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Gas Engine Data

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Gas Engine Data

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Specification sheet

Natural gas
generator set
QSK60 series
engine
995 kW - 1540 kW
Description Alternator – Several alternator sizes offer
selectable voltage and temperature rise with low
This Cummins® gas generator set is a fully reactance 2/3 pitch windings; low waveform
integrated power generation system utilizing distortion with non-linear loads, fault clearing short
state of the art technology that results in circuit capability, bearing and stator RTDs, anti-
optimum performance and efficient use of fuel condensation heater, class F or H insulation (see
for continuous duty, CHP and peaking alternator datasheet for details). Mechanically
applications. strengthened for use on utility paralleling with
unreliable grid.
Features
Control system – The PowerCommand 3.3
Exhaust emissions – Lean burn technology generator set control is standard equipment and
provides exhaust emissions levels as low as provides total generator set system integration
250 mg/Nm3 (0.5 g/hp-hr) NOx. including full paralleling capability in grid or load
Cummins® high efficiency gas engine – State of share mode, precise frequency and voltage
the art lean burn engine utilizes Miller cycle regulation, alarm and status message display,
combustion and full authority electronic engine AmpSentry™ protection, output metering, auto-
management system that provides low shutdown at fault detection and a user interface
emissions and high efficiency. panel installed onto the generator set. Optional grid
Permanent magnet generator (PMG) – code compliant controls systems and operator
Excitation system offers enhanced motor panels are also available.
starting and fault clearing short circuit Cooling system – The generator set is equipped with
capability. the capability to interface with a remote radiator or
heat exchanger.
Warranty and service – Backed by a comprehensive
warranty and worldwide distributor network that can
provide all levels of service from replacement parts
to performance guarantee programs.
50 Hz 60 Hz
Model kW Configuration Model kW Configuration
C995 N5C 995 4 pole direct drive
C1200 N5C 1200 4 pole direct drive
C1400 N5C 1400 4 pole direct drive C1000 N6C 1000 6 pole direct drive
C1540 N5CC 1540 4 pole direct drive C1100 N6C 1100 6 pole direct drive
* Genset is capable of operating between 0.8 lagging and 1.0 power factor unless specified otherwise. All fuel
consumption and heat balance data is at 1.0 power factor.
* Listed ratings are for continuous grid parallel applications. Contact Application Engineering for Standby and
Island Mode applications.

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©2018 Cummins Inc. | S-1552 (4/18)
Generator set specifications
Governor regulation class ISO 8528 Part 5, Class G1 with exceptions - consult factory for details
Voltage regulation, no load to full load ± 0.5%
Random voltage variation ± 0.5%
Frequency regulation Isochronous
Random frequency variation ± 0.25%
Radio frequency emissions compliance IEC 801.2 through IEC 801.5; MIL STD 461C, Part 9
Single step load pickup Generator set configuration dependent – consult factory for details

Engine specifications
Design 4 cycle, V-block, turbocharged low temperature aftercooled
Bore 159 mm (6.25 in)
Stroke 190 mm (7.48 in)
Displacement 60.3 liters (3685 in3)
Cylinder block Cast iron, V16
Battery charging alternator None
Starting voltage 24 volt negative ground
Fuel system Lean burn
Ignition system Individual coil on plug
Air cleaner type Dry replaceable element
Lube oil filter type(s) Full flow and bypass filters
Breather Breather filter

Alternator specifications
Design Brushless, 4 pole, revolving field
Stator 2/3 pitch
Rotor Two bearing
Insulation system Class F or H see ADS (Alternator Data Sheet) for details
Standard temperature rise 105 °C (221 °F) Continuous @ 40 °C (104 °F) ambient
Exciter type PMG (Permanent Magnet Generator)
Phase rotation A (U), B (V), C (W)
Alternator cooling Direct drive centrifugal blower fan
AC waveform total harmonic distortion < 5% no load to full linear load, < 3% for any single harmonic
Telephone influence factor (TIF) < 50 per NEMA MG1-22.43
Telephone harmonic factor (THF) <3

Available voltages
60 Hz Three phase line–neutral/line-line 50 Hz Three phase line–neutral/line-line
• 220/380 • 240/416 • 255/440 • 277/480 • 220/380 • 230/400 • 240/415 • 254/440
• 347/600 • 2400/4160 • 7200/12470 • 7620/13200 • 1905/3300 • 3810/6600 • 5774/10000 • 6250/11000
• 7970/13800 • 7620/13200

Note: Consult factory for other voltages.

