CYLINDER
91404381 2 SEAL KIT
48 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2
49 90553013 2 BOTTOM DRYWALL GUARD

3126020 G10-55A, G12-55A 3-29


Before S/N 0160037689
ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued)


Item Part Number Qty. Description Rev.
50 91403366 2 DRYWALL FORK
51 90553012 2 SIDE DRYWALL GUARD
52 88551011 8 LOCKWASHER, 3/8
53 88551006 8 HEX NUT, 3/8-16
54 88551010 2 LOCKWASHER, 5/16
55 2220373 2 CONNECTOR
56 8765204 2 ELBOW, 90 DEGREE, (swivel nut)
57 91041361 2 MODIFIED FITTING
58 91411050 2 ORIFICE
59 84719760 2 HOSE ASSY
60 91043186 1 DBL PILOT CHECK VALVE
61 88561002 2 FLAT WASHER, 1/4
62 84718208 2 HOSE ASSY
63 2220657 2 ELBOW, 45 DEGREE, (swivel nut)
64 71492142 24 in FLEX LOOM
65 86683122 4 TIE WRAP

3-30 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 3-31


Before S/N 0160037689
ATTACHMENTS

Figure 3-9 Swing Carriage

RIGHT
2
52 7
53 6
51
8 12
37 9
38 5 10
9 13
54
55 4
11
14
1 3
4 47
50 16 15
LEFT

18 19
36
21
20 22
38 17
43
49 23

44
45
46 25 24
37
48 38
57 56
58
36 59
WARNING

35
41 37
42 37 38 25
38 17
18
40 33 19
39
32

31 26

27 29
30 28 PY1940

3-32 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-9 Swing Carriage


Item Part Number Qty. Description Rev.
91405075 1 100 DEGREE SWING CARRIAGE, 72 IN, (includes all items) O
1 NSS 1 CARRIAGE WELDMENT
2 84719167 2 HOSE ASSY
3 2220606 2 RUN TEE, (includes item 4)
4 88591204 4 O-RING
5 8760268 2 ELBOW, 90 DEGREE, (swivel nut)
6 91041326 2 PIVOT PIN, (swing cyl.)
7 88581136 4 SNAP RING
8 91413100 2 MANIFOLD BLOCK
9 88201008 8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
10 88551009 6 LOCKWASHER, 1/4
11 2220371 2 CONNECTOR, (includes item 4)
12 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5
13 90200003 2 COLLAR
14 88521310 2 HEX LOCKNUT, 5/8-11
15 91401324 1 FORK PIN
16 84719197 2 HOSE ASSY
17 91041322 2 LOCKING PLATE
18 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8
19 91041325 2 PIVOT PIN
20 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8
21 88671008 2 LUBE FITTING, STRAIGHT, 1/4-28
22 91041324 2 PIVOT PIN
23 91411073 2 LOCKING PLATE
24 NSS 1 PIVOT WELDMENT
25 88671018 2 LUBE FITTING, 45 DEGREE, 1/8
26 91406070 1 RH SUPPORT BRACKET
27 91406069 1 LH SUPPORT BRACKET
28 91401266 2 PIN
29 88631449 2 ROLL PIN, 1/8X1-1/2
30 91043221 2 DETENT PIN
31 91033038 24 in CHAIN
32 91033039 2 CHAIN CONNECTION
33 NSS 1 S/N PLATE
35 91143282 2 PINCH POINT DECAL
36 91041327 2 BUSHING
37 2220372 6 CONNECTOR, (includes item 38)
38 88591205 8 O-RING
39 91043125 1 DUST PLUG
40 91403413 1 FEMALE QUICK DISCONNECT
41 91403414 1 MALE QUICK DISCONNECT
42 91043126 1 DUST CAP
43 91041356 6 SPACER
44 91413099 1 RELIEF VALVE
45 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5
46 88551010 2 LOCKWASHER, 5/16
47 Ref SWING CYLINDER, (see Figure 12-14 for details)
91404381 2 SEAL KIT
48 88501005 2 HEX NUT, 5/16-18

3126020 G10-55A, G12-55A 3-33


Before S/N 0160037689
ATTACHMENTS

Figure 3-9 Swing Carriage (Continued)


Item Part Number Qty. Description Rev.
49 2220373 2 CONNECTOR, (includes item 38)
50 84719760 2 HOSE ASSY
51 8765204 2 ELBOW, 90 DEGREE, (swivel nut)
52 91041361 2 MODIFIED FITTING
53 91411050 2 ORIFICE
54 88561002 2 FLAT WASHER, 1/4
55 91043186 1 DOUBLE PILOT CHECK VALVE
56 84718208 2 HOSE ASSY
57 2220657 2 ELBOW, 45 DEGREE, (swivel nut)
58 71492142 24 in FLEX LOOM
59 86683122 4 TIE WRAP

3-34 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-9 Swing Carriage (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 3-35


S/N 0160037689 & After
ATTACHMENTS

Figure 3-9 Swing Carriage

27 15
17
12 21
22
14 21
18
20
18
20

18
20
14
28 17
27

36

5
6
1
11 35
11
2
31 19
37
30
3 38
4 18
25 3 32
34 4
26 6
33 7
28 20

13

29
24
6
16 11
23 1
11 2 5
29
31

PAP3360

3-36 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-9 Swing Carriage


Item Part Number Qty. Description Rev.
1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN, (includes all items) K
1 2220415 4 CONNECTOR
2 2220473 2 CONNECTOR, 90 DEGREE
3 2220609 2 CONNECTOR
4 2220628 2 CONNECTOR, 90 DEGREE
5 Ref SWING CYLINDER, (see Figure 9-21 for details)
6 2717287 2 HOSE ASSY, 1/4X58
7 3423276 1 PIN
11 6604662 2 HOSE ASSY, 1/4X40.5
12 7062922 1 WASHER
13 NSS 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
15 7110712 1 PIN
16 7110722 2 PIN
17 8065062 2 BUSHING
18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR5
20 8305643 5 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 91043126 1 DUST CAP
26 91043125 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 FEMALE QUICK DISCONNECT
34 91403414 1 MALE QUICK DISCONNECT
35 NSS 1 CARRIAGE FRAME
36 NSS 1 S/N PLATE
37 1001110704 1 WARNING CRUSH HAZARD DECAL
38 1001111190 2 WARNING DECAL

3126020 G10-55A, G12-55A 3-37


Before S/N 0160037689
ATTACHMENTS

Figure 3-9 Swing Carriage

3-38 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-9 Swing Carriage


Item Part Number Qty. Description Rev.
91563146 1 180 DEGREE SWING CARRIAGE, 72 IN, (includes all items) E
1 Ref CYLINDER ASSY, (see Figure 9-18 for details)
2 7029996 3 HOSE CLAMP, 3/4
3 91564003 2 SWING CARRIAGE VALVE, (12K)
7029792 1 SEAL KIT
4 7029997 6 HEX HD CAPSCREW, 3/8-16X1
5 70021382 2 HEX HD CAPSCREW, 1/2-13X1-1/2
6 90554042 16 LOCKWASHER, 3/8
7 90554020 4 LOCKWASHER, 1/2
8 70021429 4 HEX HD CAPSCREW, 3/8-16X1-1/4
9 70020002 2 HEX HD CAPSCEW, 1/2-13X4
10 90554045 10 GREASE FITTING
11 70020004 2 HEX HD CAPSCREW, 3/4-10X2
12 90554056 2 HEX NUT, 3/4-10
13 90554067 4 LOCKWASHER, 5/16
14 7029703 6 FLAT WASHER, 3/8
15 90554070 4 HEX HD CAPSCREW, 5/16-18X3
16 70021367 6 HEX NUT, 3/8-16
17 90554038 2 HEX NUT, 1/2-13, (nylok)
18 90554028 2 ROLL PIN
19 70020011 1 QUICK-RELEASE PIN
20 90554025 3 CHAIN
21 70020012 4 QUICK RELEASE RING
22 90554040 6 SHIM
23 90554035 2 QUICK-RELEASE PIN
24 70020015 4 SPRING BUSHING
25 90554024 2 THRUST BEARING
27 70020017 2 BEARING
28 90554044 4 CYLINDER PIN
29 90554039 3 HOSE CLAMP
30 90554043 4 LOCK PIN
31 90554021 2 LOCK PIN
32 NSS 1 FORK MOUNTING FRAME
33 70020023 1 PIN SUPPORT, RIGHT
34 70020024 1 PIN SUPPORT, LEFT
35 70020025 1 PIN
36 70020026 1 PIN
37 70020027 1 FORK PIN
38 70020028 2 BUSHING
39 70020029 2 PIN
40 NSS 1 INTERMEDIATE FRAME
41 NSS 1 FIXED BASE FRAME
42 70020032 1 HOSES & FITTINGS KIT, (not shown)

3126020 G10-55A, G12-55A 3-39


S/N 0160037689 & After
ATTACHMENTS

Figure 3-9 Swing Carriage

3-40 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-9 Swing Carriage (Continued)

112

117

116

112
114

113

PAP3450

3126020 G10-55A, G12-55A 3-41


S/N 0160037689 & After
ATTACHMENTS

Figure 3-9 Swing Carriage


Item Part Number Qty. Description Rev.
1001104992 1 180 DEGREE SWING CARRIAGE, 72 IN, (includes all items) G
1 NSS 1 BACK FRAME
2 90554026 1 LOCK PIN
3 91564003 2 VALVE
4 90554070 4 HEX HD CAPSCREW, 5/16X3
90554067 4 LOCK WASHER, 5/16
5 90554025 3 CHAIN
6 90554024 2 BEARING
7 70020017 2 BEARING
8 90554045 10 GREASE FITTING
9 70020015 4 BUSHING
10 70020026 1 PIN
11 70020025 1 PIN
12 70021382 2 HEX HD CAPSCREW, 1/2X1.5
90554020 2 LOCK WASHER, 1/2
13 90554021 2 PIN
14 90554027 2 PIN SUPPORT
15 90554035 2 PIN
16 1316794 2 COTTER PIN
17 70020029 2 CLEVIS PIN
18 70021367 6 LOCK NUT, 3/8
19 Ref CYLINDER ASSY, (see Figure 9-18 for details)
20 90554044 3 PIN
21 90554043 4 PIN
22 70021429 4 HEX HD CAPSCREW, 3/8X1.25
90554042 4 LOCK WASHER, 3/8
23 70020004 2 HEX HD CAPSCREW, 3/4X2.5
90554056 2 HEX NUT, 3/4
24 90554040 5 WASHER
25 7029997 6 HEX HD CAPSCREW, 3/8X.75
90554042 6 LOCK WASHER, 3/8
7029703 6 FLAT WASHER, 3/8
26 NSS 1 MIDDLE FRAME
27 NSS 1 FRONT FRAME
28 NSS 1 S/N PLATE
29 70020002 2 HEX HD CAPSCREW, 1/2X3.5
90554038 2 LOCK NUT, 1/2
30 70020028 2 BUSHING
31 70020027 1 PIN
32 70022530 1 PIN
33 90554039 3 CLAMP
34 7029996 3 CLAMP
35 1001110704 1 WARNING CRUSH HAZARD DECAL
102 90554057 4 ELBOW, 90 DEGREE
103 90554058 1 HOSE ASSY, 1/4X20.5
104 90554059 1 HOSE ASSY, 1/4X63
105 90554060 2 HOSE ASSY, 1/4X73
106 90554073 1 HOSE ASSY, 1/4X57
107 90554069 6 ELBOW, 90 DEGREE

3-42 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-9 Swing Carriage (Continued)


Item Part Number Qty. Description Rev.
108 90554071 2 ELBOW, 90 DEGREE
109 91564003 2 VALVE
110 90554065 2 ELBOW, 90 DEGREE
111 70021983 1 HOSE ASSY, 3/8X93
112 70022527 2 ELBOW, 90 DEGREE
113 8420055 1 DUST PLUG
114 91403413 1 FEMALE QUICK COUPLER
115 90554072 1 HOSE ASSY, 1/4X15
116 8420053 1 DUST CAP
117 91503414 1 MALE QUICK COUPLER
118 90554064 1 HOSE ASSY, 3/8X64

3126020 G10-55A, G12-55A 3-43


Before S/N 0160037689
ATTACHMENTS

Figure 3-10 Personnel Platform

14 109 111 113 109


15 118 114 111 1
116
110 16 120 118 118
115
117

21

3
4 17 4
5 6
6 7
7 108
110
119 101 115
117

10
11
112 MAXIMUM OCCUP ANCY THREE (3) PEOPLE.
DO NOT USE PERSONNEL WORK PLA TFORM
WITHOUT THE PROPER GRADALL MATERIAL
HANDLER/PERSONNEL WORK PLA TFORM
CAP ACITY CHAR T DISPLAYED IN CAB.
FAILURE T O COMPL Y COULD RESUL T IN
SERIOUS INJUR Y OR DEATH.
9055-3031 REV . A

8
17 2
18 12 19
13

104 102
105 110
106 115
107 117
103

20
VIEW A-A

PAP2180

3-44 G10-55A, G12-55A 3126020


Before S/N 0160037689
ATTACHMENTS

Figure 3-10 Personnel Platform


Item Part Number Qty. Description Rev.
91415025 1 PERSONNEL PLATFORM, (includes all items) H
1 NSS 1 106 IN PERSONNEL PLATFORM, (includes items 101 thru 120)
3510809 1 96 IN PERSONNEL PLATFORM, (includes items 101 thru 120)
3510807 1 8 FT PLATFORM WELDMENT
2 91406156 1 ADAPTER SUPPORT
3 91406069 1 LH SUPPORT BRACKET
4 91401266 2 PIN
5 91406070 1 RH SUPPORT BRACKET
6 88631449 2 ROLL PIN, 1/8X1-1/2
7 91043221 2 DETENT PIN
8 NSS 1 S/N PLATE
10 91033039 2 CHAIN CONNECTION
11 91033038 24 in CHAIN
12 0682012 8 HEX HD CAPSCREW, 5/8-11X1-1/2
13 4762000 8 LOCKWASHER, 5/8
14 91403230 1 MANUAL HOLDER
15 8310382 4 WHIZ-LOCK NUT, 1/4-20
16 31200160 1 PERSONNEL WORK PLATFORM MANUAL
17 1702773 3 JLG DECAL
18 1706893 1 WARNING DECAL
19 1706892 1 WARNING DECAL
20 1704277 6 LANYARD DECAL
21 1701509 1 MANUAL DECAL
101 4846265 1 GATE
102 3539685 1 LATCH PLATE
103 2940074 1 LATCH
104 3911008 4 ROUND HD SCREW
105 3311001 4 HEX NUT, #10-24
106 4751000 4 WASHER, #10
107 4761000 4 WASHER
108 2600216 2 HINGE
109 0641524 4 HEX HD CAPSCREW, 5/16-18X3
110 2080063 16 NYLON LOCK NUT, 1/4-20
111 2080064 14 NYLON LOCK NUT, 5/16-18
112 3520072 5 CAP PLUG
113 3573363 1 GUARD PLATE
114 3641438 1 BENT RAIL
115 3911428 16 ROUND HD SCREW, 1/4-20X1-3/4
116 3911528 12 ROUND HD SCREW, 5/16-18X1-3/4
117 4711400 16 WASHER, 1/4
118 4711500 32 WASHER, 5/16
119 4846528 1 BASKET END WELDMENT
120 3311501 2 HEX NUT, 5/16-18

3126020 G10-55A, G12-55A 3-45


ATTACHMENTS

Figure 3-11 Fork Mounted Platform

4 BEFORE S/N 2009005-1


101
7 102
111 107
109 6
3
154 8
5

113
155
105

110 103
106
113

114

112

108
2

104
106
1

7 4
S/N 2009005-1 & AFTER
111 101
201
209 6
214 3
8
203 154
210
212
155

5
103
105 206

218

110
108
2

104
106
1 PY6770

3-46 G10-55A, G12-55A 3126020


ATTACHMENTS

Figure 3-11 Fork Mounted Platform


Item Part Number Qty. Description Rev.
1001092280 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME), (no longer E
available, order 1001103637 for replacement or items 1 thru 8 for service)
1001103637 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME), (includes B
items 1 thru 8)
1001096306 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO), (no longer C
available, order 1001103730 for replacement or items 1 thru 8 for service)
1001103730 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), (includes items B
1 thru 8)
1001097072 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH), C
(no longer available, order 1001103736 for replacement or items 1 thru 8 for
service)
1001103736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), B
(includes 1 thru 8)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
1001096025 1 PLATFORM WARNING DECAL, (ISO)
1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)
4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)
31200387 1 OPERATION & SAFETY MANUAL, (ISO - SPANISH)
31200388 1 OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE)
31200336 1 OPERATION & SAFETY MANUAL, (ASME - FRENCH)
5 1001092481 1 WARNING DECAL, (ASME)
1001096021 1 WARNING DECAL, (ISO)
1001096019 1 WARNING DECAL, (ASME - FRENCH)
6 1001092482 1 CAPACITY DECAL, (ASME)
1001096023 1 CAPACITY DECAL, (ISO)
1001096020 1 CAPACITY DECAL, (ASME - FRENCH)
7 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (includes items 101 B
thru 114, 154 & 155)
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (includes items H
101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206, 210, 212, 214 &
218)
8 NSS 1 S/N PLATE
101 0860520 1 MANUAL STORAGE BOX
102 2080044 4 RIVNUT FASTENER, 1/4-20
103 2600281 2 HINGE
104 2940074 1 LATCH
105 3520198 21 PLUG, (Before S/N 2009005-1)
3520072 10 PLUG, (S/N 2009005-1 & After)
106 3820020 20 POP RIVET, (Before S/N 2009005-1)
3820020 4 POP RIVET, (S/N 2009005-1 & After)
107 4751400 4 WASHER, 1/4
108 4846452 1 GATE WELDMENT
109 80263012 4 SCREW WHIZ LOCK, 1/4-20 X 1/2
110 1001093140 1 GATE WELDMENT, (Before S/N 2009005-1)
1001095810 1 GATE WELDMENT, (S/N 2009005-1 & After)
111 NSS 1 PLATFORM WELDMENT
112 1001093171 2 PIN
113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD

3126020 G10-55A, G12-55A 3-47


ATTACHMENTS

Figure 3-11 Fork Mounted Platform (Continued)


Item Part Number Qty. Description Rev.
114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD
154 1701509 1 MANUAL DECAL
155 1704277 3 LANYARD ATTACH DECAL
201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
203 1060379 2 6 IN LANYARD CABLE
206 2080040 16 FASTENER
209 3311405 4 HEX NUT, 1/4-20
210 3421453 2 PIN
212 3760170 4 RING
214 4711400 8 WASHER, 1/4
218 1001102813 2 HITCH PIN

3-48 G10-55A, G12-55A 3126020


ATTACHMENTS

Figure 3-11 Fork Mounted Platform (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 3-49


ATTACHMENTS

Figure 3-12 Forks

PAL3210

3-50 G10-55A, G12-55A 3126020


ATTACHMENTS

Figure 3-12 Forks


Item Part Number Qty. Description Rev.
91403359 6 48 IN CUBING FORK, 2X2, 3,880 lbs B
2340037 6 48 IN CUBING FORK, 2X2, 3,880 lbs A
91403364 2 48 IN PALLET FORK, 1-3/4X4, 6,100 lbs, (only used with 100 Degree Swing B
Carriage with Side Shift, 91405070 or 91415026)
2340045 2 48 IN PALLET FORK, 2-23/64X4, 10,950 lbs A
2340038 2 48 IN PALLET FORK, 2-23/64X5, 13,700 lbs A
91563141 2 48 IN PALLET FORK, 2-1/4X5, 13,700 lbs C
91403366 2 48 IN DRYWALL CARRIAGE FORK, 2X6, 5,000 lbs, (only used with Drywall B
Carriage, 91405077 or 100 Degree Drywall Swing Carriage, 91405078)
91513206 2 48 IN PALLET FORK, 2-1/4X4, 10,950 lbs D
91403580 2 60 IN PALLET FORK, 2X6, 11,300 lbs, (only used with 100 Degree Swing  B
Carriage with Side Shift, 91405070 or 91415026)
91563142 2 60 IN PALLET FORK, 2-1/4X6, 16,300 lbs C
2340046 2 60 IN DUAL TAPER FORK, 1-3/4X7, 10,800 lbs A
2340039 2 60 IN DUAL TAPER FORK, 2-23/64X6, 16,300 lbs A
91563143 2 72 IN LUMBER FORK, 2-1/4X6, 16,300 lbs C
1001092391 2 72 IN DUAL TAPER FORK, 2X6, 11,300 lbs A

1001094134 1 FORK CLAMP INSTALLATION, (includes all items) A


1 1001094136 4 FORK CLAMP
2 10700681 4 HEX HD CAPSCREW, 5/8-18X1-1/2

1001137512 2 90 IN FORK EXTENSION, (not shown), (includes items 101 thru 102) A
101 70024306 1 PIN, (not shown)
102 70024307 1 CLIP, (not shown)

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO
DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC
CARRIAGE ASSEMBLY AND APPLICATION.

3126020 G10-55A, G12-55A 3-51


Before S/N 2005134-01
ATTACHMENTS

Figure 3-13 Fork Mounted Lifting Hook

4
5

1
2

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.

3-52 G10-55A, G12-55A 3126020


Before S/N 2005134-01
ATTACHMENTS

Figure 3-13 Fork Mounted Lifting Hook


Item Part Number Qty. Description Rev.
90553036 Ref FORK MOUNTED LIFTING HOOK, (no longer available, order 91565094 for E
replacement or see items 1 thru 6 for service)
1 NSS 1 S/N ATTACHMENT PLATE
2 88341022 4 DRIVE SCREW, 3/8
3 7029520 2 HAIRPIN CLIP
4 90554079 1 CLEVIS CONNECTOR
5 90554080 1 HOOK
6 1001093171 2 PIN

3126020 G10-55A, G12-55A 3-53


S/N 2005134-01 & After
ATTACHMENTS

Figure 3-13 Fork Mounted Lifting Hook

3 5

PAL4560

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.

3-54 G10-55A, G12-55A 3126020


S/N 2005134-01 & After
ATTACHMENTS

Figure 3-13 Fork Mounted Lifting Hook


Item Part Number Qty. Description Rev.
91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F
1 7029520 2 HAIRPIN CLIP
2 1001093171 2 PIN
3 70020555 1 SPRING BUSHING
4 90554080 1 SLING HOOK
5 7029521 1 CHAIN SHACKLE, 12,000 LB
6 NSS 1 LIFTING HOOK
7 NSS 1 S/N PLATE

3126020 G10-55A, G12-55A 3-55


ATTACHMENTS

Figure 3-14 Grapple Bucket

BEFORE S/N 0160037689

S/N 0160037689 & AFTER

13 K1

PAP2460

3-56 G10-55A, G12-55A 3126020


ATTACHMENTS

Figure 3-14 Grapple Bucket


Item Part Number Qty. Description Rev.
0930019 1 GRAPPLE BUCKET, (Before S/N 0160037689), (includes all items) B
0930020 1 GRAPPLE BUCKET, (S/N 0160037689 & After), (includes all items) G
1 NSS 1 BUCKET
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref CYLINDER ASSY, (see Figure 9-19 for details)
11 70021364 2 PIN
12 70021365 2 PIN
13 70021366 4 HEX HD CAPSCREW, 3/8X2.75
70021367 4 LOCK NUT, 3/8
14 NSS 8 HEX HD CAPSCREW, 0.38X2.5, (Before S/N 0160037689)
90554042 8 LOCKWASHER, 0.38, (Before S/N 0160037689)
70021399 4 HEX HD CAPSCREW, 3/8X2.25, (S/N 0160037689 & After)
70021367 4 LOCK NUT, 3/8, (S/N 0160037689 & After)
15 NSS 4 ELBOW, 90 DEGREE, (Before S/N 0160037689)
90554065 4 ELBOW, 90 DEGREE, (S/N 0160037689 & After)
16 70021395 2 HOSE ASSY, 0.38X64
70021980 2 HOSE ASSY, 3/8X73
17 70020562 2 FITTING, TEE
18 70021396 2 HOSE ASSY, 0.38X44, (Before S/N 0160037689)
70021981 2 HOSE ASSY, 3/8X46, (S/N 0160037689 & After)
19 70021394 2 HOSE ASSY, 0.38X76, (Before S/N 0160037689)
70021982 2 HOSE ASSY, 3/8X34, (S/N 0160037689 & After)
20 90554063 2 STRAIGHT CONNECTOR, (Before S/N 0160037689)
70022527 2 ELBOW, 90 DEGREE, (S/N 0160037689 & After)
21 90554061 1 MALE QUICK COUPLER, (Before S/N 0160037689)
7029692 1 MALE QUICK COUPLER, (S/N 0160037689 & After)
22 90554062 1 DUST COVER
23 90554077 1 FEMALE QUICK COUPLER, (Before S/N 0160037689)
70021342 1 FEMALE QUICK COUPLER, (S/N 0160037689 & After)
24 90554076 1 DUST COVER
25 90554016 1 MADE IN USA DECAL
26 NSS 1 S/N PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 WARNING HIGH PRESSURE DECAL
29 70021387 3 HOSE CLAMP, (Before S/N 0160037689)
70021387 4 HOSE CLAMP, (S/N 0160037689 & After)

K1 0930021 1 GRAPPLE BUCKET KIT, (Before S/N 0160037689), (includes 0930019 bucket
and the appropriate load chart, see Figure 11-1 for details)

3126020 G10-55A, G12-55A 3-57


S/N 0160037689 & After
ATTACHMENTS

Figure 3-15 Fork Pin Lock Installation

1
2 4

5
3

PY1650

3-58 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-15 Fork Pin Lock Installation


Item Part Number Qty. Description Rev.
1001093465 1 FORK PIN LOCK INSTALLATION, (includes all items) B
1 0240156 1 FORK PIN LOCK, LH
2 1001093273 1 FORK PIN LOCK, RH
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD

3126020 G10-55A, G12-55A 3-59


S/N 0160037689 & After
ATTACHMENTS

Figure 3-16 Dual Fork Positioning Carriage Assembly

20
3

2
20
12
22
1 18
8 19
21
23
25 13
4
28 30 14
20
15
21 16
25 17
30
27 28
29 4
31
9 32 30
10
23
5
11 3

24 2
8 20

1
7
26
34

6 9
5
11

33

PAP2400

3-60 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-16 Dual Fork Positioning Carriage Assembly


Item Part Number Qty. Description Rev.
7301295 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes all items) D
7301568 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes items 1 thru H
32)
1 2717283 2 FORK POSITIONING CYLINDER
8036733 1 SEAL KIT
2 2717160 2 HOSE ASSY
3 2717161 2 HOSE ASSY
4 2717162 2 HOSE ASSY
5 90200003 2 LOCKING HUB
6 90451058 1 FORK SHAFT
7 7301569 1 50 IN CARRIAGE WELDMENT
8 7301579 2 FORK ADAPTER WELDMENT
9 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
10 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
11 8305643 2 HEX LOCKNUT, 5/8-11
12 91043126 1 DUST CAP
13 91043125 1 DUST PLUG
14 91403413 1 FEMALE QUICK DISCONNECT, (includes items 15 thru 17)
15 8640029 1 NOSE SEAL
16 8640028 1 COUPLER BODY SEAL
17 8640032 1 COUPLER BODY SEAL BACK-UP RING
18 91403414 1 MALE QUICK DISCONNECT, (includes item 19)
19 8640029 1 NOSE SEAL
20 2130606 4 ELBOW, 90 DEGREE
21 2130608 2 ELBOW, 90 DEGREE
22 8310302 4 HEX LOCKNUT, 1/2-13
23 10705034 2 HEX LOCKNUT
24 4110473 1 HOSE ROUTE WARNING DECAL
25 7139918 2 DISC ORIFICE
26 8305624 2 HEX LOCKNUT, 1/4-20
27 8310435 2 HEX HD CAPSCREW, 1/4-20X3-1/4, GR5
28 8630003 2 O-RING
29 4641502 1 VALVE ASSY, (includes items 30 thru 32)
30 2110606 4 ADAPTER
31 4641501 1 VALVE BODY
32 2130606 2 CONNECTOR
33 7301408 2 PALLET FORK, 60X100X1220mm
34 NSS 1 S/N PLATE

3126020 G10-55A, G12-55A 3-61


Before S/N 0160037938
ATTACHMENTS

Figure 3-17 6 Ft Mast With 72 In Carriage

A A

17

18

4
5 6
3 7
8
11 13
2 14

15
16
9 10 1
19 12
20

PAP3780

VIEW A-A

3-62 G10-55A, G12-55A 3126020


Before S/N 0160037938
ATTACHMENTS

Figure 3-17 6 Ft Mast With 72 In Carriage


Item Part Number Qty. Description Rev.
91405060 1 6 FT MAST WITH 72 IN CARRIAGE, (includes all items) L
91405061 1 6 FT MAST WITH 72 IN CARRIAGE, (includes all items) H
1 91403408 1 45 1/2 IN CARRIAGE
91403409 1 69 1/2 IN CARRIAGE
2 NSS 1 ADAPTOR
3 84719229 1 HOSE ASSY
4 91403414 1 ADAPTOR
5 91043126 1 DUST CAP
6 24431386 1 CLAMP
7 88201037 1 HEX HD SCREW, 3/8-16
8 88561004 1 FLAT WASHER
9 91034377 2 SCREW
10 1001094695 1 ADAPTOR
11 NSS 4 GUSSET
13 88501006 1 HEX NUT, 3/8-16
14 88551011 1 LOCK WASHER, 3/8
15 NSS 1 S/N PLATE
17 NSS 1 STOP TUBE
18 91403339 1 6 FT MAST
19 91034374 6 LOAD ROLLER
20 91034375 12 SHIM

3126020 G10-55A, G12-55A 3-63


S/N 0160037689 & After
ATTACHMENTS

Figure 3-18 8 Ft Standard Mast

4 26

13
25
14
8

7
2 5
12
15
10
1 9
18

275 PSI
19
20
16
6 17
21
24
22
23
11

43 K1
K2
K3
K4
K5
45
46
47
PAP3750

3-64 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-18 8 Ft Standard Mast (Continued)

27
28
40
30
31
29 41
39
37
40 35
38

32 64 65
33 39
34 36 38
37
63

66

27

33
28
34

27

28

48

58
48 48 55
54 56
61
44 51 59
52
53
60

49 62 PAP3740
50

3126020 G10-55A, G12-55A 3-65


S/N 0160037689 & After
ATTACHMENTS

Figure 3-18 8 Ft Standard Mast


Item Part Number Qty. Description Rev.
1001108668 1 8 FT STANDARD MAST, (includes all items) B
1 Use Kit K1 1 WARNING DECAL
2 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
4 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 1001111190 2 HOSE ROUTING
70023008 1 MAIN LIFT CYLINDER
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022934 3 FITTING, 90 DEGREE

3-66 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-18 8 Ft Standard Mast (Continued)


Item Part Number Qty. Description Rev.
49 70022936 1 FLOW LIMITER
50 70022937 1 FITTING, 45 DEGREE
51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT COUPLING
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT COUPLING
60 91043125 1 DUST PLUG
61 70022935 1 ELBOW, STRAIGHT THREAD
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20 LG
66 70022990 1 FORK PIN

K1 70023925 1 DECAL KIT, (includes items 1 thru 6)


K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 42)

3126020 G10-55A, G12-55A 3-67


S/N 0160037689 & After
ATTACHMENTS

Figure 3-19 8 Ft Side Tilt Electric Mast

4 26

13
25
14
8

7
2 5
12
15
10
1 9
18

275 PSI
19
20
16
17
6 21
24
22
23
11
101 102
99 98 93 94
97 100
103
106
43 95 96
108
107
99
45
46 98
47

K1
K2
K3
K4
K5
K6
K7 109
K8 105

98 95
104
97

PAP3730

3-68 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-19 8 Ft Side Tilt Electric Mast (Continued)

66

48
49
67
70 52
64
49
50
58 51
59
58
49 63
49 60
55 44
56 52
66
62
53 68
54 61
27
28
40 69
30
31
39 29 41
37
38 83 85
32 71
33
34 36 81 72
37 38 91
88
80
84 72
90 81
71
78
82 72
79
73

71 72
27

28
40 35

39

89 87 92 76
74 77
76
27 86 73 75

33
28 PAP3720
34

3126020 G10-55A, G12-55A 3-69


S/N 0160037689 & After
ATTACHMENTS

Figure 3-19 8 Ft Side Tilt Electric Mast


Item Part Number Qty. Description Rev.
1001108669 1 8 FT SIDE TILT ELECTRIC MAST, (includes all items) B
1 Use Kit K1 1 WARNING DECAL
2 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
4 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 1001111190 2 HOSE ROUTING
70023008 1 MAIN LIFT CYLINDER
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 PIN, CHAIN ANCHOR
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022933 1 SOLENOID VALVE BANK

3-70 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-19 8 Ft Side Tilt Electric Mast (Continued)


Item Part Number Qty. Description Rev.
49 70022934 4 FITTING, 90 DEGREE
50 70022948 2 LOCKWASHER, M8
51 70022951 2 CAPSCREW, M8X60
52 70022935 2 STRAIGHT THREAD ELBOW
53 70022936 1 FLOW LIMITER
54 70022937 1 FITTING, 45 DEGREE
55 70022949 2 LOCKWASHER, M10
56 70022950 2 HEX SOCKET CAPSCREW
57 70022938 1 STRAIGHT FITTING
58 70022939 1 STRAIGHT FITTING, #6
59 70022940 1 TEE FITTING
60 91403414 1 MALE QUICK DISCONNECT COUPLING
61 91403413 1 FEMALE QUICK DISCONNECT COUPLING
62 91043125 1 DUST PLUG
63 91043126 1 DUST CAP
64 70022941 1 HARNESS
65 70022942 1 HOSE ASSY
66 70022943 1 HOSE ASSY
67 70022944 1 HOSE ASSY
68 70022945 1 HOSE ASSY
69 70022946 1 HOSE ASSY
70 70022947 1 HOSE ASSY
71 70022972 3 WEAR PAD
72 70022971 8 FLAT HD CAPSCREW
73 70023001 2 GREASE FITTING
74 70022975 1 BEARING
75 70022973 1 PIVOT SHAFT
76 70022974 2 BEVELED SPACER
77 70022988 1 RETAINING RING
78 70022976 1 RETAINER PLATE
79 2716143 1 TILT CYLINDER
80 70022977 1 PIN, 128.1mm
81 70023016 4 SNAP RING, 1-1/4
82 70022978 1 PIN, 128.1mm
83 70023000 1 BULKHEAD UNION, (with locknut)
84 70022999 1 BULKHEAD UNION ELBOW
85 70022982 1 STRAIGHT THREAD ELBOW
86 70022980 2 FORK PIN KEEPER
87 70022949 4 LOCKWASHER, M10
88 70022991 2 STRAIGHT THREAD ELBOW, 90 DEGREE
89 70022998 4 CAPSCREW, M10X20 LG
90 70022966 1 GREASE FITTING
91 70022979 2 HOSE ASSY
92 70022990 1 FORK PIN
93 70022965 1 SHEAVE
94 70022997 1 LOCKWASHER, M12
95 70022967 4 HOSE CLAMP
96 70022962 1 BAR ASSY
97 70023002 4 CAPSCREW, M6X25 LG

3126020 G10-55A, G12-55A 3-71


S/N 0160037689 & After
ATTACHMENTS

Figure 3-19 8 Ft Side Tilt Electric Mast (Continued)


Item Part Number Qty. Description Rev.
98 70022949 5 LOCKWASHER, M10
99 70022958 3 CAPSCREW, M10X20
100 70022961 1 SHAFT
101 70022959 1 WASHER
102 70022989 1 RETAINING RING
103 70022964 1 CAPSCREW, M12X55
104 70022981 1 IHR BRACKET
105 70022968 1 HOSE CLAMP BAR
106 70023011 1 IHR BRACKET
107 70022983 1 TERMINATION BRACKET
108 70023000 2 BULKHEAD UNION & LOCKNUT
109 70022996 3 CAPSCREW, M10X16 LG
110 70022963 2 HOSE ASSY, (not shown)

K1 70023925 1 DECAL KIT, (includes items 1 thru 6)


K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 42)
K6 8035831 1 SEAL KIT, TILT CYLINDER
K7 70023013 1 IHR COMMON PARTS KIT, (includes items 93 thru 109)
K8 70022986 1 IHR KIT, (includes items 93 thru 110)

3-72 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ATTACHMENTS

Figure 3-19 8 Ft Side Tilt Electric Mast (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 3-73


ATTACHMENTS

This Page Intentionally Left Blank

3-74 G10-55A, G12-55A 3126020


SECTION 4
ENGINE & ATTACHING PARTS

3126020 G10-55A, G12-55A


ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly - John Deere

2
3 16
15
4 44 4
5
6 48
7
8 A A

9 5
13
10 14 22 9
11 45 23
12 TOP VIEW
24
REAR VIEW

8
9
25 28 1
35 55 9
27
36 17
37 18
38 19
46
9 9 8
20
12 12 34
21
41 40
42 41 9
39 29

9
32
33 30
2
31 48
FRONT VIEW SIDE VIEW
49
50

51
60
9
43 52
53
54
VIEW OF
ENGINE MOUNT
30 58
56
57

59

VIEW A-A K1
PAP2060
K2

4-2 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly - John Deere


Item Part Number Qty. Description Rev.
91565009 1 ENGINE ASSY, (includes items 1 thru 55) V
1 Ref JOHN DEERE ENGINE, (see Figure 4-4 for details)
2 1320239 2 HOSE CLAMP
3 91083218 1 FUEL STRAINER
4 1320022 4 FUEL LINE CLAMP
5 2750532 8.5 ft FUEL LINE, 5/16 ID
6 91563091 1 FITTING
7 91563121 1 TRANSMISSION OIL TEMP SWITCH
8 0100020 AR LOCTITE® 567TM, PIPE SEALANT
9 0100011 AR LOCTITE® 242TM
10 91566028 1 ENGINE MOUNT BRACKET WELDMENT
11 0701617 6 HEX HD CAPSCREW, M16-2X45, GR8.8, (torque to 125-140 lb-ft)
12 4712000 10 FLAT WASHER, 5/8
13 2220671 1 ELBOW, 90 DEGREES, (includes item 45)
14 2220517 1 HEX CAP, 1/2 TUBE
15 91553031 1 AIR INLET TUBE
16 Ref ZF TRANSMISSION, (see Figure 4-19 for details)
17 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
18 0701215 4 HEX HD CAPSCREW, M12-1.75X35, GR8.8
19 4891700 4 HARDENED WASHER, 7/16
20 Ref PRESSURE REDUCER & BRAKE VALVE, (see Figure 9-15 for details)
21 91083106 1 O-RING, (between Brake Valve & Pump)
22 80373025 1 PUSH-LOCK FITTING
23 0711014 12 HEX HD CAPSCREW, M10-1.50X30, GR10.9, (torque to 53-58 lb-ft)
24 4812000 12 FLAT WASHER, M10
25 91403265 1 REDUCER FITTING, 14mm
27 91143314 1 ENGINE COOLANT TEMP SENDER
28 Ref AIR INTAKE INSTALLATION, (see Figure 4-11 for details)
29 3931648 4 SOCKET HD CAPSCREW, 3/8-16X3
30 2753000 1 HOSE ASSY
31 Ref ENGINE HARNESS, (see Figure 10-3 for details)
32 0701214 3 HEX HD CAPSCREW, M12X1.75X30, GR8.8, (torque to 66-76 lb-ft)
33 4711800 2 FLAT WASHER, 1/2
34 2220574 1 MALE CONNECTOR, 1/8-1/4 TUBE
35 91563043 1 ENGINE FAN
36 91563057 1 FAN SPACER
37 0700825 4 HEX HD CAPSCREW, M8-1.25X85, GR8.8
38 4711500 4 FLAT WASHER, 5/16
39 Ref COOLING SYSTEM, (see Figure 4-8 for details)
40 91566060 1 LH ENGINE MOUNT WELDMENT
41 0701614 4 HEX HD CAPSCREW, M16-2X30, GR8.8, (torque to 125-140 lb-ft)
42 91566057 1 RH ENGINE MOUNT WELDMENT
43 0701012 4 HEX HD CAPSCREW, 10M-1.5X25, GR8.8, (torque to 26-39 lb-ft)
44 91553057 1 GASKET
45 88591206 1 O-RING
46 80933113 1 O-RING, (between Pump & Transmission)
48 4751400 2 FLAT WASHER, 1/4
49 0641830 4 HEX HD CAPSCREW, 1/2-13X3-3/4, GR5
50 4751800 4 FLAT WASHER, 1/2

3126020 G10-55A, G12-55A 4-3


ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly - John Deere (Continued)


Item Part Number Qty. Description Rev.
51 91563213 4 ENGINE RUBBER MOUNT
52 91561240 4 ENGINE MOUNT SHIM
53 91561241 4 ENGINE MOUNT WASHER
54 3311805 4 HEX NUT, 1/2-13
55 2720058 13.3 ft FUEL LINE HOSE
56 2221164 1 BULKHEAD FITTING, 1/8-1/4
57 2221165 1 TEE FITTING, 1/8
58 91553045 1 OIL PRESSURE SENDER
59 91563122 1 OIL PRESSURE SWITCH
60 Ref POWER DISTRIBUTION BOX, (see Figure 10-1 for details)

K1 91535011 1 250 HOUR FILTER KIT, (G10-55A), (includes primary air filter, safety air filter
element, fuel strainer, fuel filter, oil filter & oil filter seal)
91565090 1 250 HOUR FILTER KIT, (G12-55A), (includes primary air filter, safety air filter
element, fuel strainer, fuel filter, oil filter & oil filter seal)
K2 2915177 1 1000 HOUR FILTER KIT, (G10-55A), (includes primary air filter, safety air filter
element, fuel strainer, fuel filter, oil filter, oil filter seal, hydraulic return filter,
hydraulic breather & transmission filter)
2915178 1 1000 HOUR FILTER KIT, (G12-55A), (includes primary air filter, safety air filter
element, fuel strainer, fuel filter, oil filter & oil filter seal)

4-4 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly - John Deere (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-5


ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly - Perkins

211
232
257
NOTE:
1. USE LOCTITE® 242TM ON ALL BOLT THREADS.
2. USE LOCTITE® 567TM ON ALL FITTING THREADS.

220 213
269
280
273
223
287
226
228

218
215
219
271

253
215
219
270
255
256

601

221 214
222 228 113
246 114
249 290
272 248 250 102
231 109 105
110 107
501
502
503 102
504 103
211
233
276

K1
K2

PAP2890

4-6 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly - Perkins (Continued)

256
281
282
283
284

4
6
5
VIEW OF ENGINE HARNESS

107
230
241
260
277
101 278
404 279
407 285

401
414
410
413
201
242
254

111
2
108

104
106
316
302 317
305
311
314

303
312

PY0821

3126020 G10-55A, G12-55A 4-7


ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly - Perkins


Item Part Number Qty. Description Rev.
2 1001001670 1 ZF TRANSMISSION ASSY, (includes items 101 thru 114)
4 1001098688 1 ENGINE COMPONENTS, (includes items 201 thru 287) Q
5 Ref RADIATOR ASSY, (see Figure 4-8 for details)
6 Ref PERKINS ENGINE, (G10-55A), (see Figure 4-5 for details)
Ref PERKINS ENGINE, (G12-55A), (see Figure 4-5 for details)
101 0100011 AR LOCTITE® 242TM
102 0100020 AR LOCTITE® 567TM
103 0701012 4 HEX HD CAPSCREW, M10X25, (torque to 26-29 lb-ft)
104 0761617 6 HEX HD CAPSCREW, M16X45, (torque to 125-140 lb-ft)
105 0711015 12 HEX HD CAPSCREW, M10X35, (torque to 53-58 lb-ft)
106 4712000 6 PLAIN WASHER, 5/8
107 4812000 16 WASHER, 10mm
108 Ref ZF AUTOMATIC TRANSMISSION, (see Figure 4-19 for details)
109 91563091 1 CONNECTOR, (includes o-ring)
110 91563121 1 TRANSMISSION TEMPERATURE SENSOR
111 91566028 1 TRANSMISSION MOUNT BRACKET WELDMENT
113 2130810 1 ELBOW, 90 DEGREES, (includes o-ring)
114 2170908 1 CAP, (includes o-ring)
201 80373047 1 PIPE CONNECTOR
211 0761012 3 HEX HD CAPSCREW, M10X25
213 0761215 2 HEX HD CAPSCREW, M12X35
214 0791606 1 SCREW, 3/8-16X3/4
215 1320030 4 FUEL LINE CLAMP
218 1001109505 1 FUEL LINE
219 1001109903 1 FUEL LINE
220 2220574 1 FITTING, 1/8MP-1/4MJ, (Before S/N 0160037186)
221 2221164 1 FITTING, 1/8 PT-1/4 JIC BULKHEAD, (Before S/N 0160037186)
222 2221165 1 FITTING, TEE 1/8 FPT, (Before S/N 0160037186)
223 2753000 1 HOSE ASSY, (Before S/N 0160037186)
226 3311605 2 HEX LOCKNUT, 3/8-16, (Before S/N 0160037186)
228 4711600 6 PLAIN WASHER, 3/8
230 4812000 2 WASHER, 10mm
231 4831900 1 SPRING LOCKWASHER, 8mm
232 4832000 2 SPRING LOCKWASHER, 10mm
233 4832100 1 SPRING LOCKWASHER, 12mm
241 91143122 2 SUPPORT CLAMP
242 1001001535 1 ENGINE COOLANT TEMPERATURE SENSOR, (Before S/N 0160037186)
246 91143315 1 OIL PRESSURE SENDER, (Before S/N 0160037186)
248 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
249 91563122 1 OIL PRESSURE SWITCH, (Before S/N 0160037186)
250 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
253 1001001506 1 RH ENGINE MOUNT
254 1001001507 1 LH ENGINE MOUNT
255 Ref POWER DISTRUBUTION BOX, (see Figure 10-1 for details)
256 Ref ENGINE HARNESS, (see Figure 10-1 for details)
257 1001001950 1 TURBO INTAKE MOUNTING BRACKET
260 1001001832 1 SUPPORT CLAMP BAR
269 1001001942 1 PRIMARY FILTER MOUNT
270 1001091884 1 FEMALE ELBOW QUICK CONNECTOR

4-8 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly - Perkins (Continued)


Item Part Number Qty. Description Rev.
271 1001091891 2 FEMALE STRAIGHT QUICK CONNECTOR
272 Ref OPTIONAL NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
273 1001098627 Ref PRIMARY FUEL FILTER ASSY, (Before S/N 0160037458), (no longer available,
order 70022035 for service)
70021398 Ref PRIMARY FUEL FILTER ELEMENT, (Before S/N 0160037458), (no longer
available, order 70022035 for Service)
1001104913 1 FUEL FILTER ASSY, (S/N 0160037458 & After)
70022035 1 FILTER/BOWL KIT, (if 70021398 is required it must first be replaced with the
70022035 Filter/Bowl Kit. After that, you can order the 70022036 Filter
Element to replace your old filter)
70022036 1 FUEL FILTER ELEMENT
70022037 1 WATER BOWL
276 Ref GROUND CABLE, (see Figure 10-1 for details)
277 0641510 1 HEX HD CAPSCREW, 5/16-18X1-1/4
278 3271501 1 HEX NUT, 5/16-18
279 4761500 1 LOCKWASHER, 5/16
280 4761800 2 LOCKWASHER, 1/2
281 3910610 2 ROUND SCREW, #6-32X5/8
282 4750600 2 PLAIN WASHER, #6
283 4760600 2 LOCKWASHER, #6
284 3310601 2 HEX NUT, #6-32
285 80683013 1 SUPPORT CLAMP
287 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2
290 Ref VEC POWER HARNESS, (see Figure 10-1 for details)
302 0641830 4 HEX HD CAPSCREW, 1/2-13X3-3/4
303 3311805 4 HEX LOCKNUT, 1/2-13
305 4751800 4 PLAIN WASHER, 1/2
311 91561240 4 ENGINE MOUNT SHIM
312 91561241 4 ENGINE MOUNT WASHER
314 91563213 4 RUBBER ENGINE MOUNT
316 1001001619 2 ENGINE MOUNT SPACER
317 1001001620 2 ENGINE MOUNT WASHER
401 80933113 1 O-RING, (between pump & transmission)
404 0701215 4 HEX HD CAPSCREW, M12X35
407 4891700 4 WASHER, 7/16
410 91083106 1 O-RING, (between valve & pump assy)
413 Ref PRESSURE REDUCE AND BRAKE VALVE ASSY, (see Figure 9-9 for details)
414 Ref HYDRAULIC PUMP ASSY, (see Figure 9-9 for details)
501 0700814 1 HEX HD CAPSCREW, M8X30, GR 8.8
502 3290801 1 HEX NUT, M8X1.25
503 4811900 1 WASHER, 8mm
504 6621412 1 STARTER TERMINAL
601 1001125483 1 NO PRESSURE WASH DECAL

K1 1001111853 1 250 HOUR FILTER KIT, (G10-55A), (includes primary fuel filter, secondary fuel
filter, oil filter, primary air filter & safety air filter)
1001111855 1 250 HOUR FILTER KIT, (G12-55A), (includes primary fuel filter, secondary fuel
filter, oil filter, primary air filter & safety air filter)

3126020 G10-55A, G12-55A 4-9


ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly - Perkins (Continued)


Item Part Number Qty. Description Rev.
K2 1001111854 1 1000 HOUR FILTER KIT, (G10-55A), (includes primary fuel filter, secondary fuel
filter, oil filter, primary air filter, safety air filter, transmission filter, hydraulic filter
element & hydraulic breather)
1001111856 1 1000 HOUR FILTER KIT, (G12-55A), (includes primary fuel filter, secondary fuel
filter, oil filter, primary air filter, safety air filter, transmission filter, hydraulic filter
element & hydraulic breather)

4-10 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly - Perkins (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-11


ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly - Cummins

6
301 33 13
303 34 22
305

53
1
15
41

501 52
28 23
29
417

4
9
8 201
40 56 21 43 3 311 203
57 2 12 209
10
62 11

211
215

212
214
302
308
309

44 23 5
5 5 16
306 16 7 58
310 59 16
35 14 37
312 60

16
54
55 112 137
121
115
174
61

K1
K2

111
137

304 5 5 121
305 16 16 115
307
38 36 104
PAP3401

4-12 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly - Cummins


Item Part Number Qty. Description Rev.
1001114510 1 CUMMINS ENGINE ASSY, (includes items 1 thru 62) G
1001134203 1 CUMMINS ENGINE ASSY, (if equipped for JP-8 fuel), (includes items 1 thru B
62 & 417)
1 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
2 0641708 2 HEX HD CAPSCREW, 7/16-14X1, GR5
3 0700812 4 HEX HD CAPSCREW, 8X25mm, GR8.8
4 0701027 4 HEX HD CAPSCREW, 10X100mm, GR8.8
5 0701215 18 HEX HD CAPSCREW, 12X35mm, GR8.8
6 0761010 1 HEX HD CAPSCREW, 10X20mm. GR8.8
7 0761214 2 HEX HD CAPSCREW, 12X30mm, GR8.8
8 2060045 1 FAN
9 3575947 2 FAN HUB PLATE
10 4711700 2 WASHER, 7/16
11 4761700 2 LOCKWASHER, 7/16
12 4831900 4 SPRING LOCKWASHER, 8mm
13 4832000 1 SPRING LOCKWASHER, 10mm
14 4832100 2 SPRING LOCKWASHER, 12mm
15 4891400 2 WASHER, 1/4
16 8307025 19 LOCKWASHER, 12mm
21 Ref CLAMP, (see Figure 4-10 for details)
22 8406302 1 HOSE CLAMP
23 8410013 6 GEAR CLAMP
28 1001093892 1 HOSE COUPLING
29 1001093944 1 SEALING WASHER
33 Ref EXHAUST, (see Figure 4-18 for details)
34 Ref AIR INTAKE HOSE, (see Figure 4-15 for details)
35 1001114511 1 ENGINE BRACKET, RF
36 1001114512 1 ENGINE BRACKET, LF
37 1001114513 1 ENGINE BRACKET, RR
38 1001114514 1 ENGINE BRACKET, LR
40 Ref ENGINE HARNESS, (see Figure 10-5 for details)
41 1001115884 1 BRACKET
43 1001116552 1 OIL FILTER BRACKET
44 1001116834 1 FUEL FILTER MOUNT PLATE
52 1001136897 AR FUEL LINE, 3/8
8390001 AR FUEL LINE, 3/8, (if equipped for JP-8 fuel)
53 8403219 AR FUEL LINE, 5/16
54 0761212 1 HEX HD CAPSCREW, 12X25, GR8.8
55 1320131 1 HOSE CLAMP, (1.750 DIA)
56 3290601 1 HEX NUT, 6X1
57 4831700 1 SPRING LOCKWASHER, 6mm
58 1001105638 1 ADAPTER-MECH, BANJO
59 1001105639 2 COPPER CRUSH WASHER FLAT METRIC
60 1001105643 1 BANJO SCREW-SPEC
61 1001117214 1 ADAPTER, 90 S FNPTF/NPTF 8-8 FG
62 1001119897 1 ALTERNATOR CABLE
104 0682440 2 HEX HD CAPSCREW, 7/8-9X5, GR8, (torque to 575-635 lb-ft)
111 4892400 2 WASHER, 7/8
112 4892500 2 FLAT WASHER, 7/8

3126020 G10-55A, G12-55A 4-13


ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly - Cummins (Continued)


Item Part Number Qty. Description Rev.
115 8305634 4 HEX LOCKNUT, 7/8-9
121 80373049 4 REBOUND WASHER
137 1001116961 4 ENGINE MOUNT
174 0682444 2 HEX HD CAPSCREW, 7/8-9X5 1/2, GR8
201 0100011 AR LOCTITE® 242TM
203 0701215 4 HEX HD CAPSCREW, 12X35mm, GR8.8
209 4891700 4 WASHER, 7/16
211 80933113 1 O-RING, (located between hyd pump and transmission)
212 91083106 1 O-RING, (located between hyd pump and manifold)
214 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
215 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
301 0100011 AR LOCTITE® 242TM
302 0100020 AR LOCTITE® 567TM
303 0701012 4 HEX HD CAPSCREW, 10X25mm, GR8.8
304 0711015 12 HEX HD CAPSCREW, 10X35mm, GR10.9
305 4812000 16 WASHER, 10mm
306 8405007 1 GEAR CLAMP, 1-1/4
307 Ref ZF TRANSMISSION, (see Figure 4-19 for details)
308 91563091 1 REDUCER
309 91563121 1 OIL TEMPERATURE SWITCH
310 1001097053 1 OIL DRAIN VALVE
311 1001115528 1 ZF TRANMISSION HARNESS
312 1001109536 1 DRAIN HOSE
416 1001001832 1 SUPPORT CLAMP BAR, (not shown)
417 1001134868 2 JP-8 FUEL DECAL
501 Ref CUMMINS ENGINE, TIER III, (see Figure 4-6 for details)

K1 1001128963 1 250 HOUR FILTER KIT, (includes primary air filter, secondary air filter element,
primary fuel filter, secondary fuel filter & engine oil filter)
K2 1001128962 1 1000 HOUR FILTER KIT, (includes primary air filter, secondary air filter element,
primary fuel filter, secondary fuel filter, engine oil filter, hydraulic filter, hydraulic
breather & transmission filter)

4-14 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly - Cummins (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-15


ENGINE & ATTACHING PARTS

Figure 4-4 John Deere Engine

C
y

PAP2170

4-16 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-4 John Deere Engine


Item Part Number Qty. Description Rev.
91563066 1 JOHN DEERE ENGINE, 140 HP, (G10-55A & G12-55A), (includes all items) H
91573009 1 JOHN DEERE ENGINE, 125 HP, (G10-55A), (no longer available, order
91563066 for replacement or see all items for service)
91404257 1 GASKET, VALVE COVER
91404256 4 PLUG, VALVE COVER
91404259 4 O-RING, VALVE COVER PLUG
91404258 1 FILLER CAP, VALVE COVER, (includes Packing)
91404255 1 PACKING, VALVE COVER FILLER CAP
91404253 2 GASKET, OIL FILLER
7026915 1 FLYWHEEL, (includes Ring Gear & Sleeve)
80374031 1 RING GEAR
7026916 1 FUEL INJECTION PUMP
7026917 1 O-RING, FUEL INJECTION PUMP
7026918 1 GASKET, AIR INLET
7026919 1 GASKET, AIR INLET
70023458 1 OIL PAN
91404242 1 GASKET, OIL PAN
80374037 1 O-RING, OIL PUMP INTAKE
7026927 1 GASKET, THERMOSTAT COVER
7026920 1 THERMOSTAT
91404086 1 FAN BELT
91404234 4 GASKET, EXHAUST MANIFOLD
7026921 1 STARTER MOTOR
7026922 1 ALTERNATOR
91474629 1 ALTERNATOR BRACKET
91474630 1 ALTERNATOR SUPPORT
91474631 1 ALTERNATOR STRAP
91534004 1 FUEL FILTER ELEMENT
80374048 1 O-RING, FUEL FILTER
80374054 1 FUEL FILTER KIT
80374050 1 FUEL FILTER SEAL KIT
91404262 1 FUEL PUMP, (includes o-ring)
7026923 1 O-RING, FUEL PUMP
91474171 1 DIPSTICK
80374033 1 DIPSTICK TUBE
91404229 1 O-RING, WATER PUMP INLET
91404267 1 GASKET, TURBOCHARGER, (mount to engine)
70023461 4 SCREW, (mount to engine)
7026924 1 TURBOCHARGER, (Before Engine S/N PE4045H46595)
70021492 1 TURBOCHARGER, (Engine S/N PE4045H464595 & After)
7026925 1 GASKET, TURBOCHARGER, (Before Engine S/N PE4045H46595), 
(mount to oil line)
91404265 1 GASKET, TURBOCHARGER, (Engine S/N PE4045H464595 & After), 
(mount to oil line)
91404268 1 HOSE ASSY, TURBOCHARGER, (Before Engine S/N PE4045H46595)
70021493 1 HOSE ASSY, TURBOCHARGER, (Engine S/N PE4045H46595 & After)
91404266 1 O-RING, TURBOCHARGER HOSE ASSY
80374021 1 O-RING, TURBOCHARGER FITTING
7026926 1 OIL PRESSURE SENDER

3126020 G10-55A, G12-55A 4-17


ENGINE & ATTACHING PARTS

Figure 4-4 John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
91534005 1 OIL FILTER
80374036 1 GASKET, OIL FILTER HEAD
91474506 1 DRAIN PLUG, OIL FILTER, (includes o-ring)
80374020 1 O-RING, DRAIN PLUG
91404221 1 BOLT, BELT TENSIONER
91404222 1 SCREW, BELT TENSIONER
91404223 1 SHEAVE, BELT TENSIONER
70021897 1 AIR INTAKE SENSOR
80374019 1 O-RING, (use with air intake sensor)
91404233 1 WATER PUMP
91404232 1 WATER PUMP GASKET
91404264 1 WATER PUMP GASKET
70022289 1 INJECTOR NOZZLE, (package of 4)
91404271 4 INJECTOR PACKING

4-18 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-4 John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-19


ENGINE & ATTACHING PARTS

Figure 4-5 Perkins Engine

PAL2450

4-20 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-5 Perkins Engine


Item Part Number Qty. Description Rev.
1001096583 1 PERKINS ENGINE, 141 HP, (G12-55A), (includes all items)
1001096582 1 PERKINS ENGINE, 126 HP, (G10-55A), (includes all items)
70021225 1 SECONDARY FUEL FILTER ASSY, (includes filter)
70021226 1 SECONDARY FUEL FILTER
7029894 1 DIPSTICK
7029895 1 DIPSTICK TUBE
8006013 1 OIL FILTER
7029782 1 STARTER MOTOR
1001090078 1 ALTERNATOR, 85 AMP
70022300 1 ALTERNATOR PULLEY
70021229 1 WATER TEMPERATURE SENDER
7029901 1 FAN BELT
7029902 1 FAN
70022507 1 TENSIONER ARM
70022296 1 LIFT PUMP
70022297 4 GLOW PLUG
70022298 1 TURBOCHARGER
70022299 1 SOLENOID
70022301 1 FAN DRIVE PULLEY
7028666 1 WATER PUMP GASKET
7029900 1 THERMOSTAT ASSEMBLY
7028681 1 OIL FILLER CAP
70022330 1 OIL PRESSURE SENSOR KIT
70022331 1 AIR TEMPERATURE SENSOR KIT
70022332 1 AIR PRESSURE SENSOR KIT
70022333 1 WATER PUMP KIT
70023481 1 FLYWHEEL ASSY, (includes starter ring gear)
7028680 1 STARTER RING GEAR

3126020 G10-55A, G12-55A 4-21


ENGINE & ATTACHING PARTS

Figure 4-6 Cummins Engine

PY4500

4-22 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-6 Cummins Engine


Item Part Number Qty. Description Rev.
1001114516 1 CUMMINS ENGINE, 130HP, (Before S/N XXXX), (includes all items) D
1001137284 1 CUMMINS ENGINE, 130HP, (S/N XXXX & After) A
1001134204 1 CUMMINS ENGINE, 130HP, (if equipped for JP8), (Before S/N XXXX) C
1001137518 1 CUMMINS ENGINE, 130HP, (if equipped for JP8), (S/N XXXX & After) A
70023287 1 ALTERNATOR
70021809 1 BELT TENSIONER
70023443 1 COOLANT HEATER
70023444 1 COOLANT HEATER CABLE
70020356 1 COOLANT THERMOSTAT KIT, (includes o-ring)
70020351 1 DIPSTICK TUBE
70020350 1 DIPSTICK
70023446 1 FAN BELT
70029919 1 FAN SPACER
1322181 4 HEX FLANGE HEAD CAPSCREW, 8X1.25X40mm
1322073 1 FAN PULLEY
1322064 1 FAN SUPPORT ASSY, (includes hub & support)
70023447 1 FAN HUB
7028938 1 FAN SUPPORT
70020349 1 FUEL FILTER ELEMENT, (primary)
70020348 1 FUEL FILTER ELEMENT, (secondary)
70020358 1 OIL FILTER ELEMENT
70022639 1 OIL FILL CAP
70021793 1 GASKET, VALVE COVER
70020352 1 STARTER
70023448 1 WATER PUMP KIT, (includes o-ring)
70021803 1 OIL PAN PLUG
70021806 1 RECTANGULAR RING SEAL
70023269 2 HEX FLANGE HEAD CAPSCREW
1321940 14 HEX FLANGE HEAD CAPSCREW
70022636 1 OIL PAN GASKET
70021801 1 OIL PAN
70022637 1 SEALING WASHER
70021803 1 THREADED PLUG
70021804 1 TURBOCHARGER KIT, (includes three gaskets)

3126020 G10-55A, G12-55A 4-23


Before S/N 0160020149
ENGINE & ATTACHING PARTS

Figure 4-7 Fuel Tank & Lines

5 12
2 10

18

8 11
7

3
1

9
1

3
15
14
15
17 13
13 16
16
RETURN
LINE SUCTION
LINE PY0490

4-24 G10-55A, G12-55A 3126020


Before S/N 0160020149
ENGINE & ATTACHING PARTS

Figure 4-7 Fuel Tank & Lines


Item Part Number Qty. Description Rev.
91405042 1 FUEL TANK ASSY, (includes items 6 thru 12 and 18) K
1 0641608 5 HEX HD CAPSCREW, 3/8-16X1, GR5
2 0791505 4 WHIZ-LOCK CAPSCREW, 5/16-18X5/8
3 4711600 5 FLAT WASHER, 3/8
4 91401198 1 FUEL TANK HOLD DOWN
5 91403254 1 FUEL TANK HOOD
6 91403176 1 FUEL TANK, (includes items 14 & 15)
7 91403609 1 FUEL LEVEL SENDER
8 88301191 5 ROUND HD MACHINE SCREW, #10-32X1/2
9 91403437 1 FUEL GAUGE HARNESS
10 91403513 1 FUEL TANK CAP
91403514 1 LOCKING FUEL TANK CAP, (optional), (includes key)
91404443 1 KEY
11 91403524 1 FILLER NECK
12 88261014 4 SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2
13 86883106 2 HOSE CLAMP
14 88711283 1 HEX SOCKET PIPE PLUG, 1/2
15 1001113251 2 ELBOW, 90 DEGREES
16 Ref FUEL LINE, 5/16 ID, (see Figure 4-1 & Figure 4-2 for details)
17 91416014 1 FUEL TANK STRAP WELDMENT
18 3960616 1 GASKET, FILLER NECK

3126020 G10-55A, G12-55A 4-25


S/N 0160020149 & After
ENGINE & ATTACHING PARTS

Figure 4-7 Fuel Tank & Lines

OLD
VERSION
7 11
3
OPTIONAL
LOCKING CAP
6

10

NEW
VERSION

266
213
207

PERKINS
ENGINE

307
309
8
9
6 2
101 8 JOHN DEERE & CUMMINS
308 ENGINE
4 1 309

PAP2121

4-26 G10-55A, G12-55A 3126020


S/N 0160020149 & After
ENGINE & ATTACHING PARTS

Figure 4-7 Fuel Tank & Lines


Item Part Number Qty. Description Rev.
4400496 1 FUEL TANK ASSY, (JOHN DEERE & CUMMINS ENGINE), F
(includes items 3, 5, 6, 7,10, 307, 308 & 309)
1001098934 1 FUEL TANK ASSY, (PERKINS ENGINE), (1 thru 10,308 & 309) C
1 1320022 1 BAND CLAMP
2 1320030 1 HOSE CLAMP
3 1671313 1 FUEL SENDER COVER
4 Ref FUEL LINE, (JOHN DEERE & CUMMINS ENGINE),
(see Figure 4-1 for details)
2720058 122 in FUEL LINE, (PERKINS ENGINE)
5 1001134413 1 FUEL TANK
6 4923452 1 FUEL SENDER HARNESS
7 88302192 5 ROUND HD SLOTTED MACHINE SCREW, #10-32X7/16, (JOHN DEERE &
CUMMINS ENGINE)
88302192 4 ROUND HD SLOTTED MACHINE SCREW, #10-32X7/16, (PERKINS
ENGINE)
8 Ref FUEL LINE, (JOHN DEERE & CUMMINS ENGINE),
(see Figure 4-1 for details)
1001001892 122 in FUEL LINE, (PERKINS ENGINE)
9 1001091893 1 HOSE BARB
10 1001093388 1 FUEL LEVEL SENDER
11 1001093641 1 FUEL TANK CAP, NON LOCKING, (optional)
2902446 Ref LOCKING FUEL TANK CAP, (not available to order, see following for service)
0080272 1 FILLER NECK ADAPTOR
1120591 1 CAP
3900140 2 SET SCREW, 1/4-20X3/8
14404978 AR LOCTITE® 641TM
8342813 1 KEY
1001102657 1 LOCKING FUEL TANK CAP, (optional)
1001001422 1 FILLER NECK ADAPTOR
1001080707 1 CAP
0100093 AR LOCTITE® 30512TM
101 88711283 1 HEX SOCKET PIPE PLUG, 1/2
207 0641608 3 HEX HD CAPSCREW, 3/8-16X1, GR5
213 4711600 3 FLAT WASHER, 3/8
266 91401198 1 FUEL TANK HOLD DOWN
307 1001130776 1 FITTING, HOSE BARB
308 1001133019 1 FITTING, HOSE BARB
309 0100093 AR LOCTITE® 30512TM

3126020 G10-55A, G12-55A 4-27


ENGINE & ATTACHING PARTS

Figure 4-8 Radiator Assembly - John Deere Engine

208 2
242 3
239
232 237
10
242
285
230 284
402
242 260 239
2
404 403 3
244
242 404
101 405
7
232 242 4 401
3
242 102

208 5

2
504 3
231 3
2
255
302
211 1
12
274 261 3
211
203
207 226 207 11
266 103

211
219
232
207 229 242 242
211
644

6
218
623 3 301
1 12 208

501
503
502

242
232
242 PAP2250

4-28 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-8 Radiator Assembly - John Deere Engine


Item Part Number Qty. Description Rev.
91565010 1 RADIATOR ASSY, (includes items 1 thru 12) M
1 0641604 6 HEX HD CAPSCREW,3/8-16X1/2, GR5
2 3311605 9 LOCKNUT, 3/8-16
3 4711600 16 FLAT WASHER, 3/8
4 1001116780 1 RADIATOR COOLER, (includes items 101 thru 103)
5 91563040 1 CHARGE AIR COOLER
6 91566032 1 FAN SHROUD WELDMENT
7 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
10 91561148 1 HOOD SEAL BAFFLE
11 91563249 1 HYDRAULIC OIL COOLER
12 4761600 6 LOCKWASHER, 3/8
101 7026442 1 RADIATOR CAP, 10 PSI
102 NSS 24 in OVERFLOW HOSE
103 84521056 1 DRAIN COCK
203 0641505 2 HEX HD CAPSCREW, 5/16-18X5/8
207 3311505 4 LOCKNUT, 5/16-18
208 3311605 4 LOCKNUT, 3/8-16
211 4751500 8 FLAT WASHER, 5/16
218 83683308 2 MOUNTING PAD
219 91033137 1 SHOCK MOUNT
226 91561136 1 FAN SHROUD MOUNT PLATE
229 91563050 1 CHARGE AIR COOLER TUBE
230 91563051 1 CHARGE AIR COOLER TUBE
231 1001001413 1 COOLANT RECOVERY TANK
7026726 1 CAP
232 91563070 4 HOSE COUPLING, 2 IN
237 0641607 4 HEX HD CAPSCREW, 3/8-16X7/8, GR5
239 4711600 3 FLAT WASHER, 3/8
242 80933070 10 BAND CLAMP
244 91563053 1 UPPER RADIATOR HOSE
255 0100011 AR LOCTITE® 242TM
260 91513197 84 in BULB SEAL
261 1320022 1 DRAIN LINE CLAMP
266 80383134 1 BAND CLAMP
274 91561236 1 TANK SUPPORT PLATE
284 91566064 1 BAFFLE WELDMENT, (includes items 401 thru 405)
285 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
301 90205918 2 FLAT WASHER, 3/8
302 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4
401 91561248 1 BAFFLE MOUNT BRACKET
402 91561276 1 BAFFLE
403 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
404 4711600 2 FLAT WASHER, 3/8
405 3311605 1 HEX LOCKNUT, 3/8-16

0275384 1 FAN GUARD, (without air conditioning), (includes items 501, 502 & 503)
501 91473108 1 FAN GUARD
502 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
503 4711600 3 FLAT WASHER, 3/8

3126020 G10-55A, G12-55A 4-29


ENGINE & ATTACHING PARTS

Figure 4-8 Radiator Assembly - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
0275385 1 FAN GUARD, (with air conditioning), (includes item 504)
504 3576628 1 FAN GUARD, A/C
623 91563052 1 LOWER RADIATOR HOSE
644 80383134 1 BAND CLAMP

4-30 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-8 Radiator Assembly - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-31


ENGINE & ATTACHING PARTS

Figure 4-9 Radiator Assembly - Perkins Engine

19
18
10
23
22
11
106
22
10 104
28
202 103
23
10 204
203
205 204
33
201
20
34 104
34 29
103
7
19
23
104
3 103
27
19
108

19 21
12
23 104
22 34 102
1 23
20 23 19
13 34 22 101
105
29 104

23
25
23 26 109
22
107
16
35 8 110 21
14 15
30
24
301 104 36 10 11 10
101 105
32
2

10
35
14 15 11

10
AIR CONDITIONING ONLY
PAP2380

4-32 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-9 Radiator Assembly - Perkins Engine


Item Part Number Qty. Description Rev.
1001001916 1 RADIATOR ASSY, (includes items 1 thru 12, 16 thru 34 & 36) R
1 1001001413 1 COOLANT RECOVERY TANK
2 1001001902 1 TUBE ASSY
3 1001100664 1 ELBOW, 90 DEGREES
7 1001001908 1 UPPER RADIATOR HOSE
8 1001001905 1 LOWER RADIATOR HOSE
10 80933070 7 BAND CLAMP
11 91563070 3 COUPLING
12 91163129 1 BAND CLAMP
13 91473108 1 FAN GUARD, NON A/C
14 0641606 3 HEX HD CAPSCREW, 3/8-16X3/4, GR5
15 4751600 3 FLAT WASHER, 3/8
16 1001001070 1 RADIATOR COOLER ASSY, (includes items 101 thru 110) F
18 91513197 8 ft BULB SEAL
19 0641506 8 HEX HD CAPSCREW, 5/16-18X3/4, GR5
20 1320022 2 CLAMP
21 2111210 2 CONNECTOR
22 3311505 6 HEX LOCKNUT, 5/16-18
23 4751500 12 FLAT WASHER, 5/16
24 83683308 2 MOUNTING PAD
25 91033137 1 SHOCK MOUNT
26 91561136 1 FAN SHROUD MOUNT
27 91561236 1 TANK SUPPORT
28 91566064 1 BAFFLE, (includes items 201 thru 205) C
29 2720058 3 ft HOSE
30 90200755 3 ft GASKA TAPE
31 0100011 AR LOCTITE® 242TM
32 3311605 2 HEX LOCKNUT, 3/8-16
33 1001100663 1 PIPE
34 80383134 4 BAND CLAMP
35 4761600 3 LOCKWASHER, 3/8
36 7057141 2 FLAT WASHER
101 0641604 6 HEX HD CAPSCREW, 3/8-16X1/2, GR5
102 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
103 3311605 9 HEX LOCKNUT, 3/8-16
104 4711600 16 FLAT WASHER, 3/8
105 4761600 6 LOCKWASHER, 3/8
106 91561148 1 HOOD SEAL
107 1001116780 1 RADIATOR
7026442 1 RADIATOR CAP, 10 PSI
NSS 24 in OVERFLOW HOSE
84521056 1 DRAIN COCK
108 91563040 1 CHARGE AIR COOLER
109 91563249 1 HYDRAULIC OIL COOLER
110 1001001913 1 SHROUD ASSY
201 91561248 1 MOUNT BRACKET
202 91561276 1 BAFFLE PLATE
203 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
204 4711600 2 FLAT WASHER, 3/8

3126020 G10-55A, G12-55A 4-33


ENGINE & ATTACHING PARTS

Figure 4-9 Radiator Assembly - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.
205 3311605 1 HEX LOCKNUT, 3/8-16

1001102649 1 FAN GUARD INSTALLATION, NON A/C, (includes items 13 thru 15 & 35) A
1001102654 1 FAN GUARD INSTALLATION, A/C, (includes items 14, 15, 35 & 301) A
301 91513215 1 FAN GUARD, A/C

4-34 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-9 Radiator Assembly - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-35


ENGINE & ATTACHING PARTS

Figure 4-10 Radiator Assembly - Cummins Engine

336

378
27
25 23
376

308
378 103 102
124 124
26
114 27
104 307
307 375 23 401 5
113

9 344

220 24 125
230
220 105
218
377
247

251 13 22
246 101
223
221

220 232 218


230 220
220 221 33
230
220 29
401 32 117
116
219

1 341
219 18 18
245 31 17
17 28

368
248 PY4401

4-36 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-10 Radiator Assembly - Cummins Engine


Item Part Number Qty. Description Rev.
1001114760 1 RADIATOR ASSY, (includes items 1 thru 33) I
1 1001114803 2 ISOLATOR MOUNT
5 77143006 1 WHIZ-LOCK NUT, 5/16-18
9 91033137 1 SHOCK MOUNT
13 1001114560 1 FAN GUARD GRILL
17 3311801 4 HEX NUT, 1/2-13
18 4740274 6 SPECIAL WASHER
22 1001118071 1 RADIATOR, (includes items 101 thru 125) D
23 4711500 5 WASHER, 5-16
24 2220767 1 BARBED FITTING
25 1001118046 1 BOTTOM AIR DAM PLATE
26 1001118045 1 TOP AIR DAM PLATE
27 0641506 5 HEX HD CAPSCREW, 5/16-18X3/4, GR5
28 1001118217 1 RADIATOR MOUNT BRACKET
29 0641820 2 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5
31 4751800 2 WASHER, 1/2
32 1001120376 2 SHIM
33 1001120377 4 SHIM
101 70023331 1 HYDRAULIC/TRANSMISSION OIL COOLER
102 70023332 1 RADIATOR
103 70023341 1 CHARGE AIR COOLER
104 70023342 1 SHROUD
105 70023334 2 MOUNTING ANGLE
113 70023335 1 SIGHT GAUGE
114 70023336 1 RADIATOR CAP, 15 PSI
116 70023337 5 ft HOSE
117 70023338 1 PETCOCK
124 70023339 6 ft FOAM RUBBER
125 70023340 1 ft LOCKING RUBBER SEAL
218 8405104 2 GEAR CLAMP
219 8405201 2 GEAR CLAMP
220 8405212 6 T-BOLT CLAMP
221 8405306 2 T-BOLT CLAMP
223 8410013 2 GEAR CLAMP
230 1001099251 3 HOSE
232 1001099494 1 HOSE
245 1001117940 1 OUTLET PIPE
246 1001117941 1 INLET PIPE
247 1001117979 1 RADIATOR INLET HOSE
248 1001117982 1 RADIATOR OUTLET HOSE
251 1001116572 1 RADIATOR VENT HOSE
307 0791506 5 SCREW, 5/16-18X3/4
308 3311508 1 HEX NUT, 5/16-18, GR2
336 1001116122 69 in BULB SEAL
341 1001118092 1 FOAM GASKET SEAL
344 1001118138 1 ISOLATOR MOUNT SUPPORT
368 1001120370 1 FOAM GASKET SEAL
375 4400483 1 COOLANT RETURN SYSTEM RESERVOIR
376 1001121676 1 COOLANT BOTTLE PLATE

3126020 G10-55A, G12-55A 4-37


ENGINE & ATTACHING PARTS

Figure 4-10 Radiator Assembly - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
377 1001121717 1 FOAM GASKET SEAL
378 86621230 2 SUPPORT CLAMP
401 0100011 AR LOCTITE® 242TM

4-38 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-10 Radiator Assembly - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 4-39


ENGINE & ATTACHING PARTS

Figure 4-11 Air Cleaner Installation - John Deere Engine

G10-55A

7 10
9 11

12
14
13

5 3 8
4

2
1 15
16
10
15 11
18
19
10
11

21
17 22
19

15
20
15 23
13
24
27

25
26

PAP3310

4-40 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-11 Air Cleaner Installation - John Deere Engine


Item Part Number Qty. Description Rev.
91575013 1 AIR CLEANER ASSY, (G10-55A), (includes items 1 thru 8)
1 8273029 1 AIR CLEANER, 9 IN, (includes items 3 thru 6)
2 10268516 2 MOUNTING BAND
3 1101312 1 PRIMARY ELEMENT, (outer)
4 1101313 1 SAFETY ELEMENT, (inner)
5 80373094 1 VACUATOR
6 91364023 1 COVER ASSY
7 8273257 1 AIR INLET HOOD, (includes clamp)
8 77383154 1 SERVICE INDICATOR
9 91561146 1 AIR CLEANER SUPPORT BRACKET
10 0641606 6 HEX HD CAPSCREW, 3/8-1X3/4, GR5
11 0100011 AR LOCTITE® 242TM
12 0641510 4 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
13 4751500 6 FLAT WASHER, 5/16
14 3311508 4 HEX NUT, 5/16-18
15 77383790 4 BAND CLAMP
16 09523572 1 AIR INTAKE ELBOW, 90 DEGREES
17 91563079 1 AIR INTAKE TUBE
18 91563163 1 AIR INTAKE BRACKET
19 4711600 6 FLAT WASHER, 3/8
20 80973107 1 STRAIGHT HUMP COUPLING
21 91561244 1 AIR INTAKE TUBE BRACKET
22 0641607 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5
23 0641505 2 HEX HD CAPSCREW, 5/16-18X5/8
24 91563049 1 AIR INTAKE TUBE
25 91163129 1 BAND CLAMP
26 91083126 1 RUBBER INTAKE ELBOW
27 90028631 1 BAND CLAMP

3126020 G10-55A, G12-55A 4-41


ENGINE & ATTACHING PARTS

Figure 4-12 Air Cleaner Installation - Perkins Engine

G10-55A

103 1
3
4
102
6
2
203 10
204 201
101
202

7
104
13 8

8
12 1
3
11 5

1
5 3

344
336
343
367 335

317

368

317
PY0701
366

4-42 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-12 Air Cleaner Installation - Perkins Engine


Item Part Number Qty. Description Rev.
91575012 1 9 IN AIR CLEANER INSTALLATION, (includes items 1 thru 13) E
1 0100011 AR LOCTITE® 242TM, (apply to item 3)
2 0641510 4 HEX HD CAPSCREW, 5/16-18X1-1/4
3 0641606 6 HEX HD CAPSCREW, 3/8-18X3/4
4 3311508 4 HEX NUT, 5/16-18
5 4711600 4 NARROW WASHER, 3/8
6 4751500 4 WIDE WASHER, 5/16
7 09523572 1 AIR INTAKE ELBOW, 90 DEGREES
8 77383790 2 BAND CLAMP, (torque to 30 lb-in)
10 91561146 1 AIR CLEANER SUPPORT BRACKET
11 91563079 1 AIR INTAKE TUBE
12 91563163 1 AIR INTAKE BRACKET
13 91575013 1 9 IN AIR CLEANER ASSY, (includes items 101 thru 104)
101 77383154 1 SERVICE INDICATOR
102 8273257 1 AIR INLET HOOD, (includes clamp)
103 8273029 1 9 IN AIR CLEANER, (includes items 201 thru 204)
104 10268516 2 MOUNTING BAND
201 1101312 1 PRIMARY ELEMENT, (outer)
202 1101313 1 SAFETY ELEMENT, (inner)
203 91364023 1 COVER ASSY
204 80373094 1 VACUATOR
317 86883327 2 GEAR CLAMP, 3.25 DIA
335 24921332 1 CLAMP
336 04100665 1 HUMP HOSE
343 91163129 1 BAND CLAMP
344 77383790 1 BAND CLAMP C
366 1001001926 1 AIR INTAKE ELBOW, 90 DEGREES
367 1001001929 1 AIR INTAKE TUBE
368 1001001939 1 FLEX HOSE

3126020 G10-55A, G12-55A 4-43


ENGINE & ATTACHING PARTS

Figure 4-13 Air Cleaner Installation - John Deere Engine

G12-55A

6 10
9 11
7
11
12

12
13
4 2
3

8 14
15
10
16 11
18
13
10
11

20 21
17
13

16
19
16 22

23
24
27

25
26

PAP3320

4-44 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-13 Air Cleaner Installation - John Deere Engine


Item Part Number Qty. Description Rev.
91563131 1 AIR CLEANER ASSY, (G12-55A), (includes items 1 thru 8)
1 91563126 1 AIR CLEANER, 11 IN, (includes items 2 thru 5)
2 7026573 1 PRIMARY ELEMENT, (outer)
3 7026572 1 SAFETY ELEMENT, (inner)
4 8273291 1 VACUATOR
5 70023195 1 COVER ASSY, (includes item 4)
6 91563130 1 AIR INLET HOOD
7 91563134 1 BAND CLAMP
8 91563129 1 SERVICE INDICATOR
9 91561146 1 AIR CLEANER SUPPORT BRACKET
10 0641606 6 HEX HD CAPSCREW, 3/8-1X3/4, GR5
11 0100011 AR LOCTITE® 242TM
12 0700808 4 HEX HD CAPSCREW, M8X1.25X16, GR8.8
13 4711600 8 FLAT WASHER, 3/8
14 77383791 1 BAND CLAMP
15 77173014 1 REDUCER ELBOW, 90 DEGREES
16 77383790 3 BAND CLAMP
17 91563079 1 AIR INTAKE TUBE
18 91563163 1 AIR INTAKE BRACKET
19 80973107 1 STRAIGHT HUMP COUPLING
20 91561244 1 AIR INTAKE TUBE BRACKET
21 0641607 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5
22 0641505 2 HEX HD CAPSCREW, 5/16-18X5/8
23 4751500 2 FLAT WASHER, 5/16
24 91563049 1 AIR INTAKE TUBE
25 91163129 1 BAND CLAMP
26 91083126 1 RUBBER INTAKE ELBOW
27 90028631 1 BAND CLAMP

3126020 G10-55A, G12-55A 4-45


ENGINE & ATTACHING PARTS

Figure 4-14 Air Cleaner Installation - Perkins Engine

G12-55A

101
103

1
2
104
4 3
9
203 201
202
6
12
5

102

7
11 1
2
10 4

1
4 2

344
336

343
367 335

317

368

317

366

PAP2040

4-46 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-14 Air Cleaner Installation - Perkins Engine


Item Part Number Qty. Description Rev.
91565018 1 11 IN AIR CLEANER INSTALLATION, (includes items 1 thru 12) G
1 0100011 AR LOCTITE® 242TM, (apply to item 3)
2 0641606 6 HEX HD CAPSCREW, 3/8-16X3/4
3 0700808 4 HEX HD CAPSCREW, M8X16
4 4711600 8 NARROW WASHER, 3/8
5 77173014 1 REDUCER ELBOW, 90 DEGREES
6 77383791 1 BAND CLAMP, (torque to 30 lb-in)
7 77383790 1 BAND CLAMP, (torque to 30 lb-in)
9 91561146 1 AIR CLEANER BRACKET
10 91563079 1 AIR INTAKE TUBE
11 91563163 1 AIR INTAKE BRACKET
12 91563131 1 11 IN AIR CLEANER ASSY, (includes items 101 thru 104)
101 91563126 1 11 IN AIR CLEANER, (includes items 201 thru 203)
102 91563129 1 SERVICE INDICATOR
103 91563130 1 AIR INLET HOOD
104 91563134 1 BAND CLAMP
201 7026573 1 PRIMARY ELEMENT, (outer)
202 7026572 1 SAFETY ELEMENT, (inner)
203 70023195 1 COVER
8273291 1 VACUATOR
317 86883327 2 GEAR CLAMP, 3.25 DIA
335 24921332 1 CLAMP
336 04100665 1 HUMP HOSE
343 91163129 1 BAND CLAMP
344 77383790 1 BAND CLAMP C
366 1001001926 1 AIR INTAKE ELBOW, 90 DEGREES
367 1001001929 1 AIR INTAKE TUBE
368 1001001939 1 FLEX HOSE

3126020 G10-55A, G12-55A 4-47


ENGINE & ATTACHING PARTS

Figure 4-15 Air Cleaner Installation - Cummins Engine

516
2 201

515 5

510

204

202
102
103
203

334
3
101

342

325 PAP2560

4-48 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-15 Air Cleaner Installation - Cummins Engine


Item Part Number Qty. Description Rev.
1001110079 1 AIR CLEANER ASSY, (includes items 2 thru 5) D
2 1001110055 1 BRACKET
3 1001116505 Ref AIR CLEANER INSTALLATION, (not available to order, see items 101 thru A
103 for service)
5 5200814 4 RIPP BOLT, 8X30mm
101 1001109038 1 AIR CLEANER, 11 INCH, (includes items 201 thru 204) D
102 91563129 1 RESTRICTION INDICATOR
103 86983648 1 ELBOW, 90 DEGREES
201 70023195 1 COVER ASSY, (includes item 204)
202 7026573 1 PRIMARY ELEMENT
203 7026572 1 SAFETY ELEMENT
204 8273291 1 VACUATOR VALVE
325 90028631 1 BAND CLAMP
334 1001114490 1 INTAKE HOSE
342 1001116418 1 T-BOLT BAND CLAMP
510 91563134 1 BAND CLAMP
515 1001111903 1 AIR FILTER INTAKE ADAPTER
516 1001111904 1 FOAM SEAL

3126020 G10-55A, G12-55A 4-49


ENGINE & ATTACHING PARTS

Figure 4-16 Exhaust Installation - John Deere Engine

14
15 16
5

1 2
13
3
9
2 5
6 10 18 17
4 8 19
10 8 12
11
5

5 6

PAP3330

4-50 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-16 Exhaust Installation - John Deere Engine


Item Part Number Qty. Description Rev.
1 91403489 1 TAILPIPE
2 24921332 2 MUFFLER CLAMP
3 91163035 1 MUFFLER
4 91563116 1 MUFFLER EXHAUST TUBE
5 24921332 2 EXHAUST CLAMP
6 91563089 2 EXHAUST MOUNT BRACKET
8 4711600 6 FLAT WASHER, 3/8
9 91563087 1 EXHAUST TUBE
10 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
11 3311605 2 LOCKNUT, 3/-16
12 86881761 1 FLEXIBLE EXHAUST TUBE
13 91403601 1 PIPE CLAMP
14 91563151 1 UPPER EXHAUST TUBE
15 91403216 1 V-BAND CLAMP
16 91561119 1 EXHAUST HEAT SHIELD
17 0701214 2 HEX HD CAPSCREW, M12X1.75X30, GR8.8
18 4891800 2 HARDENED WASHER, 1/2
19 0100011 AR LOCTITE® 242TM

3126020 G10-55A, G12-55A 4-51


ENGINE & ATTACHING PARTS

Figure 4-17 Exhaust Installation - Perkins Engine

111 111
128 128
128 128
110 161 111 132 161
131 132
188 189
128 110 189
165 188 131
128 128 128
132
189 165
128
128 134 132
132 158 189
101 189 112
159 186
G10-55A S/N 0160037215 & AFTER 101
113
G12-55A S/N 0160037218 & AFTER 134 164 133
128

163

102

145

102
162
109
128

2 135
3

147

3
1
4

PY0741

4-52 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-17 Exhaust Installation - Perkins Engine


Item Part Number Qty. Description Rev.
91565062 1 MUFFLER INSTALLATION, (includes items 1 thru 4) B
1 91563116 1 EXHAUST MUFFLER TUBE
2 91403489 1 TAILPIPE
3 24921332 2 EXHAUST CLAMP
4 91163035 1 MUFFLER
101 1001001831 1 EXHAUST JOINT
102 91403601 2 FLEX PIPE CLAMP, 3 IN
109 0641610 2 HEX HD CAPSCREW, 3/8-16X1-1/4
110 0760810 1 HEX HD CAPSCREW, M8X20
111 0761012 2 HEX HD CAPSCREW, M10X25
112 0761015 2 HEX HD CAPSCREW, M10X35, (G10-55A Before S/N 0160037215; G12-55A
Before S/N 0160037218)
113 0761215 2 HEX HD CAPSCREW, M12X35
128 4711600 10 NARROW WASHER, 3/8, (G10-55A Before S/N 0160037215; G12-55A Before
S/N 0160037218)
4711600 7 NARROW WASHER, 3/8, (G10-55A S/N 0160037215 & After; G12-55A S/N
0160037218 & After)
131 4831900 1 SPRING LOCKWASHER, 8mm
132 4832000 4 SPRING LOCKWASHER, 10mm
133 4832100 2 SPRING LOCKWASHER, 12mm
134 5251014 6 HEX FLANGE BOLT, 10X30mm, (G10-55A Before S/N 0160037215; G12-55A
Before S/N 0160037218)
5251014 3 HEX FLANGE BOLT, 10X30mm, (G10-55A S/N 0160037215 & After; G12-55A
S/N 0160037218 & After)
135 24921332 1 EXHAUST CLAMP
145 91473119 1 FLEX TUBE
147 91563089 1 EXHAUST MOUNT BRACKET
158 1001001819 1 TURBO EXHAUST OUTLET ADAPTOR, (G10-55A Before S/N 0160037215;
G12-55A Before S/N 0160037218)
159 1001001820 1 TURBO EXHAUST OUTLET ELBOW, (G10-55A Before S/N 0160037215;
G12-55A Before S/N 0160037218)
161 1001092430 1 EXHAUST HEAT SHIELD
162 1001092434 1 LOWER EXHAUST TUBE
163 1001092428 1 TURBO EXHAUST TUBE, (G10-55A Before S/N 0160037215; G12-55A
Before S/N 0160037218)
1001104096 1 TURBO EXHAUST TUBE, (G10-55A S/N 0160037215 & After; G12-55A
S/N 0160037218 & After)
164 1001092427 1 TURBO MOUNTING BRACKET WELDMENT, (G10-55A Before
S/N 0160037215; G12-55A Before S/N 0160037218)
165 1001092429 1 MAIN EXHAUST HEAT SHIELD, (G10-55A Before S/N 0160037215; G12-55A
Before S/N 0160037218)
1001103059 1 MAIN EXHAUST HEAT SHIELD, (G10-55A S/N 0160037215 & After; G12-55A
S/N 0160037218 & After)
186 5251012 3 HEX FLANGE BOLT, 10X25mm, (G10-55A Before S/N 0160037215; G12-55A
Before S/N 0160037218)
188 0761016 2 HEX HD CAPSCREW, 8.8 FULL THD, M10X40
189 8305038 4 HEX NUT, M10X1.50

3126020 G10-55A, G12-55A 4-53


ENGINE & ATTACHING PARTS

Figure 4-18 Exhaust Installation - Cummins Engine

326
326
401
219 333
4
2 349

101
102 4
238

PY4220

4-54 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-18 Exhaust Installation - Cummins Engine


Item Part Number Qty. Description Rev.
1001117226 Ref EXHAUST INSTALLATION, (not available to order, see items 1 thru 4 for  A
service)
1 8275247 1 MUFFLER CLAMP, 3 IN
2 91403489 1 TAIL PIPE
3 1001117235 1 EXHAUST PIPE
4 24921332 2 EXHAST CLAMP, 3 IN
101 91163035 1 MUFFLER, (if equipped)
102 H1533001 1 PURI MUFFLER, (if equipped)
219 24921332 1 EXHAUST CLAMP, 3 IN
238 1001117232 1 EXHAUST PIPE
326 91403601 2 PIPE CLAMP
333 1001104721 1 ELBOW
349 1001100189 1 FLEX TUBE
401 Ref ENGINE ASSY, (see Figure 4-3 for details)

3126020 G10-55A, G12-55A 4-55


ENGINE & ATTACHING PARTS

Figure 4-19 ZF Transmission

13 1

14
12 2
12

3
4

11

10

5
6
7
8
K1
15
PAL1542

4-56 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-19 ZF Transmission


Item Part Number Qty. Description Rev.
91563008 Ref ZF TRANSMISSION, (Before S/N 0160039617), (no longer available, order E
1001125962 for service), (includes all items)
1001125962 1 ZF TRANSMISSION, (S/N 0160039617 & After), (includes all items) A
1 Ref TORQUE CONVERTER & INPUT, (see Figure 4-20 for details)
2 Ref GEARBOX HOUSING, (see Figure 4-21 for details)
3 Ref FORWARD GEAR GROUP, (see Figure 4-22 for details)
4 Ref REVERSE GEAR GROUP, (see Figure 4-23 for details)
5 Ref 1ST SHAFT GROUP, (see Figure 4-24 for details)
6 Ref 2ND SHAFT GROUP, (see Figure 4-25 for details)
7 Ref 3RD SHAFT GROUP, (see Figure 4-26 for details)
8 Ref 4TH SHAFT GROUP, (see Figure 4-27 for details)
9 Ref POWER TAKE-OFF, (see Figure 4-28 for details)
10 Ref CONTROL UNIT & PRESSURE REGULATOR, (see Figure 4-29 for details)
11 Ref GEARSHIFT SYSTEM, (see Figure 4-30 for details)
12 Ref OIL PUMP, FILTER & DIPSTICK, (see Figure 4-31 for details)
13 Ref TRANSFER BOX, (see Figure 4-32 for details)
14 7027254 12 HEX HD CAPSCREW, M14X55
15 7027255 2 HEX HD CAPSCREW, M14X150
16 1319571 1 PIN, (not shown)

K1 7026797 1 SEAL KIT, (includes all seals required for rebuild)

3126020 G10-55A, G12-55A 4-57


ENGINE & ATTACHING PARTS

Figure 4-20 ZF Transmission - Converter & Input

4-58 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-20 ZF Transmission - Converter & Input


Item Part Number Qty. Description Rev.
1 7026744 4 HEX HD CAPSCREW, M10X16
2 7026745 8 WASHER
3 1319229 2 DIAPHRAGM
4 7026746 1 CONVERTER
5 7026748 1 STATOR SHAFT
6 1319558 1 BEARING BUSHING
7 7026747 1 TURBINE SHAFT
8 1319585 2 CAPSCREW, M8X16
9 NSS 2 SHACKLE
10 80304405 1 RETAINING RING
11 7026749 1 PISTON RING
12 1319563 1 BALL BEARING

3126020 G10-55A, G12-55A 4-59


ENGINE & ATTACHING PARTS

Figure 4-21 ZF Transmission - Gearbox Housing

4-60 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-21 ZF Transmission - Gearbox Housing


Item Part Number Qty. Description Rev.
1 7026751 1 PIPE
2 1319585 11 HEX HD CAPSCREW, M8X16
3 8036847 8 O-RING
4 7026750 1 PIPE
5 7026752 1 PIPE
6 1319670 7 PLUG
7 10731709 7 O-RING
8 NSS 1 ORIFICE
9 NSS 1 HOUSING
10 1319590 1 BRACKET
11 7026794 6 HEX HD CAPSCREW, M10X50
12 70023404 1 PLUG
13 1319571 4 PIN
14 80304394 31 HEX HD CAPSCREW, M10X30
15 1319646 5 HEX HD CAPSCREW
16 7026756 1 SCREEN SHEET
17 7026755 1 SCREEN SHEET
18 NSS 3 CAPSCREW, M8X12
19 7026753 1 SUCTION TUBE
20 70023885 2 O-RING
21 7026754 1 PIPE
22 NSS 1 HOUSING
24 70021920 1 HOUSING
25 NSS 6 CAPSCREW, M10X30
26 10731744 1 BREATHER
27 1319573 4 GROOVED STUD, 3X5
28 NSS 1 TYPE PLATE
29 1319641 1 SHAFT SEAL
30 7026792 2 O-RING

3126020 G10-55A, G12-55A 4-61


ENGINE & ATTACHING PARTS

Figure 4-22 ZF Transmission - Forward Gear Group

4-62 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-22 ZF Transmission - Forward Gear Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026757 1 COUPLING
4 8036575 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 1319620 1 ROLLER BEARING
9 7026758 11 FRICTION DISC
10 7026759 11 STATIC DISC
11 7026760 1 END SHIM
12 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
13 1319638 1 DISC CARRIER
14 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
1319628 AR RETAINING RING, 2.50
1319629 AR RETAINING RING, 2.40
1319630 AR RETAINING RING, 2.30
1319631 AR RETAINING RING, 2.20
1319632 AR RETAINING RING, 2.10
15 1319636 1 ROLLER BEARING

3126020 G10-55A, G12-55A 4-63


ENGINE & ATTACHING PARTS

Figure 4-23 ZF Transmission - Reverse Gear Group

4-64 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-23 ZF Transmission - Reverse Gear Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026762 1 COUPLING
4 8036575 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 FRICTION DISC
9 7026759 11 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
1319628 AR RETAINING RING, 2.50
1319629 AR RETAINING RING, 2.40
1319630 AR RETAINING RING, 2.30
1319631 AR RETAINING RING, 2.20
1319632 AR RETAINING RING, 2.10
15 1319636 1 ROLLER BEARING

3126020 G10-55A, G12-55A 4-65


ENGINE & ATTACHING PARTS

Figure 4-24 ZF Transmission - 1st Shaft Group

4-66 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-24 ZF Transmission - 1st Shaft Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319608 1 ROLLER BEARING
3 1319591 1 COUPLING
4 8036575 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 12 FRICTION DISC
9 7026759 12 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319606 2 ROLLER CAGE
13 1319607 1 DISC CARRIER
14 7029532 1 ROLLER BEARING, (inner ring)
7029533 1 ROLLER BEARING, (outer ring)

3126020 G10-55A, G12-55A 4-67


ENGINE & ATTACHING PARTS

Figure 4-25 ZF Transmission - 2nd Shaft Group

4-68 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-25 ZF Transmission - 2nd Shaft Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026763 1 COUPLING
4 8036575 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 8 FRICTION DISC
9 7026759 8 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319606 2 ROLLER CAGE
13 1319614 1 DISC CARRIER
14 7029532 1 ROLLER BEARING, (inner ring)
7029533 1 ROLLER BEARING, (outer ring)

3126020 G10-55A, G12-55A 4-69


ENGINE & ATTACHING PARTS

Figure 4-26 ZF Transmission - 3rd Shaft Group

4-70 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-26 ZF Transmission - 3rd Shaft Group


Item Part Number Qty. Description Rev.
1 1 ROLLER BEARING ASSY
70021268 1 BEARING OUTER RING
70021269 1 BEARING INNER RING
2 1 ROLLER BEARING ASSY
70021227 1 RING
70021228 1 ROLLER CAGE
3 1319619 1 DISC CARRIER
4 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
5 7026760 1 END SHIM
6 7026758 8 FRICTION DISC
7 7026759 8 STATIC DISC
8 80304227 2 RETAINING RING
9 7026766 1 WASHER
10 7026765 7 CUP SPRING
11 8036575 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
12 7026764 1 COUPLING
13 7026769 1 ROLLER BEARING
14 7026761 2 PISTON BEARING

3126020 G10-55A, G12-55A 4-71


ENGINE & ATTACHING PARTS

Figure 4-27 ZF Transmission - 4th Shaft Group

4-72 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-27 ZF Transmission - 4th Shaft Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026770 1 COUPLING
4 8036575 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 8 FRICTION DISC
9 7026759 8 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319606 2 ROLLER CAGE
13 1319635 1 DISC CARRIER
14 1319636 1 ROLLER BEARING

3126020 G10-55A, G12-55A 4-73


ENGINE & ATTACHING PARTS

Figure 4-28 ZF Transmission - Power Take-Off

4-74 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-28 ZF Transmission - Power Take-Off


Item Part Number Qty. Description Rev.
1 1319576 1 SHAFT SEAL
2 70021526 1 HOUSING
3 1319571 2 CYLINDRICAL PIN
4 7026775 15 HEX HD CAPSCREW
5 80304394 21 HEX HD CAPSCREW
6 7026774 1 GASKET
7 7026769 2 ROLLER BEARING
8 7026771 1 SHAFT
9 7026772 1 PISTON RING
10 1319608 2 ROLLER BEARING
11 7026773 1 SHAFT

3126020 G10-55A, G12-55A 4-75


ENGINE & ATTACHING PARTS

Figure 4-29 ZF Transmission - Control Unit & Pressure Regulator

Y6

Y
4

Y
5

Y
3

4-76 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-29 ZF Transmission - Control Unit & Pressure Regulator


