1 September 2000: ASTM International 100 Barr Harbor Drive West Conshohocken, PA 19428-2959
1 September 2000: ASTM International 100 Barr Harbor Drive West Conshohocken, PA 19428-2959
1 September 2000: ASTM International 100 Barr Harbor Drive West Conshohocken, PA 19428-2959
1 September 2000
ASTM International
100 Barr Harbor Drive
West Conshohocken, PA 19428-2959
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Precision Data and Evaluation of Type M Durometer Hardness
Proposed Revisions to ASTM D2240-97
Exord i u m /f^> (Q yS
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Recent Developments ^=>/
A new test method that describes the procedures for "...determining indentation
hardness of substances classified as rubber, cellular materials, elastomeric materials,
thermoplastic elastomers, and some hard plastics." (ASTMD224O-97§I.D for Type M
durometers, or those used to determine micro indentation hardness, was originally
submitted to the ASTM D11.10 subcommittee at the June, 1995 meeting in Denver,
CO. It was submitted as a new method separate and apart from ASTM D2240-91 and
ASTM D1415-88. The method originally proposed was written, researched, developed,
funded, and the interlaboratory study initiated and conducted solely by Corporate
Consulting, Service, & Instruments, Inc., a leading distributor of durometers and
supplier of durometer calibration services to industry in the Americas.
The method was well defined, and except for minor editorial revisions proposed
by the members of the subcommittee, was generally accepted and prepared for
balloting prior to the December, 1995 meeting.
During the intervening 6 months, however, Shore Instruments, a leading
manufacturer of durometers in the U.S. was purchased by Wilson Instruments Division
of Instron Corporation. The Vice President and General Manager, Mr. Edward
Tobolski, of the newly formed Wilson-Shore Instruments Group expressed a welcome
interest in the proposed method and offered some notable concepts and ideas, from a
manufacturer's view, regarding changes to the newly proposed method.
This perspective of a leading manufacturer caused the entire proposed method
to be re-thought, re-worked, and revised which delayed the resubmission of the method
by nearly 2 years. During this period many editorial and technical changes were
incorporated. The most noteworthy of these changes was inclusion of the newly
proposed method into the extant method, ASTM D2240-91 and more definitive and
accurate apparatus specifications and calibration procedures.
The primary reason for incorporation of the Type M durometer procedures into
ASTM D2240-97 was a consensus among leading suppliers of durometer calibration
and repair services, leading manufactures of durometers and, most importantly, end
users of all types of non-IRHD durometers that ASTM D2240-97 was in desperate need
of updating and revision, it was the general opinion of this large and diverse group of
interests (manufacturers, service suppliers, distributors and users) that by revising the
current edition of ASTM D2240-97 simultaneously with the incorporation of Type M
durometer procedures the result would be a more comprehensive, accurate and usable
test method.
One that was more in tune with the need for quality specific procedures. This
consensus, was not extemporaneous, but rather an arduous process that, by spirit and
design, satisfied all concerned.
Page 1
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Precision Data and Evaluation of Type M Durometer Hardness
Proposed Revisions to ASTM D2240-97
Those involved in the revision to the existing test method, ASTM D2240-97 and
the inclusion of Type M durometer hardness procedures hold an interest in industry
wide quality control and quality assurance. Their cooperative effort has demonstrated
a unique precedent for the development of a test method, one which it is felt, will not
only lead to approval of this method; but as a guide in establishing a cooperative
consensus in the development of future test methods and procedures.
Background
The measurement of micro durometer hardness has been designated by the
manufacturers of these instruments as Type M and this designation has become
generally accepted by the end users. We recommend that The Type M designation
remain to prevent further misunderstanding
The lack of documentation for the use and calibration of Type M durometers has
created confusion as to the meaning of the values attained and doubt as to the validity
of the test results. The establishment specific procedures for use, calibration and
apparatus specifications of Type M durometers and more comprehensive procedures
for the use and calibration of all other non-IRHD durometer types was necessary to
remove the continuing confusion and doubt.
It is generally misunderstood that the hardness values attained using a Type M
durometer are, in some way, equivalent, or nearly equivalent, to the values achieved
using a Type A durometer. The underlying reasons for this misconception are
manifold:
• Each Type M durometer is supplied, by the manufacturer, with an
individual set of rubber test blocks for the purpose of calibration and
for confirming the state of calibration of the instrument.
• The test block values are achieved by establishing their values using
a recently calibrated Type A durometer.
• Using these individually supplied test blocks, the Type M durometer is
then adjusted (calibrated) in an attempt to mimic the results gained
earlier by the Type A durometer, following no specific procedure other
than to adjust (calibrate) the Type M durometer as closely as possible
to the values achieved by the Type A durometer on the accompanying
test blocks.
"The Type M durometer was designed, and the calibration processes
developed in a completely empirical fashion in an attempt to accomplish
durometer hardness determinations on specimens that were
dimensionally smaller than those that could be attained using an A scale
durometer in accordance with ASTM D2240-91, by mimicking the results
attained using a Type A Durometer."