Generator set options and accessories


Engine Alternator Control Panel Accessories
 NOx 250 mg/Nm³  80 °C (176 °F) rise alternator  Remote operator panel with  Batteries
 NOx 350 mg/Nm³  105 °C (221 °F) rise alternator HMI320  Battery charger
 NOx 500 mg/Nm³  Remote operator panel with  Exhaust silencers
 NOx 1.0 g/hp-hr Generator set AGI 110-2  Gas train
 NOx 0.5 g/hp-hr  CE Certification  Radiators
 Grid code compliant  Bladder expansion tank
 Heat exchanger
 Exhaust heat recovery

Note: Some options may not be available on all models - consult factory for availability.

power.cummins.com
©2018 Cummins Inc. | S-1552 (4/18)
Base load (continuous) definitions
Applicable for supplying power continuously to a
constant load up to the full output rating for unlimited
hours. No sustained overload capability is available for
this rating. Consult authorized distributor for rating.
(Equivalent to Continuous Power in accordance with
ISO 8528, ISO 3046, AS2789, DIN 6271, and BS
5514). This rating is not applicable to all generator set
models.

This outline drawing is to provide representative configuration details


for Model series only.
See respective model data sheet for specific model outline drawing
number.
Do not use for installation design

Dimensions and weights


Dim “A” Dim “B” Dim “C” Set Weight*
Model mm (in.) mm (in.) mm (in.) wet kg (lbs)
C1000 N6C 5211 (205) 2189 (86) 2776 (109) 16272 (35798)
C1100 N6C 5211 (205) 2189 (86) 2776 (109) 16272 (35798)
C995 N5C 5211 (205) 2189 (86) 2776 (109) 16272 (35798)
C1200 N5C 5211 (205) 2189 (86) 2776 (109) 16272 (35798)
C1400 N5C 5211 (205) 2189 (86) 2776 (109) 16506 (36313)
C1540 N5CC 5116 (201) 2226 (88) 2837 (112) 16976 (37956)

* Weights represent a set with standard features. See outline drawings for weights of other configurations.

power.cummins.com
©2018 Cummins Inc. | S-1552 (4/18)
Codes and standards
This generator set is designed in facilities The Prototype Test Support (PTS) program verifies
certified to ISO 9001 and manufactured in the performance integrity of the generator set
facilities certified to ISO 9001 or ISO 9002. design.

This generator set complies with all relevant Generator set configurations compliant with
essential requirements, health and safety or European Grid Codes were validated in
environmental, laid down in the applicable coordination with GL. Certified product available
directive(s). where required.

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system
except through an approved device or after building main switch is open.

©2018 Cummins Inc. All rights reserved.


Cummins is a registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower
and “Our energy working for you.” are trademarks of Cummins Inc. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice. power.cummins.com
S-1552 (4/18)
Generator set data sheet
995 kW continuous

Model: C995 N5C


Frequency: 50 Hz
Fuel type: Natural gas MI 60 +
Emissions NOx: 250 mg/Nm3
LT water inlet temp: 40 °C (104 °F)
HT water outlet temp: 90 °C (194 °F)

Measured sound performance data sheet: MSP-1067


Prototype test summary data: PTS-287
A029E093 heavy duty air cleaner
Generator set outline drawing:
A029U550 standard air cleaner

Fuel consumption (ISO3046/1) 100% load 90% load 75% load 50% load
Fuel consumption (LHV) ISO3046/1, kW (MMBTU/hr) 1,2,3,4,5,7 2512 (8.58) 2294 (7.83) 1972 (6.73) N/A
1,2,4,5,7
Mechanical efficiency ISO3046/1, percent 40.9% 40.3% 39.3% N/A
1,2,3,4,5,7
Electrical efficiency ISO3046/1, percent 39.6% 39.0% 37.8% N/A

Engine
Engine manufacturer Cummins
Engine model QSK60G
Configuration V16
Displacement, L (cu.in.) 60 (3671)
Aspiration Turbocharged (1)
Gross engine power output, kWm (hp) 1027 (1377)
BMEP, bar (psi) 19.4 (281)
Bore, mm (in.) 159 (6.26)
Stroke, mm (in.) 190 (7.48)
Rated speed, rpm 1500
Piston speed, m/s (ft/min) 9.5 (1870)
Compression ratio 13 7:1
Lube oil capacity, L (qt) 380 (400)
Overspeed limit, rpm 1875
Regenerative power, kW N/A
Full load lubricating oil consumption,
0.15 (0.12)
g/kWe-hr (g/hp-hr)