Item Part Number Qty. Description Rev.
1 7026782 1 VALVE
2 Ref HOUSING, (see Figure 4-21 for details)
3 8036529 3 SOLENOID VALVE
4 NSS 4 CAPSCREW, M6X12
5 NSS 4 BRACKET
6 7026784 1 COMPRESSED SPRING
7 7026783 1 PISTON
8 7026776 1 GASKET
9 7026777 1 PLATE
10 7026780 46 HEX HD CAPSCREW
11 7026779 1 INTERMEDIATE SHEET
12 7026778 1 COMPRESSED SPRING
13 10731761 1 BALL
14 Ref VALVE HOUSING, (see Figure 4-30 for details)
15 10732095 16 WASHER
16 7026781 16 HEX HD CAPSCREW
17 8036528 1 SOLENOID VALVE

3126020 G10-55A, G12-55A 4-77


ENGINE & ATTACHING PARTS

Figure 4-30 ZF Transmission - Gearshift System

Y
1

Y
2

4-78 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-30 ZF Transmission - Gearshift System


Item Part Number Qty. Description Rev.
1 1319693 2 HEX HD CAPSCREW, M6X25
2 1319661 6 WASHER
3 1321265 4 HEX HD CAPSCREW, M6X55
4 7026789 1 COVER
5 7026788 1 GASKET
6 7026787 1 SPACER
7 1319694 1 VALVE ASSY, (includes items 8 thru 11)
8 NSS 2 SNAP RING
9 NSS 2 SPRING SLEEVE
10 NSS 2 COMPRESSED SPRING
11 NSS 1 PISTON
12 7026790 1 PISTON
13 1319685 AR WASHER, 2.0
1319686 AR WASHER, 1.0
1319687 AR WASHER, 0.5
1319688 AR WASHER, 0.3
1319689 AR WASHER, 0.2
14 1319684 1 COMPRESSED SPRING
15 1319683 1 COMPRESSED SPRING
16 7026786 1 SLEEVE
17 7026785 1 CONTROL PISTON
18 8036528 2 SOLENOID VALVE
19 NSS 2 HEX HD CAPSCREW
20 NSS 2 BRACKET
21 1319670 2 PLUG, M10
22 10731709 2 O-RING
23 NSS 2 PLUG, M24
24 70000656 2 O-RING
25 10732072 2 COMPRESSED SPRING
26 10732071 2 BALL
27 70022790 1 VALVE HOUSING
28 1319652 1 ORIFICE

3126020 G10-55A, G12-55A 4-79


ENGINE & ATTACHING PARTS

Figure 4-31 ZF Transmission - Oil Pump, Filter & Dipstick

4-80 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-31 ZF Transmission - Oil Pump, Filter & Dipstick


Item Part Number Qty. Description Rev.
1 1319670 2 PLUG, M10X1
2 10731709 2 O-RING
3 7026794 1 HEX HD CAPSCREW, M10X50
4 80304394 1 HEX HD CAPSCREW, M10X30
5 7026793 4 CAPSCREW, M12X80
6 7026791 1 PUMP
7029417 1 O-RING, (located between two halves of oil pump)
7 7026792 3 O-RING
8 1319719 1 O-RING
9 1319726 1 FILTER
10 8841322 1 DIPSTICK
11 1001095744 1 DIPSTICK TUBE
12 1319585 2 CAPSCREW, M8X16
13 1319581 1 O-RING
14 Ref O-RING, (in between oil pump and implement pump), (see Figure 4-1,
Figure 4-2 or Figure 4-3 for details)
15 8036250 1 O-RING, (in between oil pump and transmission)

3126020 G10-55A, G12-55A 4-81


ENGINE & ATTACHING PARTS

Figure 4-32 ZF Transmission - Transfer Box

4-82 G10-55A, G12-55A 3126020


ENGINE & ATTACHING PARTS

Figure 4-32 ZF Transmission - Transfer Box


Item Part Number Qty. Description Rev.
7026618 Ref TRANSFER BOX, (Before S/N 0160039617), (no longer available, order
70023502 or see items 1 thru 23 for service)
70023502 1 TRANSFER BOX, (S/N 0160039617 & After), (includes all items)
1 10731959 4 HEX HD CAPSCREW, (two per side)
2 1319649 2 TAB WASHER, (one per side)
3 1319648 2 WASHER, (one per side)
4 7027273 2 FLANGE, (one per side)
5 1319647 2 SCREEN SHEET, (one per side)
6 1320755 3 SHAFT SEAL
7 1319571 2 CYLINDRICAL PIN
8 70023801 19 HEX HD CAPSCREW, M10X50, (Before S/N 0160039617)
70023801 22 HEX HD CAPSCREW, M10X50, (S/N 0160039617 & After)
9 1319578 2 PLUG
10 1319573 4 STUD, 3X5
11 NSS 1 PLATE
12 1319436 1 BREATHER
13 70023800 1 HEX HD CAPSCREW, M10X30
14 70020355 1 HOUSING, (Before S/N 0160039617)
70023475 1 HOUSING, (S/N 0160039617 & After)
15 7026769 4 ROLLER BEARING
16 7027271 1 OUTPUT SHAFT
17 4 TAPERED ROLLER BEARING
1320748 1 CUP
1320754 1 CONE
18 7027272 1 IDLER GEAR
19 7027270 1 IDLER GEAR
20 1 INPUT SHAFT
70020493 1 INPUT GEAR
70020036 1 SEAL
21 70020354 1 HOUSING, (Before S/N 0160039617)
70023474 1 HOUSING, (S/N 0160039617 & After)
22 7026578 1 HEX NUT, M16
23 7026577 1 SLEEVE
24 70023476 1 HEX BOLT, M10X65, (S/N 0160039617 & After)

3126020 G10-55A, G12-55A 4-83


ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-84 G10-55A, G12-55A 3126020


SECTION 5
DRIVE TRAIN

3126020 G10-55A, G12-55A


DRIVE TRAIN

Figure 5-1 Front Axle Assembly

1
18
5 17
11
16 10
9 4 12
11 6 11
11 13
19 6
4 11 11
11 15
9
11
19
103 6
11

102
101 104

3
8

7
10

PAP2200

5-2 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-1 Front Axle Assembly


Item Part Number Qty. Description Rev.
91565020 1 FRONT AXLE ASSY, (Before S/N 0160033910), (includes all items) I
1001097803 1 FRONT AXLE ASSY, (S/N 0160033910 & After), (includes all items) B
1 91563067 1 FRONT AXLE, (Before S/N 0160014551), (includes items 101 thru 104) D
91563282 1 FRONT AXLE, (S/N 0160014551 & After), (includes items 101 thru 104) C
3 91511105 1 RETAINING PLATE
4 2220579 2 SWIVEL NUT BRANCH TEE, 3/8 TUBE, (Before S/N 0160033910)
2170806 2 SWIVEL NUT BRANCH TEE, 3/8 TUBE, (S/N 0160033910 & After)
5 84719846 2 HOSE ASSY, (Before S/N 0160033910)
1001097810 2 HOSE ASSY, (S/N 0160033910 & After)
6 8770064 4 FITTING, M14X1.5, (Before S/N 0160033910)
2144605 4 FITTING, M14X1.5, (S/N 0160033910 & After)
7 77101143 2 HEX HD CAPSCREW, 1-8UNCX10, (torque to 545-595 lb-ft)
8 90027475 2 HARDENED FLAT WASHER, 1
9 2220373 2 CONNECTOR, (includes item 19), (Before S/N 0160033910)
2110808 2 CONNECTOR, (includes item 19), (S/N 0160033910 & After)
10 0100011 AR LOCTITE® 242TM
11 0100075 AR LOCTITE® 545TM
12 80333162 4 HEX HD CAPSCREW, M20X2.5X65, (torque to 290-340 lb-ft)
13 77383118 4 HARDENED WASHER, 7/8
15 88671001 1 LUBE FITTING, STRAIGHT 1/8
16 8760268 1 ELBOW, 90 DEGREES, (swivel nut), (Before S/N 0160033910)
2172106 1 ELBOW, 90 DEGREES, (swivel nut), (S/N 0160033910 & After)

1001097992 1 SWAY PIVOT BEARING ASSY, (includes items 17 & 18)


17 91566030 1 SWAY PIVOT WELDMENT
18 8065640 1 SPHERICAL BEARING
19 88591205 2 O-RING
101 Ref FRONT AXLE - CENTRAL HOUSING & STEERING,
(see Figure 5-2 for details)
102 Ref FRONT AXLE - DIFFERENTIAL, (see Figure 5-3 for details)
103 Ref FRONT AXLE - HUB REDUCTION, (see Figure 5-4 for details)
104 Ref FRONT AXLE - BRAKES, (see Figure 5-5 for details)

3126020 G10-55A, G12-55A 5-3


DRIVE TRAIN

Figure 5-2 Front Axle - Central Housing & Steering

5-4 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-2 Front Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 80204016 2 PLUG F
2 7026487 4 O-RING
3 80204144 4 CYLINDER BOLT
4 7026486 2 INTERMEDIATE COVER
5 80204012 3 PLUG
6 NLA 1 HOUSING, (Before Axle S/N FITA716920), (no longer available, use 7029302
along with items 7029291, 7029290, items 17 & 18)
7029302 1 HOUSING, (Axle S/N FITA716920 & After)
7 91474512 1 VENT
8 80204005 1 CIRCLIP
9 91514098 1 PLUG
10 80204007 3 MAGNETIC PLUG
11 91514102 2 SUPPORT ASSY, (includes items 12 thru 16), (Before Axle S/N FITA716920)
7029303 2 SUPPORT ASSY, (includes items 12 thru 16), (Axle S/N FITA716920 & After)
12 91514091 2 SUPPORT, (Before Axle S/N FITA716920)
7029291 2 SUPPORT, (Axle S/N FITA716920 & After)
13 91514090 2 THRUST BUSHING
14 91514103 4 REDUCTION BUSHING, (Before Axle S/N FITA7700165)
7029290 4 REDUCTION BUSHING, (Axle S/N FITA700165 & After)
15 91514099 2 GREASE FITTING
16 80204117 2 PLUG
17 7029304 2 O-RING, (Axle S/N FITA716920 & After)
18 7029305 2 DUST EXCLUDER, (Axle S/N FITA716920 & After)
21 7026489 2 ARTICULATED TIE ROD, (91563067 front axle only)
7029293 2 ARTICULATED TIE ROD, (91563282 front axle only)
70022773 2 TIE ROD NUT, M27X1.5
22 80204143 2 O-RING
23 80204144 5 CYLINDER BOLT
24 7026490 1 CYLINDER
7029127 1 SEAL KIT
25 7029306 3 BOLT
26 7029307 1 PLUG
27 91514188 1 PLUG

3126020 G10-55A, G12-55A 5-5


DRIVE TRAIN

Figure 5-3 Front Axle - Differential

5-6 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-3 Front Axle - Differential


Item Part Number Qty. Description Rev.
1 7026492 2 HEX BOLT F
2 7026493 2 LOCKING PLATE
3 7026491 2 RING NUT
4 80204033 2 TAPER ROLLER BEARING
5 91514123 20 BOLT
6 7026494 1 DIFFERENTIAL CARRIER
7 7026495 1 BEVEL GEAR SET
8 91514136 1 SHIM
91514137 1 SHIM
91514138 1 SHIM
9 91514139 10 DISC
10 91514144 8 DISC
11 91514140 2 DISC
12 91514141 2 DIFFERENTIAL SIDE GEAR
13 80204026 4 FRICTION WASHER
14 80204025 4 DIFFERENTIAL PINION
15 91514142 2 PIN
16 91514143 16 BOLT
17 80204035 1 TAPER ROLLER BEARING
18 80204049 1 SHIM
80204050 1 SHIM
80204051 1 SHIM
80204052 1 SHIM
19 91514125 1 SHIM
91514126 1 SHIM
91514127 1 SHIM
91514128 1 SHIM
91514129 1 SHIM
20 91514132 1 SPACER
21 80204048 1 TAPER ROLLER BEARING
22 80204047 1 SEAL
23 91514130 1 COVER PLATE
24 91514131 1 FLANGE
25 80204044 1 O-RING
26 80204043 1 NUT

3126020 G10-55A, G12-55A 5-7


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction

5-8 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 7026496 2 AXLE CASE F
2 91514189 4 COUNTERSUNK BOLT
3 7026498 40 BOLT, (Before Axle S/N FITA723897)
7026497 40 SPRING WASHER, (Before Axle S/N FITA723897)
7029309 40 BOLT, (Axle S/N FITA723897 & After)
4 7026499 2 BOLT
5 91514082 2 NUT
6 91514123 24 BOLT
7 91514099 4 GREASE FITTING
8 NLA 2 PIVOT PIN, (Before Axle S/N EITA739671), (if replacement is needed, order
7029310 plus 7028716 & 7029312)
7029310 2 PIVOT PIN, (Axle S/N EITA739671 & After)
9 91514093 4 SPACER, (Before Axle S/N EITA739671)
7029311 4 SPACER, (Axle S/N EITA739671 thru Axle S/N GITA753800)
10 91514113 2 SHIM
91514114 2 SHIM
91514115 2 SHIM
11 91514092 2 DUST SEAL, (Before Axle S/N EITA739671)
7028716 2 DUST SEAL, (Axle S/N EITA739671 & After)
12 7026704 2 BUSHING, (Before Axle S/N EITA739671)
7029312 2 BUSHING, (Axle S/N EITA739671 & After)
13 7029313 2 PIVOT PIN, (includes items 11 & 14)
14 91514095 2 BEARING
15 80204071 2 CIRCLIP
16 91514149 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 80204005 2 CIRCLIP
18 91514146 2 BALL BEARING
19 91514147 2 SEAL
20 91514148 2 O-RING
21 7029314 2 JOINT & SHAFT ASSY, (verify if this is stamped with a /1 or /2)
70023114 1 YOKE SHAFT, HUB SIDE, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly)
70023115 1 YOKE SHAFT, DIFFERENTIAL SIDE, (only serviceable on the /2 assembly,
no replacement available for the /1 assembly)
70023116 1 COMPLETE CENTER BODY ASSY, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly), (includes H Member and qty. 2 of
70023829 cross kit)
70021615 2 CROSS KIT, (only serviceable on the /1 assembly), (includes circlips)
70023829 2 CROSS KIT, (only serviceable on the /2 assembly), (includes circlips)
22 7028718 2 SEAL
23 91514111 2 THRUST BUSHING
24 NSS 4 STEERING ADJUST BOLT
25 NSS 4 NUT
26 NSS 2 STEERING CASE, (see Position Kits for replacement)
27 7029300 2 SEAL
28 80204076 4 TAPER ROLLER BEARING
29 91514174 2 WHEEL HUB
30 80214120 20 WHEEL STUD
31 91514181 2 O-RING

3126020 G10-55A, G12-55A 5-9


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.
32 91514175 2 CIRCLIP
33 91514180 16 STUD
34 91514177 2 RING GEAR SUPPORT
35 91514178 2 LOCKING PLATE
36 91514179 16 NUT
37 91514176 2 RING GEAR
38 91514184 8 CIRCLIP
39 91514185 8 PLANETARY GEAR
40 91514186 8 BEARING
41 7026709 2 PLANETARY GEAR CARRIER, (Before Axle S/N GITA723623)
7029317 2 PLANETARY GEAR CARRIER, (Axle S/N GITA723523 & After)
42 91514188 2 PLUG

K1 7029318 2 PLANETARY CARRIER KIT, (Before Axle S/N GITA729191), (includes items
32, 34 & 37 thru 41)
7029743 1 PLANETARY CARRIER KIT, (Axle S/N GITA729191 & After), (includes items
38 thru 41)
K2 7029732 1 RING GEAR SUPPORT, (Axle S/N GITA729191 & After), (includes items 32,
34 & 37)
K3 7026710 1 POSITION KIT, (left), (includes one each of items 23 & 26), (Before S/N
0160014551)
7029746 1 POSITION KIT, (left), (includes one each of items 23 & 26), (S/N 0160014551 &
After)
K4 7026711 1 POSITION KIT, (right), (includes one each of items 23 & 26), (Before
S/N 0160014551)
7029747 1 POSITION KIT, (right), (includes one each of items 23 & 26), (S/N 0160014551
& After)
K5 7028733 4 STEERING ADJUST BOLT KIT, (includes items 24 & 25)

5-10 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 5-11


DRIVE TRAIN

Figure 5-5 Front Axle - Brakes

5-12 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-5 Front Axle - Brakes


Item Part Number Qty. Description Rev.
1 7026721 2 INTERMEDIATE BRAKE DISC E
2 80204116 6 ADJUSTING BOLT
3 80204115 6 SPRING
4 80204108 4 LOCKWASHER
5 80204060 4 NUT
6 7026722 4 BOLT
7 7029299 6 BRAKE DISC, (Before Axle S/N GITA742813)
7029735 6 BRAKE DISC, (Axle S/N GITA742813 & After)
8 91514161 6 INTERMEDIATE BRAKE DISC
9 91514163 2 SELECTOR, (Before Axle S/N GITA742813)
7029734 2 REDUCTION BUSHING, (Axle S/N GITA742813 & After)
10 7026723 2 INTERMEDIATE BRAKE DISC
11 7026724 2 RING
12 80204123 2 PINION
13 80204131 2 O-RING
14 7026725 2 LOCKING PLATE
15 80204121 2 HEXAGON BOLT
16 91514151 1 BELLEVILLE WASHER
17 7026713 2 O-RING
18 80204166 2 ROLL PIN
19 7026712 2 PISTON
20 7026716 4 BACK-UP RING
21 7026717 4 SEAL
22 80204117 4 PLUG
23 80204281 4 BLEEDING BOLT
24 7026714 2 INTERMEDIATE COVER
25 7026715 4 CYLINDER BOLT
26 7026487 2 O-RING
27 7026718 2 PISTON
28 7026719 2 O-RING
29 7026720 2 BACK-UP RING

3126020 G10-55A, G12-55A 5-13


DRIVE TRAIN

Figure 5-6 Rear Axle Assembly

1
5 18
17
10
9 4 12
11 11
6
11 13
19
11
15
9 11
11 16
19
103 6
11

102
101 104

3
8

7
10

PAP2090

5-14 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-6 Rear Axle Assembly


Item Part Number Qty. Description Rev.
91565021 1 REAR AXLE ASSY, (Before S/N 0160033910), (includes all items) J
1001097804 1 REAR AXLE ASSY, (S/N 0160033910 & After), (includes all items) D
1 91563068 1 REAR AXLE, (Before S/N 0160014551), (includes items 101 thru 104) D
91563283 1 REAR AXLE, (S/N 0160014551 thru 0160033908), (includes items 101 thru C
104)
1001094201 1 REAR AXLE, (S/N 0160033910 & After), (includes items 101 thru 104) A
3 91511105 1 RETAINING PLATE
4 2220579 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE, (Before S/N 0160033910)
2170806 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE, (S/N 0160033910 & After)
5 1001102506 1 HOSE ASSY, (Before S/N 0160033910)
1001102509 1 HOSE ASSY, (S/N 0160033910 & After)
6 8770064 2 FITTING, M14X1.5, (Before S/N 0160033910)
2144605 2 FITTING, M14X1.5, (S/N 0160033910 & After)
7 77101143 2 HEX HD CAPSCREW, 1-8UNCX10, (torque to 545-595 lb-ft)
8 90027475 2 HARDENED FLAT WASHER, 1
9 2220373 2 CONNECTOR, (includes item 19), (Before S/N 0160033910)
2110808 2 CONNECTOR, (includes item 19), (S/N 0160033910 & After)
10 0100011 AR LOCTITE® 242TM
11 0100075 AR LOCTITE® 545TM
12 80333162 4 HEX HD CAPSCREW, M20X2.5X65, (torque to 290-340 lb-ft)
13 4762400 4 HARDENED WASHER, 7/8, (Before S/N 0160033910)
77383118 4 HARDENED WASHER, 7/8, (S/N 0160033910 & After)
15 88671001 1 LUBE FITTING, STRAIGHT 1/8
16 8760268 1 ELBOW, 90 DEGREES, (swivel nut), (Before 0160033910)
2172106 1 ELBOW, 90 DEGREES, (swivel nut), (S/N 0160033910 & After)

1001097992 1 SWAY PIVOT BEARING ASSY, (includes items 17 & 18)


17 91566030 1 SWAY PIVOT WELDMENT
18 8065640 1 SPHERICAL BEARING
19 88591205 2 O-RING
101 Ref REAR AXLE - CENTRAL HOUSING & STEERING,
(see Figure 5-7 for details)
102 Ref REAR AXLE - DIFFERENTIAL, (see Figure 5-8 for details)
103 Ref REAR AXLE - HUB REDUCTION, (see Figure 5-9 for details)
104 Ref REAR AXLE - BRAKES, (see Figure 5-10 for details)

3126020 G10-55A, G12-55A 5-15


DRIVE TRAIN

Figure 5-7 Rear Axle - Central Housing & Steering

5-16 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-7 Rear Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 80204016 2 PLUG, (Before S/N 0160033910)
2 7026487 4 O-RING
3 80204144 4 CYLINDER BOLT
4 7026486 2 INTERMEDIATE COVER, (Before Axle S/N KITA737006)
70022141 2 INTERMEDIATE COVER, (Axle S/N KITA737006 & After)
5 80204012 1 PLUG
6 NLA 1 HOUSING, (Before Axle S/N FITA716928), (no longer available, use 7029302
along with items 7029291, 7029290, items 17 & 18)
7029302 1 HOUSING, (Axle S/N FITA716928 & After)
7 80204014 1 VENT, (Before S/N 0160033910)
91474512 1 VENT, (S/N 0160033910 & After)
8 80204005 1 CIRCLIP
9 91514098 1 PLUG
10 80204007 3 MAGNETIC PLUG
11 91514102 2 SUPPORT ASSY, (includes items 12 thru 16), (Before Axle S/N FITA700173)
7029303 2 SUPPORT ASSY, (includes items 12 thru 16), (Axle S/N FITA700173 & After)
12 91514091 2 SUPPORT, (Before Axle S/N FITA700173)
7029291 2 SUPPORT, (Axle S/N FITA700173 & After)
13 91514090 2 THRUST BUSHING
14 91514103 4 REDUCTION BUSHING, (Before Axle S/N FITA700173)
7029290 4 REDUCTION BUSHING, (Axle S/N FITA700173 & After)
15 91514099 2 GREASE FITTING
16 80204117 2 PLUG
17 7029304 2 O-RING, (Axle S/N FITA716928 & After)
18 7029305 2 DUST EXCLUDER, (Axle S/N FITA716928 & After)
21 7026489 2 ARTICULATED TIE ROD, (Before S/N 0160014551)
7029293 2 ARTICULATED TIE ROD, (S/N 0160014551 thru 0160033908)
70021614 2 ARTICULATED TIE ROD, (S/N 0160033910 & After)
70022773 2 TIE ROD NUT, M27X1.5
22 80204143 2 O-RING
23 80204144 5 CYLINDER BOLT
24 7026490 1 CYLINDER
7029127 1 SEAL KIT
25 7029306 3 BOLT
26 7029307 1 PLUG
27 91514188 1 PLUG

3126020 G10-55A, G12-55A 5-17


DRIVE TRAIN

Figure 5-8 Rear Axle - Differential

5-18 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-8 Rear Axle - Differential


Item Part Number Qty. Description Rev.
1 7026492 2 HEXAGON BOLT
2 7026493 2 LOCKING PLATE, (Before Axle S/N KITA737006)
70022142 2 LOCKING PLATE, (Axle S/N KITA737006 & After)
3 7026491 2 RING NUT
4 80204033 2 TAPER ROLLER BEARING
5 91514123 20 BOLT
6 7026727 1 DIFFERENTIAL CARRIER
7 91514142 2 PIN
8 80204031 2 FRICTION WASHER
9 80204030 2 DIFFERENTIAL SIDE GEAR
10 80204025 4 DIFFERENTIAL PINION
11 80204026 4 FRICTION WASHER
12 91514193 15 BOLT
13 80204035 1 TAPER ROLLER BEARING
14 80204049 1 SHIM
80204050 1 SHIM
80204051 1 SHIM
80204052 1 SHIM
15 70022136 1 SPACER, 5.000mm, (as required), (Before Axle S/N KITA723448 must replace
items 15, 16 and 24 together as they are not interchangeable with prior design)
70022137 1 SPACER, 5.025mm, (as required)
70022138 1 SPACER, 5.050mm, (as required)
70022139 1 SPACER, 5.075mm, (as required)
16 70022140 1 SPACER, (Before Axle S/N KITA723448 must replace items 15, 16 and 24
together as they are not interchangeable with prior design)
17 80204048 1 TAPER ROLLER BEARING
18 80204047 1 SEAL
19 91514130 1 COVER PLATE
20 91514131 1 FLANGE
21 80204044 1 O-RING
22 80204043 1 NUT
23 7026728 1 BEVEL GEAR SET
24 70022126 1 SPACER, 60.5X50X11.8mm, (as required)
70022127 1 SPACER, 60.5X50X11.9mm, (as required)
70022128 1 SPACER, 60.5X50X12.0mm, (as required)
70022129 1 SPACER, 60.5X50X12.1mm, (as required)
70022130 1 SPACER, 60.5X50X12.2mm, (as required)
70022131 1 SPACER, 60.5X50X12.3mm, (as required)
70022132 1 SPACER, 60.5X50X12.4mm, (as required)
70022133 1 SPACER, 60.5X50X12.5mm, (as required)
70022134 1 SPACER, 60.5X50X12.6mm, (as required)
70022135 1 SPACER, 60.5X50X12.7mm, (as required)

K1 7029308 1 DIFFERENTIAL POSITION KIT, (includes items 6 thru 12)

3126020 G10-55A, G12-55A 5-19


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction

5-20 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 7026729 2 AXLE CASE, (Before axle S/N KITA737006)
70021943 2 AXLE CASE, (Axle S/N KITA737006 thru Axle S/N KITA742695)
70021944 2 AXLE CASE, (Axle S/N KITA742695 & After)
2 91514189 4 COUNTERSUNK BOLT
3 7026498 40 BOLT, (Before Axle S/N FITA723918)
7026497 40 SPRING WASHER, (Before Axle S/N FITA723918)
7029309 40 BOLT, (Axle S/N FITA723918 thru Axle S/N KITA737006)
70021604 40 BOLT, (Axle S/N KITA737006 & After)
4 7026499 2 BOLT
5 91514082 2 NUT
6 91514123 24 BOLT
7 91514099 4 GREASE FITTING
8 Ref PIVOT PIN, (Before Axle S/N EITA739671), (no longer available, order
7029310 plus 7028716 & 7029312)
7026700 2 PIVOT PIN, (Axle S/N EITA739671 & After)
9 91514093 2 SPACER, (Before Axle S/N EITA739671)
7029311 2 SPACER, (Axle S/N EITA739671 thru Axle S/N GITA721170)
10 91514113 2 SHIM
91514114 2 SHIM
91514115 2 SHIM
11 91514092 2 DUST SEAL, (Before Axle S/N EITA739671)
7028716 2 DUST SEAL, (Axle S/N EITA739671 & After)
12 7026704 Ref BUSHING, (Before Axle S/N EITA739671), (no longer available, order 7029310
plus 7028716 & 7029312)
7029312 Ref BUSHING, (Axle S/N EITA739671 & After)
13 7029313 2 PIVOT PIN, (includes items 11 & 14)
14 91514095 2 BEARING
15 80204071 2 CIRCLIP
16 91514149 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 80204005 2 CIRCLIP
18 91514146 2 BALL BEARING
19 91514147 2 SEAL
20 91514148 2 O-RING
21 7029314 2 JOINT & SHAFT ASSY, (Before Axle S/N KITA737006), (verify if this is
stamped with a /1 or /2)
70021602 2 JOINT & SHAFT ASSY, (Axle S/N KITA737006 & After), (verify if this is
stamped with a /1 or /2)
70023114 1 YOKE SHAFT, (Before Axle S/N KITA737006), (hub side), (only serviceable
on the /2 assembly, no replacement available for the /1 assembly)
70023115 1 YOKE SHAFT, (Before Axle S/N KITA737006), (differential side), (only
serviceable on the /2 assembly, no replacement available for the /1 assembly)
70023116 1 COMPLETE CENTER BODY ASSY, (Before Axle S/N KITA737006), (only
serviceable on the /2 assembly, no replacement available for the /1 assembly),
(includes H Member and qty 2 of 70023829 cross kit)
70021615 2 CROSS KIT, (Before Axle S/N KITA737006), (only serviceable on the /1
assembly), (includes circlips)
70023829 2 CROSS KIT, (Axle S/N KITA737006 & After), (only serviceable for the
applicable axle s/n or on the /2 assembly)
22 7028718 2 SEAL
23 91514111 2 THRUST BUSHING

3126020 G10-55A, G12-55A 5-21


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.
24 91514117 4 STEERING ADJUST BOLT, (Before S/N 0160033910)
70021603 4 STEERING ADJUST BOLT, (S/N 0160033910 & After)
25 80204065 4 NUT
26 Use Kit K3 or K4 2 STEERING CASE, (see Position Kits for replacement)
27 7029300 2 SEAL
28 80204076 4 TAPER ROLLER BEARING
29 91514174 2 WHEEL HUB
30 80214120 20 WHEEL STUD
31 91514181 2 O-RING
32 91514175 2 CIRCLIP
33 91514180 16 STUD
34 91514177 2 RING GEAR SUPPORT
35 91514178 2 LOCKING PLATE
36 91514179 16 NUT
37 91514176 2 RING GEAR, (Before S/N 0160033910)
70021605 2 RING GEAR, (S/N 0160033910 & After)
38 91514184 6 CIRCLIP
39 91514185 6 PLANETARY GEAR
40 91514186 6 BEARING
41 7026731 2 PLANETARY GEAR CARRIER
42 91514188 2 PLUG
101 91514087 2 PLUG

K1 7026730 2 PLANETARY CARRIER KIT, (includes items 32, 34 & 37 thru 41), (Before Axle
S/N GITA714757)
7029733 2 PLANETARY CARRIER KIT, (includes items 38 thru 41), (Axle S/N GITA714757
& After)
K2 7029732 1 RING GEAR SUPPORT, (Axle S/N GITA714757 & After), (includes items 32,
34 & 37)
K3 7026710 1 POSITION KIT, (right), (Before S/N 0160014551), (includes one each of items
23 & 26)
7029746 1 POSITION KIT, (right), (S/N 0160014551 & After), (includes one each of items
23 & 26)
K4 7026711 1 POSITION KIT, (left), (Before S/N 0160014551), (includes one each of items 23
& 26)
7029747 1 POSITION KIT, (left), (S/N 0160014551 & After), (includes one each of items 23
& 26)
K5 7028733 4 STEERING ADJUST BOLT KIT, (includes items 24 & 25)

5-22 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 5-23


Before S/N 0160033910
DRIVE TRAIN

Figure 5-10 Rear Axle - Brakes

5-24 G10-55A, G12-55A 3126020


Before S/N 0160033910
DRIVE TRAIN

Figure 5-10 Rear Axle - Brakes


Item Part Number Qty. Description Rev.
1 7026732 2 INTERMEDIATE COVER F
2 80204281 2 BLEEDING BOLT
3 80204117 2 PLUG
4 7026715 4 CYLINDER BOLT
5 7026716 2 BACK-UP RING
6 7026717 2 SEAL
7 7026733 2 PISTON
8 7026719 2 O-RING
9 7026720 2 BACK-UP RING
10 7026734 2 INTERMEDIATE BRAKE DISC
11 7026735 6 ADJUSTING BOLT
12 80204115 6 SPRING
13 7026736 6 WASHER
14 7026737 6 NUT
15 7029299 Ref BRAKE DISC, (Before Axle S/N GITA742829), (no longer available, order qty 6
of 7029735)
7029735 6 BRAKE DISC, (Axle S/N GITA742829 & After)
16 91514161 6 INTERMEDIATE BRAKE DISC
17 91514163 Ref SELECTOR, (Before Axle S/N GITA742829), (no longer available, order qty 2
of 7029734)
7029734 2 REDUCTION BUSHING, (Axle S/N GITA742829 & After)
18 7026723 2 INTERMEDIATE BRAKE DISC
19 7026487 2 O-RING

3126020 G10-55A, G12-55A 5-25


S/N 0160033910 & After
DRIVE TRAIN

Figure 5-10 Rear Axle - Brakes

5-26 G10-55A, G12-55A 3126020


S/N 0160033910 & After
DRIVE TRAIN

Figure 5-10 Rear Axle - Brakes


Item Part Number Qty. Description Rev.
1 70021606 2 SPACER
2 7029735 6 BRAKE DISC
3 91514161 6 INTERMEDIATE BRAKE DISC
4 7029734 2 REDUCTION BUSHING
5 70021607 6 ADJUSTING BOLT
6 91514165 6 SPRING
7 91514160 6 ADJUSTING BOLT
8 91514159 6 SPRING
9 70021608 2 PISTON
10 70021609 2 BACK-UP RING
11 70021610 2 O-RING
12 91514154 2 BOLT
13 91514155 2 SEAL WASHER
14 80204281 2 BLEEDING BOLT
15 80204117 2 PLUG
16 70021611 2 O-RING
17 70021612 2 BACK-UP RING
18 70021613 2 PILOT BOLT

3126020 G10-55A, G12-55A 5-27


DRIVE TRAIN

Figure 5-11 Drive Shaft

5
3
2

8
4
7

7
9
6 10

102
301

9 11
301
10
202

101
204
203

201 PY4420

5-28 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-11 Drive Shaft


Item Part Number Qty. Description Rev.
1 Ref REAR AXLE ASSY, (see Figure 5-6 for details)
2 91473028 20 STRAP BOLT, (torque to 55-60 lb-ft), (must replace when removed, do not 
re-torque)
3 91473027 10 STRAP
4 91563209 1 REAR DRIVE SHAFT, (includes item 5)
5 7026911 1 UNIVERSAL JOINT KIT
6 0641716 2 HEX HD CAPSCREW, 7/16-14X2, GR5
7 4711700 4 FLAT WASHER, 7/16
8 3311705 2 LOCKNUT, 7/16-14
9 91473151 2 DRIVE SHAFT, (includes item 10), (Before S/N 0160039451 including
0160039394 & 0160039397)
10 91474035 4 UNIVERSAL JOINT KIT
11 Ref TRANSMISSION, (see Figure 4-19 for details)
101 7150580 1 DRIVE SHAFT, (includes items 201 thru 204), (S/N 0160039451 & After C
excluding 0160039394 & 0160039397)
102 7139914 1 DRIVE SHAFT, (includes item 301), (S/N 0160039451 & After excluding C
0160039394 & 0160039397)
201 8036433 2 CROSS & BEARING KIT
202 8035779 1 DUST CAP KIT
203 NSS 1 SLIP JOINT
204 NSS 1 YOKE SHAFT
301 8036433 2 CROSS & BEARING KIT

3126020 G10-55A, G12-55A 5-29


DRIVE TRAIN

Figure 5-12 Tires & Rims

G10-55A

101 6 7
102

53

3
4

8
201
PY1831

5-30 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-12 Tires & Rims


Item Part Number Qty. Description Rev.
4520481 1 TIRE SET, 14.00-24 BIAS, G-2 A
91355034 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1, 4 & 5) D
91355035 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1, 4 & 5) D

4520482 1 TIRE SET, 14.00-24 BIAS, FOAM FILLED, G-2 B


91355037 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720 lb, G-2, F
(includes items 1, 4 & 5)
91355038 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720 lb, G-2, F
(includes items 1, 4 & 5)

4520485 1 TIRE SET, 14.00-24 BIAS, ROCK TRED, G-3 A


91545010 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, G-3, F
(includes items 4 thru 6)

4520486 1 TIRE SET, 14.00-24 BIAS, ROCK TRED, FOAM FILLED, G-3 A
91545008 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, FOAM FILLED, 720 lb, G
G-3, (includes items 4 thru 6)

4520489 1 TIRE SET, 14.00-24 RADIAL, L-2/G-2 A


91415072 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, L-2/G-2, (includes items 4, 5 & 7) D

4520490 1 TIRE SET, 14.00-24 RADIAL, FOAM FILLED, 720 lb, L-2/G-2 A
91365076 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, FOAM FILLED, 720 lb, L-2/G-2,  E
(includes items 4, 5 & 7)

4520518 1 TIRE SET, 17.50-25 BIAS, G-2 A


91565028 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, (includes items 1, 3 & 5) F
91565029 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, (includes items 1, 3 & 5) F

4520519 1 TIRE SET, 17.50-25 BIAS, FOAM FILLED, G-2 A


91565040 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 E
(includes items 1, 3 & 5)
91565039 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 E
(includes items 1, 3 & 5

4520521 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, G-3 A


4520515 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, G-3, B
(includes items 3, 5 & 6)

4520494 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, L-3 A
4520493 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, 785 lb,  B
L-3, (includes items 3, 5 & 6)

4520523 1 TIRE SET, 17.50-25 RADIAL, E-2/L-2 A


91565038 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, E-2/L-2, (includes items 3, 5 & 9) F

4520524 1 TIRE SET, 17.50-25 RADIAL, FOAM FILLED, E-2/L-2 A


91565041 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, FOAM FILLED, 785lb, E-2/L-2, E
(includes items 3, 5 & 9)

3126020 G10-55A, G12-55A 5-31


DRIVE TRAIN

Figure 5-12 Tires & Rims (Continued)


Item Part Number Qty. Description Rev.
1001121109 1 TIRE SET, 400/75-28, 16 PLY B
1001121103 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, (includes items 4, 5 & 53) B

1001125410 1 TIRE SET, 400/75-28, 16 PLY, FOAM FILLED B


1001121105 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, FOAM FILLED, 464 lb, B
(includes items 4, 5 & 53)
1 91043084 1 TIRE, 14.00-24 BIAS, DIRECTIONAL
4520527 1 TIRE, 17.50-25 LOADER, 12 PLY, DIRECTIONAL, L-2
3 91083385 1 VALVE STEM
4 8786514 1 VALVE STEM
5 91473206 1 WHEEL, 24X9, 0.219 OFFSET, (if equipped with 14.00-24)
91563250 1 WHEEL, 25X13, 1.687 OFFSET, (if equipped with 17.50-25)
1001120178 1 WHEEL, 28X12, 0.75 OFFSET, (if equipped with Firestone 400/75-28)
6 91543002 1 TIRE, 14.00-24 BIAS, ROCK TRED, NON-DIRECTIONAL, 12 PLY
4520314 1 TIRE, 17.50-25 BIAS, ROCK TRED, NON-DIRECTIONAL, E-2/L2, 12 PLY
7 91363215 1 TIRE, 14.00-24 RADIAL, NON-DIRECTIONAL
8 91153050 1 DECAL, (if equipped)
9 8780047 1 TIRE, 17.50-25 BIAS, RADIAL, E-2/L-2
53 1001120179 1 TIRE, 400/75-28, 16 PLY

1001105780 1 TIRE SET, 14-24, SOLID, (includes items 101 & 102) A
101 1001105782 2 RH TIRE & WHEEL ASSY, 14-24, SOLID B
102 1001105781 2 LH TIRE & WHEEL ASSY, 14-24, SOLID B
201 Ref WHEEL NUT, (see Figure 1-2 for details)

5-32 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-12 Tires & Rims (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 5-33


DRIVE TRAIN

Figure 5-12 Tires & Rims

G12-55A

101 5 4
102

53

201
PY1841

5-34 G10-55A, G12-55A 3126020


DRIVE TRAIN

Figure 5-12 Tires & Rims


Item Part Number Qty. Description Rev.
4520518 1 TIRE SET, 17.50-25 BIAS, G-2 A
91565028 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, (includes items 1 thru 3) F
91565029 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, (includes items 1 thru 3) F

4520519 1 TIRE SET, 17.50-25 BIAS, FOAM FILLED, G-2 A


91565040 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 E
(includes items 1 thru 3)
91565039 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 E
(includes items 1 thru 3)

4520521 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, G-3


4520515 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, G-3, B
(includes items 1, 3 & 5)

4520494 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, L-3 A
4520493 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, 785 lb,  B
L-3, (includes items 1, 3 & 5)

4520523 1 TIRE SET, 17.50-25 RADIAL, E-2/L-2 A


91565038 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, E-2/L-2, (includes items 1, 3 & 4) F

4520524 1 TIRE SET, 17.50-25 RADIAL, FOAM FILLED, E-2/L-2 A


91565041 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, FOAM FILLED, 785lb, E-2/L-2, E
(includes items 1, 3 & 4)

1001121109 1 TIRE SET, 400/75-28, 16 PLY B


1001121103 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, (includes items 1, 3 & 53) B

1001125410 1 TIRE SET, 400/75-28, 16 PLY, FOAM FILLED B


1001121105 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, FOAM FILLED, 464 lb, B
(includes items 1, 3 & 53)
1 91563250 1 WHEEL, 25X13, 1.687 OFFSET
1001120178 1 WHEEL, 28X12, 0.75 OFFSET, (if equipped with Firestone 400/75-28)
2 4520527 1 TIRE, 17.50-25 LOADER, 12 PLY, DIRECTIONAL, L-2
3 91083385 1 VALVE STEM
8786514 1 VALVE STEM, (if equipped with Firestone 400/75-28)
4 8780047 1 TIRE, 17.50-25 BIAS, RADIAL, E-2/L-2
5 4520314 1 TIRE, 17.50-25 BIAS, ROCK TRED, NON-DIRECTIONAL, E-2/L-2, 12 PLY
53 1001120179 1 TIRE, 400/75-28, 16 PLY

1001105780 1 TIRE SET, 14X24, SOLID, (includes items 101 & 102) A
101 1001105782 2 RH TIRE & WHEEL ASSY, 14-24, SOLID B
102 1001105781 2 LH TIRE & WHEEL ASSY, 14-24, SOLID B
201 Ref WHEEL NUT, (see Figure 1-2 for details)

3126020 G10-55A, G12-55A 5-35


DRIVE TRAIN

This Page Intentionally Left Blank

5-36 G10-55A, G12-55A 3126020


SECTION 6
CAB

3126020 G10-55A, G12-55A


Before S/N 0160039451
CAB excluding 0160039394 & 0160039397

Figure 6-1 Cab Assembly

4
14

46
47

4
13 14
17

1
2 8
7 BEFORE S/N 0160015647

4 44 5
3
5 11 10 9
12
6

27 27
28 30 45
28
29 31
3
32 4
14
33
107
26 34 4 3
27 48 24 4
28 35 103
14 11
36 36
25 37 5
11
20
38

16

101 6
3
15 4 8
5
103 11
20 3
40 39
5
105 20 6
21 108

S/N 0160015647 THRU 0160038864


EXCLUDING 0160021405 & 0160024690
5
18
19
A A
5
11
22 4
24
23
12 3 4
20 4 5
21 41 18 VIEW A-A
103 19
106 PAP3810
SIDE VIEW OF CAB

6-2 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 CAB

Figure 6-1 Cab Assembly


Item Part Number Qty. Description Rev.
Ref OPEN CAB ASSY, (includes items 1 thru 43)
Ref ENCLOSED CAB ASSY, (includes items 1 thru 47)
1 Ref CAB, (see Figure 6-2 for details)
2 91561150 1 ACCESS COVER PLATE, (Before S/N 0160038121)
1001103567 1 ACCESS COVER PLATE, (S/N 0160038121 & After)
3 0630407 19 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8, (open cab)
0630407 17 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8, (enclosed cab)
4 4711400 28 FLAT WASHER, 1/4, (open cab)
4711400 31 FLAT WASHER, 1/4, (enclosed cab)
5 0100011 AR LOCTITE® 242TM
6 91413036 2 SELF-TAPPING SCREW, #6X1/2, (Before S/N 0160038121)
91413036 4 SELF-TAPPING SCREW, #6X1/2, (open cab), (S/N 0160038121 & After)
91413036 6 SELF-TAPPING SCREW, #6X1/2, (enclosed cab), (S/N 0160038121 & After)
7 1001104681 1 VENT COVER PLATE, (open cab), (Before S/N 0160038121)
91413053 1 RECTANGULAR VENT, (enclosed cab), (Before S/N 0160038121)
1001100279 1 RECTANGULAR VENT, (enclosed cab), (S/N 0160038121 & After)
8 91566037 1 SEAT RISER WELDMENT, (Before S/N 0160015647)
91516044 1 SEAT RISER WELDMENT, (S/N 0160015647 thru 0160038554)
Ref SEAT RISER WELDMENT, (see Figure 6-2 for details)
9 0641608 4 HEX HD CAPSCREW, 3/8-16X1, GR5, (Before S/N 0160038864 excluding
0160021405 & 0160024690)
10 4711600 4 FLAT WASHER, 3/8, (Before S/N 0160038864 excluding 0160021405 &
0160024690)
11 4711500 12 FLAT WASHER, 5/16, (open cab)
4711500 16 FLAT WASHER, 5/16, (enclosed cab)
12 3311505 5 LOCKNUT, 5/16-18
13 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
14 0641408 10 HEX HD CAPSCREW, 1/4-20X1, GR5, (open cab)
0641408 13 HEX HD CAPSCREW, 1/4-20X1, GR5, (enclosed cab)
15 Ref BRAKE PEDAL ASSY, (see Figure 7-5 for details)
16 Ref ACCELERATOR PEDAL, (see Figure 7-6 for details)
17 0860520 1 MANUAL STORAGE BOX, (Before S/N 0160004960)
91403230 1 MANUAL STORAGE BOX, (S/N 0160004960 & After)
18 91401590 1 DASH CLAMP, (enclosed cab)
19 0791608 2 SCREW, 3/8-16X1
20 0641508 8 HEX HD CAPSCREW, 5/16-18X1, GR5
21 4751500 2 FLAT WASHER, 5/16
22 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
23 91401516 1 DASH BRACE
24 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5
25 91473211 1 DASH, (open cab)
1001103553 1 DASH, (enclosed cab)
26 91403324 1 BLANK DASH PANEL
27 80363033 16 FLAT HD CAPSCREW, #10-24X1
28 80363034 16 TINNERMAN NUT, #10-24
29 Ref INSTRUMENT PANEL, (see Figure 6-4 for details)
30 Ref STEERING COMPONENTS, (see Figure 7-4 for details)
31 91563191 1 RH INSTRUMENT PANEL
32 91163087 2 LOAD CHART BRACKET

3126020 G10-55A, G12-55A 6-3


Before S/N 0160039451 excluding
CAB 0160039394 & 0160039397

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.
33 Ref BOOM JOYSTICK WITH ADJ TILT, (see Figure 7-1 for details)
34 91563206 1 CONTROL PANEL, (Sway)
91563207 1 CONTROL PANEL, (Sway/Aux)
35 Ref HYDRAULIC CONTROLLER, (Sway), (see Figure 7-2 for details)
Ref HYDRAULIC CONTROLLER, (Sway/Aux), (see Figure 7-3 for details)
36 3311405 4 LOCKNUT, 1/4-20
37 Ref HYDRAULIC CONTROLLER, (Outrigger), (see Figure 7-3 for details)
38 91563072 1 RH CONSOLE, (Before S/N 0160038105)
1001103557 1 RH CONSOLE, (S/N 0160038105 & After)
39 91563205 1 RH CONSOLE COVER
40 91561140 2 CONTROLLER BRACKET
41 91563075 1 LOWER RH CONSOLE
42 Ref DASH HARNESS, (not shown), (see Figure 10-8 for details)
43 Ref TRANSMISSION RELAY HARNESS, (not shown), (see Figure 10-9 for details)
44 Ref HEATING COMPONENTS, (see Figure 6-5 for details)
45 80963101 1 WIPER SWITCH
46 1001111112 1 WINDOW WASHER FLUID TANK
47 82033997 9 ft WASHER FLUID HOSE
48 0741404 2 FLAT HD SOCKET SCREW, 1/4-20X.5
101 1001106866 1 SEAT RISER SIDE PANEL, (open cab)
103 4761400 12 LOCKWASHER, (S/N 0160015647 thru 0160038864 excluding 0160021405 &
0160024690)
4761400 8 LOCKWASHER, (S/N 0160038865 & After including 0160021405 &
0160024690)
105 90200755 AR GASKA-TAPE 32"
106 0630457 2 BUTTON HD SCREW, 1/4-20X1, (enclosed cab)
107 1001104327 1 SEAT RISER PANEL, (S/N 0160015647 thru 0160038864 excluding
0160021405 & 0160024690)
108 1001106849 1 AIR RETURN VENT, (enclosed cab)

6-4 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 CAB

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-5


S/N 0160039451 & After
CAB including 0160039394 & 0160039397

Figure 6-1 Cab Assembly

48
81 29
30
54
2
29 74 34
30 301 5
40 19
22 5
49 19
42 22
80 10 49
24
36 66
67 2 1
22 7
46
23 2
32 43 50 75

68

55

1
12
31 1 5
7 22
25 22 39
38 79
23 41
1 20
2
44

1
A A
9
31
8 2 22
5
20 22 134
25 147
28 3 205
47 22

162
37
4
22

79 41
VIEW A-A
ENCLOSED CAB ONLY
PAP3790

6-6 G10-55A, G12-55A 3126020


S/N 0160039451 & After
including 0160039394 & 0160039397 CAB

Figure 6-1 Cab Assembly


Item Part Number Qty. Description Rev.
1 0100011 AR ®
LOCTITE 242 TM

2 0630407 17 BUTTON HD SCREW, 1/4-20X5/8


3 0630457 2 BUTTON HD SCREW, 1/4-20X1
4 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (open cab)
0641405 8 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (enclosed cab)
5 0641408 10 HEX HD CAPSCREW, 14-20X1, GR5, (open cab)
0641408 14 HEX HD CAPSCREW, 14-20X1, GR5, (enclosed cab)
7 0641508 9 HEX HD CAPSCREW, 5/16-18X1, GR5
8 0641510 1 HEX HD CAPSCREW, 5/16-18X1/4, GR5
9 0641514 1 HEX HD CAPSCREW, 5/16-18X1 1/4, GR5
10 0641608 5 HEX HD CAPSCREW, 3/8-16X1, GR5
12 0791608 2 SCREW, 3/8-16X1
19 3311405 4 HEX LOCK NUT, 1/4-20, GR2
20 3311505 5 HEX LOCK NUT, 5/16-18, GR2
22 4711400 22 WASHER, 1/4, (open cab)
4711400 30 WASHER, 1/4, (enclosed cab)
23 4711500 17 WASHER, 5/16
24 4711600 5 WASHER, 3/8
25 4751500 2 WIDE WASHER, 5/16
28 4771500 1 STAR WASHER, 5/16
29 80363033 16 FLAT HEAD CAP SCREW, #10-24X1, (open cab)
1001100322 16 PAN HEAD SCREW, #10X3/4, (enclosed cab)
30 80363034 16 TINNERMAN NUT, #10-24
31 90200755 32 in GASKA-TAPE
32 90206198 AR TRIM-LOCK
34 91163087 2 LOAD CHART BRACKET
36 91401198 1 FUEL TANK HOLD DOWN
37 91401516 1 DASH BRACE
38 91401590 1 DASH CLAMP
39 91403230 1 MANUAL STORAGE BOX
40 91403324 1 DASH PANEL
41 91413036 4 SELF-TAPPING SCREW, #6X1/2, (open cab)
91413036 10 SELF-TAPPING SCREW, #6X1/2, (enclosed cab)
42 91473211 1 DASH PANEL, (open cab)
1001103553 1 DASH PANEL, (enclosed cab)
43 91561140 1 CONTROLLER BACKET
44 1001103567 1 ACCESS COVER PLATE
46 Ref OPEN CAB, (see Figure 6-2 for details)
Ref ENCLOSED CAB, (see Figure 6-2 for details)
47 91563075 1 LOWER RH CONSOLE
48 91563191 1 RH INSTRUMENT DASH PANEL
49 Ref HYDRAULIC CONTROLLER, (see Figure 7-3 for details)
50 91563205 1 RH CONSOLE COVER PLATE
54 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
55 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
66 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-6 for details)
67 Ref BRAKE PEDAL ASSY, (see Figure 7-5 for details)
68 Ref FUEL TANK ASSY, (see Figure 4-7 for details)
74 Ref DASH INSTRUMENT PANEL, (see Figure 6-4 for details)

3126020 G10-55A, G12-55A 6-7


S/N 0160039451 & After
CAB including 0160039394 & 0160039397

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.
75 1001103557 1 RH CONSOLE
79 1001106866 1 SEAT RISER SIDE PANEL, (open cab)
1001106849 1 RETURN AIR VENT, (enclosed cab)
80 90206199 51 in TRIM-LOCK
81 80963101 1 WIPER SWITCH, (enclosed cab)
82 Ref ENCLOSED CAB HARNESS, (not shown), (see Figure 10-12 for details)
134 4791400 1 STAR WASHER, 1/4, (enclosed cab)
147 82033997 132 in WASHER FLUID HOSE, (enclosed cab)
162 Ref DEFROST FAN, (enclosed cab), (see Figure 6-5 for details)
205 1001111112 1 WASHER FLUID TANK, (enclosed cab)
301 Ref BOOM JOYSTICK WITH ADJ TILT, (see Figure 7-1 for details)
302 Ref TRANSMISSION RELAY HARNESS, (not shown), (see Figure 10-10 for details)
303 Ref DASH HARNESS, (not shown), (see Figure 10-9 for details)

6-8 G10-55A, G12-55A 3126020


S/N 0160039451 & After
including 0160039394 & 0160039397 CAB

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-9


Before S/N 0160039451
CAB excluding 0160039394 & 0160039397

Figure 6-2 Cab

2
3
21

22

7
1 68
2
2
3
3
7 6

2
70 3
23 4 26
24
4
19 37
20 5
67 25
2 101
3
18 14 28

12
102
11 103
13 104

17 69

15 10 33
16 34 32
9 35
36 29 27
8

30
106

31

105

PAP3800

6-10 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 CAB

Figure 6-2 Cab (Continued)

3126020 G10-55A, G12-55A 6-11


Before S/N 0160039451
CAB excluding 0160039394 & 0160039397

Figure 6-2 Cab


Item Part Number Qty. Description Rev.
91563012 1 OPEN CAB, (includes items 1 thru 11, 68 thru 70) O
91563013 1 ENCLOSED CAB, (includes items 1 thru 66, 68 thru 70) M
91473156 1 CAB ENCLOSURE KIT, (Before S/N 0160015647), (includes items 12 thru 67) A
1001116614 1 CAB ENCLOSURE KIT WITH HEAT, ( S/N0160015647 thru 0160039450
excluding 0160039394 & 0160039397)
1001116615 1 CAB ENCLOSURE KIT WITH HEAT/AC, ( S/N0160015647 thru 0160039450
excluding 0160039394 & 0160039397)
1 91404109 1 RH WINDOW WITH BORDER
2 8035523 AR URETHANE
3 91164089 AR ACTIVATOR
4 80264031 13 SETTING BLOCK
5 NSS 1 SERIAL TAG, (open cab)
NSS 1 SERIAL TAG, (enclosed cab)
6 91404110 1 REAR WINDOW
7 8036654 10 PLUG, 5/16
8 91164094 1 ROPS WARNING DECAL
9 1001103509 18 RIVNUT, 1/4-20
10 91164087 1 PLUG, (open cab)
91334035 1 SPACER, (enclosed cab)
11 91164086 3 PLUG, (open cab)
80384207 2 SCREW, 1/4-28X3/4, (enclosed cab)
12 1001081310 1 WET ARM SPACER
13 1001081307 1 WIPER ARM ADAPTER
14 91404293 1 WIPER SYSTEM ASSY
7029860 1 WIPER MOTOR, 12V
80384203 1 DRIVE ARM
91144478 1 SHAFT & PIVOT ASSY
15 1001081311 1 WET ARM KIT
16 1001081308 1 WIPER ARM
17 8035392 1 WIPER BLADE, 28”
18 91404291 1 FRONT WINDOW
19 91404296 2 PLUG, 1-1/4
20 80364012 AR CLEAR SEALANT
21 91404290 1 SKY LIGHT WINDOW
22 91404295 1 HEADLINER
23 91404298 3 RIVET, 1/8
24 91404301 1 EXIT HAMMER WITH CABLE
25 91404299 1 EMERGENCY EXIT DECAL
26 80364030 1 LH SIDE REAR WINDOW
27 91404294 1 FOAM, LH SIDE PANEL
28 91404305 1 HEX BOLT, 3/8-16X6-1/2
29 80384205 2 HEX BOLT, 3/8-16X4-1/2
30 91404306 3 HEX NUT, 3/8-16
31 91474481 1 LOWER DOOR ASSY, (includes items 44 thru 66)
70023193 1 LOWER DOOR WELDMENT, (includes hinges)
32 91474482 1 UPPER DOOR ASSY, (includes items 38 thru 43)
33 80384218 1 DOOR STRAP
34 91334024 1 HEX BOLT, 3/8-16X7/8
35 91404297 2 WASHER

6-12 G10-55A, G12-55A 3126020


Before S/N 0160039451
excluding 0160039394 & 0160039397 CAB

Figure 6-2 Cab (Continued)


Item Part Number Qty. Description Rev.
36 80364023 1 STRIKER
37 91404303 1 DOOR HOLD-OPEN, FEMALE
38 80364001 11 ft BULB SEAL
39 91404324 2 HEX BOLT, 5/16-18X5/8
40 91334032 2 WASHER
41 91404323 1 SLAM LATCH
42 91474492 1 DOOR HOLD-OPEN, MALE
43 91404322 1 UPPER DOOR GLASS
44 8035461 2 FLAT HD SCREW, 1/4-20X1-1/4
45 91404316 1 GRAB HANDLE
46 80264066 3 SCREW, M6X1X12
47 91404311 1 PLASTIC DOOR COVER
48 80384191 6 WHIZ-LOCK SCREW, #10-24X0.5
49 80384192 1 INSIDE HANDLE ASSY, LH
50 91404315 1 RELEASE LEVER, RH WINDOW AND LH DOOR
51 91404317 1 SOCKET HD SCREW, #8-32X1.12
52 91404318 1 NUT, #8-32
53 91404313 6 LOCKNUT, #10-24
54 91404320 1 SLAM LATCH STIFFENER
55 91404319 1 SLAM LATCH, LH
56 8866334 2 RIVNUT, 1/4-20
57 91404321 1 LOWER DOOR DRIVE BAR WELDMENT
58 80384189 4 HEX SCREW, 1/4-20X3/4
59 1001081241 1 PADDLE LATCH, LH, (includes item 66)
60 80364001 8 ft BULB SEAL
61 80364079 1 CAM LATCH, RH
62 91404309 1 EXTERIOR RELEASE DOOR ROD
63 80384187 3 ROD END RETAINER CLIP
64 91404310 1 INTERIOR RELEASE DOOR ROD
65 91404312 1 FOAM, LOWER DOOR
66 80964051 1 DOOR KEY
67 91474483 1 SERIAL TAG, (cab enclosure kit)
68 80364011 1 PLUG
69 7028939 1 RIVNUT
70 70024001 1 VINYL GRIP
101 1001103663 1 SEAT RISER WELDMENT, (S/N 0160038865 & After including 0160021405 &
0160024690)
102 7029854 1 HEX BOLT, (S/N 0160038865 & After including 0160021405 & 0160024690)
103 80364037 4 WASHER, (S/N 0160038865 & After including 0160021405 & 0160024690)
104 7029855 4 LOCK WASHER, (S/N 0160038865 & After including 0160021405 &
0160024690)
105 8033058 3 BOLT, 0.25-20x75, G5, (S/N 0160038865 & After including 0160021405 &
0160024690)
106 1001117136 1 ACCESS PANEL, (S/N 0160038865 & After including 0160021405 &
0160024690)

3126020 G10-55A, G12-55A 6-13


S/N 0160039451 & After
CAB including 0160039394 & 0160039397

Figure 6-2 Cab

11
13
104
134
135

110

5
4 21
11 3
13 11
5

11
20 13
145 126 7 106
147 130
1
7
22
112 136
133
127
11
2 14
13
105 140

202
15
5 16
206 19

205 23

203 6 131
201 119
204 116 143
138 8 120
125 139 109
10
208 25
208 141
207

142
24

PAP3770

6-14 G10-55A, G12-55A 3126020


S/N 0160039451 & After
including 0160039394 & 0160039397 CAB

Figure 6-2 Cab (Continued)

401

11
13
406

402

403
404

405

314
305
310
316
313
315 323

312
304 311
307
310
308
303 309 318
306

305

319
320
321 317
302
301

303 322

PAP3760

3126020 G10-55A, G12-55A 6-15


S/N 0160039451 & After
CAB including 0160039394 & 0160039397

Figure 6-2 Cab


Item Part Number Qty. Description Rev.
1001117305 1 OPEN CAB, (includes items 1 thru 25) C
1001117306 1 ENCLOSED CAB, (includes all items) C
1 80264035 6 PLUG
2 8036654 7 PLUG, 5/16
3 91404110 1 REAR WINDOW
4 91404109 1 RH SIDE WINDOW
5 8036654 10 PLUG, 5/16
6 91164087 1 HOLE PLUG, (open cab)
7 80264031 13 BLOCK
8 1001103509 18 RIVNUT
10 91164094 1 ROPS WARNING DECAL
11 80364009 AR URETHANE
13 91404302 AR ACTIVATOR
14 1001103663 1 SEAT RISER WELDMENT
15 7029854 4 HEX BOLT
16 80364037 4 WASHER
19 7029855 4 LOCKWASHER
20 70024001 1 VINYL GRIP
21 80364011 1 PLUG
22 91344046 AR SEALANT
23 7028939 1 RIVNUT
24 0791406 1 BOLT
25 1001117136 1 ACCESS PANEL
104 91404290 1 WINDOW SKY LIGHT
105 91404291 1 FRONT WINDOW
106 80364030 1 WINDOW
109 91404294 1 LH SIDE PANEL FOAM
110 91404295 1 HEAD LINER
112 91404296 2 HOLE PLUG
116 80384207 2 SCREW, (enclosed cab)
119 80364023 1 STRIKER BOLT
120 91334024 1 HEX BOLT
125 91404297 2 WASHER
126 91404298 3 RIVET
127 91404299 1 EMERGENCY EXIT DECAL
130 91404301 1 EMERGENCY EXIT HAMMER
131 80384218 1 STRAP
133 70020632 AR SEAM SEAL
134 91334034 AR BLACK URETHANE
135 91404302 AR ACTIVATOR
136 91404303 1 DOOR HOLD OPEN
138 91334035 1 SPACER
139 80384205 2 BOLT
140 91404305 1 BOLT
141 91404306 3 NUT
142 91474481 1 LOWER DOOR ASSY, (includes items 301 thru 323)
70023193 1 LOWER DOOR WELDMENT, (includes hinges)
143 91474482 1 UPPER DOOR ASSY, ( includes items 401 thru 406)
145 80264031 15 BLOCK

6-16 G10-55A, G12-55A 3126020


S/N 0160039451 & After
including 0160039394 & 0160039397 CAB

Figure 6-2 Cab (Continued)


Item Part Number Qty. Description Rev.
147 70020653 4 BLOCK
201 80384203 1 WIPER ARM
202 1001081310 1 ADAPTER
203 1001081311 1 ARM ADAPTER
204 1001081308 1 WIPER ARM
205 8035392 1 WIPER BLADE
206 1001081307 1 ADAPTER KIT
207 91144478 1 SHAFT & PIVOT ASSEMBLY
208 7029860 1 WIPER MOTOR, 12V
301 8035461 2 FLAT HD SCREW, 1/4-20X1-1/4
302 91404316 1 GRAB HANDLE
303 80264066 3 SCREW, M6X1X12
304 91404311 1 PLASTIC DOOR COVER
305 80384191 6 WHIZ-LOCK SCREW, #10-24X0.5
306 80384192 1 INSIDE HANDLE ASY, LH
307 91404315 1 RELEASE LEVER, RH WINDOW AND LH DOOR
308 91404317 1 SOCKET HD SCREW, #8-32X1.12
309 91404318 1 NUT, #8-32
310 91404313 6 LOCKNUT, #10-24
311 91404320 1 SLAM LATCH STIFFENER
312 91404319 1 SLAM LATCH, LH
313 8866334 2 RIVNUT, 1/4-20
314 91404321 1 LOWER DOOR DRIVE BAR WELDMENT
315 80384189 4 HEX SCREW, 1/4-20X3/4
316 1001081241 1 PADDLE LATCH, LH, (includes item 323)
317 80364001 8 ft BULB SEAL
318 80364079 1 CAM LATCH, RH
319 91404309 1 ETERIOR RELEASE DOOR ROD
320 80384187 3 ROD END RETAINER CLIP
321 91404310 1 INTER RELEASE DOOR ROD
322 91404312 1 FOAM, LOWER DOOR
323 80964051 1 DOOR KEY
401 80364001 11 ft BULB SEAL
402 91404324 2 HEX BOLT, 5/16-18X5/8
403 91334032 2 WASHER
404 91404323 1 SLAM LATCH
405 91474492 1 DOOR HOLD-OPEN, MALE
406 91404322 1 UPPER GLASS

3126020 G10-55A, G12-55A 6-17


CAB

Figure 6-3 Suspension Seat

5
1
2 3
4

6
7

10

K1

11 PY4571

6-18 G10-55A, G12-55A 3126020


CAB

Figure 6-3 Suspension Seat


Item Part Number Qty. Description Rev.
91563158 1 SUSPENSION SEAT, (includes all items) F
1 7026904 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 7026900 1 BACK CUSHION KIT
5 7026902 1 BACK PANEL KIT
6 7026905 1 SEAT BELT KIT
91563164 1 SEAT BELT, 3 IN, (California Only), (not included with 91563158)
7 7026906 1 TETHER KIT
8 7026901 1 SEAT CUSHION KIT
10 7026799 1 KNOB KIT
11 7026798 1 SLIDE KIT

K1 70023139 1 SEAT BELT KIT, 3 IN, (California only), (includes retractor & female ends)

3126020 G10-55A, G12-55A 6-19


Before S/N 0160032170
CAB excluding 0160030878 & 0160030879

Figure 6-4 Instrument Panel

10
11
16
1

2
3

6
7
8

4
5
6

9
15

BEEDE GAUGE
HR MTR

1 2
TRANS TMP WRN
B+ +
(RED, 18 GA GXL) -

G
4 3
CHECK ENG
(RED, 18 GA GXL)

(BLK, 18 GA GXL)
(D BLU, 18 GA GXL)
(D BLU, 18 GA GXL)

(D BLU, 18 GA GXL)

(D BLU, 18 GA GXL)
(ORG, 18 GA GXL)

(ORG, 18 GA GXL)
(RED, 18 GA GXL)
(BLK, 18 GA GXL)

12
13
14
1 2 3 4 5 6 7 8 PAP3700

WIRING DIAGRAM
(SEE SECTION 10 FOR DASH HARNESS CONNECTIONS)

6-20 G10-55A, G12-55A 3126020


Before S/N 0160032170
excluding 0160030878 & 0160030879 CAB

Figure 6-4 Instrument Panel


Item Part Number Qty. Description Rev.
91563117 1 INSTRUMENT PANEL, (includes all items) O
1 NSS 1 SPACER PANEL
2 7029892 1 4-IN-1 GAUGE
3 7026913 1 LARGE GAUGE BRACKET
4 90205688 1 HOURMETER
5 7026914 1 SMALL GAUGE BRACKET
6 7026440 2 HORN & RESET SWITCH, (includes actuator)
7 91474465 1 PARK BRAKE SWITCH, (includes actuator)
8 91473127 1 STEER SELECT SWITCH, (includes actuator)
9 91033317 1 IGNITION SWITCH
10 NSS 2 BULB HOUSING
11 80484088 2 BULB, #74
12 91554017 1 DEUTSCH CONNECTOR
13 91503106 1 DEUTSCH LOCK
14 77363228 8 DEUTSCH CONTACT, #16
15 77384578 1 IGNITION KEY
16 7026438 2 TERMINAL

3126020 G10-55A, G12-55A 6-21


S/N 0160032170 thru 0160037176
CAB including 0160030878 & 0160030879

Figure 6-4 Instrument Panel

10
11
17
2
3

6
7
8

4
5

9
16

1/4" FEMALE SPADES (TYP)

STERLING GAUGE
WAIT TO START HR MTR
(RED, 18 GA GXL)
#8 RING TERMINALS (TYP) 1 2
TRANS TMP WRN
B+ (RED, 18 GA GXL) + -

G ENG STOP
4 3 (RED, 18 GA GXL)

ENG WARN
(RED, 18 GA GXL)

(BLK, 18 GA GXL)
(D BLU, 18 GA GXL)
(D BLU, 18 GA GXL)

(D BLU, 18 GA GXL)

(D BLU, 18 GA GXL)
(ORG, 18 GA GXL)

(ORG, 18 GA GXL)

(WHT, 18 GA GXL)
(RED, 18 GA GXL)
(BLK, 18 GA GXL)

(VIO, 18 GA GXL)

12
13
14
15
1 2 3 4 5 6 7 8 9 10 11 12 PY0920
WIRING DIAGRAM
(SEE SECTION 10 FOR DASH HARNESS CONNECTIONS)

6-22 G10-55A, G12-55A 3126020


S/N 0160032170 thru 0160037176
including 0160030878 & 0160030879 CAB

Figure 6-4 Instrument Panel


Item Part Number Qty. Description Rev.
1001098599 1 INSTRUMENT PANEL, (includes items 1 thru 15 and item 17) E
1 NSS 1 SPACER PANEL
2 70021231 1 4-IN-1 GAUGE
3 7026913 1 LARGE GAUGE BRACKET
4 90205688 1 HOURMETER
5 7026914 1 SMALL GAUGE BRACKET
6 7026440 1 HORN SWITCH, (includes actuator)
7 91474465 1 PARK BRAKE SWITCH, (includes actuator)
8 91473127 1 STEER SELECT SWITCH, (includes actuator)
9 91033317 1 IGNITION SWITCH
10 NSS 4 BULB HOUSING
11 80484088 4 BULB
12 4460532 1 DEUTSCH CONNECTOR
13 80363179 1 DEUTSCH LOCK
14 77363228 10 DEUTSCH CONTACTS
15 4460466 2 DEUTSCH PLUG
16 77384578 1 KEY
17 7026438 4 TERMINAL

3126020 G10-55A, G12-55A 6-23


S/N 0160037186 & After
CAB

Figure 6-4 Instrument Panel

1 4
3
2

7
286
287

109
110
111
112

101 113
102 114
103 115
104

105
106
107
PAP12600
108

6-24 G10-55A, G12-55A 3126020


S/N 0160037186 & After
CAB

Figure 6-4 Instrument Panel


Item Part Number Qty. Description Rev.
1001101666 1 INSTRUMENT PANEL, (includes items 1 thru 7) M
1 NSS 6 BULB HOUSING
2 91473127 1 STEER SELECT SWITCH
3 91474465 1 PARK BRAKE SWITCH
4 7026440 1 HORN SWITCH
5 1001099163 1 3-IN-1 GAUGE
6 1001102815 1 INSTRUMENT PANEL HARNESS, (includes items 101 thru 115) B
7 1001099378 1 DASH PANEL
101 91503105 1 8 PIN RECEPTACLE
102 91503106 1 WEDGE LOCK
103 77363228 1 TERMINAL
104 4460466 1 PLUG
105 NSS 1 CONNECTOR
106 70022691 1 WEDGE LOCK
107 4460944 1 CONTACT
108 NSS 1 CONNECTOR
109 NSS 1 DOUBLE LOCK PLATE
110 NSS 1 SOCKET
111 NSS 1 WIRE SEAL
112 NSS 1 PLUG
113 7026437 4 BULB BASE
114 7026438 4 TERMINAL
115 80484088 4 BULB
286 1001104910 1 IGNITION SWITCH
287 1001008686 1 KEY

3126020 G10-55A, G12-55A 6-25


CAB

Figure 6-5 Heating Components

6
7
1 73 8 35
2 87 9 36
3 10 37
4 11 7
5 41 VIEW IN FRONT OF
42 BOOM JOYSTICK
WITH DASH REMOVED
43
38
39

30
31
32

30
33
34
SUPPLY

RETURN
15 VIEW OF HEATER HOSE
47 45 CONNECTIONS AT ENGINE
15
49 47
50
51 49 12
49 16
52 14 13
51 17
52 49 15
53 14
45 54 18
15
49 12
50 13
16
17
48 18
49

49
50 21 17
19
16 20
21 23 21
24
25
22 21 23
20 24
SUPPLY 20
45 25
RETURN 20 15 47 21 22
44 20 26
26 SUPPLY
27 46 27
RETURN
28 28
29 29
G10-55A S/N 0160038007 & AFTER G10-55A BEFORE S/N 0160038007
G12-55A S/N 0160037985 & AFTER G12-55A BEFORE S/N 0160037985
PAP3650

6-26 G10-55A, G12-55A 3126020


CAB

Figure 6-5 Heating Components


Item Part Number Qty. Description Rev.
1 91033425 1 RUBBER GROMMET
2 91401443 1 FAN BASE PLATE
3 3311005 4 SOCKET FLAT HD CAPSCREW, #10-24X3/4
4 91403608 1 DEFROSTER FAN, (includes item 5)
5 91044542 1 FAN MOTOR
80365027 1 POTENTIOMETER ASSY, (includes items 6 & 10)
6 80363067 1 POTENTIOMETER, 8 OHM
7 80363069 2 KNOB
8 0740605 2 SOCKET FLAT HD CAPSCREW, #6-32X5/8
9 3310601 2 HEX NUT, #6-32
10 80363208 1 POTENTIOMETER HARNESS
11 88691387 1 TUBING CLIP
12 1001100278 2 VENT, ROUND
13 1001101669 2 VENT REDUCER
14 1001100279 2 RECTANGULAR VENT
15 91413036 4 SELF-TAPPING SCREW, #6X1/2, (G10-55A Before S/N 0160038007; 
G12-55A Before S/N 0160037985)
91413036 10 SELF-TAPPING SCREW, #6X1/2, (G10-55A S/N 0160038007 & After; 
G12-55A S/N 0160037985 & After)
16 1001100447 12.3 ft FLEXIBLE DUCT, 3 IN ID
17 86883328 16 HOSE CLAMP
18 1001101688 2 3-WAY CONNECTOR
19 1001100446 5.6 ft FLEXIBLE DUCT, 2.5 IN ID
20 82033995 20 ft HEATER HOSE, 5/8
21 86683193 6 HOSE CLAMP
22 80383231 1 HEATER CONTROL VALVE
23 77133279 1 CLAMP SET
24 77133137 1 COVER PLATE
25 0641518 1 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
26 91403280 1 HEATER UNIT, (G10-55A Before S/N 0160038007; G12-55A Before S/N
0160037985), (no longer available, use 1001114282 for replacement)
1001114282 1 HEATER UNIT, (G10-55A S/N 0160038007 & After; G12-55A S/N 0160037985
& After)
27 0641405 1 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (G10-55A Before S/N 0160038007;
G12-55A Before S/N 0160037985)
0630407 4 BUTTON HD SCREW, 1/4-20X5/8 LG, (G10-55A S/N 0160038007 & After;
G12-55A S/N 0160037985 & After)
28 4711400 4 FLAT WASHER, 1/4
29 Ref ENCLOSED CAB HARNESS, (see Figure 10-11 for details)
30 86671187 2 HEATER HOSE CLAMP
31 80373046 1 REDUCING BUSHING
32 84712749 1 BRASS ELBOW
33 80683073 1 ELBOW, 37 DEGREES
34 91403443 1 BARBED FITTING, 90 DEGREES
35 91563084 1 VEC OPTIONS BOX, (G10-55A Before S/N 0160032931 including D
0160032946 thru 0160033118; G12-55A Before S/N 0160032880 including
0160032912 & 0160033085 thru 0160033156)
70020898 8 5-PIN MICRO RELAY
80983191 2 MINI FUSE, 10 AMP
8229244 2 MINI FUSE, 15 AMP

3126020 G10-55A, G12-55A 6-27


CAB

Figure 6-5 Heating Components (Continued)


Item Part Number Qty. Description Rev.
8229246 3 MINI FUSE, 20 AMP
8229247 1 MINI FUSE, 25 AMP
1001092849 1 VEC OPTIONS BOX, (G10-55A S/N 0160032931, 0160033137 & After; C
G12-55A S/N 0160032880, 0160032880, 0160032929, 0160033191 & After)
70021478 1 COVER
70021485 1 LABEL
70020898 8 5-PIN MICRO RELAY
8229242 1 MINI FUSE, 5 AMP
80983191 2 MINI FUSE, 10 AMP
8229244 1 MINI FUSE, 15 AMP
8229246 3 MINI FUSE, 20 AMP
8229247 1 MINI FUSE, 25 AMP
36 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
37 4751200 4 FLAT WASHER, 1/4
38 Ref VEC OPTIONS HARNESS, (see Figure 10-12 for details)
39 4240033 AR TIE WRAP
41 80964001 1 BLOWER SWITCH
42 3311005 4 HEX LOCK NUT, 10-24, GR2
43 80963058 1 WEATHERPACK SHROUD
44 1001090344 AR NEOPRENE TAPE, (G10-55A S/N 0160038007 & After; G12-55A S/N
0160037985 & After
45 1001100278 3 ROUND VENT, (G10-55A S/N 0160038007 & After; G12-55A S/N 0160037985
& After)
46 1001100282 1 BLOWER UNIT COVER, (G10-55A S/N 0160038007 & After; G12-55A S/N
0160037985 & After)
47 1001100446 AR AIR & MULTI PURPOSE HOSE, (G10-55A S/N 0160038007 & After; G12-55A
S/N 0160037985 & After)
1001100447 AR FLEXIBLE DUCT, 3 IN, (G10-55A S/N 0160038007 & After; G12-55A S/N
48
0160037985 & After)
86883328 16 WORM DRIVE CLAMP, (G10-55A S/N 0160038007 & After; G12-55A S/N
49
0160037985 & After)
71492152 2.2 ft VENT HOSE, 2.5", (G10-55A S/N 0160038007 & After; G12-55A S/N
50
0160037985 & After)
1001100279 3 DEFROST VENT, (G10-55A S/N 0160038007 & After; G12-55A S/N
51
0160037985 & After)
1001101216 3 DEFROST BASE VENT, (G10-55A S/N 0160038007 & After; G12-55A S/N
52
0160037985 & After)
1001101668 2 3-WAY CONDUIT, (G10-55A S/N 0160038007 & After; G12-55A S/N
53
0160037985 & After)
1001101669 2 CONDUIT, (G10-55A S/N 0160038007 & After; G12-55A S/N 0160037985 &
54
After)
73 80963069 1 MALE PIN TERMINAL
87 80963065 1 CABLE SEAL

6-28 G10-55A, G12-55A 3126020


CAB

Figure 6-5 Heating Components (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-29


Before S/N 0160039103
CAB excluding 0160038973

Figure 6-6 Open Cab Heater

103
3 107
4
10 101
22
23 SUPPLY
201
202 108
101
10 RETURN
12 102
VIEW OF HEATER HOSE
CONNECTIONS AT ENGINE
(APPLY ITEM 106 TO ALL PIPE FITTINGS)

20

18
19 21 21
17 2
7
26 8
15
14
14
15

11
21
13
1
5
6
SUPPLY 16
RETURN

MED LOW
HSW HSW

ITEM 22
ELECTRICAL HIGH
CONNECTIONS HSW
BAT
HSW
NOT
CONNECT TO USED
3 PIN CONNECTOR
“A” ON ITEM 20 ITEM 12 ELECTRICAL
CONNECTIONS

PAL2992

6-30 G10-55A, G12-55A 3126020


Before S/N 0160039103
excluding 0160038973 CAB

Figure 6-6 Open Cab Heater


Item Part Number Qty. Description Rev.
91565065 1 OPEN CAB HEATER ASSY, (includes items 1 thru 23) C
1 0630407 4 BUTTON HD CAPSCREW, 1/4-20X5/8
2 0641518 1 HEX HD CAPSCREW, 5/16-18X2 1/4, GR5
3 0740605 2 FLAT HD SOCKET SCREW, #6-32X.62
4 3310601 2 HEX NUT, #6-32, GR2
5 4711400 4 WASHER, 1/4
6 4761400 4 LOCK WASHER, 1/4
7 77133137 1 COVER PLATE
8 77133279 1 CLAMP SET
10 80363069 1 KNOB
11 80383231 1 HEATER CONTROL VALVE
12 80964001 1 BLOWER SWITCH
13 82033995 20 ft HEATER HOSE, 5/8
14 84231107 5 HOSE CLAMP
15 86683193 6 HOSE CLAMP
16 91403280 1 HEATER UNIT
17 91403539 1 CONNECTOR, 3-WAY
18 91413036 2 SELF TAPPING SCREW, #6X1/2
19 91413053 1 RECTANGULAR VENT
20 Ref ENCLOSED CAB HARNESS, (see Figure 10-11 for details)
21 71492152 4 ft VENT HOSE, 2.5 IN
22 80365027 Ref POTENTIOMETER ASSY, (not available to order, see items 201 thru 202 for C
service)
23 88691387 1 TUBING CLIP

0275750 1 ENGINE HEATER PARTS, (includes items 101 thru 108) E


101 8405007 2 GEAR CLAMP
102 8430048 1 REDUCER BUSHING
103 77383540 1 COOLANT RESTRICTOR ORIFICE
106 0100020 AR LOCTITE® 567TM
107 90028660 1 LOOP CLAMP
108 8540218 1 ELBOW, 90 DEGREE
201 80363208 1 POTENTIOMETER WIRE HARNESS
202 80363067 1 POTENTIOMETER

3126020 G10-55A, G12-55A 6-31


S/N 0160039103 & After
CAB including 0160038973

Figure 6-6 Open Cab Heater

3
4
22
23
101 202 204
102 204 205
10
12

203

203

VIEW OF HEATER HOSE


CONNECTIONS AT ENGINE
(APPLY ITEM 201 TO ALL PIPE FITTINGS)

17
18 27
19 14 13
26 30 SUPPLY
15
24
21
2 RETURN
7
8
SUPPLY 11

29
RETURN
13 18
25
31
1
5
6
16

28

PAP9510

6-32 G10-55A, G12-55A 3126020


S/N 0160039103 & After
including 0160038973 CAB

Figure 6-6 Open Cab Heater


Item Part Number Qty. Description Rev.
1001116380 Ref OPEN CAB HEATER ASSY, (not available to order, see items 1 thru 31 for A
service)
1 0630407 4 BUTTON HD SCREW, 1/4-20X5/8
2 0641518 1 HEX HD CAPSCREW, 5/16-18X2 1/4, GR5
3 0740605 2 FLAT HD SOCKET SCREW, #6-32X0.62
4 3310601 2 HEX NUT, #6-32, GR2
5 4711400 4 WASHER, 1/4
6 4761400 4 LOCK WASHER, 1/4
7 77133137 1 TWIN CLAMP COVER PLATE
8 77133279 1 CLAMP SET
10 80363069 2 KNOB
11 80383231 1 HEATER CONTROL VALVE
12 80964001 1 BLOWER SWITCH
13 82033995 AR HEATER HOSE, 5/8
14 86883328 8 HOSE CLAMP
15 86683193 6 HOSE CLAMP
16 1001114282 1 SEALED MOTOR HEATER UNIT
17 1001101668 1 CONNECTOR, THREE WAY
18 91413036 8 SELF TAPPING SCREW, #6X1/2
19 1001100279 1 DEFROST VENT
20 Ref ENCLOSED CAB HARNESS, (see Figure 10-11 for details)
21 71492152 AR VENT HOSE, 2.5 IN
22 80365027 Ref POTENTIOMETER ASSY, (not available to order, see items 101 thru 102 for C
service)
23 88691387 1 TUBING CLIP
24 1001100278 1 ROUND VENT
25 1001100282 1 BLOWER UNIT COVER
26 1001101216 1 DEFROST BASE VENT
27 1001101669 1 CONNECTOR
28 1001106849 1 RETURN AIR VENT
29 1001100446 AR VENT HOSE
30 1001100447 AR VENT HOSE
31 1001090344 AR NEOPRENE TAPE
101 80363208 1 POTENTIOMETER WIRE HARNESS
102 80363067 1 POTENTIOMETER

1001116590 Ref ENGINE HEATER PARTS, (not available to order, see items 201 thru 205 for C
service)
201 0100020 AR LOCTITE® 567TM
202 2220282 1 REDUCER BUSHING
203 8405007 2 GEAR CLAMP
204 1001104685 2 REDUCER BUSHING
205 1001117214 1 ELBOW, 90 DEGREES

3126020 G10-55A, G12-55A 6-33


CAB

Figure 6-7 Air Conditioning - John Deere Engine

203

302

303
303 401
301 403
6

2
18 21
10 402 12
13
23 1 16
24 4 19 29
27 23
201 25
8
301 31 11 20
17 30
302 9 14
13
16 23
19 32

5
28 24

104

103
109
114

111
113
115

102
105
108
112 103
109
101
106
107 PAP2070

6-34 G10-55A, G12-55A 3126020


CAB

Figure 6-7 Air Conditioning - John Deere Engine


Item Part Number Qty. Description Rev.
91565063 Ref AIR CONDITIONING ASSY, (JOHN DEERE), (not available to order, see items G
1 thru 32 for service)
1 0641532 1 HEX HD CAPSCREW, 5/16-18X4, GR5
2 Ref A/C HARNESS, (see Figure 10-18 for details)
3 1001114363 1 A/C HEATER ASSY, (includes items 201 thru 403), (not illustrated)
4 77323029 1 CLAMP SET
5 1380158 4 CLIP
6 3740080 1 RELAY
7 4240033 5 WIRE TIE
8 Ref ENCLOSED CAB ASSY, (see Figure 6-2 for details)
9 0641408 1 HEX HD CAPSCREW, 1/4-20X1, GR5
10 0641424 2 HEX HD CAPSCREW, 1/4-20X3, GR5
11 0641507 2 HEX HD CAPSCREW, 5/16-18X7/8
12 0641605 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
13 2080061 2 THREADED INSERT, 1/4-20
14 2080064 2 LOCK NUT, 5/16-18
16 4751400 3 WASHER, 1/4
17 4751500 4 WASHER, 5/16
18 4751600 2 WASHER, 3/8
19 4761400 2 LOCK WASHER, 1/4
20 4761500 2 LOCK WASHER, 5/16
21 4761600 2 LOCK WASHER, 3/8
22 86883328 2 HOSE CLAMP
23 91413036 16 SELF-TAPPING SCREW, #6X1/2
24 1001090344 AR NEOPRENE TAPE, 1/16X1/2
25 1001100279 2 DEFROST VENT
26 1001100281 1 MAIN SUCTION VENT
27 1001100282 1 BLOWER UNIT COVER
28 1001100446 AR HOSE ASSY
29 1001100770 AR TUBE ASSY
30 1001100773 1 BRACKET
31 1001101259 1 TUBE ASSY
32 1001101640 1 SUCTION VENT FILTER

91565085 Ref AIR CONDITIONING ASSY, ENGINE PARTS, (JOHN DEERE), (not available to C
order, see items 101 thru 115 for service)
101 0641516 1 HEX HD CAPSCREW, 5/16-18X2, GR5
102 0642016 2 HEX HD CAPSCREW, 5/8-11X2, GR5
103 3931624 3 SOCKET HD CAPSCREW, 3/8-16X1-1/2
104 4240033 2 WIRE TIE
105 4712000 4 WASHER, 5/8
106 77133133 1 CLAMP SET
107 77133134 1 COVER PLATE
108 91566061 1 A/C BRACKET MOUNT
109 77143015 3 LOCKNUT, 5/8
110 80373112 1 A/C DRIVE PULLEY
111 88501006 2 HEX NUT, GR5
112 88521010 2 LOCKNUT, 5/8
113 88681311 1 THREADED ROD

3126020 G10-55A, G12-55A 6-35


CAB

Figure 6-7 Air Conditioning - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
114 4751600 1 WASHER, 3/8
115 4891600 2 WASHER, 3/8
201 Ref A/C HEATER, (see Figure 6-10 for details)
203 Ref CONDENSOR KIT, (see Figure 6-10 for details)
301 91514268 1 HOSE ASSY, #10
80363104 2 O-RING
302 1001107428 1 HOSE ASSY, #6
80363102 2 O-RING
303 91514269 1 HOSE ASSY, #8
80363103 2 O-RING
401 80963227 1 COMPRESSOR
402 91564004 1 BELT
403 91514274 1 SCREW KIT

6-36 G10-55A, G12-55A 3126020


CAB

Figure 6-7 Air Conditioning - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-37


CAB

Figure 6-8 Air Conditioning - Perkins Engine

4
7
10

8
123

2 6
19 22
9 15
124
3
28
23
13 25
11 17
12 30 14 21
20 24 18
5 29
26 16
33
34 23
1 35 31
8
27
7

101

103

108

117
102 118
105 119
109 106 102
107 104
106 116
115
122 121
201
110
102
105 114
106
102 K1
102 PAP2431
105 K2
106
106 K3
112

6-38 G10-55A, G12-55A 3126020


CAB

Figure 6-8 Air Conditioning - Perkins Engine


Item Part Number Qty. Description Rev.
1001096313 Ref ENCLOSED CAB AIR CONDITIONING ASSY, (not available to order, see items I
1 thru 35 for service)
1 Ref ENCLOSED CAB ASSY, (see Figure 6-2 for details)
2 1001117095 1 MALE SPADE TERMINAL, 1/4
3 Ref A/C HARNESS, (see Figure 10-18 for details)
4 Ref A/C OVERHEAD CONDENSOR, (see Figure 6-10 for details)
5 Ref A/C HEATER, (see Figure 6-10 for details)
6 1001107427 1 HOSE ASSY
80363104 2 O-RING, #10
7 1001107428 1 HOSE ASSY
80363102 2 O-RING, #6
8 1001107429 1 HOSE ASSY
80363103 2 O-RING, #8
9 3740080 1 RELAY
10 4240033 5 WIRE TIE
11 0641532 1 HEX HD CAPSCREW, 5/16-18X4, GR5
12 77323029 1 CLAMP SET
13 0641424 1 HEX HD CAPSCREW, 1/4-20X3, GR5
14 0641507 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
15 0641605 2 HEX HD CAPSCREW, 3/8-16-5/8, GR5
16 2080063 2 LOCK NUT, 1/4-20
17 4711400 1 WASHER, 1/4
18 4751500 4 WASHER, 5-16
19 4751600 2 WASHER, 3/8
20 4761400 2 LOCK WASHER, 1/4
21 4761500 2 LOCK WASHER, 5/16
22 4761600 2 LOCK WASHER, 3/8
23 91413036 10 SELF-TAPPING SCREW, #6X1/2
24 1001090344 AR NEOPRENE TAPE, 1/16X1/2
25 1001100279 2 DEFROST VENT
26 1001100281 1 MAIN SUCTION VENT
27 1001100446 AR HOSE ASSY
28 1001100770 1 TUBE ASSY
29 1001100773 1 BRACKET
30 1001101259 1 TUBE ASSY
31 1001101640 1 A/C FILTER
32 1001103956 1 A/C DECAL, (not illustrated)
33 0641408 1 HEX HD CAPSCREW, 1/4-20X1, GR5
34 4751400 1 WASHER, 1/4
35 1380158 4 PANEL RETAINER CLIP

1001001169 Ref AIR CONDITIONING ASSY, ENGINE PARTS, J


(not available to order, see items 101 thru 124 for service)
101 0160032 1 ALTERNATOR, 100 AMP
102 3311605 8 HEX LOCKNUT, 3/8-16
103 Use Kit K3 Ref PULLEY, (Before S/N 0160045092), (1001092204 is no longer available)
1001112888 1 PULLEY, (S/N 0160045092 & After)
104 3931616 1 SOCKET HD CAPSCREW, 3/8-16X1
105 3931624 5 SOCKET HD CAPSCREW, 3/8-16X1-1/2

3126020 G10-55A, G12-55A 6-39


CAB

Figure 6-8 Air Conditioning - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.
106 4711600 14 FLAT WASHER, 3/8
107 4751600 2 FLAT WASHER, 3/8
108 1001112961 1 FAN GUARD
109 1001090644 1 ADJUSTMENT BRACKET
110 1001090646 1 A/C COMPRESSOR BRACKET
112 3931620 2 SOCKET HEAD CAP SCREW, M12X35 GR8.8
114 90028660 1 P-CLAMP, 1-3/4” ID
115 1001093526 1 A/C REFRIGERANT DECAL
116 1321716 2 DOUBLE P-CLAMP 1”
117 0641510 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
118 3271501 1 HEX HD CAPSCREW, 3/8-16X1-1/2
119 4761500 4 LOCKWASHER, 5/16-18
121 1001097848 1 ADJUST BRACKET
122 1001097849 1 A/C BELT SHIELD
123 1001107339 1 COMPRESSOR
124 1001107344 1 A/C CLUTCH BELT
201 1001112960 1 A/C PULLEY MECHANICAL ADAPTER

K1 70020636 1 HOSE KIT, (includes items 6 thru 8)


K2 70020638 1 COMPRESSOR KIT, (includes items 123 thru 124)
K3 1001119506 1 PULLEY REPLACEMENT KIT, (includes item 103 & 201)

6-40 G10-55A, G12-55A 3126020


CAB

Figure 6-8 Air Conditioning - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-41


CAB

Figure 6-9 Air Conditioning - Cummins Engine

4
7
10

2 6

9
3

13
11 17
5 12 20

1 8
7

22
15 19

28
23
25

30 14 21
24 18 29
26 16
33
34 23
35 31
27

PAP2981

6-42 G10-55A, G12-55A 3126020


CAB

Figure 6-9 Air Conditioning - Cummins Engine (Continued)

136
119 138
139
140
113

131
104
117 122
125

113

106 126
108 116 130
111
109 112
118

111
115 106
107
108
109 103
102 110
101 114
106
106
108
108

108
124
127 105
128 108
132 128 108
108 137 135 129 121
112
123 133 127
128 128
134
108
121
128 108 K1
120 K2
128 K3
108
120
128 108
120
128 PAP12630

3126020 G10-55A, G12-55A 6-43


CAB

Figure 6-9 Air Conditioning - Cummins Engine


Item Part Number Qty. Description Rev.
1001116866 Ref ENCLOSED CAB AIR CONDITIONING ASSY, (not available to order, see items B
1 thru 35 for service)
1 Ref ENCLOSED CAB ASSY, (see Figure 6-2 for details)
2 1001117095 1 MALE SPADE TERMINAL, 1/4
3 Ref A/C HARNESS, (see Figure 10-18 for details)
4 Ref A/C OVERHEAD CONDENSOR, (see Figure 6-10 for details)
5 Ref A/C HEATER, (see Figure 6-10 for details)
6 1001107427 1 HOSE ASSY
80363104 2 O-RING, #10
7 1001107428 1 HOSE ASSY
80363102 2 O-RING, #6
8 1001107429 1 HOSE ASSY
80363103 2 O-RING, #8
9 3740080 1 RELAY
10 4240033 5 WIRE TIE
11 0641532 1 HEX HD CAPSCREW, 5/16-18X4, GR5
12 77323029 1 CLAMP SET
13 0641424 1 HEX HD CAPSCREW, 1/4-20X3, GR5
14 0641507 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
15 0641605 2 HEX HD CAPSCREW, 3/8-16-5/8, GR5
16 2080063 2 LOCK NUT, 1/4-20
17 4711400 1 WASHER, 1/4
18 4751500 4 WASHER, 5-16
19 4751600 2 WASHER, 3/8
20 4761400 2 LOCK WASHER, 1/4
21 4761500 2 LOCK WASHER, 5/16
22 4761600 2 LOCK WASHER, 3/8
23 91413036 10 SELF-TAPPING SCREW, #6X1/2
24 1001090344 AR NEOPRENE TAPE, 1/16X1/2
25 1001100279 2 DEFROST VENT
26 1001100281 1 MAIN SUCTION VENT
27 1001100446 AR HOSE ASSY
28 1001100770 1 TUBE ASSY
29 1001100773 1 BRACKET
30 1001101259 1 TUBE ASSY
31 1001101640 1 A/C FILTER
32 1001103956 1 A/C DECAL, (not illustrated)
33 0641408 1 HEX HD CAPSCREW, 1/4-20X1, GR5
34 4711400 1 WASHER, 1/4
35 1380158 4 PANEL RETAINER CLIP

1001116825 Ref AIR CONDITIONING ASSY, ENGINE PARTS, F


(not available to order, see items 101 thru 140 for service)
101 0641638 Ref HEX HD CAPSCREW, 3/8-16 X 4 3/4 LG, (Before S/N 0160042434), (no
longer available, order Kit K2 for replacement)
102 0641640 Ref HEX HD CAPSCREW, 3/8-16X5, (Before S/N 0160042434), (no longer 
available, order Kit K2 for replacement)
103 0701013 Ref BOLT, 10X28mm, GR8.8, (Before S/N 0160042434), (no longer available,
order Kit K2 for replacement)

6-44 G10-55A, G12-55A 3126020


CAB

Figure 6-9 Air Conditioning - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
104 0791508 Ref WHIZ-LOCK SCREW, 5/16-18X1, (Before S/N 0160042434), (no longer 
available, order Kit K2 for replacement)
105 1321716 1 DOUBLE P-CLAMP, 1 IN
106 3311605 Ref HEX LOCKNUT, 3/8-16, (Before S/N 0160042434), (no longer available,
order Kit K2 for replacement)
107 3931628 Ref SOCKET HD CAPSCREW, 3/8-16 X 1 3/4 LG, (Before S/N 0160042434),
(no longer available, order Kit K2 for replacement)
108 4711600 18 FLAT WASHER, 3/8, (S/N 0160042434 & After)
109 4751600 Ref FLAT WASHER, 3/8, (Before S/N 0160042434), (no longer available, order
Kit K2 for replacement)
110 4832000 Ref LOCKWASHER, 10mm, (Before S/N 0160042434), (no longer available,
order Kit K2 for replacement)
111 1001093526 1 A/C REFRIGERANT DECAL
112 1001107339 1 COMPRESSOR
113 1001116797 1 A/C DRIVE PULLEY
114 1001116803 Ref A/C MOUNT BRACKET, (Before S/N 0160042434), (no longer available,
order Kit K2 for replacement)
115 1001129880 Ref A/C ADJUST LINK PLATE, (Before S/N 0160042434), (no longer available,
order Kit K2 for replacement)
116 1001116807 Ref A/C CLUTCH BELT, (Before S/N 0160042434), (no longer available, order Kit
K2 for replacement)
117 1001116828 Ref A/C PULLEY SHIELD, (Before S/N 0160042434), (no longer available, order
Kit K2 for replacement)
118 0641612 Ref HEX HD CAPSCREW, 3/8-16X1-1/2, (Before S/N 0160042434), (no longer
available, order Kit K2 for replacement)
119 1001131801 Ref A/C BELT GUARD COVER, (S/N 0160042434 thru 0160045630), (no longer
available, order Kit K3 for replacement)
1001138945 1 COMPRESSOR COVER, (S/N 0160045636 & After)
120 0681612 5 HEX HD CAPSCREW, 3/8-16X1 1/2 LG, (S/N 0160042434 & After)
121 0681614 2 HEX HD CAPSCREW, 3/8-16X1 3/4 LG, (S/N 0160042434 & After)
122 0770810 2 HEX HD CAPSCREW, 10.9 FULLTHD, M8X20 LG, (S/N 0160042434 & After)
123 3931624 1 SOCKET HD CAPSCREW, 3/8-16X1 1/2, (S/N 0160042434 & After)
124 3931632 1 SOCKET HD CAPSCREW, 3/8-16X2, (S/N 0160042434 & After)
125 4811900 2 WASHER, 8mm, (S/N 0160042434 & After)
126 4832000 3 SPRING LOCKWASHER, 10mm, (S/N 0160042434 & After)
127 4891600 2 HARDENED WASHER, 3/8, (S/N 0160042434 & After)
128 8305645 10 HEX LOCKNUT, 3/4-16, (S/N 0160042434 & After)
129 83201057 1 HEX HD CAPSCREW, 3/8-16X2.00 G8, (S/N 0160042434 & After)
130 91513234 3 SOCKET HD CAPSCREW, M10X1.5X30, GR10.9, (torque to 53-58 lb-ft), 
(S/N 0160042434 & After)
131 1001135181 1 A/C BRACKET SUPPORT PLATE, (S/N 0160042434 & After)
132 1001135193 1 A/C SPACER TUBE, (S/N 0160042434 & After)
133 1001131818 1 SPLIT BUSHING SLEEVE, (S/N 0160042434 & After)
134 1001135202 1 A/C MOUNT BRACKET, (S/N 0160042434 & After)
135 1001135268 2 A/C ADJUST LINK PLATE, (S/N 0160042434 & After)
136 7301815 1 A/C COMPRESSOR DRIVE BELT, (S/N 0160042434 & After)
137 1001138944 1 A/C COVER SUPPORT, (S/N 0160045636 & After)
138 0641406 3 HEX HD CAPSCREW, 1/4-20X3/4, GR5, (S/N 0160045636 & After)
139 4711400 3 WASHER, 1/4, (S/N 0160045636 & After)
140 3311405 3 HEX LOCKNUT, 1/4-20, (S/N 0160045636 & After)

3126020 G10-55A, G12-55A 6-45


CAB

Figure 6-9 Air Conditioning - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
K1 70020636 1 HOSE KIT, (includes items 6 thru 8)
K2 1001135029 1 A/C COMPRESSOR BRACKET KIT, (Before S/N 0160042434), (includes items B
108,119 thru 140)
K3 1001139425 1 COMPRESSOR COVER KIT, (S/N 0160042434 thru 0160045360), (includes A
items 108,119,120,128,137 thru 140)

6-46 G10-55A, G12-55A 3126020


CAB

Figure 6-9 Air Conditioning - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-47