William Galbraith, late General Manger of Shore Instruments, paraphrased from an
October 1991 conversation with Michael Warner.
Page 2
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It is stated in ASTM D2240-97 §4.1, and upheld more strongly in this most
recent revision, that there is "... no simple relationship between the results obtained
with one type of durometer and those obtained with another type of durometer..."
It is this very statement that led to the development of more comprehensive
calibration specifications and use procedures for all durometer types and the
incorporation and establishment of unique Type M durometer procedures. The
underlying precept being that although the instruments are similar in design and
function, the results obtained are unique to that durometer type and are not to be
correlated or related to another durometer type.
Exception may be made to this, as a function of the study of the viscoelastic
properties of specific materials, and "... not as an empirical test intended for control
purposes." (ASTMD2240-97§4.1)
To our collective knowledge, no specific calibration specifications or procedures
were ever publicly available for Type M durometers. Additionally, the calibration
procedures outlined in §7. of ASTM D2240-97 are held by most to be inadequate to
successfully calibrate a non-IRHD durometer.
Interestingly, Type M hardness testing, although truly undefined, was accurate
enough; the instrument reliable enough; the reputation of the manufacturers good
enough; and the demand for the instrument great enough to perpetuate its use long
enough to establish the instrument as a "standard" for determining the hardness values
for the specimens mentioned, i.e., those dimensionally unsuitable for testing-with other
durometer types.
In the past few years, as the polymer processing industry has re-navigated the
course of quality, the question of Type M durometer hardness procedures has risen
more frequently, as has the comprehensiveness of the procedures outlined in ASTM
D2240-97 for other durometer types. Our mission is threefold: to dissolve the
misconceptions of Type M durometer hardness testing; definitively dispel the myth of
correlation among durometer types; and establish accurate specifications and sound
procedures for the use and calibration of all non-IRHD durometers.
Conclusion
The conceptual problem in attaining equivalent Type A durometer values with a
Type M durometer are similar to attempting to correlate Type A and Type D durometer
values, or for that matter, any one durometer type to another. The reasons for this
misconception can be generally identified as follows:
• Undocumented statements indicating that Type M determinations are
in some way equivalent, or nearly equivalent, to their A scale
counterparts.
• The comparison chart displayed in Note 2 of ASTM D2240-91 that,
although it is specifically stated to the contrary, gives rise to the
understanding that durometer hardness determinations of different
scales can be related or correlated.
Page 3
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The facts behind dispelling the misconception are, in general terms, that there
should be no attempt made at comparisons between instruments of different scales for
the following reasons:
• Main spring loading (indentor force applied to the specimen) of the
instruments of different scales are dissimilar.
• Indentor geometry varies between instruments of different scales
directly affecting the force applied to the specimen.
• Mechanical dissimilarity among durometers of different scales.
• Viscoelastic properties of the materials being tested.
The purpose for establishing Type M procedures and the revision of the existing
procedures for other durometer types as described in ASTM D2240-97 and the
accordant procedures for use and calibration is to:
• Provide NIST traceability for mass, force and dimensional
determinations used in caJibration and use procedures as well as
apparatus specifications.
• Application of specific forces to achieve specific durometer vaJues
over the instruments' useful range.
• Replace non-specific procedures and specifications with those proven
through sound scientific method and more in tune to contemporary
needs for quality assurance, quality control.
• Provide users, manufactures, suppliers and distributors with a means
for achieving reliable, repeatable, and reproducible results through
specific standardized procedures
Page 4
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Therefore:
p = 6; q = 21; n = 5 where:
p = the number of laboratories,
q = the number of materials, and
n = the number of determinations (5 determinations were mandated)
Table 1 Materials Used in the ITP
Serial Number Color Material Description
Material Set 1
1.1 White Silicone
1.2 Yellow Silicone
1.3 Blue Silicone
1.4 Green Silicone
1.5 Red Silicone
1i Brown Silicone
1.7 Black EPDM
Material Set 2
2.1 White Silicone
2.2 Yellow Silicone
2.3 Blue Silicone
2.4 Green Silicone
2.5 Red Silicone
2.6 Brown Silicone
2.7 Black EPDM
Material Set 3
3.1 White Silicone
3.2 Yellow Silicone
3.3 Blue Silicone
3.4 Green Silicone
3.5 Red Silicone
3.6 Brown Silicone
3.7 Black EPDM
7. Presentation of Data
7.1. The data used to.determine the Type 1 precision statement for the Type M
durometer method is presented, as prescribed by ASTM D4483-94, at the end of
this document The calculations used are duly noted and referenced appropriately
to ASTM D4483-94.