Fuel system
8
Gas supply pressure to engine inlet, bar (psi) 0.2 (2.9)
Minimum methane index 60

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©2017 Cummins Inc. | NAD-5487-EN (08/17)
Engine electrical system(s)
Electric starter voltage, volts 24
Ignition timing, deg before top dead center 18
Minimum battery capacity @ 40 °C (104 °F), AH 720

Genset dimensions
6
Genset length, m (ft) 5.12 (16.8)
6
Genset width, m (ft) 2.23 (7.30)
6
Genset height, m (ft) 2.77 (9.08)
6
Genset weight (wet), kg (lbs) 14440 (31770)

Notes:
1. At ISO3046 reference conditions, altitude 1013 mbar (30 in. Hg), air inlet temperature 25 °C (77 °F).
2. Power output and efficiency include the effect of Cummins supplied engine driven coolant pumps.
3. At electrical output of 1.0 power factor.
3 3
4. Based on pipeline natural gas with LHV of 33.44 mJ/Nm (905 BTU/ft ).
5. Subtract 3 °C ambient temperature capability for each 100 mm (4 in.) H2O back pressure above the information shown on
page 2.
6. Weights and dimensions represent a generator set with its standard features only. See outline drawing for other
configurations.
7. According to ISO3046/1 with fuel consumption tolerance of +5% -0%.
8. Minimum gas supply pressure dependant on LHV of fuel.

power.cummins.com
©2017 Cummins Inc. | NAD-5487-EN (08/17)
100% load 90% load 75% load 50% load
Energy data
Continuous generator electrical output kWe 1,5,6,7 995 896 746 N/A
1,5,6,7
Continuous shaft power, kWm (bhp) 1027 (1377) 925 (1240) 774 (1038) N/A
Total heat rejected in LT circuit, kW (MMBTU/h) 2 80 (0.27) 75 (0.26) 66 (0.23) N/A
2
Total heat rejected in HT circuit, kW (MMBTU/h) 500 (1.71) 453 (1.55) 384 (1.31) N/A
Unburnt, kW (MMBTU/h) 2 77 (0.26) 68 (0.23) 55 (0.19) N/A
2
Heat radiated to ambient, kW (MMBTU/h) 162 (0.55) 149 (0.51) 130 (0.44) N/A
Available exhaust heat to 105 °C, kW (MMBTU/h) 2 633 (2.16) 585 (2) 517 (1.76) N/A

Intake air flow


Intake air flow mass, kg/s (lb/hr) 2 1.52 (12040) 1.38 (10930) 1.16 (9190) N/A
Intake air flow volume, m3/s @ 0 °C (scfm) 2 1.18 (2640) 1.07 (2390) 0.9 (2010) N/A
Max inlet restriction (after filter, limit for changing filters),
14.7 (7.9) 11.9 (6.4) 8.3 (4.4) N/A
below 35 °C ambient temp, mm HG, (in H2O)
Max inlet restriction (after filter, limit for changing filters),
9.5 (5.1) 7.7 (4.1) 5.4 (2.9) N/A
above 35 °C ambient temp, mm HG, (in H2O)

Exhaust air flow


Exhaust gas flow mass, kg/s (lb/hr) 2 1.58 (12510) 1.43 (11330) 1.21 (9580) N/A
3 2
Exhaust gas flow volume, m /s (cfm) 3.31 (7010) 3.04 (6440) 2.63 (5570) N/A
Exhaust temp after turbine, °C (°F) 1 467 (873) 477 (891) 493 (919) N/A
8
Max exhaust system back pressure, mm HG (in H2O) 20 (11) 16 (9) 11 (6) N/A

HT cooling circuit
HT circuit engine coolant volume, l (gal) 181 (48) 181 (48) 181 (48) N/A
3
HT coolant flow @ max ext restriction, m /h (gal/min) 70 (308) 70 (308) 70 (308) N/A
Max HT engine coolant inlet temp, °C (°F) reference 3 81 (178) 82 (180) 83 (181) N/A
HT coolant outlet temp, °C (°F) 3 90 (194) 90 (194) 90 (194) N/A
Max pressure drop in external HT circuit, bar (psig) 1 (15) 1 (15) 1 (15) N/A
HT circuit max pressure, bar (psig) 5 (73) 5 (73) 5 (73) N/A
Static head pump inlet, bar (psig) 0.5-1.5 (7-20) 0.5-1.5 (7-20) 0.5-1.5 (7-20) N/A