CAB

Figure 6-10 Air Conditioning Components

215
214
201

216

204

203
218 204

206 207
213 217
205
209
211

212 208

210
104

112 103
202

104

102

114 106
113 107

108

110 105

110
101

111

K1 109 PY4041

6-48 G10-55A, G12-55A 3126020


CAB

Figure 6-10 Air Conditioning Components


Item Part Number Qty. Description Rev.
1 1001114283 1 EVAPORATOR/HEATER UNIT, (includes items 101 thru 121)
91514264 1 POWER HEAD ONLY, (includes items 101 thru 105, 109 and 110)
2 1001107340 1 CONDENSOR, (includes items 201 thru 225)
101 70022552 1 CASE TOP
102 70022553 1 CASE BOTTOM
103 NSS Ref BLOWER MOTOR (G10-55A Before S/N 0160037952 excluding 0160034699;
G12-55A Before S/N 0160038347 excluding 0160037731), (no longer
available, for initial replacement order Blower Motor Kit 70022804)
70022805 1 BLOWER MOTOR, (G10-55A S/N 0160037952 & After
including 0160034699; G12-55A S/N 0160038347 & After
including 0160037731)
104 91404439 1 BLOWER WHEEL
105 70022876 1 HEATER/COOLER COIL
106 91514272 1 VALVE
107 70022877 1 BULB CLAMP
108 80363103 1 O-RING, #8
109 NSS 1 3 HOLE DEFROST TOP
110 70022878 2 LEG
111 91514265 1 THERMOSTAT
112 70020639 2 HEATER HOSE
113 NSS 2 HEATER SPLICE
114 70022879 4 WORM GEAR CLAMP
115 70022555 1 AIR RESTRICTER, (not illustrated)
116 91514296 1 METRO SWITCH, (not illustrated)
117 70020640 1 12 VOLT RELAY, (not illustrated)
118 70022556 3 ft DRAIN HOSE, 3/8, (not illustrated)
119 70022557 1 DRAIN ELBOW, 3/8, (not illustrated)
120 70022558 1 DRAIN TEE, 3/8, (not illustrated)
121 80363099 1 PRESSURE SWITCH, (not illustrated)
201 70020643 1 CASE TOP
202 70022880 1 CASE BOTTOM
203 70020644 1 OVERHEAD CONDENSER COIL
204 70022881 2 MOUNTING BRACKET
205 91514270 1 TUBE ASSY
206 91514266 1 DRIER
207 70022882 1 DRIER MOUNT
208 80363102 1 O-RING
209 70022883 1 HOSE CLAMP
210 70020645 1 TUBE ASSY
211 70020646 1 TUBE ASSY
212 70022884 4 HOSE CLAMP
213 70022885 3 CUSHION CLAMP
214 70022886 1 HOLE PLUG
215 91514295 2 CONDENSER FAN
216 70020647 1 HARNESS PIGTAIL
217 80363103 1 O-RING, #8
218 70022891 2 ft CLOSED CELL FOAM
219 70020648 4 WELL NUT, (not illustrated)
220 70022887 8 NYLON INSERT NUT, 1/4-20, (not illustrated)

3126020 G10-55A, G12-55A 6-49


CAB

Figure 6-10 Air Conditioning Components (Continued)


Item Part Number Qty. Description Rev.
221 70020649 1 RELAY, (not illustrated)
222 70022890 4 HEX HD CAPSCREW, 3/8-16X3, (not illustrated)
223 70020650 1 HARNESS, (not illustrated)
224 70022888 4 FLAT WASHER, 3/8, (not illustrated)
225 70022889 4 LOCKWASHER, 3/8, (not illustrated)
301 70023109 1 WHITE MOTOR GASKET, (not illustrated)
302 NSS 2 BLACK FOAM, (not illustrated)
303 70023110 1 RESISTOR, (not illustrated)
304 NSS 1 BOLT, (not illustrated)
305 NSS 1 NUT, (not illustrated)
306 NSS 1 CORK TAPE, (not illustrated)
307 NSS 2 CORK TAPE, (not illustrated)

K1 70022804 1 BLOWER MOTOR KIT, (includes items 103 & 301 thru 307)

6-50 G10-55A, G12-55A 3126020


CAB

Figure 6-10 Air Conditioning Components (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 6-51


CAB

This Page Intentionally Left Blank

6-52 G10-55A, G12-55A 3126020


SECTION 7
CONTROLS

3126020 G10-55A, G12-55A


CONTROLS

Figure 7-1 Boom Joystick With Adjustable Tilt

20
21 2
22
23 3

18
18
4
2&4
1&3
19
9 3 2

4 1
6

11 13
7
12

10 8

15 16

14

17

PY0650

7-2 G10-55A, G12-55A 3126020


CONTROLS

Figure 7-1 Boom Joystick With Adjustable Tilt


Item Part Number Qty. Description Rev.
91513212 1 BOOM JOYSTICK WITH ADJUSTABLE TILT, (includes items 1 thru 19) 1
91404326 AR SEAL KIT, (includes items 11 thru 15)
1 91404325 1 GRIP ASSY
2 91404011 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 80364095 1 BOOT
6 80264138 1 CARDON KIT, (includes item 7)
7 NSS AR SHIM
8 91404013 1 RETAINING PLATE
9 91404016 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
11 NSS 1 O-RING
12 NSS 2 DOWEL PIN
13 NSS 1 O-RING
14 NSS 1 SCREW ASSY
15 NSS 1 O-RING
16 80934498 4 PLUNGER & GUIDE KIT
17 91514224 4 REGULATING UNIT
18 91504028 1 SPRING, (ports 1 & 3), (pack of two)
91504029 1 SPRING, (ports 2 & 4), (pack of two)
19 80264139 1 GROMMET WITH CABLE TIE KIT
20 Ref RH INSTRUMENT PANEL, (see Figure 6-1 for details)
21 80964002 1 RHEOSTAT SWITCH, (G10-55A Before S/N 0160033661; G12-55A Before
S/N 0160033659)
1001099174 1 RHEOSTAT SWITCH, (G10-55A S/N 0160033661 thru S/N 0160037863;
G12-55A S/N 0160033659 thru S/N 0160037871)
1001106688 1 RHEOSTAT SWITCH, (S/N 0160037877 & After)
22 86983193 1 BULLET CONNECTOR, (G10-55A Before S/N 0160033661; G12-55A Before
S/N 0160033659)
23 77163105 1 RECEPTACLE CONNECTOR, (G10-55A Before S/N 0160033661; G12-55A
Before S/N 0160033659)

3126020 G10-55A, G12-55A 7-3


CONTROLS

Figure 7-2 Hydraulic Controller - Sway

PY0680

7-4 G10-55A, G12-55A 3126020


CONTROLS

Figure 7-2 Hydraulic Controller - Sway


Item Part Number Qty. Description Rev.
91563201 1 HYDRAULIC CONTROLLER - SWAY, (includes all items) B
1 91504030 1 GRIP
2 91504031 1 RUBBER BOOT
3 7026739 1 LEVER OPERATION KIT
4 80934498 1 PLUNGER KIT
5 7026740 1 REGULATING UNIT KIT
6 91504029 1 RETURN SPRING

3126020 G10-55A, G12-55A 7-5


CONTROLS

Figure 7-3 Hydraulic Controller - Outrigger & Sway/Aux

3
4

7
6

8
7

10
9

PY0540
10

7-6 G10-55A, G12-55A 3126020


CONTROLS

Figure 7-3 Hydraulic Controller - Outrigger & Sway/Aux


Item Part Number Qty. Description Rev.
91563200 1 HYDRAULIC CONTROLLER - OUTRIGGER & SWAY/AUX, (includes all items) A
1 91563201 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 7026741 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 91504030 2 GRIP
4 91504031 2 RUBBER BOOT
5 7026739 2 LEVER OPERATION KIT
6 80934498 2 PLUNGER KIT
7 7026740 2 REGULATING UNIT KIT
8 91504029 2 RETURN SPRING
9 7026742 2 O-RING
10 7026743 1 BOLT & NUT KIT

3126020 G10-55A, G12-55A 7-7


CONTROLS

Figure 7-4 Steering Column & Attaching Parts

3 17
1

5 4

8
14 15
19 19
13 16
S/N 0160004960 & AFTER

9
18 11
18
11
18
PY0570

7-8 G10-55A, G12-55A 3126020


CONTROLS

Figure 7-4 Steering Column & Attaching Parts


Item Part Number Qty. Description Rev.
91515033 1 STEERING CONTROL ASSY, (includes items 7 thru 14, 18 & 19), B
(Before S/N 0160004960)
91565083 1 STEERING CONTROL ASSY, (JOHN DEERE ENGINE), A
(S/N 0160004960 & After), (includes items 7 thru 14)
1001001213 1 STEERING CONTROL ASSY, (PERKINS & CUMMINS ENGINE), A
(includes items 7 thru 14)
91144190 Ref STEERING CONTROL UNIT SEAL KIT
1 91563208 1 STEERING WHEEL, (includes items 2 & 3)
2 7026477 1 CENTER CAP
3 7026478 1 SPINNER KNOB
4 91563226 1 F-N-R SHIFTER, (includes items 5 & 6)
5 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft)
6 NSS 1 CLAMP SET
7 91123126 1 STEERING CONTROL UNIT
8 91513125 1 STEERING COLUMN, (includes item 17)
9 2220466 1 ELBOW, 90 DEGREES, (includes o-ring), (JOHN DEERE ENGINE)
2130404 1 ELBOW, 90 DEGREES, (includes o-ring), (PERKINS & CUMMINS ENGINE)
11 2220373 4 CONNECTOR, (includes o-ring), (Before S/N 0160004960)
2220500 4 ELBOW, 45 DEGREES, (includes o-ring), (JOHN DEERE ENGINE),
(S/N 0160004960 & After)
2150808 4 ELBOW, 45 DEGREES, (includes o-ring), (PERKINS & CUMMINS ENGINE)
13 88551011 4 LOCKWASHER, 3/8, (Before S/N 0160004960)
4761600 2 LOCKWASHER, 3/8, (S/N 0160004960 & After)
14 88201033 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (Before S/N 0160004960)
0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (S/N 0160004960 & After)
15 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
16 4711600 2 FLAT WASHER, 3/8
17 70020923 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft)
18 0100075 AR LOCTITE® 545TM
19 0100011 AR LOCTITE® 242TM

3126020 G10-55A, G12-55A 7-9


Before S/N 0160029245
CONTROLS

Figure 7-5 Brake Pedal Assembly

2
3
1

2
3 3
4

5
6

19
7
18 8

17

21
20 15

14
10
12
11 17

13

16

PY0551

7-10 G10-55A, G12-55A 3126020


Before S/N 0160029245
CONTROLS

Figure 7-5 Brake Pedal Assembly


Item Part Number Qty. Description Rev.
91515048 1 POWER BRAKE ASSY, (includes items 1 thru 19) D
1 Ref POWER BRAKE VALVE, (see Figure 9-14 for details)
2 88662105 2 ELBOW, 90 DEGREES, (swivel nut)
3 8770064 3 CONNECTOR
4 88661364 1 HEX CAP
5 83193018 1 CONNECTOR
6 86883469 1 REDUCER FITTING
7 80233142 1 CONNECTOR
8 88661343 1 REDUCER FITTING
9 91516029 1 BRAKE BRACKET
10 91476031 1 PIVOT PIN
11 88201035 1 HEX HD CAPSCREW, 3/8-16X1, GR5
12 88551011 1 LOCKWASHER, 3/8
13 91516030 1 BRAKE PEDAL
14 83191021 4 HEX HD CAPSCREW, M10-1.5X30
15 83191013 4 LOCKWASHER, M10
16 80263108 1 PEDAL PAD
17 91403247 2 BUSHING
18 91511145 1 TIE BAR
19 91513180 2 ACTUATOR
20 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
21 4711500 4 FLAT WASHER, 5/16

3126020 G10-55A, G12-55A 7-11


S/N 0160029245 & After
CONTROLS

Figure 7-5 Brake Pedal Assembly

13
17

1
13

17

17

11
117

15
10

16
14
2

7
4
19

3
212
6 204
5 241

PY0561

7-12 G10-55A, G12-55A 3126020


S/N 0160029245 & After
CONTROLS

Figure 7-5 Brake Pedal Assembly


Item Part Number Qty. Description Rev.
1001091359 1 POWER BRAKE ASSY, (JOHN DEERE ENGINE), (includes items 1 thru 19 & D
117)
1001091173 1 POWER BRAKE ASSY, (PERKINS & CUMMINS ENGINE), (includes items 1 F
thru 19)
1 Ref POWER BRAKE VALVE, (see Figure 9-14 for details)
2 1001091118 1 BRAKE BRAKET
3 1001090741 1 BRAKE PEDAL
4 91476031 1 PIVOT PIN
5 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
6 4761600 1 LOCKWASHER, 3/8
7 0701014 4 HEX HD CAPSCREW, 10X30mm, GR8.8
8 4832000 4 SPRING LOCKWASHER, 10mm
10 80233142 1 CONNECTOR, (JOHN DEERE ENGINE)
2221257 1 CONNECTOR, (PERKINS & CUMMINS ENGINE)
11 83193018 1 CONNECTOR, (JOHN DEERE ENGINE)
8770258 1 CONNECTOR, (PERKINS & CUMMINS ENGINE)
13 8760268 2 ELBOW, 90 DEGREES, (swivel nut), (JOHN DEERE ENGINE)
2172106 2 ELBOW, 90 DEGREES, (swivel nut), (PERKINS & CUMMINS ENGINE)
14 2220620 1 ADAPTER, (JOHN DEERE ENGINE)
2221244 1 ADAPTER, (PERKINS & CUMMINS ENGINE)
15 91513180 2 ACTUATOR
16 91511145 1 TIE BAR
17 8770064 3 CONNECTOR, (JOHN DEERE ENGINE)
2144605 3 CONNECTOR, (PERKINS & CUMMINS ENGINE)
19 3020039 AR MOLY PASTE
117 2220619 1 ADAPTER
204 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
212 4711500 4 FLAT WASHER, 5/16
241 0100011 AR LOCTITE® 242TM

3126020 G10-55A, G12-55A 7-13


CONTROLS

Figure 7-6 Accelerator Pedal

2
7

5
4
7
6

11
12

10

19 17
18

13
14
15
16

PY0530

7-14 G10-55A, G12-55A 3126020


CONTROLS

Figure 7-6 Accelerator Pedal


Item Part Number Qty. Description Rev.
1 91561192 1 ACCELERATOR BRACKET
2 0641508 3 HEX HD CAPSCREW, 5/16-18X1, GR5
3 4711500 3 FLAT WASHER, 5/16
4 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
5 4711400 2 FLAT WASHER, 1/4
6 Ref ENGINE HARNESS, (see Figure 10-3 for details)
7 0100011 AR LOCTITE® 242TM
10 91563044 1 ACCELERATOR PEDAL, (JOHN DEERE ENGINE), (includes items 11 thru 18) B
1001090003 1 ACCELERATOR PEDAL, (PERKINS ENGINE), (includes items 11 thru 16 & 19) C
80383410 1 ACCELERATOR PEDAL, (CUMMINS ENGINE), (includes items 11 thru 16) 1
70023325 1 PEDAL KIT, (includes items 13, 14 & 16)
7026485 1 SENSOR KIT, (JOHN DEERE ENGINE), (includes items 11 & 12)
7029908 1 SENSOR KIT, (PERKINS ENGINE), (includes items 11 & 12)
70020551 1 SENSOR KIT, (CUMMINS ENGINE), (includes items 11 & 12)
11 NSS 2 SCREW
12 NSS 1 SENSOR
13 NSS 1 PEDAL
14 NSS 1 PEDAL SPRING
15 7026481 1 PEDAL ARM
16 NSS 1 PEDAL PIN
17 NSS 1 CLAMP
18 NSS 2 SCREW
19 NSS 1 MOUNTING BRACKET

3126020 G10-55A, G12-55A 7-15


CONTROLS

This Page Intentionally Left Blank

7-16 G10-55A, G12-55A 3126020


SECTION 8
HYDRAULIC CIRCUITS

3126020 G10-55A, G12-55A


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit - John Deere Engine

3
9

50 8 10
55 46 4
51
52 6
50
55 45 49
TO 47
TRANSMISSION 47 5
52 44
51 43
52 14
58 37
48 12
35 34 33
47 35 34 33 36
FROM 54
TRANSMISSION 19 38
18
32 38 54
29

11 S/N 0160038592 & AFTER


5
15
40 1
5
TO
HYDRAULIC
CONTROLLER
21
17
32 18
42 18
38
19
58
20
57 41 11 10 54
39
1
39 58
59
61 3
19 29 9

27 38 61
55 11 5
56 40
60 2
26 25
24 29
23 36
22
15
21
S/N 0160037877 THRU 0160038591

PAP3520

8-2 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit - John Deere Engine


Item Part Number Qty. Description Rev.
1 2220473 2 ELBOW, 90 DEGREES, (includes o-ring)
3 Ref COMBINATION VALVE, (see Figure 8-13, item 16 for details)
4 91563211 1 TUBE ASSY, (Before S/N 0160037877)
5 Ref HOSE ASSY, (see Figure 8-11 & Figure 8-12, item 16 for details)
6 2220603 1 CONNECTOR, (includes o-ring)
8 2220606 1 RUN TEE, (includes o-ring)
9 84719185 1 HOSE ASSY, (Before S/N 0160037877)
1001108474 1 HOSE ASSY, (S/N 0160037877 thru 0160038591)
10 2220635 1 SWIVEL NUT RUN TEE, 3/8 TUBE, (Before S/N 0160038592)
11 2754097 1 HOSE ASSY
12 2220375 1 CONNECTOR, (includes o-ring)
14 8765204 1 ELBOW, 90 DEGREES, (swivel nut)
15 2754059 1 HOSE ASSY
17 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
18 2753952 1 HOSE ASSY
19 2754058 1 HOSE ASSY
20 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
21 2753955 1 HOSE ASSY
22 0641812 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
23 4761800 4 LOCKWASHER, 1/2
24 10717672 2 FLANGE HALF
25 80003294 1 O-RING
26 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
27 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
29 2220377 1 CONNECTOR, (includes o-ring)
32 2754192 1 HOSE ASSY
33 77133073 2 CLAMP
34 77133052 2 COVER PLATE
35 0641412 2 HEX HD CAPSCREW, 1/2-20x1-1/2, GR5
36 91563265 1 TUBE ASSY, (Before S/N 0160037877)
1001106637 1 TUBE ASSY, (S/N 0160037877 & After)
37 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
38 2754098 1 HOSE ASSY
39 2220819 2 FITTING
40 2754018 1 HOSE ASSY
41 2220501 1 ELBOW, 45 DEGREES, (includes o-ring)
42 2220628 1 CONNECTOR, (includes o-ring)
43 2754046 1 HOSE ASSY
44 2754045 1 HOSE ASSY
45 91563255 1 TUBE ASSY
46 91563254 1 TUBE ASSY
47 2220408 4 CONNECTOR, (includes o-ring)
48 2753973 2 HOSE ASSY
49 Ref RADIATOR, (see Figure 4-8 for details)
50 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
51 77133137 2 COVER PLATE
52 77133136 2 CLAMP
54 2220371 2 CONNECTOR, (includes o-ring), (Before S/N 0160037877)
2220371 1 CONNECTOR, (includes o-ring), (S/N 0160037877 thru 0160038591)

3126020 G10-55A, G12-55A 8-3


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
55 0100011 AR ®
LOCTITE 242 TM

56 91053020 1 COUPLING
57 2220473 1 ELBOW, 90 DEGREES, (includes o-ring)
58 2754099 1 HOSE ASSY
59 2220603 1 CONNECTOR, (includes o-ring)
60 2220671 1 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
61 2221040 2 ELBOW, 45 DEGREES, (includes o-ring), (S/N 0160037877 & After)

8-4 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-5


Before S/N 0160037877
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine

50
55 46
51
52
50
55 45 49
47
47
TO 48 52 44
TRANSMISSION
51 43
52
14
58 37
12
47 35 34
FROM
TRANSMISSION
33
48 35 34 33 36
38 54
19
32 18
38
54
29

11
5
15
40

TO
HYDRAULIC
CONTROLLER
21
17
32 18
42 18
38
19
58
57 20
41 11
39 1
39
59 3
9

19 29

27 8 10
55 56 40 11 4
26 25
24
23
22
21 5
6 PY0910

8-6 G10-55A, G12-55A 3126020


Before S/N 0160037877
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine


Item Part Number Qty. Description Rev.
1 2170206 1 ELBOW, 90 DEGREES, (includes o-ring)
3 Ref COMBINATION VALVE, (see Figure 8-14, item 16 for details)
4 1001001465 1 TUBE ASSY
5 Ref HOSE ASSY, (see Figure 8-12, item 16 for details)
6 2110406 1 CONNECTOR, (includes o-ring)
8 2170306 1 RUN TEE, (includes o-ring)
9 1001095440 1 HOSE ASSY
10 2170706 1 SWIVEL NUT RUN TEE, 3/8 TUBE
11 1001095437 1 HOSE ASSY
12 2110812 1 CONNECTOR, (includes o-ring)
14 2172108 1 ELBOW, 90 DEGREES, (swivel nut)
15 1001096393 1 HOSE ASSY
17 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
18 1001096397 1 HOSE ASSY
19 1001096392 1 HOSE ASSY
20 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
21 1001097927 1 HOSE ASSY
22 0641812 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
23 4761800 4 LOCKWASHER, 1/2
24 10717672 2 FLANGE HALF
25 80003294 1 O-RING
26 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
27 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
29 2111616 2 CONNECTOR, (includes o-ring)
32 1001095454 1 HOSE ASSY
33 77133073 2 CLAMP
34 77133052 2 COVER PLATE
35 0641412 2 HEX HD CAPSCREW, 1/2-20x1-1/2, GR5
36 1001091340 1 TUBE ASSY
37 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
38 1001095451 1 HOSE ASSY
39 2170206 2 FITTING
40 1001095455 1 HOSE ASSY
41 2150606 1 ELBOW, 45 DEGREES, (includes o-ring)
42 2130608 1 CONNECTOR, (includes o-ring)
43 1001097773 1 HOSE ASSY
44 1001097772 1 HOSE ASSY
45 1001097990 1 TUBE ASSY
46 1001097991 1 TUBE ASSY
47 2111210 4 CONNECTOR, (includes o-ring)
48 1001097771 2 HOSE ASSY
49 Ref RADIATOR, (see Figure 4-8 for details)
50 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
51 77133137 2 COVER PLATE
52 8769139 2 CLAMP
54 2110604 2 CONNECTOR, (includes o-ring)
55 0100011 AR LOCTITE® 242TM
56 91053020 1 COUPLING
57 2130606 1 ELBOW, 90 DEGREES, (includes o-ring)

3126020 G10-55A, G12-55A 8-7


Before S/N 0160037877
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.
58 1001096394 1 HOSE ASSY
59 2110604 1 CONNECTOR, (includes o-ring)

8-8 G10-55A, G12-55A 3126020


Before S/N 0160037877
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-9


S/N 0160037877 & After
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine

503
502 511
509
508
503
502 916
512 921
505
TO 517 508 518 114 37
TRANSMISSION
108
509 519
508 109 25 203

FROM 505
TRANSMISSION 28 56
517 111
58 401 115 2
848 17 850
860
109
404
401
849
106
310

409
1107
850
TO
HYDRAULIC
CONTROLLER
1106

404
825
860
401
848
604
603 860 826
605 310
606
701

848 602
606

409 310
703
601 704
405
406
408
407
1106
PAL4850

8-10 G10-55A, G12-55A 3126020


S/N 0160037877 & After
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
17 1001105126 1 PRESSURE TUBE ASSY
25 Ref SWAY VALVE, (see Figure 8-8 for details)
28 0641412 4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
37 2110606 1 FITTING, STRAIGHT, (Before S/N 0160038592 excluding 0160014344)
56 77133052 2 COVER PLATE
58 77133073 2 CLAMP SET
106 2111616 1 CONNECTOR, (includes o-ring)
108 2130606 1 FITTING, 90 DEGREES, (includes o-ring)
109 2150406 2 FITTING, 45 DEGREES, (includes o-ring)
111 2172106 1 FITTING, 90 DEGREES, (includes o-ring)
114 2170706 1 FITTING, TEE, (includes o-ring)
115 2130810 1 FITTING, 90 DEGREES, (includes o-ring)
203 1001107175 1 HOSE ASSY, (Before S/N 0160038592 excluding 0160014344)
310 1001095437 1 HOSE ASSY
401 1001095451 1 HOSE ASSY
404 1001095454 1 HOSE ASSY
405 80003294 1 O-RING
406 10717672 2 FLANGE HALF
407 0641812 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
408 4761800 4 LOCKWASHER, 1/2
409 1001095455 1 HOSE ASSY
502 0100011 AR LOCTITE® 242TM
503 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
505 2111210 2 FITTING, STRAIGHT, (includes o-ring)
508 8769139 2 CLAMP SET
509 77133137 2 COVER PLATE
511 1001097991 1 TUBE ASSY
512 1001097990 1 TUBE ASSY
517 1001097771 2 HOSE ASSY
518 1001097772 1 HOSE ASSY
519 1001097773 1 HOSE ASSY
601 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
602 2111616 1 FITTING, STRAIGHT, (includes o-ring)
603 2130606 1 FITTING, 90 DEGREES, (includes o-ring)
604 2130608 1 FITTING, 90 DEGREES, (includes o-ring)
605 2150606 1 FITTING, 45 DEGREES, (includes o-ring)
606 2170206 2 FITTING, 90 DEGREES, (long), (includes o-ring)
701 2110604 1 FITTING, STRAIGHT, (includes o-ring)
703 91053020 1 TEST PORT COUPLING
704 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
825 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
826 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
848 1001096392 1 HOSE ASSY
849 1001096393 1 HOSE ASSY
850 1001096394 1 HOSE ASSY
860 1001096397 1 HOSE ASSY
916 Ref RADIATOR ASSY, (see Figure 4-9 for details)
921 2110210 2 FITTING, STRAIGHT, (includes o-ring)

3126020 G10-55A, G12-55A 8-11


S/N 0160037877 & After
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.
1106 1001097927 1 HOSE ASSY
1107 Ref HOSE ASSY, (see Figure 8-12, item 16 for details)

8-12 G10-55A, G12-55A 3126020


S/N 0160037877 & After
HYDRAULIC CIRCUITS

Figure 8-2 Supply Circuit - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-13


HYDRAULIC CIRCUITS

Figure 8-3 Supply Circuit - Cummins Engine

520

339
501

405
301
404
354
355 340

365
363
362
358

359
364 357 530
367
361
360
358
366 353
355 356
354
867
609 615
TO BOOM JOYSTICK 50 34
206
866

847
912
115
701 704
451
705 705 453 606
609
414
703 203
702
415 406 205 1 24 26
850 413 206
402
408 1 24 26
410 45 856

13 866

867
204

850
847

858
PAP2580

8-14 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-3 Supply Circuit - Cummins Engine


Item Part Number Qty. Description Rev.
1 0641412 4 HEX HD CAPSCREW, 1/4-20X1.5
13 2172016 1 ELBOW, 90 DEGREES, (includes o-ring)
24 77133052 2 COVER PLATE
26 77133073 2 CLAMP
34 Ref MAIN CONTROL VALVE
45 1001114522 1 TUBE ASSY
50 Ref HYDRAULIC TANK, (see Figure 9-13 for details)
115 1001116005 1 HOSE ASSY
203 8410012 2 T-BOLT CLAMP
204 1001114528 1 HOSE ASSY
205 1001115277 1 SUCTION HOSE ASSY
206 1001115885 1 HOSE ASSY
301 Ref ZF TRANSMISSION, (see Figure 4-19 for details)
339 1001118060 1 HOSE ASSY
340 1001118068 1 PIPE ASSY
353 1001119828 1 HOSE ASSY
354 1001119815 1 HOSE ASSY
355 1001119809 1 HOSE ASSY
356 1001119801 1 THERMAL BYPASS VALVE
357 2151216 1 ELBOW, 45 DEGREES, (includes o-ring)
358 2131216 2 ELBOW, 90 DEGREES, (includes o-ring)
359 0641628 2 HEX HD CAP SCREW, 3/8-16 X 3 1/2 LG
360 4711600 2 WASHER
361 4761600 2 WASHER
362 8750005 1 CLAMP SET, 1.25
363 8750001 1 CLAMP SET
364 0641520 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5
365 0641420 2 HEX HD CAPSCREW, 1/4-20X2-1/2, GR5
366 8750022 1 CLAMP SET, 1.26
367 8750025 1 COVER PLATE
402 0641812 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
404 2131210 1 ELBOW, 90 DEGREES, (includes o-ring)
405 2170410 1 FITTING, TEE, (includes o-ring)
406 3790228 1 O-RING
408 4761800 4 LOCKWASHER, 1/2
410 8546407 2 FLANGE HALF
413 1001107814 1 ELBOW, 45 DEGREES
414 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
415 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
451 2110604 1 ELBOW, 90 DEGREES, (includes o-ring)
453 91053020 1 TEST PORT COUPLING
501 Ref RADIATOR, (see Figure 4-10 for details)
520 2111212 1 CONNECTOR, (includes o-ring)
530 2151212 1 ELBOW, 45 DEGREES, (includes o-ring)
606 2111616 1 CONNECTOR, (includes o-ring)
609 2150406 1 ELBOW, 45 DEGREES, (includes o-ring)
615 2130810 1 ELBOW, 90 DEGREES, (includes o-ring)
701 2130606 1 ELBOW, 90 DEGREES, (includes o-ring)
702 2150608 1 ELBOW, 90 DEGREES, (includes o-ring)

3126020 G10-55A, G12-55A 8-15


HYDRAULIC CIRCUITS

Figure 8-3 Supply Circuit - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
703 2151616 1 ELBOW, 45 DEGREES, (includes o-ring)
704 2150606 1 ELBOW, 45 DEGREES, (includes o-ring)
705 2170206 2 ELBOW, 90 DEGREES, (includes o-ring)
847 1001116009 1 HOSE ASSY
850 1001116011 1 HOSE ASSY
856 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
858 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
866 1001096393 1 HOSE ASSY
867 1001096394 1 HOSE ASSY
912 1001115999 1 HOSE ASSY

8-16 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-3 Supply Circuit - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-17


HYDRAULIC CIRCUITS

Figure 8-4 Dump Circuit - John Deere Engine

47 1
33
43
9
44 7
6 10
48 31 18 FROM
STABILIZER
11
23 49 30 CYLINDER
4
32 51
3 45 12 16
35 2 21
50 41 21 17 7
46
29 42
28 15 14
40
38
37
36
S/N 0160038592 & AFTER

22 11 21 9
7
52 7
20
34 10
FROM
BOOM
JOYSTICK
2
24 6
28 4
25 43 17
27
S/N 0160037877 THRU 0160038591

26
PAP2340

8-18 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-4 Dump Circuit - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref OIL COOLER, (see Figure 4-8, item 10 for details)
2 2754282 1 TUBE ASSY
3 77133279 1 CLAMP
4 2220377 1 CONNECTOR, (includes o-ring)
6 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
7 2220473 1 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2220473 2 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 thru 0160038591)
2220473 2 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160038592 & After)
9 84719166 1 HOSE ASSY, (Before S/N 0160037877)
1001108475 1 HOSE ASSY, (S/N 0160037877 thru 0160038591)
10 Ref COMBINATION VALVE, (see Figure 8-13, item 16 for details)
11 2220635 1 SWIVEL NUT RUN TEE, 3/8 TUBE, (Before S/N 0160038592)
12 2220603 1 CONNECTOR, (includes o-ring)
14 0641412 6 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
15 77133052 3 COVER PLATE
16 77133073 1 CLAMP
17 2754021 1 HOSE ASSY
18 2220372 1 CONNECTOR, (includes o-ring)
20 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
21 84719545 1 HOSE ASSY
22 Ref HYDRAULIC TANK ASSY, (see Figure 9-11 for details)
23 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
24 Ref HOSE ASSY, (see Figure 8-11 & Figure 8-12, item 9 for details)
25 2754057 1 HOSE ASSY
26 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
27 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
28 2754146 1 HOSE ASSY
29 91563278 1 TUBE ASSY
30 91563256 1 CHECK VALVE
31 2754278 1 HOSE ASSY
32 77133137 1 COVER PLATE
33 2754279 1 TUBE ASSY
34 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
35 8750002 2 CLAMP
36 2220501 1 ELBOW, 45 DEGREES, (includes o-ring)
37 84717835 1 HOSE ASSY
38 2220671 1 ELBOW, 90 DEGREES, (includes o-ring)
40 84717517 1 HOSE ASSY
41 2220384 1 BRANCH TEE, (swivel nut)
42 2220623 1 ADAPTER
43 2220878 1 ELBOW, 90 DEGREES, (swivel nut), (Before S/N 0160037877)
2220878 2 ELBOW, 90 DEGREES, (swivel nut), (S/N 0160037877 & After)
44 220363 1 RUN TEE
45 91403528 2 HOSE GUARD
46 2220878 1 ELBOW, 90 DEGREES
47 8760273 1 ELBOW, 45 DEGREES, (swivel nut)
48 8765204 1 ELBOW, 90 DEGREES, (swivel nut)
49 0700617 4 HEX HD CAPSCREW, 6X1X45mm
50 8750044 4 RAIL NUT

3126020 G10-55A, G12-55A 8-19


HYDRAULIC CIRCUITS

Figure 8-4 Dump Circuit - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
51 8769153 2 COVER PLATE, (Before S/N 0160035171)
7713052 2 COVER PLATE, (S/N 0160035171 & After)
52 2220819 1 FITTING, 90 DEGREE, (long), (includes o-ring), (S/N 0160035171 & After)

8-20 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-4 Dump Circuit - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-21


Before S/N 0160037877
HYDRAULIC CIRCUITS

Figure 8-5 Dump Circuit - Perkins Engine

47 1
33
43
9
44 7
6 10
48 31 18
49 30 11
23 4
32 51
3 45 12 16
35 2 FROM
STABILIZER
50 41 21 17 CYLINDER
46
29 42
28
40 15 14
38
37
36

22

20
34
FROM
BOOM
JOYSTICK

24
28
25
27

26 PY0880

8-22 G10-55A, G12-55A 3126020


Before S/N 0160037877
HYDRAULIC CIRCUITS

Figure 8-5 Dump Circuit - Perkins Engine


Item Part Number Qty. Description Rev.
1 Ref OIL COOLER, (see Figure 4-8, item 10 for details)
2 1001095443 1 TUBE ASSY
3 77133279 1 CLAMP
4 2111616 1 CONNECTOR, (includes o-ring)
6 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
7 2130606 1 ELBOW, 90 DEGREES, (includes o-ring)
9 1001095439 1 HOSE ASSY
10 Ref COMBINATION VALVE, (see Figure 8-13 & Figure 8-14, item 16 for details)
11 2170706 1 SWIVEL NUT RUN TEE, 3/8 TUBE
12 2110406 1 CONNECTOR, (includes o-ring)
14 0641412 6 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
15 77133052 3 COVER PLATE
16 77133073 1 CLAMP
17 1001095431 1 HOSE ASSY
18 2110608 1 CONNECTOR, (includes o-ring)
20 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
21 1001095433 1 HOSE ASSY
22 Ref HYDRAULIC TANK ASSY, (see Figure 9-11 for details)
23 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
24 Ref HOSE ASSY, (see Figure 8-11 & Figure 8-12, item 9 for details)
25 1001096391 1 HOSE ASSY
26 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
27 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
28 1001096395 1 HOSE ASSY
29 1001001460 1 TUBE ASSY
30 91563256 1 CHECK VALVE
31 1001095445 1 HOSE ASSY
32 77133137 1 COVER PLATE
33 1001095444 1 TUBE ASSY
34 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
35 8750002 2 CLAMP
36 2150606 1 ELBOW, 45 DEGREES, (includes o-ring)
37 1001095452 1 HOSE ASSY
38 2130810 1 ELBOW, 90 DEGREES, (includes o-ring)
40 1001095453 1 HOSE ASSY
41 2170816 1 BRANCH TEE, (swivel nut)
42 2221271 1 ADAPTER
43 2172116 1 ELBOW, 90 DEGREES, (swivel nut)
44 2170516 1 RUN TEE
45 91403528 2 HOSE GUARD
46 2221259 1 ELBOW, 90 DEGREES
47 8760273 1 ELBOW, 45 DEGREES, (swivel nut)
48 2172108 1 ELBOW, 90 DEGREES, (swivel nut)
49 0700617 4 HEX HD CAPSCREW, 6X1X45mm
50 8750044 4 RAIL NUT
51 8769153 2 COVER PLATE

3126020 G10-55A, G12-55A 8-23


S/N 0160037877 & After
HYDRAULIC CIRCUITS

Figure 8-5 Dump Circuit - Perkins Engine

1109 18 67

67

55 114 310 202


19 39
45
923
44 116
411 108
20

32 27 25
59 41
66
920
2
308
106
113 305
551 921 FROM
STABILIZER
922 310 CYLINDER
603 304 306
802 307
602
705

701
804

FROM
BOOM
JOYSTICK

1005
551

525 547

526 PAL4861

8-24 G10-55A, G12-55A 3126020


S/N 0160037877 & After
HYDRAULIC CIRCUITS

Figure 8-5 Dump Circuit - Perkins Engine


Item Part Number Qty. Description Rev.
1 Ref HYDRAULIC TANK ASSY, (see Figure 9-12 for details)
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-8 for details)
18 1001095443 1 HYDRAULIC HOSE
19 1001095444 1 HYDRAULIC HOSE
20 1001095445 1 HYDRAULIC HOSE
25 Ref SWAY VALVE, (see Figure 8-14 for details)
27 91563256 1 CHECK VALVE
32 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
39 2130606 1 FITTING, 90 DEGREE, (includes o-ring), (Before S/N 0160038592 excluding
0160014344)
41 2170516 1 FITTING, TEE, (includes o-ring)
44 2172116 1 FITTING, 90 DEGREE, (includes o-ring)
45 2221259 1 FITTING, 90 DEGREE, (includes o-ring)
55 8760273 1 FITTING, 45 DEGREES
59 77133137 1 COVER PLATE
66 77133279 1 CLAMP SET
67 91403528 2 HOSE GUARD
106 2111616 1 FITTING, STRAIGHT, (includes o-ring)
108 2130606 1 FITTING, 90 DEGREE, (includes o-ring)
113 2172116 1 FITTING, 90 DEGREE, (includes o-ring)
114 2170706 1 FITTING, TEE, (includes o-ring)
116 2170206 1 FITTING, 90 DEGREE, (long), (includes o-ring)
202 1001107174 1 HOSE ASSY, (Before S/N 0160038592 excluding 0160014344)
304 1001095431 1 HOSE ASSY
305 77133053 1 CLAMP SET
306 77133052 1 COVER PLATE
307 0641412 2 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
308 2110608 1 FITTING, STRAIGHT, (includes o-ring)
310 1001095433 1 HOSE ASSY
411 2172108 1 ELBOW, 90 DEGREES, (swivel nut)
525 Ref STEERING CONTROL ASSY, (see Figure 7-4 for details)
526 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)
547 1001096391 1 HOSE ASSY
551 1001096395 1 HOSE ASSY
602 1001095452 1 HOSE ASSY
603 1001095453 1 HOSE ASSY
701 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
705 2150606 1 FITTING, 45 DEGREES, (includes o-ring)
802 2130810 1 FITTING, 90 DEGREES, (includes o-ring)
804 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
920 0700617 4 HEX HD CAPSCREW, M6X45
921 8750002 2 CLAMP SET
922 8750044 4 RAIL NUT, M6
923 1001001460 1 TUBE ASSY
1005 Ref HOSE ASSY, (seeFigure 8-12, item 9 for details)
1109 Ref OIL COOLER, (see Figure 4-9, item 109 for details)

3126020 G10-55A, G12-55A 8-25


HYDRAULIC CIRCUITS

Figure 8-6 Dump Circuit - Cummins Engine

229

35

1
269 3

271 5
272 2
6
273 251
217 4

34

269
271 217
272
273
250
108
507
104
334
704 311

105

602
508 414

707
604 956
414
951
109

813
948

TO BOOM JOYSTICK

958

PAP3411

8-26 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-6 Dump Circuit - Cummins Engine


Item Part Number Qty. Description Rev.
1 2170716 1 RUN TEE, (includes o-ring)
2 2172416 1 CONNECTOR, (includes o-ring)
3 1001108436 1 CHECK VALVE
4 1001118012 Ref OUTLET PIPE, (no longer available, use 1001125933 for replacement)
5 1001118028 1 COOLER RETURN PIPE
6 1001118032 Ref TANK RETURN PIPE, (no longer available, use 1001125926 for replacement)
7 1001125926 1 HOSE ASSY
8 1001125933 1 HOSE ASSY
34 2131616 1 ELBOW, 90 DEGREES, (includes o-ring)
35 2170116 1 CONNECTOR, (includes o-ring)
104 Ref ELBOW, 90 DEGREES, (includes o-ring), (see Figure 9-13 for details)
105 Ref RUN TEE, (includes o-ring), (see Figure 9-13 for details)
108 Ref HYDRAULIC TANK, (see Figure 9-13 for details)
109 Ref RUN TEE, (includes o-ring), (see Figure 9-13 for details)
217 1001118194 2 CONNECTOR, (includes o-ring)
229 Ref RADIATOR ASSY, (see Figure 4-10 for details)
250 2171216 1 ELBOW, 90 DEGREES, (includes o-ring)
251 1001118061 1 RUN TEE, (includes o-ring)
269 1001120620 2 CONNECTOR, (includes o-ring)
271 1001120625 4 CLAMP
272 1001120665 2 HOSE ASSY
273 88521206 8 LOCKNUT, 3/8-16
311 2130606 1 ELBOW, 90 DEGREES, (includes o-ring)
334 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
414 1001116004 1 HOSE ASSY
507 1001115886 1 HOSE ASSY
508 1001115887 1 DRAIN HOSE
602 2130810 1 ELBOW, 90 DEGREE, (includes o-ring)
604 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
704 2150606 1 ELBOW, 45 DEGREES, (includes o-ring)
707 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
813 1001116000 1 HOSE ASSY
948 1001116010 1 HOSE ASSY
951 1001116012 1 HOSE ASSY
956 Ref STEERING CONTROL VALVE, (see Figure 7-4 for details)
958 Ref POWER BRAKE VALVE, (see Figure 7-5 for details)

3126020 G10-55A, G12-55A 8-27


HYDRAULIC CIRCUITS

Figure 8-7 Steer Select - John Deere Engine

16 15 TO REAR
12 STEERING
CYLINDER

14
12 15 16
15
14
13 16
15
16

11
16 9
16 15 17 7
12
1

15 14

10 TO STEERING
CONTROL
UNIT

TO FRONT 12 15 16
STEERING PY0870
CYLINDER

8-28 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-7 Steer Select - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref STEER SELECT VALVE, (see Figure 9-16 for details)
7 4711500 4 FLAT WASHER, 5/16
9 4761500 4 LOCKWASHER, 5/16
10 84719614 2 HOSE ASSY
11 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
12 80933140 4 CLAMP
13 2754049 2 HOSE ASSY
14 77323029 3 CLAMP
15 77133137 7 COVER PLATE
16 0641514 7 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
17 2754048 2 HOSE ASSY

3126020 G10-55A, G12-55A 8-29


HYDRAULIC CIRCUITS

Figure 8-8 Steer Select - Perkins & Cummins Engine

16 15 TO REAR
12 STEERING
CYLINDER

14
12 15 16
15
14
13 16
15
16

11
16 9
16 15 17 7
12
1

15 14

10 TO STEERING
CONTROL
UNIT

TO FRONT 12 15 16
STEERING PY0870
CYLINDER

8-30 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-8 Steer Select - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref STEER SELECT VALVE, (see Figure 9-17 for details)
7 4711500 4 FLAT WASHER, 5/16
9 4761500 4 LOCKWASHER, 5/16
10 1001096390 2 HOSE ASSY
11 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
12 83663119 4 CLAMP
13 1001095436 2 HOSE ASSY
14 77133279 3 CLAMP
15 77133137 7 COVER PLATE
16 0641514 7 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
17 1001095434 2 HOSE ASSY

3126020 G10-55A, G12-55A 8-31


HYDRAULIC CIRCUITS

Figure 8-9 Service/Park Brake - John Deere Engine

11
5
12 9

11
13
7

10
6

3
1
4

PY4110

8-32 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-9 Service/Park Brake - John Deere Engine


Item Part Number Qty. Description Rev.
1 2753907 1 HOSE ASSY
2 2753908 1 HOSE ASSY
3 Ref POWER BRAKE VALVE, (see Figure 9-14 for details)
4 Ref FITTING, (see Figure 7-5, items 2 & 3 for details)
5 83763056 4 O-RING, (lubricate lightly)
6 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
7 Ref REAR AXLE ASSY, (see Figure 5-6 for details)
8 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
9 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
10 2754051 1 HOSE ASSY
11 77133089 4 MINI-CHECK, (includes item 5)
12 2220819 1 ELBOW, 90 DEGREES, (long)
13 3931648 4 SOCKET HD CAPSCREW, 3/8-16X3

3126020 G10-55A, G12-55A 8-33


HYDRAULIC CIRCUITS

Figure 8-10 Service/Park Brake - Perkins & Cummins Engine

11
5
12 9

11
13
7

10
6

3
1
4

PY4110

8-34 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-10 Service/Park Brake - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 1001096388 1 HOSE ASSY
2 1001096389 1 HOSE ASSY
3 Ref POWER BRAKE VALVE, (see Figure 9-14 for details)
4 Ref FITTING, (see Figure 7-5, items 2 & 3 for details)
5 83763056 4 O-RING, (lubricate lightly)
6 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
7 Ref REAR AXLE ASSY, (see Figure 5-6 for details)
8 Ref HYDRAULIC PUMP, (see Figure 9-9 for details)
9 Ref HYDRAULIC MANIFOLD, (see Figure 9-15 for details)
10 1001095432 1 HOSE ASSY, (Perkins)
1001116003 1 HOSE ASSY, (Cummins)
11 77133089 4 MINI-CHECK, (includes item 5)
12 2170206 1 ELBOW, 90 DEGREES, (long)
13 3931648 4 SOCKET HD CAPSCREW, 3/8-16X3

3126020 G10-55A, G12-55A 8-35


HYDRAULIC CIRCUITS

Figure 8-11 Boom Joystick - John Deere Engine

1 2
22 8
13
3 TO TANK 8 11
9
FROM TO
SWAY SWAY
JOYSTICK JOYSTICK

6 21
6
16
4
4

19
10
21
10
8 10
7
9 19

10
18 16

FROM
17
HYDRAULIC
MANIFOLD PY0660

8-36 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-11 Boom Joystick - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
2 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
3 4711400 4 FLAT WASHER, 1/4
4 2220582 4 CONNECTOR, (includes o-ring)
6 2220371 2 CONNECTOR, (includes o-ring)
7 2220490 2 UNION TEE, 3/8 TUBE
8 2754055 2 HOSE ASSY
9 2753958 1 HOSE ASSY
10 2754054 2 HOSE ASSY
11 2220466 4 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2220472 4 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
13 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
16 2753956 1 HOSE ASSY
17 Ref HOSE ASSY, (see Figure 8-1 & Figure 8-2, item 21 for details)
18 2220635 1 SWIVEL NUT RUN TEE, 3/8 TUBE
19 2753954 2 HOSE ASSY
21 Ref HOSE ASSY, (see Figure 8-13 & Figure 8-14, item 21 for details)
22 0100011 AR LOCTITE® 242TM

3126020 G10-55A, G12-55A 8-37


HYDRAULIC CIRCUITS

Figure 8-12 Boom Joystick - Perkins & Cummins Engine

1 2
22 8
13
3 TO TANK 8 11
9
FROM TO
SWAY SWAY
JOYSTICK JOYSTICK

6 21
6
16
4
4

19
10
21
10
8 10
7
9 19

10
18 16

FROM
17
HYDRAULIC
MANIFOLD PY0660

8-38 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-12 Boom Joystick - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
2 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
3 4711400 4 FLAT WASHER, 1/4
4 2110406 4 CONNECTOR, (includes o-ring)
6 2110606 2 CONNECTOR, (includes o-ring)
7 2170506 2 UNION TEE, 3/8 TUBE
8 1001097925 2 HOSE ASSY
9 1001097929 1 HOSE ASSY
10 1001097924 2 HOSE ASSY
11 2130404 4 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2130406 4 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
13 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
16 1001097928 1 HOSE ASSY
17 Ref HOSE ASSY, (see Figure 8-2 & Figure 8-3 for details)
18 2170706 1 SWIVEL NUT RUN TEE, 3/8 TUBE
19 1001097926 2 HOSE ASSY
21 Ref HOSE ASSY, (see Figure 8-14 for details)
22 0100011 AR LOCTITE® 242TM

3126020 G10-55A, G12-55A 8-39


HYDRAULIC CIRCUITS

Figure 8-13 Sway Controller - John Deere Engine

10 25
25

BEFORE S/N 0160038597


TO 12
OUTRIGGER 17
CONTROLLER 19
FROM
22 18
7 9
OUTRIGGER 19
CONTROLLER
10
15
16
13
1 14
2 9
2
4 6

11 20
24
23

12 S/N 0160038597 & AFTER

7
20
21

132
7
21 22
TO K
N
TA
OM
FR OM CK 9
O
B STI
Y 13 15
JO
14
20
9

11

PAP3530

8-40 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-13 Sway Controller - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY CONTROLLER, (see Figure 7-2 for details) F
2 Ref HOSE ASSY, (see Figure 8-18 & Figure 8-19 for details)
4 2220899 1 BRANCH TEE, (includes o-ring)
6 2220579 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
7 2753962 1 HOSE ASSY
9 2220466 4 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2220472 4 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
10 84719843 2 HOSE ASSY
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 2220582 4 CONNECTOR, (includes o-ring), (Before S/N 0160037877)
2220582 2 CONNECTOR, (includes o-ring), (S/N 0160037877 thru S/N 0160038592)
13 4761500 2 LOCKWASHER, 5/16, (Before S/N 0160038592)
14 88501005 2 HEX NUT, 5/16-18, (Before S/N 0160038592)
15 0641526 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5, (Before S/N 0160038592)
0641508 2 HEX HD CAPSCREW, 5/16-18X1, GR5, (S/N 0160038592 & After)
16 91563242 1 COMBINATION VALVE, (Before S/N 0160038592), (includes items 17 thru 19) B
17 7012941 3 SOLENOID, (SV1, SV2 & SV3)
7010543 3 SEAL KIT
18 7021612 2 SOLENOID, (SV4 & SV5)
7010543 2 SEAL KIT
19 7024872 5 COIL
20 2753961 1 HOSE ASSY
21 2753953 2 HOSE ASSY
22 Ref FRAME, (see Figure 1-1, item 51 for details)
23 2220371 1 CONNECTOR, (includes o-ring)
24 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
25 2220472 2 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160038592)
132 Ref BRACKET PLATE, (see Figure 8-26 for details)

3126020 G10-55A, G12-55A 8-41


HYDRAULIC CIRCUITS

Figure 8-14 Sway Controller - Perkins Engine

BEFORE S/N 0160038592


EXCLUDING 0160014344

10 25
25

TO 12
OUTRIGGER 17
CONTROLLER 19
FROM
22 18
7 9
OUTRIGGER 19
CONTROLLER
10
15
16
13
1 14
2 9
2
4 6

11 20
24
23
S/N 0160038592 & AFTER
12 INCLUDING 0160014344

7
20
21

132
7
21 22
TO K
N
TA
OM
FR OM CK 9
O
B STI
Y 13 15
JO
14
20
9

11

PAP3530

8-42 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-14 Sway Controller - Perkins Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY CONTROLLER, (see Figure 7-2 for details) F
2 Ref HOSE ASSY, (see Figure 8-18 & Figure 8-19 for details)
4 2170406 1 BRANCH TEE, (includes o-ring)
6 2170806 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
7 1001097931 1 HOSE ASSY
9 2130404 2 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2130406 2 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
10 1001095438 2 HOSE ASSY, (Before S/N 0160038592)
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 2110406 4 CONNECTOR, (includes o-ring), (Before S/N 0160038592)
2110406 2 CONNECTOR, (includes O-ring), (S/N 0160038592 & After)
13 4761500 2 LOCKWASHER, 5/16
14 88501005 2 HEX NUT, 5/16-18
15 0641526 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5, (Before S/N 0160038592)
0641508 2 HEX HD CAPSCREW, 5/16-18X1, GR5, (S/N 0160038592 & After)
16 91563242 1 COMBINATION VALVE, (includes items 17 thru 19), (Before S/N 0160038592)
17 7012941 3 SOLENOID, (SV1, SV2 & SV3), (Before S/N 0160038592)
7010543 3 SEAL KIT, (Before S/N 0160038592)
18 7021612 2 SOLENOID, (SV4 & SV5), (Before S/N 0160038592)
7010543 2 SEAL KIT, (Before S/N 0160038592)
19 7024872 5 COIL, (Before S/N 0160038592)
20 1001097930 1 HOSE ASSY
21 1001096396 2 HOSE ASSY
22 Ref FRAME, (see Figure 1-1 for details)
23 2110606 1 CONNECTOR, (includes o-ring)
24 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
25 2130406 2 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160038592)
132 Ref BRACKET PLATE, (see Figure 8-27 for details)

3126020 G10-55A, G12-55A 8-43


HYDRAULIC CIRCUITS

Figure 8-15 Sway Controller - Cummins Engine

207 207

16

15
1 6
2
11 5
19
101

12
17

PY4560

8-44 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-15 Sway Controller - Cummins Engine


Item Part Number Qty. Description Rev.
1 3311508 2 HEX NUT, GR2
2 0641508 2 HEX HD CAPSCREW, 5/16-18X1
5 1001097930 1 HOSE ASSY
6 1001097931 1 HOSE ASSY
11 4711500 2 WASHER, 5/16
12 Ref FLAT HEAD SOCKET SCREW, 1/4-20X0.5, (see Figure 6-1 for details)
15 Ref BRACKET, (see Figure 6-1 for details)
16 Ref CONTROLLER, (see Figure 7-3 for details)
17 Ref CONTROL PANEL, (see Figure 6-1 for details)
19 NSS 2 CONNECTOR, (includes o-ring)
101 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
207 2130406 2 CONNECTOR, (includes o-ring

3126020 G10-55A, G12-55A 8-45


HYDRAULIC CIRCUITS

Figure 8-16 Auxiliary Controller - John Deere Engine

9
E
LV
FROM M N VA
O
OUTRIGGER FR SSIO
CONTROLLER E
M PR
CO
DE

14
TO
2 OUTRIGGER
13 CONTROLLER

1
2 11
4 6
7

16
10
17

12

7
15

TO K 10 15
N
TA
OM
FR OM CK
BO STI
Y
JO PY0730

8-46 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-16 Auxiliary Controller - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY/AUX CONTROLLER, (see Figure 7-3 for details) I
2 Ref HOSE ASSY, (see Figure 8-18, item 7 for details)
4 2220899 1 BRANCH TEE, (includes o-ring)
6 2220579 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
7 2753966 1 HOSE ASSY
9 2220466 4 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2220472 4 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
10 2753965 1 HOSE ASSY
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 2220582 2 CONNECTOR, (includes o-ring)
13 2220635 1 SWIVEL NUT RUN TEE, 3/8 TUBE
14 Ref HOSE ASSY, (see Figure 8-26, item 47 for details)
15 2753953 2 HOSE ASSY
16 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
17 2220371 1 CONNECTOR, (includes o-ring)

3126020 G10-55A, G12-55A 8-47


HYDRAULIC CIRCUITS

Figure 8-17 Auxiliary Controller - Perkins & Cummins Engine

9
E
LV
FROM M N VA
O
OUTRIGGER FR SSIO
CONTROLLER E
M PR
CO
DE

14
TO
2 OUTRIGGER
13 CONTROLLER

1
2 11
4 6
7

16
10
17

12

7
15

TO K 10 15
N
TA
OM
FR OM CK
BO STI
Y
JO PY0730

8-48 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-17 Auxiliary Controller - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY/AUX CONTROLLER, (see Figure 7-3 for details)
2 Ref HOSE ASSY, (see Figure 8-19, item 7 for details)
4 2170406 1 BRANCH TEE, (includes o-ring)
6 2170806 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
7 1001097933 1 HOSE ASSY
9 2130404 2 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2130406 2 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
10 1001097932 1 HOSE ASSY
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 2110406 2 CONNECTOR, (includes o-ring)
13 2170706 1 SWIVEL NUT RUN TEE, 3/8 TUBE
14 Ref HOSE ASSY, (see Figure 8-27, item 47 for details)
15 1001096396 2 HOSE ASSY
16 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
17 2110606 1 CONNECTOR, (includes o-ring)

3126020 G10-55A, G12-55A 8-49


HYDRAULIC CIRCUITS

Figure 8-18 Outrigger Controller - John Deere Engine

3 5

8
TO
SWAY
CONTROLLER
FROM
SWAY
CONTROLLER 6
10
12

PY0630

8-50 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-18 Outrigger Controller - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CONTROLLER, (see Figure 7-3 for details)
2 2753947 2 HOSE ASSY
3 2220466 4 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2220472 4 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
5 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
6 2753948 2 HOSE ASSY
7 2753953 2 HOSE ASSY
8 2220819 1 ELBOW, 90 DEGREES, (includes o-ring)
9 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
10 2220582 4 CONNECTOR, (includes o-ring)
12 2220473 1 ELBOW, 90 DEGREES, (includes o-ring)

3126020 G10-55A, G12-55A 8-51


HYDRAULIC CIRCUITS

Figure 8-19 Outrigger Controller - Perkins & Cummins Engine

7 SECTION MAIN CONTROL VALVE

3 5

8
TO
SWAY
CONTROLLER
FROM
SWAY
CONTROLLER 6
10
12

PY0631

8-52 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-19 Outrigger Controller - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CONTROLLER, (see Figure 7-3 for details)
2 1001096386 2 HOSE ASSY
3 2130404 4 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037877)
2130406 4 ELBOW, 90 DEGREES, (includes o-ring), (S/N 0160037877 & After)
5 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
6 1001096387 2 HOSE ASSY
7 1001096396 2 HOSE ASSY
8 2170206 1 ELBOW, 90 DEGREES, (includes o-ring)
9 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
10 2110406 4 CONNECTOR, (includes o-ring)
12 2130606 1 ELBOW, 90 DEGREES, (includes o-ring)

3126020 G10-55A, G12-55A 8-53


HYDRAULIC CIRCUITS

Figure 8-20 Lift Cylinder - John Deere Engine

12

10

13
14
15 9
16
19 11
9 20
7

11 6 3 2
19 3
7
17 2
6 18
7

7 5

5 S/N 0160037877 & AFTER

PAL2922

8-54 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-20 Lift Cylinder - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
3 2220451 2 CONNECTOR, (includes o-ring)
5 91563169 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001106623 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
6 91563170 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001106624 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
7 77133053 4 CLAMP
8 2754020 4 HOSE ASSY, (Before S/N 0160034300)
1001102185 4 HOSE ASSY, (S/N 0160034300 & After)
9 0641424 4 HEX HD CAPSCREW, 1/4-20X3, GR5
10 8770157 4 ELBOW, 45 DEGREES, (includes o-ring)
11 77133052 2 COVER PLATE
12 91403528 2 HOSE GUARD
13 Ref FASTENER, (see Figure 8-22 & Figure 8-23, item 14 for details)
14 0641405 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (Before S/N 0160034300)
15 4711400 4 FLAT WASHER, 1/4, (Before S/N 0160034300)
16 1001001612 1 HYDRAULIC BRACKET, TOP, (Before S/N 0160034300)
17 1001001613 1 HYDRAULIC BRACKET, BOTTOM, (Before S/N 0160034300)
18 3311405 2 LOCKNUT, 1/4-20, (Before S/N 0160034300)
19 1001090344 AR NEOPRENE TAPE, 1/16X1/2, (Before S/N 0160034300)
20 2170112 1 HOSE ASSY, (S/N 0160037877 & After)

3126020 G10-55A, G12-55A 8-55


HYDRAULIC CIRCUITS

Figure 8-21 Lift Cylinder - Perkins & Cummins Engine

12

10

13
14
15 9
16
19 11
9 20
7

11 6 3 2
19 3
7
17 2
6 18
7

7 5

5 S/N 0160037877 & AFTER

PAL2922

8-56 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-21 Lift Cylinder - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
3 2111212 2 CONNECTOR, (includes o-ring), (Before S/N 0160037877)
2111212 1 CONNECTOR, (includes o-ring), (S/N 0160037877 & After)
5 1001001453 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001105120 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
6 1001001454 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001105121 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
7 77133053 4 CLAMP
8 1001095442 4 HOSE ASSY, (Before S/N 0160034300)
1001102185 4 HOSE ASSY, (S/N 0160034300 & After)
9 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (Before S/N 0160037877)
0641424 4 HEX HD CAPSCREW, 1/4-20X3, GR5, (S/N 0160037877 & After)
10 2131212 4 ELBOW, 45 DEGREES, (includes o-ring)
11 77133052 2 COVER PLATE
12 91403528 2 HOSE GUARD
13 1001001614 2 FASTENER, (Before S/N 0160034300)
14 0641405 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (Before S/N 0160034300)
15 4711400 4 FLAT WASHER, 1/4, (Before S/N 0160034300)
16 1001001612 1 HYDRAULIC BRACKET, TOP, (Before S/N 0160034300)
17 1001001613 1 HYDRAULIC BRACKET, BOTTOM, (Before S/N 0160034300)
18 3311405 2 LOCKNUT, 1/4-20, (Before S/N 0160034300)
19 1001090344 AR NEOPRENE TAPE, 1/16X1/2, (Before S/N 0160034300)
20 2170112 1 CONNECTOR, (includes o-ring), (S/N 0160037877 & After)

3126020 G10-55A, G12-55A 8-57


HYDRAULIC CIRCUITS

Figure 8-22 Crowd Cylinder - John Deere Engine

7
4

7
4

1
2

14
15

14

16
17
14 11
18

6 19
12
21 20
8

8 13
5

10

K1
PAL2933

8-58 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-22 Crowd Cylinder - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref CROWD CYLINDER, (see Figure 9-2 for details)
2 2220435 2 CONNECTOR, (includes o-ring)
4 2753912 2 HOSE ASSY
5 91563168 1 HYDRAULIC TUBE, (Before S/N 0160037689)
1001111488 1 HYDRAULIC TUBE, (S/N 0160037689 thru 0160037863)
1001106625 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
6 91563167 1 HYDRAULIC TUBE, (Before S/N 0160037689)
1001111487 1 HYDRAULIC TUBE, (S/N 0160037689 thru 0160037863)
1001106626 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
7 90205792 2 CUSHION CLAMP
8 2220451 2 CONNECTOR, (includes o-ring)
10 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
11 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
12 77133052 2 COVER PLATE
13 77133053 2 CLAMP
14 1001001614 2 COVER FASTENER, (Before S/N 0160034300)
15 1001001441 1 MAIN VALVE COVER, (Before S/N 0160034300)
16 0641405 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (Before S/N 0160034300)
17 4711400 4 FLAT WASHER, 1/4, (Before S/N 0160034300)
18 1001001612 1 HYDRAULIC BRACKET, TOP, (Before S/N 0160034300)
19 1001001613 1 HYDRAULIC BRACKET, BOTTOM, (Before S/N 0160034300)
20 3311405 2 LOCKNUT, 1/4-20, (Before S/N 0160034300)
21 1001090344 AR NEOPRENE TAPE, 1/16X1/2, (Before S/N 0160034300)

K1 1001105880 1 HYDRAULIC ADAPTER KIT, (JOHN DEERE ENGINE ONLY)

3126020 G10-55A, G12-55A 8-59


HYDRAULIC CIRCUITS

Figure 8-23 Crowd Cylinder - Perkins & Cummins Engine

7
4

7
4

1
2

14
15

14

16
17
14 11
18
6
6 19
12
21 20
8 22
22
8 13
5

10

S/N 0160037877 & AFTER

PAL2932

8-60 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-23 Crowd Cylinder - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref CROWD CYLINDER, (see Figure 9-2 for details)
2 2111212 2 CONNECTOR, (includes o-ring)
4 1001097036 2 HOSE ASSY
5 1001001452 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001105119 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
6 1001001451 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001105118 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
7 90205792 2 CUSHION CLAMP
8 2111212 2 CONNECTOR, (includes o-ring), (Before S/N 0160037877)
10 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
11 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
12 77133052 2 COVER PLATE
13 77133053 2 CLAMP
14 1001001614 2 COVER FASTENER, (Before S/N 0160034300)
15 1001001441 1 MAIN VALVE COVER, (Before S/N 0160034300)
16 0641405 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (Before S/N 0160034300)
17 4711400 4 FLAT WASHER, 1/4, (Before S/N 0160034300)
18 1001001612 1 HYDRAULIC BRACKET, TOP, (Before S/N 0160034300)
19 1001001613 1 HYDRAULIC BRACKET, BOTTOM, (Before S/N 0160034300)
20 3311405 2 LOCKNUT, 1/4-20, (Before S/N 0160034300)
21 1001090344 AR NEOPRENE TAPE, 1/16X1/2, (Before S/N 0160034300)
22 2170112 1 CONNECTOR, (includes o-ring), (S/N 0160037877 & After)

3126020 G10-55A, G12-55A 8-61


HYDRAULIC CIRCUITS

Figure 8-24 Tilt & Tilt Compensating Cylinders - John Deere Engine

6
5
6 14

15

7 14
8
4 16
28
18 28 13
17 29
12
2 3 30 11
9 10 29
3
2
1
19
17 18 28
27 26
19 25
20

22 25
21
24

2
2

4
30 1

S/N 0160037689 & AFTER


PY0762

8-62 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-24 Tilt & Tilt Compensating Cylinders - John Deere Engine
Item Part Number Qty. Description Rev.
1 Ref TILT CYLINDER, (see Figure 9-3 for details)
2 2131010 2 ELBOW, 90 DEGREES, (includes o-ring)
3 NSS 2 O-RING
4 2754107 1 HOSE ASSY, (Before S/N 0160037689)
1001098179 1 HOSE ASSY, (S/N 0160037689 & After)
5 Ref BOOM HYDRAULICS ASSY, (see Figure 8-28 & Figure 8-28 for details)
6 84719455 2 HOSE ASSY
7 2230044 2 BULKHEAD FITTING, 90 DEGREES
8 91166068 2 HOSE TENSION ROD
9 88501108 2 HEAVY HEX JAM NUT, 1/2-13
10 88501008 2 HEAVY HEX NUT, 1/2-13
11 91121134 2 SPRING RETAINER
12 91123054 2 COMPRESSION SPRING
13 88671001 2 LUBE FITTING, STRAIGHT, 1/8
14 2753941 2 HOSE ASSY
15 90207463 6 HYDRA-ZORB CLAMP
16 Ref COMP CYLINDER, (G10-55A), (see Figure 9-4 for details)
17 2220374 2 CONNECTOR, (includes o-ring)
19 2754052 2 HOSE ASSY, (Before S/N 0160034300)
1001102400 2 HOSE ASSY, (S/N 0160034300 & After)
20 91563179 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001106636 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
21 91563180 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001106635 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
22 2220375 2 CONNECTOR, (includes o-ring)
24 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
25 77133168 1 CLAMP
26 77133140 1 COVER PLATE
27 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
28 88661002 2 MALE CONNECTOR, 3/16X1/8 TUBE
29 84719940 2 HOSE ASSY
30 2754108 1 HOSE ASSY, (Before S/N 0160037689)
1001098180 1 HOSE ASSY, (S/N 0160037689 & After)

Ref HYDRAULIC ADAPTER KIT, (JOHN DEERE ENGINE ONLY),


(see Figure 8-22 for details)

3126020 G10-55A, G12-55A 8-63


HYDRAULIC CIRCUITS

Figure 8-25 Tilt & Tilt Compensating Cylinders - Perkins & Cummins Engine

6
5
6 14

15

7 14
8
4 16
28
28 13
17 29
12
2 3 30 11
9 10 29
3
2
1 BEFORE S/N 0160033659
19
17 28
27 26
19 25
20

22 25
21
24
16

17
2
2

19 31

4 S/N 0160033659 & AFTER


27
30 1 26 25
19

20

S/N 0160037689 & AFTER 22 25

24 21

PAP2410

8-64 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-25 Tilt & Tilt Compensating Cylinders - Perkins & Cummins Engine
Item Part Number Qty. Description Rev.
1 Ref TILT CYLINDER, (see Figure 9-3 for details)
2 2131010 2 ELBOW, 90 DEGREES, (includes o-ring)
3 NSS O-RING
4 1001097039 1 HOSE ASSY, (Before S/N 0160037689)
1001098179 1 HOSE ASSY, (S/N 0160037689 & After)
5 Ref BOOM HYDRAULICS ASSY, (see Figure 8-28 & Figure 8-28 for details)
6 1001097038 2 HOSE ASSY
7 2171208 2 BULKHEAD FITTING, 90 DEGREES
8 1001091306 2 HOSE TENSION ROD
9 88501108 2 HEAVY HEX JAM NUT, 1/2-13
10 88501008 2 HEAVY HEX NUT, 1/2-13
11 91121134 2 SPRING RETAINER
12 91123054 2 COMPRESSION SPRING
13 88671001 2 LUBE FITTING, STRAIGHT, 1/8, (Before S/N 0160037689)
2160002 2 LUBE FITTING, STRAIGHT, 1/8, (S/N 0160037689 & After)
14 1001097037 2 HOSE ASSY
15 90207464 6 HYDRA-ZORB CLAMP
16 Ref COMP CYLINDER, (see Figure 9-4 for details)
17 2110810 2 CONNECTOR, (includes o-ring), (Before S/N 0160034300)
2110810 1 CONNECTOR, (includes o-ring), (S/N 0160034300 & After)
19 1001095441 2 HOSE ASSY, (Before S/N 0160034300)
1001102400 2 HOSE ASSY, (S/N 0160034300 & After)
20 1001001463 1 HYDRAULIC TUBE, (Before S/N 0160033659)
1001098356 1 HYDRAULIC TUBE, (S/N 0160033659 thru 0160037863)
1001105122 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
21 1001001464 1 HYDRAULIC TUBE, (Before S/N 0160033659)
1001098357 1 HYDRAULIC TUBE, (S/N 0160033659 thru 0160037863)
1001105123 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
22 2110812 2 CONNECTOR, (includes o-ring)
24 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
25 77133168 1 CLAMP
26 77133140 1 COVER PLATE
27 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
28 88661002 2 MALE CONNECTOR, 3/16X1/8 TUBE
29 84719940 2 HOSE ASSY
30 1001097040 1 HOSE ASSY, (Before S/N 0160037689)
1001098180 1 HOSE ASSY, (S/N 0160037689 & After)
31 2130810 1 CONNECTOR, (includes o-ring), (S/N 0160034300 & After)
32 2172108 2 ADAPTER, 90 DEGREE, (includes o-ring), (S/N 0160034300 & After), 
(not shown)

3126020 G10-55A, G12-55A 8-65


HYDRAULIC CIRCUITS

Figure 8-26 Auxiliary Function - John Deere Engine

38 18
57 34 64
35 9
46
9
13 68 43 44

13 4
9 18 38
72 7
38
9 38 5 8
72 57 3 71 6
34 9
70 10
69

69

1 2
11
25
14
67 64 12
21
56
67 55
66 15
65
63
64 12
52 17
58 54 53 16
62 15
64 61 60 17
64 19 20
63 22
33 27
64 59 23
62 60
64 51 24 28
61 64 45
29
26
30 45
27
49 31
64 32
132 50
64 48
67 132
67

129 74
131 47 75
76
130
31 30 28 29
45
64
124 42 K1
41
65 59 40 23
39 37 36
66 58
PAP2370
S/N 0160037689 & AFTER

8-66 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-26 Auxiliary Function - John Deere Engine


Item Part Number Qty. Description Rev.
1 91363203 1 HOSE CARRIER
2 84719455 2 HOSE ASSY
3 4761800 1 LOCKWASHER, 1/2
4 0641826 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
5 91161138 Ref HOSE SHEAVE PIN, (Before S/N 0160026237 excluding 0160025994), (no
longer available, order Kit K1 for replacement)
3423301 1 HOSE SHEAVE PIN, (S/N 0160026237 & After including 0160025994)
6 91143024 1 HOSE SHEAVE
7 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
8 4761600 3 LOCKWASHER, 3/8
9 4751600 16 FLAT WASHER, 3/8
10 91166038 1 AUX HOSE GUIDE BRACKET WELD, (G10-55A)
91566043 1 AUX HOSE GUIDE BRACKET WELD, (G12-55A)
11 90207463 6 HYDRA ZORB CLAMP
12 2753941 2 HOSE ASSY
13 90027187 4 TIE WRAP
14 2230044 2 BULKHEAD FITTING, 90 DEGREES
15 2220385 2 SWIVEL NUT RUN TEE, 1/2 TUBE
16 91563166 1 TUBE ASSY, (Before S/N 0160037877)
1001106634 1 TUBE ASSY, (S/N 0160037877 & After)
17 77133168 1 CLAMP
18 2230025 4 BULKHEAD UNION, 3/4-16X1/2 TUBE
19 77133140 1 COVER PLATE
20 77133177 1 HEX HD CAPSCREW, 5/16-18X1-3/8
21 91163060 1 TUBE ASSY
22 84719765 1 HOSE ASSY
23 88201008 4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
24 88561107 2 FLAT WASHER, 1/4
25 91163059 1 TUBE ASSY
26 91503094 1 DECOMPRESSION SHUTTLE VALVE
27 2130606 2 ELBOW, 90 DEGREES, (includes o-ring)
28 2220582 2 CONNECTOR, (includes o-ring)
29 84719783 1 HOSE ASSY, (Before S/N 0160015647)
2754629 1 HOSE ASSY, (S/N 0160015647 & After)
30 88551009 4 LOCK WASHER, 1/4
31 88501004 4 HEX NUT, 1/4-20
32 91561268 1 BRACKET PLATE
33 2754080 1 HOSE ASSY
34 88521306 8 HEX LOCKNUT, 3/8-16
35 84718959 2 HOSE ASSY
36 91501064 1 DECOMPRESSION COVER PLATE
37 2220472 1 ELBOW, 90 DEGREES, (includes item 41)
38 0100011 AR LOCTITE® 242TM
39 4711600 2 FLAT WASHER, 3/8
40 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
41 NSS 1 O-RING
42 91503093 1 DECOMPRESSION VALVE
43 91163061 1 TUBE ASSY
44 91163062 1 TUBE ASSY

3126020 G10-55A, G12-55A 8-67


HYDRAULIC CIRCUITS

Figure 8-26 Auxiliary Function - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
1001001480 1 TUBE ASSY
46 Ref BOOM HYDRAULICS ASSY, (see Figure 8-28 & Figure 8-28 for details)
47 2754015 1 HOSE ASSY, (Before S/N 0160015647)
2754651 1 HOSE ASSY, (S/N 0160015647 & After)
48 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
49 2220375 2 CONNECTOR, (includes o-ring)
50 NSS 2 O-RING
51 91563165 1 TUBE ASSY, (Before S/N 0160037877)
1001106633 1 TUBE ASSY, (S/N 0160037877 & After)
52 91121134 2 SPRING RETAINER
53 88501008 2 HEX NUT, 1/2-13
54 88501108 2 JAM NUT, 1/2-13
55 91123054 2 COMPRESSION SPRING
56 91166068 2 HOSE TAKE-UP WELDMENT
57 3900232 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
58 91043126 1 DUST CAP
59 91403414 1 MALE QUICK CONNECT
60 2220596 2 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037689)
61 NSS 2 O-RING
62 2220373 2 CONNECTOR, (includes o-ring), (Before S/N 0160037689)
63 91513106 2 ELBOW, 90 DEGREES, (Before S/N 0160037689)
64 0100075 AR LOCTITE® 545TM
65 91403413 1 FEMALE QUICK CONNECT
66 91043125 1 DUST PLUG
67 2753900 2 HOSE ASSY, (Before S/N 0160037689)
1001098181 2 HOSE ASSY, (S/N 0160037689 & After)
68 91083217 6 HYDRA-ZORB CLAMP
69 91041451 2 THRUST WASHER
91041449 AR THRUST WASHER
91041450 AR THRUST WASHER
91041596 AR THRUST WASHER
70 88671001 1 LUBE FITTING, STRAIGHT
71 14404793 AR MYSTIK TETRIMOLY GREASE
72 4711600 8 FLAT WASHER, 3/8
74 4711000 2 FLAT WASHER, #10, (S/N 0160015650 & After)
75 85941017 2 P-CLAMP, (S/N 0160015650 & After)
76 91413036 2 SELF TAPPING SCREW, #6X1/2, (S/N 0160015650 & After)
124 2180849 2 CONNECTOR, (S/N 0160037689 & After)
129 1001098425 1 BRACKET, (S/N 0160037689 & After)
130 0641612 2 HEX HD CAPSCREW, 3/4X1-1/2, (S/N 0160037689 & After)
131 8305645 2 HEX LOCKNUT, 3/4-16, (S/N 0160037689 & After)
132 2172108 2 ELBOW, 90 DEGREES, (S/N 0160037689 & After)

Ref HYDRAULIC ADAPTER KIT, (JOHN DEERE ENGINE ONLY),


(see Figure 8-22 for details)

K1 2915215 1 HOSE SHEAVE PIN KIT, (includes items 10 & 15)

8-68 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-26 Auxiliary Function - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-69


HYDRAULIC CIRCUITS

Figure 8-27 Auxiliary Function - Perkins & Cummins Engine

38 18
57 34 64
35 9
46
9
43 44
13 68

13 4
18 38
9
9 5
72 72 38 71 6
34 57 69 7
38
70
3 8
9
10
69

1 2
11
25

14 12
67 21 64
67 56
55
15
14
64
73 226
61 60 12
16
52
58
59 64 54 53 15
17
65 17 19 20
66 27
23 22
51 24
45 45 28
29
26
64 49 30
33
132 27 31
50 32
64
67 132
67 48

129
131 76
74
130 75
47

64 28
124 31 30
29
65 42
59
66 58 41
39 23
S/N 0160037689 & AFTER
37 36
PAP3420

8-70 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-27 Auxiliary Function - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1 91363203 1 HOSE CARRIER
2 1001097038 2 HOSE ASSY
3 4761800 1 LOCKWASHER, 1/2
4 0641826 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
5 3423301 1 HOSE SHEAVE PIN
6 91143024 1 HOSE SHEAVE
7 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
8 4761600 3 LOCKWASHER, 3/8
9 4751600 16 FLAT WASHER, 3/8
10 91166038 1 AUX HOSE GUIDE BRACKET WELD, (G10-55A), (PERKINS)
91566043 1 AUX HOSE GUIDE BRACKET WELD, (G12-55A), (PERKINS)
91566025 1 AUX HOSE GUIDE BRACKET WELD, (CUMMINS)
11 90207464 6 HYDRA ZORB CLAMP,
12 1001097037 2 HOSE ASSY
13 90027187 4 TIE WRAP
14 2171208 2 BULKHEAD FITTING, 90 DEGREES
15 2170708 2 SWIVEL NUT RUN TEE, 1/2 TUBE
16 1001001466 1 TUBE ASSY, (G10-55A Before S/N 0160033766; G12-55A Before S/N
0160037770), (PERKINS)
1001098358 1 TUBE ASSY, (G10-55A S/N 0160033766 thru 0160035880; G12-55A S/N
0160037770 thru 0160037970), (PERKINS)
1001105102 1 TUBE ASSY, (G10-55A S/N 0160035880 & After; G12-55A S/N 0160037970
& After), (PERKINS)
17 77133168 1 CLAMP
18 2171110 4 BULKHEAD UNION, 3/4-16X1/2 TUBE
19 77133140 1 COVER PLATE
20 77133177 1 HEX HD CAPSCREW, 5/16-18X1-3/8
21 1001001478 1 TUBE ASSY
22 1001097988 1 HOSE ASSY
23 88201008 4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
24 4711400 2 FLAT WASHER, 1/4
25 1001001477 1 TUBE ASSY
26 91503094 1 DECOMPRESSION SHUTTLE VALVE
27 2130606 2 ELBOW, 90 DEGREES, (includes o-ring)
28 2110406 2 CONNECTOR, (includes o-ring)
29 1001001396 1 HOSE ASSY, (PERKINS)
1001098743 1 HOSE ASSY, (CUMMINS)
30 88551009 4 LOCK WASHER, 1/4
31 88501004 4 HEX NUT, 1/4-20
32 91561268 1 BRACKET PLATE
33 1001097987 1 HOSE ASSY
34 88521306 8 HEX LOCKNUT, 3/8-16
35 1001091746 2 HOSE ASSY
36 91501064 1 DECOMPRESSION COVER PLATE
37 2130406 1 ELBOW, 90 DEGREES, (includes o-ring)
38 0100011 AR LOCTITE® 242TM
39 4711600 2 FLAT WASHER, 3/8
40 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
42 91503093 1 DECOMPRESSION VALVE

3126020 G10-55A, G12-55A 8-71


HYDRAULIC CIRCUITS

Figure 8-27 Auxiliary Function - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
43 1001001479 1 TUBE ASSY
44 1001001480 1 TUBE ASSY
46 Ref BOOM HYDRAULICS ASSY, (see Figure 8-28 & Figure 8-28 for details)
47 1001001395 1 HOSE ASSY, (PERKINS)
1001098742 1 HOSE ASSY, (CUMMINS)
48 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
49 2110812 2 CONNECTOR, (includes o-ring)
50 NSS 2 O-RING
51 1001001467 1 TUBE ASSY, (G10-55A Before S/N 0160033766; G12-55A Before S/N
0160037770), (PERKINS)
1001098359 1 TUBE ASSY, (G10-55A S/N 0160033766 thru 0160035880; G12-55A S/N
0160037770 thru 0160037970), (Perkins)
1001105103 1 TUBE ASSY, (G10-55A S/N 0160035880 & After; G12-55A S/N 0160037970 &
After), (PERKINS & CUMMINS)
52 91121134 2 SPRING RETAINER
53 88501008 2 HEX NUT, 1/2-13
54 88501108 2 JAM NUT, 1/2-13
55 91123054 2 COMPRESSION SPRING
56 1001091306 2 HOSE TAKE-UP WELDMENT
57 3900232 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
58 91043126 1 DUST CAP
59 91403414 1 MALE QUICK CONNECT
60 8770139 2 ELBOW, 90 DEGREES, (includes o-ring), (Before S/N 0160037689)
61 NSS 2 O-RING
64 0100075 AR LOCTITE® 545TM
65 91403413 1 FEMALE QUICK CONNECT
66 91043125 1 DUST PLUG
67 1001097934 2 HOSE ASSY, (Before S/N 0160034300)
1001103099 2 HOSE ASSY, (S/N 0160034300 thru 0160037689)
1001098181 2 HOSE ASSY, (S/N 0160037689 & After)
68 91083217 6 HYDRA-ZORB CLAMP
69 91041451 2 THRUST WASHER
91041449 AR THRUST WASHER
91041450 AR THRUST WASHER
91041596 AR THRUST WASHER
70 2160002 1 LUBE FITTING, STRAIGHT
71 14404793 AR MYSTIK TETRIMOLY GREASE
72 4711600 8 FLAT WASHER, 3/8
73 2171110 2 BULKHEAD FITTING, (Before S/N 0160037689)
74 4711000 2 FLAT WASHER, #10
75 85941017 2 P-CLAMP
76 91413036 2 SELF TAPPING SCREW, #6X1/2
124 2180849 2 CONNECTOR, (S/N 0160037689 & After)
129 1001098425 1 BRACKET, (S/N 0160037689 & After)
130 0641612 2 HEX HD CAPSCREW, 3/4X1-1/2, (S/N 0160037689 & After)
131 8305645 2 HEX LOCKNUT, 3/4-16, (S/N 0160037689 & After)
132 2172108 2 ELBOW, 90 DEGREES, (S/N 0160037689 & After)
226 8770296 2 ADAPTER, TUBE END REDUCER, (Before S/N 0160037689)

8-72 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-27 Auxiliary Function - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 8-73


Before S/N 0160025075 excluding
HYDRAULIC CIRCUITS 0160022656 & 0160025022

Figure 8-28 Boom Hydraulics Assembly

226
188

18 227
27
9 220
22 28 188
150
25
20 5 301
25 27 12 B

9
4
19 8 21 9
28
10 28 7
1
134
19
25 B

188
220 6
9
8 28
11 10
3 25
22
18
224 2 27

3
7
225
A

VIEW A-A VIEW B-B

13 13
14 14
15 15
16 16
17 17 PY0130

8-74 G10-55A, G12-55A 3126020


Before S/N 0160025075 excluding
0160022656 & 0160025022 HYDRAULIC CIRCUITS

Figure 8-28 Boom Hydraulics Assembly


Item Part Number Qty. Description Rev.
91165007 1 BOOM HYDRAULIC SUB ASSEMBLY, (includes items 1 thru 28) J
1 91166032 1 HYDRAULICS CARRIER
2 91166067 1 HYDRAULICS CARRIER
3 91363203 1 HOSE CARRIER
4 91163057 1 TUBE ASSY
5 91163058 1 TUBE ASSY
6 91163059 1 TUBE ASSY
7 91163060 1 TUBE ASSY
8 84718959 2 HOSE ASSY
9 2230025 4 BULKHEAD UNION, 3/4-16X1/2 TUBE
10 90027187 4 TIE WRAP
11 91033187 1 BEARING PAD
12 91083217 6 TUBE CLAMP
13 77133139 6 CLAMP SET
14 77133140 3 COVER PLATE
15 77133389 3 STACK BOLT
16 77133390 3 SAFETY CLIP
17 77133177 3 HEX HD CAPSCREW
18 88261030 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
19 88521306 8 HEX LOCKNUT, 3/8-16
20 0651624 2 HEX HD CAPSCREW, 3/8-24X3, GR5
21 88551011 2 LOCKWASHER, 3/8,
22 88561109 4 FLAT WASHER, 3/8
25 88561004 12 FLAT WASHER, 3/8
26 14404793 AR MYSTIK TETRIMOLY GREASE
27 0100011 AR LOCTITE® 242TM
28 0100075 AR LOCTITE® 545TM
134 91161172 1 GUIDE BRACKET
150 91161173 1 BRACKET
188 4761600 10 LOCKWASHER, 3/8
220 0641610 6 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
224 0691812 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR8
225 88521408 2 HEX LOCKNUT, 1/2-20
226 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
227 3311601 4 HEX NUT, 3/8-16
301 Ref HOSE ASSY, (see Figure 8-24, item 6 for details)

3126020 G10-55A, G12-55A 8-75


S/N 0160025075 thru 0160034499 including
HYDRAULIC CIRCUITS 0160022656 & 0160025022

Figure 8-28 Boom Hydraulics Assembly

226
150 188
227

220
188

301
19
5
1
22 7
27 28
18
3 22 1
6
4 7
20 14 5

23
24
31 14
134 20
29
188 5 21 9
220 19 12
14 13
9
31 10 14
11
4 20
224 30
5
3

31

25 26
225

31

PAP2810

8-76 G10-55A, G12-55A 3126020


S/N 0160025075 thru 0160034499 including
0160022656 & 0160025022 HYDRAULIC CIRCUITS

Figure 8-28 Boom Hydraulics Assembly


Item Part Number Qty. Description Rev.
0275822 1 BOOM HYDRAULIC SUB ASSEMBLY, (includes items 1 thru 31) D
1 0100011 AR LOCTITE® 242TM
3 3900232 16 BUTTON HD SCREW
4 4711600 16 WASHER
5 4751600 32 WASHER
6 4761600 2 WASHER
7 2230025 8 WASHER
8 14404793 AR MYSTIK TETRIMOLY GREASE
9 77133139 6 CLAMP SET
10 77133140 3 COVER PLATE
11 77133177 3 HEX HD CAPSCREW
12 77133389 3 BOLT
13 77133390 3 SAFETY CLIP
14 84718959 4 HOSE ASSY
18 0651624 2 HEX HD CAPSCREW
19 88521306 16 NUT
20 90027187 8 TIE WRAP
21 91033187 1 BEARING PAD
22 91083217 12 CUSHION CLAMP
23 91163057 1 TUBE ASSY
24 91163058 1 TUBE ASSY
25 91163059 1 TUBE ASSY
26 91163060 1 TUBE ASSY
27 91163061 1 TUBE ASSY
28 91163062 1 TUBE ASSY
29 91166032 1 HYDRAULICS CARRIER
30 91166067 1 HYDARULICS CARRIER
31 91363203 2 HOSE CARRIER
134 91161172 1 GUIDE BRACKET
150 91161173 1 BRACKET
188 4761600 10 LOCKWASHER, 3/8
220 0641610 6 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
224 0691812 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR8
225 88521408 2 HEX LOCKNUT, 1/2-20
226 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
227 3311601 4 HEX NUT, 3/8-16
301 Ref HOSE ASSY, (see Figure 8-25, item 6 for details)

3126020 G10-55A, G12-55A 8-77


S/N 0160034500 & After
HYDRAULIC CIRCUITS

Figure 8-28 Boom Hydraulics Assembly

278
1 307
18 313
28 278

29 314 242
1
18 30
1 1 1
14 31
4 3
7
6 5

1 19
18
6 17

15

1
3
226
33
32
307
21 20
278 1 33
3
1
9
16 10
102 11
12
13
1
9
16 10
102 11
12
13

1
9
10
11
12
13 PAP2800

8-78 G10-55A, G12-55A 3126020


S/N 0160034500 & After
HYDRAULIC CIRCUITS

Figure 8-28 Boom Hydraulics Assembly


Item Part Number Qty. Description Rev.
1001090033 1 BOOM HYDRAULIC SUB ASSEMBLY, (includes items 1 thru 33) G
1 0100011 AR LOCTITE® 242TM
3 2171110 8 BULKHEAD UNION, 3/4-16X1/2
4 3900232 16 BUTTON HD SCREW, 3/8-16X1-1/4
5 4711600 16 WASHER, 3/8
6 4751600 32 FLAT WASHER, 3/8
7 4761600 2 LOCKWASHER, 3/8
8 14404793 AR MYSTIK TETRIMOLY GREASE
9 77133139 6 CLAMP SET
10 77133140 3 COVER PLATE
11 77133177 3 HEX HD CAPSCREW, 3/8-24X1-3/4
12 77133389 3 STACK BOLT
13 77133390 3 SAFETY CLIP
14 0641624 2 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5
15 88521306 16 HEX LOCKNUT, 1/2-20
16 90027187 8 TIE WRAP
17 91033187 1 BEARING PAD
18 91083217 12 CUSHION CLAMP, 5/8
19 1001001524 1 HYDRAULIC CARRIER
20 1001001525 1 HYDRAULIC CARRIER
21 91363203 2 HOSE CARRIER
28 1001001479 1 TUBE ASSY
29 1001001480 1 TUBE ASSY
30 1001001481 1 TUBE ASSY
31 1001001482 1 TUBE ASSY
32 1001001477 2 TUBE ASSY
33 1001001478 2 TUBE ASSY
102 1001091746 4 HOSE ASSY
226 91161172 1 GUIDE BRACKET, (S/N 0160034500 thru 0160038537)
1001113692 1 GUIDE BRACKET, (S/N 0160038538 & After)
242 91161173 1 BRACKET
278 4761600 10 LOCKWASHER
307 0641610 6 HEX HD CAPSCREW, 0.375-16X1.25, GR5
313 0641612 4 HEX HD CAPSCREW, 0.375-16X1.5, GR5
314 3311601 4 HEX NUT, 0.375-16, GR2

3126020 G10-55A, G12-55A 8-79


HYDRAULIC CIRCUITS

Figure 8-29 Sway Cylinder - John Deere Engine

9
3 8
2
1
5 6 7 12
3 11

PY0780

8-80 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-29 Sway Cylinder - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 2754047 2 HOSE ASSY
3 2220371 2 CONNECTOR, (includes o-ring)
5 0641511 3 HEX HD CAPSCREW, 5/16-18X1-3/8
6 77133140 3 COVER PLATE
7 77133168 3 CLAMP
8 91563178 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001106631 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
9 2220375 2 CONNECTOR, (includes o-ring)
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 91563177 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001106632 1 HYDRAULIC TUBE, (S/N 0160037877 & After)

3126020 G10-55A, G12-55A 8-81


HYDRAULIC CIRCUITS

Figure 8-30 Sway Cylinder - Perkins Engine

9
3 8
2
1
5 6 7 12
3 11

PY0780

8-82 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-30 Sway Cylinder - Perkins Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 1001095448 2 HOSE ASSY
3 2110606 2 CONNECTOR, (includes o-ring)
5 0641511 3 HEX HD CAPSCREW, 5/16-18X1-3/8
6 77133140 3 COVER PLATE
7 77133168 3 CLAMP
8 1001001462 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001105158 1 HYDRAULIC TUBE, (S/N 0160037877 & After)
9 2110812 2 CONNECTOR, (includes o-ring)
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 1001001461 1 HYDRAULIC TUBE, (Before S/N 0160037877)
1001105124 1 HYDRAULIC TUBE, (S/N 0160037877 & After)

3126020 G10-55A, G12-55A 8-83


HYDRAULIC CIRCUITS

Figure 8-31 Sway Cylinder - Cummins Engine

8
12

9
3
2

1
11

2 5
7
7 6
6
5
1
8
7
7
12

7
6
5 PAP3661

8-84 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-31 Sway Cylinder - Cummins Engine


Item Part Number Qty. Description Rev.
1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 1001095448 2 HOSE ASSY
3 2110606 2 CONNECTOR, (includes o-ring)
5 77133389 3 HEX HD CAPSCREW, 5/16-18X1-3/8
6 77133140 3 COVER PLATE
7 77133168 3 CLAMP
8 1001114524 1 HYDRAULIC TUBE
9 2110812 2 CONNECTOR, (includes o-ring)
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 1001114523 1 HYDRAULIC TUBE

3126020 G10-55A, G12-55A 8-85


HYDRAULIC CIRCUITS

Figure 8-32 Outrigger Cylinders - John Deere Engine

7
8

9
9
10
65
65

11
5
65
5

1 3 4 5
5
12 54 3
14

2 13

2 2
2

14
PY0791

8-86 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-32 Outrigger Cylinders - John Deere Engine


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)
2 2754017 4 HOSE ASSY
3 0641511 5 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
4 77133140 5 COVER PLATE
5 77133168 8 CLAMP
6 77133389 3 STACK BOLT
7 91563171 1 TUBE ASSY, (Before S/N 0160037877)
1001106629 1 TUBE ASSY, (S/N 0160037877 & After)
8 91563172 1 TUBE ASSY, (Before S/N 0160037877)
1001106630 1 TUBE ASSY, (S/N 0160037877 & After)
9 2220375 4 CONNECTOR, (includes o-ring)
10 NSS 4 O-RING
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 91563173 1 TUBE ASSY, (Before S/N 0160037877)
1001106628 1 TUBE ASSY, (S/N 0160037877 & After)
13 91563174 1 TUBE ASSY, (Before S/N 0160037877)
1001106627 1 TUBE ASSY, (S/N 0160037877 & After)
14 Ref ADAPTER, (see Figure 9-7 for details)

3126020 G10-55A, G12-55A 8-87


HYDRAULIC CIRCUITS

Figure 8-33 Outrigger Cylinders - Perkins Engine

7
8

9
9
65 10
65

5
65 11
5

1 3 4 5
5
12 54 3
14

2 13

2 2
2

14
PY0792

8-88 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-33 Outrigger Cylinders - Perkins Engine


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)
2 1001095446 4 HOSE ASSY
3 0641511 8 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
4 77133140 8 COVER PLATE
5 77133168 8 CLAMP
6 77133389 3 STACK BOLT
7 1001001455 1 TUBE ASSY, (Before S/N 0160037877)
1001105047 1 TUBE ASSY, (S/N 0160037877 & After)
8 1001001456 1 TUBE ASSY, (Before S/N 0160037877)
1001105048 1 TUBE ASSY, (S/N 0160037877 & After)
9 2110812 4 CONNECTOR, (includes o-ring)
10 NSS 1 O-RING
11 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
12 1001001457 1 TUBE ASSY, (Before S/N 0160037877)
1001105046 1 TUBE ASSY, (S/N 0160037877 & After)
13 1001001458 1 TUBE ASSY, (Before S/N 0160037877)
1001105038 1 TUBE ASSY, (S/N 0160037877 & After)
14 Ref ADAPTER, (see Figure 9-7 for details)

3126020 G10-55A, G12-55A 8-89


HYDRAULIC CIRCUITS

Figure 8-34 Outrigger Cylinders - Cummins Engine

104

5
27
28
5 29
201 27 104
28 5
29 27
202 28
48
5
51
49 27
5 28
27 29
28
5
27
36 28
5 5
27 27
28 28
35
101

201

PAP12620

8-90 G10-55A, G12-55A 3126020


HYDRAULIC CIRCUITS

Figure 8-34 Outrigger Cylinders - Cummins Engine


Item Part Number Qty. Description Rev.
5 0641511 10 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
27 77133140 10 COVER PLATE
28 77133168 13 CLAMP SET
29 77133389 3 STACKING BOLT
35 1001105038 1 TUBE ASSY
36 1001105046 1 TUBE ASSY
48 1001114525 1 TUBE ASSY
49 1001114526 1 TUBE ASSY
51 1001095446 4 HOSE ASSY
101 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
104 2110812 4 ADAPTER
201 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)
202 Ref ADAPTER, (see Figure 9-7 for details)

3126020 G10-55A, G12-55A 8-91


HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-92 G10-55A, G12-55A 3126020


SECTION 9
HYDRAULIC COMPONENTS

3126020 G10-55A, G12-55A


Before S/N 0160033659
HYDRAULIC COMPONENTS excluding 0160033452

Figure 9-1 Lift Cylinder

G10-55A
3

23
1 4

101

24

102 6
9
103
10

7
8
1 11 12
13

16
17
16
18 19

14
15

20
21

22

23

104 24

K1 102
103
PAP3710

9-2 G10-55A, G12-55A 3126020


Before S/N 0160033659
excluding 0160033452 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
91573015 Ref LIFT CYLINDER, (G10-55A), (no longer available, use 1001125154 for E, B
replacement or items 1 thru 24 for service), (included item quantities are per
single cylinder)
1 7026954 1 CASE ASSY, (includes two of item 23)
2 7026959 1 VALVE BLOCK ASSY
3 7026958 6 SOCKET HD CAPSCREW, 3/8-16X3-3/4, (loctite & torque to 28-30 lb-ft)
4 7028890 1 CARTRIDGE VALVE, (torque to 45-50 lb-ft)
5 80933066 2 O-RING
6 7026960 1 LOCKNUT, (torque to 2125-2175 lb-ft)
7 7026952 1 PISTON ASSY, (includes items 8 thru 11)
8 7026962 1 PISTON
9 Use Kit K1 2 WEAR RING
10 Use Kit K1 1 PISTON SEAL
11 Use Kit K1 1 O-RING
12 7026956 1 SPACER
13 91124096 1 SELF-TAPPING CAPSCREW
14 7026955 1 HEAD ASSY, (includes items 15 thru 20), (torque to 550-600 lb-ft)
15 7026964 1 HEAD
16 Use Kit K1 2 WEAR RING
17 Use Kit K1 1 STEP SEAL
18 Use Kit K1 1 U-CUP
19 Use Kit K1 1 U-CUP
20 Use Kit K1 1 CANNED WIPER
21 7026458 1 O-RING
22 7026953 1 SHAFT ASSY, (includes two of item 23)
23 7026963 4 BUSHING
24 91144125 4 GREASE FITTING
101 91563046 2 LOWER LIFT CYLINDER PIN
102 3841287 4 ROD KEEPER
103 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8
104 1001101595 2 UPPER LIFT CYLINDER PIN

K1 7026961 1 SEAL KIT, (includes items 9, 10, 11 & 16 thru 20)

3126020 G10-55A, G12-55A 9-3


S/N 0160033659 thru 0160035822
HYDRAULIC COMPONENTS including 0160033452

Figure 9-1 Lift Cylinder

G10-55A

12
17 15
16
18

17
105
19

112
14

20
113 13

11
9
5
6
9
2
22 23 1
8
3
8
4
7

K1
21
17

17

106

112 14

113 PAP2730

9-4 G10-55A, G12-55A 3126020


S/N 0160033659 thru 0160035822
including 0160033452 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
91573028 Ref LIFT CYLINDER, (G10-55A), (no longer available, use 1001125154 for B, 02
replacement or items 1 thru 23 for service), (included item quantities are per
single cylinder)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 1600-2000 lb-ft)
12 70021631 6 CAPSCREW, (torque to 24-27 lb-ft)
13 70021630 1 SELF TAPPING SCREW
14 7005322 4 LUBE FITTING
15 7005365 2 PORT PLUG
16 70021629 2 PORT PLUG
17 70021628 4 BUSHING
18 70021623 1 VALVE BLOCK
19 7028890 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)
20 70021627 Ref TUBE ASSY, (no longer available, replace with both 70021959 head and
70021960 tube assy)
21 70021626 1 ROD ASSY
22 70021625 Ref HEAD, (no longer available, replace with both 70021959 head and 70021960
tube assy)
23 70021624 1 PISTON
105 91563046 2 CYLINDER PIN
106 1001101595 2 CYLINDER PIN
112 3841287 4 ROD KEEPER
113 068216 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70021632 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-5


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G10-55A
NOTE: CHECK CYLINDER PART NUMBER
PRIOR TO ORDERING
REPLACEMENT PARTS
12
17 15
16
18

17
105
19

112
14

20
113 13

11
9
5
6
9
2
22 23 1
8
3
8
4
7

21
K1
17

17

106

112
14
NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.
2. COAT STATIC, NON-ROTATING PARTS AND PIN BORES WITH
MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY
ROTATING PARTS. 113
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES PAP2740
WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO
INSTALLATION OF THE PIN.