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S^}.',:->>--'-.'"-- NAVAIK 1/-ZUMF-17
TABLE OF CONTENTS
Section Page
2 Equipment Requirements 2
3 Preliminary Operations 3
ILLUSTRATIONS
Figure Page
1 Test Configuration 3
TABLES
Table Page
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• '•' ■■■•>"'■■
SECTION 1
1.1 This procedure describes che calibration of the Shore Instrument &
«g. Co., Inc. SD-1 Durocalibrator. The instrument being calibrated is re-
ferred to herein as the TI (Test Instrument).
TI Performance Test
Characteristics Specifications Method
Range: D scale
1 to 10 lb
Tolerance: +/-5.0 grams
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NAVMR17-20MF-17 ™T^;«
SECTION 2
EQUIPMENT REQUIREMENTS*
NOTE
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NAVAIR 17-20MF-17
SECTION 3
PRELIMINARY OPERATIONS
3-1 Verify that the TI is clean and free from defects that would impair
its operation.
3.2 Place the TI as shown in Figure 1 so that the weight pan and weights
can be suspended below the TI base. The work surface should be sturdy and
free from vibration.
3.3 Remove the counterweight connected to the bottom of the TI push rod
by loosening the set screw as shown in Appendix A.
3.4 Attach the coupling and weight pan to the TI push rod.
3.5 Adjust the TI leveling screws so that the bubble is centered in the
circular level attached to the TI base casting.
3.6 Insert the small diameter push rod adapter in the hole of the push rod
and rotate the beam locking cam to lock the beam.
2.1
PARALLELS
2.3
WEIGHTS
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SECTION 4
CALIBRATION PROCESS
NOTE
4.1.1 Slide the counterweight (small weight) over the front of the bean
t„J. ^\ 8 " Che l0Ck SCreW* AdjUSC the counterweight fine adjustment
screw so that an equal amount protrudes from each end of the weight.
4.1.3 Release the lock cam, loosen the counterweight lock and slide the
U r
8h C aS n C SSary S ChaC the bean ls
bv
by th!
the h^
beam ilevel
, findicator.
! ° Tighten ^P?«ximately level as shown
the lock screw.
Titbit ,AdJ??C tH! fln* adJust0,ent s"ew as necessary to balance the beam.
Tighten the fine adjustment lock screw.
00 54.0 to 58.0
10 130.6 to 134.6
20 207.2 to 211.2
30 283.8 to 287.8
40 360.4 to 364.4
50 437.0 to 441.0
60 513.6 to 517.6
70 590.2 to 594.2
80 666.8 to 670.8
90 743.4 to 747.4
100 820.0 to 824.0
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NAVAIR 17-20MF-17
4.1.6 Add the value of each of the standard weights, and verify that the
sum is within the tolerance limits at each "beam position.
4.1.7 Adjust the TI beam locking cam to lock the beam, and remove the
standard weights.
4.2.1 Remove the small sliding weight and counterweight from the TI.
4.2.2 Slide the counterweight (large weight) over the front of the beam
and finger tighten the lock screw. Adjust the counterweight fine adjustment
screw so that an equal amount protrudes from each end of the weight.
4.2.3 Place the sliding weight (large weight) on the beam with its attached
indexing pin facing the rear of the beam (end opposite the counterweight).
Push the sliding weight so that its indexing pin enters the 0-D locating hole
on the beam.
4.2.4 Remove the small diameter push-rod adapter and replace it with the
brass push-rod adapter•
4.2.5 Release the locking cam, loosen the counterweight lock and slide
the counterweight as necessary so that the beam is approximately level as
shown by the beam level indicator. Tighten the lock screw.
*~)
4.2.6 Adjust the counterweight screw as necessary to balance the beam.
Tighten the fine adjustment lock screw.
4.2.7 Move the TI sliding weight to each position listed in the following
table, and place standard weights in the weight pan until the TI beam is
balanced as shown by the beam level indicator at each position.
NOTE '
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10 15 13/16 oz to 1 lb 5 gTams
20 1 lb 15 13/16 oz to 2 lb 5 grams
30 2 lb 15 13/16 oz to 3 lb 5 grams
40 3 lb 15 13/16 oz to 4 lb 5 grams
50 4 lb 15 13/16 oz to 5 lb 5 grams
60 5 lb 15 13/16 oz to 6 lb 5 grams
70 6 lb 15 13/16 oz to 7 lb 5 grams
80 7 lb 15 13/16 oz to 8 lb 5 grams
90 8 lb 15 13/16 oz to 9 lb 5 grams
NOTE
CAUTION
DO NOT USE THE 100 POSITION LOCATING HOLE WITH THE LARGE WEIGHT
AS IT MAY SLIP OFF AND CAUSE DAMAGE TO THE TI.
4.2.8 Add-the value of each of the weights used, and verify that the sum
of the weights is within the tolerance limits.
4.2.9 Adjust the TI beam locking cam to lock, the beam, remove the weights,
and set the sliding weight to the 50 or 60 position to prevent unnecessary
wear on the knife edge bearings. Remove the weight pan and coupling connected
in step 3.4 and reattach the counterweight removed in step 3.3 and secure all
the equipment.
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