LT cooling circuit
LT circuit engine coolant volume, l (gal) 34 (9) 34 (9) 34 (9) N/A
3
LT coolant flow @ max ext restriction, m /h (gal/min) 23 (101) 23 (101) 23 (101) N/A
Max LT engine coolant inlet temp, thermostat controlled °C 40 (104) 40 (104) 40 (104) N/A
(°F) 4
Max pressure drop in external LT circuit, bar (psig) 1 (15) 1 (15) 1 (15) N/A
LT circuit max pressure, bar (psig) 5 (73) 5 (73) 5 (73) N/A
Static head pump inlet, bar (psig) 0.5-1.5 (7-20) 0.5-1.5 (7-20) 0.5-1.5 (7-20) N/A

Notes:
1. At ISO3046 reference conditions, altitude 1013 mbar (30 in. Hg), air inlet temperature 25 °C (77 °F).
2. Production variation/tolerance ±5%.
3. Outlet temperature controlled by thermostat. Inlet temperature for reference only.
4. Inlet temperature controlled by thermostat to 40 °C but is allowed to go to 50 °C and ignition timing is retarded resulting in
efficiency loss of 0.4 - 0.6%.
5. Power output and efficiency include the effect of Cummins supplied engine driven LT coolant pump.
6. At electrical output of 1.0 power factor.
3 3
7. Based on pipeline natural gas with LHV of 33.44 mJ/Nm (905 BTU/ft ).
8. Subtract 3 °C ambient temperature capability for each 100 mm (4 in.) H2O back pressure above the information shown on
page 2.

power.cummins.com
©2017 Cummins Inc. | NAD-5487-EN (08/17)
1.2.3
Altitude and temperature derate multiplication factor

Barometer Altitude Table A


In Hg mbar Feet Meters Derate multiplier for all operation modes
20.7 701 9843 3000 1.00 1.00 1.00 1.00 0.99 0.95 0.86 0.75 -
21.4 723 9022 2750 1.00 1.00 1.00 1.00 1.00 0.98 0.88 0.76 -
22.1 747 8202 2500 1.00 1.00 1.00 1.00 1.00 1.00 0.89 0.76 -
22.8 771 7382 2250 1.00 1.00 1.00 1.00 1.00 1.00 0.91 0.77 -
23.5 795 6562 2000 1.00 1.00 1.00 1.00 1.00 1.00 0.93 0.78 -
24.3 820 5741 1750 1.00 1.00 1.00 1.00 1.00 1.00 0.95 0.79 -
25.0 846 4921 1500 1.00 1.00 1.00 1.00 1.00 1.00 0.97 0.79 -
25.8 872 4101 1250 1.00 1.00 1.00 1.00 1.00 1.00 0.99 0.80 -
26.6 899 3281 1000 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.81 -
27.4 926 2461 750 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.82 -
28.3 954 1640 500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.83 -
29.1 983 820 250 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.83 -
29.5 995 492 150 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.83 -
30.0 1012 0 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.83 -
°C 0 15 20 25 30 35 40 45 50
Air filter inlet temperature
°F 32 59 68 77 86 95 104 113 122

4
Methane number vs LT temp - table C Methane number capability table B
LT return temperature Load (percent of rated)
40 °C 45 °C 50 °C 100% 90% 75% 50%
Methane number

70 60 60 60 N/A
65
60
55
50

power.cummins.com
©2017 Cummins Inc. | NAD-5487-EN (08/17)
Table D altitude and ambient heat rejection factor adjustment for HT and LT circuits

LT & HT circuit heat rejection calculation procedure


1. Determine derate multiplier vs. temp derate from table A.
2. Using the multiplier from #1 above as the percent load factor, determine the heat rejection.
3. From table D find the HT and LT circuit multiplier.
4. Multiply the result of step 2 by the result of step 3 to obtain the heat rejection at your altitude and temperature.