9-6 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
1001101285 Ref LIFT CYLINDER, (G10-55A), (check cylinder part number prior to ordering D
replacement parts), (no longer available, use 1001125154 for replacement or
items 1 thru 23 for service), (included item quantities are per single cylinder)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 1600-2000 lb-ft)
12 70021631 6 CAPSCREW, (torque to 24-27 lb-ft)
13 70021630 1 SELF TAPPING SCREW
14 7005322 4 LUBE FITTING
15 7005365 2 PORT PLUG
16 70021629 2 PORT PLUG
17 70021628 4 BUSHING
18 70021623 1 VALVE BLOCK
19 7028890 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)
20 70021960 1 TUBE ASSY
21 70021626 1 ROD ASSY
22 70021959 1 HEAD
23 70021624 1 PISTON
105 91563046 2 CYLINDER PIN
106 1001101595 2 LIFT CYLINDER PIN
112 3841287 4 ROD KEEPER
113 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70021632 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-7


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G10-55A
NOTE: CHECK CYLINDER PART NUMBER 21
PRIOR TO ORDERING 20
REPLACEMENT PARTS
30
31
29
33
23
25
26 28 22
32
23 27
32
105

112
24

113

9 13
18
10 19 16
11 15
12 14
3 15
8
6
7
4
5

2
K1 23

23

106

112 24

113 PAP2750

9-8 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
1001116447 Ref LIFT CYLINDER, (G10-55A), (check cylinder part number prior to ordering B
replacement parts), (no longer available, use 1001125154 for replacement or
items 1 thru 33 for service), (included item quantities are per single cylinder)
1 70023394 1 TUBE ASSY
2 70023389 1 ROD ASSY
3 70023395 1 GLAND
4 Use Kit K1 1 DUST WIPER
5 70023380 1 RETAINING RING
6 Use Kit K1 1 ROD SEAL
7 Use Kit K1 1 BACK-UP RING
8 Use Kit K1 1 BUFFER RING
9 70023378 1 BEARING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 BACK-UP RING
12 Use Kit K1 1 O-RING
13 70023396 1 PISTON
14 Use Kit K1 1 PISTON SEAL
15 Use Kit K1 2 WEAR RING
16 Use Kit K1 1 O-RING
17 Use Kit K1 2 BACK-UP RING
18 70022564 1 STEEL BALL
19 70023369 1 SET SCREW
20 70023392 1 MANIFOLD
21 70023368 6 HEX SOCKET BOLT, M10X1.5-100
22 7028890 1 COUNTER BALANCE VALVE
23 70023381 4 BUSHING
24 70023376 4 GREASE NIPPLE
25 70023374 4 HEX PLUG
26 Use Kit K1 4 O-RING
27 70023372 1 HEX PLUG
28 70023373 3 SOCKET PLUG
29 70023371 1 SOCKET PLUG
30 Use Kit K1 1 O-RING
31 Use Kit K1 1 O-RING
32 70023972 3 O-RING
33 70023971 1 O-RING
105 91563046 2 LOWER LIFT CYLINDER PIN
106 1001101595 2 UPPER LIFT CYLINDER PIN
112 3841287 4 ROD KEEPER
113 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70023397 1 SEAL KIT, (includes items 4, 6 thru 8, 10 thru 12, 14 thru 17, 26, 30 & 31)

3126020 G10-55A, G12-55A 9-9


S/N 0160041374 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G10-55A

1
8 6 3

4
8 4

202
9 3
206
2

12
207 11
10

22
24
22 16
14

23
15
20
17
15
19
18
21 5
13

K1
7

8
203

206 8 2

PAP2720
207

9-10 G10-55A, G12-55A 3126020


S/N 0160041374 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
1001125154 2 LIFT CYLINDER, (G10-55A), (includes items 1 thru 24), (included item C
quantities are per single cylinder)
1 0100011 A/R LOCTITE® 242TM
2 2160001 4 LUBE FITTING, STRAIGHT, 1/8
3 2220883 2 HEX SOCKET PLUG
4 2220888 4 HEX SOCKET PLUG
5 3020043 1 ANTI-SEIZE LUBE
6 3931664 6 HEX HD CAPSCREW, 3/8-16 X 4, LG
7 1001121425 1 ROD ASSY
8 1001121429 4 ALUM BRONZE BEARING
9 1001121430 1 VALVE BLOCK ASSY
10 1001122453 1 LOCKNUT, (torque to 2682 lb-ft)
11 1001125137 1 SELF TAPPING SCREW
12 1001125155 1 TUBE ASSY
13 1001125158 1 HEAD, (torque to 120 lb-ft)
14 1001125159 1 PISTON
15 Use Kit K1 2 WEAR RING
16 Use Kit K1 1 O-RING
17 Use Kit K1 1 SEAL BUFFER
18 Use Kit K1 1 ROD WIPER RING
19 Use Kit K1 2 ROD SEAL
20 Use Kit K1 1 O-RING
21 Use Kit K1 1 O-RING
22 Use Kit K1 2 WEAR RING
23 Use Kit K1 1 HEAD SEAL
24 Use Kit K1 1 PISTON SEAL
202 91563046 2 CYLINDER PIN
203 1001101595 2 LIFT CYLINDER PIN
206 3841287 4 ROD KEEPER
207 0682216 4 HEX HD CAPSCREW

K1 1001125160 1 SEAL KIT, (includes items 15 to 24)

3126020 G10-55A, G12-55A 9-11


Before S/N 0160033659
HYDRAULIC COMPONENTS excluding 0160033452

Figure 9-1 Lift Cylinder

G12-55A

23 4
1
101

24

6
102 9
103 10

7
8

1 11 12
13

16
17
16
18 19

14
15

20
21

22

K1

23

24
104

102
103
PAP2440

9-12 G10-55A, G12-55A 3126020


Before S/N 0160033659
excluding 0160033452 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
91563214 Ref LIFT CYLINDER, (G12-55A), (no longer available, use 1001121417 for E, C
replacement or items 1 thru 24 for service), (included item quantities are per
single cylinder)
1 7026966 1 CASE ASSY, (includes two of item 23)
2 7026959 1 VALVE BLOCK ASSY
3 7026958 6 SOCKET HD CAPSCREW, 3/8-16X3-3/4, (loctite & torque to 28-30 lb-ft)
4 7028890 1 CARTRIDGE VALVE, (torque to 45-50 lb-ft)
5 80933066 2 O-RING
6 7026972 1 LOCKNUT, (torque to 2850-2900 lb-ft)
7 7026965 1 PISTON ASSY, (includes items 8 thru 11)
8 7026970 1 PISTON
9 Use Kit K1 2 WEAR RING
10 Use Kit K1 1 PISTON SEAL
11 Use Kit K1 1 O-RING
12 7026956 1 SPACER
13 91124096 1 SELF-TAPPING CAPSCREW
14 7026967 1 HEAD ASSY, (includes items 15 thru 20), (torque to 550-600 lb-ft)
15 7026971 1 HEAD
16 Use Kit K1 2 WEAR RING
17 Use Kit K1 1 STEP SEAL
18 Use Kit K1 1 U-CUP
19 Use Kit K1 1 U-CUP
20 Use Kit K1 1 CANNED WIPER
21 7026458 1 O-RING
22 7026968 1 SHAFT ASSY, (includes two of item 23)
23 7026963 4 BUSHING
24 91144125 4 GREASE FITTING
101 91563046 2 LOWER LIFT CYLINDER PIN
102 3841287 4 ROD KEEPER
103 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8
104 1001101595 2 UPPER LIFT CYLINDER PIN

K1 7026969 1 SEAL KIT, (includes items 9, 10, 11 & 16 thru 20)

3126020 G10-55A, G12-55A 9-13


S/N 0160033659 thru 0160035879
HYDRAULIC COMPONENTS including 0160033452

Figure 9-1 Lift Cylinder

G12-55A

12
17 15
16
18

17 19

202

206

14

207 13
20

11
9
3
9
6 23 1
2
22
8
4
8
5
7

21
17

17
K1
203

206 14

207 PAP2490

9-14 G10-55A, G12-55A 3126020


S/N 0160033659 thru 0160035879
including 0160033452 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
91563270 Ref LIFT CYLINDER, (G12-55A), (no longer available, use 1001121417 for B, 01
replacement or items 1 thru 23 for service), (included item quantities are per
single cylinder)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005304 1 LOCKNUT, (torque to 1600-2000 lb-ft)
12 70021631 6 CAPSCREW, (torque to 24-27 lb-ft)
13 70021630 1 SELF TAPPING SCREW
14 7005322 4 LUBE FITTING
15 7019803 2 PORT PLUG
16 70021657 2 PORT PLUG
17 70021628 4 BUSHING
18 70021623 1 VALVE BLOCK
19 7028890 1 COUNTERBALANCE VALVE, (torque to 45-50 lb-ft)
20 70021660 Ref TUBE ASSY, (no longer available, replace with both 70021949 head and
70021950 tube assy)
21 70021661 1 ROD ASSY
22 70021658 Ref HEAD, (no longer available, replace with both 70021949 head and 70021950
tube assy)
23 70021659 1 PISTON
202 91563046 2 CYLINDER PIN
203 1001101595 2 CYLINDER PIN
206 3841287 4 ROD KEEPER
207 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8

K1 70021641 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-15


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G12-55A
NOTE: CHECK CYLINDER PART NUMBER
PRIOR TO ORDERING 12
REPLACEMENT
17 15
16
18

17 19

202

206
14

207 13
20

11
9
3
9
6 23 1
2
22
8
4
8
5
7

21
K1 17

17
203
NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS
2. COAT STATIC, NON-ROTATING PARTS AND PIN BORES WITH
MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY 206 14
ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES
WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO
INSTALLATION OF THE PIN.

207 PAP2690

9-16 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
1001101283 Ref LIFT CYLINDER, (G12-55A), (check cylinder part number prior to ordering D
replacement parts), (no longer available, use 1001121417 for replacement or
items 1 thru 23 for service), (included item quantities are per single cylinder)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005304 1 LOCKNUT, (torque to 1600-2000 lb-ft)
12 70021631 6 CAPSCREW, (torque to 24-27 lb-ft)
13 70021630 1 SELF TAPPING SCREW
14 7005322 4 LUBE FITTING
15 7019803 2 PORT PLUG
16 70021657 2 PORT PLUG
17 70021628 4 BUSHING
18 70021623 1 VALVE BLOCK
19 7028890 1 COUNTERBALANCE VALVE, (torque to 45-50 lb-ft)
20 70021950 1 TUBE ASSY
21 70021661 1 ROD ASSY
22 70021949 1 HEAD
23 70021659 1 PISTON
202 91563046 2 CYLINDER PIN
203 1001101595 2 LIFT CYLINDER PIN
206 3841287 4 ROD KEEPER
207 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70021641 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-17


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G12-55A
NOTE: CHECK CYLINDER PART NUMBER
PRIOR TO ORDERING 21
REPLACEMENT PARTS 20
30
31
29
23 33
25
26 22
28
32
23
27
105 32

112
24

113

9 13
18
10 19 16
11 15
12 14
3 15
8
6
7
4
5

K1 2
23

23

106

112 24

113 PAP2700

9-18 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
1001116446 Ref LIFT CYLINDER, (G12-55A), (check cylinder part number prior to ordering B
replacement parts), (no longer available, use 1001121417 for replacement or
items 1 thru 33 for service), (included item quantities are per single cylinder)
1 70023394 1 TUBE ASSY
2 70023389 1 ROD ASSY
3 70023395 1 GLAND
4 Use Kit K1 1 DUST WIPER
5 70023380 1 RETAINING RING
6 Use Kit K1 1 ROD SEAL
7 Use Kit K1 1 BACK-UP RING
8 Use Kit K1 1 BUFFER RING
9 70023378 1 BEARING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 BACK-UP RING
12 Use Kit K1 1 O-RING
13 70023396 1 PISTON
14 Use Kit K1 1 PISTON SEAL
15 Use Kit K1 2 WEAR RING
16 Use Kit K1 1 O-RING
17 Use Kit K1 2 BACK-UP RING
18 70022564 1 STEEL BALL
19 70023369 1 SET SCREW
20 70023392 1 MANIFOLD
21 70023368 6 HEX SOCKET BOLT, M10X1.5-100
22 7028890 1 COUNTER BALANCE VALVE
23 70023381 4 BUSHING
24 70023376 4 GREASE NIPPLE
25 70023374 2 HEX PLUG
26 Use Kit K1 2 O-RING
27 70023372 1 HEX PLUG
28 70023373 3 SOCKET PLUG
29 70023371 1 SOCKET PLUG
30 Use Kit K1 1 O-RING
31 Use Kit K1 1 O-RING
32 70023972 3 O-RING
33 70023971 1 O-RING
105 91563046 2 LOWER LIFT CYLINDER PIN
106 100101595 2 UPPER LIFT CYLINDER PIN
112 3841287 4 ROD KEEPER
113 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70023397 1 SEAL KIT, (includes items 4, 6 thru 8, 10 thru 12, 14 thru 17, 26, 30 & 31)

3126020 G10-55A, G12-55A 9-19


S/N 0160041581 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G12-55A

1
6 12 4
11 3

4 4
11
4
202 3

206
2

14
207 7

13

105
109
105
101 10 102
108
110
103
101
104
5
9
107
106

8
K1

11
203

206 11 2
PAP2710

207

9-20 G10-55A, G12-55A 3126020


S/N 0160041581 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
1001121417 2 LIFT CYLINDER, (G12-55A), (includes items 1 thru 110),  C
(included items quantities are per single cylinder)
1 0100011 AR LOCTITE® 242TM
2 2160001 4 LUBE FITTING, STRAIGHT, 1/8
3 2220883 2 HEX SOCKET PLUG
4 2220888 4 HEX SOCKET PLUG
5 3020043 1 ANTI-SEIZE LUBE
6 3931664 6 HEX HD CAPSCREW, 3/8-16 X 4, LG
7 1001121418 1 TUBE ASSY
8 1001121425 1 ROD ASSY
9 1001121427 1 HEAD, (torque to 120 lb-ft)
10 1001121428 1 PISTON
11 1001121429 4 ALUM BRONZE BEARING
12 1001121430 1 VALVE BLOCK ASSY
13 1001122453 1 LOCKNUT, (torque to 2682 lb-ft)
14 1001125137 1 SELF TAPPING SCREW
101 Use Kit K1 2 WEAR RING
102 Use Kit K1 1 O-RING
103 Use Kit K1 1 SEAL BUFFER
104 Use Kit K1 1 O-RING
105 Use Kit K1 2 WEAR RING
106 Use Kit K1 1 ROD WIPER RING
107 Use Kit K1 1 ROD SEAL
108 Use Kit K1 1 HEAD SEAL
109 Use Kit K1 1 PISTON SEAL
110 Use Kit K1 1 O-RING
202 91563046 2 CYLINDER PIN
203 1001101595 2 LIFT CYLINDER PIN
206 3841287 4 ROD KEEPER
207 0682216 4 HEX HD CAPSCREW

K1 1001121434 1 SEAL KIT, (includes items 101 to 110)

3126020 G10-55A, G12-55A 9-21


G10-55A Before S/N 0160033661
HYDRAULIC COMPONENTS G12-55A Before S/N 0160033659
excluding 0160033452

Figure 9-2 Crowd Cylinder

2
3

4 7

8
22
7
23 1
5
6

10

1
11

14
15
14
16 17
18

12
13

19
K1 20

21

24
23 PAP3600

9-22 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160033661
G12-55A Before S/N 0160033659 HYDRAULIC COMPONENTS
excluding 0160033452

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
91573008 1 CROWD CYLINDER, (includes items 1 thru 21) J
1 7026466 1 CASE ASSY
2 101123014 1 CARTRIDGE VALVE, (large), (torque to 110 lb-ft)
91514251 1 SEAL KIT
3 1001123015 1 CARTRIDGE VALVE, (small), (torque to 35 lb-ft)
91574001 1 SEAL KIT
4 91034153 1 LOCKNUT, (torque to 1325-1375 lb-ft)
5 7026462 1 PISTON ASSY, (includes items 6 thru 9)
6 7026463 1 PISTON
7 Use Kit K1 2 WEAR RING
8 Use Kit K1 1 CAP SEAL
9 Use Kit K1 1 O-RING
10 7026464 1 SPACER
11 91124096 1 SELF-TAPPING CAPSCREW
12 7026461 1 HEAD ASSY, (includes items 13 thru 19), (torque to 500-550 lb-ft)
13 NSS 1 HEAD
14 Use Kit K1 2 WEAR RING
15 Use Kit K1 1 STEP SEAL
16 Use Kit K1 1 U-CUP
17 Use Kit K1 1 U-CUP
18 Use Kit K1 1 O-RING
19 Use Kit K1 1 WIPER
20 7026458 1 O-RING
21 7026465 1 SHAFT ASSY
22 91161136 1 PIN
23 88581149 4 RETAINING RING
24 91161137 1 PIN

K1 7026467 1 SEAL KIT, (includes items 7, 8, 9 & 14 thru 19)

3126020 G10-55A, G12-55A 9-23


G10-55A S/N 0160033661 thru 0160035822
HYDRAULIC COMPONENTS G12-55A S/N 0160033659 thru 0160035879
including 0160033452

Figure 9-2 Crowd Cylinder

15
18
16

19

114
116

20

12
10
7
1 10
23 3

24
5
13
2

22
9
6
9
4
8

21
K1

115
PAP3610
116

9-24 G10-55A, G12-55A 3126020


G10-55A S/N 0160033661 thru 0160035822
G12-55A S/N 0160033659 thru 0160035879 HYDRAULIC COMPONENTS
including 0160033452

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
91573029 1 CROWD CYLINDER, (includes items 1 thru 24) B
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 O-RING
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 SEAL
8 Use Kit K1 1 WIPER
9 Use Kit K1 2 WEAR RING
10 Use Kit K1 2 WEAR RING
12 7003236 1 LOCKNUT, (torque to 1400-1700 lb-ft)
13 7001224 1 SELF TAPPING SCREW
15 7005365 1 PORT PLUG
16 7023593 3 PORT PLUG
18 1001123015 1 COUNTERBALANCE VALVE, (torque to 33 lb-ft)
91574001 1 SEAL KIT
19 1001123014 1 COUNTERBALANCE VALVE, (torque to 110 lb-ft)
91574251 1 SEAL KIT
20 70021677 Ref TUBE ASSY, (no longer available, replace with both 70021961 head and
70021962 tube assy)
21 70021678 1 ROD ASSY
22 70021675 Ref HEAD, (no longer available, replace with both 70021961 head and 70021962
tube assy)
23 70021676 1 PISTON
24 70021679 1 SPACER
114 91161136 1 CYLINDER PIN
115 91563263 1 CYLINDER PIN
116 88581149 4 RETAINING RING

K1 70021598 1 SEAL KIT, (includes items 1 thru 10)

3126020 G10-55A, G12-55A 9-25


HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS

14
15 17

18

114
15
116
16

19

12
10
1 7
10
22 3

23
5
13
2

21
9
6
9
4
8

20

K1

115
PAP3620
116

9-26 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
1001101286 1 CROWD CYLINDER, (check cylinder part number prior to ordering B
replacement parts), (includes items 1 thru 23)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 O-RING
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 SEAL
8 Use Kit K1 1 WIPER
9 Use Kit K1 2 WEAR RING
10 Use Kit K1 2 WEAR RING
12 7003236 1 LOCKNUT, (torque to 1400-1700 lb-ft)
13 70021630 1 SELF TAPPING SCREW
14 7005365 1 PORT PLUG
15 7023593 3 PORT PLUG
16 70021674 2 PORT PLUG
17 1001123015 1 COUNTERBALANCE VALVE, (torque to 33 lb-ft)
91574001 1 SEAL KIT
18 1001123014 1 COUNTERBALANCE VALVE, (torque to 110 lb-ft)
91574251 1 SEAL KIT
19 70021962 1 TUBE ASSY
20 70021678 1 ROD ASSY
21 70021961 1 HEAD
22 70021676 1 PISTON
23 70021679 1 SPACER
114 91161136 1 CYLINDER PIN
115 91563263 1 CYLINDER PIN
116 88581149 4 RETAINING RING

K1 70021598 1 SEAL KIT, (includes items 1 thru 10)

3126020 G10-55A, G12-55A 9-27


HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT
24
26 23

22

114
26
116
28

15
19
14
10 15
13
21

11 20

12

3
8
6
7
4
5

2
K1

115
116 PAP3630

9-28 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
1001116448 1 CROWD CYLINDER, (check cylinder part number prior to  B
ordering replacement parts), (includes items 1 thru 26)
1 70023382 1 TUBE ASSY
2 70023383 1 ROD ASSY
3 70023384 1 GLAND
4 Use Kit K1 1 DUST WIPER
5 70023379 1 RETAINING RING
6 Use Kit K1 1 ROAD SEAL
7 Use Kit K1 1 BACK-UP RING
8 Use Kit K1 1 BUFFER RING
9 70023377 1 BUSHING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 BACK-UP RING
12 Use Kit K1 1 O-RING
13 70023385 1 PISTON
14 Use Kit K1 1 PISTON SEAL
15 Use Kit K1 2 WEAR RING
16 Use Kit K1 1 O-RING
17 Use Kit K1 2 BACK-UP RING
18 70022564 1 STEEL BALL
19 70023369 1 SET SCREW, M8X1.25-10
20 70023386 1 SPACER
21 Use Kit K1 1 O-RING
22 1001123014 1 COUNTERBALANCE VALVE, (torque to 33 lb-ft)
91574251 1 SEAL KIT
23 1001123015 1 COUNTERBALANCE VALVE, (torque to 110 lb-ft)
91574001 1 SEAL KIT
24 70023370 1 SOCKET PLUG, 7/16-20 UNF
25 70023371 3 SOCKET PLUG, 9/16-18 UNF
26 70023375 2 HEX PLUG, 1 5/16-12 UNF
114 91161136 1 CYLINDER PIN
115 91563263 1 CYLINDER PIN
116 88581149 4 RETAINING RING

K1 70023387 1 SEAL KIT, (includes items 4, 6 thru 8, 10 thru 12, 14 thru 17 & 21)

3126020 G10-55A, G12-55A 9-29


S/N 0160041982 & After
HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder

1
1

10

11 7

106
110
109 106 103
104 2
5 6
101
105
111 8
102
105
108
107

K1

PAP3640

9-30 G10-55A, G12-55A 3126020


S/N 0160041982 & After
HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
1001122483 1 CROWD CYLINDER, (includes items 1 thru 11) C
1 2220883 2 O-RING
2 3020043 1 ANTI-SIEZE LUBE
3 1001122484 1 CYLINDER BARREL WELD
4 1001122491 1 CYLINDER WELD ROD
5 1001122494 1 CYLINDER HEAD
6 1001122495 1 PISTON
7 1001122505 1 TOP LOCK NUT, 3/4-12
8 1001123013 1 SPACER TUBE
9 1001123014 1 COUNTER BALANCE VALVE
10 1001123015 1 COUNTER BALANCE VALVE
11 1001125137 1 SELF-TAPPING SCREW, #8-32
101 Use Kit K1 1 O-RING
102 Use Kit K1 1 BUFFER SEAL
103 Use Kit K1 1 O-RING SEAL
104 Use Kit K1 1 O-RING SEAL
105 Use Kit K1 2 WEAR RING
106 Use Kit K1 2 WEAR RING
107 Use Kit K1 1 ROD WIPER RING
108 Use Kit K1 1 ROD SEAL
109 Use Kit K1 1 HEAD SEAL
110 Use Kit K1 1 PISTON SEAL
111 Use Kit K1 1 O-RING SEAL

K1 1001122496 1 SEAL KIT, (includes items 101 thru 111)

3126020 G10-55A, G12-55A 9-31


Before S/N 0160033661
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

G10-55A

2
20

3
22 6
23
7
21
6

4
5

12
13
12
14 15
9
16

10
11

17
18

19
20

K1
21
PAL0791

9-32 G10-55A, G12-55A 3126020


Before S/N 0160033661
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
91573013 1 TILT CYLINDER, (G10-55A), (includes items 1 thru 21) D
1 7026947 1 CARTRIDGE VALVE, (torque to 44 lb-ft)
2 7026949 1 CASE ASSY, (includes two of item 21)
3 91034153 1 LOCKNUT, (torque to 2050-2100 lb-ft)
4 7026942 1 PISTON ASSY, (includes items 5 thru 8)
5 7026945 1 PISTON
6 Use Kit K1 2 WEAR RING
7 Use Kit K1 1 CAP SEAL
8 Use Kit K1 1 O-RING
9 91124096 1 SELF-TAPPING CAPSCREW
10 7026941 1 HEAD ASSY, (includes items 11 thru 17), (torque to 550-600 lb-ft)
11 7026946 1 HEAD
12 Use Kit K1 2 WEAR RING
13 Use Kit K1 1 STEP SEAL
14 Use Kit K1 1 U-CUP
15 Use Kit K1 1 U-CUP
16 Use Kit K1 1 O-RING
17 Use Kit K1 1 WIPER
18 7026474 1 O-RING
19 7026948 1 SHAFT ASSY, (includes one of item 21)
20 91144128 3 GREASE FITTING
21 91563244 3 BUSHING
22 91563078 1 PIN
23 88581157 2 RETAINING RING, 2-1/2

K1 7026944 1 SEAL KIT, (includes items 6, 7, 8 & 12 thru 17)

3126020 G10-55A, G12-55A 9-33


S/N 0160033661 thru 0160035822
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

G10-55A
13
13 14 17

16

17

204
189

18

11

9
4
9

21 1

12
5
2

20
8
6
8
3
7

19
K1
17

13

PAP12640

9-34 G10-55A, G12-55A 3126020


S/N 0160033661 thru 0160035822
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
91573030 1 TILT CYLINDER, (G10-55A), (includes items 1 thru 21) B
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 2200-2400 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
14 7005365 1 PORT PLUG
16 7026947 1 COUNTERBALANCE VALVE, (torque to 44 lb-ft)
91404382 1 SEAL KIT
17 91563244 3 BUSHING
18 70021651 Ref TUBE ASSY, (no longer available, replace with both 70021954 head and
70021955 tube assy)
19 70021652 1 ROD ASSY
20 70021649 Ref HEAD, (no longer available, replace with both 70021954 head and 70021955
tube assy)
21 70021650 1 PISTON
189 88581157 2 RETAINING RING
204 91563078 1 CYLINDER PIN

K1 70021574 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-35


S/N 0160035822 thru 0160037689
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

G10-55A

13
13 14 17

16

17

204
189

18

11

9
4
9

21 1

12
5
2

20
8
6
8
3
7

19

K1 17

PAP2960
13

9-36 G10-55A, G12-55A 3126020


S/N 0160035822 thru 0160037689
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
1001101287 Ref TILT CYLINDER, (G10-55A), (not available to order, see items 1 thru 21 for B
service)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 2200-2400 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
14 7005365 1 PORT PLUG
16 1001109225 1 COUNTERBALANCE VALVE, (torque to 44 lb-ft)
91404382 1 SEAL KIT
17 91563244 3 BUSHING
18 70021955 1 TUBE ASSY
19 70021652 1 ROD ASSY
20 70021954 1 HEAD
21 70021650 1 PISTON
189 88581157 2 RETAINING RING
204 91563078 1 CYLINDER PIN

K1 70021574 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-37


S/N 0160037689 & After
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

G10-55A

204
189

17
14
17

2 10

12
18
11

3
16
13
16
15

K1
4

8 PAP2351

9-38 G10-55A, G12-55A 3126020


S/N 0160037689 & After
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
1684539 1 TILT CYLINDER, (G10-55A), (includes items 1 thru 18) F
1 70022089 1 TUBE WELDMENT
2 70022090 1 PISTON
3 70022091 3 HEAD GLAND, (torque to 500-600 lb-ft)
4 70022092 1 ROD WELDMENT
5 1001098409 2 BEARING
6 91563244 1 BUSHING
7 8036394 1 LOCKNUT, (torque to 2200-2500 lb-ft)
8 70020375 1 LUBE FITTING
9 70023965 1 COUNTERBALANCE VALVE, (torque to 40-45 lb-ft)
70024003 1 SEAL KIT
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 SEAL
13 Use Kit K1 1 SEAL
14 Use Kit K1 1 SEAL
15 Use Kit K1 1 WIPER
16 Use Kit K1 1 WEAR RING
17 Use Kit K1 2 WEAR RING
18 Use Kit K1 2 INSERT
189 88581157 2 RETAINING RING
204 1001098220 1 CYLINDER PIN
235 8307916 AR WASHER, SHIM, (not shown)
236 8307917 AR WASHER, SHIM, (not shown)

K1 70022093 1 SEAL KIT, (includes items 10 thru 18)

3126020 G10-55A, G12-55A 9-39


Before S/N 0160033659
HYDRAULIC COMPONENTS excluding 0160033452

Figure 9-3 Tilt Cylinder

G12-55A

2
20

3
22 6
23
7
21
6

4
5

12
13
12
14 15
16

10
11

17
18

K1 19
20

21

PAP3340

9-40 G10-55A, G12-55A 3126020


Before S/N 0160033659
excluding 0160033452 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
91563137 1 TILT CYLINDER, (G12-55A), (includes items 1 thru 21) H
1 7026947 1 CARTRIDGE VALVE, (torque to 44 lb-ft)
2 7026951 1 CASE ASSY, (includes two of item 21)
3 91034153 1 LOCKNUT, (torque to 2250-2300 lb-ft)
4 7026469 1 PISTON ASSY, (includes items 5 thru 8)
5 7026470 1 PISTON
6 Use Kit K1 2 WEAR RING
7 Use Kit K1 1 CAP SEAL
8 Use Kit K1 1 O-RING
9 91124096 1 SELF-TAPPING CAPSCREW
10 7026468 1 HEAD ASSY, (includes items 11 thru 17), (torque to 550-600 lb-ft)
11 7026939 1 HEAD
12 Use Kit K1 2 WEAR RING
13 Use Kit K1 1 STEP SEAL
14 Use Kit K1 1 U-CUP
15 Use Kit K1 1 U-CUP
16 Use Kit K1 1 O-RING
17 Use Kit K1 1 WIPER
18 7026474 1 O-RING
19 7026948 1 SHAFT ASSY, (includes one of item 21)
20 91144128 3 LUBE FITTING
21 91563244 3 BUSHING
22 91563078 1 PIN
23 88581157 2 RETAINING RING, 2-1/2

K1 7026475 1 SEAL KIT, (includes items 6, 7, 8 & 12 thru 17)

3126020 G10-55A, G12-55A 9-41


S/N 0160033659 thru 0160035879
HYDRAULIC COMPONENTS including 0160033452

Figure 9-3 Tilt Cylinder

G12-55A

16 13
17
13 14

17 18

1100

185
11
9
3
9
21

5
2

20
8
6
8
4
7

K1 13

19

17
PAP3350

9-42 G10-55A, G12-55A 3126020


S/N 0160033659 thru 0160035879
including 0160033452 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
91563271 1 TILT CYLINDER, (G12-55A), (includes items 1 thru 21) B
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 2400-2600 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
14 7005365 1 PORT PLUG
16 1001109225 1 COUNTERBALANCE VALVE, (torque to 44 lb-ft)
17 91563244 3 BUSHING
18 70021667 Ref TUBE ASSY, (no longer available; replace with both 70021951 head and
70021952 tube assy)
19 70021668 1 ROD ASSY
20 70021665 Ref HEAD, (no longer available; replace with both 70021951 head and 70021952
tube assy)
21 70021666 1 PISTON
185 88581157 2 RETAINING RING
1100 91563078 1 CYLINDER PIN

K1 70021548 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-43


S/N 0160035879 thru 0160037689
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

G12-55A

16 13
17
13 14

17 18

1100

185
11
9
3
9
21

5
2

20
8
6
8
4
7

K1 13

19

17
PAP3350

9-44 G10-55A, G12-55A 3126020


S/N 0160035879 thru 0160037689
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
1001101284 Ref TILT CYLINDER, (G12-55A), (no longer available, order 1001106331 for B
replacement or see items 1 thru 21 for service)
1001106331 1 TILT CYLINDER, (G12-55A), (includes items 1 thru 21) D
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 2400-2600 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
14 7005365 1 PORT PLUG
16 1001109225 Ref COUNTERBALANCE VALVE, (no longer available, order 70023965 for
replacement), (torque to 44 lb-ft)
70023965 1 COUNTERBALANCE VALVE, (torque to 44 lb-ft)
70024003 1 SEAL KIT
17 91563244 3 BUSHING
18 70021952 1 TUBE ASSY
19 70021668 1 ROD ASSY
20 70021951 1 HEAD
21 70021666 1 PISTON
185 88581157 2 RETAINING RING
1100 91563078 1 CYLINDER PIN

K1 70021548 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-45


S/N 0160037689 & After
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

G12-55A
5

204
189

17
14
17

2 10

12
18
11

3
16
13
16
15

K1
4

8 PAP2351

9-46 G10-55A, G12-55A 3126020


S/N 0160037689 & After
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
1684538 1 TILT CYLINDER, (G12-55A), (includes items 1 thru 18) F
1 70022094 1 TUBE WELDMENT
2 70022095 1 PISTON
3 70022096 3 HEAD GLAND, (torque to 500-600 lb-ft)
4 70022092 1 ROD WELDMENT
5 1001098409 2 BEARING
6 91563244 1 BUSHING
7 8036394 1 LOCKNUT, (torque to 2200-2500 lb-ft)
8 70020375 1 LUBE FITTING
9 70023965 1 COUNTERBALANCE VALVE, (torque to 40-45 lb-ft)
70024003 1 SEAL KIT
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 SEAL
13 Use Kit K1 1 SEAL
14 Use Kit K1 1 SEAL
15 Use Kit K1 1 SEAL
16 Use Kit K1 1 WIPER
17 Use Kit K1 2 WEAR RING
18 Use Kit K1 2 WEAR RING
189 88581157 2 RETAINING RING
204 1001098220 1 CYLINDER PIN
235 8307916 AR WASHER, SHIM, (not shown)
236 8307917 AR WASHER, SHIM, (not shown)

K1 70022098 1 SEAL KIT, (includes items 10 thru 18)

3126020 G10-55A, G12-55A 9-47


Before S/N 0160033659
HYDRAULIC COMPONENTS excluding 0160033452

Figure 9-4 Compensating Cylinder

G10-55A

2
5
19
22 6
21
26 5

23 3
24 4

11
12
11
13 14

15

9
10

16
17

18

19

20
25
K1
23
24
PAL0812

9-48 G10-55A, G12-55A 3126020


Before S/N 0160033659
excluding 0160033452 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
91573014 1 COMPENSATING CYLINDER, (G10-55A), (includes items 1 thru 22) C
1 7026943 1 CASE ASSY, (includes two of item 19)
2 91034153 1 LOCKNUT, (torque to 2050-2100 lb-ft)
3 7026942 1 PISTON ASSY, (includes items 4 thru 7)
4 7026945 1 PISTON
5 Use Kit K1 2 WEAR RING
6 Use Kit K1 1 CAP SEAL
7 Use Kit K1 1 O-RING
8 91124096 1 SELF-TAPPING CAPSCREW
9 7026941 1 HEAD ASSY, (includes items 10 thru 16), (torque to 550-600 lb-ft)
10 7026946 1 HEAD
11 Use Kit K1 2 WEAR RING
12 Use Kit K1 1 STEP SEAL
13 Use Kit K1 1 U-CUP
14 Use Kit K1 1 U-CUP
15 Use Kit K1 1 O-RING
16 Use Kit K1 1 WIPER
17 7026474 1 O-RING
18 7026940 1 SHAFT ASSY, (includes one of item 19)
19 91404287 3 BUSHING
20 91144128 1 GREASE FITTING
21 91404203 2 GREASE FITTING, 45 DEGREES
22 7026473 1 SPACER
23 3841287 2 ROD KEEPER
24 0682216 2 HEX HD CAPSCREW, 3/4-10X2, GR8
25 91563077 1 UPPER COMP CYLINDER PIN
26 91563047 1 LOWER COMP CYLINDER PIN

K1 7026944 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)

3126020 G10-55A, G12-55A 9-49


S/N 0160033659 thru 0160037689
HYDRAULIC COMPONENTS including 0160033452

Figure 9-4 Compensating Cylinder

G10-55A

K1

PAP12660

9-50 G10-55A, G12-55A 3126020


S/N 0160033659 thru 0160037689
including 0160033452 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
91573031 1 COMPENSATING CYLINDER, (G10-55A), (includes items 1 thru 19) B
1 NSS 1 O-RIING
2 NSS 1 O-RIING
3 NSS 1 SEAL
4 NSS 1 SEAL
5 NSS 1 SEAL
6 NSS 1 SEAL
7 NSS 1 WIPER
8 NSS 2 WEAR RING
9 NSS 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 2200-2400 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
15 91563244 3 BUSHING
16 70021669 Ref TUBE ASSY, (no longer available; replace with both 70021954 head and
70021956 tube assy)
17 70021670 1 ROD ASSY
18 70021649 Ref HEAD, (no longer available; replace with both 70021954 head and 70021956
tube assy)
19 70021650 1 PISTON
107 91563077 1 UPPER COMP CYLINDER PIN
108 91563047 1 LOWER COMP CYLINDER PIN
112 3841287 2 ROD KEEPER
113 0682216 2 HEX HD CAPSCREW, 3/4-10X2, GR8

70021574 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-51


S/N 0160037689 thru S/N 0160041564
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

G10-55A

NOTE:
1. USE LOCTITE® 242TM K1
(0100011) ON ALL BOLT
THREADS
2. COAT STATIC, NON-ROTATING PARTS AND PIN BORES WITH
MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY
ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES

PAP12660

9-52 G10-55A, G12-55A 3126020


S/N 0160037689 thru S/N 0160041564
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
1001101288 1 COMPENSATING CYLINDER, (G10-55A), (includes items 1 thru 19) D
1 Use Kit K1 1 O-RIING
2 Use Kit K1 1 O-RIING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 2200-2400 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
15 91563244 3 BUSHING
16 70021956 1 TUBE ASSY
17 70021670 1 ROD ASSY
18 70021954 1 HEAD
19 70021650 1 PISTON
107 91563077 1 UPPER COMP CYLINDER PIN
108 91563047 1 LOWER COMP CYLINDER PIN
112 3841287 2 ROD KEEPER
113 0682216 2 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70021574 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-53


S/N 0160041565 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

G10-55A

113
A
A

115

17 6 1
SECTION A-A 7 A
A
8 3 18 16 4 5 19 15 12 10
2

11 13
112
14

114

9 107

108
K1

PAP3480

NOTE:
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS
2. COAT STATIC, NON-ROTATING PARTS AND PIN BORES WITH
MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY
ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES
WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO
INSTALLATION OF THE PIN.

9-54 G10-55A, G12-55A 3126020


S/N 0160041565 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
1001116442 1 COMPENSATING CYLINDER, (G10-55A), (includes items 1 thru 19) B
1 70023979 3 BEARING
2 70023980 1 TUBE WELDMENT
3 70023981 1 LOCKING COLLAR
4 70023982 1 PISTON
5 70023983 1 HEAD GLAND
6 70023984 1 ROD WELDMENT
7 70023985 2 TUBE ADAPTER
8 8036629 4 SET SCREW
9 70023896 1 SELF TAPPING SCREW
10 70020375 1 LUBE FITTING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 2 BACK-UP RING
14 Use Kit K1 1 POLYPAK
15 Use Kit K1 1 SEAL
16 Use Kit K1 1 CAP SEAL
17 Use Kit K1 1 ROD WIPER
18 Use Kit K1 2 WEARBAND
19 Use Kit K1 2 PRECISION WEARBAND
107 1001127962 1 UPPER COMP CYLINDER PIN
108 91563047 1 LOWER COMP CYLINDER PIN
112 3841287 1 ROD KEEPER
113 0682216 1 HEX HD CAPSCREW
114 3841356 1 ROD KEEPER
115 0682618 1 HEX HD CAPSCREW

K1 70023986 1 SEAL KIT, (includes items 11 thru 19)

3126020 G10-55A, G12-55A 9-55


Before S/N 0160033659
HYDRAULIC COMPONENTS excluding 0160033452

Figure 9-4 Compensating Cylinder

G12-55A

2
5
19
22 6
21
26 5

23 3
24 4

1 8

11
12
11
13 14

15

9
10

16
17

18

19

20
25
K1
23
24
PAL0822

9-56 G10-55A, G12-55A 3126020


Before S/N 0160033659
excluding 0160033452 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
91563138 1 COMPENSATING CYLINDER, (G12-55A), (includes items 1 thru 22) D
1 7026472 1 CASE ASSY, (includes two of item 19)
2 91034153 1 LOCKNUT, (torque to 2250-2300 lb-ft)
3 7026469 1 PISTON ASSY, (includes items 4 thru 7)
4 7026470 1 PISTON
5 Use Kit K1 2 WEAR RING
6 Use Kit K1 1 CAP SEAL
7 Use Kit K1 1 O-RING
8 91124096 1 SELF-TAPPING CAPSCREW
9 7026468 1 HEAD ASSY, (includes items 10 thru 16), (torque to 600 lb-ft)
10 7026939 1 HEAD
11 Use Kit K1 2 WEAR RING
12 Use Kit K1 1 STEP SEAL
13 Use Kit K1 1 U-CUP
14 Use Kit K1 1 U-CUP
15 Use Kit K1 1 O-RING
16 Use Kit K1 1 WIPER
17 7026474 1 O-RING
18 7026471 1 SHAFT ASSY, (includes one of item 19)
19 91404287 3 BUSHING
20 91144128 1 GREASE FITTING
21 91404203 2 GREASE FITTING, 45 DEGREES
22 7026473 1 SPACER
23 3841287 2 ROD KEEPER
24 0682216 2 HEX HD CAPSCREW, 3/4-10X2, GR8
25 91563077 1 UPPER COMP CYLINDER PIN
26 91563047 1 LOWER COMP CYLINDER PIN

K1 7026475 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)

3126020 G10-55A, G12-55A 9-57


S/N 0160033659 thru 0160037689
HYDRAULIC COMPONENTS including 0160033452

Figure 9-4 Compensating Cylinder

G12-55A

15

15
12

107

13
16

112
11

9
3
113 9

19
1

5
2

18
8
6
8
4
7
13

17

108

15
112

K1
113 PY1131

9-58 G10-55A, G12-55A 3126020


S/N 0160033659 thru 0160037689
including 0160033452 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
91563269 1 COMPENSATING CYLINDER, (G12-55A), (includes items 1 thru 19) B
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 1600-2000 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
15 91563244 3 BUSHING
16 70021671 Ref TUBE ASSY, (no longer available; replace with both 70021951 head and
70021953 tube assy)
17 70021672 1 ROD ASSY
18 70021665 Ref HEAD, (no longer available; replace with both 70021951 head and 70021953
tube assy)
19 70021666 1 PISTON
107 91563047 1 LOWER COMP CYLINDER PIN
108 91563077 1 UPPER COMP CYLINDER PIN
112 3841287 2 ROD KEEPER
113 0682216 2 HEX HD CAPSCREW, 3/4-10X2, GR8

K1 70021548 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-59


S/N 0160037689 thru S/N 0160041564
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

G12-55A

15

15
12

107

13
16

112
11

9
3
113 9

19
1

5
2

18
8
6
8
4
7
13

17

108

K1
NOTE: 15
1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS
2. COAT STATIC, NON-ROTATING PARTS AND PIN BORES WITH 112
MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY
ROTATING PARTS.
3. COAT ALL BUSHINGS, SHEAVES, AND ROTATING PIN BORES
WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO
INSTALLATION OF THE PIN.

113 PAP12650

9-60 G10-55A, G12-55A 3126020


S/N 0160037689 thru S/N 0160041564
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
1001101282 1 COMPENSATING CYLINDER, (G12-55A), (includes items 1 thru 19) D
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 WIPER
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7005314 1 LOCKNUT, (torque to 1600-2000 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7003242 3 LUBE FITTING
15 91563244 3 BUSHING
16 70021953 1 TUBE ASSY
17 70021672 1 ROD ASSY
18 70021951 1 HEAD
19 70021666 1 PISTON
107 91563047 1 LOWER COMP CYLINDER PIN
108 91563077 1 UPPER COMP CYLINDER PIN
112 3841287 2 ROD KEEPER
113 0682216 2 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 70021548 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-61


S/N 0160041565 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

G12-55A

113
A 115

17 6 10 1
SECTION A-A 7 A 8 3 18 16 4 5
2 19 15 12

112
11 13
14 114

9 108

107

K1 PAP3500

9-62 G10-55A, G12-55A 3126020


S/N 0160041565 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
1001116441 1 COMPENSATING CYLINDER, (G12-55A), (includes items 1 thru 19) B
1 70023979 3 BEARING
2 70023987 1 TUBE WELDMENT
3 70023981 1 LOCKING COLLAR
4 70023988 1 PISTON
5 70023989 1 HEAD GLAND
6 70023990 1 ROD WELDMENT
7 70023985 2 TUBE ADAPTER
8 8036629 4 SET SCREW
9 70023896 1 SELF TAPPING SCREW
10 70020375 1 LUBE FITTING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 2 BACK-UP RING
14 Use Kit K1 1 POLYPAK
15 Use Kit K1 1 SEAL
16 Use Kit K1 1 CAP SEAL
17 Use Kit K1 1 ROD WIPER
18 Use Kit K1 2 WEARBAND
19 Use Kit K1 2 PRECISION WEARBAND
107 1001127962 1 UPPER COMP CYLINDER PIN
108 91563047 1 LOWER COMP CYLINDER PIN
112 3841356 1 ROD KEEPER
113 0682618 1 HEX HD CAPSCREW
114 3841287 1 ROD KEEPER
115 0682216 1 HEX HD CAPSCREW

K1 70023991 1 SEAL KIT, (includes items 11 thru 19)

3126020 G10-55A, G12-55A 9-63


G10-55A Before S/N 0160033661
HYDRAULIC COMPONENTS G12-55A Before S/N 0160033659
excluding 0160033452

Figure 9-5 Sway Cylinder

22

23

21

2
24
3 6
26
7
20 6

4
5

12
13
12
14 15
2
16

10
11

17 21
18

19 26

24

K1

20

25
PAP2280

9-64 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160033661
G12-55A Before S/N 0160033659 HYDRAULIC COMPONENTS
excluding 0160033452

Figure 9-5 Sway Cylinder


Item Part Number Qty. Description Rev.
91563005 Ref SWAY CYLINDER, (no longer available, order 1001116440 for replacement or G
items 1 thru 19 for service).
1 7026938 1 DUAL P.O. CHECK VALVE ASSY, (torque to 15 lb-ft)
2 7026936 1 CASE ASSY
3 91064017 1 LOCKNUT, (torque to 750-800 lb-ft)
4 7026929 1 PISTON ASSY, (includes items 5 thru 8)
5 7026935 1 PISTON
6 Use Kit K1 2 WEAR RING
7 Use Kit K1 1 CAP SEAL
8 Use Kit K1 1 O-RING
9 91124096 1 SELF-TAPPING SCREW
10 7026928 1 HEAD ASSY, (includes items 11 thru 17), (torque to 300-325 lb-ft)
11 91514059 1 HEAD
12 Use Kit K1 2 WEAR RING
13 Use Kit K1 1 STEP SEAL
14 Use Kit K1 1 U-CUP
15 Use Kit K1 1 U-CUP
16 Use Kit K1 1 O-RING
17 Use Kit K1 1 WIPER
18 91514070 1 O-RING
19 7026937 1 SHAFT ASSY
20 88521208 2 HEX LOCKNUT, 1/2-13
21 0641832 2 HEX HD CAPSCREW, 1/2-13X4
22 88671001 1 GREASE FITTING
23 8065640 1 SPHERICAL BEARING
24 3423227 2 CYLINDER PIN
25 Ref SPHERICAL BEARING, (see Figure 5-1 for details)
26 2200221 2 FITTING PIPE PLUG

K1 7026934 1 SEAL KIT, (includes items 6, 7, 8 & 12 thru 17)

3126020 G10-55A, G12-55A 9-65


G10-55A S/N 0160033661 thru 0160037690
HYDRAULIC COMPONENTS G12-55A S/N 0160033659 thru 0160037689
including 0160033452

Figure 9-5 Sway Cylinder

15

107 121

13

106
12
124 108

105 16

11

8
5
8
18 3

2
1

19
9
7
9 124
4 107
6 106

17

K1 108

105
PAP2300

9-66 G10-55A, G12-55A 3126020


G10-55A S/N 0160033661 thru 0160037690
G12-55A S/N 0160033659 thru 0160037689 HYDRAULIC COMPONENTS
including 0160033452

Figure 9-5 Sway Cylinder


Item Part Number Qty. Description Rev.
91563268 Ref SWAY CYLINDER, (no longer available, order 1001116440 for replacement or B
items 1 thru 19 for service)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 SEAL
3 Use Kit K1 1 O-RING
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 WIPER
7 Use Kit K1 1 SEAL
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7003226 1 LOCKNUT, (torque to 1125-1375 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7005365 3 PORT PLUG
15 7026938 1 PO CHECK VALVE, (torque to 33 lb-ft)
16 70021663 Ref TUBE ASSY, (no longer available, replace with both 70021963 head and
70021965 tube assy)
17 70021664 1 ROD ASSY
18 70021642 1 PISTON
19 70021643 Ref HEAD, (no longer available, replace with both 70021963 head and 70021965
tube assy)
105 8065640 2 SPHERICAL BEARING
106 3423227 2 CYLINDER PIN
107 0641840 2 HEX HD CAPSCREW, 1/2-13X5, GR5
108 88521208 2 LOCKNUT, 1/2-13
121 88671001 1 GREASE FITTING
124 2200221 2 PIPE PLUG FITTING

K1 70021639 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-67


G10-55A S/N 0160037690 & After
HYDRAULIC COMPONENTS G12-55A S/N 0160037689 & After

Figure 9-5 Sway Cylinder

15

107 121

13

106
12
124 108

105 16

11

8
5
8
18 3

2
1

19
9
7
9 124
4 107
6 106

17

K1 108

105
PAP2300

9-68 G10-55A, G12-55A 3126020


G10-55A S/N 0160037690 & After
G12-55A S/N 0160037689 & After HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder


Item Part Number Qty. Description Rev.
1001101281 Ref SWAY CYLINDER, (no longer available, order 1001116440 for replacement or B
items 1 thru 19 for service).
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 SEAL
3 Use Kit K1 1 O-RING
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 WIPER
7 Use Kit K1 1 SEAL
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7003226 1 LOCKNUT, (torque to 1125-1375 lb-ft)
12 70021630 1 SELF TAPPING SCREW
13 7005365 3 PORT PLUG
15 7026938 1 PO CHECK VALVE, (torque to 33 lb-ft)
16 70021965 1 TUBE ASSY
17 70021664 1 ROD ASSY
18 70021642 1 PISTON
19 70021963 1 HEAD
105 8065640 2 SPHERICAL BEARING
106 3423227 2 CYLINDER PIN
107 0641840 2 HEX HD CAPSCREW, 1/2-13X5, GR5
108 88521208 2 LOCKNUT, 1/2-13
121 88671001 1 GREASE FITTING
124 2200221 2 PIPE PLUG FITTING

K1 70021639 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-69


G10-55A Before S/N 0160033661
HYDRAULIC COMPONENTS G12-55A Before S/N 0160033659
excluding 0160033452

Figure 9-6 Stabilizer Cylinder

23

24
22

2
3
25

4 7
26
8
21
7
1

5
6

10

13
14
13
15 16
17

11
12

18 23
19
26
20

K1
K2
25

21

PAP3550
26

9-70 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160033661
G12-55A Before S/N 0160033659 HYDRAULIC COMPONENTS
excluding 0160033452

Figure 9-6 Stabilizer Cylinder


Item Part Number Qty. Description Rev.
91563006 1 STABILIZER CYLINDER, (includes items 1 thru 20) J
1 7026931 1 CASE ASSY
2 7026932 2 SOLENOID CARTRIDGE, (Integrated Hydraulics), (torque to 22 lb-ft),
(torque nut to 2.5 lb-ft)
7017414 2 SOLENOID CARTRIDGE, (Hydraforce), (torque to 22 lb-ft), (torque nut to 2.5
lb-ft)
3 7026933 2 SOLENOID COIL, (Integrated Hydraulics)
7021610 2 SOLENOID COIL, (Hydraforce)
4 91064017 1 LOCKNUT, (torque to 775-825 lb-ft)
5 7026929 1 PISTON ASSY, (includes items 6 thru 9)
6 7026935 1 PISTON
7 Use Kit K1 2 WEAR RING
8 Use Kit K1 1 CAP SEAL
9 Use Kit K1 1 O-RING
10 91124096 1 SELF-TAPPING CAPSCREW
11 7026928 1 HEAD ASSY, (includes items 12 thru 18), (torque to 300-325 lb-ft)
12 91514059 1 HEAD
13 Use Kit K1 2 WEAR RING
14 Use Kit K1 1 STEP SEAL
15 Use Kit K1 1 U-CUP
16 Use Kit K1 1 U-CUP
17 Use Kit K1 1 O-RING
18 Use Kit K1 1 WIPER
19 91514070 1 O-RING
20 7026930 1 SHAFT ASSY
21 88521208 2 HEX LOCKNUT, 1/2-13
22 0641832 2 HEX HD CAPSCREW, 1/2-13X4
23 88671001 1 GREASE FITTING
24 8065640 1 SPHERICAL BEARING
25 3423227 2 CYLINDER PIN
26 Ref SPHERICAL BEARING, (see Figure 5-6 for details)
27 2200221 2 FITTING PIPE PLUG, (not shown)

K1 7026934 1 SEAL KIT, (includes items 7, 8, 9 & 13 thru 18)


K2 70020200 2 SOLENOID CARTRIDGE & COIL KIT, (includes items 2 & 3)

3126020 G10-55A, G12-55A 9-71


G10-55A S/N 0160033661 thru S/N 0160039837
HYDRAULIC COMPONENTS G12-55A S/N 0160033659 thru S/N 0160039838

Figure 9-6 Stabilizer Cylinder

23

24 111
25
22

14
13
20
15

11
8

21 5
16 8

18

12
3
16

9
7
9
4 2
1

19

6 22

17

K1

21

25

26
PAP3560

9-72 G10-55A, G12-55A 3126020


G10-55A S/N 0160033661 thru S/N 0160039837
G12-55A S/N 0160033659 thru S/N 0160039838 HYDRAULIC COMPONENTS

Figure 9-6 Stabilizer Cylinder


Item Part Number Qty. Description Rev.
91563272 1 STABILIZER CYLINDER, (includes items 1 thru 20), (G10-55A S/N 0160033661 B
thru 0160035822; G12-55A S/N 0160033659 thru 0160035879)
1001101289 1 STABILIZER CYLINDER, (includes items 1 thru 20), (G10-55A S/N 0160035822 A
& After; G12-55A S/N 0160035879 & After)
1 Use Kit K1 1 O-RING
2 Use Kit K1 1 SEAL
3 Use Kit K1 1 O-RING
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 WIPER
7 Use Kit K1 1 SEAL
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 2 WEAR RING
11 7003226 1 LOCKNUT, (torque to 800-1000 lb-ft)
12 70021630 1 SELF-TAPPING SCREW
13 70021648 3 PORT PLUG
14 7023593 1 PORT PLUG
15 7026932 2 SOLENOID VALVE, (torque to 22 lb-ft)
7026933 2 COIL
16 70021645 Ref TUBE ASSY, (no longer available; replace with both 70021963 head and
70021964 tube assy), (G10-55A S/N 0160033661 thru 0160035822;
G12-55A S/N 0160033659 thru 0160035879)
70021964 1 TUBE ASSY, (G10-55A S/N 0160035822 & After; G12-55A S/N 0160035879
& After)
17 70021646 1 ROD ASSY
18 70021642 1 PISTON
19 70021643 Ref HEAD, (no longer available; replace with both 70021963 head and 70021964
tube assy), (G10-55A S/N 0160033661 thru 0160035822; G12-55A
S/N 0160033659 thru 0160035879)
70021963 1 HEAD, (G10-55A S/N 0160035822 & After; G12-55A S/N 0160035879 &
After)
20 70021644 2 PIPE PLUG
21 88521208 2 HEX LOCKNUT, 1/2-13
22 0641840 2 HEX HD CAPSCREW, 1/2-13X5, GR5
23 88671001 1 GREASE FITTING
24 8065640 2 SPHERICAL BEARING
25 3423227 2 CYLINDER PIN
26 Ref SPHERICAL BEARING, (see Figure 5-6 for details)
111 2200221 2 PIPE PLUG FITTING

K1 70021639 1 SEAL KIT, (includes items 1 thru 9)

3126020 G10-55A, G12-55A 9-73


G10-55A S/N 0160039838 & After
HYDRAULIC COMPONENTS G12-55A S/N 0160039839 & After

Figure 9-6 Stabilizer Cylinder

SECTION C-C 6
2
8

16
7 10 4 17 14 11
3
SECTION A-A 18 15 1 13 5

K1 12

PAP3570

9-74 G10-55A, G12-55A 3126020


G10-55A S/N 0160039838 & After
G12-55A S/N 0160039839 & After HYDRAULIC COMPONENTS

Figure 9-6 Stabilizer Cylinder


Item Part Number Qty. Description Rev.
1001116443 1 STABILIZER CYLINDER, (includes items 1 thru 18) A
1 70023939 1 TUBE WELDMENT
2 8035782 2 ORIFICE PLUG
3 70022861 1 PISTON
4 70023940 1 HEAD GLAND
5 70023941 1 ROD WELDMENT
6 8035784 2 HEX PLUG
7 8035865 1 LOCKNUT
8 70023896 1 SELF-TAPPING SCREW
9 70023963 2 SOLENOID VALVE, (torque to 20-22 lb-ft)
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 POLYPAK
13 Use Kit K1 1 U-CUP
14 Use Kit K1 1 BUFFER SEAL
15 Use Kit K1 1 CAP SEAL
16 Use Kit K1 1 ROD WIPER
17 Use Kit K1 1 PRECISION WEARBAND
18 Use Kit K1 2 PRECISION WEARBAND

K1 70023943 1 SEAL KIT, (includes items 10 thru 18)

3126020 G10-55A, G12-55A 9-75


Before S/N 0160039838
HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly

26
24
27

21
22
22
23 19
28

17 20
20

1
2

3
4
18
5
6
4

7
2

9 8
10
11

12

29
13
14
15

16 17

K1
K2
K3

18
PAP2260

9-76 G10-55A, G12-55A 3126020


Before S/N 0160039838
HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly


Item Part Number Qty. Description Rev.
91165040 Ref OUTRIGGER CYLINDER ASSY, (DEERE & CUMMINS ENGINE), (not available D
to order, see items 1 thru 29 for service)
1001001211 Ref OUTRIGGER CYLINDER ASSY, (PERKINS ENGINE), (not available to order, A
see items 1 thru 29 for service)
1 91163016 Ref OUTRIGGER CYLINDER, (Before S/N 0160017504 including 0160017537),
(no longer available, use 1001116439 for replacement or items 2 thru 18 for
service), (included item quantities are per single cylinder)
91343235 Ref OUTRIGGER CYLINDER, (S/N 0160017504 & After excluding 0160017537)
to (S/N 0160017504 thru 0160039813 excluding 0160017537), (no longer
available, use 1001116439 for replacement or items 2 thru 5, 7 thru 18 & 29
for service), (included item quantities are per single cylinder)
2 91164033 1 CASE ASSY, (Before S/N 0160017504 including 0160017537), (includes
item 18)
7029968 1 CASE ASSY, (S/N 0160017504 thru 0160039813 excluding
0160017537), (includes item 18)
3 91034153 1 LOCKNUT, (Before S/N 0160017504 including 0160017537), (torque to
1300-1350 lb-ft)
91014066 1 LOCKNUT, (S/N 0160017504 thru 0160039813 excluding
0160017537), (torque to 1300-1350 lb-ft)
4 Use Kit K1 or K2 2 WEAR RING
5 Use Kit K1 or K2 1 PISTON SEAL
6 Use Kit K1 or K2 1 EXPANDER SQ
7 91034139 1 PISTON, (Before S/N 0160017504 including 0160017537)
7029815 1 PISTON, (S/N 0160017504 thru 0160039813 excluding
0160017537),
8 Use Kit K1 or K2 1 O-RING
9 Use Kit K1 or K3 1 O-RING
10 Use Kit K1 or K3 1 BACK-UP RING
11 91124096 1 CAPSCREW, (Before S/N 0160017504 including 0160017537)
7029760 1 CAPSCREW, (S/N 0160017504 thru 0160039813 excluding 0160017537)
12 91164035 1 HEAD, (Before S/N 0160017504 including 0160017537)
7029816 1 HEAD, (S/N 0160017504 thru 0160039813 excluding 0160017537)
13 Use Kit K3 1 STEP SEAL
14 Use Kit K1 or K3 1 U-CUP
15 Use Kit K1 or K3 1 CANNED WIPER
16 91164036 1 SHAFT ASSY, (Before S/N 0160017504 including 0160017537), (includes
item 18)
7029814 1 SHAFT ASSY, (S/N 0160017504 thru 0160039813 excluding
0160017537), (includes item 18)
17 91144128 2 GREASE FITTING, (Before S/N 0160017504 including 0160017537)
91044080 2 GREASE FITTING, (S/N 0160017504 thru 0160039813 excluding
0160017537)
18 91164032 2 BUSHING, (Before S/N 0160017504 including 0160017537)
7029817 2 BUSHING, (S/N 0160017504 & After excluding 0160017537) to
(S/N 0160017504 thru 0160039813 excluding 0160017537)
19 91163245 1 OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
20 88591012 2 O-RING
21 91034107 1 THERMAL RELIEF VALVE
22 91164083 2 VALVE SEAL KIT
23 91164107 1 CHECK CARTRIDGE
24 2220371 2 ADAPTER, (JOHN DEERE & CUMMINS ENGINE), (includes o-ring)

3126020 G10-55A, G12-55A 9-77


Before S/N 0160039838
HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly (Continued)


Item Part Number Qty. Description Rev.
2110606 2 ADAPTER, (PERKINS ENGINE), (includes o-ring)
26 0641618 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 lb-ft)
27 4761600 3 LOCKWASHER, 3/8
28 91163246 1 ORIFICE, (C2 port)
29 Use Kit K3 1 WEAR RING

K1 91144004 2 SEAL KIT, (Before S/N 0160017504 including 0160017537), (includes items 4,
5, 6, 8, 9, 10, 14 & 15)
K2 7029959 2 PISTON SEAL KIT, (S/N 0160017504 thru 0160039813 excluding
0160017537), (includes items 4, 5, 6 & 8)
K3 7029980 2 PISTON SEAL KIT, (S/N 0160017504 thru 0160039813 excluding
0160017537), (includes items 9, 10, 13, 14, 15 & 29)

9-78 G10-55A, G12-55A 3126020


Before S/N 0160039838
HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 9-79


S/N 0160039838 & After
HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly

11

12
22 8
1
10 B
A
9

2
B 19
SECTION B-B
A 6
7 21 4 13 5 20 16 18 SECTION A-A
17 3 14 15

K1
PAP2620

9-80 G10-55A, G12-55A 3126020


S/N 0160039838 & After
HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly


Item Part Number Qty. Description Rev.
91165040 Ref OUTRIGGER CYLINDER ASSY, (not available to order, see items 1 thru 22 for E
service)
1 1001116439 2 OUTRIGGER CYLINDER, (includes items 1 thru 21), (included item quantities
are per single cylinder)
2 70020370 4 BUSHING
3 70023892 1 TUBE WELDMENT
4 70023893 1 PISTON, (torque to 2350-2600 lb-ft)
5 70023894 1 HEAD GLAND, (torque to 300-400 lb-ft)
6 70023895 1 ROD WELDMENT
7 8036629 1 SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft)
8 70023896 1 TAPPING SCREW
9 70023897 1 LUBE FITTING
10 8520021 1 LUBE FITTING, 90 DEGREES
11 8036750 1 PO CHECK VALVE, (torque to 30-35 lb-ft)
12 70023898 1 PO CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft)
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 O-RING
15 Use Kit K1 1 O-RING
16 Use Kit K1 1 BACK-UP RING
17 Use Kit K1 1 PAC SEAL
18 Use Kit K1 1 SEAL
19 Use Kit K1 1 ROD WIPER
20 Use Kit K1 2 WEARBAND
21 Use Kit K1 2 WEARBAND
22 2220371 2 ADAPTOR, (Includes o-ring)

K1 70023899 2 SEAL KIT, (includes items 13 thru 21)

3126020 G10-55A, G12-55A 9-81


Before S/N 0160037877
HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve

20
16 53
41 18 49
46 35 42 50
43 39 51
44 40
45 42 21
17 13
27 52 54
38 12 55 53 42
15
TIL 18
35 30 T
36
13 35
38
39 13
16 7 41
AU 48
13 X 25
37
12
SW 32
30 AY 36 3 16
13
35 44
13 45
7 15
16 47 46
25 17
37 27
32
3
K1
K2
K3
K4
K5
17
27 33
15
35 31

17
27 16 33 O/
15 34 R
13
14 18 12
17 18
28 30 O/
27 16 29 R
12
15 36 13
18 13 35
14 11 7 13
31 15
CR 16
8 OW 25 17
16 37
12 9 10 D 19 27
26 13 32
13 14
11 7 13 3
31 1516
LIF 25 24 17
10 T 19 23 27
13
4 56 14 32
5 7 13 3
15
25 16 17
1 24
23 27
2
7 57 22
58 3 3
6
59
PAP12610

9-82 G10-55A, G12-55A 3126020


Before S/N 0160037877
HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve


Item Part Number Qty. Description Rev.
91563182 1 MAIN CONTROL VALVE, 6 SECTION, C
(includes items 1 thru 55 except Aux section)
91563184 1 MAIN CONTROL VALVE WITH AUX, 7 SECTION, (includes items 1 thru 55) D
1 7026973 1 INLET SECTION ASSY, (includes items 2, 4, 5, 6; one of 3 & 7)
2 NSS 1 SPOOL
3 7026980 8 SOCKET HD PLUG, (includes o-ring), (torque to 50 lb-ft)
4 7026982 1 RELIEF VALVE ASSY, (torque to 50 lb-ft)
5 7026981 1 SPRING
6 7026983 1 SHUTTLE PLUG & SEAT ASSY, (torque to 10 lb-ft)
7 NSS 8 BALL
8 7026975 1 SECTION ASSY, (LIFT), (includes items 9, 10, 11, 22, 26; one of 3, 7, 12, 18,
19, 20, 23, 24, 25, 31; two of 14, 15, 16, 17; four of 13 & 27)
9 NSS 1 SPOOL
10 91564006 2 PRESSURE REGULATOR ASSY, (torque to 50 lb-ft)
11 80234089 2 PRIMARY SHUTTLE VALVE, (torque to 10 lb-ft)
12 80934336 7 SOLENOID COUPLING
13 80934334 28 SPRING RETAINER
14 7026986 4 SPRING
15 80934333 12 HEX NUT, (torque to 8 lb-ft)
16 80934332 14 O-RING
17 7026985 12 ACTUATOR HOUSING
18 80634055 6 RELIEF VALVE ASSY, (includes Seal Kit), (torque to 50 lb-ft)
80934495 6 SEAL KIT
19 80934339 2 SOLENOID COUPLING
20 7026974 1 END COVER ASSY, (includes item 21)
21 80334079 1 SOCKET HD PLUG, (includes o-ring), (torque to 12 lb-ft)
22 NSS 1 SPOOL
23 7026984 2 COMPENSATOR SPRING
24 80234088 2 COMPENSATOR SPRING
25 80934344 7 SHUTTLE PLUG ASSY, (includes item 7), (torque to 10 lb-ft)
26 7026988 1 PLUG ASSY, (torque to 3 lb-ft)
27 7026987 24 SOCKET HD CAPSCREW, (torque to 6 lb-ft)
28 7026976 1 SECTION ASSY, (CROWD), (includes one of 3, 7, 10, 11, 12, 18, 19, 23, 24,
25, 29, 31, 32; two of 14, 15, 16, 17; four of 13 & 27)
29 NSS 1 SPOOL
30 80234123 5 PRIMARY SHUTTLE VALVE, (torque to 10 lb-ft)
31 80934350 3 PLUG ASSY, (includes Seal Kit), (torque to 50 lb-ft)
80934495 3 SEAL KIT
32 NSS 6 SPOOL
33 7026977 2 SECTION ASSY, (OUTRIGGER), (includes one of 3, 7, 12, 18, 25, 30, 31, 32,
34, 36, 37; two of 15, 16, 17, 35; four of 13 & 27)
34 NSS 2 SPOOL
35 7026989 10 SPRING
36 80934379 5 SOLENOID COUPLING
37 80234087 5 COMPENSATOR SPRING
38 7026978 2 SECTION ASSY, (SWAY & AUX), (includes one of 3, 7, 12, 25, 30, 32, 36, 37,
39; two of 15, 16, 17, 35; four of 13 & 27)
39 NSS 3 SPOOL
40 7026979 1 SECTION ASSY, (TILT), (includes items 41, 43, 44, 45, 46, 47, 48; one of 3, 7,
12, 25, 30, 32, 36, 37, 39; two of 16, 18, 35, 42; four of 13)

3126020 G10-55A, G12-55A 9-83


Before S/N 0160037877
HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve (Continued)


Item Part Number Qty. Description Rev.
41 7026992 2 HEX NUT, 5/16-18, (slotted), (torque to 8 lb-ft)
42 80934365 6 O-RING
43 80234103 1 SOLENOID HOUSING
44 7026993 5 SOCKET HD CAPSCREW, (torque to 6 lb-ft)
45 7026990 5 WASHER
46 7026991 2 SOLENOID VALVE, (torque to 9 lb-ft)
47 80234102 1 SOLENOID HOUSING
48 Use Kit K2 2 O-RING
49 Use Kit K4 3 STUD, 6 SECTION
Use Kit K5 3 STUD, 7 SECTION
50 Use Kit K4 or K5 3 FLAT WASHER
51 Use Kit K4 or K5 3 HEX NUT, (torque to 30 lb-ft)
52 Use Kit K1 24 ROUND SHIM
53 Use Kit K1 16 O-RING
54 Use Kit K1 8 O-RING
55 Use Kit K1 8 O-RING
56 0641614 3 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
57 4711600 3 FLAT WASHER, 3/8
58 4761600 3 LOCKWASHER, 3/8
59 3311601 3 HEX NUT, 3/8-16

K1 7026997 AR SEAL KIT, (includes one of 54, 55; two of 53; three of 52)
K2 80233080 AR TILT SECTION SEAL KIT, (includes items 42 & 48)
K3 7026994 AR INLET SECTION SEAL KIT
K4 7026995 AR STUD KIT, 6 SECTION, (includes three of items 49, 50 & 51)
K5 7026996 AR STUD KIT, 7 SECTION, (includes three of items 49, 50 & 51)

9-84 G10-55A, G12-55A 3126020


Before S/N 0160037877
HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 9-85


S/N 0160037877 & After
HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve

9-86 G10-55A, G12-55A 3126020


S/N 0160037877 & After
HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve


Item Part Number Qty. Description Rev.
1001104918 1 MAIN CONTROL VALVE ASSY, 7 SECTION, (includes items 1 thru 28) C
1 70022000 1 INLET SECTION ASSY, (includes items 21, 28 and all items required to
replace the Inlet Section Assembly)
2 70022001 1 SPOOL SECTION ASSY, LIFT, (includes items 18, 22 and all other seals
required to replace one Lift Section Assembly)
3 70022002 1 SPOOL SECTION ASSY, CROWD, (includes items 18, 22 and all other seals
required to replace one Crowd Section Assembly)
4 70022003 2 SPOOL SECTION ASSY, OUTRIGGER, (includes items 18, 22 and all other
seals required to replace one Outrigger Section Assembly)
5 70022004 1 SPOOL SECTION ASSY, SWAY, (includes items 17, 22 and all other seals
required to replace one Sway Section Assembly)
6 70022005 1 SPOOL SECTION ASSY, AUX, (includes items 18, 22 and all other seals
required to replace one Aux Section Assembly)
7 70022006 1 SPOOL SECTION ASSY, TILT, (includes items 14 thru 16, 23, 26 and all other
seals required to replace one Tilt Section Assembly)
8 70022007 1 OUTLET SECTION ASSY, (includes all items required to replace one Outlet
Section Assembly)
9 70022008 5 SHUT-OFF PLUG ASSY
10 70022009 3 RELIEF VALVE, FULL FLOW
11 70022010 4 RELIEF VALVE, 280
12 70022011 2 RELIEF VALVE, 185
13 70022012 1 DRAIN REGULATOR ASSY
14 70022013 2 CARTRIDGE VALVE SOLENOID
15 70022014 4 HEX HD CAPSCREW, METRIC
16 70022015 2 END MECHANISM KIT, (includes all components and seals required to
replace one End Mechanism)
17 70022016 2 END MECHANISM PO KIT, (includes all components and seals required to
replace one End Mechanism PO)
18 70022017 10 SPOOL END GROUP, (includes all components and seals required to replace
one Spool End)
19 70022018 3 TIE ROD, METRIC
20 70022019 6 TIE ROD NUT, METRIC
21 70022020 1 INLET SEAL KIT
22 70022021 1 PO SECTION SEAL KIT
23 70022022 1 EH SECTION SEAL KIT
24 8036508 1 DRAIN REGULATOR SEAL KIT
25 70022023 1 SHUT-OFF PLUG/FULL FLOW RV SEAL KIT
26 70022024 1 PPRV SEAL KIT
27 70022025 1 O-RING
28 10791807 1 SPECIAL NUT
134 0641614 3 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
146 3311601 3 HEX NUT, 3/8-16
149 4711600 6 FLAT WASHER, 3/8
153 4761600 3 LOCKWASHER, 3/8

3126020 G10-55A, G12-55A 9-87


HYDRAULIC COMPONENTS

Figure 9-9 Hydraulic Pump

1 4 12
11
10
9
15
3 14
7

6
5

13

20

18

16

27 26
19 17 24

22
21

23 25

9-88 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-9 Hydraulic Pump


Item Part Number Qty. Description Rev.
91563189 1 HYDRAULIC PUMP, (includes all items) D
1 7024930 1 PILOT VALVE, (includes items 2, 3 & 4)
2 7024954 4 SOCKET SCREW, M6X30, GR10.9
3 7024922 3 O-RING, (option)
70021867 1 GASKET, (one piece design, if needed)
4 NSS 1 PLUG
5 80334277 1 SAFETY RING
6 7024947 1 SHAFT SEAL
7 NSS 1 PLUG
8 7024936 1 PUMP HOUSING
9 7024935 1 PISTON ROD
10 7024934 1 CONTROL PISTON
11 7024949 1 O-RING
12 7024940 1 SCREW PLUG
13 7024950 2 O-RING
14 7024943 1 TAPERED ROLLER BEARING
15 7024939 1 DRIVE SHAFT
16 7024941 1 SPRING
17 7024945 1 CRADLE SHELL, RH
18 7024946 1 CRADLE SHELL, LH
19 7024938 1 SWASH PLATE
20 7024933 1 ROTARY GROUP
21 7024942 1 SHIM
22 7024944 1 TAPERED ROLLER BEARING
23 7024952 1 DOWEL PIN
24 7024948 1 O-RING
25 7024937 1 PORT PLATE
26 7024951 4 SOCKET SCREW, M14X35, GR10.9
27 7024953 2 COUNTERSUNK SCREW, M5X16

3126020 G10-55A, G12-55A 9-89


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump - Cummins Engine

37
36

33
34

35

27
2 37
36
6

3
49
5
4
50

18
16
17
22 15

11 25
23 48
20 21 12
19 13 14 47
12 46
45
13
13
12 40
24 13 41
14 42
30 43
12 44

26
38
28
7
29
8
9 K1
K2
K3

31 32 PAP2530

9-90 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump - Cummins Engine


Item Part Number Qty. Description Rev.
1001105613 1 HYDRAULIC PUMP, (includes all items) C
1 70002578 1 FRONT BEARING KIT
2 70002579 1 SWATCH PLATE BEARING KIT
3 70002580 1 SPRING
4 70002581 1 SWASH PLATE
5 70002582 1 RETAINER SHAFT
6 70002583 1 RETAING RING
7 70023349 1 LH VALVE PLATE
8 70001956 1 CHECK VALVE POPPET
9 70001955 1 SPRING
11 70023351 2 SET SCREW
12 70002133 4 PLUG
13 7007207 8 O-RING
14 70023352 2 SPOOL
15 70023353 1 SPRING GUIDE, LS
16 70023354 1 OUTER SPRING, LS
17 70023355 1 INNER SPRING, LS
18 70023356 2 ADJUSTING PLUG, LS
19 70023357 1 SPRING GUIDE, PC
20 70023358 1 OUTER SPRING, PC
21 70023359 1 INNER SPRING, PC
22 70023360 1 ADJUSTING PLUG, PC
23 70023361 2 O-RING
24 70023362 8 SEAL RING
25 70023363 4 SCREW
26 70002585 1 REAR BEARING KIT
27 70023364 1 SHAFT
28 70023365 1 RADIAL END CAP
29 70002588 4 SCREW
30 7007446 1 SLOTTED PIN
31 7022340 1 LIFTING BRACKET
32 70002590 1 SCREW
33 7023962 1 RETAINING RING
34 70022287 2 LIP SEAL
35 70022288 1 HOUSING
36 7023964 2 PLUG
37 7007415 4 O-RING
38 70002595 2 END CAP SEAL
40 70023366 1 CYLINDER BLOCK
41 7007429 1 SPRING SEAT
42 70002591 1 SPRING
43 7007427 1 SPRING SEAT
44 7007426 1 RETAINING RING
45 7021275 3 HOLD DOWN PIN
46 70002592 1 SLIPPER RETAINER GUIDE
47 70002593 1 SLIPPER RETAINER
48 70002594 9 PISTON ASSY
49 70023367 1 SERVO PISTON ASSY
50 70002598 6 PISTON RING

3126020 G10-55A, G12-55A 9-91


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
K1 70023350 1 CONTROL KIT, (includes items 11 thru 25)
K2 70002596 1 CYLINDER BLOCK KIT, (includes items 40 thru 48)
K3 70002599 1 OVERHAUL SEAL KIT

9-92 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump - Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 9-93


HYDRAULIC COMPONENTS

Figure 9-11 Hydraulic Tank Assembly - John Deere Engine

BEFORE S/N 0160020149

S/N 0160035170 & AFTER


40 36 35
39 BEFORE S/N 0160035170

34
35

34 38
37

2 1 7
33 6 8

12
9
10
4 4
19

11
28
27 14
15 18
20 29
16
17
22
42
23
32 25 21
31 25
30
SCALE 5.000

5 43
30
41
PAP2100

9-94 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-11 Hydraulic Tank Assembly - John Deere Engine


Item Part Number Qty. Description Rev.
91565019 Ref HYDRAULIC TANK ASSEMBLY, (includes items 1 thru 15, 18 thru 29 & item 43) L
1 1001098086 1 HYDRAULIC TANK
2 2220578 1 ELBOW, 90 DEGREES
4 91563140 1 FILLER CAP, (Before S/N 0160035170)
91403579 1 FILLER CAP, (S/N 0160035170 & After)
5 88662539 1 MAGNETIC PLUG
6 91561155 1 FILTER BRACKET
7 3900210 2 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4
8 4751500 2 FLAT WASHER, 5/16
9 3900316 2 SOCKET BUTTON HD CAPSCREW, 3/8-16X1
10 4761600 2 LOCKWASHER, 3/8
11 77143015 2 WHIZ-LOCKNUT, 3/8
12 2220893 1 UNION
14 2220464 1 ELBOW, 90 DEGREES
15 91403158 1 HYDRAULIC OIL FILTER, (includes items 16, 17 & 42)
16 1001093626 1 FILTER ELEMENT
17 91404084 1 BAR GAUGE
18 84719857 1 HOSE ASSY
19 2220518 1 HEX CAP, 3/4 TUBE
20 91563136 1 FLUID LEVEL GAUGE
21 88662538 1 ELBOW, 45 DEGREES
22 91563248 1 TANK FILTER
23 2220596 1 ELBOW, 90 DEGREES
25 2220473 3 ELBOW, 90 DEGREES
28 2220240 1 HEX HD PLUG
29 2220567 1 ELBOW, 45 DEGREES
30 4711800 6 FLAT WASHER, 1/2
31 4761800 3 LOCKWASHER, 1/2
32 3311801 3 HEX NUT, 1/2-13
33 2752666 1 HOSE ASSY, (Before S/N 0160039451 excluding 0160039394 & 0160039397)
84719610 1 HOSE ASSY, (S/N 0160039451 & After including 0160039394 & 0160039397)
34 91163100 1 ADAPTER, BHST JIC/FNPTF 12-12 FG
35 1340021 1 BREATHER
36 91471174 1 BREATHER BRACKET
37 0641508 2 HEX HD CAPSCREW, 5/16-18X1, GR5
38 4711500 2 FLAT WASHER, 5/16
39 4761500 2 LOCKWASHER, 5/16
40 3311505 2 LOCKNUT, 5/16-18
41 0641812 3 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
42 7029833 1 SEAL RING, (between element & housing)
43 2220635 1 RUN TEE

3126020 G10-55A, G12-55A 9-95


HYDRAULIC COMPONENTS

Figure 9-12 Hydraulic Tank Assembly - Perkins Engine

364

370

S/N 0160035170 & AFTER

1
6
369 BEFORE S/N 0160035170

7
4 4
13

14
2 8 12
3
11 101
102
15 103
10
212 9 5
211
210
16 17
210
209 PAP2110

9-96 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-12 Hydraulic Tank Assembly - Perkins Engine


Item Part Number Qty. Description Rev.
1001096878 1 HYDRAULIC TANK ASSEMBLY, (includes items 1 thru 17) E
1 1001098086 1 HYDRAULIC TANK
2 91563136 1 FLUID LEVEL GAUGE
3 91403158 1 HYDRAULIC FILTER, (includes items 101 thru 103)
4 91563140 1 FILLER CAP, (Before S/N 0160035170)
91403579 1 FILLER CAP, (S/N 0160035170 & After)
5 88662538 1 ELBOW, 45 DEGREES
6 2220578 1 ELBOW, 90 DEGREES
7 2220893 1 CONNECTOR
8 2131620 1 ELBOW, 90 DEGREES
9 2130606 3 ELBOW, 90 DEGREES
10 2130808 1 ELBOW, 90 DEGREES
11 2131210 1 ELBOW, 90 DEGREES
12 1001095449 1 HOSE ASSEMBLY
13 2170912 1 CAP FITTING
14 2220240 1 PLUG
15 91563248 1 HYDRAULIC TANK FILTER
16 88662539 1 MAGNETIC PLUG
17 2170706 1 RUN TEE
101 1001093626 1 FILTER ELEMENT
102 91404084 1 BAR GAUGE
103 7029833 1 SEAL RING, (between element & housing)
209 0641812 3 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
210 4711800 6 FLAT WASHER, 1/2
211 4761800 3 LOCKWASHER, 1/2
212 3311801 3 HEX NUT, 1/2-13
364 1340021 1 BREATHER
369 1001096398 1 HOSE ASSEMBLY
370 91163100 1 ADAPTER, BHST JIC/FNPTF 12-12 FG

3126020 G10-55A, G12-55A 9-97


HYDRAULIC COMPONENTS

Figure 9-13 Hydraulic Tank Assembly - Cummins Engine

124 125
134
133
135
136 223 208
255
3
10 120
135
121
134

123
116 7
133 2
134
1
5
6 4
9

216
223
219 PAP3670
207

9-98 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-13 Hydraulic Tank Assembly - Cummins Engine


Item Part Number Qty. Description Rev.
1001116013 1 HYDRAULIC TANK ASSEMBLY, (includes items 1 thru 10) A
1 2110606 1 CONNECTOR, (includes o-ring)
2 2110808 1 CONNECTOR, (includes o-ring)
3 2111620 1 CONNECTOR, (includes o-ring)
4 2170206 2 ELBOW, 90 DEGREES, (includes o-ring)
5 2170708 1 RUN TEE, (includes o-ring)
6 2220240 2 PLUG
7 91403579 1 BREATHER CAP
8 1001114142 1 HYDRAULIC TANK, (includes items 116 thru 135) E
9 2170706 1 RUN TEE, (includes o-ring)
10 2220578 1 ELBOW, 90 DEGREES
116 91563136 1 SIGHT GAUGE
120 70023344 1 PIPE PLUG, 2 IN
121 70023345 2 HEX HD PLUG
123 70023346 1 DIE CAST RING
124 1001097732 1 FILTER
125 70023347 5 FLANGE HD CAPSCREW, 5/16-18X1/2
133 1001095650 AR LOCTITE® 243TM
134 NSS AR LUBRICANT
135 14404082 AR LOCTITE® 565TM
136 70024014 1 FILTER HOUSING
207 0641812 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
208 0681807 2 HEX HD CAPSCREW, 1/2-13X7/8, GR8
216 3311801 1 HEX NUT, 1/2-13
219 4711800 2 WASHER, 1/2
223 4761800 3 LOCKWASHER, 1/2
255 4757800 2 FLAT WASHER, 1/2

3126020 G10-55A, G12-55A 9-99


G10-55A Before S/N 0160029245
HYDRAULIC COMPONENTS G12-55A Before S/N 0160029250

Figure 9-14 Brake Valve

1
2
3
4
6
5 8
9
7 11 12
10 13

31 38
32 33 15
34 39
35 36
37 13
40
16 41 42
15
16 37 36
43 32
45
46 47
48 22
44
14

16 22
15 23 24
17 18 25 26
19 27
20 28
29
21 30
K1
K2
K3
K4
K5
K6
PAP2270

9-100 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160029245
G12-55A Before S/N 0160029250 HYDRAULIC COMPONENTS

Figure 9-14 Brake Valve


Item Part Number Qty. Description Rev.
91513072 Ref POWER BRAKE, (no longer available, order 1001106836 for replacement or D
see items 1 thru 48 for service)
1 91474454 1 BOLT
2 91474442 2 PIN
3 Use Kit K6 2 SPRING
4 91474441 2 WIPER
5 Use Kit K2 1 COVER
6 91474440 2 WIPER
7 Use Kit K2 1 COVER
8 91474439 2 QUAD-RING
9 Use Kit K1 2 PISTON
10 Use Kit K1 2 RING
11 Use Kit K1 2 SPRING
12 Use Kit K6 2 SPRING
13 Use Kit K4 or K6 2 BALL
14 91514201 1 HOUSING
15 91474450 5 PLUG
16 91474451 5 O-RING
17 Use Kit K5 1 ORIFICE
18 Use Kit K5 1 SPRING
19 91474461 1 O-RING
20 91514196 1 FITTING
21 91474444 1 O-RING
22 91514197 3 O-RING
23 91474436 2 SPOOL
24 Use Kit K3 2 PIN
25 Use Kit K3 2 MAKE-UP CHECK
26 Use Kit K3 or K6 2 SPRING
27 Use Kit K3 2 SPRING GUIDE
28 Use Kit K6 2 SPRING
29 91474435 2 O-RING
30 91474434 2 PLUG
31 91474458 1 PLUG
32 91514198 2 O-RING
33 Use Kit K6 1 SPRING
34 91474456 1 SPOOL
35 91474455 1 PISTON
36 91514199 2 BACK-UP RING
37 91474453 2 O-RING
38 Use Kit K4 1 SEAT
39 Use Kit K4 1 O-RING
40 Use Kit K4 1 RETAINER
41 Use Kit K4 1 SPRING
42 91514202 1 ORIFICE
43 91474447 1 PISTON
44 91514200 1 PLUG
45 91474446 1 SEAT
46 Use Kit K6 1 BALL
47 Use Kit K6 1 SPRING

3126020 G10-55A, G12-55A 9-101


G10-55A Before S/N 0160029245
HYDRAULIC COMPONENTS G12-55A Before S/N 0160029250

Figure 9-14 Brake Valve (Continued)


Item Part Number Qty. Description Rev.
48 Use Kit K6 1 SPRING

K1 91474428 1 PISTON KIT, (includes items 9 thru 11)


K2 91474429 1 COVER KIT, (includes items 5 & 7)
K3 91474430 1 MAKE-UP CHECK KIT, (includes items 24 thru 27)
K4 91474431 1 INLET CHECK KIT, (includes 13 & 38 thru 41)
K5 91474433 1 ORIFICE KIT, (includes items 17 & 18)
K6 91474432 1 HARDWARE KIT, (includes items 3, 12, 13, 26, 28, 33, 46, 47 & 48)

9-102 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160029245
G12-55A Before S/N 0160029250 HYDRAULIC COMPONENTS

Figure 9-14 Brake Valve (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 9-103


G10-55A S/N 0160029245 & After
HYDRAULIC COMPONENTS G12-55A S/N 0160029250 & After

Figure 9-14 Brake Valve

21 22
20
19
18 17
16
23

14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29

50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36

1
2
3
4

6
5
8
7 9
11
10 12 52
PAL5170

9-104 G10-55A, G12-55A 3126020


G10-55A S/N 0160029245 & After
G12-55A S/N 0160029250 & After HYDRAULIC COMPONENTS

Figure 9-14 Brake Valve


Item Part Number Qty. Description Rev.
1001091143 Ref BRAKE VALVE, (Before S/N 0160037744), (no longer available, order E
1001106836 for replacement or see all items 1 thru 51 for service)
1001106836 1 BRAKE VALVE, (S/N 0160037753 & After), (includes items 1 thru 52) A
1 91474454 1 SCREW
2 91474442 2 PIN
3 70020659 2 SPRING
4 91474441 2 WIPER
5 70020660 1 COVER
6 91474440 2 WIPER
7 70020661 1 COVER
8 91474439 2 QUAD RING
9 70020662 2 PISTON
10 70020663 2 PISTON RING
11 70020664 2 PIN, (Before S/N 0160037744)
70023037 2 PIN, (S/N 0160037753 & After)
12 91474438 2 SPRING
13 91474452 1 BALL
14 91474450 4 PLUG
15 91474451 4 O-RING
16 91474453 2 O-RING
17 91514199 2 BACK-UP RING
18 91474455 1 DUMP PISTON
19 91474456 1 DUMP SPOOL
20 70020665 1 SPRING
21 91474458 1 PLUG
22 91514198 2 O-RING
23 70020666 1 INLET SEAT
24 70020667 1 O-RING
25 70020668 1 RETAINER
26 70020669 1 SPRING
27 91474447 1 PISTON
28 91474446 1 SEAT
29 70020670 1 BALL
30 70020671 1 SPRING
31 70020672 1 SPRING
32 91514197 3 O-RING
33 91474443 1 PLUG
34 70020673 2 NEEDLE ROLLER
35 70020674 2 MAKE-UP CHECK
36 91474434 2 PLUG
37 91474435 2 O-RING
38 70020675 2 SPRING
39 70020676 2 SPRING GUIDE
40 70020677 2 SPRING
41 70020678 2 ORIFICE
43 70020679 2 SPRING
44 91474459 1 PLUG
45 91474460 1 O-RING
46 70020680 1 PLUG

3126020 G10-55A, G12-55A 9-105


G10-55A S/N 0160029245 & After
HYDRAULIC COMPONENTS G12-55A S/N 0160029250 & After

Figure 9-14 Brake Valve (Continued)


Item Part Number Qty. Description Rev.
47 70020681 1 O-RING
48 70020682 1 ORIFICE
49 70020685 1 ORIFICE, (Before S/N 0160037744)
70023039 1 ORIFICE, (S/N 0160037753 & After)
50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 70023038 2 POPPET

9-106 G10-55A, G12-55A 3126020


G10-55A S/N 0160029245 & After
G12-55A S/N 0160029250 & After HYDRAULIC COMPONENTS

Figure 9-14 Brake Valve (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 9-107


HYDRAULIC COMPONENTS

Figure 9-15 Hydraulic Manifold

4
1
5
2

PAL0911

9-108 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-15 Hydraulic Manifold


Item Part Number Qty. Description Rev.
91563190 1 HYDRAULIC MANIFOLD, (includes all items) B
1 7026998 1 PRESSURE REDUCING VALVE
2 7026999 1 CHECK VALVE
3 80434145 1 SOLENOID VALVE
4 7018300 1 SHUTTLE VALVE
5 7027100 1 PRESSURE REDUCING VALVE

3126020 G10-55A, G12-55A 9-109


HYDRAULIC COMPONENTS

Figure 9-16 Steer Select Valve - John Deere Engine

9
7
8

7
6

11
10 13

13

12

9-110 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-16 Steer Select Valve - John Deere Engine


Item Part Number Qty. Description Rev.
91475051 1 STEER SELECT VALVE, (includes all items) C
1 91474400 1 STEERING MANIFOLD
2 91474401 4 CAPSCREW
3 91474402 1 STEERING CONTROL, (includes items 7 thru 9)
4 91474403 1 COVER PLATE
5 91474404 4 CAPSCREW
6 91474405 2 O-RING
7 91474406 1 SEAL KIT
8 91474407 2 SOLENOID
9 80334379 2 HAND NUT
10 2220374 2 CONNECTOR, (includes item 11)
11 88591206 2 O-RING
12 88662065 4 ELBOW, 90 DEGREES, (includes item 13)
13 88591205 4 O-RING

3126020 G10-55A, G12-55A 9-111


HYDRAULIC COMPONENTS

Figure 9-17 Steer Select Valve - Perkins & Cummins Engine

3
4
5
6

7
PY0350

9-112 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-17 Steer Select Valve - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1001001016 1 STEERING SELECT VALVE, (includes all items) C
1 7029915 1 STEERING MANIFOLD
2 7029916 1 COVER PLATE
3 91474402 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 91474407 2 COIL
5 7029917 2 NUT
6 7012773 1 SEAL KIT
7 88662065 4 ELBOW, 90 DEGREES, (includes o-ring)
8 2220374 2 CONNECTOR, (includes o-ring)

3126020 G10-55A, G12-55A 9-113


HYDRAULIC COMPONENTS

Figure 9-18 180 Degree Swing Carriage Cylinder

15

3
4
5
6
10
7

8
9
11
12
13

2
14

K1
15
PAP2470

9-114 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-18 180 Degree Swing Carriage Cylinder


Item Part Number Qty. Description Rev.
7029995 1 SWING CARRIAGE CYLINDER, (includes all items)
1 70021441 1 CYLINDER TUBE
2 90554045 3 GREASE FITTING
3 70021440 1 HEX NUT
4 Use Kit K1 1 PISTON RING
5 Use Kit K1 1 O-RING
6 70021976 1 PISTON
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 BACK-UP WASHER
10 Use Kit K1 1 RETAINER RING
11 70021443 1 CYLINDER GLAND
12 Use Kit K1 1 POLY-PAK SEAL, TYPE B
13 Use Kit K1 1 ROD WIPER
14 70021442 1 CYLINDER ROD
15 90554046 2 BUSHING

K1 70021453 1 SEAL KIT, (includes items 4, 5, 7, 8, 9, 10, 12 & 13)

3126020 G10-55A, G12-55A 9-115


HYDRAULIC COMPONENTS

Figure 9-19 Grapple Bucket Cylinder

K1

PAP12670

9-116 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-19 Grapple Bucket Cylinder


Item Part Number Qty. Description Rev.
70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Use Kit K1 1 PISTON RING
7 Use Kit K1 1 O-RING
8 70021451 1 PISTON
9 Use Kit K1 1 O-RING
10 70021444 1 WASHER
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 BACK-UP WASHER
13 Use Kit K1 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Use Kit K1 1 POLY-PAK SEAL
16 Use Kit K1 1 ROD WIPER
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING

K1 70021452 1 SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)

3126020 G10-55A, G12-55A 9-117


HYDRAULIC COMPONENTS

Figure 9-20 Side Tilt Carriage Cylinder

1 6
8 8

5 3 4 2

K1
PAP3370

9-118 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-20 Side Tilt Carriage Cylinder


Item Part Number Qty. Description Rev.
1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B
1 70022038 1 BARREL ASSY
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
70022042 1 SEAL KIT
4 70024002 1 ROD BEARING
70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING

K1 70022041 SEAL KIT, (contains 70022042 & 70022043)

3126020 G10-55A, G12-55A 9-119


HYDRAULIC COMPONENTS

Figure 9-21 72” 90 Degree Swing Carriage Cylinder

22 6

10
18
1 14 2 11 19 12 15 16 13 4
20 17 3 21

K1

8 9 7
PAP3430

9-120 G10-55A, G12-55A 3126020


HYDRAULIC COMPONENTS

Figure 9-21 72” 90 Degree Swing Carriage Cylinder


Item Part Number Qty. Description Rev.
1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) B
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7024574 1 SEAL KIT
8 8033786 1 COUNTER BALANCE VALVE, (preset to 3000 psi)
8205655 1 SEAL KIT
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 SQUARE RING
15 Use Kit K1 1 BACK-UP RING
16 Use Kit K1 1 SEAL
17 Use Kit K1 1 PISTON SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 WEARBAND
20 Use Kit K1 1 WEARBAND
21 Use Kit K1 2 INSERT
22 Use Kit K1 2 INSERT

K1 2915023 1 SEAL KIT, (includes items 11 thru 22)

3126020 G10-55A, G12-55A 9-121


HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-122 G10-55A, G12-55A 3126020


SECTION 10
ELECTRICAL

3126020 G10-55A, G12-55A


ELECTRICAL

Figure 10-1 Battery & Cables - John Deere & Perkins Engine

27
28 28
29 29
30 30
5 31 13
33
14

5
6
2 5 14 21
3 16 15
25
34
6 12
26 35
1 16
9 5 34
3 4 17

11
16
17 17
16
10
7
24 22
23
16
13 14
33 14
16

21 15

17

17
16
23

22
3
32 23
16
14
PERKINS ENGINE ONLY

PAP2080

10-2 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-1 Battery & Cables - John Deere & Perkins Engine
Item Part Number Qty. Description Rev.
1 91083483 1 BATTERY, (12 volt, 1000 amps), TOP STUD, 3/8-16 UNC THREAD,
BCI GROUP 31
2 91563127 1 NEGATIVE BATTERY CABLE, (JOHN DEERE ENGINE)
1001001616 1 NEGATIVE BATTERY CABLE, (PERKINS ENGINE)
3 4711600 4 FLAT WASHER, 3/8
4 0791606 1 SCREW, 3/8-16X3/4
5 77383567 4 TERMINAL NUT
6 3311508 2 HEX NUT, 5/16-18
7 91081640 2 HOLD DOWN STUD, 5/16-18
8 91401281 1 BATTERY HOLD DOWN BRACKET
9 3290801 1 HEX NUT, M8X1.25, (alternator connection)
10 3291201 1 HEX NUT, M12X1.75, (starter connection)
11 91563090 1 POSITIVE BATTERY CABLE, (JOHN DEERE ENGINE)
1001001615 1 POSITIVE BATTERY CABLE, (PERKINS ENGINE)
12 Ref ENGINE HARNESS, (see Figure 10-3 & Figure 10-4 for details)
13 91563085 1 POWER DISTRIBUTION BOX, (JOHN DEERE ENGINE)
70021478 1 COVER
70020898 4 MICRO-RELAYS, 5 PIN
8229246 4 MINI FUSE, 20 AMP
8229242 1 MINI FUSE, 5 AMP
8229234 6 MINI FUSE, 10 AMP
8229244 4 MINI FUSE, 15 AMP
8229247 1 MINI FUSE, 25 AMP
1001001565 1 POWER DISTRIBUTION BOX, (PERKINS ENGINE)
70021478 1 COVER
70020898 4 MICRO-RELAYS, 5 PIN
8229246 4 MINI FUSE, 20 AMP
8229242 1 MINI FUSE, 5 AMP
8229234 5 MINI FUSE, 10 AMP
8229244 4 MINI FUSE, 15 AMP
8229247 2 MINI FUSE, 25 AMP
14 0641408 8 HEX HD CAPSCREW, 1/4-20X7/8, GR5
15 4740397 4 SPACER
16 4711400 12 FLAT WASHER, 1/4, (JOHN DEERE ENGINE)
4711400 8 FLAT WASHER, 1/4, (PERKINS ENGINE)
17 3311405 8 LOCKNUT, 1/4-20
18 3910408 4 ROUND HD MACHINE SCREW, #4-40X1/2
21 91566070 1 BRACKET WELDMENT
22 0641608 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5
23 77383377 1 STARTER RELAY, (JOHN DEERE ENGINE)
77383377 2 STARTER RELAY, (PERKINS ENGINE)
24 91563145 Ref VEC POWER/GROUND HARNESS, (no longer available, order 1001125378 for
replacement or see items 25 thru 31)
1001125378 1 VEC POWER/GROUND HARNESS, (includes items 25 thru 31)
25 NSS 1 STACKABLE CONNECTOR, BLACK
26 NSS 1 STACKABLE CONNECTOR, RED
27 7026401 1 CONNECTOR, BLACK
28 4461038 2 TERMINAL
29 1001116771 2 SEAL

3126020 G10-55A, G12-55A 10-3


ELECTRICAL

Figure 10-1 Battery & Cables - John Deere & Perkins Engine (Continued)
Item Part Number Qty. Description Rev.
30 7026404 2 BUSSMAN TPA
31 7026405 1 CONNECTOR, GREY
32 4761600 2 LOCKWASHER, (PERKINS ENGINE)
33 0100048 AR DIELECTRIC GREASE
34 91561291 2 PLATE, (JOHN DEERE ENGINE)
35 3790121 1 O-RING, (JOHN DEERE ENGINE)

10-4 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-1 Battery & Cables - John Deere & Perkins Engine (Continued)
Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-5


ELECTRICAL

Figure 10-2 Battery & Cables - Cummins Engine

202
10
80 14
9 5 25
2

20 140

27
INSTALL IN THREADED 5 10
HOLE IN ENGINE BLOCK 6 13 79

10
5

10
33 32 5

22 70
31
9

9
35
8 3
82
24

83

30

26
23

PAP2570

10-6 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-2 Battery & Cables - Cummins Engine


Item Part Number Qty. Description Rev.
2 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
3 0681512 1 HEX HD CAPSCREW, 5/16-181-1/2, GR5
5 0760608 7 HEX HD CAPSCREW, 6X16mm, GR8.8
6 0761212 1 HEX HD CAPSREW, 12X25mm, GR8.8
8 3311508 5 HEX NUT, 5/16-18
9 4711500 6 WASHER, 5/16
10 4811700 7 WASHER, 6mm
13 8225122 1 RELAY, 100 AMP
14 8229260 1 FUSE HOLDER
20 77383377 1 STARTER RELAY
22 88521205 1 LOCKNUT, 5/16-18
23 91081640 4 BATTERY HOLD DOWN
24 91401281 2 BATTERY HOLD DOWN BRACKET
25 1001095336 1 FUSE, 150 AMP
26 1001101043 2 BATTERY, 12 VOLT
27 1001108433 1 VEC CONTROL MODULE
30 1001115523 1 POSITIVE BATTERY CABLE
31 1001115524 1 NEGATIVE BATTERY CABLE
32 1001115525 1 ENGINE GROUND
33 1001115635 1 VEHICLE GROUND CABLE
34 1001115636 Ref START AIDE CABLE, POSITIVE, (no longer available, use items 82 & 83 for
replacement)
35 1001115637 1 START AIDE CABLE, NEGATIVE
70 1001115371 1 CAB GROUND CABLE
79 1001122220 1 AIR FILTER SUPPORT
80 8406101 1 CLIP TUBE
82 1001131119 1 BATTERY CABLE, POSITIVE
83 Ref VEC GRID HARNESS, (see Figure 10-6 for details)
140 Ref CUMMINS ENGINE HARNESS, (see Figure 10-5 for details)
202 Ref BRACKET, (see Figure 4-15 for details)

3126020 G10-55A, G12-55A 10-7


ELECTRICAL

Figure 10-3 Engine Harness - John Deere Engine

R
S
R
1 3 CONN WIRE GA

2
WIRE DESIGNATION
S
POS & TYPE
CONN
POS

A
WIRE DESIGNATION
WIRE GA
& TYPE
4 A ALT EXC A 16 GXL

5
MAN TMP/463 18 GXL
B THR RTN/914 18 GXL

V1
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A TRANS SOL Y5 16 GXL


Q CLT TMP
B ENG GND 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A CLT/461 18 GXL V2
B THR RTN/914 18 GXL CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A TRANS SOL Y4 16 GXL


P B ENG GND 16 GXL

1 Q
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A FUEL TMP/428 18 GXL


V3
B THR RTN/914 18 GXL 2 CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

A PK BRK SOL 16 GXL


P B ENG GND 16 GXL
N
CONN WIRE GA
WIRE DESIGNATION
V4
POS & TYPE

A CRANK A/447 18 GXL


CONN WIRE GA
B CRANK B/448 18 GXL POS WIRE DESIGNATION & TYPE

1 N
A
B
TRANS SOL Y2
ENG GND
16 GXL
16 GXL

K
2
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
V5
CONN WIRE GA
A POS WIRE DESIGNATION & TYPE
GAGE PWR 16 GXL
A TRANS TMP SW 16 GXL
B HR MTR 16 GXL K B ENG GND 16 GXL

5
31 V6
C
32
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

OIL PSI STRT SOL A TRANS SOL Y1 16 GXL


B ENG GND 16 GXL
ST RLY PWR

H V7
L CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

STRT SOL A TRANS SOL Y3 16 GXL


A (CAN H/904) 18 GXL
ST RLY PWR B B ENG GND 16 GXL
(CAN L/905) 18 GXL
ENG GND C PLUGGED --
ST RLY

H
W
15 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE V1
16
1 PK BRK SOL 16 GXL
1

A B
2 ENG GND 16 GXL

17 2
A B
V2
18 W
1
A B

18 19 9 V3 1
10 2 2
28 20 V4
29
G
11 6
A B

V5
30 7
A B

G 8
A B

CONN
WIRE DESIGNATION
WIRE GA V6
1
POS & TYPE
A B

A ECU GND/050 18 GXL


V7
2
B ECU IGN/012 18 GXL
C (CAN H/904) 18 GXL
D
E
(CAN L/905)
(SHIELD/020)
18 GXL
SHIELD
15
F
G
PLUGGED
PLUGGED
--
--
16
H
J
PLUGGED
PLUGGED
--
--
D 17
18 SHTDN/941

19
BA

J 20
EDC

25
JHGF

A
5
K

26 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

21
A

1 ECU IGN/012 12 GXL


27
B

J
E
22 11 2 ECU BAT/022 12 GXL

33 12
3
4
ECU GND/050
ENG GND
12 GXL
12 GXL
23
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
HD36-24-29SE

5 CLT TMP 16 GXL


13
A1 SHT DN/941 16 TXL
A2 ECU IGN/012 16 TXL A 6 PK BRK SOL 16 GXL

14
A3 INJ B/493 16 TXL 7 OVR SGN/918 16 TXL
B1 CLT/461 18 GXL 8 FAULT LT/473 16 TXL
33
B2 CRANK A/447 18 GXL
9 ALT EXC 16 GXL
B3 OVR SGN/918 16 TXL
C1 HI LO/947 16 TXL 10 OVR SUP/911 16 TXL
C2 PLUGGED -- 11 THR SGN/915 16 TXL
C3 FUEL TMP/428 18 GXL 12 THR RTN/914 16 TXL
D1 MAN TMP/463 18 GXL 13 ST RLY 16 GXL
D2 CRANK B/448 18 GXL
D3 14 HR MTR 16 GXL
THR RTN/914 16 TXL
E1 THR/SGN/915 16 TXL 15 OIL PSI 16 GXL
E2 OVR SUP/911 16 TXL 16 GAGE PWR 16 GXL
E3
F1
PLUGGED
CAN L/905
--
18 GXL 24 17
18
TRANS TMP SW
PLUGGED
16 GXL
--
F2
F3
PLUGGED
OIL PRS/467
--
16 TXL A B
25 19
20
TRANS SOL Y1 16 GXL
G1 CAN H/904 18 GXL PLUGGED --
G2 PLUGGED -- F 21 TRANS SOL Y2 16 GXL
G3 FAULT LT/473 16 TXL 22 TRANS SOL Y3 16 GXL
H1 PLUGGED --
23 PLUGGED --
H2 PLUGGED -- F E D 24 PLUGGED --
H3 PLUGGED -- CONN WIRE GA CONN WIRE GA
J1 PLUGGED -- POS WIRE DESIGNATION & TYPE CONN
WIRE DESIGNATION WIRE GA POS WIRE DESIGNATION & TYPE
25 TRANS SOL Y4 16 GXL
POS & TYPE

J2 ECU GND/050 16 TXL A THR RTN/914 16 TXL A (CAN H/904) 18 GXL 26


A INJ A/491 16 TXL TRANS SOL Y5 16 GXL
J3 PLUGGED -- B OVR SUP/911 16 TXL B
B (CAN L/905) 18 GXL 27
INJ B/493 16 TXL PLUGGED --
K1 ECU BAT/022 16 TXL C OIL PRS/467 16 TXL C PLUGGED --
K2 28 PLUGGED --
INJ A/491 16 TXL
K3 PLUGGED -- 29 PLUGGED --

PY0670

10-8 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-3 Engine Harness - John Deere Engine


Item Part Number Qty. Description Rev.
91563071 1 ENGINE HARNESS, (includes all items)
1 4460955 10 TOWER
2 4460842 10 MALE TERMINAL
3 80963056 1 SHROUD
4 80963069 1 MALE PIN TERMINAL
5 80963065 3 CABLE SEAL
6 1001117073 1 TOWER
7 4460693 1 MALE TERMINAL
8 4460608 1 CABLE SEAL
9 7026408 1 CONNECTOR
10 80604018 1 WEDGELOCK
11 77363229 2 SOCKET CONNECTOR, #16
12 1001116962 1 CONNECTOR
13 77363347 1 12 AWG SOCKET
14 77363349 1 SEAL PLUG
15 77363242 1 CONNECTOR
16 91554019 1 DEUTSCH LOCK
17 4460944 1 DEUTSCH CONTACTS
18 4460466 2 SEAL PLUG
19 91554021 1 DEUTSCH TERMINATOR
20 91554022 1 DEUTSCH LOCK
21 91554026 1 TOWER
22 91554027 1 TERMINAL
23 91554028 1 SECONDARY LOCK
24 1001120899 1 SHROUD
25 91554014 2 FEMALE TERMINAL
26 91504086 1 CONNECTOR ASSY
27 91554023 1 PLUG
28 1001116975 1 DEUTSCH CONNECTOR
29 4460943 1 DEUTSCH CONTACT
30 77363246 1 DUST CAP
31 1001117021 1 TOWER ASSY
32 4460746 1 TERMINAL
33 0100048 AR DI-ELECTRIC GREASE

3126020 G10-55A, G12-55A 10-9


Before S/N 0160037186
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine

CONN WIRE GA
ENG GND TRANS SOL Y1
WIRE DESIGNATION
POS & TYPE

1 ECU GND/050 18 GXL


2 ECU GND/050 18 GXL TIE WRAP
3 ECU GND/050 18 GXL MOLDED DIODE
4 PLUGGED -- 1 JULIAN P/N 08HA0004
5 PLUGGED --
6 PLUGGED -- 2
7 ECU BAT/022 18 GXL
8 ECU BAT/022 18 GXL 3
9 ECU GND/050 18 GXL
10 ECU GND/050 18 GXL 4 "F"
SPLICE
DIODE INSTALLATION
TYPICAL (8) PLACES
11 PLUGGED -- AREA
12 PLUGGED -- 5
13 PLUGGED --
14 PLUGGED --
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022 18 GXL
F
PLUGGED --
18 PLUGGED --
19 PLUGGED -- "G"
SPLICE
20 CAN H/904 18 GXL
AREA
21 CAN L/905 18 GXL
22 SHIELD /020 -- "C"
"D"
23 PLUGGED -- SPLICE
SPLICE
24 PLUGGED -- AREA
AREA
25 PLUGGED --
26 PLUGGED --
"H"
27 PLUGGED -- CONN
POS
WIRE DESIGNATION WIRE GATYPE
E B SPLICE
28 PLUGGED -- AREA
A (CAN H/904) 18 GXL "B4" SPLICE AREA
29 PLUGGED --
B (CAN L/905) 18 GXL
30 PLUGGED --
C SHIELD /020 -- GLOW PLUG PWR 6 GA SXL
31 PLUGGED --
(M6 RING TERMINAL)
32 PLUGGED --
33 RTN 18 GXL
6 CONN
WIRE DESIGNATION WIRE GA

34
35
PLUGGED
PLUGGED
--
--
7 14 POS

1 PK BRK SOL
& TYPE

16 GXL
2
36
37
PLUGGED
PLUGGED
--
--
8 15 ENG GND 16 GXL

38
39
PLUGGED
PLUGGED
--
--
9 16
40 ECU IGN/012 18 GXL C
41
42
THR SUP/911
AMB SNR PWR +5V
18 GXL
18 GXL
10
43
44
PLUGGED
PLUGGED
--
--
27
45 IVS 18 GXL
CSA RLY PWR 6 GA SXL
46 PLUGGED --
(M8 RING TERMINAL)
47 PLUGGED --
48 PLUGGED -- L ST RLY PWR 10 GA SXL
49 PLUGGED -- (M8 RING TERMINAL)
50 PLUGGED --
51 PLUGGED --
52 PLUGGED --
ALT PWR 4 GA SXL
53 PLUGGED -- (M8 RING TERMINAL)
54 THR SGN/915 18 GXL
55 PLUGGED -- STRT SOL 10 GA SXL
56 AMB SNR SIG 18 GXL (M6 FORK TERMINAL)
57 COLD START AID 18 GXL
58 PLUGGED --
COLD START AID 18 GA GXL
59 ENG WARN LT 18 GXL
(1/4" FEMALE INSUL SPADE)
60 ENG STOP LT 18 GXL
61 PLUGGED -- ECU IGN/012 18 GA GXL
62 PLUGGED -- (1/4" FEMALE INSUL SPADE)
63
64
WAIT TO START LT 18 GXL
M
PLUGGED --

25
11 GLOW PLUG PWR 6 GA SXL
26
12 (#10 RING TERMINAL)
CONN
POS WIRE DESIGNATION WIRE GATYPE

13 A
B
AMB SNR PWR +5 V
AMB SNR RTN
18 GXL
18 GXL
C AMB SNR SIG 18 GXL
H
P
G
16
CONN
POS
WIRE DESIGNATION WIRE GA
& TYPE
N
28
A
B
GAGE PWR
HR MTR
16 GXL
16 GXL
OIL PSI 16 GA GXL
29
(#10 RING TERMINAL) ST RLY 16 GA GXL
(1/4" FEMALE INSUL SPADE)
STRT SOL 10 GA SXL
(#10 RING TERMINAL) ENG GND 16 GA GXL
(1/4" FEMALE INSUL SPADE)

ST RLY PWR 10 GA SXL


(#10 RING TERMINAL)

ALT EXC 16 GA GXL


(M5 RING TERMINAL)

K
J
CLT TMP 16 GA GXL
(#10 RING TERMINAL)
ALT PWR 4 GA GXL
(M6 RING TERMINAL)
PAP2190

10-10 G10-55A, G12-55A 3126020


Before S/N 0160037186
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine (Continued)

23 20
24 21
22
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

A TRANS SOL Y4 16 GXL A TRANS SOL Y2 16 GXL A TRANS TMP SW 16 GXL


B ENG GND 16 GXL B ENG GND 16 GXL
D B ENG GND 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

23 A B
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
1
2
ECU IGN/012
ECU BAT/022
12 GXL
12 GXL

24
A TRANS SOL Y1 16 GXL
CONN WIRE GA 3 ECU GND/050 12 GXL
POS WIRE DESIGNATION & TYPE B ENG GND 16 GXL
4 ENG GND 12 GXL
A TRANS SOL Y5 16 GXL
5
A B
CLT TMP 16 GXL
A B A B

B ENG GND 16 GXL


A B

6 PK BRK SOL 16 GXL


7 ENG WARN LT 18 GXL
CONN WIRE GA
WIRE DESIGNATION
23
A B
POS & TYPE
8 ENG STOP LT 18 GXL
A TRANS SOL Y3 16 GXL 9 ALT EXC 16 GXL

24 B ENG GND 16 GXL 10


CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A B
THR SUP/911 18 GXL
A PK BRK SOL 16 GXL 11 THR SGN/915 18 GXL
12
16
B ENG GND 16 GXL THR RTN/914 18 GXL
13 ST RLY 16 GXL

17
14 HR MTR 16 GXL
"B2" "B3"
15 OIL PSI 16 GXL
SPLICE
AREA
SPLICE
AREA 18 16
17
GAGE PWR
TRANS TMP SW
16 GXL
16 GXL

19 A
18
19
IVS
TRANS SOL Y1
18 GXL
16 GXL
20 WAIT TO START LT 18 GXL

HD36-24-29SE
21 TRANS SOL Y2 16 GXL
22 TRANS SOL Y3 16 GXL
23 PLUGGED --
"A" SPLICE AREA 24 PLUGGED --
"A" SPLICE AREA 25 TRANS SOL Y4 16 GXL
"B1" SPLICE AREA
26 TRANS SOL Y5 16 GXL
27 CAN H/904 18 GXL
PK BRK SOL
28 CAN H/905 18 GXL
PK BRK SOL TO D 16 GA 29 SHIELD /020 --
PK BRK SOL TO A 16 GA
PK BRK SOL TO C 16 GA

"F" SPLICE AREA


DIODE
(I = 6A, V = 400V)
RRM
F
904
CAN H/904 TO F 18 GA
ALT EXC TO K 16 GA ALT EXC TO A 16 GA CAN H/904 TO A 18 GA
CAN H/904 TO E 18 GA

905
CAN L/905 TO F 18 GA
CAN L/905 TO A 18 GA
CAN L/905 TO E 18 GA
"B" SPLICE AREA
020
SPLICES NOTED ON SHEET 1 AS B1, B2, B3 & B4 SHIELD/020 TO F
SHIELD/020 TO A
SHIELD/020 TO E
ECU GND TO D 16 GA

B2 ECU GND TO D 16 GA
AFTER ULTRASONICALLY WELDING AND HEAT-SHRINKING THE CAN H/904 AND CAN L/905
ECU GND TO D 16 GA
WIRES, COVER THE CAN H, CAN L AND SHIELDS TOGETHER WITH A PIECE OF BRAIDED
SHIELD LOOM. APPLY HEAT SHRINK OVER BRAIDED SHIELD LOOM MAKING SURE THE HEAT
ENG GND SHRINK EXTENDS APPROXIMATELY 1 INCH PAST THE ENDS OF THE BRAIDED SHIELD LOOM.
ECU GND TO D 16 GA

ECU GND TO D 16 GA
ENG GND TO A 12 GA B1 B3
ECU GND TO D 16 GA

ECU GND TO D 16 GA
"G" SPLICE AREA
ECU GND TO C 16 GA
B4
ECU GND TO N 16 GA

ECU GND/050 TO F 18 GA

050 ECU GND/050 TO F 18 GA

"C" SPLICE AREA ECU GND/050 TO A 12 GA ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA
012
ECU IGN/012 TO F 18 GA
ECU IGN/012 TO A 12 GA
ECU IGN/012 TO M 18 GA

"H" SPLICE AREA


"D" SPLICE AREA
015
THR RTN/914 TO A 18 GA
RTN TO F 18 GA
ECU BAT/022 TO F 18 GA AMB SNSR RTN TO P 18 GA
022
ECU BAT/022 TO F 18 GA
ECU BAT/022 TO A 12 GA
ECU BAT/022 TO F 18 GA

ECU BAT/022 TO F 18 GA
PAL1981

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE A B C D E F G H J K L M N P UNCLASSIFIED
ECU IGN/012 RED 12/18 DEUTSCH HD36 DELPHI ASSY 1/4 FEMALE SPADE SPLICE AT C ECU IGNITION POWER
ECU BAT/022 RED 12/16 DEUTSCH HD36 DELPHI ASSY 4X SPLICE AT D ECU BATTERY
ECU GND/050 BLACK 12/18 DEUTSCH HD36 DELPHI ASSY 5X SPLICE AT G ECU GROUND
ENG GND BLACK 12/16 DEUTSCH HD36 DEUTSCH DT PACKARD ASSY 7X 1/4 FEMALE SPADE SPLICE AT B1,B2,B3,B4 ENGINE GROUND
CLT TMP DK BLUE 16 DEUTSCH HD36 #10 RING GAUGE COOLANT TEMP SENSOR
PK BRK SOL VIOLET 16 DEUTSCH HD36 DEUTSCH DT PACKARD ASSY SPLICE AT A PARK BRAKE VALVE
ENG WARN LT VIOLET 18 DEUTSCH HD36 DELPHI ASSY ENGINE WARN LIGHT
ENG STOP LT ORANGE 18 DEUTSCH HD36 DELPHI ASSY ENGINE STOP LIGHT
ALT EXC RED 16 DEUTSCH HD36 M5 RING DIODE SPLICE AT A ALTERNATOR EXCITATION
THR SUP/911 BROWN 18 DEUTSCH HD36 DELPHI ASSY THROTTLE POWER
THR RTN/914 YELLOW 18 DEUTSCH HD36 DELPHI ASSY THROTTLE PEDAL SIGNAL
THR SGN/915 DK GREEN 18 DEUTSCH HD36 DELPHI ASSY THROTTLE GROUND
ST RLY ORANGE 16 DEUTSCH HD36 1/4 FEMALE SPADE START RELAY SIGNAL
HR MTR ORANGE 16 DEUTSCH HD36 PACKARD ASSY HOURMETER
OIL PSI DK BLUE 16 DEUTSCH HD36 #10 RING GAUGE OIL PRESSURE SENSOR
GAGE PWR RED 16 DEUTSCH HD36 PACKARD ASSY HOURMETER OIL PRESS SWITCH
TRANS TMP SW DK BLUE 16 DEUTSCH HD36 PACKARD ASSY TRANSMISSION TEMP SWITCH
IVS VIOLET 18 DEUTSCH HD36 DELPHI ASSY IDLE VALIDATION SWITCH
TRANS SOL Y1 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y1
WAIT TO START LT WHITE 18 DEUTSCH HD36 DELPHI ASSY COLD START AID WAIT LIGHT
TRANS SOL Y2 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y2
TRANS SOL Y3 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y3
TRANS SOL Y4 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y4
TRANS SOL Y5 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y5
CAN H/904 YELLOW 18 DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (HIGH)
CAN L/905 GREEN 18 DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (LOW)
SHIELD/020 N/A N/A DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS SHIELD
COLD START AID GRAY 18 DELPHI ASSY 1/4 FEMALE SPADE COLD START AID SIGNAL
ST RLY PWR RED 10 M8 RING #10 RING START RELAY POWER
STRT SOL ORANGE 10 M6 FORK #10 RING START SOLENOID SIGNAL
CSA RLY PWR RED 6 M8 RING M5 RING FUSE BLOCK COLD START AID RELAY POWER
CSA RLY PWR2 RED 6 (SEE DETAIL E) FUSE BLOCK COLD START AID RELAY POWER
GLOW PLUG PWR ORANGE 6 M6 RING #10 RING GLOW PLUG POWER
ALT PWR RED 4 M6 RING M8 RING ALTERNATOR POWER
A T SENSOR SUP ORANGE 18 CAT ASSY SENSOR SUPPLY +5 VDC
A T SENSOR RTN BLACK 18 CAT ASSY SENSOR RETURN
A T SIGNAL WHITE 18 CAT ASSY AMBIENT AIR TEMP SIGNAL

3126020 G10-55A, G12-55A 10-11


Before S/N 0160037186
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine


Item Part Number Qty. Description Rev.
1001001610 1 ENGINE HARNESS, (includes all items) H
1 1001117017 42 PLUG
2 7029877 1 COVER
3 7029878 1 LOCK
4 1001116730 22 CONTACT
5 1001116731 1 SEAL
6 91554019 1 LOCK
7 4460944 2 CONTACT
8 4460466 1 PLUG
9 8220553 1 TERMINAL
10 91554022 1 LOCK
11 1001117021 1 CONNECTOR
12 4460746 1 TERMINAL
13 80963065 1 SEAL
14 7026408 1 CONNECTOR
15 80604018 1 LOCK
16 77363229 27 CONTACT
17 1001116962 1 CONNECTOR
18 77363347 4 CONTACT
19 77363349 3 PLUG
20 1001117073 1 CONNECTOR
21 4460693 1 TERMINAL
22 4460608 1 SEAL
23 4460955 6 CONNECTOR
24 4460842 6 TERMINAL
25 2400074 1 FUSE
26 70020510 1 FUSE HOLDER
27 77363242 1 CONNECTOR
28 70022690 1 CONNECTOR
29 70022691 1 LOCK

10-12 G10-55A, G12-55A 3126020


Before S/N 0160037186
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-13


S/N 0160037186 & After
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine

CONN WIRE GA
ENG GND TRANS SOL Y1
WIRE DESIGNATION
POS & TYPE

1 ECU GND/050 18 GXL


2 ECU GND/050 18 GXL TIE WRAP
3 ECU GND/050 18 GXL MOLDED DIODE
4
5
PLUGGED
PLUGGED
--
--
1 JULIAN P/N 08HA0004

6
7
PLUGGED
ECU BAT/022
--
18 GXL
2
8
9
ECU BAT/022 18 GXL 3
ECU GND/050 18 GXL
10
11
ECU GND/050 18 GXL 4 "F"
SPLICE
DIODE INSTALLATION
TYPICAL (8) PLACES
PLUGGED -- AREA
12
13
PLUGGED -- 5
PLUGGED --
14 PLUGGED --
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022 18 GXL
F
PLUGGED --
18 PLUGGED --
19 PLUGGED -- "G"
SPLICE
20 YEL CAN H/904 *
AREA
21 GRN CAN L/905 *
22 BRN/BLK SHIELD /020 * "C"
"D"
23 PLUGGED -- SPLICE
SPLICE
24 PLUGGED -- AREA
AREA
25 PLUGGED --
26 PLUGGED --
"H"
27 PLUGGED -- CONN
POS WIRE DESIGNATION WIRE GATYPE
E B SPLICE
28 PLUGGED -- AREA
A YEL (CAN H/904) * "B4" SPLICE AREA
29 PLUGGED --
B GRN (CAN L/905) *
30 PLUGGED --
C BRN/BLK SHIELD /020 * GLOW PLUG PWR 6 GA SXL
31 PLUGGED --
(M6 RING TERMINAL)
32
33
PLUGGED
RTN
--
18 GXL
6 CONN WIRE GA
WIRE DESIGNATION
34
35
PLUGGED
PLUGGED
--
--
7 12 POS

1 PK BRK SOL
& TYPE

16 GXL

36
37
PLUGGED
PLUGGED
--
--
8 13 2 ENG GND 16 GXL

38
39
PLUGGED
PLUGGED
--
--
9 14
40
41
ECU IGN/012
THR SUP/911
18 GXL
18 GXL
10 C
42
43
AMB SNR PWR +5V
PLUGGED
18 GXL
--
11
44 PLUGGED --
45 IVS 18 GXL
46 PLUGGED --
47 PLUGGED -- L CSA RLY PWR 6 GA SXL
48 PLUGGED -- (M8 RING TERMINAL)
49 PLUGGED --
ST RLY PWR 10 GA SXL
50 PLUGGED -- (M8 RING TERMINAL)
51 PLUGGED --
52 PLUGGED --
ALT PWR 4 GA SXL
53 PLUGGED --
(M8 RING TERMINAL)
54 THR SGN/915 18 GXL
55 PLUGGED -- STRT SOL 10 GA SXL
(M6 FORK TERMINAL)
56 AMB SNR SIG 18 GXL
57 COLD START AID 18 GXL
58 PLUGGED --
COLD START AID 18 GA GXL
59 ENG WARN LT 18 GXL
(1/4" FEMALE INSUL SPADE)
60 ENG STOP LT 18 GXL
61 PLUGGED -- ECU IGN/012 18 GA GXL
62 (1/4" FEMALE INSUL SPADE)
PLUGGED --
63 WAIT TO START LT 18 GXL M
64 PLUGGED --

14 25
15 GLOW PLUG PWR 6 GA SXL
26
(#10 RING TERMINAL)

16
CONNPOS WIRE GATYPE
WIRE DESIGNATION
A AMB SNR PWR +5 18 GXL
B V
AMB SNR RTN 18 GXL
C AMB SNR SIG 18 GXL P ST RLY 16 GA GXL
(1/4" FEMALE INSUL SPADE)
N ENG GND 16 GA GXL
(1/4" FEMALE INSUL SPADE)

STRT SOL 10 GA SXL


(#10 RING TERMINAL)

ST RLY PWR 10 GA SXL


(#10 RING TERMINAL)

ALT EXC 16 GA GXL


(M5 RING TERMINAL)

ALT PWR 4 GA GXL


(M6 RING TERMINAL)

PAP2480

10-14 G10-55A, G12-55A 3126020


S/N 0160037186 & After
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine (Continued)

19
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE 20 CONN
POS

1
WIRE DESIGNATION
WIRE GA
& TYPE

A TRANS SOL Y2 16 GXL ECU IGN/012 12 GXL

B ENG GND 16 GXL 21 2 ECU BAT/022 12 GXL


CONN WIRE GA
3 ECU GND/050 12 GXL
POS WIRE DESIGNATION & TYPE

4 ENG GND 12 GXL


A TRANS TMP SW 16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
17 D B ENG GND 16 GXL
5
6
PLUGGED
PK BRK SOL
--
16 GXL
A TRANS SOL Y4 16 GXL
B ENG GND 16 GXL 18 CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
7
8
ENG WARN LT 18 GXL
ENG STOP LT 18 GXL
A B
A TRANS SOL Y1 16 GXL 9 ALT EXC 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
B ENG GND 16 GXL 10 THR SUP/911 18 GXL
A TRANS SOL Y5 16 GXL A B A B A B 11 THR SGN/915 18 GXL
A B
B ENG GND 16 GXL 12 THR RTN/914 18 GXL

A B
17 CONN
POS

A
WIRE DESIGNATION
TRANS SOL Y3
WIRE GA
& TYPE

16 GXL
13
14
ST RLY
YEL CAN H/904
16 GXL
*

CONN WIRE GA
18 B ENG GND 16 GXL
15
16
GRN CAN L/905
BRN/BLK SHIELD /020 *
*

POS WIRE DESIGNATION & TYPE


A B 17 TRANS TMP SW 16 GXL
A PK BRK SOL 16 GXL 18 IVS 18 GXL
B ENG GND 16 GXL
14 19
20
TRANS SOL Y1
WAIT TO START LT
16 GXL
18 GXL

"B2" "B3"
22 21
22
TRANS SOL Y2
TRANS SOL Y3
16 GXL
16 GXL
SPLICE SPLICE
AREA AREA 23 23
24
PLUGGED
PLUGGED
--
--
22" 24 A 25 TRANS SOL Y4 16 GXL
26 TRANS SOL Y5 16 GXL

HD36-24-29SE
27 PLUGGED --
28 PLUGGED --
29 PLUGGED --

"A" SPLICE AREA "A" SPLICE AREA


"B1" SPLICE AREA

PK BRK SOL
PK BRK SOL TO D 16 GA
PK BRK SOL TO A 16 GA
PK BRK SOL TO C 16 GA

"F" SPLICE AREA


DIODE
(I =F6A, V = 400V)
RRM
904
CAN H/904 TO F 18 GA
ALT EXC TO K 16 GA ALT EXC TO A 16 GA CAN H/904 TO A 18 GA
CAN H/904 TO E 18 GA

905
CAN L/905 TO F 18 GA
CAN L/905 TO A 18 GA
CAN L/905 TO E 18 GA
"B" SPLICE AREA
020
SPLICES NOTED ON SHEET 1 AS B1, B2, B3 & B4 SHIELD/020 TO F
SHIELD/020 TO A
SHIELD/020 TO E
ECU GND TO D 16 GA

B2 ECU GND TO D 16 GA
AFTER ULTRASONICALLY WELDING AND HEAT-SHRINKING THE CAN H/904 AND CAN L/905
ECU GND TO D 16 GA
WIRES, COVER THE CAN H, CAN L AND SHIELDS TOGETHER WITH A PIECE OF BRAIDED
SHIELD LOOM. APPLY HEAT SHRINK OVER BRAIDED SHIELD LOOM MAKING SURETHE HEAT
ENG GND SHRINK EXTENDS APPROXIMATELY 1 INCH PAST THE ENDS OF THE BRAIDED SHIELD LOOM.
ECU GND TO D 16 GA

ECU GND TO D 16 GA
ENG GND TO A 12 GA B1 B3
ECU GND TO D 16 GA

ECU GND TO D 16 GA
"G" SPLICE AREA
ECU GND TO C 16 GA
B4
ECU GND TO N 16 GA

ECU GND/050 TO F 18 GA

050 ECU GND/050 TO F 18 GA

"C" SPLICE AREA ECU GND/050 TO A 12 GA ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA
012
ECU IGN/012 TO F 18 GA
ECU IGN/012 TO A 12 GA
ECU IGN/012 TO M 18 GA

"H" SPLICE AREA


"D" SPLICE AREA
015
THR RTN/914 TO A 18 GA
RTN TO F 18 GA
ECU BAT/022 TO F 18 GA AMB SNSR RTN TO P 18 GA
022
ECU BAT/022 TO F 18 GA
ECU BAT/022 TO A 12 GA
ECU BAT/022 TO F 18 GA

ECU BAT/022 TO F 18 GA

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE A B C D E F G H J K L M N P UNCLASSIFIED
ECU IGN/0 12 RED 12/18 DEUTSCH HD3 6 DELPHI ASSY 1/4 FEMALE SPADE SPLICE AT C ECU IGNITION POWER
ECU BAT/0 22 RED 12/16 DEUTSCH HD3 6 DELPHI ASSY 4X SPLICE AT D ECU BATTERY
ECU GND/0 50 BLACK 12/18 DEUTSCH HD3 6 DELPHI ASSY 5X SPLICE AT G ECU GROUND
ENG GND BLACK 12/16 DEUTSCH HD3 6 DEUTSCH DT PACKARD ASSY 7X 1/4 FEMALE SPADE SPLICE AT B1,B2,B3,B4 ENGINE GROUND
CLT TMP DK BLUE 16 DEUTSCH HD3 6 #10 RING GAUGE COOLANT TEMP SENSOR
PK BRK SOL VIOLET 16 DEUTSCH HD3 6 DEUTSCH DT PACKARD ASSY SPLICE AT A PARK BRAKE VALVE
ENG WARN LT VIOLET 18 DEUTSCH HD3 6 DELPHI ASSY ENGINE WARN LIGHT
ENG STOP LT ORANGE 18 DEUTSCH HD3 6 DELPHI ASSY ENGINE ST OP LIGHT
ALT EXC RED 16 DEUTSCH HD3 6 M5 RING DIODE SPLICE AT A ALTERNATOR EXCITATION
THR SUP/9 11 BROWN 18 DEUTSCH HD3 6 DELPHI ASSY THROTTLE POWER
THR RTN/9 14 YELLOW 18 DEUTSCH HD3 6 DELPHI ASSY THROTTLE PEDAL SIGNAL
THR SGN/9 15 DK GREEN 18 DEUTSCH HD3 6 DELPHI ASSY THROTTLE GROUND
ST RLY ORANGE 16 DEUTSCH HD3 6 1/4 FEMALE SPADE START RELAY SIGNAL
HR MTR ORANGE 16 DEUTSCH HD3 6 PACKARD ASSY HOURMETER
OIL PSI DK BLUE 16 DEUTSCH HD3 6 #10 RING GAUGE OIL PRESSURE SENSOR
GAGE PWR RED 16 DEUTSCH HD3 6 PACKARD ASSY HOURMETER OIL PRESS SWITCH
TRANS TMP SW DK BLUE 16 DEUTSCH HD3 6 PACKARD ASSY TRANSMISSION TEMP SWITCH
IVS VIOLET 18 DEUTSCH HD3 6 DELPHI ASSY IDLE VALIDATION SWITCH
TRANS SOL Y1 BROWN 16 DEUTSCH HD3 6 PACKARD ASSY TRANS SOL Y1
WAIT TO START LT WHITE 18 DEUTSCH HD3 6 DELPHI ASSY COLD START AID WAIT LIGHT
TRANS SOL Y2 BROWN 16 DEUTSCH HD3 6 PACKARD ASSY TRANS SOL Y2
TRANS SOL Y3 BROWN 16 DEUTSCH HD3 6 PACKARD ASSY TRANS SOL Y3
TRANS SOL Y4 BROWN 16 DEUTSCH HD3 6 PACKARD ASSY TRANS SOL Y4
TRANS SOL Y5 BROWN 16 DEUTSCH HD3 6 PACKARD ASSY TRANS SOL Y5
CAN H/9 04 YELLOW 18 DEUTSCH HD3 6 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (HIGH)
CAN L/9 05 GREEN 18 DEUTSCH HD3 6 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (LOW)
SHIELD/0 20 N/A N/A DEUTSCH HD3 6 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS SHIELD
COLD START AID GRAY 18 DELPHI ASSY 1/4 FEMALE SPADE COLD START AID SIGNAL
ST RLY PWR RED 10 M8 RING #10 RING START RELAY POWER
STRT SOL ORANGE 10 M6 FORK #10 RING START SOLENOID SIGNAL
CSA RLY PWR RED 6 M8 RING M5 RING FUSE BLOCK COLD START AID RELAY POWER
CSA RLY PWR2 RED 6 (SEE DETAIL E) FUSE BLOCK COLD START AID RELAY POWER
GLOW PLUG PWR ORANGE 6 M6 RING #10 RING GLOW PLUG POWER
ALT PWR RED 4 M6 RING M8 RING ALTERNATOR POWER
A T SENSOR SUP ORANGE 18 CAT ASSY SENSOR SUPPLY +5 VDC
A T SENSOR R TN BLACK 18 CAT ASSY SENSOR RETURN
A T SIGNAL WHITE 18 CAT ASSY AMBIENT AIR TEMP SIGNAL
PAP2360

3126020 G10-55A, G12-55A 10-15


S/N 0160037186 & After
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine


Item Part Number Qty. Description Rev.
1001098241 1 ENGINE HARNESS, (includes all items) F
1 1001117017 41 PLUG
2 7029877 1 COVER
3 7029878 1 LOCK
4 1001116730 23 CONTACT
5 1001116731 1 SEAL
6 77363242 1 CONNECTOR
7 91554019 1 LOCK
8 4460944 2 CONTACT
9 4460466 1 PLUG
10 8220553 1 TERMINAL
11 91554022 1 LOCK
12 7026408 1 CONNECTOR
13 80604018 1 LOCK
14 77363229 27 CONTACT
15 70022690 1 CONNECTOR
16 70022691 1 LOCK
17 4460955 1 CONNECTOR
18 4460842 4 TERMINAL
19 1001117073 1 CONNECTOR
20 4460693 1 TERMINAL
21 4460608 1 SEAL
22 1001116962 1 CONNECTOR
23 77363347 4 CONTACT
24 77363349 3 PLUG
25 70020510 1 FUSE
26 2400074 1 FUSE HOLDER

10-16 G10-55A, G12-55A 3126020


S/N 0160037186 & After
ELECTRICAL

Figure 10-4 Engine Harness - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-17


Before S/N 0160027498
ELECTRICAL

Figure 10-5 Engine Harness - Cummins Engine

1
32
33
34
35
40

6
37
43
3

8
2
10
28
29 11
32 39
9
33 22

15 12
38
42
16
26
9 13
38
18 42
27 14
33 25
36 32
41
17 16
26 26
30 41
41
21
22 24
32 19
35
40

20
23 PAP2600
34

10-18 G10-55A, G12-55A 3126020


Before S/N 0160027498
ELECTRICAL

Figure 10-5 Engine Harness - Cummins Engine


Item Part Number Qty. Description Rev.
1001115526 Ref ENGINE HARNESS, (no longer available, order 1001130803, 1001119897 and D
1001130907 for replacement or see items 1 thru 43 for service)
1 1001116962 1 CONNECTOR
2 1001117111 3 FORK TERMINAL
3 4461270 1 RING TERMINAL
4 1001117112 1 RING TERMINAL
5 4460019 1 RING TERMINAL
6 4460590 1 CONNECTOR
7 1001117107 1 RING TERMINAL
8 4460247 2 RING TERMINAL
9 1001117115 4 RING TERMINAL
10 8220164 2 RING TERMINAL
11 4460994 1 HOUSING
12 1001117103 1 CONNECTOR
13 1001117104 1 CONNECTOR
14 4460891 1 CONNECTOR, (includes wedge lock & seal)
15 91363021 1 MOLDED DIODE
16 1001117078 2 CONNECTOR, (includes 5 amp fuse)
17 1001117070 1 CONNECTOR, (includes 30 amp fuse)
18 1001116975 1 CONNECTOR
19 1001116821 1 CONNECTOR
20 1001116810 1 CONNECTOR, (includes item 23)
21 1001116812 1 CONNECTOR, (includes seal and item 24)
22 1001117114 3 RING TERMINAL
23 70022746 1 WEDGE LOCK
24 91554019 1 WEDGE LOCK
25 80604018 1 WEDGE LOCK
26 7029771 3 FUSE COVER
27 77363263 1 LOCKWASHER
28 4460933 1 CONNECTOR
29 80604016 1 WEDGE LOCK
30 77363264 1 NUT
31 1001106736 1 DUST CAP
32 4460465 32 SOCKET TERMINAL
33 4460466 9 PLUG
34 4460509 6 SOCKET TERMINAL
35 4460518 34 PLUG
36 4460944 6 SOCKET TERMINAL
37 8220124 1 TERMINAL
38 8220160 4 TERMINAL
39 1001104519 2 TERMINAL
40 1001116694 19 TERMINAL
41 1001116735 6 TERMINAL
42 1001116750 4 TERMINAL
43 1001116751 3 PLUG

3126020 G10-55A, G12-55A 10-19


S/N 0160027498 & After
ELECTRICAL

Figure 10-5 Engine Harness - Cummins Engine

1
26
27
28
29
34

2
3

23
24
26 13 5
27 31
36

22 9
12
26 14
9
16 10
27 33
30
8 7

7
11
14 32
35

15

17
29
20
34
21
26
4 PAP2550
18
19
28

10-20 G10-55A, G12-55A 3126020


S/N 0160027498 & After
ELECTRICAL

Figure 10-5 Engine Harness - Cummins Engine


Item Part Number Qty. Description Rev.
1001130907 1 ENGINE HARNESS, (includes all items) A
1 1001116962 1 CONNECTOR
2 1001117111 1 FORK TERMINAL
3 1001117112 1 RING TERMINAL
4 4460019 2 RING TERMINAL
5 4460590 1 CONNECTOR
6 1001117107 1 RING TERMINAL
7 4460247 2 RING TERMINAL
8 1001117115 1 RING TERMINAL
9 8220164 2 RING TERMINAL
10 4460994 1 HOUSING
11 1001117103 1 CONNECTOR
12 4460891 1 CONNECTOR, (includes wedge lock & seal)
13 91363021 1 MOLDED DIODE
14 1001117078 2 CONNECTOR, (includes 5 amp fuse)
15 1001117070 1 CONNECTOR, (includes 30 amp fuse)
16 1001116975 1 CONNECTOR
17 1001116821 1 CONNECTOR
18 1001116810 1 CONNECTOR, (includes item 19)
19 70022746 1 WEDGE LOCK
20 1001116812 1 CONNECTOR, (includes item 21 & seal)
21 91554019 1 WEDGE LOCK
22 1001117114 1 RING TERMINAL
23 4460933 1 CONNECTOR, (includes item 24 & seal)
24 80604016 1 WEDGE LOCK
25 1001106736 6 DUST CAP
26 4460465 32 SOCKET TERMINAL
27 4460466 9 PLUG
28 4460509 6 SOCKET TERMINAL
29 4460518 37 PLUG
30 4460944 6 SOCKET TERMINAL
31 8220124 1 TERMINAL
32 8220160 2 TERMINAL
33 1001104519 2 TERMINAL
34 1001116694 19 TERMINAL
35 1001116750 2 TERMINAL
36 1001116751 3 PLUG

3126020 G10-55A, G12-55A 10-21


S/N 0160027498 & After
ELECTRICAL

Figure 10-6 Vec Grid Htr Pwr Harness- Cummins Engine

1
3
4

PAP2320
2
2

10-22 G10-55A, G12-55A 3126020


S/N 0160027498 & After
ELECTRICAL

Figure 10-6 Vec Grid Htr Pwr Harness- Cummins Engine


Item Part Number Qty. Description Rev.
1001130803 1 VEC GRID HTR PWR HARNESS, (includes all items) A
1 7026405 1 CONNECTOR
2 4461038 2 TERMINAL
3 1001116771 2 SEAL
4 7026404 1 WEDGE LOCK

3126020 G10-55A, G12-55A 10-23


ELECTRICAL

Figure 10-7 Chassis Harness - John Deere Engine

A "A" SPLICE AREA "C" SPLICE AREA "B" SPLICE AREA


CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

WORK LT

16 GA

16 GA

16 GA
1 KEY BAT PWR 16 GXL KEY ACC
WORK LT TO G 16 GA KEY ACC TO A 16 GA
2 KEY IGN 16 GXL WORK LT TO C 16 GA KEY ACC TO L 16 GA
3 KEY ACC 16 GXL WORK LT TO P 16 GA KEY ACC TO C 16 GA

STR/SWAY GND TO S

STR/SWAY GND TO S
STR/SWAY GND TO
4 KEY START 16 GXL

"E" SPLICE AREA


5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
7
8
HORN PWR
STEER/SWAY PWR
16 GXL
16 GXL
5 TRAN/BRK PWR
TRAN/BRK PWR TO A 16 GA
TRAN/BRK PWR TO L 16 GA
9 STR AW 16 GXL
7 TRAN/BRK PWR TO B 16 GA
10 STR CAB 16 GXL 5
11 HORN 16 GXL
8 STR GND
12 FUL LVL 16 GXL 6 16 GA
TRANS TMP SW
13 TRANS TMP SW 16 GXL
B C 9 TRANS TMP SW TO A 16 GA
14 ST RLY 16 GXL
A 7 HD36
-24-
TRANS TMP SW TO H 16 GA
15 SHIFT PWR 1 16 GXL
3
HD36-24-31ST
19SE

10 TRANS TMP SW TO B 16 GA

16 PK BRK SOL 16 GXL HD36


-24-
31 PT
112
17 HR MTR 16 GXL 11

16 GA

16 GA

16 GA
16 GA
18 OIL PSI 16 GXL 4 PK BRK SOL
PK BRK SOL TO A 16 GA
19 CLT TMP 16 GXL
5 12 PK BRK SOL TO H 16 GA
PK BRK SOL TO B 16 GA

STR/SWAY GND TO U
STR/SWAY GND TO U
20

STR/SWAY GND TO T

STR/SWAY GND TO T
OVR SUP/911 16 GXL
21
22
OVR SGN/918
FAULT LT/473
16 GXL
16 GXL 112 112
23 TRAN/BRK PWR 16 GXL OVR SUP/911
24 PLUGGED -- "A” SPLICE AREA OVR SUP/911 TO A 16 GA
WORK LT (TWISTED) OVR SUP/911 TO H 16 GA
25 PLUGGED -- OVR SUP/911 TO B 16 GA (TWISTED)
26 PLUGGED -- D
27 PLUGGED -- HORN
28 PLUGGED -- STEER/SWAY PWR
29 PLUGGED -- STEER/SWAY PWR TO V 16 GA STEER/SWAY PWR TO A 16 GA
30 PLUGGED --
31 PLUGGED -- STEER/SWAY PWR TO V 16 GA STEER/SWAY PWR TO U 16 GA

STEER/SWAY PWR TO J 16 GA STEER/SWAY PWR TO U 16 GA

1
S1
2
AB

G B
119

A B
CONN
WIRE DESIGNATION WIRE GA

122 S2 POS

1 TRANS SOL Y1
& TYPE

16 GXL
13 2 TRANS SOL Y2 16 GXL
AB

14 3
4
TRANS SOL Y3
TRANS SOL Y4
16 GXL
16 GXL
"B” SPLICE AREA
"C” SPLICE AREA
STR/SWAY GND 15 5 TRANS SOL Y5 16 GXL
6
KEY ACC
TRAN/BRK PWR
TRANS TMP SW
16 7
PLUGGED
KEY START
--
16 GXL
PK BRK SOL 8 SHIFT PWR 1 16 GXL
S1 OVR SUP/911
STEER/SWAY PWR
9 PK BRK SOL 16 GXL
CONN WIRE GA
10 REVERSE 16 GXL
POS WIRE DESIGNATION & TYPE

1 STR AW 16 GXL 17 11
12
TRAN/BRK PWR
SHIFTER GND
16 GXL
16 GXL
2 STR/SWAY GND 16 GXL
18 13
14
OVR SUP/911
THR SGN/915
16 GXL
16 GXL
S2 19 15 THR RTN/914 16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
U1
20 16
17
SP BAT PWR
SP ACCY PWR
16 GXL
16 GXL
1 STR CRB 16 GXL 18 SP CAB GND 1 16 GXL
2 STR/SWAY GND 16 GXL 19
U2 20
SP CAB GND 2
SP-1
16 GXL
16 GXL

T1 5 21
22
SP-2
SP-3
16 GXL
16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
7 23 TRANS TMP SW 16 GXL

1 SWAY ENABLE 16 GXL


T1 T2 21 24 AC CLUTCH 16 GXL
25 STAB/TILT PWR 16 GXL
2 PLUGGED --
3 PLUS 15 16 GXL 22 26
27
TILT UP
TILT DN
16 GXL
16 GXL
4 STR/SWAY GND 16 GXL 28 SP BAT PWR 16 GXL
29 PLUGGED --
30 PLUGGED --
T2 31 PLUGGED --
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 SWAY ENABLE 16 GXL


2 MINUS 15 16 GXL
3 PLUGGED --
4 STR/SWAY GND 16 GXL

4
H 5
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE "D” SPLICE AREA
9
1
2
ECU IGN/012 12 GXL GAGE PWR
10
ECU BAT/022 12 GXL
3 ECU GND/050 12 GXL 23
4 ENG GND 12 GXL H 24
5 CLT TMP 16 GXL
6 PK BRK SOL 16 GXL 25 "D" SPLICE AREA
7 OVR SGN/918 16 GXL
8 FAULT LT/473 16 GXL CONTINUED ON C
16 GA

16 GA

9
10
ALT EXC
OVR SUP/911
16 GXL
16 GXL
NEXT PAGE CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

11 THR SGN/915 16 GXL 1 KEY ACC 16 GXL


GAGE PWR TO A

GAGE PWR TO I

12 THR RTN/914 16 GXL 2 AUX RLYS PWR 16 GXL


13 3 STOP LT 16 GXL
14
ST RLY
HR MTR
16 GXL
16 GXL
U1 4 WORK LT 16 GXL
CONN
15 OIL PSI 16 GXL POS WIRE DESIGNATION WIRE GA
& TYPE 5 PLUGGED --
16 GAGE PWR 16 GXL 1 (30) STEER/SWAY PWR 16 GXL 6 PLUGGED --
17 TRANS TMP SW 16 GXL 2 (85) STR/SWAY GND 16 GXL 7 MAST 16 GXL
18 PLUGGED -- 3 (87A) PLUGGED -- GAGE PWR 8 OPT PWR 1 12 GXL
19 TRANS SOL Y1 16 GXL 4 (87) SWAY RT 16 GXL 9 SIDESHIFT 16 GXL
20 PLUGGED -- 5 (86) MINUS 15 16 GXL 10 OPT PWR 2 12 GXL
21 TRANS SOL Y2 16 GXL 11 SWING 16 GXL
12
16 GA

22 OPT PWR 3 12 GXL


23
TRANS SOL Y3
PLUGGED
16 GXL
--
U2 13 EXTRA 16 GXL
CONN WIRE GA
24 PLUGGED -- POS WIRE DESIGNATION & TYPE 14 OPT PWR 4 12 GXL
25 G 15 PLUGGED --
GAGE PWR TO H

TRANS SOL Y4 16 GXL 1 (30) STEER/SWAY PWR 16 GXL


26 TRANS SOL Y5 16 GXL 2 (85) STR/SWAY GND 16 GXL 16 OPT GND 1 12 GXL
CONN WIRE GA
27 PLUGGED -- 3 (87A) PLUGGED -- POS WIRE DESIGNATION & TYPE 17 PLUGGED --
28 PLUGGED -- 4 (87) SWAY LT 16 GXL A WORK LT 16 GXL 18 OPT GND 2 12 GXL
29 PLUGGED -- 5 (86) PLUS 15 16 GXL B LT GND 16 GXL 19 PLUGGED --

PY0322

10-24 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-7 Chassis Harness - John Deere Engine (Continued)

"E" SPLICEAREA

CONT'D ON

16 GA

16 GA
16 GA

16 GA

16 GA

16 GA

16 GA

16 GA

16 GA
SHEET 1
CONN WIRE GA
WIRE DESIGNATION

STR/SWAY GND TO "K"

STR/SWAY GND TO "C"


POS & TYPE

15

STR/SWAY GND TO V
SP ACCY PWR TO B
A SP CAB GND 1 16 GXL

SP BAT PWR TO B

SP BAT PWR TO B
CONN WIRE GA B SP CAB GND 2 16 GXL
WIRE DESIGNATION
27
POS & TYPE

SPLICE AREA

SPLICE AREA
C SP GND 1

LT GND TO G
12 GXL

LT GND TO P

LT GND TO P
A DASH GND 16 GXL
D SP GND 2 16 GXL
B ALT EXC 16 GXL
C
D
SP ACCY PWR
AUX RLYS PWR
16 GXL
16 GXL
E
F
G
AUX ELEC GND
LT GND
STR/SWAY GND
16 GXL
16 GXL
16 GXL
28
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
E
F
OPT GND 1
KEY ACC
12 GXL
16 GXL
H FUL/STAB GND 16 GXL 29
1
2
TILT UP
FUL/STAB GND
16 GXL
16 GXL
G
H
TRAN/BRK PWR
OPT GND 2
16 GXL
12 GXL 30 SP ACCY
PWR
SP BAT
PWR
LT GND STR/SWAY
GND
31
TO CENTER OF "H"

E 15 L K

16 GA

16 GA

12 GA

12 GA

16 GA

16 GA
26
CONN WIRE GA
WIRE DESIGNATION
7
POS & TYPE

A ECU GND/050 12 GXL


B KEY BAT PWR 16 GXL
34 27

SP ACCY PWR TO M

STR/SWAY GND TO K
SP ACCY PWR TO L
C STAB/TILT PWR 16 GXL

SP BAT PWR TO M
SP BAT PWR TO I
D OPT PWR 4 12 GXL

35 F 28

LT GND TO K
E STEER/SWAY PWR 16 GXL

CONN
WIRE DESIGNATION
WIRE GA
29
F
G
HORN PWR
OPT PWR 3
16 GXL
12 GXL 15
27
POS & TYPE
H ENG GND 12 GXL
1 TILT DN 16 GXL
2 FUL/STAB GND 16 GXL 30 TYP
J 28
S/N 0160037877 & AFTER 29
30 15
"F" SPLICEAREA
FUL/STAB GND
"E" SPLICEAREA
SP ACCY PWR
I 32 27
SP BAT PWR

13
LT GND
STR/SWAY GND 28
14
CONN
POS

A
WIRE DESIGNATION
ECU BAT/022
WIRE GA
& TYPE

12 GXL
29
15 M
ALLWIRES TO HAVE SEALED B
C
GAGE PWR
OPT PWR 1
16 GXL
12 GXL
30
SP GND 1 12 GA GXL
16 GA GXL
SP BAT PWR 12 GA GXL
16 GA GXL

SP GND 2 16 GA GXL
16 GA GXL

ENDS AT THIS BREAKOUT.


AC CLUTCH 16 GA GXL
SP ACCY PWR 16 GA GXL

D
E
ECU IGN/012
SP BAT PWR
12 GXL
12 GXL 33
F KEY IGN 16 GXL
1 R
G OPT PWR 2 12 GXL
AB

H SHIFTER GND 16 GXL


CONN
WIRE DESIGNATION
WIRE GA
"F" SPLICEAREA
2
POS & TYPE
SP-1
SP-3
SP-2

A TILT UP 16 GXL
B FUL/STAB GND 16 GXL CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE FUL/STAB GND
A FUL LVL 16 GXL FUL/STAB GND TO E 16 GA
B FUL/STAB GND 16 GXL
FUL/STAB GND TO F 16 GA FUL/STAB GND TO K 16 GA

FUL/STAB GND TO "H" SPLICE 16 GA


E
AB

F
AB

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

4 1 SWAY RT 16 GXL

1 CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

5
"K" SPLICEAREA
STR/SWAY GND
APPLY AN ORANGE WIRE
TIE IN THIS AREA FOR
2
CONN
POS
STR/SWAY GND

WIRE DESIGNATION
16 GXL
WIRE GA
& TYPE

2 A
B
TILT DN
FUL/STAB GND
16 GXL
16 GXL
39
IDENTIFICATION. 1
2
SWAY LOCK
STR/SWAY GND
16 GXL
16 GXL
"K" SPLICEAREA

STR/SWAY GND

CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
40 7 STR/SWAY GND TO W 16 GA

Q
A
B
C
MAST
SIDESHIFT
AUX ELEC GND
16 GXL
16 GXL
16 GXL
34 STR/SWAY GND TO W 16 GA

D
E
SWING
EXTRA
16 GXL
16 GXL "J" SPLICEAREA
35 STR/SWAY GND TO W 16 GA 16 GA

F PLUGGED -- SWAY LT, SWAY RT,


SWAY LOCK 118 CONN
WIRE DESIGNATION WIRE GA
STR/SWAY GND TO W 16 GA STR/SWAY GND TO
"E" SPLICE AREA
16 GA

V W 119
POS

1 SWAY LOCK
& TYPE

16 GXL STR/SWAY GND TO W 16 GA


2 STR/SWAY GND 16 GXL

7
"J" SPLICEAREA
46 14 34
15 35
16 GA

16 GA
36
APPLY A BLUE WIRE
TIE IN THIS AREA
118
FOR IDENTIFICATION.
119
SWAY RT TO U

SWAY LT TO U
120
Before S/N 0160038592 CONN WIRE GA

121 APPLY A YELLOW WIRE


TIE IN THIS AREA FOR
POS

1
2
WIRE DESIGNATION
SWAY LOCK
STR/SWAY GND
& TYPE

16 GXL
16 GXL
IDENTIFICATION.
(2) DIODES
41 CONN
POS

A
WIRE DESIGNATION
STEER/SWAY PWR
WIRE GA
& TYPE

16 GXL
CONN
POS

1
WIRE DESIGNATION
SWAY LT
WIRE GA
& TYPE

16 GXL
IF = 6A
VRRM =
400V
B STEER/SWAY PWR 16 GXL 2 STR/SWAY GND 16 GXL
C SWAY ENABLE 16 GXL
D STR/SWAY GND 16 GXL

13
16 GA

16 GA

14 "I" SPLICEAREA
STAB/TILT PWR
"G" SPLICEAREA
REVERSE
14
SWAY RT TO W

SWAY LT TO W

15 STAB VLV "H" SPLICEAREA


16 GA

16 GA

16 GA

FUL/STAB GND
15
36
A B

O
SWAY LOCK TO W

SWAY LOCK TO W

SWAY LOCK TO W

N CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A STAB VLV 16 GXL


A B

B FUL/STAB GND 16 GXL

TYP

CONN WIRE GA
POS WIRE DESIGNATION & TYPE CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A STAB/TILT PWR 16 GXL CONN WIRE GA
POS WIRE DESIGNATION & TYPE A STAB VLV 16 GXL
B STAB/TILT PWR 16 GXL TYP A REVERSE 16 GXL B FUL/STAB GND 16 GXL
C STAB VLV 16 GXL
B STOP LT 16 GXL
D FUL/STAB GND 16 GXL
C WORK LT 16 GXL
D LT GND 16 GXL
A B

42 "G" SPLICE AREA "I" SPLICE AREA


43 P 14 REVERSE
STAB/TILT PWR

44 15 REVERSE TO P

REVERSE TO P
16 GA

16 GA
REVERSE TO B 16 GA STAB/TILT PWR TO O 16 GA
STAB/TILT PWR TO J 16 GA

45 36 STAB/TILT PWR TO O 16 GA

CONN
POS

A
WIRE DESIGNATION
WIRE GA
& TYPE 37 "H”SPLICE AREA STAB VLV

38
REVERSE 16 GXL STAB VLV TO N 16 GA
STAB VLV TO O 16 GA
B LT GND 16 GXL FUL/STAB GND STAB VLV TO N 16 GA

FUL/STAB GND TO O 16 GA

FUL/STAB GND TO R 16 GA
FUL/STAB GND TO N 16 GA
FUL/STAB GND TO “F SPLICE 16 GA

FUL/STAB GND TO N 16 GA
PAP2160

3126020 G10-55A, G12-55A 10-25


ELECTRICAL

Figure 10-7 Chassis Harness - John Deere Engine


Item Part Number Qty. Description Rev.
91563124 1 CHASSIS HARNESS, (includes items 1 thru 40), (G10-55A Before S/N L
0160018155; G12-55A Before S/N 0160018077)
4923405 1 CHASSIS HARNESS, (includes items 1 thru 40 and 42 thru 45), (G10-55A S/N D
0160018155 thru 0160037863; G12-55A S/N 0160018077 thru 0160037871)
1001108589 1 CHASSIS HARNESS, (includes items 1 thru 40 and 42 thru 45), (S/N C
0160037877 thru 0160039450 excluding 0160039394 & 0160039397)
1 91474468 4 CONNECTOR, (Before S/N 0160037877)
91474468 2 CONNECTOR, (S/N 0160037877 thru 0160039450 excluding 0160039394
& 0160039397)
2 91474469 4 TERMINAL, (Before S/N 0160037877)
91474469 2 TERMINAL, (S/N 0160037877 thru 0160039450 excluding 0160039394 &
0160039397)
3 7026910 1 CONNECTOR
4 77363228 3 CONTACT
5 4460466 7 PLUG
6 4460502 1 CONNECTOR
7 77363229 9 CONTACT, (Before S/N 0160037877)
77363229 11 CONTACT, (S/N 0160037877 thru 0160039450 excluding 0160039394 &
0160039397)
8 7026415 1 CONNECTOR
9 83481286 2 NUT
10 83481285 2 LOCKWASHER
11 77363347 1 CONTACT
12 4460469 1 CONNECTOR CAP
13 80963057 4 CONNECTOR
14 80963068 7 TERMINAL
15 80963065 11 SEAL
16 7026417 1 DUST CAP
17 3740080 2 RELAY
18 4460374 2 CONNECTOR ASSY
19 1001116733 2 TERMINAL
20 91554023 2 PLUG
21 80484087 2 CONNECTOR
22 80604021 2 CONNECTOR LOCK
23 1001116968 1 CONNECTOR
24 77363345 1 CONTACT
25 77363349 1 PLUG
26 80484081 1 CONNECTOR, (green)
27 7026414 4 CONNECTOR LOCK
28 4460746 4 TERMINAL
29 1001116747 4 TERMINAL
30 80963067 4 SEAL
31 80484084 1 CONNECTOR, (blue)
32 80484085 1 CONNECTOR, (gray)
33 80484086 1 CONNECTOR, (black)
34 7026408 5 CONNECTOR, (Before S/N 0160037877)
7026408 7 CONNECTOR, (S/N 0160037877 thru 0160039450 excluding 0160039394
& 0160039397)
35 80604018 5 CONNECTOR LOCK, (Before S/N 0160037877)

10-26 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-7 Chassis Harness - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
80604018 7 CONNECTOR LOCK, (S/N 0160037877 thru 0160039450 excluding
0160039394 & 0160039397)
36 80963061 3 CONNECTOR
37 80963062 1 CONNECTOR
38 80963070 1 DUST CAP PLUG
39 7026413 1 CONNECTOR
40 7026419 1 CONNECTOR CAP
41 91365037 1 STABILIZER PROXIMITY SENSOR
42 4460746 1 TERMINAL
43 1001117021 1 CONNECTOR
44 7029755 1 SECONDARY LOCK
45 4460789 1 SEAL
46 91365037 1 SWAY PROXIMITY SENSOR, (Before S/N 0160038592)
110 4240033 6 WIRE TIE, (not shown)
112 0100048 AR DIELECTRIC GREASE
118 4460897 5 2 POS RECEPTACLE TERMINAL
119 4460466 18 DEUTSCH SEALING PLUG TERMINAL
120 80963062 1 WEATHERPACK SHROUD
121 80963070 4 SEAL PLUG PACKARD
122 4460932 2 FEMALE 4-PIN CONNECTOR

3126020 G10-55A, G12-55A 10-27


Before S/N 0160037186
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A TILT DN 16 GXL
B FUL/STAB GND 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A QC PWR 16 GXL
B QC PWR 16 GXL CONN
WIRE DESIGNATION
WIRE GA

14
POS & TYPE

C AUX ELEC GND 16 GXL A TILT UP 16 GXL


D QC GND 16 GXL B FUL/STAB GND 16 GXL
E QC GND 16 GXL
F PLUGGED --
CONN WIRE GA
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE POS WIRE DESIGNATION & TYPE

A STAB/TILT PWR 16 GXL A STEER/SWAY PWR 16 GXL


B STAB/TILT PWR 16 GXL B STEER/SWAY PWR 16 GXL
C STAB VLV 16 GXL C SWAY ENABLE 16 GXL
E
12 13 F
D FUL/STAB GND 16 GXL D STR/SWAY GND 16 GXL AB AB

O
Q
CONN
POS

A
WIRE DESIGNATION
REVERSE
WIRE GA
& TYPE

16 GXL 11 V
B LT GND 16 GXL

10
A B

CONN WIRE GA

9 WIRE DESIGNATION
POS & TYPE
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A DASH GND 16 GXL
A REVERSE 16 GXL B 16 GXL
ALT EXC
B

17
STOP LT 16 GXL AB C SP ACCY PWR 16 GXL
C WORK LT 16 GXL D AUX RLYS PWR 16 GXL
CONN WIRE GA
D LT GND 16 GXL POS WIRE DESIGNATION & TYPE
E 12 GXL
OPT GND 1
A FUL LVL 16 GXL F KEY ACC 16 GXL
B FUL/STAB GND 16 GXL
R G TRAN/BRK PWR 16 GXL

M H OPT GND 2 12 GXL

SP-3 16 GA GXL CONN WIRE GA


POS WIRE DESIGNATION & TYPE

SP-2 16 GA GXL L A
B
SP CAB GND 1
SP CAB GND 2
16 GXL

21
16 GXL
SP-1 16 GA GXL
C SP GND 1 12 GXL
SP BAT PWR 12 GA GXL D SP GND 2 16 GXL
E AUX ELEC GND 16 GXL
SP ACCY PWR 16 GA GXL
F LT GND 16 GXL
SP GND 1 12 GA GXL G STR/SWAY GND 16 GXL
H FUL/STAB GND 16 GXL
W SP GND 2
AC CLUTCH 16 GA GXL
16 GA GXL
K
CONN WIRE GA CONN WIRE GA
WIRE DESIGNATION WIRE DESIGNATION

20
POS & TYPE POS & TYPE

1 SWAY LT 16 GXL 1 SWAY RT 16 GXL


2 STR/SWAY GND 16 GXL 2 STR/SWAY GND 16 GXL
A B A B CONN WIRE GA CONN WIRE GA
WIRE DESIGNATION POS WIRE DESIGNATION & TYPE

16
POS & TYPE

A ECU BAT/022 12 GXL A ECU GND/050 12 GXL


N CONN WIRE GA CONN WIRE GA
B
C
GAGE PWR
OPT PWR 1
16 GXL
12 GXL
B
C
KEY BAT PWR
STAB/TILT PWR
16 GXL
16 GXL
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE
D ECU IGN/012 12 GXL D OPT PWR 4 12 GXL
1 SWAY LOCK 16 GXL 1 SWAY LOCK 16 GXL E STEER/SWAY PWR
E SP BAT PWR 16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
2 STR/SWAY GND 16 GXL 2 STR/SWAY GND 16 GXL F
G
KEY IGN
OPT PWR 2
12 GXL
16 GXL
12 GXL I J F
G
HORN PWR
OPT PWR 3
16 GXL
12 GXL
A STAB VLV 16 GXL H SHIFTER GND H ENG GND 12 GXL

15
16 GXL
B FUL/STAB GND 16 GXL
CONN
POS

1
WIRE DESIGNATION
SWAY LOCK
WIRE GA
& TYPE

16 GXL
19
18
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
2 STR/SWAY GND 16 GXL
A STAB VLV 16 GXL
B FUL/STAB GND 16 GXL

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
7 HORN PWR 16 GXL
8 STEER/SWAY PWR 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE CONN WIRE GA 9 STR AW 16 GXL
STR GND POS WIRE DESIGNATION & TYPE
STR AW A STR CRB 16 GXL 10 STR CAB 16 GXL
A STR AW 16 GXL
B STR/SWAY GND 16 GXL 11 HORN 16 GXL
B STR/SWAY GND 16 GXL
TIE WRAP 12 FUL LVL 16 GXL
13 TRANS TMP SW 16 GXL
MOLDED DIODE 14 ST RLY 16 GXL
JULIAN P/N
08HA0004 S 15
16
SHIFT PWR 1
PK BRK SOL
16 GXL
16 GXL
17 HR MTR 16 GXL
AB AB 18 OIL PSI 16 GXL
19 CLT TMP 16 GXL

TYPICAL DIODE INSTALLATION


(6) PLACES
1 20
21
WAIT TO START LT
ENG WARN LT
18 GXL
18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL

8 24
25
PLUGGED
PLUGGED
--
--
A 26
27
PLUGGED
PLUGGED
--
--
HD36

28 PLUGGED --
-24-31

29 CAN H/904 18 GXL


PT

30 CAN L/905 18 GXL


31 SHIELD /020 --

2 CONN
POS

1
WIRE DESIGNATION
TRANS SOL Y1
WIRE GA
& TYPE

16 GXL
2 TRANS SOL Y2 16 GXL
3 TRANS SOL Y3 16 GXL
4 TRANS SOL Y4 16 GXL

B
HD36-24-31ST

5 TRANS SOL Y5 16 GXL


6 PLUGGED --
7 KEY START 16 GXL
CONN WIRE GA 8 SHIFT PWR 1 16 GXL
WIRE DESIGNATION
3
POS & TYPE

1 SWAY ENABLE 16 GXL 9 PK BRK SOL 16 GXL


2 PLUGGED -- 10 REVERSE 16 GXL
3 PLUS 15 16 GXL 11 TRAN/BRK PWR 16 GXL
4 STR/SWAY GND 16 GXL 12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL
14
C 15
THR SGN/915 18 GXL
HD36

THR RTN/914 18 GXL


-24-19

16 SP BAT PWR 16 GXL


17
SE

SP ACCY PWR 16 GXL

6
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE 18 SP CAB GND 1 16 GXL

T
CONN
1 ECU IGN/012 12 GXL POS WIRE DESIGNATION WIRE GA
& TYPE 19 SP CAB GND 2 16 GXL
2
3
ECU BAT/022
ECU GND/050
12 GXL
12 GXL H 7 1
2
KEY ACC
AUX RLYS PWR
16 GXL
16 GXL
20
21
SP-1
SP-2
16 GXL
16 GXL
4
5
ENG GND
CLT TMP
12 GXL
16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
D 3
4
STOP LT
WORK LT
16 GXL
16 GXL
22
23
SP-3
TRANS TMP SW
16 GXL
16 GXL
6 PK BRK SOL 16 GXL 1 SWAY ENABLE 16 GXL 5 PLUGGED -- 24 AC CLUTCH 16 GXL
7 ENG WARN LT 18 GXL 2 MINUS 15 16 GXL HORN 16 GA GXL 6 PLUGGED -- 25 STAB/TILT PWR 16 GXL
8 ENG STOP LT 18 GXL 3 PLUGGED -- (1/4" FEMALE SPADE) 7 QC PWR 16 GXL 26 TILT UP 16 GXL
9 ALT EXC 16 GXL 4 STR/SWAY GND 16 GXL 8 OPT PWR 1 12 GXL 27 TILT DN 16 GXL
10 THR SUP/911 18 GXL 9 QC PWR 16 GXL 28 SP BAT PWR 16 GXL
11 THR SGN/915 18 GXL 10 OPT PWR 2 12 GXL 29 IVS 18 GXL
12 THR RTN/914 18 GXL 11 QC GND 16 GXL 30 ENG GND 18 GXL
13 ST RLY 16 GXL 12 OPT PWR 3 12 GXL 31 PLUGGED --
14 HR MTR 16 GXL 13 QC GND 16 GXL
15 OIL PSI 16 GXL 14 OPT PWR 4 12 GXL
16 GAGE PWR 16 GXL 15 PLUGGED --
17
18
19
TRANS TMP SW
IVS
TRANS SOL Y1
16 GXL
18 GXL
16 GXL
CONN
POS

1 (30)
WIRE DESIGNATION
STEER/SWAY PWR
WIRE GA
& TYPE

16 GXL
A B
4 16
17
18
OPT GND 1
PLUGGED
OPT GND 2
12 GXL
--
12 GXL
20 WAIT TO START LT 18 GXL 2 (85) STR/SWAY GND 16 GXL CONN WIRE GA 19 PLUGGED --
WIRE DESIGNATION
G
POS & TYPE
21 TRANS SOL Y2 16 GXL 3 (87A) PLUGGED -- A WORK LT 16 GXL
22 TRANS SOL Y3 16 GXL 4 (87) SWAY LT 16 GXL B LT GND 16 GXL
23 PLUGGED --
24
25
PLUGGED
TRANS SOL Y4
--
16 GXL
5 (86) PLUS 15 16 GXL
U
26 TRANS SOL Y5 16 GXL CONN WIRE GA
27 18 GXL POS WIRE DESIGNATION & TYPE
CAN H/904
28 CAN L/905 18 GXL 1 (30) STEER/SWAY PWR 16 GXL
29 SHIELD /020 --
5 2 (85)
3 (87A)
4 (87)
STR/SWAY GND
PLUGGED
SWAY RT
16 GXL
--
16 GXL PAP3540
5 (86) MINUS 15 16 GXL

10-28 G10-55A, G12-55A 3126020


Before S/N 0160037186
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1001001564 1 CHASSIS HARNESS, (includes all items) D
1 7026910 1 CONNECTOR
77363228 25 CONTACT
4460466 6 PLUG
2 4460502 1 CONNECTOR
77363229 29 CONTACT
4460466 2 PLUG
3 7026415 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCK WASHER
77363229 8 CONTACT
77363347 6 CONTACT
4460466 5 PLUG
4460469 1 CAP CONNECTOR
4 80963057 1 CONNECTOR
80963068 2 TERMINAL
80963065 1 SEAL
7026417 1 DUST CAP
5 3740080 2 RELAY
4460374 2 CONNECTOR
1001116733 8 TERMINAL
91554023 2 PLUG
6 80484087 2 CONNECTOR
80604021 2 CONNECTOR LOCK
77363229 6 CONTACT
4460466 2 PLUG
7 1001116968 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCKWASHER
77363228 22 TERMINAL
77363345 4 TERMINAL
77363349 2 SEAL
4460466 1 SEAL
8 91474468 2 CONNECTOR
91474469 4 TERMINAL
9 80963061 1 CONNECTOR
80963068 3 TERMINAL
4460458 3 SEAL
10 1001117021 1 CONNECTOR
8220890 1 LOCK
4460746 3 TERMINAL
4460789 3 SEAL
11 80963061 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
12 80963061 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
13 7026413 1 CONNECTOR

3126020 G10-55A, G12-55A 10-29


Before S/N 0160037186
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
77363228 5 TERMINAL
4460466 1 PLUG
7026419 1 CAP
14 91474468 2 CONNECTOR
91474469 4 TERMINAL
15 80963057 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
16 7026408 5 CONNECTOR
80604018 5 LOCK
77363229 10 TERMINAL
17 80963057 1 CONNECTOR
80963068 2 TERMINAL
4460458 2 SEAL
18 80484086 1 CONNECTOR
7026414 1 LOCK
4460746 3 TERMINAL
1001116747 5 TERMINAL
4460458 5 SEAL
80963067 3 SEAL
19 80484085 1 CONNECTOR
7026414 1 LOCK
4460746 4 TERMINAL
1001116747 4 TERMINAL
4460458 4 SEAL
80963067 4 SEAL
20 80484084 1 CONNECTOR
7026414 1 LOCK
4460746 7 TERMINAL
1001116747 1 TERMINAL
4460458 1 SEAL
80963067 7 SEAL
21 80484081 1 CONNECTOR
7026414 1 LOCK
4460746 6 TERMINAL
1001116747 2 TERMINAL
4460458 2 SEAL
80963067 6 SEAL

10-30 G10-55A, G12-55A 3126020


Before S/N 0160037186
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-31


S/N 0160037186 thru 0160037794
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine

CONN WIRE GA CONN WIRE GA


POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A MAST 16 GXL A TILT DN 16 GXL
A QC PWR 1 16 GXL B SIDESHIFT 16 GXL B FUL/STAB GND 16 GXL
B QC PWR 2 16 GXL C AUX ELEC GND 16 GXL
C AUX ELEC GND 16 GXL D SWING 16 GXL
D QC GND 5 16 GXL E EXTRA 16 GXL
CONN WIRE GA
E QC GND 7 16 GXL F PLUGGED -- POS WIRE DESIGNATION & TYPE

F PLUGGED -- A TILT UP 16 GXL


B FUL/STAB GND 16 GXL

CONN
POS

A
WIRE DESIGNATION
STAB/TILT PWR
WIRE GA
& TYPE

16 GXL
CONN
POS

A
WIRE DESIGNATION
STEER/SWAY PWR 16 GXL
WIRE GA
& TYPE 13 F AB AB
E
B STAB/TILT PWR 16 GXL B STEER/SWAY PWR 16 GXL
C
D
STAB VLV
FUL/STAB GND
16 GXL
16 GXL
C
D
SWAY ENABLE
STR/SWAY GND
16 GXL
16 GXL
Q X
O 14
V
11 12
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A REVERSE 16 GXL
B LT GND 16 GXL

10 9
P CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A DASH GND 16 GXL


B ALT EXC 16 GXL
C SP ACCY PWR 16 GXL
CONN WIRE GA
D AUX RLYS PWR 16 GXL
POS WIRE DESIGNATION & TYPE
E OPT GND 1 12 GXL
A REVERSE 16 GXL F KEY ACC 16 GXL
B STOP LT 16 GXL CONN WIRE GA AB
G
POS WIRE DESIGNATION & TYPE TRAN/BRK PWR 16 GXL
C
D
WORK LT
LT GND
16 GXL
16 GXL
A
B
FUL LVL
FUL/STAB GND
16 GXL
16 GXL
17 H OPT GND 2 12 GXL

PACKARD ASSY 12015792


R
PACKARD TERM 12124580
PACKARD SEAL 12015323
M 21
SP-3 16 GA GXL CONN WIRE GA
POS WIRE DESIGNATION & TYPE

SP-2 16 GA GXL A SP CAB GND 1 16 GXL

SP-1 16 GA GXL L B
C
SP CAB GND 2
SP GND 1
16 GXL
12 GXL
SP BAT PWR 12 GA GXL D SP GND 2 16 GXL
E AUX ELEC GND 16 GXL
SP ACCY PWR 16 GA GXL
F LT GND 16 GXL
SP GND 1 12 GA GXL G STR/SWAY GND 16 GXL

SP GND 2 16 GA GXL K H FUL/STAB GND 16 GXL

AC CLUTCH 16 GA GXL
W
CONN
POS

1
2
WIRE DESIGNATION
SWAY LT
STR/SWAY GND
WIRE GA
& TYPE

16 GXL
16 GXL
CONN
POS

1
2
WIRE DESIGNATION
SWAY RT
STR/SWAY GND
WIRE GA
& TYPE

16 GXL
16 GXL
20
N
CONN
POS

A
WIRE DESIGNATION
ECU BAT/022
WIRE GA
& TYPE

12 GXL
19
CONN
WIRE DESIGNATION WIRE GA
16 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
B
C
D
GAGE PWR
OPT PWR 1
ECU IGN/012
16 GXL
12 GXL
12 GXL
CONN
POS

A
WIRE DESIGNATION
ECU GND/050 12 GXL
WIRE GA
& TYPE

J
POS & TYPE
1 SWAY LOCK 16 GXL B KEY BAT PWR 16 GXL
E SP BAT PWR 12 GXL

15
1 SWAY LOCK 16 GXL 2 STR/SWAY GND 16 GXL C STAB/TILT PWR 16 GXL
CONN
POS

A
WIRE DESIGNATION
STAB VLV
WIRE GA
& TYPE

16 GXL
2 STR/SWAY GND 16 GXL
F
G
KEY IGN
OPT PWR 2
16 GXL
12 GXL I D
E
OPT PWR 4
STEER/SWAY PWR
12 GXL
16 GXL
H SHIFTER GND 16 GXL
CONN WIRE GA
B FUL/STAB GND 16 GXL POS WIRE DESIGNATION & TYPE F HORN PWR 16 GXL
A
B
STAB VLV
FUL/STAB GND
16 GXL
16 GXL
CONN
POS

1
WIRE DESIGNATION
SWAY LOCK
WIRE GA
& TYPE

16 GXL
18 G
H
OPT PWR 3
ENG GND
12 GXL
12 GXL

2 STR/SWAY GND 16 GXL

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE 7 HORN PWR 16 GXL
A STR CRB 16 GXL 8 STEER/SWAY PWR 16 GXL
CONN WIRE GA
B STR/SWAY GND 16 GXL POS WIRE DESIGNATION & TYPE 9 STR AW 16 GXL
A STR AW 16 GXL 10 STR CAB 16 GXL
B STR/SWAY GND 16 GXL 11 HORN 16 GXL
STR GND STR AW 12 FUL LVL 16 GXL
13 TRANS TMP SW 16 GXL

TIE WRAP S 14
15
ST RLY
SHIFT PWR 1
16 GXL
16 GXL
MOLDED DIODE 16 PK BRK SOL 16 GXL
JULIAN P/N 17 PLUGGED --
08HA0004 18 PLUGGED --
19 PLUGGED --
20 WAIT TO START LT 18 GXL

TYPICAL DIODE INSTALLATION


1 21
22
23
ENG WARN LT
ENG STOP LT
TRAN/BRK PWR
18 GXL
18 GXL
16 GXL
CONN
POS

1
2
WIRE DESIGNATION
TRANS SOL Y1
TRANS SOL Y2
WIRE GA
& TYPE

16 GXL
16 GXL
(6) PLACES
8 A
24
25
26
PLUGGED
PLUGGED
PLUGGED
--
--
--
3
4
5
TRANS SOL Y3
TRANS SOL Y4
TRANS SOL Y5
16 GXL
16 GXL
16 GXL
27 PLUGGED -- 6 PLUGGED --
28 PLUGGED -- 7 KEY START 16 GXL
29 YEL CAN H/904 * 8 SHIFT PWR 1 16 GXL
30 GRN CAN L/905 * 9 PK BRK SOL 16 GXL
31 BRN/BLK SHIELD /020 * 10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13
B 14
THR SUP/911
THR SGN/915
18 GXL
18 GXL
15 THR RTN/914 18 GXL
16
2
SP BAT PWR 16 GXL
17 SP ACCY PWR 16 GXL
18 SP CAB GND 1 16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
19 SP CAB GND 2 16 GXL
20 SP-1 16 GXL

3
1 SWAY ENABLE 16 GXL
2 21 SP-2 16 GXL
PLUGGED --
3 22 SP-3 16 GXL
PLUS 15 16 GXL
4 23 TRANS TMP SW 16 GXL
STR/SWAY GND 16 GXL
24 AC CLUTCH 16 GXL
25 STAB/TILT PWR 16 GXL

C 26
27
TILT UP
TILT DN
16 GXL
16 GXL

CONN
WIRE DESIGNATION WIRE GA
6 28
29
SP BAT PWR
IVS
16 GXL
18 GXL

7
POS & TYPE

T
CONN
1 ECU IGN/012 12 GXL POS WIRE DESIGNATION WIRE GA
& TYPE 30 ENG GND 18 GXL
2 ECU BAT/022 12 GXL 1 KEY ACC 16 GXL 31 PLUGGED --
3 ECU GND/050 12 GXL 2 AUX RLYS PWR 16 GXL
4
5
ENG GND
PLUGGED
12 GXL
-- H CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
D 3
4
STOP LT
WORK LT
16 GXL
16 GXL
6 PK BRK SOL 16 GXL 1 SWAY ENABLE 16 GXL 5 EXTRA --
7 ENG WARN LT 18 GXL 2 MINUS 15 16 GXL HORN 16 GA GXL 6 SWING --
8 ENG STOP LT 18 GXL 3 PLUGGED -- (1/4" FEMALE SPADE) 7 QC PWR 1 16 GXL
9 ALT EXC 16 GXL 4 STR/SWAY GND 16 GXL 8 OPT PWR 1 12 GXL
10 THR SUP/911 18 GXL 9 QC PWR 2 16 GXL
11 THR SGN/915 18 GXL 10 OPT PWR 2 12 GXL
12 THR RTN/914 18 GXL 11 QC GND 5 16 GXL
13 ST RLY 16 GXL 12 OPT PWR 3 12 GXL
14 YEL CAN H/904 * 13 QC GND 2 16 GXL
15 GRN CAN L/905 * 14 OPT PWR 4 12 GXL
16 BRN/BLK SHIELD /020 * 15 AUX ELEC GND --
17
18
19
TRANS TMP SW
IVS
16 GXL
18 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
4 16
17
18
OPT GND 1
SIDE SHIFT
12 GXL
--
TRANS SOL Y1 16 GXL 1 (30) STEER/SWAY PWR 16 GXL OPT GND 2 12 GXL
20
21
WAIT TO START LT
TRANS SOL Y2
18 GXL
16 GXL
2 (85)
3 (87A)
STR/SWAY GND
PLUGGED
16 GXL
--
G WIRE DESIGNATION
WORK LT
WIRE GA
& TYPE

16 GXL
19 MAST --

22 TRANS SOL Y3 16 GXL 4 (87) SWAY LT 16 GXL


23 LT GND 16 GXL
PLUGGED -- 5 (86) PLUS 15 16 GXL
24
25
PLUGGED
TRANS SOL Y4
--
16 GXL
U
26 TRANS SOL Y5 16 GXL CONN WIRE GA
WIRE DESIGNATION
27 PLUGGED -- POS

1 (30) STEER/SWAY PWR


& TYPE

16 GXL
28 PLUGGED --
29 -- 2 (85) STR/SWAY GND 16 GXL
PLUGGED
3 (87A) PLUGGED --
4 (87) SWAY RT 16 GXL
5 (86) MINUS 15 16 GXL PAP3460
5

10-32 G10-55A, G12-55A 3126020


S/N 0160037186 thru 0160037794
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1001098264 1 CHASSIS HARNESS, (includes all items) E
1 7026910 1 CONNECTOR
77363228 20 CONTACT
4460466 11 PLUG
2 4460502 1 CONNECTOR
77363229 29 CONTACT
4460466 2 PLUG
3 7026415 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCKWASHER
77363229 8 CONTACT
77363347 6 CONTACT
4460466 5 PLUG
4460469 1 CONNECTOR CAP
4 80963057 1 CONNECTOR
80963068 2 TERMINAL
80963065 1 SEAL
7026417 1 DUST CAP
5 3740080 2 RELAY
4460374 2 CONNECTOR
1001116733 8 TERMINAL
91554023 2 PLUG
6 80484087 2 CONNECTOR
80604021 2 CONNECTOR LOCK
77363229 6 CONTACT
4460466 2 PLUG
7 1001116968 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCKWASHER
77363228 16 TERMINAL
77363345 4 TERMINAL
77363349 5 SEAL
4460466 4 SEAL
8 91474468 2 CONNECTOR
91474469 4 TERMINAL
9 80963061 1 CONNECTOR
80963068 3 TERMINAL
4460458 3 SEAL
10 1001117021 1 CONNECTOR
8220890 1 LOCK
4460746 3 TERMINAL
4460789 3 SEAL
11 80963061 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
12 80963061 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
13 7026413 2 CONNECTOR

3126020 G10-55A, G12-55A 10-33


S/N 0160037186 thru 0160037794
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
77363228 10 TERMINAL
4460466 2 PLUG
7026419 2 CAP
14 91474468 2 CONNECTOR
91474469 4 TERMINAL
15 80963057 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
16 7026408 5 CONNECTOR
80604018 5 LOCK
77363229 10 TERMINAL
17 80963057 1 CONNECTOR
80963068 2 TERMINAL
4460458 2 SEAL
18 80484086 1 CONNECTOR
7026414 1 LOCK
4460746 3 TERMINAL
1001116747 5 TERMINAL
4460458 5 SEAL
80963067 3 SEAL
19 80484085 1 CONNECTOR
7026414 1 LOCK
4460746 4 TERMINAL
1001116747 4 TERMINAL
4460458 4 SEAL
80963067 4 SEAL
20 80484084 1 CONNECTOR
7026414 1 LOCK
4460746 7 TERMINAL
1001116747 1 TERMINAL
4460458 1 SEAL
80963067 7 SEAL
21 80484081 1 CONNECTOR
7026414 1 LOCK
4460746 6 TERMINAL
1001116747 2 TERMINAL
4460458 2 SEAL
80963067 6 SEAL

10-34 G10-55A, G12-55A 3126020


S/N 0160037186 thru 0160037794
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-35


S/N 0160037795 & After
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine

QUICK CONNECT AUX ELECTRIC


CONN WIRE GA
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
POS WIRE DESIGNATION & TYPE CONN
WIRE DESIGNATION WIRE GA
POS & TYPE

A QC PWR 1 16 GXL A MAST 16 GXL 1 TILT DN 16 GXL


B QC PWR 2 16 GXL B SIDE SHIFT 16 GXL 2 FUL/STAB GND 16 GXL
C AUX ELEC GND 16 GXL C AUX ELEC GND 16 GXL
D QC GND 5 16 GXL D SWING 16 GXL
E QC GND 7 16 GXL E EXTRA 16 GXL
F PLUGGED -- F PLUGGED --

CONN WIRE GA
WIRE DESIGNATION

13
POS & TYPE

CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
E 1
2
TILT UP
FUL/STAB GND
16 GXL
16 GXL
A STAB/TILT PWR 16 GXL
B
C
D
STAB/TILT PWR
STAB VLV
FUL/STAB GND
16 GXL
16 GXL
16 GXL
12 Q X F
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A STEER/SWAY PWR 16 GXL


B STEER/SWAY PWR 16 GXL
C SWAY ENABLE 16 GXL

11
D STR/SWAY GND 16 GXL
14
O V
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A REVERSE 16 GXL
B LT GND 14 GXL

10
A B

P 9
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A DASH GND 16 GXL


B ALT EXC 16 GXL
C SP ACCY PWR 16 GXL
D AUX RLYS PWR 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
E OPT GND 1 12 GXL
16 GXL
CONN
WIRE DESIGNATION
WIRE GA F KEY ACC 16 GXL
A REVERSE POS & TYPE
G

17
14 GXL A
AB TRAN/BRK PWR 16 GXL
B STOP LT FUL LVL 16 GXL
H OPT GND 2 12 GXL
C WORK LT 14 GXL B FUL/STAB GND 16 GXL
D LT GND 14 GXL

R
M
SP-3 16 GA GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
SP-2 16 GA GXL
L A SP CAB GND 1 16 GXL

22
SP-1 16 GA GXL B SP CAB GND 2 16 GXL
C SP GND 1 12 GXL
SP BAT PWR 12 GA GXL D AC CLUTCH GND / 3/8 RING 16 GXL
SP ACCY PWR 16 GA GXL E AUX ELEC GND 16 GXL
F LT GND 14 GXL
SP GND 1 12 GA GXL G STR/SWAY GND 16 GXL
H FUL/STAB GND 16 GXL

W
CONN
POS
A
WIRE DESIGNATION
AC CLUTCH PWR
WIRE GA
& TYPE
16 GXL
K
AC CLUTCH GND / 3/8 RING 16 GXL

A B A B CONN
18 WIRE GA CONN
21 WIRE GA
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE
CONN WIRE GA
WIRE DESIGNATION
N POS

1 SWAY LT
& TYPE

16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A
B
ECU BAT/022
GAGE PWR
12 GXL
16 GXL
A
B
ECU GND/050
KEY BAT PWR
12 GXL
16 GXL
2 STR/SWAY GND 16 GXL
16 1
2
SWAY RT
STR/SWAY GND
16 GXL
16 GXL
C
D
OPT PWR 1
ECU IGN/012
12 GXL
12 GXL
C
D
STAB/TILT PWR
OPT PWR 4
16 GXL
12 GXL
E
F
SP BAT PWR
KEY IGN
12 GXL
J E
F
STEER/SWAY PWR
HORN PWR
16 GXL
16 GXL
CONN
POS

A
WIRE DESIGNATION
STAB VLV
WIRE GA
& TYPE

16 GXL
G
H
OPT PWR 2
SHIFTER GND
16 GXL
12 GXL
16 GXL
I G
H
OPT PWR 3
ENG GND
12 GXL
12 GXL
B FUL/STAB GND 16 GXL

15 CONN
WIRE DESIGNATION WIRE GA

19 20
POS & TYPE
CONN WIRE GA
1 SWAY LOCK 16 GXL POS WIRE DESIGNATION & TYPE

2 STR/SWAY GND 16 GXL 1 SWAY LOCK 16 GXL


CONN WIRE GA
POS WIRE DESIGNATION & TYPE
2 STR/SWAY GND 16 GXL
A STAB VLV 16 GXL
B FUL/STAB GND 16 GXL

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 SWAY LOCK 16 GXL


2 STR/SWAY GND 16 GXL

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
7 HORN PWR 16 GXL
8 STEER/SWAY PWR 16 GXL
CONN WIRE GA CONN WIRE GA
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE 9 STR AW 16 GXL
A STR CRB 16 GXL A STR AW 16 GXL 10 STR CAB 16 GXL
B STR/SWAY GND 16 GXL B STR/SWAY GND 16 GXL 11 HORN 16 GXL
12 FUL LVL 16 GXL
13 TRANS TMP SW 16 GXL
14 ST RLY 16 GXL
STR GND STR AW
S 15
16
SHIFT PWR 1
PK BRK SOL
16 GXL
16 GXL
TIE WRAP 17 PLUGGED --
MOLDED DIODE AB AB 18 PLUGGED --
19 PLUGGED --
JULIAN P/N
08HA0004 1 20
21
WAIT TO START LT
ENG WARN LT
18 GXL
18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL
24 PLUGGED --
TYPICAL DIODE INSTALLATION
(6) PLACES
8 A
25
26
PLUGGED
PLUGGED
--
--
27 PLUGGED -- CONN
WIRE DESIGNATION WIRE GA
HD36

POS & TYPE


28 PLUGGED --
1
-24-31

TRANS SOL Y1 16 GXL


29 YEL CAN H/904 *
2
PT

TRANS SOL Y2 16 GXL


30 GRN CAN L/905 *
3 TRANS SOL Y3 16 GXL

2 31 BRN/BLK SHIELD /020 *


4
5
6
TRANS SOL Y4
TRANS SOL Y5
16 GXL
16 GXL
TRANS SOL Y6 16 GXL
7 KEY START 16 GXL
8 SHIFT PWR 1 16 GXL
9 PK BRK SOL 16 GXL
B
HD36-24-31ST

10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE 13 THR SUP/911 18 GXL
1
2
3
SWAY ENABLE
PLUGGED
PLUS 15
16 GXL
--
16 GXL
3 14
15
16
THR SGN/915
THR RTN/914
SP BAT PWR
18 GXL
18 GXL
16 GXL
4 STR/SWAY GND 16 GXL 17 SP ACCY PWR 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
18 SP CAB GND 1 16 GXL
1 KEY ACC 16 GXL 19 SP CAB GND 2 16 GXL
HD36

2 AUX RLYS PWR 16 GXL 20 SP-1 16 GXL


-24-19

3 STOP LT 14 GXL 21 SP-2 16 GXL


SE

22 SP-3 16 GXL
CONN
POS

1
WIRE DESIGNATION
ECU IGN/012
WIRE GA
& TYPE

12 GXL 7 6 C
4
5
WORK LT
EXTRA
14 GXL
16 GXL 23
24
TRANS TMP SW
AC CLUTCH
16 GXL
16 GXL
2
3
ECU BAT/022
ECU GND/050
12 GXL
12 GXL H T 6
7
SWING
QC PWR 1
16 GXL
16 GXL 25
26
STAB/TILT PWR
TILT UP
16 GXL
16 GXL
4
5
ENG GND
PLUGGED
12 GXL
--
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
D 8
9
OPT PWR 1
QC PWR 2
12 GXL
16 GXL 27
28
TILT DN
SP BAT PWR
16 GXL
16 GXL
10 OPT PWR 2 12 GXL
6 PK BRK SOL 16 GXL 1 SWAY ENABLE 16 GXL 29 IVS 18 GXL
HORN 16 GA GXL 11 QC GND 5 16 GXL
7 ENG WARN LT 18 GXL 2 MINUS 15 16 GXL 30 ON IDLE 18 GXL
(1/4" FEMALE SPADE) 12 OPT PWR 3 12 GXL
8 ENG STOP LT 18 GXL 3 PLUGGED -- 31 IVR 18 GXL
13 QC GND 7 16 GXL
9 ALT EXC 16 GXL 4 STR/SWAY GND 16 GXL
14 OPT PWR 4 12 GXL
10 THR SUP/911 18 GXL 15 AUX ELEC GND 16 GXL
11 THR SGN/915 18 GXL 16 OPT GND 1 12 GXL
12 THR RTN/914 18 GXL 17 SIDE SHIFT 16 GXL
13 ST RLY 16 GXL 18 OPT GND 2 12 GXL
14 YEL CAN H/904 * 19 MAST 16 GXL
15 GRN CAN L/905 *
16 BRN/BLK SHIELD /020 *
17 TRANS TMP SW 16 GXL CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

18 IVS 18 GXL CONN


WIRE DESIGNATION WIRE GA
A WORK LT 14 GXL
POS & TYPE
19 TRANS SOL Y1 16 GXL A B
B

4
1 (30) STEER/SWAY PWR 16 GXL LT GND 14 GXL
20 WAIT TO START LT 18 GXL 2 (85) STR/SWAY GND 16 GXL
21
22
TRANS SOL Y2
TRANS SOL Y3
16 GXL
16 GXL
3 (87A)
4 (87)
PLUGGED
SWAY LT
--
16 GXL
G
23 ON IDLE 18 GXL 5 (86) PLUS 15 16 GXL
24
25
IVR
TRANS SOL Y4
18 GXL
16 GXL U
26 TRANS SOL Y5 16 GXL CONN WIRE GA
WIRE DESIGNATION
27 PLUGGED -- POS

1 (30) STEER/SWAY PWR


& TYPE

16 GXL
28 TRANS SOL Y6 16 GXL
29 PLUGGED --
5 2 (85)
3 (87A)
4 (87)
STR/SWAY GND
PLUGGED
SWAY RT
16 GXL
--
16 GXL
5 (86) MINUS 15 16 GXL
PAP3470

10-36 G10-55A, G12-55A 3126020


S/N 0160037795 & After
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine


Item Part Number Qty. Description Rev.
1001108162 Ref CHASSIS HARNESS, (S/N 0160037877 thru 0160040474), (no longer F
available, order 1001125381 for replacement or see items 1 thru 22 for service)
1001125381 1 CHASSIS HARNESS, (S/N 0160040475 & after), (includes all items) A
1 7026910 1 CONNECTOR
77363228 20 CONTACT
4460466 11 PLUG
2 4460502 1 CONNECTOR
77363229 31 CONTACT
3 7026415 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCK WASHER
77363229 11 CONTACT
77363347 6 CONTACT
4460941 2 CONTACT
4460469 1 CONNECTOR CAP
4 80963057 1 CONNECTOR
80963068 2 TERMINAL
80963065 1 SEAL
7026417 1 DUST CAP
5 3740080 2 RELAY
4460374 2 CONNECTOR
1001116733 8 TERMINAL
91554023 2 PLUG
6 80484087 2 CONNECTOR
80604021 2 CONNECTOR LOCK
77363229 6 CONTACT
77363230 2 PLUG
7 80484073 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCK WASHER
77363228 19 TERMINAL
77363345 4 TERMINAL
77363349 9 PLUG
4460466 14 PLUG
8 91474468 2 CONNECTOR
91474469 4 TERMINAL
9 80963061 1 CONNECTOR
80963068 1 TERMINAL
4460458 3 SEAL
1001116747 3 TERMINAL
4460789 1 SEAL
10 1001117021 1 CONNECTOR
8220890 1 LOCK
4460746 1 TERMINAL
4460789 1 SEAL
1001116747 1 TERMINAL
4460458 1 SEAL
11 80963061 1 CONNECTOR
80963068 4 TERMINAL

3126020 G10-55A, G12-55A 10-37


S/N 0160037795 & After
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.
4460458 4 SEAL
12 80963061 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
13 7026413 2 CONNECTOR
77363228 10 TERMINAL
4460466 2 PLUG
7026419 2 CAP
14 7026408 2 CONNECTOR
80604018 2 LOCK
77363229 4 TERMINAL
15 80963057 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
16 7026408 2 CONNECTOR
80604018 2 LOCK
77363229 4 TERMINAL
17 80963057 1 CONNECTOR
80963068 4 TERMINAL
4460458 4 SEAL
18 80963056 1 CONNECTOR
80963069 2 TERMINAL
80963065 2 SEAL
19 80484086 1 CONNECTOR
7026414 1 LOCK
4460746 3 TERMINAL
1001116747 5 TERMINAL
4460458 5 SEAL
80963067 3 SEAL
20 80484085 1 CONNECTOR
7026414 1 LOCK
4460746 4 TERMINAL
1001116747 3 TERMINAL
4460458 3 SEAL
80963067 4 SEAL
21 80484084 1 CONNECTOR
7026414 1 LOCK
4460746 6 TERMINAL
1001116747 2 TERMINAL
4460458 1 SEAL
80963067 6 SEAL
4460789 1 SEAL
22 80484081 1 CONNECTOR
7026414 1 LOCK
4460746 6 TERMINAL
1001116747 2 TERMINAL
4460458 2 SEAL
80963067 6 SEAL

10-38 G10-55A, G12-55A 3126020


S/N 0160037795 & After
ELECTRICAL

Figure 10-8 Chassis Harness - Perkins & Cummins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-39


G10-55A Before S/N 0160032061
ELECTRICAL G12-55A Before S/N 0160032067

Figure 10-9 Dash Harness

B
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

A 1 OPEN --
2 HORN PWR 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE 3 HORN 16 GXL
1 KEY BAT PWR 16 GXL 4 OPEN --
2 KEY IGN 16 GXL 5 OPEN --
3 KEY ACC 16 GXL 6 OPEN --
4 KEY START
A 7 OPEN --
16 GXL
5 DASH GND 16 GXL 8 OPEN --
6 GAGE PWR 16 GXL 1
7 HORN PWR 16 GXL 2
8 STEER/SWAY PWR 16 GXL
9 STR AW 16 GXL 3 C
10 STR CRB 16 GXL 4 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

11
12
HORN
FUL LVL
16 GXL
16 GXL
5 1 PK BRK SOL 16 GXL
2 TRAN/BRK PWR 16 GXL
13 TRANS TMP SW 16 GXL 3 OPEN --
14 ST RLY 16 GXL 4 OPEN --
15 SHIFT PWR 1 16 GXL 5 SHIFT PWR 1 16 GXL
16 PK BRK SOL 16 GXL
6 ST RLY 16 GXL
17 HR MTR 16 GXL
7 DASH GND 16 GXL
18 OIL PSI 16 GXL 8 OPEN --
19 CLT TMP 16 GXL
20 OVR SUP/911 16 GXL
21 OVR SGN/918 16 GXL
22 FAULT LT/473 16 GXL D
23 TRAN/BRK PWR 16 GXL
24 PLUGGED -- CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
25 PLUGGED --
1 STR CRB 16 GXL
26 PLUGGED --
27 PLUGGED -- 2 STEER/SWAY PWR 16 GXL
28 PLUGGED -- 3 STR AW 16 GXL
29 PLUGGED -- 4 OPEN --
30 PLUGGED -- 5 OPEN --
31 PLUGGED -- 6 OPEN --
7 DASH GND 16 GXL
8 OPEN --
B

A
3
2

B
1
8

KEY IGN
B

A
3

KEY ACC
2

G C
1

KEY BAT PWR


8

KEY START
B

A
3
2

D
1

6
8

A
3
2

E
1
8

F E
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 FUL LVL 16 GXL 1 OPEN --


2 OIL PSI 16 GXL 2 OVR SUP/911 16 GXL
3 DASH GND 16 GXL 3 OVR SGN/918 16 GXL
4 CLT TMP 16 GXL 4 OPEN --
5 GAGE PWR 16 GXL 5 OPEN --
6 FAULT LT/473 16 GXL 6 OPEN --
7 TRANS TMP SW 16 GXL
2 7 OPEN --
8 HR MTR 16 GXL 7 8 OPEN --
F
8 PY0580

10-40 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160032061
G12-55A Before S/N 0160032067 ELECTRICAL