Barometer Altitude
In Hg mbar Feet Meters Multiplier for HT & LT heat rejection vs alt & temp.
20.7 701 9843 3000 1.06 1.10 1.11 1.13 1.14 1.15 1.17 1.18 1.19
21.4 723 9022 2750 1.05 1.09 1.10 1.12 1.13 1.14 1.15 1.17 1.18
22.1 747 8202 2500 1.04 1.08 1.09 1.10 1.12 1.13 1.14 1.16 1.17
22.8 771 7382 2250 1.03 1.07 1.08 1.09 1.11 1.12 1.13 1.14 1.16
23.5 795 6562 2000 1.02 1.06 1.07 1.08 1.09 1.11 1.12 1.13 1.15
24.3 820 5741 1750 1.01 1.04 1.06 1.07 1.08 1.10 1.11 1.12 1.14
25.0 846 4921 1500 0.99 1.03 1.05 1.06 1.07 1.09 1.10 1.11 1.12
25.8 872 4101 1250 0.98 1.02 1.04 1.05 1.06 1.07 1.09 1.10 1.11
26.6 899 3281 1000 0.97 1.01 1.02 1.04 1.05 1.06 1.08 1.09 1.10
27.4 926 2461 750 0.96 1.00 1.01 1.03 1.04 1.05 1.07 1.08 1.09
28.3 954 1640 500 0.95 0.99 1.00 1.02 1.03 1.04 1.05 1.07 1.08
29.1 983 820 250 0.94 0.98 0.99 1.00 1.02 1.03 1.04 1.06 1.07
29.5 995 492 150 0.94 0.97 0.99 1.00 1.01 1.03 1.04 1.05 1.06
30.0 1012 0 0 0.93 0.97 0.98 0.99 1.01 1.02 1.03 1.05 1.06
°C 0 15 20 25 30 35 40 45 50
Air filter inlet temperature
°F 32 59 68 77 86 95 104 113 122

Notes:
1. Ambient temperature is the same as air filter inlet temperature and LT inlet temperature is 10 °C above ambient or 40 °C
whichever is higher.
2. Table refers to the capability to run at continuous power level. For short periods of time the genset can run at 5 °C higher
temperature with reduced efficiency.
3. Subtract 3 °C ambient temperature capability for each 100 mm (4 in.) H2O back pressure above the information shown on
page 3.
4. This generator set is capable of operating for short periods of time under with the LT temperature and/or the fuel methane
number outside of the recommended limits with decreased performance. Operation in the green area will result in normal
performance. Operation in the yellow area is recommended only for short periods of time and will result in reduced efficiency
and shorter spark plug life. Operation in the red area is NOT recommended.

Alternator data
Voltage Connection Temp rise Duty Single phase Maximum Alternator Feature
4
range configuration degrees C cycle factor surge kVA data sheet code
380-440 Wye, 3 Phase 80 C N/A 3688 331 B703-2
400-415 Wye, 3 Phase 105 C N/A 3375 330 B792-2
3300 Wye, 3 Phase 80 C N/A 4922 323 B592-2
6300-6600 Wye, 3 Phase 80 C N/A 5250 521 B593-2
10500-11000 Wye, 3 Phase 80 C N/A 5196 521 B835-2
10000 Wye, 3 Phase 80 C N/A 5145 521 B794-2

power.cummins.com
©2017 Cummins Inc. | NAD-5487-EN (08/17)
Continuous rating definition
Applicable for supplying power continuously to a constant load up to the full output rating for unlimited hours. No
sustained overload capability is available for this rating. Consult authorized distributor for rating (equivalent to
continuous power in accordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514). This rating is not
applicable to all generator set models.

Emissions 100% load 90% load 75% load 50% load


NOx emissions dry, ppm 1 87 90 93 N/A
3 1
NOx emissions, mg/Nm @ 5% O2 (g/hp-h) 240 (0.5) 240 (0.5) 250 (0.5) N/A
THC emissions wet, ppm 2 1690 1648 1585 N/A
3 2
THC emissions, mg/Nm @ 5% O2 (g/hp-h) 1840 (3.9) 1770 (3.8) 1670 (3.7) N/A
NMHC emissions wet, ppm 2,3 253 247 238 N/A
NMHC exhaust emissions, mg/Nm3 @ 5% O2 (g/hp-h) 2,3 280 (0.6) 270 (0.6) 250 (0.5) N/A
2
CO emissions (dry), ppm 495 481 460 N/A
CO emissions rate, mg/Nm3 2 @ 5% O2 (g/hp-h) 830 (1.7) 800 (1.7) 750 (1.6) N/A
1
CO2 emissions (dry), percent 6.6 6.7 6.9 N/A
O2 emissions (dry), percent 2 9.1 8.9 8.7 N/A
2
Particulates PM10, g/hp-h <0.03 <0.03 <0.03 N/A

Notes:
1. Production variation/tolerance ±5%.
2. Tolerance +/- 15%.
3. NMHC emission are an estimate. Actual NMHC emissions are a function of the non-methane hydrocarbons in the fuel.
4. Standby (S), Prime (P), Continuous (C) ratings.
5. Maximum rated starting kVA that results in minimum of 90% of rated sustained voltage during starting.

For more information contact your local Cummins distributor


or visit power.cummins.com

©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
NAD-5487-EN (08/17)

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