Figure 10-9 Dash Harness


Item Part Number Qty. Description Rev.
91563186 1 DASH HARNESS, (includes all items) E
1 4460500 1 CONNECTOR
2 77363229 2 CONTACT
3 4460466 1 PLUG
4 83481286 1 NUT
5 83481285 1 LOCKWASHER
6 4460419 4 TERMINAL
7 7026909 1 CONNECTOR
8 80604025 1 CONNECTOR LOCK

3126020 G10-55A, G12-55A 10-41


G10-55A S/N 0160032061 thru 0160037175
ELECTRICAL G12-55A S/N 0160032067 thru 0160037176

Figure 10-9 Dash Harness

CONN WIRE GA CONN WIRE GA CONN WIRE GA


POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE

1 OPEN -- 1 PK BRK SOL 16 GXL 1 STR CRB 16 GXL


2 HORN PWR 16 GXL 2 TRAN/BRK PWR 16 GXL 2 STEER/SWAY PWR 16 GXL
3 HORN 16 GXL 3 OPEN -- 3 STR AW 16 GXL
4 OPEN -- 4 OPEN -- 4 OPEN --
5 OPEN -- 5 SHIFT PWR 1 16 GXL 5 OPEN --
6 OPEN -- 6 ST RLY 16 GXL 6 OPEN --
7 OPEN -- 7 DASH GND 16 GXL 7 DASH GND 16 GXL
8 OPEN -- 8 OPEN -- 8 OPEN --

B C D
A A A

B B B

3 2 1 8 3 2 1 8 3 2 1 8

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
4 KEY START 16 GXL 1 FUL LVL 16 GXL
5 DASH GND 16 GXL 2 OIL PSI 16 GXL
6 GAGE PWR 16 GXL 3 DASH GND 16 GXL
7 HORN PWR 16 GXL 4 CLT TMP 16 GXL
8 STEER/SWAY PWR 16 GXL
5 GAGE PWR 16 GXL
9 STR AW 16 GXL
6 ENG STOP LT 18 GXL
10 STR CRB 16 GXL
11
12
HORN
FUL LVL
16 GXL
16 GXL
3 7
8
TRANS TMP SW
HR MTR
16 GXL
16 GXL
9 ENG WARN LT 18 GXL
13 TRANS TMP SW 16 GXL 10 WAIT TO START LT 18 GXL
14
15
ST RLY
SHIFT PWR 1
16 GXL
16 GXL
A F 11 PLUGGED --
12 PLUGGED --
16 PK BRK SOL 16 GXL
17 HR MTR 16 GXL
18 OIL PSI 16 GXL
19 CLT TMP 16 GXL
20 WAIT TO START LT 18 GXL
21 ENG WARN LT 18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL
24 PLUGGED --
25 PLUGGED --
26
27
PLUGGED
PLUGGED
--
-- 1 E
28 PLUGGED --
29 CAN H/904 18 GXL
30 CAN L/905 18 GXL #10 RINGS
31 SHIELD /020 --
(4 PLACES)

G CONN
WIRE DESIGNATION WIRE GA

KEY START 16 GA GXL


4 POS

A
B
CAN H/904
CAN L/905
& TYPE

18 GXL
18 GXL
KEY BAT PWR 16 GA GXL C SHIELD /020 --

KEY ACC 16 GA GXL

KEY IGN 16 GA GXL

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE
A B C D E F G
CLT TMP DK BLUE 16 DEUTSCH HD DEUTSCH DT COOLANT TEMP
DASH GND BLACK 16 DEUTSCH HD CARLINGSWITCH CARLINGSWITCH DEUTSCH DT DASH GROUND
ENT STOP LT ORANGE 18 DEUTSCH HD DEUTSCH DT ENGINE STOP LIGHT
FUL LVL DK BLUE 16 DEUTSCH HD DEUTSCH DT FUEL LEVEL
GAGE PWR RED 16 DEUTSCH HD DEUTSCH DT GAGE POWER
HORN VIOLET 16 DEUTSCH HD CARLINGSWITCH HORN
HORN PWR RED 16 DEUTSCH HD CARLINGSWITCH HORN POWER
HR MTR ORANGE 16 DEUTSCH HD DEUTSCH DT HOUR METER
KEY ACC VIOLET 16 DEUTSCH HD #10 RINGS KEY ACCESSORY
KEY BAT PWR RED 16 DEUTSCH HD #10 RINGS KEY BATTERY POWER
KEY IGN VIOLET 16 DEUTSCH HD #10 RINGS KEY IGNITION
KEY START VIOLET 16 DEUTSCH HD #10 RINGS KEY START
OIL PSI DK BLUE 16 DEUTSCH HD DEUTSCH DT OIL PSI
ENG WARN LT VIOLET 18 DEUTSCH HD DEUTSCH DT ENGINE WARN LIGHT
WAIT TO START LT WHITE 18 DEUTSCH HD DEUTSCH DT COLD STAR AID WAIT LIGHT
PK BRK SOL VIOLET 16 DEUTSCH HD CARLINGSWITCH PARK BRAKE SOLENOID
SHIFT PWR 1 BROWN 16 DEUTSCH HD CARLINGSWITCH SHIFT POWER 1
ST RLY ORANGE 16 DEUTSCH HD CARLINGSWITCH START RELAY
STEER/SWAY PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH STEER POWER
STR AW VIOLET 16 DEUTSCH HD CARLINGSWITCH ALL-WHEEL STEER
STR CRB VIOLET 16 DEUTSCH HD CARLINGSWITCH CRAB STEER
TRAN/BRK PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH TRANS/BRAKE POWER
TRANS TMP SW DK BLUE 16 DEUTSCH HD DEUTSCH DT TRANSMISSION TEMP SWITCH
CAN H/904 YELLOW 18 DEUTSCH HD DEUTSCH DT CAN BUS HIGH
CAN L/905 GREEN 18 DEUTSCH HD DEUTSCH DT CAN BUS LOW
SHIELD /020 -- -- DEUTSCH HD DEUTSCH DT CAN BUS SHIELD

PAP3380

10-42 G10-55A, G12-55A 3126020


G10-55A S/N 0160032061 thru 0160037175
G12-55A S/N 0160032067 thru 0160037176 ELECTRICAL

Figure 10-9 Dash Harness


Item Part Number Qty. Description Rev.
1001001563 1 DASH HARNESS, (includes all items) C
1 4460500 1 CONNECTOR
77363229 25 TERMINAL
4460466 6 PLUG
83481286 1 NUT
83481285 1 WASHER
2 4460419 3 TERMINAL
3 7026425 1 CONNECTOR
80604016 1 LOCK
77363229 10 TERMINAL
4460466 2 PLUG
4 91554018 1 CONNECTOR
91554019 1 LOCK
4460944 2 CONTACTS

3126020 G10-55A, G12-55A 10-43


G10-55A S/N 0160037186 & After
ELECTRICAL G12-55A S/N 0160037189 & After

Figure 10-9 Dash Harness

HORN PARK BRAKE SWITCH STEER MODE SWITCH


CONN WIRE GA CONN WIRE GA CONN WIRE GA
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE

1 OPEN -- 1 PK BRK SOL 16 GXL 1 STR CRB 16 GXL


2 HORN PWR 16 GXL 2 TRAN/BRK PWR 16 GXL 2 STEER/SWAY PWR 16 GXL
3 HORN 16 GXL 3 OPEN -- 3 STR AW 16 GXL
4 OPEN -- 4 OPEN -- 4 OPEN --
5 OPEN -- 5 SHIFT PWR 1 16 GXL 5 OPEN --
6 OPEN -- 6 ST RLY 16 GXL 6 OPEN --
7 OPEN -- 7 DASH GND 16 GXL 7 DASH GND 16 GXL
8 OPEN -- 8 OPEN -- 8 OPEN --

B C D
A A A

B B B

3 2 1 8 3 2 1 8 3 2 1 8

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL DASH CONNECTOR
5 DASH GND 16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
6 GAGE PWR 16 GXL 1 FUL LVL 16 GXL
7 HORN PWR 16 GXL 2 DASH GND 16 GXL
8 STEER/SWAY PWR 16 GXL
3 GAGE PWR 16 GXL
9 STR AW 16 GXL
10
11
STR CRB
HORN
16 GXL
16 GXL
3 4
5
ENG STOP LT
TRANS TMP SW
18 GXL
16 GXL
6 ENG WARN LT 18 GXL
12 FUL LVL 16 GXL
7 WAIT TO START LT 18 GXL
13 TRANS TMP SW 16 GXL PLUGGED
8 --
14
15
ST RLY
SHIFT PWR 1
16 GXL
16 GXL
A F
16 PK BRK SOL 16 GXL
17 PLUGGED
18 PLUGGED
19 PLUGGED
20 WAIT TO START LT 18 GXL
21 ENG WARN LT 18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL CONN
WIRE DESIGNATION WIRE GA
POS & TYPE
24 PLUGGED --
25
26
PLUGGED
PLUGGED
--
-- 1 A
B
CAN H/904
CAN L/905
18 GXL
18 GXL
27 PLUGGED -- C SHIELD /020 --
28 PLUGGED --
18 GXL
29
30
CAN H/904
CAN L/905 18 GXL E
31 SHIELD /020 --
#10 RINGS
(4 PLACES) 5
G
KEY START 16 GA GXL
6
KEY BAT PWR 16 GA GXL

KEY IGN
KEY ACC 16 GA GXL

16 GA GXL
4

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE
A B C D E F G

DASH GND BLACK 16 DEUTSCH HD CARLINGSWITCH CARLINGSWITCH DEUTSCH DT DASH GROUND


ENT STOP LT ORANGE 18 DEUTSCH HD DEUTSCH DT ENGINE STOP LIGHT
FUL LVL DK BLUE 16 DEUTSCH HD DEUTSCH DT FUEL LEVEL
GAGE PWR RED 16 DEUTSCH HD DEUTSCH DT GAGE POWER
HORN VIOLET 16 DEUTSCH HD CARLINGSWITCH HORN
HORN PWR RED 16 DEUTSCH HD CARLINGSWITCH HORN POWER

KEY ACC VIOLET 16 DEUTSCH HD #10 RINGS KEY ACCESSORY


KEY BAT PWR RED 16 DEUTSCH HD #10 RINGS KEY BATTERY POWER
KEY IGN VIOLET 16 DEUTSCH HD #10 RINGS KEY IGNITION
KEY START VIOLET 16 DEUTSCH HD #10 RINGS KEY START

ENG WARN LT VIOLET 18 DEUTSCH HD DEUTSCH DT ENGINE WARN LIGHT


WAIT TO START LT WHITE 18 DEUTSCH HD DEUTSCH DT COLD STAR AID WAIT LIGHT
PK BRK SOL VIOLET 16 DEUTSCH HD CARLINGSWITCH PARK BRAKE SOLENOID
SHIFT PWR 1 BROWN 16 DEUTSCH HD CARLINGSWITCH SHIFT POWER 1
ST RLY ORANGE 16 DEUTSCH HD CARLINGSWITCH START RELAY
STEER/SWAY PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH STEER POWER
STR AW VIOLET 16 DEUTSCH HD CARLINGSWITCH ALL-WHEEL STEER
STR CRB VIOLET 16 DEUTSCH HD CARLINGSWITCH CRAB STEER
TRAN/BRK PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH TRANS/BRAKE POWER
TRANS TMP SW DK BLUE 16 DEUTSCH HD DEUTSCH DT TRANSMISSION TEMP SWITCH
CAN H/904 YELLOW 18 DEUTSCH HD DEUTSCH DT CAN BUS HIGH
CAN L/905 GREEN 18 DEUTSCH HD DEUTSCH DT CAN BUS LOW
SHIELD /020 -- -- DEUTSCH HD DEUTSCH DT CAN BUS SHIELD

PAP3390

10-44 G10-55A, G12-55A 3126020


G10-55A S/N 0160037186 & After
G12-55A S/N 0160037189 & After ELECTRICAL

Figure 10-9 Dash Harness


Item Part Number Qty. Description Rev.
1001098240 1 DASH HARNESS, (includes all items) B
1 4460500 1 CONNECTOR
77363229 22 TERMINAL
4460466 9 PLUG
83481286 1 NUT
83481285 1 WASHER
2 4460419 3 TERMINAL
3 8220524 1 CONNECTOR
8220525 1 LOCK
77363229 7 TERMINAL
4460466 1 PLUG
4 91554018 1 CONNECTOR
91554019 1 LOCK
4460944 2 CONTACTS
5 4460945 1 CONNECTOR
6 70022224 1 CONNECTOR
91554019 1 LOCK

3126020 G10-55A, G12-55A 10-45


G10-55A Before S/N 0160034179
ELECTRICAL G12-55A Before S/N 0160034177

Figure 10-10 Transmission Relay Harness - John Deere Engine

D 1
2
ABCDEF

CONN
WIRE DESIGNATION WIRE GA

3
POS & TYPE

A THR SGN/915 16 GXL


B THR RTN/914 16 GXL G
C OVR SUP/911 16 GXL CONN
POS WIRE DESIGNATION WIRE GA

D PLUGGED -- & TYPE

E PLUGGED -- 1 TRANS SOL Y1 16 GXL


F PLUGGED -- 2 TRANS SOL Y3 16 GXL
3 TRANS SOL Y5 16 GXL
4 TRANS SOL Y4 16 GXL
5 SHIFT PWR 1 16 GXL
6 KEY START 16 GXL
7 TRANS SOL Y2 16 GXL
8 PK BRK SOL 16 GXL

STD JOY PWR


I G
STAB/TILT PWR

4
5
6

7 A
8 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

9 1 (30)
2 (85)
TRAN/BRK PWR
SHIFTER GND
16 GXL
16 GXL
10 3 (87A) PLUGGED --
4 (87) REVERSE 16 GXL
A 5 (86) TRANS SOL Y2 16 GXL

B
CONN
WIRE DESIGNATION WIRE GA

B POS & TYPE

1 (30) SHIFTER GND 16 GXL


2 (85) SHIFTER GND 16 GXL
H 3 (87A) PLUGGED --
4 (87) TRANS TMP SW 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE 5 (86) KEY START 16 GXL
1 TILT UP 16 GXL
2 STD JOY PWR 16 GXL
3 STD JOY PWR 16 GXL
4 TILT DN 16 GXL
C
5 PLUGGED --
6 WIRE DESIGNATION
CONN WIRE GA
POS & TYPE

6 PLUGGED -- 1 STAB/TILT PWR 16 GXL


11 2 SHIFTER GND 16 GXL
12 3
4
TILT UP
TILT DN
16 GXL
16 GXL

6 H C
F
15
18 WIRE DESIGNATION
CONN WIRE GA
POS & TYPE
SP-3 1 TRANS SOL Y1 16 GXL
19 SP-2 2 TRANS SOL Y2 16 GXL
SP-1 3 TRANS SOL Y3 16 GXL
4 TRANS SOL Y4 16 GXL
SP BAT PWR 5 TRANS SOL Y5 16 GXL
SP ACCY PWR 6 PLUGGED --
7 KEY START 16 GXL
SP CAB GND 1
8 SHIFT PWR 1 16 GXL
SP CAB GND 2 9 PK BRK SOL 16 GXL
AC CLUTCH 10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13 OVR SUP/911 16 GXL
14 THR SGN/915 16 GXL
15 THR RTN/914 16 GXL
16 SP BAT PWR 16 GXL
17 SP ACCY PWR 16 GXL
18 SP CAB GND 1 16 GXL
19 SP CAB GND 2 16 GXL
20 SP-1 16 GXL
21 SP-2 16 GXL
22 SP-3 16 GXL
23 TRANS TMP SW 16 GXL
13 24
25
AC CLUTCH
STAB/TILT PWR
16 GXL
16 GXL
14 26 TILT UP 16 GXL
15 27
28
TILT DN
SP BAT PWR
16 GXL
16 GXL
F 16 29 PLUGGED --
17 PY0590
30
31
PLUGGED
PLUGGED
--
--

10-46 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160034179
G12-55A Before S/N 0160034177 ELECTRICAL

Figure 10-10 Transmission Relay Harness - John Deere Engine


Item Part Number Qty. Description Rev.
91563188 1 TRANSMISSION RELAY HARNESS, (includes all items) D
1 1001117064 1 CONNECTOR ASSY
2 91554014 1 TERMINAL
3 4461215 1 PLUG
4 7026909 1 DEUTSCH CONNECTOR
5 80604025 1 CONNECTOR LOCK
6 77363229 3 CONTACT
7 3740080 2 RELAY
8 4460374 2 CONNECTOR ASSY
9 1001116733 2 TERMINAL
10 91554023 2 PLUG
11 80484087 1 CONNECTOR
12 80604021 1 CONNECTOR LOCK
13 4460503 1 CONNECTOR
14 77363228 1 TERMINAL
15 4460466 2 PLUG
16 83481286 1 NUT
17 83481285 1 LOCKWASHER
18 91504088 1 CONNECTOR
19 91504107 1 CONNECTOR LOCK

3126020 G10-55A, G12-55A 10-47


G10-55A S/N 0160034179 & After
ELECTRICAL G12-55A S/N 0160034177 & After

Figure 10-10 Transmission Relay Harness - John Deere Engine

D 1
2
ABCDEF

CONN
WIRE DESIGNATION WIRE GA

3
POS & TYPE

A THR SGN/915 16 GXL


B THR RTN/914 16 GXL G
C OVR SUP/911 16 GXL CONN
POS WIRE DESIGNATION WIRE GA

D PLUGGED -- & TYPE

E PLUGGED -- 1 TRANS SOL Y1 16 GXL


F PLUGGED -- 2 TRANS SOL Y3 16 GXL
3 TRANS SOL Y5 16 GXL
4 TRANS SOL Y4 16 GXL
5 SHIFT PWR 1 16 GXL
6 KEY START 16 GXL
7 TRANS SOL Y2 16 GXL
8 PK BRK SOL 16 GXL

I G

4
6 5
19 6
20
I
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 STD JOY PWR 16 GXL


2 STAB/TILT PWR 16 GXL
7 A
8 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

9 1 (30)
2 (85)
TRAN/BRK PWR
SHIFTER GND
16 GXL
16 GXL
10 3 (87A) PLUGGED --
4 (87) REVERSE 16 GXL
A 5 (86) TRANS SOL Y2 16 GXL

B
CONN
WIRE DESIGNATION WIRE GA

B POS & TYPE

1 (30) SHIFTER GND 16 GXL


2 (85) SHIFTER GND 16 GXL
H 3 (87A) PLUGGED --
4 (87) TRANS TMP SW 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE 5 (86) KEY START 16 GXL
1 TILT UP 16 GXL
2 STD JOY PWR 16 GXL
3 STD JOY PWR 16 GXL
4 TILT DN 16 GXL
C
5 PLUGGED --
6 WIRE DESIGNATION
CONN WIRE GA
POS & TYPE

6 PLUGGED -- 1 STAB/TILT PWR 16 GXL


11 2 SHIFTER GND 16 GXL
12 3
4
TILT UP
TILT DN
16 GXL
16 GXL

6 H C
F
15
18 WIRE DESIGNATION
CONN WIRE GA
POS & TYPE
SP-3 1 TRANS SOL Y1 16 GXL
19 SP-2 2 TRANS SOL Y2 16 GXL
SP-1 3 TRANS SOL Y3 16 GXL
4 TRANS SOL Y4 16 GXL
SP BAT PWR 5 TRANS SOL Y5 16 GXL
SP ACCY PWR 6 PLUGGED --
7 KEY START 16 GXL
SP CAB GND 1
8 SHIFT PWR 1 16 GXL
SP CAB GND 2 9 PK BRK SOL 16 GXL
AC CLUTCH 10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13 OVR SUP/911 16 GXL
14 THR SGN/915 16 GXL
15 THR RTN/914 16 GXL
16 SP BAT PWR 16 GXL
17 SP ACCY PWR 16 GXL
18 SP CAB GND 1 16 GXL
19 SP CAB GND 2 16 GXL
20 SP-1 16 GXL
21 SP-2 16 GXL
22 SP-3 16 GXL
23 TRANS TMP SW 16 GXL
13 24
25
AC CLUTCH
STAB/TILT PWR
16 GXL
16 GXL
14 26 TILT UP 16 GXL
15 27
28
TILT DN
SP BAT PWR
16 GXL
16 GXL
F 16 29 PLUGGED --
17 PY0591
30
31
PLUGGED
PLUGGED
--
--

10-48 G10-55A, G12-55A 3126020


G10-55A S/N 0160034179 & After
G12-55A S/N 0160034177 & After ELECTRICAL

Figure 10-10 Transmission Relay Harness - John Deere Engine


Item Part Number Qty. Description Rev.
1001099432 1 TRANSMISSION RELAY HARNESS, (includes all items) B
1 1001117064 1 CONNECTOR ASSY
2 91554014 1 TERMINAL
3 4461215 1 PLUG
4 7026909 1 DEUTSCH CONNECTOR
5 80604025 1 CONNECTOR LOCK
6 77363229 4 CONTACT
7 3740080 2 RELAY
8 4460374 2 CONNECTOR ASSY
9 1001116733 2 TERMINAL
10 91554023 2 PLUG
11 80484087 1 CONNECTOR
12 80604021 1 CONNECTOR LOCK
13 4460503 1 CONNECTOR
14 77363228 1 TERMINAL
15 4460466 2 PLUG
16 83481286 1 NUT
17 83481285 1 LOCKWASHER
18 91504088 1 CONNECTOR
19 91504107 1 CONNECTOR LOCK
20 80604018 1 CONNECTOR
21 7026408 1 CONNECTOR LOCK

3126020 G10-55A, G12-55A 10-49


G10-55A Before S/N 0160034179
ELECTRICAL G12-55A Before S/N 0160034177

Figure 10-11 Transmission Relay Harness - Perkins Engine

D
CONN WIRE GA
POS WIRE DESIGNATION TYPE A
A THR SGN/915 18 GXL WIRE GA
CONN POS WIRE DESIGNATION & TYPE
B THR RTN/914 18 GXL
C THR SUP/911 18 GXL D A B C D E F
1 (30) TRANS/BRK PWR 16 GXL
2 (85) SHIFTER GND 16 GXL
D IVS 18 GXL 4 3 (87A) PLUGGED --
E PLUGGED -- 5 4 (87) REVERSE 16 GXL
F PLUGGED --
6 5 (86) TRANS SOL Y2 16 GXL

G B
WIRE GA
CONN
WIRE DESIGNATION WIRE GA CONN POS WIRE DESIGNATION & TYPE
POS & TYPE
1 TRANS SOL Y1 16 GXL 1 (30) SHIFTER GND 16 GXL
2 TRANS SOL Y3 16 GXL 2 (85) SHIFTER GND 16 GXL
3 TRANS SOL Y5 16 GXL 3 (87A) PLUGGED --
4 TRANS SOL Y4 16 GXL 4 (87) TRANS TMP SW 16 GXL
5 SHIFT PWR 1 16 GXL 5 (86) KEY START 16 GXL
6 KEY START 16 GXL
7 TRANS SOL 16 GXL
8 PK BRK SOL 16 GXL

C
WIRE GA
CONN
POS
WIRE DESIGNATION & TYPE
1 STAB/TILT PWR 16 GXL I 1
2 SHIFTER GND 16 GXL G 2
3
4
TILT UP 16 GXL
STAB TILT/PWR 16 GA GXL 3
TILT DN 16 GXL
STD JOY PWR 16 GA GXL 20

16
17
18
19
B

F
3
7 WIRE DESIGNATION
CONN WIRE GA
POS & TYPE

1 TRANS SOL Y1 16 GXL


8 2 TRANS SOL Y2 16 GXL
9 C 3 TRANS SOL Y3 16 GXL
4 TRANS SOL Y4 16 GXL
H 5 TRANS SOL Y5 16 GXL
6 PLUGGED --
3 7 KEY START 16 GXL
SP-3 16 GA GXL
14 8 SHIFT PWR 1 16 GXL
15 9 PK BRK SOL 16 GXL
SP-2 16 GA GXL
10 REVERSE 16 GXL
SP-1 16 GA GXL 11 TRAN/BRK PWR 16 GXL
SP BAT PWR 12 GA GXL
12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL
SP ACCY PWR 16 GA GXL 14 THR SGN/915 18 GXL
SP CAB GND 1 16 GA GXL
E 15 THR RTN/914 18 GXL
16 SP BAT PWR 16 GXL
SP CAB GND 2 16 GA GXL
17 SP ACCY PWR 16 GXL
AC CLUTCH 16 GA GXL 18 SP CAB GND 1 16 GXL
19 SP CAB GND 2 16 GXL
20 SP-1 16 GXL
21 SP-2 16 GXL
22 SP-3 16 GXL
23 TRANS TMP SW 16 GXL
H 24 AC CLUTCH 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
25 STAB/TILT PWR 16 GXL
1 TILT UP 16 GXL 26 TILT UP 16 GXL
2 STD JOY PWR 16 GXL 9 27 TILT DN 16 GXL
3 STD JOY PWR 16 GXL F 10 28 SP BAT PWR 16 GXL
4 29 IVS 18 GXL
5
TILT DN
PLUGGED
16 GXL
11 30 PLUGGED --
--
6 PLUGGED --
12 31 PLUGGED --
13 PY0600

10-50 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160034179
G12-55A Before S/N 0160034177 ELECTRICAL

Figure 10-11 Transmission Relay Harness - Perkins Engine


Item Part Number Qty. Description Rev.
1001001611 1 TRANSMISSION RELAY HARNESS, (includes all items) C
1 7026909 1 CONNECTOR
2 80604025 1 LOCK
3 77363229 3 CONTACT
4 1001117064 1 CONNECTOR
5 91554014 1 TERMINAL
6 4461215 1 PLUG
7 91504088 1 CONNECTOR
8 91504107 1 LOCK
9 4460466 2 PLUG
10 4460503 1 CONNECTOR
11 77363228 1 CONTACT
12 83481286 1 NUT
13 83481285 1 WASHER
14 80484087 1 CONNECTOR
15 80604021 1 LOCK
16 3740080 2 RELAY
17 4460374 2 CONNECTOR
18 1001116733 2 TERMINAL
19 91554023 2 PLUG
20 70020870 1 BOOT

3126020 G10-55A, G12-55A 10-51


G10-55A S/N 0160034179 & After
ELECTRICAL G12-55A S/N 0160034177 & After

Figure 10-11 Transmission Relay Harness - Perkins Engine

CONN WIRE GA
POS WIRE DESIGNATION TYPE

A THR SGN/915 18 GXL


D
A B C D E F
B THR RTN/914 18 GXL
C THR SUP/911 18 GXL
D IVS 18 GXL
E ON-IDLE 18 GXL 8
F IVR 18 GXL

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 TRANS SOL Y1 16 GXL


2 TRANS SOL Y3 16 GXL
I G 3 TRANS SOL Y5 16 GXL
4 TRANS SOL 16 GXL
5 SHIFT PWR 1 16 GXL
CONN WIRE GA
6 KEY START 16 GXL
POS
WIRE DESIGNATION & TYPE
7 REVERSE SOL 16 GXL
1 STD JOY PWR 16 GXL 8 PRK BRK SOL 16 GXL
2 STABTILT/PWR 16 GXL
7 5
WIRE GA
CONN POS WIRE DESIGNATION & TYPE

1 (30) TRANS/BRK PWR 16 GXL


2 (85) SHIFTER GND 16 GXL
A 3 (87A) PLUGGED --
4 (87) REVERSE 16 GXL
5 (86) REVERSE SOL 16 GXL

B 1
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 TI LT UP 16 GXL
2 STD JOY PWR 16 GXL
3 STD JOY PWR 16 GXL 6 CONN POS WIRE DESIGNATION WIRE GA
& TYPE

4 TILT DN 16 GXL 1 (30) SHIFTER GND 16 GXL


5 PLUGGED --
2 2 (85) SHIFTER GND 16 GXL
6 PLUGGED -- 3 (87A) PLUGGED --
C
4 (87) TRANSTMP SW 16 GXL
5 (86) KEY START 16 GXL
H

SP-3 16 GA GXL
SP-2 16 GA GXL
CONN
POS WIRE DESIGNATION WIRE GA
CONN WIRE GA
& TYPE SP-1 16 GA GXL
POS
WIRE DESIGNATION & TYPE
1 TRANS SOL Y1 16 GXL SP BAT PWR 12 GA GXL
1 STAB/TILT PWR 16 GXL
2 REVERSE SOL 16 GXL SP ACCY PWR 16 GA GXL
SP GND 1 16 GA GXL 2 SHIFTER GND 16 GXL
3 TRANS SOL Y3 16 GXL
SP GND 2 16 GA GXL 3 TILT UP 16 GXL
4 TRANS SOL 16 GXL AC CLUTCH 16 GA GXL
4 TILT DN 16 GXL
5 TRANS SOL Y5 16 GXL
6 TRANS SOL Y6 16 GXL
7 KEY START 16 GXL
8 SHIFT PWR 1 16 GXL
9 PRK BRK SOL 16 GXL
10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL F 4
14 THR SGN/915 18 GXL
15 THRRTN/914 18 GXL
16 SP BAT PWR 16 GXL
17 SPACCY PWR 16 GXL
18 REGEN FORCE SW 16 GXL
19 REGEN INH SW 16 GXL
20 REGEN DIS LAMP 16 GXL
21 DPF SOOT LAMP 16 GXL
22 HEST L AMP 16 GXL
23 TRANSTMP SW 16 GXL
24 AC CLUTCH 16 GXL
25 STAB/TILT PWR 16 GXL
26 TILT UP 16 GXL
27 TILT DN 16 GXL
28 REGEN PWR 16 GXL
29 IVS 18 GXL
30 ON-IDLE 18 GXL
31 IVR 18 GXL
PAP3681

10-52 G10-55A, G12-55A 3126020


G10-55A S/N 0160034179 & After
G12-55A S/N 0160034177 & After ELECTRICAL

Figure 10-11 Transmission Relay Harness - Perkins Engine


Item Part Number Qty. Description Rev.
1001099318 1 TRANSMISSION RELAY HARNESS, (includes all items) I
1 3740080 2 RELAY
4460374 2 CONNECTOR
1001116733 4 TERMINAL
91554023 1 PLUG
2 4460884 1 CONNECTOR KIT, (includes rear seal)
80604021 1 WEDGE LOCK
4460465 4 SOCKET TERMINAL
3 1001117064 1 CONNECTOR
91554014 6 TERMINAL
4 4460503 1 CONNECTOR
4460464 31 TERMINAL
4460470 1 NUT
4460471 1 LOCKWASHER
5 4460930 1 CONNECTOR KIT, (includes rear seal)
8220525 1 WEDGE LOCK
4460465 8 CONTACT
70020870 1 BOOT
6 4460894 1 CONNECTOR KIT, (includes locking seal)
91504107 1 WEDGE LOCK
4460465 4 CONTACT
4460466 2 PLUG
7 4460891 1 RELAY
80604018 1 WEDGE LOCK
4460465 2 SOCKET TERMINAL
8 NSS 1 CONNECTOR, (not used)

3126020 G10-55A, G12-55A 10-53


ELECTRICAL

Figure 10-12 Enclosed Cab Harness

HEATER PWR
HEATER LOW

HEATER MED

WIPER PARK
WIPER PWR
HEATER HI

WIPER LO

WIPER HI
WASHER
C
I CONN WIRE GA
POS WIRE DESIGNATION & TYPE
CONN WIRE GA
POS WIRE DESIGNATION & TYPE A HEATER GND 18 GXL
A D FAN PWR 16 GXL B HTR CNTRL A 18 GXL
B D FAN GND 16 GXL A B C HEATER PWR 18 GXL

I C

C
B
A
A B

5
1

WIPER LO
WIPER HI D
WIPER PARK
H

D
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED --

E
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 EMPTY --
2 EMPTY --
WASHER G 3 EMPTY --
4 EMPTY --
5 EMPTY --
6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
9 EMPTY --
10 HEATER PWR 18 GXL

F
CONN WIRE GA
WIRE DESIGNATION
4
POS & TYPE
1 HEATER HI 16 GXL
2 HEATER MED 16 GXL F
3 HEATER LOW 16 GXL
4 HEATER GND 16 GXL
PAP3690

10-54 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-12 Enclosed Cab Harness


Item Part Number Qty. Description Rev.
91563185 1 ENCLOSED CAB HARNESS, (includes all items) B
1 4460459 1 CONNECTOR
4460743 3 TERMINAL
80963065 1 SEAL
2 80963064 1 SHROUD
80963069 2 TERMINAL
4460850 3 TERMINAL
80963065 1 TERMINAL
80963067 1 SEAL
80963070 1 SEAL
3 7026429 1 CONNECTOR
7026430 3 TERMINAL
4 80963062 1 CONNECTOR
80963069 4 TERMINAL
80963065 1 SEAL
5 80963057 1 CONNECTOR
80963068 2 TERMINAL
80963065 1 SEAL

3126020 G10-55A, G12-55A 10-55


ELECTRICAL

Figure 10-13 VEC Options Harness - John Deere Engine

A TO VEC OPTION BOX, (BLACK)


B A
CONN WIRE GA
WIRE DESIGNATION
2 1 A
POS

OPT PWR 4
& TYPE

12 GXL
B OPT PWR 3 12 GXL
TO VEC OPTION BOX, (BLUE) C OPT PWR 2 12 GXL
C D 15A OPT 1 16 GXL
E AUX SW GND 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE F OPT PWR 1 12 GXL
A SW1 86 16 GXL G 15A OPT 2 16 GXL
B HEATER GND 12 GXL H 25A OPT 12 GXL
C CAB LT GND 14 GXL
D DOME/BCN GND 14 GXL 3 TO VEC OPTION BOX, (GRAY)
E AUX RLYS PWR 16 GXL
F SW1 87A 16 GXL B
G SW2 86 16 GXL CONN WIRE GA
H SW2 87A 16 GXL POS WIRE DESIGNATION & TYPE

A D FAN GND 16 GXL


C B OPT GND 2 12 GXL
C OPT GND 1 12 GXL
D 15A OPT 1 GND 16 GXL
TO VEC OPTION BOX, (GREEN) E 15A OPT 2 GND 16 GXL
D F 25A OPT GND 12 GXL
D G PLUGGED --
CONN
WIRE DESIGNATION WIRE GA H PLUGGED --
POS & TYPE

A WIPER PWR 12 GXL


B HEATER PWR 12 GXL
C KEY ACC 16 GXL
4
D BCN PWR 16 GXL TO OPTION 1
E D FAN PWR 16 GXL
J1
A

F DOME LT 14 GXL
B

E
C

G CAB LT PWR 14 GXL CONN


WIRE DESIGNATION WIRE GA
D

POS & TYPE


E

H S/W LT PWR 14 GXL


F

A 15A OPT 1 16 GXL


B 15A OPT 1 GND 16 GXL

TO ENCLOSED CAB OPTION HARNESS 5


E TO OPTION 12
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
J2
A D FAN PWR 16 GXL CONN
WIRE DESIGNATION WIRE GA

B
C
HEATER PWR
WIPER PWR
12 GXL
12 GXL
10 POS

A 15A OPT 2
& TYPE

16 GXL
D HEATER GND 12 GXL B 15A OPT 2 GND 16 GXL
E D FAN GND 16 GXL
F PLUGGED --
J1 TO AUX ELECTRIC OPTION HARNESS
F I
TO A/C RELAY J2 CONN
WIRE DESIGNATION WIRE GA

F POS & TYPE

1 SWING 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
6 2 EXTRA 16 GXL
A 25A OPT 12 GXL 3 SW2 87A 16 GXL
B 25A OPT GND 12 GXL 4 SW2 86 16 GXL
5 MAST 16 GXL
6 SW1 87A 16 GXL
7 SIDESHIFT 16 GXL
TO WORKLIGHT/BEACON LIGHT HARNESS 8 SW1 86 16 GXL
G 9 AUX SW GND 16 GXL
G I 10 PLUGGED --
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
11 PLUGGED --
1 STOP LT 14 GXL 9 12 PLUGGED --
2 S/W LT PWR 16 GXL 7 TO CHASSIS HARNESS
3 BCN PWR 14 GXL
4 DOME LT 14 GXL H
5 DOME/BCN GND 14 GXL CONN
6 CAB LT PWR 14 GXL POS WIRE DESIGNATION WIRE GA
& TYPE

7 CAB LT GND 14 GXL 1 KEY ACC 16 GXL


8 WORK LT 14 GXL 2 AUX RLYS PWR 16 GXL
3 STOP LT 14 GXL
4 WORK LT 14 GXL
5 PLUGGED --
6 PLUGGED --
7 MAST 16 GXL
8 OPT PWR 1 12 GXL
9 SIDESHIFT 16 GXL
10 OPT PWR 2 12 GXL
11 SWING 16 GXL
12 OPT PWR 3 12 GXL
13 EXTRA 16 GXL
14 OPT PWR 4 12 GXL
15 PLUGGED --
16 OPT GND 1 12 GXL
17 PLUGGED --
8 HD36-24-19PE

18 OPT GND 2 12 GXL


19 PLUGGED --
H
PAP2760

10-56 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-13 VEC Options Harness - John Deere Engine


Item Part Number Qty. Description Rev.
91563187 Ref VEC OPTIONS HARNESS, (Before S/N 0160040475), (no longer available, C
order 1001125383 for service)
1001125380 1 VEC OPTIONS HARNESS, (S/N 0160040475 & After), (includes all items) A
1 1001121557 1 CONNECTOR, (BLACK)
7026414 1 CONNECTOR LOCK
1001116728 3 TERMINAL
80963065 3 TERMINAL SEAL
1001116747 5 TERMINAL
80963067 5 TERMINAL SEAL
2 80484085 1 CONNECTOR, (GRAY)
7026414 1 CONNECTOR LOCK
1001116728 3 TERMINAL
1001116727 2 PLUG
80963065 3 TERMINAL SEAL
1001116747 3 TERMINAL
80963067 3 TERMINAL SEAL
3 80484084 1 CONNECTOR, (BLUE)
7026414 1 CONNECTOR LOCK
1001116728 5 TERMINAL
80963065 5 TERMINAL SEAL
1001116747 3 TERMINAL
80963067 1 TERMINAL SEAL
4460789 2 TERMINAL SEAL
4 80484081 1 CONNECTOR, (GREEN)
7026414 1 CONNECTOR LOCK
1001116728 3 TERMINAL
80963065 3 TERMINAL SEAL
1001116747 5 TERMINAL
80963067 2 TERMINAL SEAL
4460789 3 TERMINAL SEAL
5 4460461 1 CONNECTOR
4460457 2 TERMINAL
4460790 3 TERMINAL
80963068 2 TERMINAL SEAL
80963067 3 TERMINAL SEAL
1001116727 1 PLUG
6 4460742 1 CONNECTOR
4460790 2 TERMINAL
80963067 2 TERMINAL SEAL
7 4460930 1 CONNECTOR, (includes rear seal)
8220525 1 WEDGE LOCK
4460465 1 TERMINAL
80463058 7 TERMINAL
8 91504089 1 CONNECTOR
4460464 6 TERMINAL
4460508 6 TERMINAL
4460466 5 PLUG
80463057 2 TERMINAL
9 4460933 1 CONNECTOR, (includes rear seal)

3126020 G10-55A, G12-55A 10-57


ELECTRICAL

Figure 10-13 VEC Options Harness - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.
80604016 1 WEDGE LOCK
4460465 9 TERMINAL
4460466 3 PLUG
10 4460742 2 CONNECTOR
4460457 2 TERMINAL
80963065 2 TERMINAL SEAL

10-58 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-13 VEC Options Harness - John Deere Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-59


ELECTRICAL

Figure 10-14 VEC Options Harness - Perkins Engine

11

PAP2900

10-60 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-14 VEC Options Harness - Perkins Engine


Item Part Number Qty. Description Rev.
1001001562 Ref VEC OPTIONS HARNESS, (Before S/N 0160040475), (no longer available, D
order 1001125383 for service)
1001125383 1 VEC OPTIONS HARNESS, (S/N 0160040475 & After), (includes all items) A
1 1001121557 1 CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 3 TERMINAL
4460458 3 TERMINAL SEAL
1001116747 5 TERMINAL
8220089 5 TERMINAL SEAL
2 80484085 1 CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 3 TERMINAL
1001116727 2 DUST CAP PLUG
4460458 3 TERMINAL SEAL
1001116747 3 TERMINAL
8220089 3 TERMINAL SEAL
3 80484084 1 CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 5 TERMINAL
4460458 5 TERMINAL SEAL
1001116747 3 TERMINAL
8220089 1 TERMINAL SEAL
8220081 2 TERMINAL SEAL
4 80484081 1 CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 3 TERMINAL
4460458 3 TERMINAL SEAL
1001116747 5 TERMINAL
8220089 2 TERMINAL SEAL
8220081 3 TERMINAL SEAL
5 4460461 1 CONNECTOR
4460457 2 TERMINAL
4460790 3 TERMINAL
4460458 2 TERMINAL SEAL
8220089 3 TERMINAL SEAL
1001116727 1 DUST CAP PLUG
6 4460742 1 CONNECTOR
4460790 2 TERMINAL
8220089 2 TERMINAL SEAL
7 4460930 1 CONNECTOR, (includes rear seal)
8220525 1 WEDGELOCK
4460465 1 SOCKET TERMINAL
4460942 7 TERMINAL
8 91504089 1 CONNECTOR
4460464 6 TERMINAL
4460508 6 TERMINAL
4460466 5 PLUG
4460941 2 TERMINAL
9 4460933 1 PLUG CONNECTOR, (includes rear seal)

3126020 G10-55A, G12-55A 10-61


ELECTRICAL

Figure 10-14 VEC Options Harness - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.
80604016 1 WEDGE LOCK
4460465 9 SOCKET TERMINAL
4460466 3 PLUG
10 4460742 1 CONNECTOR
4460457 2 TERMINAL
4460458 2 TERMINAL SEAL
11 4460891 1 CONNECTOR, (includes rear seal)
80604018 1 WEDGE LOCK
4460465 2 SOCKET TERMINAL

10-62 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-14 VEC Options Harness - Perkins Engine (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 10-63


Before S/N 0160037689
ELECTRICAL

Figure 10-15 Auxiliary Electrics

20
21
B
22

A A

23
B 6

14 2
3
13 4
20 18
14 16 5
22 19
17
1 1 1

10 C C
11 15 VIEW A-A
12 22

31 31 31
VIEW C-C
32 32 32
33 33 33
34 34 34
35 35 35

7
8
9

26
28 VIEW B-B
29

24
25 27

"TM" EXTRA (ORANGE)


102
"A" OPEN 103
GROUND(YELLOW) "S" MAST (BLACK)
VIEW OF
INSTRUMENT
"LT" SIDE SHIFT (RED) "RT" SWING (BLUE) PANEL IN CAB

6 CONTACT SOCKET (ON BOOM HEAD)


VIEWED FROM WIRE PAP2931
CONNECTION END

10-64 G10-55A, G12-55A 3126020


Before S/N 0160037689
ELECTRICAL

Figure 10-15 Auxiliary Electrics


Item Part Number Qty. Description Rev.
91575015 1 AUX ELECTRICS BOOM ASSY, (G10-55A), (includes items 1 thru 37) C
91565060 1 AUX ELECTRICS BOOM ASSY, (G12-55A), (includes items 1 thru 37) D
1 90207463 3 CLAMP, 3/4
2 91123054 1 COMPRESSION SPRING
3 91121134 1 SPRING RETAINER
4 3311801 1 HEX NUT, 1/2-13
5 3311802 1 HEAVY HEX JAM NUT, 1/2-13
6 84719455 1 HOSE ASSY
7 91361032 1 DISCONNECT PLATE
8 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
9 4761600 2 LOCKWASHER, 3/8
10 77363232 1 RECEPTACLE CONNECTOR
11 77363233 1 PLUG CONNECTOR
12 91363185 1 AUX BOOM WIRE HARNESS
13 91163066 1 TUBE ASSY
14 91363151 1 AUX BOOM WIRE HARNESS
15 91363068 1 TUBE ASSY
16 91366015 1 HOSE TAKE-UP WELDMENT
17 91126032 1 CABLE TAKE-UP WELDMENT
18 0641505 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5
19 4761500 2 LOCKWASHER, 5/16
20 91163100 2 ADAPTER, BHST JIC/FNPTF 12-12 FG
21 2220346 1 MALE CONNECTOR, 3/4X1/2 TUBE
22 91143141 3 CORD CONNECTOR
23 91203039 3 SUPPORT CLAMP
24 90207661 1 6 CONTACT SOCKET
25 91561177 1 CONNECTOR COVER
26 0641512 2 HEX HD CAPSCREW, 5/16-18X1/2, GR5
27 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
28 4711800 4 FLAT WASHER, 1/2
29 4751500 2 FLAT WASHER, 5/16
31 77133136 3 TUBE CLAMP, 3/4
32 77133389 3 STACK BOLT
33 0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
34 77133137 3 COVER PLATE
35 77133390 3 SAFETY CLIP
36 0100011 AR LOCTITE® 242TM, (use on all bolt threads), (not illustrated)
37 0100075 AR LOCTITE® 545TM, (use on all tube fittings), (not illustrated)

91565066 1 AUX ELECTRICS CAB ASSY, (includes items 102 & 103) A
102 91473127 2 SWITCH
103 Ref AUX ELECTRIC HARNESS, (see Figure 10-18 for details)
104 Ref POWER DISTRIBUTION BOX, (not shown), (see Figure 10-16 for details)

3126020 G10-55A, G12-55A 10-65


S/N 0160037689 & After
ELECTRICAL

Figure 10-15 Auxiliary Electrics

20
21
B
22

A A

23
B 6

14 2
3
13 4
20 18 5
22 14 16 19 17
1 1 1

10
C C
11 15
12 VIEW A-A 22

29 29 29
VIEW C-C
30 30 30
31 31 31
32 32 32
33 33 33

7
8
9

8 VIEW B-B
28

24
25 26
27

102
"TM" EXTRA (ORANGE)
"A" OPEN 103
GROUND(YELLOW) "S" MAST (BLACK)
VIEW OF
INSTRUMENT
"LT" SIDE SHIFT (RED) "RT" SWING (BLUE) PANEL IN CAB

6 CONTACT SOCKET (ON BOOM HEAD)


VIEWED FROM WIRE PAP2941
CONNECTION END

10-66 G10-55A, G12-55A 3126020


S/N 0160037689 & After
ELECTRICAL

Figure 10-15 Auxiliary Electrics


Item Part Number Qty. Description Rev.
1001100291 1 AUX ELECTRICS BOOM ASSY, (includes items 1 thru 34) C
1 90207463 3 CLAMP, 3/4
2 91123054 1 COMPRESSION SPRING
3 91121134 1 SPRING RETAINER
4 3311801 1 HEX NUT, 1/2-13
5 3311802 1 HEAVY HEX JAM NUT, 1/2-13
6 84719455 1 HOSE ASSY
7 91361032 1 DISCONNECT PLATE
8 0641608 4 HEX HD CAPSCREW, 3/8-16X1, GR5
9 4761600 2 LOCKWASHER, 3/8
10 77363232 1 RECEPTACLE CONNECTOR
11 77363233 1 PLUG CONNECTOR
12 91363185 Ref BOOM AUX ELECTRIC HARNESS, (no longer available, use 1001126834 for
replacement)
1001126834 1 BOOM AUX ELECTRIC HARNESS
91143107 1 DEUTSCH CONNECTION
77363232 1 WIRE CONNECTOR
13 91163066 1 TUBE ASSY
14 91363151 1 AUX BOOM WIRE HARNESS
15 91363068 1 TUBE ASSY
16 91366015 1 HOSE TAKE-UP WELDMENT
17 91126032 1 CABLE TAKE-UP WELDMENT
18 0641505 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5
19 4761500 2 LOCKWASHER, 5/16
20 91163100 2 ADAPTER, BHST JIC/FNPTF 12-12 FG
21 2220346 1 MALE CONNECTOR, 3/4X1/2 TUBE
22 91143141 3 CORD CONNECTOR
23 8584003 3 TIE WRAP
24 90207661 1 6 CONTACT SOCKET
25 1001099812 1 CONNECTOR COVER
26 4711400 2 FLAT WASHER, 1/4
27 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
28 4711600 2 FLAT WASHER, 3/8
29 77133136 3 TUBE CLAMP, 3/4
30 77133389 3 STACK BOLT
31 0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
32 77133137 3 COVER PLATE
33 77133390 3 SAFETY CLIP
34 0100011 AR LOCTITE® 242TM, (use on all bolt threads), (not illustrated)

91565066 1 AUX ELECTRICS CAB ASSY, (includes items 102 & 103) B
102 91473127 2 SWITCH
103 Ref AUX ELECTRIC HARNESS, (see Figure 10-18 for details)
104 Ref POWER DISTRIBUTION BOX, (not shown), (see Figure 10-16 for details)

3126020 G10-55A, G12-55A 10-67


ELECTRICAL

Figure 10-16 Power Distribution Box Installation

3
4
6 3
4
7 6
1
7
2 1
2

5
5

(JOHN DEERE ENGINE)

(PERKINS ENGINE)

PAP2131

10-68 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-16 Power Distribution Box Installation


Item Part Number Qty. Description Rev.
91565068 1 POWER DISTRIBUTION BOX, (JOHN DEERE ENGINE), (Includes all items) D
1001001186 1 POWER DISTRIBUTION BOX INSTALLATION, (PERKINS ENGINE),  E
(includes all items)
1 1001126285 1 POWER DISTRIBUTION BOX, (previously optional)
70021478 1 COVER
70021485 1 LABEL
70020898 8 MICRO-RELAY, 5 PIN
8229242 1 MINI FUSE, 5 AMP
8229244 2 MINI FUSE, 10 AMP
80983192 1 MINI FUSE, 15 AMP
8229247 1 MINI FUSE, 25 AMP
2 1001125380 1 POWER DISTRIBUTION BOX HARNESS, (JOHN DEERE ENGINE),
(see Figure 10-13 for details)
1001125383 1 POWER DISTRIBUTION BOX HARNESS, (PERKINS ENGINE),
(see Figure 10-14 for details)
3 0641412 4 HEX HD CAPSCREW, 1/4-20X1.5
4 4751200 4 FLAT WASHER, 1/4
5 4240033 AR TIE WRAP
6 3311401 4 NUT, 1/4-20
7 1001125483 1 PRESSURE WASH DECAL

3126020 G10-55A, G12-55A 10-69


ELECTRICAL

Figure 10-17 Cab Work Light Harness

5 1
4

2
3

PY1770

10-70 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-17 Cab Work Light Harness


Item Part Number Qty. Description Rev.
1001100895 1 CAB WORK LIGHT HARNESS, (includes all items) A
1 4460464 2 TERMINAL
2 4460465 2 TERMINAL
3 4460891 1 TERMINAL
4 4460897 1 TERMINAL
5 4920018 2 WIRE, 16 GA, BLACK

3126020 G10-55A, G12-55A 10-71


ELECTRICAL

Figure 10-18 Auxiliary Electric Harness

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 SWING 16 GXL
2 SW2 87A 16 GXL
3 EXTRA 16 GXL
4 SW2 86 16 GXL
5 SW2 87A 16 GXL
6 SW2 86 16 GXL
7 AUX SW GND 16 GXL
8 OPEN --
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 SWING 16 GXL
2 EXTRA 16 GXL
3 SW2 87A 16 GXL
4 SW2 86 16 GXL
5 5
6
MAST
SW1 87A
16 GXL
16 GXL
7 SIDESHIFT 16 GXL
8 SW1 86 16 GXL
9 AUX SW GND 16 GXL
A
8

10 PLUGGED --
1

11 PLUGGED --
2

12 PLUGGED --
A

C
8

1
1

B 2
2
3

3
B
A

4
5
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 MAST 16 GXL
2 SW1 87A 16 GXL
3 SIDESHIFT 16 GXL
4 SW1 86 16 GXL
5 SW1 87A 16 GXL
6 SW1 86 16 GXL
7 AUX SW GND 16 GXL
8 OPEN --

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE
A B C
AUX SW GND BLACK 16 CARLINGSWITCH CARLINGSWITCH DEUTSCH DT AUX SW GROUND
EXTRA WHITE 16 CARLINGSWITCH DEUTSCH DT AUX EXTRA
MAST WHITE 16 CARLINGSWITCH DEUTSCH DT MAST
SIDESHIFT WHITE 16 CARLINGSWITCH DEUTSCH DT SIDESHIFT
SWING WHITE 16 CARLINGSWITCH DEUTSCH DT SWING
SW1 86 DK GRN 16 CARLINGSWITCH 2X DEUTSCH DT AUX SW1 86
SW1 87A DK GRN 16 CARLINGSWITCH 2X DEUTSCH DT AUX SW1 87A
SW2 86 DK GRN 16 CARLINGSWITCH 2X DEUTSCH DT AUX SW2 86
SW2 87A DK GRN 16 CARLINGSWITCH 2X DEUTSCH DT AUX SW2 87A
PY2090

10-72 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-18 Auxiliary Electric Harness


Item Part Number Qty. Description Rev.
91563192 1 AUXILIARY ELECTRICAL HARNESS, (includes all items) A
1 4460532 1 CONNECTOR
2 80363179 1 LOCK
3 77363228 1 CONTACT
4 4460466 1 PLUG
5 4460419 2 TERMINAL

3126020 G10-55A, G12-55A 10-73


ELECTRICAL

Figure 10-19 A/C Harness

TO SHIFTER HARNESS
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A AC CLUTCH PWR 16 GXL


TO VEC OPTION HARNESS G B AC CLUTCH GND
RING 3/8? SCREW 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A 25A OPT 16 GXL


B 25A OPT GND 16 GXL

F 2
FAN SW C 16 GA GXL

1 1 AC SW 16 GA GXL

E A

TO AC RELAY AC SW 16 GA GXL 25A OPT GND 16 GA GXL


CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A RLY 87 16 GXL FAN SW C 16 GA GXL


B 25A OPT GND 16 GXL

C
TYP
25A OPT 16 GA GXL 25A OPT GND 16 GA GXL

PRS SW 16 GA GXL
B
RLY 87 16 GA GXL AC SW 16 GA GXL

D
AC CLUTCH 16 GA GXL PRS SW 16 GA GXL

PAP3590

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G REMARKS
A B C D E F
25A OPT ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY 25 AMP OPTION
25A OPT GND BLACK 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PACKARD ASSY PACKARD ASSY RING 3/8? SCREW 25 AMP OPTION GROUND
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH
AC CLUTCH WHITE 16 1/4 FEMALE SPADE PACKARD ASSY AC CLUTCH
FAN SW C GREEN 16 1/4 FEMALE SPADE 2X AC SWITCH TO FAN C
. . . . .

PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH
RLY 87 ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY RELAY 87

10-74 G10-55A, G12-55A 3126020


ELECTRICAL

Figure 10-19 A/C Harness


Item Part Number Qty. Description Rev.
91563247 1 A/C HARNESS, (includes items 1 thru 2) D
1 4461157 2 CONNECTOR
4460475 4 PIN
4460789 4 SEAL
2 80963056 1 CONNECTOR
80963069 2 TERMINAL
80963065 2 SEAL

3126020 G10-55A, G12-55A 10-75


ELECTRICAL

This Page Intentionally Left Blank

10-76 G10-55A, G12-55A 3126020


SECTION 11
DECALS

3126020 G10-55A, G12-55A


Before S/N 0160040120
DECALS

Figure 11-1 Cab & Frame Decals

25 BEFORE S/N 0160016100

14 S/N 0160016100 & AFTER

3
19
A

1 3

A
2

16 24 14 BEFORE S/N 0160016100


20

5 6 7

22

15
8

23

18

26
27
20
VIEW A-A

21
4

K1
K2
K3
K4
K5
K6
K7
PAP2841

11-2 G10-55A, G12-55A 3126020


Before S/N 0160040120
DECALS

Figure 11-1 Cab & Frame Decals (Continued)

BEFORE S/N 0160039451 EXCLUDING 0160039394 & 0160039397

10 BEFORE S/N 0160031867

11
12
3

13
3

10 S/N 0160031867 THRU 0160039450


EXCLUDING 0160039394 & 0160039397

S/N 0160039451 THRU 0160040119 INCLUDING 0160039394 & 0160039397

25
13
3
3

10 11
9

PAP2850

3126020 G10-55A, G12-55A 11-3


Before S/N 0160040120
DECALS

Figure 11-1 Cab & Frame Decals


Item Part Number Qty. Description Rev.
1 NSS 1 JLG NAME PLATE
2 91503109 1 NO RIDERS DECAL
3 91503108 4 PINCH POINT DECAL
4 91413061 1 IGNITION SWITCH DECAL
5 91513201 1 BOOM CONTROL DECAL
6 91503110 1 HIGH VOLTAGE DECAL
7 91503098 1 SAFE OPERATION DECAL
8 91513208 1 LIFTING PERSONNEL DECAL
9 91503099 1 BATTERY WARNING DECAL
10 91563220 1 OIL LEVEL DECAL
11 91513209 1 HYDRAULIC FLUID DECAL
12 91563227 1 LUBE & MAINTENANCE DECAL, (Before S/N 0160039451 excluding
0160039394 & 0160039397)
13 91503097 1 MOVING PARTS DECAL
14 1701505 1 DIESEL FUEL DECAL, (Before S/N 0160016100)
4105171 1 DIESEL FUEL DECAL, (S/N 0160016100 & After)
15 91563246 1 OVERSPEED WARNING DECAL
16 1001001412 1 NON-SKID FLOOR
18 1001105707 1 LOAD CHART BOOKLET, (G10-55A Before S/N 0160037690) 2
1001104862 1 LOAD CHART, GRAPPLE BUCKET, (G10-55A Before S/N 0160037690)
1707162 1 LOAD CHART, GRAPPLE BUCKET, (G12-55A Before S/N 0160037690)
91563230 1 CAPACITY CHART COVER
1001104853 1 CAPACITY CHART
1001104854 1 CAPACITY CHART, SLOPE PILER CARRIAGE
1001104855 1 CAPACITY CHART, SWING/DRYWALL CARRIAGE
1001104856 1 CAPACITY CHART, SWING CARRIAGE
1001104857 1 CAPACITY CHART, MAST
1001104858 1 CAPACITY CHART, 100 DEG SW MAST,
91573024 1 CAPACITY CHART, 10 FT TRUSS BOOM
91573025 1 CAPACITY CHART, 15 FT TRUSS BOOM
1001104861 1 CAPACITY CHART, PERSONAL PLATFORM
1001104852 1 CAPACITY CHART, DRYWALL CARRIAGE
1001106003 1 LOAD CHART BOOKLET, (G10-55A S/N 0160037690 thru 0160038486 6
including 0160038505 & 0160038507 excluding 0160038324, 0160038489 &
0160038493)
1001106035 1 CAPACITY CHART, STD CARRIAGE
1001106060 1 CAPACITY CHART, TILT CARRIAGE
1001106085 1 CAPACITY CHART, SWING CARRIAGE
1001106110 1 CAPACITY CHART, 102 IN BUCKET
1001106135 1 CAPACITY CHART, 15 FT TRUSS BOOM
1001106160 1 CAPACITY CHART, PERSONAL PLATFORM
1001115135 1 LOAD CHART BOOKLET, (G10-55A S/N 0160038500 & After including 1
0160038324, 0160038489 & 0160038493 excluding 0160038505 &
0160038507)
1001106035 1 CAPACITY CHART, STD CARRIAGE
1001116475 1 CAPACITY CHART, TILT CARRIAGE
1001106085 1 CAPACITY CHART, SWING CARRIAGE
1001115134 1 CAPACITY CHART, 102 IN BUCKET
1001106135 1 CAPACITY CHART, 15 FT TRUSS BOOM

11-4 G10-55A, G12-55A 3126020


Before S/N 0160040120
DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
1001106160 1 CAPACITY CHART, 15 FT TRUSS BOOM, BACK
1001105326 1 LOAD CHART BOOKLET, (G12-55A Before S/N 0160037689) 2
91563230 1 CAPACITY CHART COVER
91563231 1 CAPACITY CHART, CARR/BUCKET
91563232 1 CAPACITY CHART, SLOPE PILER
91563233 1 CAPACITY CHART, SWING/DRYWALL CARRIAGE
91563234 1 CAPACITY CHART, 180 DEGREE SWING CARIAGE
91563235 1 CAPACITY CHART, MAST
91563236 1 CAPACITY CHART, 100 DEG SW MAST
91563237 1 CAPACITY CHART, 10 FT TRUSS BOOM
91563238 1 CAPACITY CHART, 15 FT TRUSS BOOM
91563239 1 CAPACITY CHART, PERSONAL PLATFORM
91563276 1 CAPACITY CHART, DRYWALL CARRIAGE
1001106004 1 LOAD CHART BOOKLET, (G-12-55A S/N 0160037689 thru 0160038533) 6
1001106036 1 CAPACITY CHART, STD CARRIAGE
1001106061 1 CAPACITY CHART, TILT CARRIAGE
1001106086 1 CAPACITY CHART, SWING CARRIAGE
1001106111 1 CAPACITY CHART, 102 IN BUCKET
1001106136 1 CAPACITY CHART, 15 FT TRUSS BOOM
1001106161 1 CAPACITY CHART, 15 FT TRUSS BOOM, BACK
1001115536 1 LOAD CHART BOOKLET, (G12-55A S/N 0160038538 & After) 2
1001115532 1 CAPACITY CHART, STD CARRIAGE
1001115533 1 CAPACITY CHART, TILT CARRIAGE
1001115534 1 CAPACITY CHART, SWING CARRIAGE
1001115535 1 CAPACITY CHART, 102 IN BUCKET
1001106136 1 CAPACITY CHART, 15 FT TRUSS BOOM
1001106161 1 CAPACITY CHART, 15 FT TRUSS BOOM, BACK
1001110403 1 OPTIONAL LOAD CHART BOOKLET, (G10-55A Before S/N 0160038486 3
including 0160038505 & 0160038507 excluding 0160038324, 0160038489 &
0160038493)
1001106189 1 CAPACITY CHART, GRAPPLE BUCKET
1001106224 1 CAPACITY CHART, 12 FT TRUSS BOOM
1001106294 1 CAPACITY CHART, VERTICAL MAST
1001106183 1 CAPACITY CHART, SWING CARRIAGE
1001110716 1 BACK COVER
1001115138 1 OPTIONAL LOAD CHART BOOKLET, (G10-55A S/N 0160038500& After 3
including 0160038324, 0160038489 & 0160038493 excluding 0160038505 &
0160038507)
1001106189 1 CAPACITY CHART, GRAPPLE BUCKET
1001115136 1 CAPACITY CHART, 12 FT TRUSS BOOM
1001115137 1 CAPACITY CHART, VERTICAL MAST
1001115172 1 CAPACITY CHART, SWING CARRIAGE
1001110716 1 BACK COVER
1001110404 1 OPTION LOAD CHART BOOKLET, (G12-55A Before S/N 0160038533)
1001106190 1 CAPACITY CHART, GRAPPLE BUCKET
1001106225 1 CAPACITY CHART, 12 FT TRUSS BOOM
1001106295 1 CAPACITY CHART, VERTICAL MAST
1001106184 1 CAPACITY CHART, SWING CARRIAGE
1001110717 1 BACK COVER

3126020 G10-55A, G12-55A 11-5


Before S/N 0160040120
DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
1001115540 1 OPTION LOAD CHART BOOKLET, (G12-55A S/N 0160038538 & After) 2
1001106190 1 CAPACITY CHART, GRAPPLE BUCKET
1001115537 1 CAPACITY CHART, 12 FT TRUSS BOOM
1001115539 1 CAPACITY CHART, VERTICAL MAST
1001115550 1 CAPACITY CHART, SWING CARRIAGE
1001110717 1 BACK COVER
19 3251813 1 MADE IN USA DECAL
20 1706187 2 G10-55A DECAL, (S/N 0160006237 & After)
1706186 2 G12-55A DECAL, (S/N 0160006269 & After)
21 1704885 1 WEBSITE DECAL, (G10-55A S/N 0160006237 & After; G12-55A
S/N 0160006269 & After)
22 8466306 1 ANGLE GAUGE
23 91163028 1 SHIFTER DECAL
24 91503112 1 AUX. HYDRAULIC DE-PRESSURIZATION DECAL
25 1706300 1 ETHER START WARNING DECAL
26 1001121125 1 MAINTENANCE CHART DECAL, (S/N 0160039451 thru 0160040119
including 0160039394 & 0160039397)
27 1001121126 1 LUBRICATION CHART DECAL, (S/N 0160039451 thru 0160040119 including
0160039394 & 0160039397)

K1 91565070 1 SUNBELT DECAL KIT


K2 91565071 1 UNITED DECAL KIT
K3 91565084 1 NATIONS RENT DECAL KIT
K4 91565088 1 NES RENTALS DECAL KIT
K5 91565092 1 H & E DECAL KIT
K6 1001094478 1 RSC DECALS
K7 1001128865 1 HERTZ DECAL KIT

11-6 G10-55A, G12-55A 3126020


Before S/N 0160040120
DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 11-7


S/N 0160040120 & After
DECALS

Figure 11-1 Cab & Frame Decals

5 6

116

117 28

A
C

A C
B B

105 (ENCLOSED CAB)


D

24 106
22 119
A 30
E
A

E
2 104 201 105 (OPEN CAB)

114
115 114
101 23 102 103

VIEW C-C VIEW D-D


VIEW A-A VIEW B-B
PAP2861

11-8 G10-55A, G12-55A 3126020


S/N 0160040120 & After
DECALS

Figure 11-1 Cab & Frame Decals (Continued)

107 401
108 109
110
112
118 111
113

302

VIEW OF ENGINE COVER


201
VIEW E-E

K1
K2
K3
K4
K5
K6
K7
K8
K9
K10

PAP2871

3126020 G10-55A, G12-55A 11-9


S/N 0160040120 & After
DECALS

Figure 11-1 Cab & Frame Decals


Item Part Number Qty. Description Rev.
2 91473210 1 NON SKID FLOOR
4 91413061 1 IGNITION SWITCH DECAL
5 91563220 1 OIL LEVEL DECAL
6 4100181 1 HYDRAULIC FLUID DECAL
22 NSS 1 S/N PLATE
23 8466306 1 TILT ANGLE GAUGE
24 3251813 1 USA DECAL
28 1706300 1 ETHER START WARNING DECAL, (ANSI)
1706098 1 ETHER START WARNING DECAL, (ISO)
29 Ref PRESSURE WASH DECAL, (see Figure 10-16 for details)
30 4105171 1 DIESEL FUEL DECAL
101 1706306 1 TIP OVER WARNING DECAL, (ANSI)
1706288 1 TIP OVER WARNING DECAL, (ISO)
102 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
103 1706850 1 CRUSH HAZARD WARNING DECAL, (ANSI)
1001092877 1 CRUSH HAZARD WARNING DECAL, (ISO)
104 91503112 1 AUX HYDRAULIC DE-PRESSURIZATION DECAL
105 1706768 1 NO RIDERS DECAL, (ANSI)
1001092878 1 NO RIDERS DECAL, (ISO)
106 1701640 1 MANUAL DECAL
107 1001121125 1 MAINTENANCE CHART DECAL
108 1001121126 1 LUBRICATION CHART DECAL
109 1001131745 1 JOYSTICK BOOM DECAL
110 1706851 1 WARNING DO NOT JUMP DECAL, (ANSI)
1706283 1 WARNING DO NOT JUMP DECAL, (ISO)
111 1706303 1 READ MANUAL, (ANSI)
1706287 1 READ MANUAL, (ISO)
112 1706767 1 VEHICLE ROLLAWAY DECAL, (ANSI)
1706289 1 VEHICLE ROLLAWAY DECAL, (ISO)
113 1706304 1 RUN-OVER HAZARD DECAL, (ANSI)
1706293 1 RUN-OVER HAZARD DECAL, (ISO)
114 4109801 4 TIE DOWN POINT DECAL
115 1706296 1 BATTERY WARNING DECAL, (ANSI)
1706281 1 BATTERY WARNING DECAL, (ISO)
116 1001109053 1 COOLANT FILL DECAL
117 1706301 1 MOVING PARTS DECAL, (ANSI)
1706285 1 MOVING PARTS DECAL, (ISO)
118 91163028 1 SHIFTER DECAL
119 1001131271 1 PATENT TELEHANDLERS DECAL
201 1706187 2 G10-55A DECAL
1706186 2 G12-55A DECAL
302 1704885 1 WEBSITE DECAL
401 1001115135 1 LOAD CHART BOOKLET, (G10-55A), ENGLISH UNIT 1
1001106035 1 STD CARRIAGE, ENGLISH UNIT
1001116475 1 TILT CARRIAGE, ENGLISH UNIT
1001106085 1 SWING CARRIAGE, ENGLISH UNIT
1001115134 1 102 IN BUCKET, ENGLISH UNIT
1001106135 1 15 FT TRUSS BOOM, ENGLISH UNIT

11-10 G10-55A, G12-55A 3126020


S/N 0160040120 & After
DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
1001106160 1 BACK COVER, ENGLISH UNIT
1001115138 1 LOAD CHART BOOKLET, (G10-55A), ENGLISH UNIT, (if equipped) 3
1001106189 1 GRAPPLE BUCKET, ENGLISH UNIT, (if equipped)
1001115136 1 12 FT TRUSS BOOM WITH WINCH, ENGLISH UNIT, (if equipped)
1001115137 1 8 FT VERTICAL MAST, ENGLISH UNIT, (if equipped)
1001115172 1 SWING CARRIAGE, ENGLISH UNIT, (if equipped)
1001110716 1 BACK COVER, ENGLISH UNIT, (if equipped)
1001115175 1 LOAD CHART BOOKLET, (G10-55A), METRIC UNIT 1
1001115176 1 STD CARRIAGE, METRIC UNIT
1001115177 1 TILT CARRIAGE, METRIC UNIT
1001115178 1 SWING CARRIAGE, METRIC UNIT
1001115179 1 102 IN BUCKET, METRIC UNIT
1001115180 1 15 FT TRUSS BOOM, METRIC UNIT
1001115181 1 BACK COVER, METRIC UNIT
1001115183 1 LOAD CHART BOOKLET, (G10-55A), METRIC UNIT, (if equipped) 1
1001115184 1 GRAPPLE BUCKET, METRIC UNIT, (if equipped)
1001115185 1 12 FT TRUSS BOOM WITH WINCH, METRIC UNIT, (if equipped)
1001115186 1 8 FT VERTICAL MAST, METRIC UNIT, (if equipped)
1001115188 1 SWING CARRIAGE, METRIC UNIT, (if equipped)
1001115189 1 BACK COVER, METRIC UNIT, (if equipped)
1001115536 1 LOAD CHART BOOKLET, (G12-55A), ENGLISH UNIT 2
1001115532 1 STD CARRIAGE, ENGLISH UNIT
1001115533 1 TILT CARRIAGE, ENGLISH UNIT
1001115534 1 SWING CARRIAGE, ENGLISH UNIT
1001115535 1 102 IN BUCKET, ENGLISH UNIT
1001106136 1 15 FT TRUSS BOOM, ENGLISH UNIT
1001106161 1 BACK COVER, ENGLISH UNIT
1001115540 1 LOAD CHART BOOKLET, (G12-55A), ENGLISH UNIT, (if equipped) 3
1001103190 1 GRAPPLE BUCKET, ENGLISH UNIT, (if equipped)
1001115537 1 12 FT TRUSS BOOM WITH WINCH, ENGLISH UNIT, (if equipped)
1001115539 1 8 FT VERTICAL MAST, ENGLISH UNIT, (if equipped)
1001115550 1 SWING CARRIAGE, ENGLISH UNIT, (if equipped)
1001110717 1 DUAL POSITIONING FORK, ENGLISH UNIT, (if equipped)
1001120791 1 BACK COVER, ENGLISH UNIT, (if equipped)
1001115190 1 LOAD CHART BOOKLET, (G12-55A), METRIC UNIT 1
1001115191 1 STD CARRIAGE, METRIC UNIT
1001115192 1 TILT CARRIAGE, METRIC UNIT
1001115193 1 SWING CARRIAGE, METRIC UNIT
1001115194 1 102 IN BUCKET, METRIC UNIT
1001115195 1 15 FT TRUSS BOOM, METRIC UNIT
1001115196 1 BACK COVER, METRIC UNIT
1001115198 1 LOAD CHART BOOKLET, METRIC UNIT, (if equipped) 2
1001115199 1 GRAPPLE BUCKET, ENGLISH UNIT, (if equipped)
1001115200 1 12 FT TRUSS BOOM WITH WINCH, ENGLISH UNIT, (if equipped)
1001115201 1 8 FT VERTICAL MAST, ENGLISH UNIT, (if equipped)
1001115203 1 SWING CARRIAGE, ENGLISH UNIT, (if equipped)
1001115204 1 VERTICAL MAST, ENGLISH UNIT, (if equipped)
1001120792 1 BACK COVER, ENGLISH UNIT, (if equipped)

3126020 G10-55A, G12-55A 11-11


S/N 0160040120 & After
DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
K1 91565070 1 SUNBELT DECAL KIT
K2 91565071 1 UNITED DECAL KIT
K3 91565084 1 NATIONS RENT DECAL KIT
K4 91565088 1 NES RENTALS DECAL KIT
K5 91565092 1 H & E DECAL KIT
K6 1001094478 1 RSC DECALS
K7 1001128865 1 HERTZ DECAL KIT
K8 1001090569 1 RIGHT SIDE DASH DECALS KIT, (ANSI), (includes items 109 thru 113)
1001092887 1 RIGHT SIDE DASH DECALS KIT, (ISO), (includes items 109 thru 113)
K9 1001115208 1 CAB DECALS KIT, (ANSI), (includes items 24, 101 thru 103, 105)
1001115209 1 CAB DECALS KIT, (ISO), (includes items 24, 101 thru 103, 105)
K10 1001140663 1 LEAVITT DECAL KIT

11-12 G10-55A, G12-55A 3126020


S/N 0160040120 & After
DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 11-13


DECALS

Figure 11-2 Boom Decals

18
19
70
60
50

40
30
- 20 20
- 10 0 10

1
1 4
2 21
3 22
4 5 5

VIEW OF BOOM ANGLE INDICATOR VIEW OF BOOM ANGLE INDICATOR


G10-55A BEFORE S/N 0160012584 G10-55A S/N 0160012584 & AFTER
G12-55A BEFORE S/N 0160012663 G12-55A S/N 0160012663 & AFTER

6 6

18
19

8 8
20 6 6
A
14.000
TYP

11.000
24.000
37.000
50.000
7 63.000
23 67.000
76.000
89.000
102.00
VIEW A-A A 115.00
128.00

PAP2880

11-14 G10-55A, G12-55A 3126020


DECALS

Figure 11-2 Boom Decals


Item Part Number Qty. Description Rev.
1 90200445 1 PENDULUM, (G10-55A Before S/N 0160012584; G12-55A Before
S/N 0160012663)
7075611 1 PENDULUM, (G10-55A S/N 0160012584 thru 0160032082 excluding
0160031751 & 0160031861; G12-55A S/N 0160012663 thru 0160032082
excluding 0160031751 & 0160031861)
1001098769 1 PENDULUM, (S/N 0160032082 & After including 0160031751 & 0160031861)
2 90200688 1 BEARING, (G10-55A Before S/N 0160012584; G12-55A Before S/N
0160012663)
3 90026491 1 SHOULDER BOLT, 1/4-20, (G10-55A Before S/N 0160012584; G12-55A
Before S/N 0160012663)
4 88561108 1 FLAT WASHER, 5/16, (G10-55A Before S/N 0160012584; G12-55A Before
S/N 0160012663)
8307113 3 WASHER, (G10-55A S/N 0160012584 thru 0160032082 excluding
0160031751 & 0160031861; G12-55A S/N 0160012663 thru 0160032082
excluding 0160031751 & 0160031861)
4711600 1 FLAT WASHER, 3/8, (S/N 0160032082 & After including 0160031751 &
0160031861)
5 91003031 1 BOOM ANGLE DECAL, (G10-55A Before S/N 0160012584; G12-55A Before
S/N 0160012663)
4105262 1 BOOM ANGLE DECAL, (G10-55A S/N 0160012584 & After; G12-55A S/N
0160012663 & After)
6 91513210 7 PINCH POINT DECAL, (Before S/N 0160040120)
1706302 7 PINCH POINT DECAL, (S/N 0160040120 & After), (ANSI)
1706292 7 PINCH POINT DECAL, (S/N 0160040120 & After), (ISO)
7 91563157 1 SWING CARRIAGE DECAL
8 91553072 1 BOOM NUMBERS DECAL KIT
18 1706185 2 JLG DECAL
19 1706187 2 G10-55A DECAL, (Before S/N 0160006237)
1706186 2 G12-55A DECAL, (Before S/N 0160006192)
20 1706100 2 GOOSENECK DECAL, 10, (G10-55A S/N 0160006237 & After)
1706167 2 GOOSENECK DECAL, 12, (G12-55A S/N 0160006192 & After)
21 8305647 1 HEX LOCKNUT, (G10-55A S/N 0160012584 thru 0160032082 excluding
0160031751 & 0160031861; G12-55A S/N 0160012663 thru 0160032082
excluding 0160031751 & 0160031861)
8305645 1 HEX LOCKNUT, 3/8-16, (S/N 0160032082 & After including 0160031751 &
0160031861)
22 1001096404 1 SPACER
23 1706298 1 CARRY PERSONNEL DECAL, (S/N 0160040120 & After), (ANSI)
1706282 1 CARRY PERSONNEL DECAL, (S/N 0160040120 & After), (ISO)

3126020 G10-55A, G12-55A 11-15


DECALS

This Page Intentionally Left Blank

11-16 G10-55A, G12-55A 3126020


.

SECTION 12
OPTIONS

3126020 G10-55A, G12-55A


G10-55A Before S/N 0160031697
OPTIONS G12-55A Before S/N 0160031708

Figure 12-1 Work Light Package

5
18
19
38 A
39 1
4
15

B
A
17
29
A A CAB LTS 30
B CAB LT GND 17 31

17

VEC OPTIONS BOX

12

1 STOP LT
2 S/W LT PWR
3 BCN PWR
4 DOME LT
5 DOME/BCN GND
6 CAB LT PWR
7 CAB LT GND
8 WORK LT

A DOME LT 32
DOME/BCN GND 33
3 34
17 16 35
19 36
37

28 29
30 30
27 2 31 31
STOP LT
7
13 A BCN LT
14 B DOME/BCN GND
S/W LT PWR
VIEW A-A

41
26
43

40

STOPLIGHT SWITCH
MOUNTING ON BRAKE
ASSEMBLY

RH INSTRUMENT PANEL

12-2 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160031697
G12-55A Before S/N 0160031708 OPTIONS

Figure 12-1 Work Light Package (Continued)

20
21
22
23
24
25

CHASSIS HARNESS

A REVERSE
B STOP LT
C WORK LT
D LT GND

6 1

42

29
30 8
31 9
42 10
A WORK LT
B LT GND

3126020 G10-55A, G12-55A 12-3


G10-55A Before S/N 0160031697
OPTIONS G12-55A Before S/N 0160031708

Figure 12-1 Work Light Package


Item Part Number Qty. Description Rev.
91565047 1 WORK LIGHT PACKAGE, (includes all items) G
1 80963050 3 UTILITY FLOOD LIGHT
80964070 3 BULB
2 24861167 1 INTERIOR LIGHT
3 91361003 1 INTERIOR LIGHT BRACKET
4 91413052 2 WORK LIGHT MOUNTING BOLT
5 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
6 91561189 1 FLOOD LIGHT BRACKET
7 4760800 3 LOCKWASHER, #8
8 0641820 2 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5
9 3311801 2 HEX NUT, 1/2-13
10 4711800 2 LOCKWASHER, 1/2
11 0100011 AR LOCTITE® 242TM, (use on all bolt threads)
12 91563193 1 LIGHT HARNESS
13 3910806 3 ROUND HD MACHINE SCREW, #8-32X3/8
14 3310801 3 HEX NUT, #8-32
15 91403503 2 SPACER
16 90029955 2 RUBBER GROMMET
17 80961142 4 ECONOMY WIRING DUCT
18 4761400 2 LOCKWASHER, 1/4
19 14404173 AR SILICONE SEALANT
20 91121145 1 TAIL LIGHT HOUSING
21 91121146 1 TAIL LIGHT BRACKET
22 91565080 1 TAIL LIGHT ASSY
23 0642210 1 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
24 4712200 1 FLAT WASHER, 3/4
25 4762200 1 LOCKWASHER, 3/4
26 91143117 1 STOPLIGHT SWITCH
27 88321022 2 SELF-TAPPING SCREW, #8-32X3/8
28 80963056 1 WEATHERPACK SHROUD
29 80963058 4 WEATHERPACK SHROUD
30 80963069 9 MALE PIN TERMINAL
31 80963066 9 CABLE SEAL
32 91343031 1 ROTATING BEACON
91344053 1 BULB
33 91511206 1 BEACON BRACKET
34 90027214 1 RUBBER GROMMET
35 88301093 3 ROUND HD MACHINE SCREW, #10-24X3/4
36 4761000 3 LOCKWASHER, #10
37 3311001 3 HEX NUT, #10-24
38 4711400 2 FLAT WASHER, 1/4
39 3311401 2 HEX NUT, 1/4-20
40 80383113 1 MODE SWITCH, WORK LIGHTS
41 91403304 1 MODE SWITCH, BEACON
42 4240033 7 STRAP, TIE WRAP
43 91511127 1 STOPLIGHT SW MTG TAB

12-4 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160031697
G12-55A Before S/N 0160031708 OPTIONS

Figure 12-1 Work Light Package (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 12-5


G10-55A S/N 0160031697 & After
OPTIONS G12-55A S/N 0160031708 & After

Figure 12-1 Work Light Package

301
1 302
7 6
23 303
305
304 306
11
201 15
202 15
203
204 15
205
15
307
308
4 309
14 13 310
23 311

101 8
102
103 21
16 17 22
20

29

10

24
8 B
1
4
6
12
2 14
18 5
CONNECT TO 7
CURRENT OPTION
EC HARNESS 3 28
VIEW RH CONSOLE

VIEW B-B
PAP2910

12-6 G10-55A, G12-55A 3126020


G10-55A S/N 0160031697 & After
G12-55A S/N 0160031708 & After OPTIONS

Figure 12-1 Work Light Package (Continued)

BEACON WORK LIGHT


SWITCH SWITCH

X3 X2

1
2
3

7
8

2
3

7
8
4

6
EMPTY

EMPTY
BEACON

WORK LT PWR

EMPTY
EMPTY

EMPTY
EMPTY
EMPTY

EMPTY

CAB LT GND
WORK LT
CAB LT GND

CAB LT PWR
CAB LT
BCN PWR
X7
BEACON 1 BEACON
2 BCN GND

X5
1 CAB LT CAB LT 1
REAR CAB CAB LT GND CAB LT GND
2 2
WORK LIGHT
FRONT CAB
X6 WORK LIGHTS
CAB LT 1
CAB LT GND 2

X4

STOP LT 1 PLUG
1
S/W LT PWR 2 WORK LT PWR
2
BCN PWR 3 BCN PWR
3
CURRENT DOME LT PLUG
OPTION VEC 4 4
HARNESS DOME BCN GND 5 BCN GND
5
CAB LT PWR 6 CAB LT PWR
6
CAB LT GND 7 CAB LT GND
7
WORK LT 8 WORK LT
8

X1 X1

18

10 X3
X1
1 WORK LT WORK LT 1
REAR WORK LT GND LT GND
2 2
LIGHT
BOOM WORK
LIGHTS
WORK LT 1
LT GND 2

X4
WORK LT
LT GND
PLUG
PLUG

X2
C
A

D
B
REVERSE

WORK LT
LT GND
STOP LT

CURRENT PAL3570
CHASSIS/BOOM HARNESS

3126020 G10-55A, G12-55A 12-7


G10-55A S/N 0160031697 & After
OPTIONS G12-55A S/N 0160031708 & After

Figure 12-1 Work Light Package


Item Part Number Qty. Description Rev.
1001110091 Ref WORK LIGHT PACKAGE, (not available to order; see items 1 thru 29 for  B
service)
1 0641407 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5
2 0641814 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
3 0903661 1 BOOM LIGHT MOUNTING BRACKET
4 3311401 5 HEX NUT, 1/4-20
5 3311801 2 HEX NUT, 1/2-13
6 4711400 8 FLAT WASHER, 1/4
7 4711800 8 FLAT WASHER, 1/2
8 1001095342 3 UTILITY FLOOD LIGHT, (includes items 101 thru 103) B
80964070 3 BULB
10 Ref BOOM WORK LIGHTS HARNESS, (see Figure 12-17 for details)
11 1001090580 2 FLOOD LIGHT ASSEMBLY, (includes items 201 thru 205) B
12 1320263 3 CLAMP
13 1001090581 1 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) D
14 4761400 5 LOCKWASHER, 1/4
15 8096D097 7.3 ft WIRING DUCT
16 1001090460 1 WORK LIGHTS SWITCH
17 1001090461 1 BEACON SWITCH
18 Ref WORK LIGHTS CAB HARNESS, (see Figure 12-18 for details)
20 1001090522 1 BACKUP LIGHT MOUNTING BRACKET
21 0642210 1 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
22 4712200 1 WASHER, 3/4
23 14404173 AR SILICON SEALANT
24 8406105 1 CLIP
28 4761800 2 LOCKWASHER, 1/2
29 1320263 3 SUPPORT CLAMP
101 4460464 2 PIN TERMINAL
102 4460897 1 2 POSITION TERMINAL
103 80963050 1 UTILITY FLOOD LIGHT A
80964070 2 BULB
201 4460464 2 PIN TERMINAL
202 4460897 1 2 POSITION TERMINAL
203 80963050 1 UTILITY FLOOD LIGHT A
80964070 1 BULB
204 91403503 1 SPACER
205 91413052 1 WORK LIGHT MOUNTING BOLT
301 0903669 1 BEACON BRACKET
302 4460464 4 PIN TERMINAL
303 4460897 2 2 POSITION TERMINAL
304 1001099276 1 UTILITY FLOOD LIGHT A
80964070 1 BULB
305 91343031 1 ROTATING BEACON
91344053 1 BULB
306 1001090615 1 GROMMET
307 0721006 3 INDENTED HEX HD MACHINE SCREW, #10-24X3/4
308 3311001 3 NUT, #10-24, GR2
309 4751000 3 WASHER, #10
310 4761000 3 LOCKWASHER, #10

12-8 G10-55A, G12-55A 3126020


G10-55A S/N 0160031697 & After
G12-55A S/N 0160031708 & After OPTIONS

Figure 12-1 Work Light Package (Continued)


Item Part Number Qty. Description Rev.
311 2820035 AR TUBING INSULATE

3126020 G10-55A, G12-55A 12-9


OPTIONS

Figure 12-2 Cold Start Installation - John Deere Engine

4
8

5
12

COLD START
BOTTLE
E.T.S. SWITCH 5
11 5
THIS SURFACE
MUST BE IN CONTACT 13 5
WITH ENGINE 14
WEATHERPACK SINGLE
WIRE CONNECTOR
KBI KOMPAC
212020 12V DC
B
A
WEATHERPACK SINGLE
LEFT HAND FILTER FITTING
WIRE CONNECTOR

WEATHERPACK '87' TERMINAL


DOUBLE
WIRE CONNECTOR

FUSE HOLDER '30' TERMINAL


EXISTING WIRE '86' TERMINAL
TO STARTER '85' TERMINAL

PY0030
SCHEMATIC

NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.


2. USE LOCTITE® 545TM (0100075) ON ALL FITTING THREADS.
3. USE LOCTITE® PIPE SEALANT (0100020) ON ALL PIPE THREADS.

12-10 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-2 Cold Start Installation - John Deere Engine


Item Part Number Qty. Description Rev.
91565045 1 COLD START INSTALLATION, (includes all items) C
1 0100011 AR LOCTITE® 242TM
2 0100020 AR PIPE SEALANT, LOCTITE® 567TM
4 0761010 1 HEX HD CAPSCREW, 10-1.5X20mm
5 4240018 AR CABLE TIE
8 4812000 1 FLATWASHER, M10
9 14404043 AR LOCTITE® 545TM
11 91403295 1 COLD START KIT
70023156 1 VALVE, 12VDC
7024399 1 FLUID CYLINDER
70023307 1 NOZZLE
12 91563277 1 COLD START WIRE
13 88201016 4 HEX HD CAPSCREW, 5/16-18X1/2
14 88551010 4 LOCKWASHER, 5/16

3126020 G10-55A, G12-55A 12-11


OPTIONS

Figure 12-3 Block Heater Assembly - John Deere Engine

FRONT

12-12 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-3 Block Heater Assembly - John Deere Engine


Item Part Number Qty. Description Rev.
91565046 1 BLOCK HEATER ASSY, (includes all items) A
1 80373088 1 BLOCK HEATER
2 14240033 1 TIE WRAP

3126020 G10-55A, G12-55A 12-13


OPTIONS

Figure 12-4 Block Heater Assembly - Perkins Engine

3
4
5 SOME VIEWS REMOVED
101 FOR CLARITY
102
103

101
2

102 PY1821
G10-55A S/N 0160038466 & AFTER
G12-55A S/N 0160038418 & AFTER

12-14 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-4 Block Heater Assembly - Perkins Engine


Item Part Number Qty. Description Rev.
1001093832 Ref BLOCK HEATER ASSY, (G10-55A Before S/N 0160038466; G12-55A Before F
S/N 0160038418), (not available to order, use 1001113742 or items 1 thru 5 for
service)
1001113742 1 BLOCK HEATER ASSY, (G10-55A S/N 0160038466 & After; G12-55A S/N A
0160038418 & After), (includes items 1, 101 & 102)
1 7131592 1 BLOCK HEATER
2 1001093831 1 SENSOR ASSY, (includes items 101 thru 103) A
3 0791607 1 SCREW, 3/8-16X7/8
4 3311605 1 HEX LOCKNUT, 3/8-16 GR2
5 4711600 1 WASHER, 3/8
101 88521512 1 LOCKNUT, 3/4-16
102 1001060434 1 SENSOR
103 1001093830 1 BRACKET

3126020 G10-55A, G12-55A 12-15


OPTIONS

Figure 12-5 Fender Installation

1
2

1 1
2 3

1
3

6 7 6 4
8 8 8 5
12
11

9 9 9
10 10 10

FENDER INSTALLATION BRACKET INSTALLATION

12-16 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-5 Fender Installation


Item Part Number Qty. Description Rev.
91565081 1 FENDER INSTALLATION, (includes all items) B
1 91473126 4 ROTOMOLD FENDER
2 91566062 2 RH FENDER BRACKET
3 91566063 2 LH FENDER BRACKET
4 91514118 16 FENDER STUD, (torque to 94-104 lb-ft)
5 91513266 16 HEX NUT, M12X1.25
6 0641528 16 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
7 0641524 8 HEX HD CAPSCREW, 5/16-18X3, GR5
8 4711500 24 WASHER, 5/16
9 4751500 24 FLAT WASHER, 5/16
10 88521205 24 LOCKNUT, 5/16-18
11 3520176 8 PLUG
12 83191010 16 LOCKWASHER, 5/16

3126020 G10-55A, G12-55A 12-17


OPTIONS

Figure 12-6 Fuel/Water Separator Installation - John Deere

1
3
4
2
5
6
7
8
9
10
11

10
11

K1
PAP2220

12-18 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-6 Fuel/Water Separator Installation - John Deere


Item Part Number Qty. Description Rev.
91475107 1 FUEL/WATER SEPARATOR INSTALLATION, (includes all items) B
1 91471242 1 FILTER BRACKET
2 91473240 1 FUEL/WATER SEPARATOR
91474633 1 FUEL/WATER SEPARATOR ELEMENT
91474634 1 WATER COLLECTION BOWL
91474635 1 REVERSE FLOW HAND PRIMER
8035811 1 RETAINING RING (between element and cover)
3 4832000 2 LOCKWASHER, 10mm
4 0761012 2 HEX HD CAPSCREW, M10X1.5X25, GR5
5 4761500 2 LOCKWASHER, 5/16
6 3311501 2 HEX NUT, 5/16-18
7 0641510 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
8 2200233 2 SOCKET HD PIPE PLUG, (ports #1 & #2)
9 2221114 2 BARBED FITTING, (ports #3 & #4)
10 1320022 4 HOSE CLAMP
11 2750532 3.83 ft FUEL LINE, 3/8

K1 2915111 1 FUEL/WATER SEPARATOR SERVICE KIT

3126020 G10-55A, G12-55A 12-19


G10-55A Before S/N 0160024420
OPTIONS G12-55A Before S/N 0160032083

Figure 12-7 Winch Installation

PORT #3
26 20
21
MOTOR PORTS PORT #1
19 22

13
17
“DOWN/LEFT”
18
14
22 15
27
PORT #2 31
VIEW A - A 15
(WINCH REMOVED FOR CLARITY) 16
A 32
“UP/RIGHT”

8 8
9 9
12 12

8 8
12 12
28 28

8 8
10 10 .

12 12
1
8 8 6
11 11 .
.

4
5

3
7
WINCH, VALVE & HOSE ASSYS
REMOVED FOR LARITY

AUXILIARY LINE
3 "DOWN/LEFT"

AUXILIARY LINE
1 2 "UP/RIGHT"

PAP2050

NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.


2. USE LOCTITE® 545TM (0100075) ON ALL FITTING THREADS.

12-20 G10-55A, G12-55A 3126020


G10-55A Before S/N 0160024420
G12-55A Before S/N 0160032083 OPTIONS

Figure 12-7 Winch Installation


Item Part Number Qty. Description Rev.
91565037 1 WINCH INSTALLATION, (includes all items) H
1 91566042 1 WINCH BRACKET WELDMENT
3 90201443 1 WINCH HOOK & BALL
4 91403384 1 WINCH CABLE
5 90029999 1 WIRE ROPE CLIP
6 Ref WINCH WITH MOTOR, (see Figure 12-8, Figure 12-9 or Figure 12-21 for
details)
7 91083535 1 CAUTION DECAL
8 90027472 14 HARDENED WASHER, 5/8
9 0682020 2 HEX HD CAPSCREW, 5/8-11X2 1/2, GR8, (torque to 200-215 lb-ft)
10 0682024 2 HEX HD CAPSCREW, 5/8-11X3, GR8, (torque to 200-215 lb-ft)
11 0682012 2 HEX HD CAPSCREW, 5/8-11X1 1/2, GR8, (torque to 200-215 lb-ft)
12 88501010 6 HEAVY HEX NUT, 5/8-11, (torque to 200-215 lb-ft)
13 91413040 1 PRESSURE REDUCER VALVE
14 91403413 1 FEMALE QUICK DISCONNECT
15 84719236 2 HOSE ASSY
16 91403414 1 MALE QUICK DISCONNECT
17 4761500 2 LOCKWASHER, 5/16
18 0641514 2 HEX HD CAPSCREW, 5/16-18X1 3/4
19 2220671 2 ELBOW, 90 DEGREES, (includes o-ring)
88591205 1 O-RING
20 2220726 1 ELBOW, 90 DEGREES
21 2220385 1 SWIVEL NUT RUN TEE, 1/4 TUBE
22 2220596 2 ELBOW, 90 DEGREES, (includes o-ring)
88591206 1 O-RING
23 0100011 AR LOCTITE® 242TM
24 0100075 AR LOCTITE® 545TM
26 2753902 1 HOSE ASSY
27 1001115014 1 HOSE ASSY
28 0682016 2 HEX HD CAPSCREW, 5/8-11X2, GR8
31 91043125 1 DUST PLUG
32 91043126 1 DUST CAP

3126020 G10-55A, G12-55A 12-21


G10-55A S/N 0160024420 & After
OPTIONS G12-55A S/N 0160032083 & After

Figure 12-7 Winch Installation

PORT #3
22 20
MOTOR PORTS 19 12
18 16
17

14

“DOWN/LEFT”
21
23 21 PORT #1 13
PORT #2
14

14 14
A
VIEW A - A 15
(WINCH REMOVED FOR CLARITY) “UP/RIGHT”

A
7 7
8 8
11 11

7 7
11 11
24 24

7 7
9 9 .

11 11
1
7 7 5
10 10 .
.

3
4

2
6
WINCH, VALVE, & HOSE ASSYS
REMOVED FOR CLARITY

AUXILIARY LINE
3 “DOWN/LEFT”

AUXILIARY LINE
1 2 “UP/RIGHT”

PY1870

NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.


2. USE LOCTITE® 545TM (0100075) ON ALL FITTING THREADS.

12-22 G10-55A, G12-55A 3126020


G10-55A S/N 0160024420 & After
G12-55A S/N 0160032083 & After OPTIONS

Figure 12-7 Winch Installation


Item Part Number Qty. Description Rev.
1001097944 1 WINCH INSTALLATION, (includes all items) A
1 91566042 1 WINCH BRACKET WELDMENT
2 90201443 1 WINCH HOOK & BALL
3 91403384 1 WINCH CABLE
4 90029999 1 WIRE ROPE CLIP
5 Ref WINCH WITH MOTOR, (see Figure 12-8, Figure 12-9 or Figure 12-21 for
details)
6 91083535 1 CAUTION DECAL
7 90027472 14 HARDENED WASHER, 5/8
8 0682020 2 HEX HD CAPSCREW, 5/8-11X2 1/2, GR8, (torque to 200-215 lb-ft)
9 0682024 2 HEX HD CAPSCREW, 5/8-11X3, GR8, (torque to 200-215 lb-ft)
10 0682012 2 HEX HD CAPSCREW, 5/8-11X1 1/2, GR8, (torque to 200-215 lb-ft)
11 88501010 6 HEAVY HEX NUT, 5/8-11, (torque to 200-215 lb-ft)
12 91413040 1 PRESSURE REDUCER VALVE
13 1001001240 1 FEMALE QUICK DISCONNECT
14 1001097935 2 HOSE ASSY
15 1001001241 1 MALE QUICK DISCONNECT
16 4761500 2 LOCKWASHER, 5/16
17 0641514 2 HEX HD CAPSCREW, 5/16-18X1 3/4
18 2130810 2 ELBOW, 90 DEGREES, (includes item 27)
19 2130806 1 ELBOW, 90 DEGREES
20 2170708 1 SWIVEL NUT RUN TEE, 1/4 TUBE
21 2130808 2 ELBOW, 90 DEGREES, (includes item 28)
22 1001097936 1 HOSE ASSY
23 1001097937 1 HOSE ASSY
24 0682016 2 HEX HD CAPSCREW, 5/8-11X2, GR8
25 0100011 AR LOCTITE® 242TM
26 0100075 AR LOCTITE® 545TM
27 88591206 2 O-RING, (not shown)
28 88591205 2 O-RING, (not shown)

3126020 G10-55A, G12-55A 12-23


OPTIONS

Figure 12-8 Truss Boom Winch

12-24 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-8 Truss Boom Winch


Item Part Number Qty. Description Rev.
91413160 1 WINCH, 5 IN DRUM, (includes all items on this page & on Figure 12-9)
91413159 Ref WINCH, 8 IN DRUM, (no longer available, use 1001114795 on Figure 12-21 for B
replacement), (includes all items on this page & on Figure 12-9)
1 91404383 1 GEAR CASE
2 NSS 1 LOCK SET A
3 91404385 1 LOCK SET B
4 91404386 1 CABLE DRUM, 5 IN
91404432 1 CABLE DRUM, 8 IN
5 Use Kit K1 1 BRAKE DRUM
6 91404388 1 GEAR CASE COVER
7 90208148 1 CABLE DRUM SHAFT, 5 IN
91404433 1 CABLE DRUM SHAFT, 8 IN
8 91404389 1 WORM SHAFT, (includes item 10)
9 NSS 1 WORM GEAR
10 NSS 1 WORM
11 91404392 6 CABLE DRUM SHAFT KEY
12 NSS 1 LOCK SEAT A BUSHING
13 91404394 2 BUSHING
14 91404395 4 STUD BOLT, 1/2X1-1/2
15 91404396 2 COLLAR
16 Use Kit K1 1 BRAKE PLATE
17 Use Kit K1 1 BRAKE HOUSING
18 Use Kit K1 1 BRAKE DRUM
19 Use Kit K1 1 ADJUSTING BOLT
20 Use Kit K1 1 ADJUSTING NUT
21 Use Kit K1 1 SPRING SEAT
22 Use Kit K1 1 ROLLER
23 Use Kit K1 2 BRAKE LINING
24 Use Kit K1 1 BRAKE PLATE A
25 Use Kit K1 2 BRAKE PLATE B
26 Use Kit K1 1 FIXING PLATE
27 NSS 1 OIL FILL PLUG
28 NSS 1 BEARING SHIM
29 91404408 2 BEARING HUB GASKET
30 91404409 1 GEAR CASE GASKET
31 Use Kit K1 1 O-RING
32 91404411 2 WASHER
33 91404412 1 BUSHING
34 Use Kit K1 2 SEAL
35 91404413 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Use Kit K1 1 SPRING
38 Use Kit K1 1 BRAKE DRUM SPRING
39 NSS 1 MOTOR MOUNT ADAPTER
40 90208181 1 COUPLER
42 91404416 2 BEARING
43 Use Kit K1 2 V.C. TYPE LOCK RING
44 91404418 1 OIL LEVEL PLUG
45 91404419 1 OIL DRAIN PLUG

3126020 G10-55A, G12-55A 12-25


OPTIONS

Figure 12-8 Truss Boom Winch (Continued)


Item Part Number Qty. Description Rev.
46 NSS 1 COUPLER SPACER
47 91404420 2 BEARING HUB
48 91404421 2 OIL SEAL
49 Use Kit K1 8 CAP SCREW, 3/8X1-1/2
50 Use Kit K1 8 LOCKWASHER
51 NSS 1 GREASE FITTING
52 Use Kit K1 5 NUT
53 91404426 1 HEX HD CAPSCREW, 3/8X1
54 NSS 1 LOCKWASHER
55 NSS 1 HEX HD CAPSCREW, 3/8X1
56 Use Kit K1 1 BRAKE COVER GASKET
57 91404430 1 OIL SEAL
58 NSS 1 LOCK SEAT GASKET

K1 70020227 1 BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)

12-26 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-8 Truss Boom Winch (Continued)


Item Part Number Qty. Description Rev.

3126020 G10-55A, G12-55A 12-27


OPTIONS

Figure 12-9 Winch Motor

12-28 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-9 Winch Motor


Item Part Number Qty. Description Rev.
1 WINCH MOTOR, (includes all items)
1 91414051 1 DUST SEAL
2 Use Kit K1 or K2 1 SPLIT WIRE RING
3 Use Kit K1 or K2 1 METAL BACK-UP SHIM
4 Use Kit K1 or K2 1 HIGH PRESSURE SEAL
5 Use Kit K1 or K2 1 METAL BACK-UP SHIM
6 Use Kit K1 or K2 1 TEFLON BACK-UP SHIM
7 Use Kit K1 or K2 1 SHAFT SEAL
8 91414052 1 BODY SEAL
9 Use Kit K1 or K3 1 SEAL CARRIER
10 Use Kit K1 or K3 1 THRUST WASHER
11 91414053 1 THRUST BEARRING
12 91414054 1 DRIVE LINK
13 91414055 1 MID MOUNT WEAR PLATE
14 91414056 1 ROTOR KIT
15 91414057 1 DRIVE LINK PIN
16 91414058 1 END COVER
17 91414059 1 BOLT SET
18 91414060 1 HOUSING
19 91414061 1 COOLING PLUG
20 91414062 1 SHAFT, (includes item 21)
21 91414063 1 KEY
22 88201024 2 HEX HD CAPSCREW, 5/16-18X2, GR5

K1 91414049 1 SEAL KIT, (includes items 1 thru 10)


K2 91414050 1 SEAL KIT, (includes items 1 thru 8)
K3 90208212 1 SEAL KIT, (includes items 9 & 10)

3126020 G10-55A, G12-55A 12-29


OPTIONS

Figure 12-10 Sway Cylinder Valve

1
3
2

12-30 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-10 Sway Cylinder Valve


Item Part Number Qty. Description Rev.
91403180 1 SWAY CYLINDER VALVE, (includes all items)
1 91404216 2 VALVE CARTRIDGE
2 91404215 2 O-RING
3 91404217 1 PISTON
4 91404218 1 VALVE BODY

3126020 G10-55A, G12-55A 12-31


OPTIONS

Figure 12-11 Sway Cylinder

12
17
15
16

1 4
3
5

19
14

2
10
6
9
18

7
8 11
13
12

14

19

PY55750
K1

12-32 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-11 Sway Cylinder


Item Part Number Qty. Description Rev.
91403279 1 SWAY CYLINDER, (includes all items)
1 91144038 1 LOCK NUT
2 91404353 1 PISTON SEAL
3 91404354 2 WEAR RING
4 91404355 1 PISTON
5 91164022 1 O-RING
6 91404356 1 U-CUP SEAL
7 91404357 1 STEP SEAL
8 91404358 1 U-CUP SEAL
9 91404359 1 O-RING
10 91124096 1 SELF TAPPING SCREW
11 91404360 1 WIPER
12 91144128 2 GREASE FITTING
13 91404361 1 SHAFT ASSY
14 91404362 1 CASE ASSY
15 91404363 1 COVER
16 91404364 1 GASKET
17 91404365 3 CAPSCREW
18 91404366 1 HEAD
19 91404352 2 BUSHING

K1 91404367 AR SEAL KIT, (includes items 2, 3, 5 thru 9, 11 & 16)

3126020 G10-55A, G12-55A 12-33


OPTIONS

Figure 12-12 Road Lights Installation

24

9 25
9
4 4
8 8
10 23 10
14 14
16 16

VIEW A-A

1 4
4 8
8 A
10
10 14
16 16

2
5
9
1
USE EXISTING HARDWARE
TO MOUNT CLAMP ON
FAR SIDE OF FRAME.
ROUTE HARNESS THRU
THIS CLAMP

4
8
4 4 10
8 8 13
10 10 16
16 16
27 26
3
35

28
29
4
8
10
16
PAP3820

TAIL LIGHT VIEW

12-34 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-12 Road Lights Installation (Continued)

19
12

15
7
20 11
21

INSTRUMENT PANEL

CONNECT TO CURRENT
CHASSIS/BOOM HARNESS
17
CONNECT TO WORK LIGHT
BOOM HARNESS

18 USE BRAKE VALVE


MOUNTING SCREW TO
ATTACH TAB

6
33

PAL3411

3126020 G10-55A, G12-55A 12-35


OPTIONS

Figure 12-12 Road Lights Installation (Continued)

CURRENT
CHASSIS/BOOM HARNESS TL10/TL12
REVERSE

WORK LT
STOP LT

LT GND

X6 X7
C

C
A

A
D

D
B

B
REVERSE
PLUG

PLUG
PLUG
WORK LT

WORK LT
LT GND

LT GND

20 X2
X4 LOW
TAIL GND2 1
1 GND1 LO BEAM 2
PARK LT HI BEAM HIGH
2 3
BACK REVERSE PARK LT LEFT HEAD
3 4
LEFT TAIL LT TURN LT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN PLUG
6

TURN
STOP
LO BEAM
RT TURN
LT TURN

HI BEAM
STOP LT

PARK LT
GND1
GND2

X1
LOW
1
2
3

7
8
4

TAIL GND2 1
GND1 LO BEAM
1
X1 2
GND1

HIGH
GND2

PARK LT HI BEAM
LO BEAM
RT TURN

HI BEAM
LT TURN
STOP LT

PARK LT

2 3
BACK REVERSE PARK LT RIGHT HEAD
3 4
RIGHT TAIL RT TURN RT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN
6 PLUG
X5
15A BAT PWR 1
FLASH PWR
X3 TURN
STOP PLUG NC
2
X5 HI BEAM 3
HIGH HD

PLUG 4
NC

LO BEAM 5
LOW HD

PARK LT 6
SIDE LT
HEADLIGHT/TURN
PLUG 7
NC
SIGNAL SWITCH
15A OPT 2 8
LIGHT PWR

21 LT TURN
RT TURN
9
10
LEFT

RIGHT

FLASHER OUT 11
TURN PWR

PLUG 12
NC

EMPTY
FLASHER PWR L X
L
EMPTY P FLASHER FLASHER
FLASHER OUT X
EMPTY

X3 FLASHER
15A OPT 2 1
BRAKE PEDAL STOP LT FLASHER PWR 2
SWITCH 15A BAT PWR 15A BAT PWR 3
EMPTY 4
FLASHER OUT
X8 EMPTY
5
HAZARD SWITCH
6
LT TURN 7
RT TURN 8
EMPTY 9
GND1 10

X6
15A
FUSE

CURRENT 15A OPT 2 A 15A OPT 2


OPTION HARNESS 15A OPT 2 GND B GND2
X4 X7

15A BAT PWR SP BAT PWR "SP BAT PWR" WIRE


X2
GND1 "SP CAB GND 1" WIRE

X9 PAL3421

12-36 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-12 Road Lights Installation


Item Part Number Qty. Description Rev.
1001113091 Ref ROAD LIGHTS INSTALLATION, (not available to order; see items 1 thru 35 for 4
service)
1 85941016 1 CLAMP, 1/2
2 0641818 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 75 lb-ft)
3 0642222 1 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (torque to 80 lb-ft)
4 3311001 26 HEX NUT, 10-24
5 3311805 2 HEX LOCKNUT, 1/2-13
6 3941506 2 TAP SCREW
7 4461254 1 FASTON TERMINAL
8 4711000 28 FLAT WASHER, #10
9 4751800 6 FLAT WASHER, 1/2
10 4761000 26 LOCKWASHER, #10
11 8220050 1 CONNECT TERMINAL, MALE
12 8223073 1 TURN SIGNAL SELECTOR
13 10718991 2 REFLECTOR, RED
14 10718992 4 REFLECTOR, YELLOW
15 80983168 1 VARIABLE LOAD FLASHER
16 88261010 26 SOCKET BUTTON HD CAPSCREW, #10-24X3/4
17 91143117 1 STOPLIGHT SWITCH
18 91511127 1 MOUNTING TAB
19 1001090459 1 SWITCH
20 Ref ROAD LIGHTS FRAME HARNESS, (see Figure 12-19 for details)
21 Ref ROAD LIGHTS CAB HARNESS, (see Figure 12-20 for details)
23 1001094264 1 FRONT ROAD LIGHTS BRACKET
24 1001094390 1 FRONT ROAD LIGHTS, RH, (torque to 50 lb-ft)
91503103 1 CONNECTOR
91504107 1 CONNECTOR LOCK
25 1001094391 1 FRONT ROAD LIGHTS, LH, (torque to 50 lb-ft)
91503103 1 CONNECTOR
91504107 1 CONNECTOR LOCK
26 1001094392 1 TAIL LIGHT, RH
91503103 1 CONNECTOR
91504107 1 CONNECTOR LOCK
27 1001094393 1 TAIL LIGHT, LH
91503103 1 CONNECTOR
91504107 1 CONNECTOR LOCK
28 1001094523 1 TAIL LIGHT BRACKET
29 1001094824 2 TAIL LIGHT COVER
33 1320263 2 SUPPORT CLAMP
35 4752200 1 FLAT WASHER, 3/4

3126020 G10-55A, G12-55A 12-37


OPTIONS

Figure 12-13 Pintle Hook Installation

1
2
3
4

PAL2170

12-38 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-13 Pintle Hook Installation


Item Part Number Qty. Description Rev.
91565086 1 PINTLE HOOK INSTALLATION, (includes items 1 thru 4) B
1 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
2 90200602 1 PINTLE HOOK
3 83201120 4 HEX HD CAPSCREW, 1/2-13X1-3/4
4 88551013 4 LOCKWASHER, 1/2

3126020 G10-55A, G12-55A 12-39


OPTIONS

Figure 12-14 Swing Cylinder

1
7

2
4

17

16
10
3
9 5
6

12
15

7
11
14
13
18

K1 PY5760

12-40 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-14 Swing Cylinder


Item Part Number Qty. Description Rev.
91403322 1 SWING CYLINDER, (includes all items)
1 91144125 1 GREASE FITTING
2 91034156 1 LOCKNUT
3 91404368 2 WEAR RING
4 91404369 1 PISTON SEAL
5 91404370 1 PISTON
6 91124100 1 O-RING
7 91404371 1 CASE ASSY
8 91404372 1 SHAFT ASSY
9 91404373 1 HEAD
10 91404374 1 O-RING
11 91404375 1 BACK-UP RING
12 91404376 1 STEP SEAL
13 91404377 1 U-CUP
14 91404378 1 O-RING
15 91404379 1 WIPER
16 91404380 1 SETSCREW
17 91034157 1 BUSHING
18 91144267 1 BUSHING

K1 91404381 AR SEAL KIT, (includes items 3, 4, 6 & 10 thru 15)

3126020 G10-55A, G12-55A 12-41


OPTIONS

Figure 12-15 Top Cab Glass Shield

11

1
2
4
5

VIEW FROM
OUTSIDE CAB
3
3 7
6 9
8 10

VIEW FROM
INSIDE CAB
VIEW FROM
OUTSIDE CAB

PAP11510

12-42 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-15 Top Cab Glass Shield


Item Part Number Qty. Description Rev.
1001100879 1 TOP CAB GLASS SHIELD, (includes all items) B
1 0641608 2 HEX HD CAPSCREW, 3/8-16X1
2 3271601 2 HEX NUT, 3/8-16, GR8
3 4071133 4 WASHER
4 4711600 4 WASHER, 3/8
5 4761600 2 LOCKWASHER, 3/8
6 4761800 2 LOCKWASHER, 1/2
7 14404173 AR SEALANT
8 88501008 2 HEX NUT, 1/2-13
9 91403503 2 SPACER
10 1001096728 2 BOLT, 1/2-13
11 1001098344 1 BRACKET

3126020 G10-55A, G12-55A 12-43


OPTIONS

Figure 12-16 Front Cab Glass Shield

1
1 6
7
3 10
5

VIEW FROM
OUTSIDE CAB

VIEW FROM
INSIDE CAB

PAP11520

12-44 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-16 Front Cab Glass Shield


Item Part Number Qty. Description Rev.
1001100880 1 FRONT CAB GLASS SHIELD, (includes all items) B
1 4071133 4 WASHER
2 4420060 1 FOAM TAPE
3 4761800 2 LOCKWASHER, 1/2
4 77143003 4 SCREW, 5/16-18X5/8
5 88501008 2 HEX NUT, 1/2-13
6 91403503 2 SPACER
7 1001096728 2 BOLT, 1/2-13
8 1001098042 1 BRACKET
10 14404173 AR SEALANT

3126020 G10-55A, G12-55A 12-45


OPTIONS

Figure 12-17 Boom Work Light Harness

TO BOOM WORK LIGHTS


X3
X3
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP4
2

TO CHASSIS/BOOM HARNESS

X1
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A PLUG - - - -
B PLUG - - - -
C WORK LT YEL 14 AWG GXL SP1
D LT GND BLK 14 AWG GXL SP2

X1

TO REAR WORK LIGHT TO BOOM WORK LIGHT

X2 X4
TERM WIRE TERM WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION # DESIGNATION
1 WORK LT YEL 14 AWG GXL SP1 1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP2 2 LT GND BLK 14 AWG GXL SP4

2 2

X2 X4

PAP2790

12-46 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-17 Boom Work Light Harness


Item Part Number Qty. Description Rev.
1001090505 Ref BOOM WORK LIGHT HARNESS, (Before S/N 0160040475), (no longer B
available, order 1001125382 for service)
1001125382 1 BOOM WORK LIGHT HARNESS, (S/N 0160040475 & After), (includes all A
items)
1 80963062 1 CONNECTOR
4460850 2 TERMINAL
8220081 2 SEAL
1001116727 2 PLUG
2 4460891 3 PLUG CONNECTOR, (includes rear seal)
80604018 1 WEDGE LOCK
4460942 2 TERMINAL

3126020 G10-55A, G12-55A 12-47


OPTIONS

Figure 12-18 Work Light Cab Harness

X1 1
TERM WIRE
# DESIGNATION
COLOR GAUGE TYPE TO
2
1
2
PLUG
WORK LT PWR
-
ORN
-
14 AWG
-
GXL X2
-
3
3 BCN PWR ORN 16 AWG GXL X3
X1 4
4 PLUG - - - -
5 BCN GND BLK 16 AWG GXL X7
6 CAB LT PWR ORN 14 AWG GXL X2
7 CAB LT GND BLK 14 AWG GXL SP2 X2
8 WORK LT YEL 14 AWG GXL X2 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 EMPTY - - - -
2 CAB LT PWR ORN 14 AWG GXL X1
3 CAB LT YEL 14 AWG GXL SP1
4 EMPTY - - - -
5 WORK LT PWR ORN 14 AWG GXL X1
6 WORK LT YEL 14 AWG GXL X1
7 CAB LT GND BLK 14 AWG GXL SP2
8 EMPTY - - - -
5
X2 6

X3
TERM WIRE
COLOR GAUGE TYPE TO
X3 # DESIGNATION
1 EMPTY - - - -
2 BCN PWR ORN 16 AWG GXL X1
5 3 BEACON YEL 16 AWG GXL X7
6 4 EMPTY - - - -
5 EMPTY - - - -
6 EMPTY - - - -
7 CAB LT GND BLK 14 AWG GXL SP2
8 EMPTY - - - -

7
8
9
X4
X4 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 CAB LT YEL 14 AWG GXL SP1
2 CAB LT GND BLK 14 AWG GXL SP2

7
8
9
X5
X5 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 CAB LT YEL 14 AWG GXL SP3
2 CAB LT GND BLK 14 AWG GXL SP4

7
7 8
8 9
9
X7 X7
TERM WIRE
X6 X6 # DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE 1 BEACON YEL 16 AWG GXL X3
COLOR GAUGE TYPE TO
# DESIGNATION 2 BCN GND BLK 16 AWG GXL X1 PAP2590
1 CAB LT YEL 14 AWG GXL SP3
2 CAB LT GND BLK 14 AWG GXL SP4

12-48 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-18 Work Light Cab Harness


Item Part Number Qty. Description Rev.
1001090506 Ref CAB WORK LIGHT HARNESS, (no longer available, use 1001125384 for D
replacement or 1 thru 9 for service)
1001125384 1 CAB WORK LIGHT HARNESS, (includes items 1 thru 9) A
1 91554017 1 HOUSING
2 8220525 6 WEDGE LOCK
3 4460464 6 TERMINAL
4 4460466 2 PLUG
5 7026439 2 HOUSING
6 1001118384 8 TERMINAL
7 7026408 4 HOUSING
8 80604018 8 WEDGE LOCK
9 4460465 8 TERMINAL

3126020 G10-55A, G12-55A 12-49


OPTIONS

Figure 12-19 Road Light & Frame Harness

TO RIGHT HEAD LIGHT X5


X5 TAIL LIGHTS ENG. SIDE 2
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 GND1 BLK 16 AWG GXL SP1
2 PARK LT YEL 16 AWG GXL SP9
3 REVERSE YEL 16 AWG GXL SP11
4 RT TURN YEL 16 AWG GXL SP4 TO CHASSIS/BOOM HARNESS
5 STOP LT YEL 16 AWG GXL SP3
3
6 PLUG - - - -
2 X6
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A REVERSE YEL 16 AWG GXL SP11
X6 B PLUG - - - -
X4 C WORK LT YEL 14 AWG GXL X7
D LT GND BLK 14 AWG GXL X7
4
X7
TO LEFT TAIL LIGHT
TO BOOM WORK LIGHT HARNESS
X4 TAIL LIGHTS DRIVERS SIDE
TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO X7
1 GND1 BLK 16 AWG GXL SP1 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
2 PARK LT YEL 16 AWG GXL SP9
A PLUG - - - -
3 REVERSE YEL 16 AWG GXL SP11
B PLUG - - - -
4 LT TURN YEL 16 AWG GXL SP5
C WORK LT YEL 14 AWG GXL X6
5 STOP LT YEL 16 AWG GXL SP3
D LT GND BLK 14 AWG GXL X6
6 PLUG - - - -

TO LEFT HEAD LIGHT


TO RIGHT HEAD LIGHT X2 X2 FORWARD LIGHTING DRIVER'S SIDE
X3 TERM WIRE
X3 FORWARD LIGHTING ENG. SIDE COLOR GAUGE TYPE TO
# DESIGNATION
TERM WIRE 1 GND2 BLK 16 AWG GXL SP2
COLOR GAUGE TYPE TO
# DESIGNATION
2 LO BEAM YEL 16 AWG GXL SP7
1 GND2 BLK 16 AWG GXL SP2
3 HI BEAM YEL 16 AWG GXL SP8
2 LO BEAM YEL 16 AWG GXL SP7
4 PARK LT YEL 16 AWG GXL SP10
3 HI BEAM YEL 16 AWG GXL SP8
5 LT TURN YEL 16 AWG GXL SP5
4 PARK LT YEL 16 AWG GXL SP10
6 PLUG - - - -
5 RT TURN YEL 16 AWG GXL SP4
6 PLUG - - - -

TO CAB ROAD LIGHT HARNESS

X1
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 GND1 BLK 16 AWG GXL SP1
2 GND2 BLK 16 AWG GXL SP2
3 STOP LT YEL 16 AWG GXL SP3
4 RT TURN YEL 16 AWG GXL SP4
X1
5 LT TURN YEL 16 AWG GXL SP5
6 PARK LT YEL 16 AWG GXL SP6
PAP2780
7 LO BEAM YEL 16 AWG GXL SP7 1
8 HI BEAM YEL 16 AWG GXL SP8

12-50 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-19 Road Light & Frame Harness


Item Part Number Qty. Description Rev.
1001090508 Ref ROAD LIGHT & FRAME HARNESS, (Before S/N 0160040475), (no longer C
available, use 1001125385 for replacement)
1001125385 1 ROAD LIGHT & FRAME HARNESS, (S/N 0160040475 & After), (includes all A
items)
1 1001116813 1 HOUSING
91503106 1 WEDGE LOCK
4460464 8 TERMINAL
2 4460894 4 PLUG CONNECTOR, (includes rear seal)
80604023 1 WEDGE LOCK
4460465 5 TERMINAL
3 80963062 1 HOUSING
4460850 3 TERMINAL
8220081 3 SEAL
1001116727 1 PLUG
4 80963061 1 HOUSING
4460457 2 TERMINAL
4460458 2 SEAL
1001116727 2 PLUG

3126020 G10-55A, G12-55A 12-51


OPTIONS

Figure 12-20 Road Light & Cab Harness

TO BREAK PADAL SWITCH

X8 X8
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 STOP LT YEL 16 AWG GXL X1
2 15A BAT PWR BLK 16 AWG GXL SP4

6
X5

5
X6 TO HEADLIGHT/TURN SIGNAL SWITCH
TO HAZARD SWITCH X5
TERM WIRE
COLOR GAUGE TYPE TO
X6 # DESIGNATION
TERM WIRE 1 15A BAT PWR ORN 16 AWG GXL SP4
COLOR GAUGE TYPE TO
# DESIGNATION 2 PLUG - - - -
1 15A OPT 2 ORN 16 AWG GXL SP5 3 HI BEAM YEL 16 AWG GXL X1
2 FLASHER PWR ORN 16 AWG GXL X3 4 PLUG - - - -
3 15A BAT PWR ORN 16 AWG GXL SP4 5 LO BEAM YEL 16 AWG GXL X1
4 EMPTY - - - - 6 PARK LT YEL 16 AWG GXL X1
5 FLASHER OUT BLK 16 AWG GXL SP6 7 PLUG - - - -
7 EMPTY - - - - 8 15A OPT 2 ORN 16 AWG GXL SP5
8 EMPTY - - - - 9 LT TURN YEL 16 AWG GXL SP3
10 GND1 BLK 16 AWG GXL SP1 10 RT TURN YEL 16 AWG GXL SP2
17 LT TURN YEL 16 AWG GXL SP3 3 11 FLASHER OUT YEL 16 AWG GXL SP6
18 RT TURN YEL 16 AWG GXL SP2 X3 4 12 PLUG - - - -

TO SP BAT PWR WIRE TO 15A FUSE

X3 X4
TERM WIRE TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
COLOR GAUGE TYPE TO
2 X4 # DESIGNATION
A 15A BAT PWR ORN 16 AWG GXL SP4
EMPTY - - - -
X FLASHER PWR ORN 16 AWG GXL X6 B SP BAT PWR ORN 16 AWG GXL X7
P EMPTY - - - -
L FLASHER OUT YEL 16 AWG GXL SP6
EMPTY - - - -
TO OPTION HARNESS

X2 X2
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A 15A OPT 2 ORN 16 AWG GXL SP5
B GND2 BLK 16 AWG GXL X1

TO SP CAB GND 1 WIRE

X7
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 SP BAT PWR ORN 16 AWG GXL X4
TERMINAL: 1/4 SPADE

TO FLASHER
TO FRAME ROAD LIGHT HARNESS
X9
TERM WIRE
COLOR GAUGE TYPE TO
X1
# DESIGNATION TERM WIRE
COLOR GAUGE TYPE TO
2 GND1 BLK 16 AWG GXL SP1 # DESIGNATION
TERMINAL: 1/4 FULLY INSULATED FEMALE SPADE 1 GND1 BLK 16 AWG GXL SP1
2 GND2 BLK 16 AWG GXL X2
3 STOP LT YEL 16 AWG GXL X8
4 RT TURN YEL 16 AWG GXL SP2
5 LT TURN YEL 16 AWG GXL SP3
6 PARK LT YEL 16 AWG GXL X5
1 X1 7 LO BEAM YEL 16 AWG GXL X5
8 HI BEAM YEL 16 AWG GXL X5

PAP2770

12-52 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-20 Road Light & Cab Harness


Item Part Number Qty. Description Rev.
1001090509 1 ROAD LIGHTS CAB HARNESS, (includes all items) C
1 4460851 1 PLUG CONNECTOR, (includes rear seal)
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
2 4461157 1 CONNECTOR
4460475 2 TERMINAL
8220081 2 TERMINAL SEAL
3 1001117058 1 CONNECTOR
4460419 2 TERMINAL
4 1001117018 1 CONNECTOR
1001116733 2 TERMINAL
1001117024 1 COVER WITH 15 AMP FUSE
5 4460933 1 PLUG CONNECTOR
80604016 1 WEDGE LOCK
4460465 8 TERMINAL
6 1001117079 1 CONNECTOR
1001118384 7 TERMINAL

3126020 G10-55A, G12-55A 12-53


OPTIONS

Figure 12-21 Winch

6
5

3 1
11 10 9 8 7 2

33 38 31 43
34 35 37 39 40
36 41
42

16
14

15 13 12
19
18 17
20

26
25

31
27 32
24
30
21 23 28
22 29

PAP2630

12-54 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-21 Winch


Item Part Number Qty. Description Rev.
1001114795 1 WINCH WITH MOTOR, (includes all items) A
1 70023747 1 MOTOR ADAPTER
2 70023748 5 PAPER MAT
3 70023749 1 COUPLING SHAFT
4 70023750 2 BEARING HOUSING
5 70023751 1 WORM
6 70023752 1 GEAR HOUSING
7 70023753 2 FRICTION PLATE
8 70023754 1 OVERRUNNING CLUTCH
9 70023755 1 FRICTION DISK
10 70023756 1 BRAKE
11 70023757 1 BRAKE SHELL
12 70023758 2 PAPER MAT
13 70023759 1 END CAP
14 70023760 1 WORM GEAR
15 70023761 1 PAPER MAT2
16 70023762 1 CENTER BRACKET
17 70023763 1 WINCH DRUM
18 70023764 1 WORM GEAR SHAFT
19 70023765 1 END BRACKET
20 70023766 1 LEFT END CAP
21 70023767 4 END CAP BOLT
22 70023768 4 END CAP WASHER
23 70023769 3 SELF LUBRICATING BEARING
24 70023770 4 THRUST WASHER
25 70023771 1 SHAFT BOLT
26 70023772 4 DRUM SHAFT KEY
27 70023773 1 CENTER BRACKET SEAL
28 70023774 18 SPRING WASHER
29 70023775 6 CENTER BRACKET BOLT
30 70023776 2 DRUM SHAFT KEY
31 70023777 10 GEAR COVER WASHER
32 70023778 4 GEAR COVER BOLT
33 70023779 1 WORM SHAFT KEY1
34 70023780 2 WORM SHAFT SEAL
35 70023781 3 GEAR HOUSING BOLT
36 70023782 3 GEAR HOUSING WASHER
37 70023783 2 TAPERED ROLLER BEARING
38 70023784 3 MOTOR COUPLER SCREW
39 70023785 8 MOTOR ADAPTER BOLT
40 70023786 1 MOTOR COUPLER KEY
41 70023787 2 MOTOR BOLT
42 70023788 2 MOTOR WASHER
43 70023789 1 MOTOR

3126020 G10-55A, G12-55A 12-55


OPTIONS

Figure 12-22 Arctic Package - Perkins Engine

201 201
7
16 205 204 206
202
303
13
204
207 202 205
203
207
301
301
204
302 302

2
4
5
6
18
15

20
19
14
206 203
205
204

401

17

10

11
8
103

101

104

1
107
105 106
102
PAP2610

12-56 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-22 Arctic Package - Perkins Engine


Item Part Number Qty. Description Rev.
1001105968 1 ARCTIC PACKAGE, (includes all items) C
1 0252654 1 OIL PAN HEATER
2 0760815 2 HEX HD CAPSCREW, M8X35, GR 8.8
3 1060626 1 3 WAY EXTENSION CORD, (not shown)
4 3290801 2 HEX NUT, M8X1.25
5 4811900 2 WASHER, 8mm
6 4831900 2 SPRING LOCKWASHER, 8mm
7 8310046 2 LOCKWASHER
8 1001001616 1 NEGATIVE BATTERY CABLE
10 1001098843 1 NEGATIVE BATTERY CABLE JUMPER
11 1001098904 1 ARCTIC DUAL BATTERY, (includes items 101 thru 107)
13 1001104797 2 STARTER PLATE
14 1001121391 1 STARTER MOTOR, (12V, 4.2 KW)
15 1001105886 1 IMMERSION HYDRAULIC HEATER
16 1001106507 1 BOOT POSITION STARTER TERMINAL
17 1001121460 2 RECIRC HOSE, (includes items 203 thru 206 & 401)
18 1001107835 1 ADAPTOR
19 1001121459 1 TILT RECIR, (includes items 201 thru 207)
20 1001121458 1 TILT RECIR, (includes items 203 thru 206 & 301 thru 303)
101 77143006 2 WHIZ-LOCK NUT, 5/16-18
102 1001097000 1 BATTERY HEATER
103 1001098473 1 BRACKET
104 1001098739 1 DUAL BATTERY INSULATE
105 1001098762 2 BATTERY, EV12A 1375 CCA
106 1001098824 2 BATTERY HOLD DOWN BOLT
107 1001099104 1 DUAL BATTERY MOUNT
201 2130808 2 ELBOW, 90 DEGREES
202 2172408 2 FITTING, 8-8 FG
203 91043126 1 DUST CAP
204 91403413 1 FEMALE QUICK DISCONNECT
205 91403414 1 MALE QUICK DISCONNECT
206 91043125 1 PLUG
207 2170708 2 SWIVEL NUT RUN TEE, 1/2 TUBE
301 2172406 2 FITTING, 6-6 FG
302 2170706 2 SWIVEL NUT RUN TEE, 3/8 TUBE
303 2130608 2 CONNECTOR, (includes o-ring)
401 1001121454 1 HOSE ASSY

3126020 G10-55A, G12-55A 12-57


OPTIONS

Figure 12-23 Arctic Package - Cummins Engine

4
5

303
101
101 104
303 106
301
102 103
105
107 102 105
103
107 201

106 104
302 301

302

PAP2540

12-58 G10-55A, G12-55A 3126020


OPTIONS

Figure 12-23 Arctic Package - Cummins Engine


Item Part Number Qty. Description Rev.
1001125890 1 ARCTIC PACKAGE, (includes all items) A
1 0252654 1 OIL PAN HEATER
2 1060626 1 3 WAY EXTENSION CORD, (not shown)
3 1001105886 1 IMMERSION HYDRAULIC HEATER
4 1001121459 1 TILT RECIR, (includes items 101 thru 107)
5 1001121460 2 TILT RECIR, (includes items 103 thru 106 & 201)
6 1001125786 1 STARTER MOTOR
7 1001125917 1 ARCTIC BATTERIES, (includes items 301 thru 303)
101 2130808 2 ELBOW, 90 DEGREES
102 2172408 2 FITTING, 8-8 FG
103 91043126 1 DUST CAP
104 91403413 1 FEMALE QUICK DISCONNECT
105 91403414 1 MALE QUICK DISCONNECT
106 91043125 1 PLUG
107 2170708 2 SWIVEL NUT RUN TEE, 1/2 TUBE
201 1001121454 1 HOSE ASSY
301 1001093564 2 BATTERY HEATER
302 1001115878 2 BATTERY BASE INSULATE
303 1001125916 2 BATTERY

3126020 G10-55A, G12-55A 12-59


OPTIONS

This Page Intentionally Left Blank

12-60 G10-55A, G12-55A 3126020


SECTION 13
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


Boom
2754107 Tilt Cylinder Hose, (Before S/N 0160037689), (JOHN DEERE ENGINE), (see 2
Figure 8-24)
1001098179 Tilt Cylinder Hose, (S/N 0160037689 & After), (JOHN DEERE ENGINE), (see 2
Figure 8-24)
1001097039 Tilt Cylinder Hose, (Before S/N 0160037689), (PERKINS & CUMMINS ENGINE), (see 2
Figure 8-24),
1001098179 Tilt Cylinder Hose, (S/N 0160037689 & After), (PERKINS & CUMMINS ENGINE), (see 2
Figure 8-24)
84718959 Boom Hose, (JOHN DEERE ENGINE), (see Figure 8-26) 2
1001091746 Boom Hose, (JOHN DEERE & CUMMINS ENGINE), (see Figure 8-28) 2
91163037 Extend/Retract Chain, (G10-55A), (see Section 2) 4
91563035 Extend/Retract Chain, (G12-55A), (see Section 2) 4
91563036 Retract Chain, Third Section, (see Figure 2-5) 1
91033189 Bearing Pad, (G10-55A), (see Section 2) 6
91033189 Bearing Pad, (G12-55A), (see Section 2) 4
91033186 Bearing Pad, (see Section 2) 12
1001117653 Bearing Pad, (see Section 2) 4
1001117652 Bearing Pad, (see Section 2) 12
91163188 Bearing Pad, (see Section 2) 6
91163214 Bearing Pad, (see Section 2) 2
91563028 Bearing Pad, (Before S/N 0160038538), (see Section 2) 2
1001117660 Bearing Pad, (S/N 0160038538 & After), (see Section 2) 4
91161184 Shim, 0.0598, (see Section 2) AR
90205870 Shim, 0.0598, (see Section 2) AR
91121082 Shim, 0.0598, (see Section 2) AR
91141302 Shim, 0.0598, (see Section 2) AR
91161183 Spacer, 0.0598, (see Section 2) 4
91031236 Spacer, 0.0598, (see Section 2) 22
91511094 Spacer, 0.0598, (see Section 2) 4
91141303 Spacer, 0.0598, (see Section 2) 12
91033187 Bearing Pad, Boom Hydraulics, (see Section 2) 1
91033187 Bearing Pad, Boom Hydraulics, (see Figure 8-28) 1
91403404 Quick Switch Pin, (see Figure 2-9), (Before S/N 0160037689) 1
1001105441 Quick Switch Pin, (see Figure 2-9), (S/N 0160037689 & After) 1
91403407 Quick Release Pin, (see Figure 2-9), (Before S/N 0160037689) 1
1001098176 Quick Release Pin, (see Figure 2-9), (S/N 0160037689 & After) 1

Engine, (JOHN DEERE)


91535011 250 Hour Filter Kit, (G10-55A), (see Figure 4-1) 1
2915177 1000 Hour Filter Kit, (G10-55A), (see Figure 4-1) 1
91565090 250 Hour Filter Kit, (G12-55A), (see Figure 4-1) 1
2915178 1000 Hour Filter Kit, (G12-55A), (see Figure 4-1) 1
91403513 Fuel Tank Cap, (Before S/N 0160020149), (see Figure 4-7) 1
1001093641 Fuel Tank Cap, (S/N 0160020149 & After), (see Figure 4-7) 1
91403514 Locking Fuel Tank Cap, (Before S/N 0160020149), (see Figure 4-7) 1
2902446 Locking Fuel Tank Cap, (S/N 0160020149 thru 0160032081), (see Figure 4-7) 1

3126020 G10-55A, G12-55A 13-1


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


91563043 Fan, (see Figure 4-1) 1
91404086 Alternator Belt, (see Figure 4-4) 1
91474171 Dipstick, (see Figure 4-4) 1
1101312 Primary Element, (G10-55A), (see Figure 4-11) 1
7026573 Primary Element, (G12-55A), (see Figure 4-11) 1
1101313 Secondary Element, (G10-55A), (see Figure 4-11) 1
7026572 Secondary Element, (G12-55A), (see Figure 4-11) 1

Engine, (PERKINS)
1001111853 250 HOUR FILTER KIT, (G10-55A), (see Figure 4-2) 1
1001111854 1000 HOUR FILTER KIT, (G10-55A), (see Figure 4-2) 1
1001111855 250 HOUR FILTER KIT, (G12-55A), (see Figure 4-2) 1
1001111856 1000 HOUR FILTER KIT, (G12-55A), (see Figure 4-2) 1
70022035 Primary Fuel Filter/Bowl Kit, (see Figure 4-2) 1
70021226 Secondary Fuel Filter, (see Figure 4-5) 1
8006013 Oil Filter, (see Figure 4-5) 1
1101312 Primary Element, (G10-55A), (see Figure 4-12) 1
7026573 Primary Element, (G12-55A), (see Figure 4-12) 1
1101313 Secondary Element, (G10-55A), (see Figure 4-12) 1
7026572 Secondary Element, (G12-55A), (see Figure 4-12) 1
91403513 Fuel Tank Cap, (Before S/N 0160020149), (see Figure 4-7) 1
91403514 Locking Fuel Tank Cap, (Before S/N 0160020149), (see Figure 4-7) 1
1001093641 Fuel Tank Cap, (S/N 0160020149 & After), (see Figure 4-7) 1
2902446 Locking Fuel Tank Cap, (S/N 0160020149 thru 0160032081), (see Figure 4-7) 1
7029902 Fan, (see Figure 4-5) 1
7029901 Fan Belt, (see Figure 4-5) 1
7029894 Dipstick, (see Figure 4-5) 1

Engine, (CUMMINS)
1001128963 250 HOUR FILTER KIT, (see Figure 4-3) 1
1001128962 1000 HOUR FILTER KIT, (see Figure 4-3) 1
70020349 Primary Fuel Filter, (see Figure 4-6) 1
70020348 Secondary Fuel Filter, (see Figure 4-6) 1
70020358 Oil Filter, (see Figure 4-6) 1
7026573 Primary Element, (see Figure 4-15) 1
7026572 Secondary Element, (see Figure 4-15) 1
1001102657 Locking Fuel Tank Cap, (see Figure 4-7) 1
70023446 Fan Belt, (see Figure 4-6) 1
70020350 Dipstick, (see Figure 4-6) 1

Drive Train
91563226 F-N-R Shifter, (see Figure 7-4) 1
1319726 Transmission Filter, (see Figure 4-31) 1
7028716 Wheel End Seal, (see Section 5) 4
91514111 Wheel End Bushing, (see Section 5) 4
7029300 Wheel Hub Seal, (see Section 5) 4
7026911 Universal Joint Kit, (see Figure 5-11) 1

13-2 G10-55A, G12-55A 3126020


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


91474035 Universal Joint Kit, (see Figure 5-11) 4

Hydraulics
91513212 Boom Joystick Assy, (see Figure 7-1) 1
91404325 Boom Joystick Handle Assy, (see Figure 7-1) 1
7026961 Lift Cylinder Seal Kit, (G10-55A Before S/N 0160033659 excluding 0160033452), 1
(see Figure 9-1)
70021632 Lift Cylinder Seal Kit, (G10-55A S/N 0160033659 thru 0160035822 including 1
0160033452), (see Figure 9-1)
70021632 Lift Cylinder Seal Kit, (G10-55A lift cylinder 1001101285), (see Figure 9-1) 1
70023397 Lift Cylinder Seal Kit, (G10-55A lift cylinder 1001116447), (see Figure 9-1) 1
70023397 Lift Cylinder Seal Kit, (G12-55A Before S/N 0160033659 excluding 0160033452), (see 1
Figure 9-1)
70021641 Lift Cylinder Seal Kit, (G12-55A S/N 0160033659 thru 0160035879 including 1
0160033452), (see Figure 9-1)
70021641 Lift Cylinder Seal Kit, (G12-55A lift cylinder 1001101283), (see Figure 9-1) 1
70023397 Lift Cylinder Seal Kit, (G12-55A lift cylinder 1001116446), (see Figure 9-1) 1
7026467 Crowd Cylinder Seal Kit, (G10-55A Before S/N 0160033661; G12-55A Before S/N 1
0160033659 excluding 0160033452), (see Figure 9-2)
70021598 Crowd Cylinder Seal Kit, (G10-55A 0160033661 thru 0160035822; G12-55A S/N 1
0160033659 thru 0160035879 including 0160033452), (see Figure 9-2)
70021598 Crowd Cylinder Seal Kit, (crowd cylinder 1001101286), (see Figure 9-2) 1
70023387 Crowd Cylinder Seal Kit, (crowd cylinder 1001116448), (see Figure 9-2) 1
7026944 Tilt Cylinder Seal Kit, (G10-55A Before S/N 0160033661), (see Figure 9-3) 1
70021574 Tilt Cylinder Seal Kit, (G10-55A S/N 0160033661 thru 0160037689), (see Figure 9-3) 1
70022093 Tilt Cylinder Seal Kit, (G10-55A S/N 0160037689 & After), (see Figure 9-3)
7026475 Tilt Cylinder Seal Kit, (G12-55A Before S/N 0160033659 excluding 0160033452), (see 1
Figure 9-3)
70021548 Tilt Cylinder Seal Kit, (G12-55A S/N 0160033659 thru 0160037689 including 1
0160033452), (see Figure 9-3)
70022098 Tilt Cylinder Seal Kit, (G12-55A S/N 0160037689 & After), (see Figure 9-3) 1
7026944 Compensating Cylinder Seal Kit, (G10-55A Before S/N 0160033659 excluding 1
0160033452), (see Figure 9-4)
70021574 Compensating Cylinder Seal Kit, (S/N 0160033659 thru 0160041564 including 1
0160033452), (see Figure 9-4)
70023986 Compensating Cylinder Seal Kit, (G10-55A S/N 0160041565 & After), (see Figure 9-4) 1
7026475 Compensating Cylinder Seal Kit, (G12-55A Before S/N 0160033659 excluding 1
0160033452), (see Figure 9-4)
70021548 Compensating Cylinder Seal Kit, (S/N 0160033659 thru 0160041564 including 1
0160033452), (see Figure 9-4)
70023991 Compensating Cylinder Seal Kit, (G12-55A S/N 0160041565 & After), (see Figure 9-4) 1
7026934 Sway Cylinder Seal Kit, (G10-55A Before S/N 0160033661; G12-55A Before 1
0160033659 excluding 0160033452), (see Figure 9-5)
70021639 Sway Cylinder Seal Kit, (G10-55A S/N 0160033661 thru S/N 0160039837; G12-55A  1
S/N 0160033659 thru S/N 0160039838), (see Figure 9-5)
7026934 Stabilizer Cylinder Seal Kit, (G10-55A Before S/N 0160033661; G12-55A Before 1
0160033659 excluding 0160033452), (see Figure 9-6)
70021639 Stabilizer Cylinder Seal Kit, (G10-55A S/N 0160033661 thru S/N 0160039837; G12-55A 1
S/N 0160033659 thru S/N 0160039838), (see Figure 9-6)

3126020 G10-55A, G12-55A 13-3


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


70023943 Stabilizer Cylinder Seal Kit, (G10-55A S/N 0160039838 & After; G12-55A 1
S/N 0160039839 & After), (see Figure 9-6)
91144004 Outrigger Cylinder Seal Kit, (Before S/N 0160039838), (see Figure 9-7) 2
70023899 Outrigger Cylinder Seal Kit, (S/N 0160039838 & After), (see Figure 9-7) 2
1001093626 Hydraulic Filter Element, (see Figure 9-11) 1
91563248 Tank Filter, (see Figure 9-11) 1
1340021 Breather, (see Section 9) 1
91563136 Fluid Level Gauge, (see Section 9) 1
91404084 Bar Gauge, (see Section 9) 1

Electrical
91143314 Engine Coolant Temp Sender, (JOHN DEERE ENGINE), (see Figure 4-1) 1
1001001535 Engine Coolant Temp Sender, (PERKINS ENGINE), (see Figure 4-2) 1
91563121 Transmission Temp Switch, (see Section 4) 1
91563122 Oil Pressure Switch, (see Figure 4-1) 1
91553045 Oil Pressure Sender, (JOHN DEERE ENGINE), (see Figure 4-1) 1
91143315 Oil Pressure Sender, (PERKINS ENGINE), (see Figure 4-2) 1
91403609 Fuel Level Sender, (Before S/N 0160020149), (see Figure 4-7) 1
1001093388 Fuel Level Sender, (S/N 0160020149 & After), (see Figure 4-7) 1
77383377 Starter Relay, (JOHN DEERE ENGINE), (see Figure 10-1) 1
77383377 Starter Relay, (PERKINS ENGINE), (see Figure 10-1) 2
77383377 Starter Relay, (CUMMINS ENGINE), (see Figure 10-2) 1
8270621 Backup Alarm, (see Figure 1-1) 1
91033317 Ignition Switch, (see Figure 6-4) 1
7026922 Alternator, (JOHN DEERE ENGINE), (see Figure 4-4) 1
1001090078 Alternator, (PERKINS ENGINE), (see Figure 4-5) 1
70023287 Alternator, (CUMMINS ENGINE), (see Figure 4-6) 1
7026921 Starter, (JOHN DEERE ENGINE), (see Figure 4-4) 1
7029782 Starter, (PERKINS ENGINE), (see Figure 4-5) 1
70020352 Starter, (CUMMINS ENGINE), (see Figure 4-6) 1
91143357 Horn, (see Figure 1-1) 1

Miscellaneous
77384578 Ignition Key, (see Figure 6-4) 1
80964051 Cab Door Key, (see Figure 6-2) 1
91404275 Engine Cover Key, (Before S/N 0160039451 including 0160039394 & 0160039397), 1
(see Figure 1-1)
8342813 Engine Cover Key, (S/N 0160039451 & After excluding 0160039394 & 0160039397), 1
(see Figure 1-1)
80904003 Hydraulic Test Kit 1
24604083 ORS O-Ring Kit 1
90214009 O-Ring Kit 1
3126018 Operator & Safety Manual 1
3126019 Service Manual 1
3126020 Parts Manual 1

13-4 G10-55A, G12-55A 3126020


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


Special Tools
70021975 Gauge, T17, Dana Axle 1

3126020 G10-55A, G12-55A 13-5


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

13-6 G10-55A, G12-55A 3126020


SECTION 14 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0080272 ......................... 4-27 8-31, 10-7 0641814 ......................... 12-8 9-49, 9-51, 9-53,
0100011 1-5, 1-10, 3-11, 4-3, 0641507 ....... 6-35, 6-39, 6-44 0641816 ......................... 2-31 9-55, 9-57, 9-59,
4-8, 4-14, 4-29, 0641508 . 6-3, 6-7, 7-15, 8-41, 0641818 ........ 2-3, 2-5, 12-37 9-61, 9-63
4-33, 4-38, 4-41, 8-43, 8-45, 9-95 0641820 ................4-37, 12-4 0682244 ................ 2-41, 2-43
4-43, 4-45, 4-47, 0641510 . 4-9, 4-41, 4-43, 6-7, 06418262-11, 2-15, 8-67, 8-71 0682420 ......................... 1-11
4-51, 5-3, 5-15, 6-40, 12-19 0641830 ....................4-3, 4-9 0682440 ......................... 4-13
6-3, 6-7, 7-9, 0641511 ...... 8-63, 8-65, 8-81, 0641832 ......................... 9-65 0682444 ................ 1-13, 4-14
7-13, 7-15, 8-4, 8-83, 8-87, 8-89, 0641840 ...... 9-67, 9-69, 9-73 0682618 ................ 9-55, 9-63
8-7, 8-11, 8-37, 8-91 0642008 ................2-29, 2-31 0682652 .................. 1-5, 1-10
8-39, 8-67, 8-71, 0641512 ....................... 10-65 0642010 ......................... 2-29 0691812 ................ 8-75, 8-77
8-75, 8-77, 8-79, 0641514 ..... 6-3, 6-7, 8-3, 8-7, 0642016 ......................... 6-35 0700610 ........... 1-4, 1-7, 1-11
9-11, 9-21, 8-11, 8-19, 8-23, 0642032 ..................3-5, 3-11 0700617 ....... 8-19, 8-23, 8-25
10-65, 10-67, 8-25, 8-29, 8-31, 06422102-19, 2-21, 12-4, 12-8 0700808 ................ 4-45, 4-47
12-4, 12-11, 10-65, 10-67, 0642222 ....................... 12-37 0700812 ......................... 4-13
12-21, 12-23 12-21, 12-23 0642232 ........................... 1-4 0700814 ........................... 4-9
0100019 ..................1-7, 1-11 0641516 ......................... 6-35 0642236 ........................... 1-6 0700825 ........................... 4-3
0100020 4-3, 4-8, 4-14, 6-31, 0641518 ....... 6-27, 6-31, 6-33 06516052-9, 2-22, 2-29, 2-31, 0701012 ........... 4-3, 4-8, 4-14
6-33, 12-11 0641520 ......................... 8-15 2-37, 2-39 0701013 ......................... 6-44
0100048 .....10-4, 10-9, 10-27 0641524 .............. 3-45, 12-17 0651606 2-7, 2-9, 2-19, 2-22, 0701014 ......................... 7-13
0100075 5-3, 5-15, 7-9, 8-68, 0641526 ................ 8-41, 8-43 2-29, 2-31, 2-37, 0701027 ......................... 4-13
8-72, 8-75, 0641528 ....................... 12-17 2-39 0701214 .................. 4-3, 4-51
10-65, 12-21, 0641532 ....... 6-35, 6-39, 6-44 0651607 2-7, 2-9, 2-19, 2-22, 0701215 ..4-3, 4-9, 4-13, 4-14
12-23 0641604 ................ 4-29, 4-33 2-29, 2-31, 2-37, 0701614 ........................... 4-3
0100081 ........................... 1-6 0641605 ....... 6-35, 6-39, 6-44 2-39 0701617 ........................... 4-3
0100093 ......................... 4-27 0641606 ...... 2-33, 2-35, 4-33, 0651610 ........................... 2-9 0711014 ........................... 4-3
0160032 ......................... 6-39 4-41, 4-43, 4-45, 0651612 . 2-7, 2-9, 2-33, 2-35 0711015 .................. 4-8, 4-14
0240156 ......................... 3-59 4-47, 7-9 0651614 ....................2-7, 2-9 0721006 .................. 1-4, 12-8
0252654 ............12-57, 12-59 06416071-5, 2-11, 2-15, 4-29, 0651616 ......................... 2-19 0740605 ....... 6-27, 6-31, 6-33
0275384 ......................... 4-29 4-41, 4-45, 8-67, 0651618 ...... 2-19, 2-29, 2-31 0741404 ........................... 6-4
0275385 ......................... 4-30 8-71 0651620 ...... 2-21, 2-29, 2-31 0741610 ......................... 3-11
0275750 ......................... 6-31 06416081-4, 1-10, 2-33, 2-35, 0651622 ................2-21, 2-31 0760608 ......................... 10-7
0275822 ......................... 8-77 4-25, 4-27, 4-29, 0651624 ...... 2-31, 8-75, 8-77 0760810 ......................... 4-53
04100665 .............. 4-43, 4-47 4-33, 6-3, 6-7, 0651806 ......................... 2-29 0760815 ....................... 12-57
05101441 ......................... 3-9 7-9, 7-13, 8-67, 0651807 ................2-21, 2-31 0761010 .............. 4-13, 12-11
0630407 6-3, 6-7, 6-27, 6-31, 8-71, 10-3, 06518082-19, 2-21, 2-29, 2-31 0761012 ....... 4-8, 4-53, 12-19
6-33 10-65, 10-67, 0651810 ...... 2-21, 2-29, 2-31 0761015 ......................... 4-53
0630457 ....................6-4, 6-7 12-43 0651811 ......................... 2-19 0761016 ......................... 4-53
0641405 .. 1-6, 3-48, 6-3, 6-7, 06416101-4, 4-51, 4-53, 8-75, 0651812 ..... 2-19, 2-21, 2-29, 0761212 ................ 4-13, 10-7
6-27, 8-55, 8-57, 8-77, 8-79 2-37, 2-39 0761214 ......................... 4-13
8-59, 8-61 06416123-11, 4-9, 6-45, 8-68, 0651814 ..... 2-19, 2-21, 2-29, 0761215 .................. 4-8, 4-53
06414061-6, 1-11, 4-13, 6-45, 8-72, 8-75, 8-77, 2-31, 2-37, 2-39 0761617 ........................... 4-8
12-4 8-79 0651816 ...... 2-29, 2-31, 2-37 0770810 ......................... 6-45
0641407 ......................... 12-8 0641614 ................ 9-84, 9-87 0651818 ........ 2-9, 2-31, 2-39 0791406 ......................... 6-16
0641408 6-3, 6-7, 6-28, 6-35, 0641618 ......................... 9-78 0651820 .......... 2-7, 2-9, 2-39 0791505 ......................... 4-25
6-39, 6-44, 7-15, 0641622 ........................... 1-4 0651822 .......... 2-7, 2-9, 2-39 0791506 ................ 1-11, 4-37
8-37, 8-39, 10-3, 0641624 ......................... 8-79 0681512 ......................... 10-7 0791508 ......................... 6-45
10-65, 10-67 0641628 ......................... 8-15 0681612 ......................... 6-45 0791606 .................. 4-8, 10-3
0641409 ................1-10, 1-11 0641634 ......................... 1-15 0681614 ......................... 6-45 0791607 ....................... 12-15
0641412 .. 1-4, 8-3, 8-7, 8-11, 0641638 ......................... 6-44 0681807 ......................... 9-99 0791608 ....1-5, 1-11, 6-3, 6-7
8-15, 8-19, 8-23, 0641640 ......................... 6-44 0681810 ......................... 3-11 0791610 .................. 1-7, 1-10
8-25, 8-57, 8-59, 0641708 ......................... 4-13 0682012 .. 3-45, 12-21, 12-23 0791612 ......................... 1-10
8-61, 10-69 0641716 ......................... 5-29 0682016 ............12-21, 12-23 0860520 .................. 3-47, 6-3
0641420 ......................... 8-15 06418081-15, 2-9, 2-11, 2-15, 0682020 ............12-21, 12-23 0902746 ........................... 1-6
0641424 ......6-35, 6-39, 6-44, 2-25, 2-27, 2-43 0682024 ............12-21, 12-23 0902955 ........................... 1-6
8-55, 8-57 0641809 ........................... 1-5 068216 ............................. 9-5 0902956 ........................... 1-6
0641505 ......4-29, 4-41, 4-45, 0641810 ......... 2-7, 2-19, 2-29 0682214 . 2-3, 2-5, 2-11, 2-15 0903661 ......................... 12-8
10-65, 10-67 0641812 . 2-41, 8-3, 8-7, 8-11, 0682216 .... 1-4, 9-3, 9-7, 9-9, 0903669 ......................... 12-8
06415061-4, 4-29, 4-33, 4-37, 8-15, 9-95, 9-97, 9-11, 9-13, 9-15, 0930019 ......................... 3-57
7-11, 7-13, 8-29, 9-99 9-17, 9-19, 9-21, 0930020 ......................... 3-57

3126020 G10-55A, G12-55A 14-1


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0930021 ......................... 3-57 1001001819....................4-53 1001091893 ................... 4-27 1001095448.......... 8-83, 8-85
09523572 .............. 4-41, 4-43 1001001820....................4-53 1001092280 ................... 3-47 1001095449................... 9-97
1001001016 ................. 9-113 1001001831....................4-53 1001092391 ................... 3-51 1001095451............ 8-7, 8-11
1001001070 ................... 4-33 1001001832............ 4-8, 4-14 1001092427 ................... 4-53 1001095452.......... 8-23, 8-25
1001001169 ................... 6-39 1001001892....................4-27 1001092428 ................... 4-53 1001095453.......... 8-23, 8-25
1001001186 ................. 10-69 1001001902....................4-33 1001092429 ................... 4-53 1001095454............ 8-7, 8-11
1001001211 ................... 9-77 1001001905....................4-33 1001092430 ................... 4-53 1001095455............ 8-7, 8-11
1001001213 ..................... 7-9 1001001908....................4-33 1001092434 ................... 4-53 1001095650................... 9-99
1001001240 ................. 12-23 1001001913....................4-33 1001092481 ................... 3-47 1001095744................... 4-81
1001001241 ................. 12-23 1001001916....................4-33 1001092482 ................... 3-47 1001095810................... 3-47
1001001395 ................... 8-72 1001001926.......... 4-43, 4-47 1001092849 ................... 6-28 1001096019................... 3-47
1001001396 ................... 8-71 1001001929.......... 4-43, 4-47 1001092887 ................. 11-12 1001096020................... 3-47
1001001412 ................... 11-4 1001001939.......... 4-43, 4-47 1001093140 ................... 3-47 1001096021................... 3-47
1001001413 .......... 4-29, 4-33 1001001942......................4-8 1001093171 .3-47, 3-53, 3-55 1001096023................... 3-47
1001001422 ................... 4-27 1001001950......................4-8 1001093273 ................... 3-59 1001096024................... 3-47
1001001441 .......... 8-59, 8-61 1001008686....................6-25 1001093377 .......... 3-27, 3-59 1001096025................... 3-47
1001001451 ................... 8-61 100101595......................9-19 1001093388 ................... 4-27 1001096306................... 3-47
1001001452 ................... 8-61 1001060434..................12-15 1001093465 ................... 3-59 1001096313................... 6-39
1001001453 ................... 8-57 1001080707....................4-27 1001093526 .......... 6-40, 6-45 1001096327..................... 1-7
1001001454 ................... 8-57 1001081241.......... 6-13, 6-17 1001093564 ................. 12-59 1001096344..................... 1-6
1001001455 ................... 8-89 1001081307.......... 6-12, 6-17 1001093626 .......... 9-95, 9-97 1001096386................... 8-53
1001001456 ................... 8-89 1001081308.......... 6-12, 6-17 1001093641 ................... 4-27 1001096387................... 8-53
1001001457 ................... 8-89 1001081310.......... 6-12, 6-17 1001093830 ................. 12-15 1001096388................... 8-35
1001001458 ................... 8-89 1001081311.......... 6-12, 6-17 1001093831 ................. 12-15 1001096389................... 8-35
1001001460 .......... 8-23, 8-25 1001090003....................7-15 1001093832 ................. 12-15 1001096390................... 8-31
1001001461 ................... 8-83 1001090033....................8-79 1001093892 ................... 4-13 1001096391.......... 8-23, 8-25
1001001462 ................... 8-83 1001090063....................3-11 1001093944 ................... 4-13 1001096392............ 8-7, 8-11
1001001463 ................... 8-65 1001090064....................3-11 1001094134 ................... 3-51 1001096393... 8-7, 8-11, 8-16
1001001464 ................... 8-65 1001090078....................4-21 1001094136 ................... 3-51 1001096394... 8-8, 8-11, 8-16
1001001465 ..................... 8-7 1001090134..................9-119 1001094201 ................... 5-15 1001096395.......... 8-23, 8-25
1001001466 ................... 8-71 1001090140....................3-11 1001094264 ................. 12-37 1001096396. 8-43, 8-49, 8-53
1001001467 ................... 8-72 1001090344 6-28, 6-33, 6-35, 1001094330 ................... 3-59 1001096397............ 8-7, 8-11
1001001477 .......... 8-71, 8-79 6-39, 6-44, 8-55, 1001094390 ................. 12-37 1001096398................... 9-97
1001001478 .......... 8-71, 8-79 8-57, 8-59, 8-61 1001094391 ................. 12-37 1001096404................. 11-15
1001001479 .......... 8-72, 8-79 1001090459..................12-37 1001094392 ................. 12-37 1001096582................... 4-21
1001001480 . 8-68, 8-72, 8-79 1001090460....................12-8 1001094393 ................. 12-37 1001096583................... 4-21
1001001481 ................... 8-79 1001090461....................12-8 1001094478 ........ 11-6, 11-12 10010967281-7, 12-43, 12-45
1001001482 ................... 8-79 1001090505..................12-47 1001094523 ................. 12-37 1001096878................... 9-97
1001001506 ..................... 4-8 1001090506..................12-49 1001094695 ................... 3-63 1001097000................. 12-57
1001001507 ..................... 4-8 1001090508..................12-51 1001094824 ................. 12-37 1001097036................... 8-61
1001001524 ................... 8-79 1001090509..................12-53 1001094830 ................... 3-59 1001097037.......... 8-65, 8-71
1001001525 ................... 8-79 1001090522....................12-8 1001095336 ................... 10-7 1001097038.......... 8-65, 8-71
1001001535 ..................... 4-8 1001090569..................11-12 1001095342 ................... 12-8 1001097039................... 8-65
1001001562 ................. 10-61 1001090580....................12-8 1001095418 ................... 3-37 1001097040................... 8-65
1001001563 ................. 10-43 1001090581....................12-8 1001095431 .......... 8-23, 8-25 1001097053................... 4-14
1001001564 ................. 10-29 1001090615....................12-8 1001095432 ................... 8-35 1001097072................... 3-47
1001001565 ................... 10-3 1001090644....................6-40 1001095433 .......... 8-23, 8-25 1001097149............ 1-6, 1-11
1001001610 ................. 10-12 1001090646....................6-40 1001095434 ................... 8-31 1001097168................... 3-47
1001001611 ................. 10-51 1001090741....................7-13 1001095436 ................... 8-31 1001097732................... 9-99
1001001612 8-55, 8-57, 8-59, 1001091118....................7-13 1001095437 ............ 8-7, 8-11 1001097771............ 8-7, 8-11
8-61 1001091143..................9-105 1001095438 ................... 8-43 1001097772............ 8-7, 8-11
1001001613 8-55, 8-57, 8-59, 1001091173....................7-13 1001095439 ................... 8-23 1001097773............ 8-7, 8-11
8-61 1001091306.......... 8-65, 8-72 1001095440 ..................... 8-7 1001097803..................... 5-3
1001001614 . 8-57, 8-59, 8-61 1001091340......................8-7 1001095441 ................... 8-65 1001097804................... 5-15
1001001615 ................... 10-3 1001091359....................7-13 1001095442 ................... 8-57 1001097810..................... 5-3
1001001616 ........ 10-3, 12-57 1001091458............ 1-4, 1-11 1001095443 .......... 8-23, 8-25 1001097848................... 6-40
1001001619 ..................... 4-9 1001091746.......... 8-71, 8-79 1001095444 .......... 8-23, 8-25 1001097849................... 6-40
1001001620 ..................... 4-9 1001091884......................4-8 1001095445 .......... 8-23, 8-25 1001097924................... 8-39
1001001670 ..................... 4-8 1001091891......................4-9 1001095446 .......... 8-89, 8-91 1001097925................... 8-39

14-2 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001097926 ................... 8-39 1001099276 ................... 12-8 1001102378 ................... 3-11 1001105126 ................... 8-11
1001097927 ............ 8-7, 8-12 1001099318 ................. 10-53 1001102400 ..........8-63, 8-65 1001105158 ................... 8-83
1001097928 ................... 8-39 1001099351 ................... 3-19 1001102506 ................... 5-15 1001105326 ................... 11-5
1001097929 ................... 8-39 1001099378 ................... 6-25 1001102509 ................... 5-15 1001105441 ................... 2-43
1001097930 .......... 8-43, 8-45 1001099432 ................. 10-49 1001102649 ................... 4-34 1001105613 ................... 9-91
1001097931 .......... 8-43, 8-45 1001099494 ................... 4-37 1001102654 ................... 4-34 1001105638 ................... 4-13
1001097932 ................... 8-49 1001099812 ................. 10-67 1001102657 ................... 4-27 1001105639 ................... 4-13
1001097933 ................... 8-49 1001099901 ................... 3-15 1001102813 ................... 3-48 1001105643 ................... 4-13
1001097934 ................... 8-72 1001099902 ................... 3-15 1001102815 ................... 6-25 1001105707 ................... 11-4
1001097935 ................. 12-23 1001100189 ................... 4-55 1001102832 ................... 2-35 1001105780 .......... 5-32, 5-35
1001097936 ................. 12-23 1001100227 ................... 3-27 1001103059 ................... 4-53 1001105781 .......... 5-32, 5-35
1001097937 ................. 12-23 1001100228 ................... 3-27 1001103099 ................... 8-72 1001105782 .......... 5-32, 5-35
1001097944 ................. 12-23 1001100229 ................... 3-27 1001103182 ................. 9-121 1001105880 ................... 8-59
1001097987 ................... 8-71 1001100278 . 6-27, 6-28, 6-33 1001103190 ................. 11-11 1001105886 ...... 12-57, 12-59
1001097988 ................... 8-71 1001100279 .. 6-3, 6-27, 6-28, 1001103313 ................... 2-35 1001105968 ................. 12-57
1001097990 ............ 8-7, 8-11 6-33, 6-35, 6-39, 1001103314 ................... 2-33 1001106003 ................... 11-4
1001097991 ............ 8-7, 8-11 6-44 1001103339 ................... 2-33 1001106004 ................... 11-5
1001097992 ............ 5-3, 5-15 1001100281 . 6-35, 6-39, 6-44 1001103509 ..........6-12, 6-16 1001106035 ........ 11-4, 11-10
1001098042 ................. 12-45 1001100282 . 6-28, 6-33, 6-35 1001103553 ..............6-3, 6-7 1001106036 ................... 11-5
1001098086 .......... 9-95, 9-97 1001100291 ................. 10-67 1001103557 ..............6-4, 6-8 1001106060 ................... 11-4
1001098174 ................... 2-43 1001100322 ..................... 6-7 1001103567 ..............6-3, 6-7 1001106061 ................... 11-5
1001098176 ................... 2-43 1001100446 6-27, 6-28, 6-33, 1001103637 ................... 3-47 1001106085 ........ 11-4, 11-10
1001098179 .......... 8-63, 8-65 6-35, 6-39, 6-44 1001103663 ..........6-13, 6-16 1001106086 ................... 11-5
1001098180 .......... 8-63, 8-65 1001100447 . 6-27, 6-28, 6-33 1001103730 ................... 3-47 1001106110 ................... 11-4
1001098181 .......... 8-68, 8-72 1001100663 ................... 4-33 1001103736 ................... 3-47 1001106111 ................... 11-5
1001098218 ................... 2-43 1001100664 ................... 4-33 1001103956 ..........6-39, 6-44 1001106135 ........ 11-4, 11-10
1001098220 .......... 9-39, 9-47 1001100770 . 6-35, 6-39, 6-44 1001104096 ................... 4-53 1001106136 ........ 11-5, 11-11
1001098233 ................... 2-43 1001100773 . 6-35, 6-39, 6-44 1001104327 ..................... 6-4 100110616011-4, 11-5, 11-11
1001098240 ................. 10-45 1001100822 ..................... 3-7 1001104519 ......10-19, 10-21 1001106161 ........ 11-5, 11-11
1001098241 ................. 10-16 1001100823 ..................... 3-7 1001104681 ..................... 6-3 1001106183 ................... 11-5
1001098264 ................. 10-33 1001100824 ..................... 3-7 1001104685 ................... 6-33 1001106184 ................... 11-5
1001098344 ................. 12-43 1001100879 ................. 12-43 1001104721 ................... 4-55 1001106189 ........ 11-5, 11-11
1001098356 ................... 8-65 1001100880 ................. 12-45 1001104797 ................. 12-57 1001106190 .......... 11-5, 11-6
1001098357 ................... 8-65 1001100895 ................. 10-71 1001104852 ................... 11-4 1001106224 ................... 11-5
1001098358 ................... 8-71 1001100961 ................... 1-11 1001104853 ................... 11-4 1001106225 ................... 11-5
1001098359 ................... 8-72 1001101043 ................... 10-7 1001104854 ................... 11-4 1001106294 ................... 11-5
1001098382 ................... 2-43 1001101115 ................... 3-27 1001104855 ................... 11-4 1001106295 ................... 11-5
1001098409 .......... 9-39, 9-47 1001101116 ................... 3-27 1001104856 ................... 11-4 1001106331 ................... 9-45
1001098425 .......... 8-68, 8-72 1001101216 .......... 6-28, 6-33 1001104857 ................... 11-4 1001106507 ................. 12-57
1001098473 ................. 12-57 1001101259 . 6-35, 6-39, 6-44 1001104858 ................... 11-4 1001106614 ................... 1-10
1001098582 ................... 3-48 1001101281 ................... 9-69 1001104861 ................... 11-4 1001106623 ................... 8-55
1001098599 ................... 6-23 1001101282 ................... 9-61 1001104862 ................... 11-4 1001106624 ................... 8-55
1001098627 ..................... 4-9 1001101283 ................... 9-17 1001104910 ................... 6-25 1001106625 ................... 8-59
1001098688 ..................... 4-8 1001101284 ................... 9-45 1001104913 ..................... 4-9 1001106626 ................... 8-59
1001098739 ................. 12-57 1001101285 ..................... 9-7 1001104918 ................... 9-87 1001106627 ................... 8-87
1001098742 ................... 8-72 1001101286 ................... 9-27 1001104992 ................... 3-42 1001106628 ................... 8-87
1001098743 ................... 8-71 1001101287 ................... 9-37 1001105038 ..........8-89, 8-91 1001106629 ................... 8-87
1001098762 ................. 12-57 1001101288 ................... 9-53 1001105046 ..........8-89, 8-91 1001106630 ................... 8-87
1001098769 ................. 11-15 1001101289 ................... 9-73 1001105047 ................... 8-89 1001106631 ................... 8-81
1001098824 ................. 12-57 10011015959-3, 9-5, 9-7, 9-9, 1001105048 ................... 8-89 1001106632 ................... 8-81
1001098843 ................. 12-57 9-11, 9-13, 9-15, 1001105102 ................... 8-71 1001106633 ................... 8-68
1001098904 ................. 12-57 9-17, 9-21 1001105103 ................... 8-72 1001106634 ................... 8-67
1001098934 ................... 4-27 1001101640 . 6-35, 6-39, 6-44 1001105118 ................... 8-61 1001106635 ................... 8-63
1001099104 ................. 12-57 1001101666 ................... 6-25 1001105119 ................... 8-61 1001106636 ................... 8-63
1001099113 ................... 3-11 1001101668 .......... 6-28, 6-33 1001105120 ................... 8-57 1001106637 ..................... 8-3
1001099115 ................... 3-11 1001101669 . 6-27, 6-28, 6-33 1001105121 ................... 8-57 1001106688 ..................... 7-3
1001099163 ................... 6-25 1001101688 ................... 6-27 1001105122 ................... 8-65 1001106736 ...... 10-19, 10-21
1001099174 ..................... 7-3 1001101956 ................... 3-11 1001105123 ................... 8-65 1001106836 ................. 9-105
1001099251 ................... 4-37 1001102185 .......... 8-55, 8-57 1001105124 ................... 8-83 1001106849 ..... 6-4, 6-8, 6-33

3126020 G10-55A, G12-55A 14-3


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001106866 .............. 6-4, 6-8 1001114142....................9-99 1001115208 ................. 11-12 1001116650................... 1-10
1001107174 ................... 8-25 1001114282.......... 6-27, 6-33 1001115209 ................. 11-12 1001116694...... 10-19, 10-21
1001107175 ................... 8-11 1001114283....................6-49 1001115277 ................... 8-15 1001116727..... 10-57, 10-61,
1001107339 .......... 6-40, 6-45 1001114294....................1-10 1001115371 ................... 10-7 12-47, 12-51
1001107340 ................... 6-49 1001114296....................1-10 1001115523 ................... 10-7 1001116728................. 10-57
1001107344 ................... 6-40 1001114297....................1-10 1001115524 ................... 10-7 1001116730...... 10-12, 10-16
1001107427 .......... 6-39, 6-44 1001114363....................6-35 1001115525 ................... 10-7 1001116731...... 10-12, 10-16
1001107428 . 6-36, 6-39, 6-44 1001114490....................4-49 1001115526 ................. 10-19 1001116733..... 10-26, 10-29,
1001107429 .......... 6-39, 6-44 1001114510....................4-13 1001115528 ................... 4-14 10-33, 10-37,
1001107814 ................... 8-15 1001114511....................4-13 1001115532 ........ 11-5, 11-11 10-47, 10-49,
1001107835 ................. 12-57 1001114512....................4-13 1001115533 ........ 11-5, 11-11 10-51, 10-53,
1001108162 ................. 10-37 1001114513....................4-13 1001115534 ........ 11-5, 11-11 12-53
1001108433 ................... 10-7 1001114514....................4-13 1001115535 ........ 11-5, 11-11 1001116735................. 10-19
1001108436 ................... 8-27 1001114516....................4-23 1001115536 ........ 11-5, 11-11 1001116747..... 10-26, 10-30,
1001108474 ..................... 8-3 1001114522....................8-15 1001115537 ........ 11-6, 11-11 10-34, 10-37,
1001108475 ................... 8-19 1001114523....................8-85 1001115539 ........ 11-6, 11-11 10-38, 10-57,
1001108589 ................. 10-26 1001114524....................8-85 1001115540 ........ 11-6, 11-11 10-61
1001108668 ................... 3-66 1001114525....................8-91 1001115550 ........ 11-6, 11-11 1001116750...... 10-19, 10-21
1001108669 ................... 3-70 1001114526....................8-91 1001115635 ................... 10-7 1001116751...... 10-19, 10-21
1001108965 ................... 1-10 1001114528....................8-15 1001115636 ................... 10-7 1001116771........ 10-3, 10-23
1001108966 ................... 1-10 1001114560....................4-37 1001115637 ................... 10-7 1001116780.......... 4-29, 4-33
1001109038 ................... 4-49 1001114675............ 1-7, 1-11 1001115878 ................. 12-59 1001116797................... 6-45
1001109225 . 9-37, 9-43, 9-45 1001114760....................4-37 1001115884 ................... 4-13 1001116803................... 6-45
1001109338 ................... 1-10 1001114795..................12-55 1001115885 ................... 8-15 1001116807................... 6-45
1001109505 ..................... 4-8 1001114803....................4-37 1001115886 ................... 8-27 1001116810...... 10-19, 10-21
1001109536 ................... 4-14 1001115014..................12-21 1001115887 ................... 8-27 1001116812...... 10-19, 10-21
1001109903 ..................... 4-8 1001115134........ 11-4, 11-10 1001115999 ................... 8-16 1001116813................. 12-51
1001110055 ................... 4-49 1001115135........ 11-4, 11-10 1001116000 ................... 8-27 1001116821...... 10-19, 10-21
1001110079 ................... 4-49 1001115136........ 11-5, 11-11 1001116003 ................... 8-35 1001116825................... 6-44
1001110091 ................... 12-8 1001115137........ 11-5, 11-11 1001116004 ................... 8-27 1001116828................... 6-45
1001110403 ................... 11-5 1001115138........ 11-5, 11-11 1001116005 ................... 8-15 1001116834................... 4-13
1001110404 ................... 11-5 1001115153............ 1-6, 1-11 1001116009 ................... 8-16 1001116866................... 6-44
1001110704 .......... 3-37, 3-42 1001115172........ 11-5, 11-11 1001116010 ................... 8-27 1001116907................... 1-10
1001110716 ........ 11-5, 11-11 1001115175..................11-11 1001116011 ................... 8-16 1001116961................... 4-14
100111071711-5, 11-6, 11-11 1001115176..................11-11 1001116012 ................... 8-27 1001116962....... 10-9, 10-12,
1001111112 .............. 6-4, 6-8 1001115177..................11-11 1001116013 ................... 9-99 10-16, 10-19,
1001111190 . 3-37, 3-66, 3-70 1001115178..................11-11 1001116033 ................... 2-15 10-21
1001111487 ................... 8-59 1001115179..................11-11 1001116122 ................... 4-37 1001116968..... 10-26, 10-29,
1001111488 ................... 8-59 1001115180..................11-11 1001116125 ................... 2-15 10-33
1001111853 ..................... 4-9 1001115181..................11-11 1001116139 ................... 2-21 1001116975....... 10-9, 10-19,
1001111854 ................... 4-10 1001115183..................11-11 1001116274 ................... 1-11 10-21
1001111855 ..................... 4-9 1001115184..................11-11 1001116318 ................... 1-11 1001117017...... 10-12, 10-16
1001111856 ................... 4-10 1001115185..................11-11 1001116380 ................... 6-33 1001117018................. 12-53
1001111903 ................... 4-49 1001115186..................11-11 1001116418 ................... 4-49 1001117021....... 10-9, 10-12,
1001111904 ................... 4-49 1001115188..................11-11 1001116439 ................... 9-81 10-27, 10-29,
1001112888 ................... 6-39 1001115189..................11-11 1001116441 ................... 9-63 10-33, 10-37
1001112960 ................... 6-40 1001115190..................11-11 1001116442 ................... 9-55 1001117024................. 12-53
1001112961 ................... 6-40 1001115191..................11-11 1001116443 ................... 9-75 1001117058................. 12-53
1001113091 ................. 12-37 1001115192..................11-11 1001116446 ................... 9-19 1001117064..... 10-47, 10-49,
1001113251 ................... 4-25 1001115193..................11-11 1001116447 ..................... 9-9 10-51, 10-53
1001113528 ................... 2-25 1001115194..................11-11 1001116448 ................... 9-29 1001117070...... 10-19, 10-21
1001113588 ..................... 2-3 1001115195..................11-11 1001116461 ................... 1-10 1001117073....... 10-9, 10-12,
1001113609 ................... 2-19 1001115196..................11-11 1001116475 ........ 11-4, 11-10 10-16
1001113690 ..................... 2-5 1001115198..................11-11 1001116505 ................... 4-49 1001117078...... 10-19, 10-21
1001113692 ................... 8-79 1001115199..................11-11 1001116552 ................... 4-13 1001117079................. 12-53
1001113742 ................. 12-15 1001115200..................11-11 1001116572 ................... 4-37 1001117095.......... 6-39, 6-44
1001113745 ................... 2-33 1001115201..................11-11 1001116590 ................... 6-33 1001117103...... 10-19, 10-21
1001114001 ................... 2-27 1001115203..................11-11 1001116614 ................... 6-12 1001117104................. 10-19
1001114008 ................... 2-35 1001115204..................11-11 1001116615 ................... 6-12 1001117107...... 10-19, 10-21

14-4 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001117111 ...... 10-19, 10-21 1001121105 .......... 5-32, 5-35 1001125926 ................... 8-27 1170021 ........................... 3-5
1001117112 ...... 10-19, 10-21 1001121109 .......... 5-32, 5-35 1001125933 ................... 8-27 1170022 ........................... 3-5
1001117114 ...... 10-19, 10-21 1001121125 ................... 11-6 1001125962 ................... 4-57 1170024 ........................... 3-5
1001117115 ...... 10-19, 10-21 1001121126 ................... 11-6 1001126285 ................. 10-69 1170025 ........................... 3-5
1001117136 .......... 6-13, 6-16 1001121290 ................... 2-21 1001126834 ................. 10-67 1170027 ........................... 3-5
1001117214 .......... 4-13, 6-33 1001121391 ................. 12-57 1001127174 ................... 1-11 1170054 ......................... 3-11
1001117226 ................... 4-55 1001121417 ................... 9-21 1001127962 ..........9-55, 9-63 1170057 ......................... 3-11
1001117232 ................... 4-55 1001121418 ................... 9-21 1001128865 ........11-6, 11-12 1316794 ......................... 3-42
1001117235 ................... 4-55 1001121425 .......... 9-11, 9-21 1001128962 ................... 4-14 1319229 ......................... 4-59
1001117305 ................... 6-16 1001121427 ................... 9-21 1001128963 ................... 4-14 1319436 ......................... 4-83
1001117306 ................... 6-16 1001121428 ................... 9-21 1001129352 ................... 2-15 1319558 ......................... 4-59
1001117652 2-19, 2-21, 2-29, 1001121429 .......... 9-11, 9-21 1001129880 ................... 6-45 1319563 ......................... 4-59
2-31, 2-37, 2-39 1001121430 .......... 9-11, 9-21 1001130776 ................... 4-27 13195714-57, 4-61, 4-75, 4-83
1001117653 ....2-7, 2-9, 2-19, 1001121434 ................... 9-21 1001130803 ................. 10-23 1319573 ................ 4-61, 4-83
2-21 1001121454 ...... 12-57, 12-59 1001130907 ................. 10-21 1319576 ......................... 4-75
1001117660 .......... 2-31, 2-39 1001121458 ................. 12-57 1001131119 ................... 10-7 1319578 ......................... 4-83
1001117940 ................... 4-37 1001121459 ...... 12-57, 12-59 1001131801 ................... 6-45 1319581 ......................... 4-81
1001117941 ................... 4-37 1001121460 ...... 12-57, 12-59 1001131818 ................... 6-45 1319585 ....... 4-59, 4-61, 4-81
1001117979 ................... 4-37 1001121557 ................. 10-57 1001133019 ................... 4-27 1319590 ......................... 4-61
1001117982 ................... 4-37 1001121659 ................... 1-10 1001134203 ................... 4-13 1319591 ......................... 4-67
1001118012 ................... 8-27 1001121676 ................... 4-37 1001134204 ................... 4-23 1319593 ...... 4-63, 4-65, 4-67,
1001118028 ................... 8-27 1001121717 ................... 4-38 1001134413 ................... 4-27 4-69, 4-71, 4-73
1001118032 ................... 8-27 1001121964 ................... 1-10 1001134868 ................... 4-14 1319594 ...... 4-63, 4-65, 4-67,
1001118045 ................... 4-37 1001121965 ................... 1-10 1001135029 ................... 6-46 4-69, 4-71, 4-73
1001118046 ................... 4-37 1001122219 ................... 1-10 1001135181 ................... 6-45 1319595 ...... 4-63, 4-65, 4-67,
1001118060 ................... 8-15 1001122220 ................... 10-7 1001135193 ................... 6-45 4-69, 4-73
1001118061 ................... 8-27 1001122453 .......... 9-11, 9-21 1001135202 ................... 6-45 1319596 ....... 4-67, 4-69, 4-73
1001118068 ................... 8-15 1001122483 ................... 9-31 1001135268 ................... 6-45 1319600 ...... 4-63, 4-65, 4-67,
1001118071 ................... 4-37 1001122484 ................... 9-31 1001136897 ................... 4-13 4-69, 4-71, 4-73
1001118092 ................... 4-37 1001122491 ................... 9-31 1001137284 ................... 4-23 1319601 ...... 4-63, 4-65, 4-67,
1001118101 ................... 1-11 1001122494 ................... 9-31 1001137512 ................... 3-51 4-69, 4-71, 4-73
1001118102 ................... 1-11 1001122495 ................... 9-31 1001137518 ................... 4-23 1319602 ...... 4-63, 4-65, 4-67,
1001118138 ................... 4-37 1001122496 ................... 9-31 1001138944 ................... 6-45 4-69, 4-71, 4-73
1001118194 ................... 8-27 1001122505 ................... 9-31 1001138945 ................... 6-45 1319603 ...... 4-63, 4-65, 4-67,
1001118217 ................... 4-37 1001123013 ................... 9-31 1001139425 ................... 6-46 4-69, 4-71, 4-73
1001118384 ...... 12-49, 12-53 1001123014 9-25, 9-27, 9-29, 1001140663 ................. 11-12 1319604 ...... 4-63, 4-65, 4-67,
1001119506 ................... 6-40 9-31 101123014 ..................... 9-23 4-69, 4-71, 4-73
1001119801 ................... 8-15 1001123015 9-23, 9-25, 9-27, 10268516 ..............4-41, 4-43 1319606 ....... 4-67, 4-69, 4-73
1001119809 ................... 8-15 9-29, 9-31 1060379 ......................... 3-48 1319607 ......................... 4-67
1001119815 ................... 8-15 1001125007 ............ 1-7, 1-11 1060626 ............12-57, 12-59 1319608 ................ 4-67, 4-75
1001119828 ................... 8-15 1001125137 . 9-11, 9-21, 9-31 10700681 ....................... 3-51 1319614 ......................... 4-69
1001119897 ................... 4-13 1001125154 ................... 9-11 10705034 ....................... 3-61 13196154-63, 4-65, 4-69, 4-73
1001120178 .......... 5-32, 5-35 1001125155 ................... 9-11 10713707 ....................... 1-11 1319617 ................ 4-63, 4-65
1001120179 .......... 5-32, 5-35 1001125158 ................... 9-11 10717672 ........ 8-3, 8-7, 8-11 1319618 ................ 4-63, 4-65
1001120370 ................... 4-37 1001125159 ................... 9-11 10718991 ..................... 12-37 1319619 ......................... 4-71
1001120376 ................... 4-37 1001125160 ................... 9-11 10718992 ..................... 12-37 1319620 ................ 4-63, 4-65
1001120377 ................... 4-37 1001125378 ................... 10-3 10731709 .... 4-61, 4-79, 4-81 1319621 ................ 4-63, 4-65
1001120550 ................... 1-10 1001125380 ...... 10-57, 10-69 10731744 ....................... 4-61 1319622 ................ 4-63, 4-65
1001120554 ................... 1-10 1001125381 ................. 10-37 10731761 ....................... 4-77 1319623 ................ 4-63, 4-65
1001120620 ................... 8-27 1001125382 ................. 12-47 10731845 .... 4-67, 4-69, 4-73 1319624 ................ 4-63, 4-65
1001120625 ................... 8-27 1001125383 ...... 10-61, 10-69 10731959 ....................... 4-83 1319625 ................ 4-63, 4-65
1001120639 ................... 1-10 1001125384 ................. 12-49 10732071 ....................... 4-79 1319626 ................ 4-63, 4-65
1001120665 ................... 8-27 1001125385 ................. 12-51 10732072 ....................... 4-79 1319627 ................ 4-63, 4-65
1001120791 ................. 11-11 1001125410 .......... 5-32, 5-35 10732095 ....................... 4-77 1319628 ................ 4-63, 4-65
1001120792 ................. 11-11 1001125483 .......... 4-9, 10-69 10791807 ....................... 9-87 1319629 ................ 4-63, 4-65
1001120899 ................... 10-9 1001125786 ................. 12-59 1101312 ................4-41, 4-43 1319630 ................ 4-63, 4-65
1001120914 ................... 3-11 1001125890 ................. 12-59 1101313 ................4-41, 4-43 1319631 ................ 4-63, 4-65
1001120915 ................... 3-11 1001125916 ................. 12-59 1120591 ......................... 4-27 1319632 ................ 4-63, 4-65
1001121103 .......... 5-32, 5-35 1001125917 ................. 12-59 1170019 ........................... 3-5 1319635 ......................... 4-73

3126020 G10-55A, G12-55A 14-5


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1319636 ....... 4-63, 4-65, 4-73 1702773................ 3-45, 3-47 2131216 ......................... 8-15 8-19
1319638 ................ 4-63, 4-65 1704277................ 3-45, 3-48 2131616 ......................... 8-27 2220373...... 3-17, 3-22, 3-30,
1319641 ......................... 4-61 1704885..... 3-47, 11-6, 11-10 2131620 ......................... 9-97 3-34, 5-3, 5-15,
1319646 ......................... 4-61 1706098........................11-10 2144605 .........5-3, 5-15, 7-13 7-9, 8-68
1319647 ......................... 4-83 1706100........................11-15 2150406 ................ 8-11, 8-15 2220374.... 3-17, 8-63, 9-111,
1319648 ......................... 4-83 1706167........................11-15 21506068-7, 8-11, 8-16, 8-23, 9-113
1319649 ......................... 4-83 1706185........................11-15 8-25, 8-27 22203758-3, 8-63, 8-68, 8-81,
1319652 ......................... 4-79 1706186... 11-6, 11-10, 11-15 2150608 ......................... 8-15 8-87
1319661 ......................... 4-79 1706187... 11-6, 11-10, 11-15 2150808 ........................... 7-9 2220377.................. 8-3, 8-19
1319670 ....... 4-61, 4-79, 4-81 1706282........................11-15 2151212 ......................... 8-15 2220384......................... 8-19
1319683 ......................... 4-79 1706292........................11-15 2151216 ......................... 8-15 2220385..... 3-17, 8-67, 12-21
1319684 ......................... 4-79 1706298........................11-15 2151616 ......................... 8-16 2220408........................... 8-3
1319685 ......................... 4-79 1706300.............. 11-6, 11-10 2160001 ................ 9-11, 9-21 2220415......................... 3-37
1319686 ......................... 4-79 1706302........................11-15 2160002 2-3, 2-5, 2-11, 2-15, 2220435......................... 8-59
1319687 ......................... 4-79 1706892................ 3-45, 3-47 2-25, 2-27, 2-43, 2220451................ 8-55, 8-59
1319688 ......................... 4-79 1706893..........................3-45 8-65, 8-72 2220464......................... 9-95
1319689 ......................... 4-79 1707162..........................11-4 2170112 .......8-55, 8-57, 8-61 22204667-9, 8-37, 8-41, 8-47,
1319693 ......................... 4-79 2060045..........................4-13 2170116 ......................... 8-27 8-51
1319694 ......................... 4-79 2080040..........................3-48 21702068-7, 8-11, 8-16, 8-25, 2220472...... 8-37, 8-41, 8-47,
1319719 ......................... 4-81 2080044..........................3-47 8-35, 8-53, 9-99 8-51, 8-67
1319726 ......................... 4-81 2080061..........................6-35 2170306 ........................... 8-7 2220473. 3-23, 3-37, 8-3, 8-4,
13200224-3, 4-27, 4-29, 4-33, 2080063....... 3-45, 6-39, 6-44 2170406 ................ 8-43, 8-49 8-19, 8-51, 9-95
12-19 2080064................ 3-45, 6-35 2170410 ......................... 8-15 2220490................ 3-23, 8-37
1320030 .................. 4-8, 4-27 2110210..........................8-11 2170506 ......................... 8-39 2220499......................... 3-17
1320131 ......................... 4-13 21104068-7, 8-23, 8-39, 8-43, 2170516 ................ 8-23, 8-25 2220500........................... 7-9
1320239 ........................... 4-3 8-49, 8-53, 8-71 21707068-7, 8-11, 8-23, 8-25, 2220501.................. 8-3, 8-19
1320263 .............. 12-8, 12-37 2110604.. 8-7, 8-8, 8-11, 8-15 8-39, 8-49, 9-97, 2220517........................... 4-3
1320748 ......................... 4-83 2110606...... 3-11, 3-61, 8-11, 9-99, 12-57 2220518......................... 9-95
1320754 ......................... 4-83 8-39, 8-43, 8-49, 2170708 ....8-71, 9-99, 12-23, 2220567......................... 9-95
1320755 ......................... 4-83 8-83, 8-85, 9-78, 12-57, 12-59 2220574.................... 4-3, 4-8
1321265 ......................... 4-79 9-99 2170716 ......................... 8-27 2220578....... 9-95, 9-97, 9-99
1321384 ........................... 1-4 2110608....... 3-11, 8-23, 8-25 2170806 5-3, 5-15, 8-43, 8-49 2220579 5-3, 5-15, 8-41, 8-47
1321716 ................ 6-40, 6-45 2110808 3-11, 5-3, 5-15, 9-99 2170816 ......................... 8-23 2220582...... 8-37, 8-41, 8-47,
1321940 ......................... 4-23 2110810..........................8-65 2170908 ........................... 4-8 8-51, 8-67
1322064 ......................... 4-23 21108128-7, 8-65, 8-72, 8-83, 2170912 ......................... 9-97 2220596...... 3-17, 8-68, 9-95,
1322073 ......................... 4-23 8-85, 8-89, 8-91 2171110 .......8-71, 8-72, 8-79 12-21
1322181 ......................... 4-23 2111210......... 4-33, 8-7, 8-11 2171208 ................ 8-65, 8-71 2220603........... 8-3, 8-4, 8-19
1340021 ................ 9-95, 9-97 2111212....... 8-15, 8-57, 8-61 2171216 ......................... 8-27 2220606......... 3-29, 3-33, 8-3
1360292 ......................... 2-11 21116168-7, 8-11, 8-15, 8-23, 2172016 ......................... 8-15 2220609......................... 3-37
1360293 ......................... 2-33 8-25 21721063-11, 5-3, 5-15, 7-13, 2220619......................... 7-13
1360296 .........2-3, 2-11, 2-15 2111620..........................9-99 8-11 2220620......................... 7-13
13602972-11, 2-25, 2-33, 2-35 21304047-9, 8-39, 8-43, 8-49, 21721088-7, 8-23, 8-25, 8-65, 2220623......................... 8-19
1360300 ....... 2-15, 2-27, 2-35 8-53 8-68, 8-72 2220628.................. 3-37, 8-3
1360301 .................. 2-5, 2-15 2130406...... 8-39, 8-43, 8-45, 2172116 ................ 8-23, 8-25 22206358-3, 8-19, 8-37, 8-47,
1380158 ....... 6-35, 6-39, 6-44 8-49, 8-53, 8-71 2172406 ....................... 12-57 9-95
14240033 ..................... 12-13 21306063-61, 8-7, 8-11, 8-15, 2172408 ............ 12-57, 12-59 2220657................ 3-30, 3-34
14404043 ..................... 12-11 8-23, 8-25, 8-27, 2172416 ......................... 8-27 2220671 4-3, 8-4, 8-19, 12-21
14404082 ....................... 9-99 8-53, 8-67, 8-71, 2180849 ................ 8-68, 8-72 2220726.............. 3-17, 12-21
14404173 .. 12-4, 12-8, 12-43, 9-97 2200221 ......9-65, 9-67, 9-69, 2220767......................... 4-37
12-45 21306083-61, 8-7, 8-11, 12-57 9-71, 9-73 2220819 8-3, 8-20, 8-33, 8-51
14404793 ....8-68, 8-72, 8-75, 2130806........................12-23 2200233 ....................... 12-19 2220878......................... 8-19
8-77, 8-79 2130808.. 9-97, 12-23, 12-57, 220363 ........................... 8-19 2220883....... 9-11, 9-21, 9-31
14404978 ....................... 4-27 12-59 2220240 .......9-95, 9-97, 9-99 2220888................ 9-11, 9-21
1671219 ........................... 1-4 21308104-8, 8-11, 8-15, 8-23, 2220282 ......................... 6-33 2220893................ 9-95, 9-97
1671313 ......................... 4-27 8-25, 8-27, 8-65, 2220346 ............ 10-65, 10-67 2220899....... 3-23, 8-41, 8-47
1684538 ......................... 9-47 12-23 22203713-29, 3-33, 8-3, 8-37, 2221040........................... 8-4
1684539 ......................... 9-39 2131010................ 8-63, 8-65 8-41, 8-47, 8-81, 2221114....................... 12-19
1701505 ......................... 11-4 2131210................ 8-15, 9-97 9-77, 9-81 2221164.................... 4-4, 4-8
1701509 ................ 3-45, 3-48 2131212..........................8-57 22203723-9, 3-22, 3-29, 3-33, 2221165.................... 4-4, 4-8

14-6 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2221244 ......................... 7-13 2754051 ......................... 8-33 9-95 3900210 ......................... 9-95
2221257 ......................... 7-13 2754052 ......................... 8-63 3311508 ..... 4-37, 4-41, 4-43, 39002328-68, 8-72, 8-77, 8-79
2221259 ................8-23, 8-25 2754054 ......................... 8-37 8-45, 10-3, 10-7 3900280 ........................... 1-5
2221271 ......................... 8-23 2754055 ......................... 8-37 3311601 ..... 8-75, 8-77, 8-79, 3900316 ................ 1-10, 9-95
2230024 ......................... 3-22 2754057 ......................... 8-19 9-84, 9-87 3900395 ........................... 1-6
2230025 .......8-67, 8-75, 8-77 2754058 ........................... 8-3 3311605 1-5, 4-8, 4-29, 4-33, 3910408 ......................... 10-3
2230044 ................8-63, 8-67 2754059 ........................... 8-3 4-34, 4-51, 6-39, 3910610 ........................... 4-9
2340037 ......................... 3-51 2754080 ......................... 8-67 6-45, 12-15 3910806 ......................... 12-4
2340038 ......................... 3-51 2754097 ........................... 8-3 3311705 ......................... 5-29 3911008 ......................... 3-45
2340039 ......................... 3-51 2754098 ........................... 8-3 3311801 2-3, 2-5, 4-37, 9-95, 3911428 ......................... 3-45
2340045 ......................... 3-51 2754099 ........................... 8-4 9-97, 9-99, 3911528 ......................... 3-45
2340046 ......................... 3-51 2754107 ......................... 8-63 10-65, 10-67, 3931616 ......................... 6-39
2400074 ............10-12, 10-16 2754108 ......................... 8-63 12-4, 12-8 3931620 ......................... 6-40
24431386 ....................... 3-63 2754146 ......................... 8-19 3311802 ............10-65, 10-67 3931624 ....... 6-35, 6-39, 6-45
24861167 ....................... 12-4 2754192 ........................... 8-3 3311805 ........ 4-4, 4-9, 12-37 3931628 ......................... 6-45
24921332 ....4-43, 4-47, 4-51, 2754278 ......................... 8-19 3312206 ........................... 1-4 3931632 ......................... 6-45
4-53, 4-55 2754279 ......................... 8-19 3313001 2-5, 2-15, 2-27, 2-35 3931648 ......... 4-3, 8-33, 8-35
2600216 ......................... 3-45 2754282 ......................... 8-19 3313002 2-5, 2-15, 2-27, 2-35 3931664 ................ 9-11, 9-21
2600262 ........................... 1-4 2754629 ......................... 8-67 3331205 ........................... 1-5 3931672 ......................... 1-15
2600281 ......................... 3-47 2820035 ......................... 12-9 3340877 ........................... 1-6 3931828 ......................... 2-21
2716143 ......................... 3-71 2890228 ......................... 3-11 3421453 ......................... 3-48 3931832 ......................... 2-21
2717160 ......................... 3-61 2900770 ....................... 9-119 3423227 ..... 9-65, 9-67, 9-69, 3941506 ....................... 12-37
2717161 ......................... 3-61 2902446 ......................... 4-27 9-71, 9-73 3960418 ........................... 1-6
2717162 ......................... 3-61 2915023 ....................... 9-121 3423242 ..................3-5, 3-11 3960477 ........................... 1-6
2717283 ......................... 3-61 2915111 ....................... 12-19 3423247 ....................2-3, 2-5 3960616 ......................... 4-25
2717287 ......................... 3-37 2915177 ........................... 4-4 3423263 ........................... 3-9 4060608 ........................... 1-7
2720058 .........4-4, 4-27, 4-33 2915178 ........................... 4-4 3423275 ..................3-5, 3-11 4071133 ............ 12-43, 12-45
2750532 ................4-3, 12-19 2915215 ....... 2-12, 2-16, 8-68 3423276 ........ 3-5, 3-11, 3-37 4100181 ....................... 11-10
2752666 ......................... 9-95 2940074 ................ 3-45, 3-47 34233012-11, 2-15, 8-67, 8-71 4105171 .............. 11-4, 11-10
2753000 ....................4-3, 4-8 3020039 ......................... 7-13 3423307 ......................... 3-11 4105262 ....................... 11-15
2753900 ......................... 8-68 30200402-11, 2-16, 2-25, 2-27 3440832 ......................... 2-41 4110422 ................ 3-15, 3-19
2753902 ....................... 12-21 3020043 ....... 9-11, 9-21, 9-31 3510807 ......................... 3-45 4110473 ......................... 3-61
2753907 ......................... 8-33 31200160 .............. 3-45, 3-47 3510809 ......................... 3-45 4160194 ........................... 1-5
2753908 ......................... 8-33 31200336 ....................... 3-47 3520072 ................3-45, 3-47 4240018 ....................... 12-11
2753912 ......................... 8-59 31200387 ....................... 3-47 3520176 ..............1-11, 12-17 4240033 ...... 6-28, 6-35, 6-39,
2753941 ................8-63, 8-67 31200388 ....................... 3-47 3520198 ......................... 3-47 6-44, 10-27,
2753947 ......................... 8-51 3140007 .................. 1-7, 1-11 3539685 ......................... 3-45 10-69, 12-4
2753948 ......................... 8-51 3251813 .............. 11-6, 11-10 3573363 ......................... 3-45 4341070 ........................... 1-5
2753952 ........................... 8-3 3271501 .................. 4-9, 6-40 3575947 ......................... 4-13 4400483 ......................... 4-37
2753953 .......8-41, 8-47, 8-51 3271601 ....................... 12-43 3576628 ......................... 4-30 4400496 ......................... 4-27
2753954 ......................... 8-37 3290401 ........................... 1-6 3641438 ......................... 3-45 4420060 ................ 1-7, 12-45
2753955 ........................... 8-3 3290601 ......................... 4-13 3740080 ..... 6-35, 6-39, 6-44, 4460019 ............ 10-19, 10-21
2753956 ......................... 8-37 3290605 ......................... 1-10 10-26, 10-29, 4460247 ............ 10-19, 10-21
2753958 ......................... 8-37 3290801 ....... 4-9, 10-3, 12-57 10-33, 10-37, 4460374 10-26, 10-29, 10-33,
2753961 ......................... 8-41 3291201 ......................... 10-3 10-47, 10-49, 10-37, 10-47,
2753962 ......................... 8-41 3300143 ......................... 1-15 10-51, 10-53 10-49, 10-51,
2753965 ......................... 8-47 3300240 .................. 3-5, 3-11 3760170 ......................... 3-48 10-53
2753966 ......................... 8-47 3310601 4-9, 6-27, 6-31, 6-33 3790121 ......................... 10-4 4460419 10-41, 10-43, 10-45,
2753973 ........................... 8-3 3310801 ......................... 12-4 3790228 ......................... 8-15 10-73, 12-53
2754015 ......................... 8-68 3311001 ...... 3-45, 12-4, 12-8, 3820020 ......................... 3-47 4460457 10-57, 10-58, 10-61,
2754017 ......................... 8-87 12-37 3841203 ......................... 3-11 10-62, 12-51
2754018 ........................... 8-3 3311005 ................ 6-27, 6-28 3841287 .... 9-3, 9-5, 9-7, 9-9, 4460458 10-29, 10-30, 10-33,
2754020 ......................... 8-55 33114011-6, 10-69, 12-4, 12-8 9-11, 9-13, 9-15, 10-34, 10-37,
2754021 ......................... 8-19 3311405 . 1-5, 1-11, 3-48, 6-4, 9-17, 9-19, 9-21, 10-38, 10-61,
2754045 ........................... 8-3 6-7, 6-45, 8-55, 9-49, 9-51, 9-53, 10-62, 12-51
2754046 ........................... 8-3 8-57, 8-59, 8-61, 9-55, 9-57, 9-59, 4460459 ....................... 10-55
2754047 ......................... 8-81 10-3 9-61, 9-63 4460461 ............ 10-57, 10-61
2754048 ......................... 8-29 3311501 ....... 1-4, 3-45, 12-19 3841356 ................9-55, 9-63 4460464 10-53, 10-57, 10-61,
2754049 ......................... 8-29 3311505 . 4-29, 4-33, 6-3, 6-7, 3900140 ......................... 4-27 10-71, 12-8,

3126020 G10-55A, G12-55A 14-7


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
12-49, 12-51 4460932........................10-27 8-72, 8-77, 8-79, 2-25, 2-27, 2-29,
4460465 10-19, 10-21, 10-53, 4460933 10-19, 10-21, 10-57, 9-84, 9-87, 10-3, 2-31, 4-9, 8-3,
10-57, 10-58, 10-61, 12-53 10-67, 11-15, 8-7, 8-11, 8-15,
10-61, 10-62, 4460941........................10-37 12-15, 12-43 8-67, 8-71, 9-95,
10-71, 12-49, 4460942............ 10-61, 12-47 4711700 ................ 4-13, 5-29 9-97, 9-99, 12-8,
12-51, 12-53 4460943..........................10-9 4711800 .. 2-3, 2-5, 4-3, 9-95, 12-43, 12-45
4460466 ......6-23, 6-25, 10-9, 4460944.... 6-25, 10-9, 10-12, 9-97, 9-99, 4762000......................... 3-45
10-12, 10-16, 10-16, 10-19, 10-65, 12-4, 4762200......................... 12-4
10-19, 10-21, 10-21, 10-43, 12-8 4762400......................... 5-15
10-26, 10-27, 10-45 4712000 ...........4-3, 4-8, 6-35 4771500........................... 6-7
10-29, 10-30, 4460945........................10-45 4712200 ................ 12-4, 12-8 4791400........................... 6-8
10-33, 10-34, 4460955... 10-9, 10-12, 10-16 4740003 ......................... 2-43 4811400........................... 1-6
10-37, 10-38, 4460994........................10-21 4740274 ......................... 4-37 4811700................ 1-10, 10-7
10-41, 10-43, 4461038.............. 10-3, 10-23 4740397 ......................... 10-3 4811900....... 4-9, 6-45, 12-57
10-45, 10-47, 4461157............ 10-75, 12-53 4750600 ........................... 4-9 4812000 4-3, 4-8, 4-14, 12-11
10-49, 10-51, 4461215. 10-47, 10-49, 10-51 4751000 .........1-4, 3-45, 12-8 4831700......................... 4-13
10-53, 10-57, 4461254........................12-37 4751200 .............. 6-28, 10-69 48319004-8, 4-13, 4-53, 12-57
10-58, 10-61, 4461270........................10-19 4751400 1-6, 1-11, 3-47, 4-3, 48320004-8, 4-13, 4-53, 6-45,
10-62, 10-73, 4520314................ 5-32, 5-35 6-35, 6-39 7-13, 12-19
12-49 4520481..........................5-31 47515001-4, 4-29, 4-33, 4-41, 4832100......... 4-8, 4-13, 4-53
4460469 10-26, 10-29, 10-33, 4520482..........................5-31 4-43, 4-45, 6-3, 4846265......................... 3-45
10-37 4520485..........................5-31 6-7, 6-35, 6-39, 4846452......................... 3-47
4460470 ....................... 10-53 4520486..........................5-31 6-44, 9-95, 4846528......................... 3-45
4460471 ....................... 10-53 4520489..........................5-31 10-65, 12-17 4891400......................... 4-13
4460475 ............ 10-75, 12-53 4520490..........................5-31 4751600 ......1-10, 2-11, 2-15, 4891600. 2-7, 2-9, 2-19, 2-21,
4460500 . 10-41, 10-43, 10-45 4520493................ 5-31, 5-35 4-33, 6-35, 6-36, 2-29, 2-31, 2-33,
4460502 10-26, 10-29, 10-33, 4520494................ 5-31, 5-35 6-39, 6-40, 6-44, 2-35, 2-37, 2-39,
10-37 4520515................ 5-31, 5-35 6-45, 8-67, 8-71, 6-36, 6-45
4460503 10-47, 10-49, 10-51, 4520518................ 5-31, 5-35 8-77, 8-79 4891700........... 4-3, 4-9, 4-14
10-53 4520519................ 5-31, 5-35 4751800 .. 1-5, 1-7, 1-15, 4-3, 4891800. 2-7, 2-9, 2-19, 2-21,
4460508 ............ 10-57, 10-61 4520521................ 5-31, 5-35 4-9, 4-37, 12-37 2-29, 2-31, 2-37,
4460509 ............ 10-19, 10-21 4520523................ 5-31, 5-35 4752200 ....................... 12-37 2-39, 3-11, 4-51
4460518 ............ 10-19, 10-21 4520524................ 5-31, 5-35 4757800 ......................... 9-99 4892000................ 2-29, 2-31
4460532 .............. 6-23, 10-73 4520527................ 5-32, 5-35 4760600 ........................... 4-9 4892200... 1-4, 2-3, 2-5, 2-11,
4460590 ............ 10-19, 10-21 4640438........................9-119 4760800 ......................... 12-4 2-15, 2-19, 2-21,
4460608 ... 10-9, 10-12, 10-16 4641501..........................3-61 4761000 ......3-45, 12-4, 12-8, 2-33
4460693 ... 10-9, 10-12, 10-16 4641502..........................3-61 12-37 48924001-11, 1-13, 2-35, 4-13
4460742 10-57, 10-58, 10-61, 4711000..... 8-68, 8-72, 12-37 47614001-10, 6-4, 6-31, 6-33, 4892500......................... 4-13
10-62 4711400. 1-5, 1-6, 1-11, 3-45, 6-35, 6-39, 6-44, 4920018....................... 10-71
4460743 ....................... 10-55 3-48, 6-3, 6-7, 12-4, 12-8 4923405....................... 10-26
4460746 .. 10-9, 10-12, 10-26, 6-27, 6-31, 6-33, 4761500 1-4, 4-9, 6-35, 6-39, 4923452......................... 4-27
10-27, 10-29, 6-39, 6-44, 6-45, 6-40, 6-44, 8-29, 5200814......................... 4-49
10-30, 10-33, 7-15, 8-37, 8-39, 8-31, 8-41, 8-43, 5251012......................... 4-53
10-34, 10-37, 8-55, 8-57, 8-59, 9-95, 10-65, 5251014......................... 4-53
10-38, 10-61 8-61, 8-71, 10-3, 10-67, 12-19, 6604662......................... 3-37
4460789 10-27, 10-29, 10-33, 10-67, 12-4, 12-21, 12-23 6621412........................... 4-9
10-37, 10-38, 12-8 4761600 ......2-11, 2-15, 2-33, 70000656....................... 4-79
10-57, 10-75 4711500. 3-45, 4-3, 4-37, 6-3, 2-35, 4-29, 4-33, 70001955....................... 9-91
4460790 ............ 10-57, 10-61 6-7, 7-11, 7-13, 6-35, 6-39, 6-44, 70001956....................... 9-91
4460842 ... 10-9, 10-12, 10-16 7-15, 8-29, 8-31, 7-9, 7-13, 8-15, 70002133....................... 9-91
4460850 . 10-55, 12-47, 12-51 8-45, 9-95, 10-7, 8-67, 8-71, 8-75, 70002578....................... 9-91
4460851 ....................... 12-53 12-17 8-77, 8-79, 9-78, 70002579....................... 9-91
4460884 ....................... 10-53 4711600. 1-5, 1-10, 4-8, 4-25, 9-84, 9-87, 9-95, 70002580....................... 9-91
4460891 10-19, 10-21, 10-53, 4-27, 4-29, 4-33, 10-4, 10-65, 70002581....................... 9-91
10-62, 10-71, 4-41, 4-43, 4-45, 10-67, 12-43 70002582....................... 9-91
12-47 4-47, 4-51, 4-53, 4761700 ......................... 4-13 70002583....................... 9-91
4460894 ............ 10-53, 12-51 6-3, 6-7, 6-40, 4761800 .. 1-7, 1-15, 2-3, 2-5, 70002585....................... 9-91
4460897 ... 10-27, 10-71, 12-8 6-45, 7-9, 8-15, 2-7, 2-9, 2-11, 70002588....................... 9-91
4460930 . 10-53, 10-57, 10-61 8-67, 8-68, 8-71, 2-15, 2-19, 2-21, 70002590....................... 9-91

14-8 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70002591 ....................... 9-91 70020660 ..................... 9-105 70021440 ..........9-115, 9-117 70021648 ....................... 9-73
70002592 ....................... 9-91 70020661 ..................... 9-105 70021441 ..................... 9-115 70021649 .............. 9-35, 9-51
70002593 ....................... 9-91 70020662 ..................... 9-105 70021442 ..................... 9-115 70021650 .... 9-35, 9-37, 9-51,
70002594 ....................... 9-91 70020663 ..................... 9-105 70021443 ..................... 9-115 9-53
70002595 ....................... 9-91 70020664 ..................... 9-105 70021444 ..................... 9-117 70021651 ....................... 9-35
70002596 ....................... 9-92 70020665 ..................... 9-105 70021446 ..................... 9-117 70021652 .............. 9-35, 9-37
70002598 ....................... 9-91 70020666 ..................... 9-105 70021447 ..................... 9-117 70021657 .............. 9-15, 9-17
70002599 ....................... 9-92 70020667 ..................... 9-105 70021448 ..................... 9-117 70021658 ....................... 9-15
7001224 ......................... 9-25 70020668 ..................... 9-105 70021451 ..................... 9-117 70021659 .............. 9-15, 9-17
70020002 .............. 3-39, 3-42 70020669 ..................... 9-105 70021452 ..................... 9-117 70021660 ....................... 9-15
70020004 .............. 3-39, 3-42 70020670 ..................... 9-105 70021453 ..................... 9-115 70021661 .............. 9-15, 9-17
70020011 ....................... 3-39 70020671 ..................... 9-105 70021464 ..................... 9-117 70021663 ....................... 9-67
70020012 ....................... 3-39 70020672 ..................... 9-105 70021465 ..................... 9-117 70021664 .............. 9-67, 9-69
70020015 .............. 3-39, 3-42 70020673 ..................... 9-105 70021466 ..................... 9-117 70021665 .............. 9-43, 9-59
70020017 .............. 3-39, 3-42 70020674 ..................... 9-105 70021478 .. 6-28, 10-3, 10-69 70021666 .... 9-43, 9-45, 9-59,
70020023 ....................... 3-39 70020675 ..................... 9-105 70021485 ............6-28, 10-69 9-61
70020024 ....................... 3-39 70020676 ..................... 9-105 70021492 ....................... 4-17 70021667 ....................... 9-43
70020025 .............. 3-39, 3-42 70020677 ..................... 9-105 70021493 ....................... 4-17 70021668 .............. 9-43, 9-45
70020026 .............. 3-39, 3-42 70020678 ..................... 9-105 70021526 ....................... 4-75 70021669 ....................... 9-51
70020027 .............. 3-39, 3-42 70020679 ..................... 9-105 70021548 ... 9-43, 9-45, 9-59, 70021670 .............. 9-51, 9-53
70020028 .............. 3-39, 3-42 70020680 ..................... 9-105 9-61 70021671 ....................... 9-59
70020029 .............. 3-39, 3-42 70020681 ..................... 9-106 70021574 ... 9-35, 9-37, 9-51, 70021672 .............. 9-59, 9-61
70020032 ....................... 3-39 70020682 ..................... 9-106 9-53 70021674 ....................... 9-27
70020036 ....................... 4-83 70020685 ..................... 9-106 70021598 ..............9-25, 9-27 70021675 ....................... 9-25
70020200 ....................... 9-71 70020870 .......... 10-51, 10-53 70021602 ....................... 5-21 70021676 .............. 9-25, 9-27
70020227 ..................... 12-26 70020898 .... 6-27, 6-28, 10-3, 70021603 ....................... 5-22 70021677 ....................... 9-25
70020348 ....................... 4-23 10-69 70021604 ....................... 5-21 70021678 .............. 9-25, 9-27
70020349 ....................... 4-23 70020923 ......................... 7-9 70021605 ....................... 5-22 70021679 .............. 9-25, 9-27
70020350 ....................... 4-23 70021225 ....................... 4-21 70021606 ....................... 5-27 70021793 ....................... 4-23
70020351 ....................... 4-23 70021226 ....................... 4-21 70021607 ....................... 5-27 70021801 ....................... 4-23
70020352 ....................... 4-23 70021227 ....................... 4-71 70021608 ....................... 5-27 70021803 ....................... 4-23
70020354 ....................... 4-83 70021228 ....................... 4-71 70021609 ....................... 5-27 70021804 ....................... 4-23
70020355 ....................... 4-83 70021229 ....................... 4-21 70021610 ....................... 5-27 70021806 ....................... 4-23
70020356 ....................... 4-23 70021231 ....................... 6-23 70021611 ....................... 5-27 70021809 ....................... 4-23
70020358 ....................... 4-23 70021268 ....................... 4-71 70021612 ....................... 5-27 70021867 ....................... 9-89
70020370 ....................... 9-81 70021269 ....................... 4-71 70021613 ....................... 5-27 70021897 ....................... 4-18
70020375 ....9-39, 9-47, 9-55, 70021342 .............. 3-19, 3-57 70021614 ....................... 5-17 70021920 ....................... 4-61
9-63 70021349 ....................... 3-19 70021615 ................5-9, 5-21 70021921 ....................... 3-19
70020428 ..................... 9-121 70021358 ....................... 3-57 70021623 9-5, 9-7, 9-15, 9-17 70021935 ....................... 3-19
70020493 ....................... 4-83 70021359 ....................... 3-57 70021624 ..................9-5, 9-7 70021943 ....................... 5-21
70020510 .......... 10-12, 10-16 70021360 ....................... 3-57 70021625 ......................... 9-5 70021944 ....................... 5-21
70020551 ....................... 7-15 70021361 ....................... 3-57 70021626 ..................9-5, 9-7 70021949 ....................... 9-17
70020555 ....................... 3-55 70021362 ....................... 3-57 70021627 ......................... 9-5 70021950 ....................... 9-17
70020562 ....................... 3-57 70021364 ....................... 3-57 70021628 9-5, 9-7, 9-15, 9-17 70021951 .............. 9-45, 9-61
70020632 ....................... 6-16 70021365 ....................... 3-57 70021629 ..................9-5, 9-7 70021952 ....................... 9-45
70020636 .............. 6-40, 6-46 70021366 ....................... 3-57 700216309-5, 9-7, 9-15, 9-17, 70021953 ....................... 9-61
70020638 ....................... 6-40 70021367 ..... 3-39, 3-42, 3-57 9-27, 9-35, 9-37, 70021954 .............. 9-37, 9-53
70020639 ....................... 6-49 70021382 .............. 3-39, 3-42 9-43, 9-45, 9-51, 70021955 ....................... 9-37
70020640 ....................... 6-49 70021387 ....................... 3-57 9-53, 9-59, 9-61, 70021956 ....................... 9-53
70020643 ....................... 6-49 70021391 ....................... 3-57 9-67, 9-69, 9-73 70021959 ......................... 9-7
70020644 ....................... 6-49 70021392 ....................... 3-57 70021631 9-5, 9-7, 9-15, 9-17 70021960 ......................... 9-7
70020645 ....................... 6-49 70021393 ..................... 9-117 70021632 ..................9-5, 9-7 70021961 ....................... 9-27
70020646 ....................... 6-49 70021394 ....................... 3-57 70021639 .... 9-67, 9-69, 9-73 70021962 ....................... 9-27
70020647 ....................... 6-49 70021395 ....................... 3-57 70021641 ..............9-15, 9-17 70021963 .............. 9-69, 9-73
70020648 ....................... 6-49 70021396 ....................... 3-57 70021642 .... 9-67, 9-69, 9-73 70021964 ....................... 9-73
70020649 ....................... 6-50 70021398 ......................... 4-9 70021643 ..............9-67, 9-73 70021965 ....................... 9-69
70020650 ....................... 6-50 70021399 ....................... 3-57 70021644 ....................... 9-73 70021975 ....................... 13-5
70020653 ....................... 6-17 70021415 ....................... 3-19 70021645 ....................... 9-73 70021976 ..................... 9-115
70020659 ..................... 9-105 70021429 .............. 3-39, 3-42 70021646 ....................... 9-73 70021977 ....................... 3-19

3126020 G10-55A, G12-55A 14-9


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70021978 ....................... 3-19 70022130........................5-19 70022886 ....................... 6-49 70022988....................... 3-71
70021979 ....................... 3-19 70022131........................5-19 70022887 ....................... 6-49 70022989....................... 3-72
70021980 ....................... 3-57 70022132........................5-19 70022888 ....................... 6-50 70022990.............. 3-67, 3-71
70021981 ....................... 3-57 70022133........................5-19 70022889 ....................... 6-50 70022991....................... 3-71
70021983 ....................... 3-43 70022134........................5-19 70022890 ....................... 6-50 70022992.............. 3-66, 3-70
70022000 ....................... 9-87 70022135........................5-19 70022891 ....................... 6-49 70022993.............. 3-66, 3-70
70022001 ....................... 9-87 70022136........................5-19 70022931 .............. 3-66, 3-70 70022994.............. 3-66, 3-70
70022002 ....................... 9-87 70022137........................5-19 70022932 .............. 3-66, 3-70 70022995.............. 3-66, 3-70
70022003 ....................... 9-87 70022138........................5-19 70022933 ....................... 3-70 70022997....................... 3-71
70022004 ....................... 9-87 70022139........................5-19 70022934 .............. 3-66, 3-71 70022998.............. 3-67, 3-71
70022005 ....................... 9-87 70022140........................5-19 70022935 .............. 3-67, 3-71 70022999....................... 3-71
70022006 ....................... 9-87 70022141........................5-17 70022936 .............. 3-67, 3-71 70023000.............. 3-71, 3-72
70022007 ....................... 9-87 70022142........................5-19 70022937 .............. 3-67, 3-71 70023001....................... 3-71
70022008 ....................... 9-87 70022224......................10-45 70022938 ....................... 3-71 70023002....................... 3-71
70022009 ....................... 9-87 70022287........................9-91 70022939 .............. 3-67, 3-71 70023003.............. 3-66, 3-70
70022010 ....................... 9-87 70022288........................9-91 70022940 ....................... 3-71 70023004.............. 3-66, 3-70
70022011 ....................... 9-87 70022289........................4-18 70022941 ....................... 3-71 70023005.............. 3-67, 3-72
70022012 ....................... 9-87 70022296........................4-21 70022942 .............. 3-67, 3-71 70023006.............. 3-67, 3-72
70022013 ....................... 9-87 70022297........................4-21 70022943 ....................... 3-71 70023007.............. 3-67, 3-72
70022014 ....................... 9-87 70022298........................4-21 70022944 ....................... 3-71 70023008.............. 3-66, 3-70
70022015 ....................... 9-87 70022299........................4-21 70022945 ....................... 3-71 70023009.............. 3-66, 3-70
70022016 ....................... 9-87 70022300........................4-21 70022946 .............. 3-67, 3-71 70023010.............. 3-66, 3-70
70022017 ....................... 9-87 70022301........................4-21 70022947 ....................... 3-71 70023011....................... 3-72
70022018 ....................... 9-87 70022330........................4-21 70022948 ....................... 3-71 70023013....................... 3-72
70022019 ....................... 9-87 70022331........................4-21 70022949 .....3-67, 3-71, 3-72 70023014.............. 3-66, 3-70
70022020 ....................... 9-87 70022332........................4-21 70022950 .............. 3-67, 3-71 70023015.............. 3-67, 3-72
70022021 ....................... 9-87 70022333........................4-21 70022951 ....................... 3-71 70023016..... 3-66, 3-70, 3-71
70022022 ....................... 9-87 70022507........................4-21 70022952 ....................... 3-67 70023037..................... 9-105
70022023 ....................... 9-87 70022527..... 3-19, 3-43, 3-57 70022957 .............. 3-66, 3-70 70023038..................... 9-106
70022024 ....................... 9-87 70022528........................3-19 70022958 ....................... 3-72 70023039..................... 9-106
70022025 ....................... 9-87 70022529........................3-19 70022959 ....................... 3-72 70023109....................... 6-50
70022028 ....................... 3-19 70022552........................6-49 70022960 .............. 3-66, 3-70 70023110....................... 6-50
70022035 ......................... 4-9 70022553........................6-49 70022961 ....................... 3-72 70023114................ 5-9, 5-21
70022036 ......................... 4-9 70022555........................6-49 70022962 ....................... 3-71 70023115................ 5-9, 5-21
70022037 ......................... 4-9 70022556........................6-49 70022963 ....................... 3-72 70023116................ 5-9, 5-21
70022038 ..................... 9-119 70022557........................6-49 70022964 ....................... 3-72 70023139....................... 6-19
70022039 ..................... 9-119 70022558........................6-49 70022965 ....................... 3-71 70023156..................... 12-11
70022040 ..................... 9-119 70022564....... 9-9, 9-19, 9-29 70022966 ....................... 3-71 70023193.............. 6-12, 6-16
70022041 ..................... 9-119 70022636........................4-23 70022967 ....................... 3-71 70023195..... 4-45, 4-47, 4-49
70022042 ..................... 9-119 70022637........................4-23 70022968 ....................... 3-72 70023269....................... 4-23
70022043 ..................... 9-119 70022639........................4-23 70022969 .............. 3-66, 3-70 70023287....................... 4-23
70022044 ..................... 9-121 70022690.......... 10-12, 10-16 70022970 .............. 3-66, 3-70 70023307..................... 12-11
70022045 ..................... 9-121 70022691. 6-25, 10-12, 10-16 70022971 ....................... 3-71 70023325....................... 7-15
70022046 ..................... 9-121 70022746.......... 10-19, 10-21 70022972 ....................... 3-71 70023331....................... 4-37
70022075 ....4-63, 4-65, 4-67, 70022773................ 5-5, 5-17 70022973 ....................... 3-71 70023332....................... 4-37
4-69, 4-71, 4-73 70022790........................4-79 70022974 ....................... 3-71 70023334....................... 4-37
70022089 ....................... 9-39 70022804........................6-50 70022975 ....................... 3-71 70023335....................... 4-37
70022090 ....................... 9-39 70022805........................6-49 70022976 ....................... 3-71 70023336....................... 4-37
70022091 ....................... 9-39 70022861........................9-75 70022977 ....................... 3-71 70023337....................... 4-37
70022092 .............. 9-39, 9-47 70022876........................6-49 70022978 ....................... 3-71 70023338....................... 4-37
70022093 ....................... 9-39 70022877........................6-49 70022979 ....................... 3-71 70023339....................... 4-37
70022094 ....................... 9-47 70022878........................6-49 70022980 .............. 3-67, 3-71 70023340....................... 4-37
70022095 ....................... 9-47 70022879........................6-49 70022981 ....................... 3-72 70023341....................... 4-37
70022096 ....................... 9-47 70022880........................6-49 70022982 ....................... 3-71 70023342....................... 4-37
70022098 ....................... 9-47 70022881........................6-49 70022983 ....................... 3-72 70023344....................... 9-99
70022126 ....................... 5-19 70022882........................6-49 70022984 .............. 3-66, 3-70 70023345....................... 9-99
70022127 ....................... 5-19 70022883........................6-49 70022985 .............. 3-66, 3-70 70023346....................... 9-99
70022128 ....................... 5-19 70022884........................6-49 70022986 ....................... 3-72 70023347....................... 9-99
70022129 ....................... 5-19 70022885........................6-49 70022987 .............. 3-66, 3-70 70023349....................... 9-91

14-10 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70023350 ....................... 9-92 70023749 ..................... 12-55 70023963 ....................... 9-75 7024930 ......................... 9-89
70023351 ....................... 9-91 70023750 ..................... 12-55 70023965 .... 9-39, 9-45, 9-47 7024933 ......................... 9-89
70023352 ....................... 9-91 70023751 ..................... 12-55 70023971 ....................... 9-19 7024934 ......................... 9-89
70023353 ....................... 9-91 70023752 ..................... 12-55 70023972 ....................... 9-19 7024935 ......................... 9-89
70023354 ....................... 9-91 70023753 ..................... 12-55 70023979 ..............9-55, 9-63 7024936 ......................... 9-89
70023355 ....................... 9-91 70023754 ..................... 12-55 70023981 ..............9-55, 9-63 7024937 ......................... 9-89
70023356 ....................... 9-91 70023755 ..................... 12-55 70023982 ....................... 9-55 7024938 ......................... 9-89
70023357 ....................... 9-91 70023756 ..................... 12-55 70023983 ....................... 9-55 7024939 ......................... 9-89
70023358 ....................... 9-91 70023757 ..................... 12-55 70023984 ....................... 9-55 7024940 ......................... 9-89
70023359 ....................... 9-91 70023758 ..................... 12-55 70023985 ..............9-55, 9-63 7024941 ......................... 9-89
70023360 ....................... 9-91 70023759 ..................... 12-55 70023986 ....................... 9-55 7024942 ......................... 9-89
70023361 ....................... 9-91 70023760 ..................... 12-55 70023987 ....................... 9-63 7024943 ......................... 9-89
70023362 ....................... 9-91 70023761 ..................... 12-55 70023988 ....................... 9-63 7024944 ......................... 9-89
70023363 ....................... 9-91 70023762 ..................... 12-55 70023989 ....................... 9-63 7024945 ......................... 9-89
70023364 ....................... 9-91 70023763 ..................... 12-55 70023990 ....................... 9-63 7024946 ......................... 9-89
70023365 ....................... 9-91 70023764 ..................... 12-55 70023991 ....................... 9-63 7024947 ......................... 9-89
70023366 ....................... 9-91 70023765 ..................... 12-55 70024001 ..............6-13, 6-16 7024948 ......................... 9-89
70023367 ....................... 9-91 70023766 ..................... 12-55 70024002 ..................... 9-119 7024949 ......................... 9-89
70023368 ................ 9-9, 9-19 70023767 ..................... 12-55 70024003 .... 9-39, 9-45, 9-47 7024950 ......................... 9-89
70023369 .......9-9, 9-19, 9-29 70023768 ..................... 12-55 70024014 ....................... 9-99 7024951 ......................... 9-89
70023370 ....................... 9-29 70023769 ..................... 12-55 70024306 ....................... 3-51 7024952 ......................... 9-89
70023371 .......9-9, 9-19, 9-29 70023770 ..................... 12-55 70024307 ....................... 3-51 7024953 ......................... 9-89
70023372 ................ 9-9, 9-19 70023771 ..................... 12-55 70029919 ....................... 4-23 7024954 ......................... 9-89
70023373 ................ 9-9, 9-19 70023772 ..................... 12-55 7003226 ...... 9-67, 9-69, 9-73 7026401 ......................... 10-3
70023374 ................ 9-9, 9-19 70023773 ..................... 12-55 7003236 ................9-25, 9-27 7026404 .............. 10-4, 10-23
70023375 ....................... 9-29 70023774 ..................... 12-55 7003242 ..... 9-35, 9-37, 9-43, 7026405 .............. 10-4, 10-23
70023376 ................ 9-9, 9-19 70023775 ..................... 12-55 9-45, 9-51, 9-53, 7026408 .. 10-9, 10-12, 10-16,
70023377 ....................... 9-29 70023776 ..................... 12-55 9-59, 9-61 10-26, 10-30,
70023378 ................ 9-9, 9-19 70023777 ..................... 12-55 7005304 ................9-15, 9-17 10-34, 10-38,
70023379 ....................... 9-29 70023778 ..................... 12-55 7005314 9-5, 9-7, 9-35, 9-37, 10-49, 12-49
70023380 ................ 9-9, 9-19 70023779 ..................... 12-55 9-43, 9-45, 9-51, 7026413 10-27, 10-29, 10-33,
70023381 ................ 9-9, 9-19 70023780 ..................... 12-55 9-53, 9-59, 9-61 10-38
70023382 ....................... 9-29 70023781 ..................... 12-55 7005322 . 9-5, 9-7, 9-15, 9-17 7026414 10-26, 10-30, 10-34,
70023383 ....................... 9-29 70023782 ..................... 12-55 7005365 9-5, 9-7, 9-25, 9-27, 10-38, 10-57,
70023384 ....................... 9-29 70023783 ..................... 12-55 9-35, 9-37, 9-43, 10-61
70023385 ....................... 9-29 70023784 ..................... 12-55 9-45, 9-67, 9-69 7026415 10-26, 10-29, 10-33,
70023386 ....................... 9-29 70023785 ..................... 12-55 7007207 ......................... 9-91 10-37
70023387 ....................... 9-29 70023786 ..................... 12-55 7007415 ......................... 9-91 7026417 10-26, 10-29, 10-33,
70023389 ................ 9-9, 9-19 70023787 ..................... 12-55 7007426 ......................... 9-91 10-37
70023392 ................ 9-9, 9-19 70023788 ..................... 12-55 7007427 ......................... 9-91 7026419 10-27, 10-30, 10-34,
70023394 ................ 9-9, 9-19 70023789 ..................... 12-55 7007429 ......................... 9-91 10-38
70023395 ................ 9-9, 9-19 70023800 ....................... 4-83 7007446 ......................... 9-91 7026420 ........................... 1-4
70023396 ................ 9-9, 9-19 70023801 ....................... 4-83 7010543 ................8-41, 8-43 7026421 ........................... 1-4
70023397 ................ 9-9, 9-19 70023829 ................ 5-9, 5-21 7012773 ....................... 9-113 7026422 ........................... 1-4
70023404 ....................... 4-61 70023885 ....................... 4-61 7012941 ................8-41, 8-43 7026425 ....................... 10-43
70023443 ....................... 4-23 70023892 ....................... 9-81 7017414 ......................... 9-71 7026429 ....................... 10-55
70023444 ....................... 4-23 70023893 ....................... 9-81 7018300 ....................... 9-109 7026430 ....................... 10-55
70023446 ....................... 4-23 70023894 ....................... 9-81 7019803 ................9-15, 9-17 7026437 ......................... 6-25
70023447 ....................... 4-23 70023895 ....................... 9-81 7021275 ......................... 9-91 7026438 ....... 6-21, 6-23, 6-25
70023448 ....................... 4-23 70023896 .... 9-55, 9-63, 9-75, 7021610 ......................... 9-71 7026439 ....................... 12-49
70023458 ....................... 4-17 9-81 7021612 ................8-41, 8-43 7026440 ....... 6-21, 6-23, 6-25
70023461 ....................... 4-17 70023897 ....................... 9-81 7022340 ......................... 9-91 7026442 ................ 4-29, 4-33
70023474 ....................... 4-83 70023898 ....................... 9-81 7023593 ...... 9-25, 9-27, 9-73 7026458 ......... 9-3, 9-13, 9-23
70023475 ....................... 4-83 70023899 ....................... 9-81 7023962 ......................... 9-91 7026461 ......................... 9-23
70023476 ....................... 4-83 70023925 .............. 3-67, 3-72 7023964 ......................... 9-91 7026462 ......................... 9-23
70023481 ....................... 4-21 70023939 ....................... 9-75 7024399 ....................... 12-11 7026463 ......................... 9-23
70023502 ....................... 4-83 70023940 ....................... 9-75 7024574 ....................... 9-121 7026464 ......................... 9-23
70023747 ..................... 12-55 70023941 ....................... 9-75 7024872 ................8-41, 8-43 7026465 ......................... 9-23
70023748 ..................... 12-55 70023943 ....................... 9-75 7024922 ......................... 9-89 7026466 ......................... 9-23

3126020 G10-55A, G12-55A 14-11


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7026467 ......................... 9-23 7026734..........................5-25 7026792 ................ 4-61, 4-81 7026956.................. 9-3, 9-13
7026468 ................ 9-41, 9-57 7026735..........................5-25 7026793 ......................... 4-81 7026958.................. 9-3, 9-13
7026469 ................ 9-41, 9-57 7026736..........................5-25 7026794 ................ 4-61, 4-81 7026959.................. 9-3, 9-13
7026470 ................ 9-41, 9-57 7026737..........................5-25 7026797 ......................... 4-57 7026960........................... 9-3
7026471 ......................... 9-57 7026739.................... 7-5, 7-7 7026798 ......................... 6-19 7026961........................... 9-3
7026472 ......................... 9-57 7026740.................... 7-5, 7-7 7026799 ......................... 6-19 7026962........................... 9-3
7026473 ................ 9-49, 9-57 7026741............................7-7 7026900 ......................... 6-19 7026963.................. 9-3, 9-13
70264749-33, 9-41, 9-49, 9-57 7026742............................7-7 7026901 ......................... 6-19 7026964........................... 9-3
7026475 ................ 9-41, 9-57 7026743............................7-7 7026902 ......................... 6-19 7026965......................... 9-13
7026476 ........................... 1-5 7026744..........................4-59 7026904 ......................... 6-19 7026966......................... 9-13
7026477 ........................... 7-9 7026745..........................4-59 7026905 ......................... 6-19 7026967......................... 9-13
7026478 ........................... 7-9 7026746..........................4-59 7026906 ......................... 6-19 7026968......................... 9-13
7026481 ......................... 7-15 7026747..........................4-59 7026909 10-41, 10-47, 10-49, 7026969......................... 9-13
7026485 ......................... 7-15 7026748..........................4-59 10-51 7026970......................... 9-13
7026486 .................. 5-5, 5-17 7026749..........................4-59 7026910 10-26, 10-29, 10-33, 7026971......................... 9-13
7026487 5-5, 5-13, 5-17, 5-25 7026750..........................4-61 10-37 7026972......................... 9-13
7026489 .................. 5-5, 5-17 7026751..........................4-61 7026911 ......................... 5-29 7026973......................... 9-83
7026490 .................. 5-5, 5-17 7026752..........................4-61 7026913 ................ 6-21, 6-23 7026974......................... 9-83
7026491 .................. 5-7, 5-19 7026753..........................4-61 7026914 ................ 6-21, 6-23 7026975......................... 9-83
7026492 .................. 5-7, 5-19 7026754..........................4-61 7026915 ......................... 4-17 7026976......................... 9-83
7026493 .................. 5-7, 5-19 7026755..........................4-61 7026916 ......................... 4-17 7026977......................... 9-83
7026494 ........................... 5-7 7026756..........................4-61 7026917 ......................... 4-17 7026978......................... 9-83
7026495 ........................... 5-7 7026757..........................4-63 7026918 ......................... 4-17 7026979......................... 9-83
7026496 ........................... 5-9 7026758...... 4-63, 4-65, 4-67, 7026919 ......................... 4-17 7026980......................... 9-83
7026497 .................. 5-9, 5-21 4-69, 4-71, 4-73 7026920 ......................... 4-17 7026981......................... 9-83
7026498 .................. 5-9, 5-21 7026759...... 4-63, 4-65, 4-67, 7026921 ......................... 4-17 7026982......................... 9-83
7026499 .................. 5-9, 5-21 4-69, 4-71, 4-73 7026922 ......................... 4-17 7026983......................... 9-83
7026572 ....... 4-45, 4-47, 4-49 7026760...... 4-63, 4-65, 4-67, 7026923 ......................... 4-17 7026984......................... 9-83
7026573 ....... 4-45, 4-47, 4-49 4-69, 4-71, 4-73 7026924 ......................... 4-17 7026985......................... 9-83
7026577 ......................... 4-83 7026761...... 4-63, 4-65, 4-67, 7026925 ......................... 4-17 7026986......................... 9-83
7026578 ......................... 4-83 4-69, 4-71, 4-73 7026926 ......................... 4-17 7026987......................... 9-83
7026618 ......................... 4-83 7026762..........................4-65 7026927 ......................... 4-17 7026988......................... 9-83
7026700 ......................... 5-21 7026763..........................4-69 7026928 ................ 9-65, 9-71 7026989......................... 9-83
7026704 .................. 5-9, 5-21 7026764..........................4-71 7026929 ................ 9-65, 9-71 7026990......................... 9-84
7026709 ......................... 5-10 7026765..........................4-71 7026930 ......................... 9-71 7026991......................... 9-84
7026710 ................ 5-10, 5-22 7026766..........................4-71 7026931 ......................... 9-71 7026992......................... 9-84
7026711 ................ 5-10, 5-22 7026769....... 4-71, 4-75, 4-83 7026932 ................ 9-71, 9-73 7026993......................... 9-84
7026712 ......................... 5-13 7026770..........................4-73 7026933 ................ 9-71, 9-73 7026994......................... 9-84
7026713 ......................... 5-13 7026771..........................4-75 7026934 ................ 9-65, 9-71 7026995......................... 9-84
7026714 ......................... 5-13 7026772..........................4-75 7026935 ................ 9-65, 9-71 7026996......................... 9-84
7026715 ................ 5-13, 5-25 7026773..........................4-75 7026936 ......................... 9-65 7026997......................... 9-84
7026716 ................ 5-13, 5-25 7026774..........................4-75 7026937 ......................... 9-65 7026998....................... 9-109
7026717 ................ 5-13, 5-25 7026775..........................4-75 7026938 .......9-65, 9-67, 9-69 7026999....................... 9-109
7026718 ......................... 5-13 7026776..........................4-77 7026939 ................ 9-41, 9-57 7027100....................... 9-109
7026719 ................ 5-13, 5-25 7026777..........................4-77 7026940 ......................... 9-49 7027254......................... 4-57
7026720 ................ 5-13, 5-25 7026778..........................4-77 7026941 ................ 9-33, 9-49 7027255......................... 4-57
7026721 ......................... 5-13 7026779..........................4-77 7026942 ................ 9-33, 9-49 7027270......................... 4-83
7026722 ......................... 5-13 7026780..........................4-77 7026943 ......................... 9-49 7027271......................... 4-83
7026723 ................ 5-13, 5-25 7026781..........................4-77 7026944 ................ 9-33, 9-49 7027272......................... 4-83
7026724 ......................... 5-13 7026782..........................4-77 7026945 ................ 9-33, 9-49 7027273......................... 4-83
7026725 ......................... 5-13 7026783..........................4-77 7026946 ................ 9-33, 9-49 7027772........................... 1-6
7026726 ......................... 4-29 7026784..........................4-77 7026947 .......9-33, 9-35, 9-41 7028666......................... 4-21
7026727 ......................... 5-19 7026785..........................4-79 7026948 ................ 9-33, 9-41 7028680......................... 4-21
7026728 ......................... 5-19 7026786..........................4-79 7026949 ......................... 9-33 7028681......................... 4-21
7026729 ......................... 5-21 7026787..........................4-79 7026951 ......................... 9-41 7028716.................. 5-9, 5-21
7026730 ......................... 5-22 7026788..........................4-79 7026952 ........................... 9-3 7028718.................. 5-9, 5-21
7026731 ......................... 5-22 7026789..........................4-79 7026953 ........................... 9-3 7028733................ 5-10, 5-22
7026732 ......................... 5-25 7026790..........................4-79 7026954 ........................... 9-3 7028890..... 9-3, 9-5, 9-7, 9-9,
7026733 ......................... 5-25 7026791..........................4-81 7026955 ........................... 9-3 9-13, 9-15, 9-17,

14-12 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
9-19 7029860 ................ 6-12, 6-17 8-25, 8-29, 8-31, 10-26, 10-29,
7028938 ......................... 4-23 7029877 ............ 10-12, 10-16 10-65, 10-67 10-33, 10-37
7028939 ................6-13, 6-16 7029878 ............ 10-12, 10-16 77133139 .... 8-75, 8-77, 8-79 77363349 10-9, 10-12, 10-16,
7029127 ..................5-5, 5-17 7029892 ......................... 6-21 77133140 ... 8-63, 8-65, 8-67, 10-26, 10-29,
7029290 ..................5-5, 5-17 7029894 ......................... 4-21 8-71, 8-75, 8-77, 10-33, 10-37
7029291 ..................5-5, 5-17 7029895 ......................... 4-21 8-79, 8-81, 8-83, 77383118 ................ 5-3, 5-15
7029293 ..................5-5, 5-17 7029900 ......................... 4-21 8-85, 8-87, 8-89, 77383154 .............. 4-41, 4-43
7029299 ................5-13, 5-25 7029901 ......................... 4-21 8-91 77383377 .............. 10-3, 10-7
7029300 ..................5-9, 5-22 7029902 ......................... 4-21 77133168 ... 8-63, 8-65, 8-67, 77383540 ....................... 6-31
7029302 ..................5-5, 5-17 7029908 ......................... 7-15 8-71, 8-81, 8-83, 77383567 ....................... 10-3
7029303 ..................5-5, 5-17 7029915 ....................... 9-113 8-85, 8-87, 8-89, 77383790 .... 4-41, 4-43, 4-45,
7029304 ..................5-5, 5-17 7029916 ....................... 9-113 8-91 4-47
7029305 ..................5-5, 5-17 7029917 ....................... 9-113 77133177 ... 8-67, 8-71, 8-75, 77383791 .............. 4-45, 4-47
7029306 ..................5-5, 5-17 7029959 ......................... 9-78 8-77, 8-79 77384578 .............. 6-21, 6-23
7029307 ..................5-5, 5-17 7029968 ......................... 9-77 77133201 ....................... 3-23 80003294 ......... 8-3, 8-7, 8-11
7029308 ......................... 5-19 7029980 ......................... 9-78 77133209 ....................... 3-22 8006013 ......................... 4-21
7029309 ..................5-9, 5-21 7029995 ....................... 9-115 77133279 ... 6-27, 6-31, 6-33, 80204005 5-5, 5-9, 5-17, 5-21
7029310 ........................... 5-9 7029996 ................ 3-39, 3-42 8-19, 8-23, 8-25, 80204007 ................ 5-5, 5-17
7029311 ..................5-9, 5-21 7029997 ................ 3-39, 3-42 8-31 80204012 ................ 5-5, 5-17
7029312 ..................5-9, 5-21 7057141 ......................... 4-33 77133389 ... 8-75, 8-77, 8-79, 80204014 ....................... 5-17
7029313 ..................5-9, 5-21 7062922 ......................... 3-37 8-85, 8-87, 8-89, 80204016 ................ 5-5, 5-17
7029314 ..................5-9, 5-21 7075611 ....................... 11-15 8-91, 10-65, 80204025 ................ 5-7, 5-19
7029317 ......................... 5-10 7110702 ......................... 3-37 10-67 80204026 ................ 5-7, 5-19
7029318 ......................... 5-10 7110712 ......................... 3-37 77133390 ... 8-75, 8-77, 8-79, 80204030 ....................... 5-19
7029417 ......................... 4-81 7110722 ......................... 3-37 10-65, 10-67 80204031 ....................... 5-19
7029520 ................3-53, 3-55 7112642 ......................... 3-27 77133810 ....................... 3-22 80204033 ................ 5-7, 5-19
7029521 ......................... 3-55 7114941 ......................... 3-27 77143003 ..................... 12-45 80204035 ................ 5-7, 5-19
7029532 ................4-67, 4-69 7131592 ....................... 12-15 77143006 .. 3-23, 4-37, 12-57 80204043 ................ 5-7, 5-19
7029533 ................4-67, 4-69 7139914 ......................... 5-29 77143013 ....................... 3-23 80204044 ................ 5-7, 5-19
7029692 ................3-19, 3-57 7139918 ......................... 3-61 77143015 ...... 3-9, 6-35, 9-95 80204047 ................ 5-7, 5-19
7029703 ................3-39, 3-42 71492142 .............. 3-30, 3-34 77163105 ......................... 7-3 80204048 ................ 5-7, 5-19
7029714 ......................... 3-57 71492152 ..... 6-28, 6-31, 6-33 77173014 ..............4-45, 4-47 80204049 ................ 5-7, 5-19
7029732 ................5-10, 5-22 7150580 ......................... 5-29 77323029 ... 6-35, 6-39, 6-44, 80204050 ................ 5-7, 5-19
7029733 ......................... 5-22 72088049 .............. 2-37, 2-39 8-29 80204051 ................ 5-7, 5-19
7029734 .......5-13, 5-25, 5-27 7300364 ........................... 1-4 77363228 ... 6-21, 6-23, 6-25, 80204052 ................ 5-7, 5-19
7029735 .......5-13, 5-25, 5-27 7301295 ......................... 3-61 10-26, 10-29, 80204060 ....................... 5-13
7029743 ......................... 5-10 7301408 ......................... 3-61 10-30, 10-33, 80204065 ....................... 5-22
7029746 ................5-10, 5-22 7301568 ......................... 3-61 10-34, 10-37, 80204071 ................ 5-9, 5-21
7029747 ................5-10, 5-22 7301569 ......................... 3-61 10-38, 10-47, 80204076 ................ 5-9, 5-22
7029755 ....................... 10-27 7301579 ......................... 3-61 10-49, 10-51, 80204108 ....................... 5-13
7029760 ..............9-77, 9-119 7301815 ......................... 6-45 10-73 80204115 .............. 5-13, 5-25
7029771 ....................... 10-19 77101143 ................ 5-3, 5-15 77363229 10-9, 10-12, 10-16, 80204116 ....................... 5-13
7029782 ......................... 4-21 7713052 ......................... 8-20 10-26, 10-29, 80204117 ...... 5-5, 5-13, 5-17,
7029792 ......................... 3-39 771330523-22, 8-3, 8-7, 8-11, 10-30, 10-33, 5-25, 5-27
7029814 ......................... 9-77 8-15, 8-19, 8-23, 10-34, 10-37, 80204121 ....................... 5-13
7029815 ......................... 9-77 8-25, 8-55, 8-57, 10-38, 10-41, 80204123 ....................... 5-13
7029816 ......................... 9-77 8-59, 8-61 10-43, 10-45, 80204131 ....................... 5-13
7029817 ......................... 9-77 77133053 .... 3-23, 8-25, 8-55, 10-47, 10-49, 80204143 ................ 5-5, 5-17
7029833 ................9-95, 9-97 8-57, 8-59, 8-61 10-51 80204144 ................ 5-5, 5-17
7029849 ......4-63, 4-65, 4-67, 771330738-3, 8-7, 8-11, 8-15, 77363230 ..................... 10-37 80204166 ....................... 5-13
4-69, 4-71, 4-73 8-19, 8-23 77363232 ..........10-65, 10-67 80204281 ..... 5-13, 5-25, 5-27
7029850 ......4-63, 4-65, 4-67, 77133089 .............. 8-33, 8-35 77363233 ..........10-65, 10-67 80214120 ................ 5-9, 5-22
4-69, 4-71, 4-73 77133133 ....................... 6-35 77363242 10-9, 10-12, 10-16 80233080 ....................... 9-84
7029851 ......4-63, 4-65, 4-67, 77133134 ....................... 6-35 77363246 ....................... 10-9 80233142 .............. 7-11, 7-13
4-69, 4-71, 4-73 77133136 .... 3-22, 8-3, 10-65, 77363263 ..................... 10-19 80234087 ....................... 9-83
7029852 ......4-63, 4-65, 4-67, 10-67 77363264 ..................... 10-19 80234088 ....................... 9-83
4-69, 4-71, 4-73 77133137 .... 3-22, 6-27, 6-31, 77363345 .........10-26, 10-29, 80234089 ....................... 9-83
7029854 ................6-13, 6-16 6-33, 8-3, 8-7, 10-33, 10-37 80234102 ....................... 9-84
7029855 ................6-13, 6-16 8-11, 8-19, 8-23, 77363347 10-9, 10-12, 10-16, 80234103 ....................... 9-84

3126020 G10-55A, G12-55A 14-13


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
80234123 ....................... 9-83 8036575...... 4-63, 4-65, 4-67, 80604018 10-9, 10-12, 10-16, 10-34, 10-38,
80241137 ................ 1-4, 1-11 4-69, 4-71, 4-73 10-19, 10-26, 10-55, 10-57
80263012 ....................... 3-47 8036629....... 9-55, 9-63, 9-81 10-27, 10-30, 80963068......... 10-26, 10-29,
80263108 ....................... 7-11 8036654................ 6-12, 6-16 10-34, 10-38, 10-30, 10-33,
80264031 .............. 6-12, 6-16 8036733..........................3-61 10-49, 10-53, 10-34, 10-37,
80264035 ....................... 6-16 8036750..........................9-81 10-62, 12-47, 10-38, 10-55,
80264066 .............. 6-13, 6-17 8036847..........................4-61 12-49 10-57
80264138 ......................... 7-3 80373025..........................4-3 80604021 ......... 10-26, 10-29, 80963069.. 6-28, 10-9, 10-38,
80264139 ......................... 7-3 80373046........................6-27 10-33, 10-37, 10-55, 10-75,
80304227 ....................... 4-71 80373047..........................4-8 10-47, 10-49, 12-4
80304394 ..... 4-61, 4-75, 4-81 80373049........................4-14 10-51, 10-53 80963070.......... 10-27, 10-55
80304405 ....................... 4-59 80373088......................12-13 80604023 ..................... 12-51 80963101.................. 6-4, 6-8
8033058 ......................... 6-13 80373094.............. 4-41, 4-43 80604025 ......... 10-41, 10-47, 80963149......................... 1-4
80333162 ................ 5-3, 5-15 80373112........................6-35 10-49, 10-51, 80963150......................... 1-4
80334079 ....................... 9-83 80374019........................4-18 12-53 80963227....................... 6-36
80334277 ....................... 9-89 80374020........................4-18 80634055 ....................... 9-83 80964001..... 6-28, 6-31, 6-33
80334379 ..................... 9-111 80374021........................4-17 8065062 ......................... 3-37 80964002......................... 7-3
8033786 ....................... 9-121 80374031........................4-17 80656405-3, 5-15, 9-65, 9-67, 80964051.............. 6-13, 6-17
8035392 ................ 6-12, 6-17 80374033........................4-17 9-69, 9-71, 9-73 80964070.............. 12-4, 12-8
8035461 ................ 6-13, 6-17 80374036........................4-18 80683013 ......................... 4-9 8096D097 ...................... 12-8
8035523 ......................... 6-12 80374037........................4-17 80683073 ....................... 6-27 80973107.............. 4-41, 4-45
8035536 ....................... 9-121 80374048........................4-17 80933066 ................ 9-3, 9-13 80983168..................... 12-37
8035779 ......................... 5-29 80374050........................4-17 80933070 .............. 4-29, 4-33 80983191.............. 6-27, 6-28
8035782 ......................... 9-75 80374054........................4-17 80933113 .........4-3, 4-9, 4-14 80983192..................... 10-69
8035784 ......................... 9-75 80383113........................12-4 80933140 ....................... 8-29 82033995..... 6-27, 6-31, 6-33
8035811 ....................... 12-19 80383134..... 4-29, 4-30, 4-33 80934332 ....................... 9-83 82033997.................. 6-4, 6-8
8035831 ......................... 3-72 80383231..... 6-27, 6-31, 6-33 80934333 ....................... 9-83 8205655....................... 9-121
8035862 ....................... 9-121 80383410........................7-15 80934334 ....................... 9-83 8220050....................... 12-37
8035863 ....................... 9-121 80384187.............. 6-13, 6-17 80934336 ....................... 9-83 8220081 10-61, 12-47, 12-51,
8035865 ......................... 9-75 80384189.............. 6-13, 6-17 80934339 ....................... 9-83 12-53
8036250 ......................... 4-81 80384191.............. 6-13, 6-17 80934344 ....................... 9-83 8220089....................... 10-61
80363033 .................. 6-3, 6-7 80384192.............. 6-13, 6-17 80934350 ....................... 9-83 8220124............ 10-19, 10-21
80363034 .................. 6-3, 6-7 80384203.............. 6-12, 6-17 80934365 ....................... 9-84 8220160............ 10-19, 10-21
80363067 ..... 6-27, 6-31, 6-33 80384205.............. 6-12, 6-16 80934379 ....................... 9-83 8220164............ 10-19, 10-21
80363069 ..... 6-27, 6-31, 6-33 80384207.............. 6-12, 6-16 80934495 ....................... 9-83 8220524....................... 10-45
80363099 ....................... 6-49 80384218.............. 6-12, 6-16 80934498 ...........7-3, 7-5, 7-7 8220525 10-45, 10-53, 10-57,
80363102 ....6-36, 6-39, 6-44, 80434145......................9-109 80961142 ....................... 12-4 10-61, 12-49
6-49 80463057......................10-57 80963050 .............. 12-4, 12-8 8220553............ 10-12, 10-16
80363103 ....6-36, 6-39, 6-44, 80463058......................10-57 80963056 10-9, 10-38, 10-75, 8220890. 10-29, 10-33, 10-37
6-49 80484073......................10-37 12-4 8223073....................... 12-37
80363104 ..... 6-36, 6-39, 6-44 80484081......... 10-26, 10-30, 80963057 ......... 10-26, 10-29, 8225122......................... 10-7
80363179 ............ 6-23, 10-73 10-34, 10-38, 10-30, 10-33, 8229234......................... 10-3
80363195 ......................... 1-5 10-57, 10-61 10-34, 10-37, 8229242..... 6-28, 10-3, 10-69
80363208 ..... 6-27, 6-31, 6-33 80484084......... 10-26, 10-30, 10-38, 10-55 8229244...... 6-27, 6-28, 10-3,
8036394 ................ 9-39, 9-47 10-34, 10-38, 80963058 .............. 6-28, 12-4 10-69
80364001 .............. 6-13, 6-17 10-61 80963061 ......... 10-27, 10-29, 8229246................ 6-28, 10-3
80364009 ....................... 6-16 80484085......... 10-26, 10-30, 10-33, 10-37, 8229247..... 6-28, 10-3, 10-69
80364011 .............. 6-13, 6-16 10-34, 10-38, 10-38, 12-51 8229260......................... 10-7
80364012 ....................... 6-12 10-57, 10-61 80963062 ......... 10-27, 10-55, 8270621.................. 1-4, 1-11
80364023 .............. 6-13, 6-16 80484086......... 10-26, 10-30, 12-47, 12-51 8273029................ 4-41, 4-43
80364030 .............. 6-12, 6-16 10-34, 10-38 80963064 ..................... 10-55 8273257................ 4-41, 4-43
80364037 .............. 6-13, 6-16 80484087......... 10-26, 10-29, 80963065 ..6-28, 10-9, 10-12, 8273291....... 4-45, 4-47, 4-49
80364079 .............. 6-13, 6-17 10-33, 10-37, 10-26, 10-29, 8275247......................... 4-55
80364095 ......................... 7-3 10-47, 10-49, 10-33, 10-37, 8303626......................... 3-27
8036433 ......................... 5-29 10-51 10-38, 10-55, 8303634................ 3-37, 3-61
80365027 ..... 6-27, 6-31, 6-33 80484088..... 6-21, 6-23, 6-25 10-57, 10-58, 8303658......................... 3-61
8036508 ......................... 9-87 80604016......... 10-19, 10-21, 10-75 8303715......................... 3-37
8036528 ................ 4-77, 4-79 10-43, 10-58, 80963066 ....................... 12-4 8303799.................. 1-7, 1-11
8036529 ......................... 4-77 10-62, 12-53 80963067 ......... 10-26, 10-30, 8305012......................... 3-27

14-14 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8305038 ......................... 4-53 8406302 ......................... 4-13 86683193 .... 6-27, 6-31, 6-33 88301093 ....................... 12-4
8305624 .........1-6, 1-11, 3-61 8410012 ......................... 8-15 86881273 ..............2-37, 2-39 88301191 ....................... 4-25
8305634 ......................... 4-14 8410013 ................ 4-13, 4-37 86881276 ..............2-37, 2-39 88301193 ....................... 2-41
8305643 ................3-37, 3-61 8420053 ......................... 3-43 86881761 ....................... 4-51 88302192 ....................... 4-27
8305644 ......................... 3-27 8420055 ......................... 3-43 86883106 ....................... 4-25 88321022 ....................... 12-4
8305645 ......6-45, 8-68, 8-72, 84231107 ....................... 6-31 86883327 ..............4-43, 4-47 88341022 ....................... 3-53
11-15 8430048 ......................... 6-31 86883328 ... 6-27, 6-28, 6-33, 8841322 ......................... 4-81
8305647 ....................... 11-15 84521056 .............. 4-29, 4-33 6-35 88501004 .............. 8-67, 8-71
8307007 ......................... 3-27 84521062 ......................... 3-9 86883469 ....................... 7-11 88501005 .... 3-17, 3-22, 3-29,
8307024 ..................1-7, 1-11 84663061-6, 1-11, 11-6, 11-10 86921268 .... 2-11, 2-25, 2-27 3-33, 8-41, 8-43
8307025 ......................... 4-13 84712749 ....................... 6-27 86983193 ......................... 7-3 88501006 .... 1-10, 3-25, 3-63,
8307112 ......................... 3-27 84717517 ....................... 8-19 86983648 ....................... 4-49 6-35
8307113 ....................... 11-15 84717593 ....................... 3-17 8750001 ......................... 8-15 88501008 ...... 1-7, 3-13, 3-17,
8307904 ......................... 3-37 84717835 ....................... 8-19 8750002 ...... 8-19, 8-23, 8-25 8-63, 8-65, 8-68,
8307916 .......2-43, 9-39, 9-47 84718208 .............. 3-30, 3-34 8750005 ......................... 8-15 8-72, 12-43,
8307917 .......2-43, 9-39, 9-47 84718737 ....................... 3-22 8750022 ......................... 8-15 12-45
8307918 ......................... 3-37 84718959 ..... 8-67, 8-75, 8-77 8750025 ......................... 8-15 88501010 . 3-17, 12-21, 12-23
8310046 ....................... 12-57 84719060 ....................... 3-22 8750044 ...... 8-19, 8-23, 8-25 88501012 ................ 1-5, 1-10
8310067 ...........2-3, 2-5, 2-43 84719166 ....................... 8-19 87602683-9, 3-22, 3-29, 3-33, 88501016 ......... 1-5, 1-10, 3-9
8310160 ......................... 3-37 84719167 .............. 3-29, 3-33 5-3, 5-15, 7-13 88501108 .... 8-63, 8-65, 8-68,
8310161 ......................... 3-37 84719185 ................ 3-22, 8-3 8760273 ...... 8-19, 8-23, 8-25 8-72
8310302 ......................... 3-61 84719197 .............. 3-29, 3-33 87652043-23, 3-30, 3-34, 8-3, 88501312 .............. 2-11, 2-33
8310308 ......................... 2-41 84719223 ......................... 3-9 8-19 88501314 ...... 2-3, 2-11, 2-15,
8310382 ......................... 3-45 84719229 .............. 3-22, 3-63 8769132 ......................... 3-37 2-25, 2-33, 2-35
8310435 ......................... 3-61 84719236 ..................... 12-21 8769139 ..................8-7, 8-11 88501412 .............. 2-11, 2-33
83191010 ..................... 12-17 84719455 .. 8-63, 8-67, 10-65, 8769153 ................8-20, 8-23 88501414 ...... 2-3, 2-11, 2-15,
83191013 ....................... 7-11 10-67 8770016 ......................... 3-37 2-25, 2-33, 2-35
83191021 ....................... 7-11 84719499 ....................... 3-22 8770064 5-3, 5-15, 7-11, 7-13 88521010 ....................... 6-35
83193018 .............. 7-11, 7-13 84719545 ....................... 8-19 8770139 ......................... 8-72 88521012 ....................... 2-41
83201024 .....3-23, 3-29, 3-33 84719610 ....................... 9-95 8770157 ......................... 8-55 88521016 ......................... 3-9
83201026 .....3-23, 3-29, 3-33 84719614 ....................... 8-29 8770258 ......................... 7-13 88521204 ......................... 1-6
83201057 ....................... 6-45 84719732 ....................... 3-17 8770296 ......................... 8-72 88521205 ............ 10-7, 12-17
83201058 ................ 1-5, 1-10 84719760 .............. 3-30, 3-34 8780047 ................5-32, 5-35 88521206 ....................... 8-27
83201062 ....................... 3-17 84719765 .............. 3-22, 8-67 8786514 ................5-32, 5-35 88521208 .... 9-65, 9-67, 9-69,
83201120 ..................... 12-39 84719766 ....................... 3-22 88201005 ......................... 1-6 9-71, 9-73
83201147 ................ 1-4, 1-11 84719767 ....................... 3-22 88201008 ..... 3-9, 3-22, 3-29, 88521306 .... 8-67, 8-71, 8-75,
8342813 .........1-4, 1-10, 4-27 84719783 ....................... 8-67 3-33, 8-67, 8-71 8-77, 8-79
83481285 ......... 10-26, 10-29, 84719843 ....................... 8-41 88201016 ..................... 12-11 885213103-3, 3-9, 3-25, 3-29,
10-33, 10-37, 84719846 ......................... 5-3 88201023 ....................... 3-22 3-33
10-41, 10-43, 84719857 ....................... 9-95 88201024 ............3-17, 12-29 88521408 .............. 8-75, 8-77
10-45, 10-47, 84719940 .............. 8-63, 8-65 88201025 ....................... 3-23 88521512 ..................... 12-15
10-49, 10-51 8520021 ......................... 9-81 88201029 .... 3-22, 3-29, 3-33 88551006 ....................... 3-30
83481286 ......... 10-26, 10-29, 8522012 .. 2-3, 2-5, 2-12, 2-16 88201033 ......................... 7-9 88551009 ...... 3-9, 3-29, 3-33,
10-33, 10-37, 8540218 ......................... 6-31 88201035 ....................... 7-11 8-67, 8-71
10-41, 10-43, 8546407 ......................... 8-15 88201037 ....................... 3-63 88551010 .... 3-17, 3-22, 3-30,
10-45, 10-47, 8580315 ......................... 3-37 88201065 ......................... 3-9 3-33, 12-11
10-49, 10-51 8584001 ......................... 3-37 88201073 ..............3-13, 3-17 88551011 .... 3-25, 3-30, 3-63,
83663119 ....................... 8-31 8584003 ....................... 10-67 882011053-3, 3-9, 3-25, 3-29, 7-9, 7-11, 8-75
83683308 .............. 4-29, 4-33 85941016 ..................... 12-37 3-33 88551013 .............. 3-9, 12-39
83763056 .............. 8-33, 8-35 85941017 .............. 8-68, 8-72 88201534 ......................... 3-9 88561002 ..... 3-22, 3-30, 3-34
8390001 ......................... 4-13 8630003 ......................... 3-61 88201535 ......................... 3-9 88561004 .............. 3-63, 8-75
8403219 ......................... 4-13 8640028 ......................... 3-61 88211550 ....................... 2-21 88561105 ....................... 2-41
8405007 .......4-14, 6-31, 6-33 8640029 ......................... 3-61 88211551 ....................... 2-21 88561107 ................ 1-6, 8-67
8405104 ......................... 4-37 8640032 ......................... 3-61 88212287 ..................2-3, 2-5 88561108 ............ 3-23, 11-15
8405201 ......................... 4-37 8642207 ......................... 3-37 88221276 ....................... 2-41 88561109 ................ 3-9, 8-75
8405212 ......................... 4-37 86521144 ....................... 3-23 88241053 ..............3-25, 3-29 88581112 ...... 2-3, 2-11, 2-15,
8405306 ......................... 4-37 86621230 ....................... 4-38 88261010 ..................... 12-37 2-25, 2-33, 2-35
8406101 ......................... 10-7 86671187 ....................... 6-27 88261014 ....................... 4-25 885811152-5, 2-15, 2-27, 2-35
8406105 ......................... 12-8 86683122 .............. 3-30, 3-34 88261030 ....................... 8-75 88581136 ..... 3-23, 3-29, 3-33

3126020 G10-55A, G12-55A 14-15


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
88581149 ....9-23, 9-25, 9-27, 90200003. 3-3, 3-5, 3-9, 3-11, 90554045 ..3-39, 3-42, 9-115, 91041356..... 3-22, 3-29, 3-33
9-29 3-25, 3-29, 3-33, 9-117 91041361..... 3-23, 3-30, 3-34
88581157 ....9-33, 9-35, 9-37, 3-37, 3-61 90554046 ..................... 9-115 91041362....................... 3-23
9-39, 9-41, 9-43, 90200445......................11-15 90554054 ....................... 3-19 91041387......................... 3-9
9-45, 9-47 90200602......................12-39 90554056 .............. 3-39, 3-42 91041449.... 2-11, 2-15, 2-25,
88591012 ....................... 9-77 90200688......................11-15 90554057 ....................... 3-42 2-27, 8-68, 8-72
88591204 ..... 3-23, 3-29, 3-33 90200755......... 4-33, 6-4, 6-7 90554058 ....................... 3-42 91041450.... 2-11, 2-15, 2-25,
88591205 ...... 3-9, 3-17, 3-23, 90201443.......... 12-21, 12-23 90554059 ....................... 3-42 2-27, 8-68, 8-72
3-33, 5-3, 5-15, 90203384........................3-23 90554060 ....................... 3-42 91041451.... 2-11, 2-15, 2-25,
9-111, 12-21, 90204007..........................3-9 90554061 ....................... 3-57 2-27, 8-68, 8-72
12-23 90204097........................3-23 90554062 .............. 3-19, 3-57 91041596.... 2-11, 2-15, 2-25,
88591206 ....3-17, 4-3, 9-111, 90205688.............. 6-21, 6-23 90554063 ....................... 3-57 2-27, 8-68, 8-72
12-23 90205792.............. 8-59, 8-61 90554064 ....................... 3-43 91043084....................... 5-32
88631449 ....3-23, 3-29, 3-33, 902058702-7, 2-9, 2-19, 2-21, 90554065 .............. 3-43, 3-57 91043125...... 3-9, 3-11, 3-17,
3-45 2-29, 2-31, 2-37, 90554067 .............. 3-39, 3-42 3-22, 3-29, 3-33,
88661002 .............. 8-63, 8-65 2-39, 3-9 90554069 ....................... 3-42 3-37, 3-61, 3-67,
88661343 ....................... 7-11 90205918........................4-29 90554070 .............. 3-39, 3-42 3-71, 8-68, 8-72,
88661364 ....................... 7-11 90206198..........................6-7 90554071 ....................... 3-43 12-21, 12-57,
88662065 .......... 9-111, 9-113 90206199..........................6-8 90554072 ....................... 3-43 12-59
88662105 ....................... 7-11 90207463.. 8-63, 8-67, 10-65, 90554073 ....................... 3-42 91043126...... 3-9, 3-11, 3-17,
88662523 ................ 1-5, 1-10 10-67 90554076 .............. 3-19, 3-57 3-22, 3-29, 3-33,
88662538 .............. 9-95, 9-97 90207464.............. 8-65, 8-71 90554077 ....................... 3-57 3-37, 3-61, 3-63,
88662539 .............. 9-95, 9-97 90207661.......... 10-65, 10-67 90554079 ....................... 3-53 3-67, 3-71, 8-68,
8866334 ................ 6-13, 6-17 90207662........................3-22 90554080 .............. 3-53, 3-55 8-72, 12-21,
8866348 ......................... 1-11 90207882........................3-17 91003031 ..................... 11-15 12-57, 12-59
8866514 .................. 1-7, 1-11 90208148......................12-25 91014066 ....................... 9-77 91043186.............. 3-30, 3-34
8866530 .................. 1-7, 1-11 90208181......................12-25 910312362-7, 2-9, 2-19, 2-21, 91043221.... 3-23, 3-29, 3-33,
88671001 ....1-15, 2-25, 2-27, 90208212......................12-29 2-29, 2-31, 2-37, 3-45
2-33, 3-11, 3-13, 90402948.............. 3-13, 3-17 2-39, 3-9 91044080............ 9-77, 9-119
3-17, 5-3, 5-15, 90403056........................3-17 91033038 ....3-22, 3-29, 3-33, 91044542....................... 6-27
8-63, 8-65, 8-68, 90451053........................3-13 3-45 91053020 8-4, 8-7, 8-11, 8-15
9-65, 9-67, 9-69, 90451058........................3-61 91033039 ....3-22, 3-29, 3-33, 91064017.............. 9-65, 9-71
9-71, 9-73 90451061........................3-23 3-45 91081313................ 1-15, 3-9
88671008 ....2-41, 3-23, 3-29, 90453018........................3-22 91033120 ......................... 1-6 91081577......................... 3-9
3-33 90453023........................3-22 91033137 .....4-29, 4-33, 4-37 91081594......................... 3-9
88671018 ....2-37, 2-39, 3-23, 90453034........................3-23 910331862-7, 2-9, 2-19, 2-21, 91081622......................... 3-9
3-29, 3-33 90453040........................3-13 2-29, 2-31, 3-9 91081630......................... 3-9
88671022 ......................... 3-9 90453041........................3-13 91033187 ....2-33, 2-35, 8-75, 91081640.............. 10-3, 10-7
88671027 ....2-19, 2-21, 2-29, 90553012.............. 3-25, 3-30 8-77, 8-79 91083106......... 4-3, 4-9, 4-14
2-31, 2-37, 2-39 90553013.............. 3-25, 3-29 910331892-7, 2-9, 2-19, 2-29, 91083126.............. 4-41, 4-45
88681311 ....................... 6-35 90553036........................3-53 2-31 91083217.... 8-68, 8-72, 8-75,
88681343 ....................... 2-21 90554016.............. 3-19, 3-57 91033317 .............. 6-21, 6-23 8-77, 8-79
88681344 .............. 2-11, 2-33 90554017........................3-57 91033425 ....................... 6-27 91083218......................... 4-3
88691387 ..... 6-27, 6-31, 6-33 90554018........................3-57 91034107 ....................... 9-77 91083248......................... 3-9
88711283 .............. 4-25, 4-27 90554020..... 3-19, 3-39, 3-42 91034139 ....................... 9-77 91083385.............. 5-32, 5-35
90022230 ..................... 9-119 90554021.............. 3-39, 3-42 91034153 ....9-23, 9-33, 9-41, 91083483....................... 10-3
90026491 ..................... 11-15 90554024.............. 3-39, 3-42 9-49, 9-57, 9-77 91083535.......... 12-21, 12-23
90026965 ....................... 3-17 90554025.............. 3-39, 3-42 91034156 ..................... 12-41 91121082.............. 2-19, 2-21
90027187 ....8-67, 8-71, 8-75, 90554026........................3-42 91034157 ..................... 12-41 91121134.... 8-63, 8-65, 8-68,
8-77, 8-79 90554027........................3-42 91034374 .............. 3-22, 3-63 8-72, 10-65,
90027214 ....................... 12-4 90554028........................3-39 91034375 .............. 3-22, 3-63 10-67
90027472 . 3-17, 12-21, 12-23 90554035.............. 3-39, 3-42 91034377 .............. 3-23, 3-63 91121145....................... 12-4
90027473 ................ 1-5, 1-10 90554038.............. 3-39, 3-42 91034399 ....................... 3-23 91121146....................... 12-4
90027475 ................ 5-3, 5-15 90554039.............. 3-39, 3-42 91034400 ....................... 3-23 91123054.... 8-63, 8-65, 8-68,
90028631 ..... 4-41, 4-45, 4-49 90554040.............. 3-39, 3-42 91041322 .....3-23, 3-29, 3-33 8-72, 10-65,
90028660 .............. 6-31, 6-40 90554042.... 3-19, 3-39, 3-42, 91041324 .....3-23, 3-29, 3-33 10-67
90028990 ....................... 3-17 3-57 91041325 .....3-23, 3-29, 3-33 91123126......................... 7-9
90029955 ....................... 12-4 90554043.............. 3-39, 3-42 91041326 .....3-23, 3-29, 3-33 91124096...... 9-3, 9-13, 9-23,
90029999 .......... 12-21, 12-23 90554044.............. 3-39, 3-42 91041327 .....3-23, 3-29, 3-33 9-33, 9-41, 9-49,

14-16 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
9-57, 9-65, 9-71, 91161267 ..... 2-11, 2-25, 2-27 91344046 ....................... 6-16 91403366 ..... 3-25, 3-30, 3-51
9-77, 12-33 91161274 .............. 2-37, 2-39 91344053 ..............12-4, 12-8 91403384 .......... 12-21, 12-23
91124100 ..................... 12-41 91161277 ..... 2-29, 2-31, 2-37 91355034 ....................... 5-31 91403404 ....................... 2-41
91126032 .......... 10-65, 10-67 91161278 ....................... 2-19 91355035 ....................... 5-31 91403405 ....................... 2-41
91140001 ................ 1-4, 1-11 91163014 ....................... 1-15 91355037 ....................... 5-31 91403407 ....................... 2-41
91141301 .................. 2-3, 2-5 91163016 ....................... 9-77 91355038 ....................... 5-31 91403408 ....................... 3-63
91141302 ....2-19, 2-21, 2-29, 91163028 ....................... 11-6 91361003 ....................... 12-4 91403409 ....................... 3-63
2-31, 2-37, 2-39 91163035 ..... 4-51, 4-53, 4-55 91361032 ..........10-65, 10-67 91403411 ....................... 2-41
91141303 ....2-19, 2-21, 2-29, 91163036 ..... 2-11, 2-25, 2-33 91361045 ....................... 2-19 91403413 ...... 3-9, 3-11, 3-17,
2-31, 2-37, 2-39 91163037 ....................... 2-25 91361046 ....................... 2-19 3-22, 3-29, 3-33,
91143024 ....2-11, 2-15, 8-67, 91163057 .............. 8-75, 8-77 91361047 ....................... 2-29 3-37, 3-43, 3-61,
8-71 91163058 .............. 8-75, 8-77 91363021 ..........10-19, 10-21 3-67, 3-71, 8-68,
91143107 ..................... 10-67 91163059 ..... 8-67, 8-75, 8-77 91363068 ..........10-65, 10-67 8-72, 12-21,
91143117 ............ 12-4, 12-37 91163060 ..... 8-67, 8-75, 8-77 91363151 ..........10-65, 10-67 12-57, 12-59
91143122 ......................... 4-8 91163061 .............. 8-67, 8-77 91363185 ..........10-65, 10-67 91403414 ...... 3-9, 3-11, 3-17,
91143141 .......... 10-65, 10-67 91163062 .............. 8-67, 8-77 91363203 ... 8-67, 8-71, 8-75, 3-22, 3-29, 3-33,
91143220 ................ 1-6, 1-11 91163066 .......... 10-65, 10-67 8-77, 8-79 3-37, 3-61, 3-63,
91143282 .....3-22, 3-29, 3-33 91163087 .................. 6-3, 6-7 91363215 ....................... 5-32 3-67, 3-71, 8-68,
91143314 ......................... 4-3 91163100 .. 9-95, 9-97, 10-65, 91364023 ..............4-41, 4-43 8-72, 12-21,
91143315 ......................... 4-8 10-67 91365037 ..................... 10-27 12-57, 12-59
91143357 ......................... 1-4 91163129 .... 4-33, 4-41, 4-43, 91365076 ....................... 5-31 91403415 ....................... 3-23
91144004 ....................... 9-78 4-45, 4-47 91366015 ..........10-65, 10-67 91403437 ....................... 4-25
91144006 ....................... 3-23 91163161 ................ 2-3, 2-15 91401189 ... 2-11, 2-15, 2-25, 91403443 ....................... 6-27
91144038 ..................... 12-33 91163162 ....................... 2-11 2-27 91403448 ....................... 3-17
91144125 .....9-3, 9-13, 12-41 91163163 ................ 2-3, 2-11 91401198 ...... 4-25, 4-27, 6-7 91403489 ..... 4-51, 4-53, 4-55
91144128 ....9-33, 9-41, 9-49, 91163188 .... 2-19, 2-21, 2-29, 91401266 ... 3-23, 3-29, 3-33, 91403503 ...... 1-7, 12-4, 12-8,
9-57, 9-77, 2-31, 2-37, 2-39 3-45 12-43, 12-45
12-33 91163204 ..... 2-11, 2-25, 2-27 91401281 ..............10-3, 10-7 91403513 ....................... 4-25
91144190 ......................... 7-9 91163214 .............. 2-19, 2-21 91401303 ..................3-3, 3-9 91403514 ....................... 4-25
91144267 ..................... 12-41 91163245 ....................... 9-77 91401324 ........ 3-3, 3-9, 3-33 91403524 ....................... 4-25
91144478 .............. 6-12, 6-17 91163246 ....................... 9-78 91401340 ..............3-25, 3-29 91403528 .... 8-19, 8-23, 8-25,
91153050 ....................... 5-32 91164022 ..................... 12-33 91401443 ....................... 6-27 8-55, 8-57
91161136 ....9-23, 9-25, 9-27, 91164032 ....................... 9-77 91401487 ................1-5, 1-11 91403539 ....................... 6-31
9-29 91164033 ....................... 9-77 91401516 ..................6-3, 6-7 91403579 ..... 9-95, 9-97, 9-99
91161137 ....................... 9-23 91164035 ....................... 9-77 91401590 ..................6-3, 6-7 91403580 .............. 3-22, 3-51
91161138 .....2-11, 2-15, 8-67 91164036 ....................... 9-77 91403020 ....................... 2-41 91403601 ..... 4-51, 4-53, 4-55
91161167 ......................... 2-7 91164083 ....................... 9-77 91403060 ....................... 2-41 91403608 ....................... 6-27
91161168 .............. 2-19, 2-21 91164086 ....................... 6-12 91403097 ................1-5, 1-10 91403609 ....................... 4-25
91161169 .............. 2-29, 2-31 91164087 .............. 6-12, 6-16 91403098 ................1-5, 1-10 91404011 ......................... 7-3
91161170 .............. 2-19, 2-29 91164089 ....................... 6-12 91403119 ..............2-15, 2-27 91404013 ......................... 7-3
91161171 .................. 2-7, 2-9 91164094 .............. 6-12, 6-16 91403158 ..............9-95, 9-97 91404016 ......................... 7-3
91161172 .............. 8-75, 8-77 91164107 ....................... 9-77 91403176 ....................... 4-25 91404084 .............. 9-95, 9-97
91161173 .....8-75, 8-77, 8-79 91164440 ....................... 3-13 91403180 ..................... 12-31 91404086 ....................... 4-17
91161180 .............. 2-33, 2-35 91165007 ....................... 8-75 91403193 ....................... 1-13 91404109 .............. 6-12, 6-16
91161183 2-7, 2-9, 2-19, 2-21 91165022 .............. 2-11, 2-25 91403216 ....................... 4-51 91404110 .............. 6-12, 6-16
911611842-7, 2-9, 2-19, 2-21, 91165040 .............. 9-77, 9-81 91403230 ........ 3-45, 6-3, 6-7 91404203 .............. 9-49, 9-57
2-29, 2-37 91166032 .............. 8-75, 8-77 91403247 ....................... 7-11 91404215 ..................... 12-31
91161211 ......................... 2-3 91166038 .............. 8-67, 8-71 91403254 ....................... 4-25 91404216 ..................... 12-31
91161212 ....................... 2-11 91166039 .............. 2-33, 2-35 91403265 ......................... 4-3 91404217 ..................... 12-31
91161213 ................ 2-3, 2-15 91166065 .............. 2-37, 2-39 91403279 ..................... 12-33 91404218 ..................... 12-31
91161214 ....................... 2-11 91166067 .............. 8-75, 8-77 91403280 ..............6-27, 6-31 91404221 ....................... 4-18
91161218 ................ 2-3, 2-11 91166068 .............. 8-63, 8-68 91403295 ..................... 12-11 91404222 ....................... 4-18
91161221 ....2-19, 2-21, 2-29, 91203039 ..................... 10-65 91403304 ....................... 12-4 91404223 ....................... 4-18
2-37 91334024 .............. 6-12, 6-16 91403322 ............3-29, 12-41 91404229 ....................... 4-17
91161222 .............. 2-19, 2-21 91334032 .............. 6-13, 6-17 91403324 ..................6-3, 6-7 91404232 ....................... 4-18
91161240 .............. 2-11, 2-25 91334034 ....................... 6-16 91403338 ....................... 3-23 91404233 ....................... 4-18
91161248 ....2-19, 2-21, 2-29, 91334035 .............. 6-12, 6-16 91403339 ....................... 3-63 91404234 ....................... 4-17
2-31, 2-37, 2-39 91343031 .............. 12-4, 12-8 91403359 ....................... 3-51 91404242 ....................... 4-17
91161266 ....................... 2-11 91343235 ....................... 9-77 91403364 ..............3-22, 3-51 91404253 ....................... 4-17

3126020 G10-55A, G12-55A 14-17


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
91404255 ....................... 4-17 91404366......................12-33 91406048 ......................... 3-9 91473211.................. 6-3, 6-7
91404256 ....................... 4-17 91404367......................12-33 91406069 ....3-22, 3-29, 3-33, 91473240..................... 12-19
91404257 ....................... 4-17 91404368......................12-41 3-45 91474035....................... 5-29
91404258 ....................... 4-17 91404369......................12-41 91406070 ....3-22, 3-29, 3-33, 91474171....................... 4-17
91404259 ....................... 4-17 91404370......................12-41 3-45 91474400..................... 9-111
91404262 ....................... 4-17 91404371......................12-41 91406072 ....................... 3-22 91474401..................... 9-111
91404264 ....................... 4-18 91404372......................12-41 91406155 ....................... 3-23 91474402.......... 9-111, 9-113
91404265 ....................... 4-17 91404373......................12-41 91406156 ....................... 3-45 91474403..................... 9-111
91404266 ....................... 4-17 91404374......................12-41 91411050 .....3-23, 3-30, 3-34 91474404..................... 9-111
91404267 ....................... 4-17 91404375......................12-41 91411073 .....3-23, 3-29, 3-33 91474405..................... 9-111
91404268 ....................... 4-17 91404376......................12-41 914130366-3, 6-7, 6-27, 6-31, 91474406..................... 9-111
91404271 ....................... 4-18 91404377......................12-41 6-33, 6-35, 6-39, 91474407.......... 9-111, 9-113
91404275 ......................... 1-6 91404378......................12-41 6-44, 8-68, 8-72 91474428..................... 9-102
91404287 .............. 9-49, 9-57 91404379......................12-41 91413040 .......... 12-21, 12-23 91474429..................... 9-102
91404290 .............. 6-12, 6-16 91404380......................12-41 91413041 ....................... 3-17 91474430..................... 9-102
91404291 .............. 6-12, 6-16 91404381... 3-29, 3-33, 12-41 91413052 .............. 12-4, 12-8 91474431..................... 9-102
91404293 ....................... 6-12 91404382.............. 9-35, 9-37 91413053 ................ 6-3, 6-31 91474432..................... 9-102
91404294 .............. 6-12, 6-16 91404383......................12-25 91413061 ............ 11-4, 11-10 91474433..................... 9-102
91404295 .............. 6-12, 6-16 91404385......................12-25 91413099 .....3-22, 3-29, 3-33 91474434.......... 9-101, 9-105
91404296 .............. 6-12, 6-16 91404386......................12-25 91413100 .............. 3-29, 3-33 91474435.......... 9-101, 9-105
91404297 .............. 6-12, 6-16 91404388......................12-25 91413122 ......2-3, 2-11, 2-15, 91474436..................... 9-101
91404298 .............. 6-12, 6-16 91404389......................12-25 2-25, 2-33, 2-35 91474438..................... 9-105
91404299 .............. 6-12, 6-16 91404392......................12-25 91413129 .............. 2-11, 2-33 91474439.......... 9-101, 9-105
91404301 .............. 6-12, 6-16 91404394......................12-25 91413159 ..................... 12-25 91474440.......... 9-101, 9-105
91404302 ....................... 6-16 91404395......................12-25 91413160 ..................... 12-25 91474441.......... 9-101, 9-105
91404303 .............. 6-13, 6-16 91404396......................12-25 91414045 ....................... 3-17 91474442.......... 9-101, 9-105
91404305 .............. 6-12, 6-16 91404408......................12-25 91414049 ..................... 12-29 91474443..................... 9-105
91404306 .............. 6-12, 6-16 91404409......................12-25 91414050 ..................... 12-29 91474444..................... 9-101
91404309 .............. 6-13, 6-17 91404411......................12-25 91414051 ..................... 12-29 91474446.......... 9-101, 9-105
91404310 .............. 6-13, 6-17 91404412......................12-25 91414052 ..................... 12-29 91474447.......... 9-101, 9-105
91404311 .............. 6-13, 6-17 91404413......................12-25 91414053 ..................... 12-29 91474450.......... 9-101, 9-105
91404312 .............. 6-13, 6-17 91404416......................12-25 91414054 ..................... 12-29 91474451.......... 9-101, 9-105
91404313 .............. 6-13, 6-17 91404418......................12-25 91414055 ..................... 12-29 91474452..................... 9-105
91404315 .............. 6-13, 6-17 91404419......................12-25 91414056 ..................... 12-29 91474453.......... 9-101, 9-105
91404316 .............. 6-13, 6-17 91404420......................12-26 91414057 ..................... 12-29 91474454.......... 9-101, 9-105
91404317 .............. 6-13, 6-17 91404421......................12-26 91414058 ..................... 12-29 91474455.......... 9-101, 9-105
91404318 .............. 6-13, 6-17 91404426......................12-26 91414059 ..................... 12-29 91474456.......... 9-101, 9-105
91404319 .............. 6-13, 6-17 91404430......................12-26 91414060 ..................... 12-29 91474458.......... 9-101, 9-105
91404320 .............. 6-13, 6-17 91404432......................12-25 91414061 ..................... 12-29 91474459..................... 9-105
91404321 .............. 6-13, 6-17 91404433......................12-25 91414062 ..................... 12-29 91474460..................... 9-105
91404322 .............. 6-13, 6-17 91404439........................6-49 91414063 ..................... 12-29 91474461..................... 9-101
91404323 .............. 6-13, 6-17 91404443........................4-25 91415025 ....................... 3-45 91474465..... 6-21, 6-23, 6-25
91404324 .............. 6-13, 6-17 91405032........................2-41 91415026 ....................... 3-22 91474468......... 10-26, 10-29,
91404325 ......................... 7-3 91405042........................4-25 91415072 ....................... 5-31 10-30, 10-33,
91404326 ......................... 7-3 91405054..........................3-7 91416014 ....................... 4-25 10-34, 10-37
91404352 ..................... 12-33 91405055..........................3-7 91416018 ....................... 3-22 91474469......... 10-26, 10-29,
91404353 ..................... 12-33 91405060........................3-63 91471174 ....................... 9-95 10-30, 10-33,
91404354 ..................... 12-33 91405061........................3-63 91471242 ..................... 12-19 10-34, 10-37
91404355 ..................... 12-33 91405070........................3-22 91473027 ....................... 5-29 91474481.............. 6-12, 6-16
91404356 ..................... 12-33 91405071..........................3-7 91473028 ....................... 5-29 91474482.............. 6-12, 6-16
91404357 ..................... 12-33 91405075........................3-33 91473108 .............. 4-29, 4-33 91474483....................... 6-13
91404358 ..................... 12-33 91405077........................3-25 91473119 ....................... 4-53 91474492.............. 6-13, 6-17
91404359 ..................... 12-33 91405078........................3-29 91473126 ..................... 12-17 91474506....................... 4-18
91404360 ..................... 12-33 91405079..........................3-9 91473127 ....6-21, 6-23, 6-25, 91474512................ 5-5, 5-17
91404361 ..................... 12-33 91405080........................3-17 10-65, 10-67 91474629....................... 4-17
91404362 ..................... 12-33 91405081........................3-17 91473151 ....................... 5-29 91474630....................... 4-17
91404363 ..................... 12-33 91405082........................3-13 91473156 ....................... 6-12 91474631....................... 4-17
91404364 ..................... 12-33 91405083........................3-13 91473206 ....................... 5-32 91474633..................... 12-19
91404365 ..................... 12-33 91405101..........................3-9 91473210 ..................... 11-10 91474634..................... 12-19

14-18 G10-55A, G12-55A 3126020


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
91474635 ..................... 12-19 91514099 5-5, 5-9, 5-17, 5-21 91514202 ..................... 9-101 91561175 ......................... 1-4
91475051 ..................... 9-111 91514102 ................ 5-5, 5-17 91514224 ......................... 7-3 91561177 ..................... 10-65
91475107 ..................... 12-19 91514103 ................ 5-5, 5-17 91514251 ....................... 9-23 91561189 ....................... 12-4
91476031 .............. 7-11, 7-13 91514111 ................ 5-9, 5-21 91514264 ....................... 6-49 91561192 ....................... 7-15
91501064 .............. 8-67, 8-71 91514113 ................ 5-9, 5-21 91514265 ....................... 6-49 91561236 .............. 4-29, 4-33
91503093 .............. 8-67, 8-71 91514114 ................ 5-9, 5-21 91514266 ....................... 6-49 91561240 .................. 4-4, 4-9
91503094 .............. 8-67, 8-71 91514115 ................ 5-9, 5-21 91514268 ....................... 6-36 91561241 .................. 4-4, 4-9
91503097 ....................... 11-4 91514117 ....................... 5-22 91514269 ....................... 6-36 91561242 ......................... 1-5
91503098 ....................... 11-4 91514118 ..................... 12-17 91514270 ....................... 6-49 91561244 .............. 4-41, 4-45
91503099 ....................... 11-4 91514123 5-7, 5-9, 5-19, 5-21 91514272 ....................... 6-49 91561248 .............. 4-29, 4-33
91503103 ..................... 12-37 91514125 ......................... 5-7 91514274 ....................... 6-36 91561250 ......................... 2-5
91503105 ....................... 6-25 91514126 ......................... 5-7 91514295 ....................... 6-49 91561262 ......................... 1-5
91503106 ............ 6-25, 12-51 91514127 ......................... 5-7 91514296 ....................... 6-49 91561268 .............. 8-67, 8-71
91503108 ....................... 11-4 91514128 ......................... 5-7 91515033 ......................... 7-9 91561276 .............. 4-29, 4-33
91503109 ....................... 11-4 91514129 ......................... 5-7 91515048 ....................... 7-11 91561291 ....................... 10-4
91503110 ....................... 11-4 91514130 ................ 5-7, 5-19 91516029 ....................... 7-11 91561297 ......................... 1-5
91503112 ....................... 11-6 91514131 ................ 5-7, 5-19 91516030 ....................... 7-11 91563005 ....................... 9-65
91503414 ....................... 3-43 91514132 ......................... 5-7 91516044 ......................... 6-3 91563006 ....................... 9-71
91504028 ......................... 7-3 91514136 ......................... 5-7 91534004 ....................... 4-17 91563008 ....................... 4-57
91504029 ...........7-3, 7-5, 7-7 91514137 ......................... 5-7 91534005 ....................... 4-18 91563012 ....................... 6-12
91504030 .................. 7-5, 7-7 91514138 ......................... 5-7 91535011 ......................... 4-4 91563013 ....................... 6-12
91504031 .................. 7-5, 7-7 91514139 ......................... 5-7 91543002 ....................... 5-32 91563021 ....................... 2-27
91504086 ....................... 10-9 91514140 ......................... 5-7 91545008 ....................... 5-31 91563025 .............. 2-15, 2-27
9150408810-47, 10-49, 10-51 91514141 ......................... 5-7 91545010 ....................... 5-31 91563026 .............. 2-15, 2-27
91504089 .......... 10-57, 10-61 91514142 ................ 5-7, 5-19 91553031 ......................... 4-3 91563028 .............. 2-21, 2-31
91504107 ......... 10-47, 10-49, 91514143 ......................... 5-7 91553045 ......................... 4-4 91563030 .............. 2-15, 2-27
10-51, 10-53, 91514144 ......................... 5-7 91553057 ......................... 4-3 91563035 ..... 2-15, 2-27, 2-35
12-37 91514146 ................ 5-9, 5-21 91553072 ..................... 11-15 91563036 ....................... 2-27
91511094 .............. 2-19, 2-21 91514147 ................ 5-9, 5-21 91554014 10-9, 10-47, 10-49, 91563040 .............. 4-29, 4-33
91511105 ................ 5-3, 5-15 91514148 ................ 5-9, 5-21 10-51, 10-53 91563043 ......................... 4-3
91511127 ............ 12-4, 12-37 91514149 ................ 5-9, 5-21 91554017 ............6-21, 12-49 91563044 ....................... 7-15
91511145 .............. 7-11, 7-13 91514151 ....................... 5-13 91554018 ..........10-43, 10-45 91563046 ...9-3, 9-5, 9-7, 9-9,
91511206 ....................... 12-4 91514154 ....................... 5-27 91554019 10-9, 10-12, 10-16, 9-11, 9-13, 9-15,
91513072 ..................... 9-101 91514155 ....................... 5-27 10-19, 10-21, 9-17, 9-19, 9-21
91513106 ....................... 8-68 91514159 ....................... 5-27 10-43, 10-45 91563047 .... 9-49, 9-51, 9-53,
91513125 ......................... 7-9 91514160 ....................... 5-27 91554021 ....................... 10-9 9-55, 9-57, 9-59,
915131762-5, 2-15, 2-27, 2-35 91514161 ..... 5-13, 5-25, 5-27 91554022 10-9, 10-12, 10-16 9-61, 9-63
91513180 .............. 7-11, 7-13 91514163 .............. 5-13, 5-25 91554023 10-9, 10-26, 10-29, 91563049 .............. 4-41, 4-45
91513194 ......................... 1-5 91514165 ....................... 5-27 10-33, 10-37, 91563050 ....................... 4-29
91513197 .............. 4-29, 4-33 91514174 ................ 5-9, 5-22 10-47, 10-49, 91563051 ....................... 4-29
91513201 ....................... 11-4 91514175 .............. 5-10, 5-22 10-51, 10-53 91563052 ....................... 4-30
91513206 ....................... 3-51 91514176 .............. 5-10, 5-22 91554026 ....................... 10-9 91563053 ....................... 4-29
91513208 ....................... 11-4 91514177 .............. 5-10, 5-22 91554027 ....................... 10-9 91563057 ......................... 4-3
91513209 ....................... 11-4 91514178 .............. 5-10, 5-22 91554028 ....................... 10-9 91563060 ......................... 1-5
91513210 ..................... 11-15 91514179 .............. 5-10, 5-22 91561023 ....................... 2-21 91563061 ................ 1-5, 1-10
91513212 ......................... 7-3 91514180 .............. 5-10, 5-22 91561090 ......................... 2-5 91563062 ................ 1-5, 1-10
91513215 ....................... 4-34 91514181 ................ 5-9, 5-22 91561095 ....................... 2-15 91563065 ......................... 1-4
91513234 ....................... 6-45 91514184 .............. 5-10, 5-22 91561101 ......................... 2-9 91563066 ....................... 4-17
91513266 ..................... 12-17 91514185 .............. 5-10, 5-22 91561107 ................2-5, 2-15 91563067 ......................... 5-3
91514059 .............. 9-65, 9-71 91514186 .............. 5-10, 5-22 91561108 ....................... 2-31 91563068 ....................... 5-15
91514070 .............. 9-65, 9-71 915141885-5, 5-10, 5-17, 5-22 91561119 ....................... 4-51 91563070 .............. 4-29, 4-33
91514082 ................ 5-9, 5-21 91514189 ................ 5-9, 5-21 91561136 ..............4-29, 4-33 91563071 ....................... 10-9
91514087 ....................... 5-22 91514193 ....................... 5-19 91561140 ..................6-4, 6-7 91563072 ......................... 6-4
91514090 ................ 5-5, 5-17 91514196 ..................... 9-101 91561146 ... 4-41, 4-43, 4-45, 91563075 .................. 6-4, 6-7
91514091 ................ 5-5, 5-17 91514197 .......... 9-101, 9-105 4-47 91563077 .... 9-49, 9-51, 9-53,
91514092 ................ 5-9, 5-21 91514198 .......... 9-101, 9-105 91561148 ..............4-29, 4-33 9-57, 9-59, 9-61
91514093 ................ 5-9, 5-21 91514199 .......... 9-101, 9-105 91561150 ......................... 6-3 91563078 .... 9-33, 9-35, 9-37,
91514095 ................ 5-9, 5-21 91514200 ..................... 9-101 91561155 ....................... 9-95 9-41, 9-43, 9-45
91514098 ................ 5-5, 5-17 91514201 ..................... 9-101 91561156 ..................2-3, 2-5 91563079 .... 4-41, 4-43, 4-45,

3126020 G10-55A, G12-55A 14-19


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4-47 91563191.................. 6-3, 6-7 91564003 .....3-39, 3-42, 3-43 91566063..................... 12-17
91563084 ....................... 6-27 91563192......................10-73 91564004 ....................... 6-36 91566064.............. 4-29, 4-33
91563085 ....................... 10-3 91563193........................12-4 91564006 ....................... 9-83 91566070....................... 10-3
91563087 ....................... 4-51 91563197........................1-15 91565004 ....................... 2-27 91569003....................... 1-10
91563089 .............. 4-51, 4-53 91563198........................1-15 91565005 .............. 2-15, 2-27 91573008....................... 9-23
91563090 ....................... 10-3 91563199........................1-15 91565009 ......................... 4-3 91573009....................... 4-17
91563091 ......... 4-3, 4-8, 4-14 91563200..........................7-7 91565010 ....................... 4-29 91573013....................... 9-33
91563116 .............. 4-51, 4-53 91563201.................. 7-5, 7-7 91565018 ....................... 4-47 91573014....................... 9-49
91563117 ....................... 6-21 91563205.................. 6-4, 6-7 91565019 ....................... 9-95 91573015......................... 9-3
91563121 ......... 4-3, 4-8, 4-14 91563206..........................6-4 91565020 ......................... 5-3 91573024....................... 11-4
91563122 .................. 4-4, 4-8 91563207..........................6-4 91565021 ....................... 5-15 91573025....................... 11-4
91563124 ..................... 10-26 91563208..........................7-9 91565028 .............. 5-31, 5-35 91573028......................... 9-5
91563126 .............. 4-45, 4-47 91563209........................5-29 91565029 .............. 5-31, 5-35 91573029....................... 9-25
91563127 ....................... 10-3 91563211..........................8-3 91565037 ..................... 12-21 91573030....................... 9-35
91563129 ..... 4-45, 4-47, 4-49 91563213.................. 4-4, 4-9 91565038 .............. 5-31, 5-35 91573031....................... 9-51
91563130 .............. 4-45, 4-47 91563214........................9-13 91565039 .............. 5-31, 5-35 91574001..... 9-23, 9-25, 9-27
91563131 .............. 4-45, 4-47 91563219................ 2-5, 2-15 91565040 .............. 5-31, 5-35 91574251.............. 9-25, 9-27
91563132 ......................... 1-5 91563220............ 11-4, 11-10 91565041 .............. 5-31, 5-35 91575012....................... 4-43
91563134 ..... 4-45, 4-47, 4-49 91563226..........................7-9 91565045 ..................... 12-11 91575013.............. 4-41, 4-43
91563136 ..... 9-95, 9-97, 9-99 91563227........................11-4 91565046 ..................... 12-13 91575015..................... 10-65
91563137 ....................... 9-41 91563230.............. 11-4, 11-5 91565047 ....................... 12-4 91576001......................... 2-3
91563138 ....................... 9-57 91563231........................11-5 91565060 ..................... 10-65 91576006....................... 2-11
91563140 .............. 9-95, 9-97 91563232........................11-5 91565062 ....................... 4-53 91576007....................... 2-25
91563141 ....................... 3-51 91563233........................11-5 91565063 ....................... 6-35 H1533001 ...................... 4-55
91563142 ....................... 3-51 91563234........................11-5 91565065 ....................... 6-31
91563143 ....................... 3-51 91563235........................11-5 91565066 .......... 10-65, 10-67
91563145 ....................... 10-3 91563236........................11-5 91565067 ....................... 1-11
91563146 ....................... 3-39 91563237........................11-5 91565068 ..................... 10-69
91563147 ....................... 2-21 91563238........................11-5 91565070 ............ 11-6, 11-12
91563151 ....................... 4-51 91563239........................11-5 91565071 ............ 11-6, 11-12
91563155 ......................... 1-4 91563241..........................1-5 91565080 ....................... 12-4
91563157 ..................... 11-15 91563242.............. 8-41, 8-43 91565081 ..................... 12-17
91563158 ....................... 6-19 91563243.............. 2-33, 2-35 91565083 ......................... 7-9
91563161 .............. 2-31, 2-39 91563244.... 9-33, 9-35, 9-37, 91565084 ............ 11-6, 11-12
91563163 ....4-41, 4-43, 4-45, 9-39, 9-41, 9-43, 91565085 ....................... 6-35
4-47 9-45, 9-47, 9-51, 91565086 ..................... 12-39
91563164 ....................... 6-19 9-53, 9-59, 9-61 91565088 ............ 11-6, 11-12
91563165 ....................... 8-68 91563246........................11-4 91565090 ......................... 4-4
91563166 ....................... 8-67 91563247......................10-75 91565092 ............ 11-6, 11-12
91563167 ....................... 8-59 91563248.............. 9-95, 9-97 91565093 ......................... 1-7
91563168 ....................... 8-59 91563249.............. 4-29, 4-33 91565094 ....................... 3-55
91563169 ....................... 8-55 91563250.............. 5-32, 5-35 91566006 ......................... 2-5
91563170 ....................... 8-55 91563254..........................8-3 91566007 ....................... 2-15
91563171 ....................... 8-87 91563255..........................8-3 91566008 ....................... 2-27
91563172 ....................... 8-87 91563256..... 8-19, 8-23, 8-25 91566025 .....2-11, 2-15, 8-71
91563173 ....................... 8-87 91563263..... 9-25, 9-27, 9-29 91566027 ......................... 1-4
91563174 ....................... 8-87 91563265..........................8-3 91566028 .................. 4-3, 4-8
91563177 ....................... 8-81 91563268........................9-67 91566030 ................ 5-3, 5-15
91563178 ....................... 8-81 91563269........................9-59 91566032 ....................... 4-29
91563179 ....................... 8-63 91563270........................9-15 91566037 ......................... 6-3
91563180 ....................... 8-63 91563271........................9-43 91566042 .......... 12-21, 12-23
91563182 ....................... 9-83 91563272........................9-73 91566043 .............. 8-67, 8-71
91563184 ....................... 9-83 91563276........................11-5 91566050 ....................... 1-15
91563185 ..................... 10-55 91563277......................12-11 91566051 ....................... 1-15
91563186 ..................... 10-41 91563278........................8-19 91566053 ......................... 1-5
91563187 ..................... 10-57 91563282..........................5-3 91566057 ......................... 4-3
91563188 ..................... 10-47 91563283........................5-15 91566060 ......................... 4-3
91563189 ....................... 9-89 91564001..........................1-6 91566061 ....................... 6-35
91563190 ..................... 9-109 91564002..........................1-6 91566062 ..................... 12-17

14-20 G10-55A, G12-55A 3126020


3126020

An Oshkosh Corporation Company

JLG Industries, Inc.


1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Antonia Martins Luiz, 580 Bentley House Z.I. de Baulieu
11 Bolwarra Road Distrito Industrial João Narezzi Bentley Avenue 47400 Fauillet
Port Macquarie 13347-404 Indaiatuba - SP Middleton France
N.S.W. 2444 Brazil Greater Manchester Phone: +33 (0)5 53 88 31 70
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Phone: +61 2 65811111 Fax: +55 19 3935 2312 England
Fax: +61 2 65813058 Phone: +44 (0)161 654 1000
Fax: +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. JLG Europe B.V.
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D - 27721 Ritterhude-lhlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 JH Hoofddorp
Germany Sheung Shui N.T. Italy The Netherlands
Phone: +49 (0)421 69 350 20 Hong Kong Phone: +39 029 359 5210 Phone: +31 (0)23 565 5665
Fax: +49 (0)421 69 350 45 Phone: +852 2639 5783 Fax: +39 029 359 5845 Fax: +31 (0)23 557 2493
Fax: +852 2639 5797

JLG Polska Plataformas Elevadoras  JLG Sverige AB


UI. Krolewska JLG Iberica, S.L. Enkopingsvagen 150
00-060 Warsawa Trapadella, 2 Box 704
Poland P.I. Castellbisbal Sur SE - 176 27 Jarfalla
Phone: +48 (0)914 320 245 08755Castellbisbal, Barcelona Sweden
Fax: +48 (0)914 358 200 Spain Phone: +46 (0)850 659 500
Phone: +34 93 772 4 700 Fax: +46 (0)850 659 534
Fax: +34 93 771 1762

www.jlg.com

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