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    Lecture Class 1 - ME F 112

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    OPM Rocky
    The document is a lecture on workshop practice for a mechanical engineering course. It introduces the course objectives of teaching fundamentals of manufacturing processes. Students will learn about basic manufacturing processes and how they affect the economy. The course involves both lectures and hands-on experience with various manufacturing processes. It outlines the evaluation criteria, covering exams, practical lab work and class participation. It also discusses safety precautions for operating machinery and concludes with an introduction to different manufacturing processes like casting, machining, forming and joining.

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    Lecture Class 1 - ME F 112

    Uploaded by

    OPM Rocky
    34 views25 pages
    The document is a lecture on workshop practice for a mechanical engineering course. It introduces the course objectives of teaching fundamentals of manufacturing processes. Students will learn about basic manufacturing processes and how they affect the economy. The course involves both lectures and hands-on experience with various manufacturing processes. It outlines the evaluation criteria, covering exams, practical lab work and class participation. It also discusses safety precautions for operating machinery and concludes with an introduction to different manufacturing processes like casting, machining, forming and joining.

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    Lecture Class 1_ME F 112

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    The document is a lecture on workshop practice for a mechanical engineering course. It introduces the course objectives of teaching fundamentals of manufacturing processes. Students will learn about basic manufacturing processes and how they affect the economy. The course involves both lectures and hands-on experience with various manufacturing processes. It outlines the evaluation criteria, covering exams, practical lab work and class participation. It also discusses safety precautions for operating machinery and concludes with an introduction to different manufacturing processes like casting, machining, forming and joining.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    34 views25 pages

    Lecture Class 1 - ME F 112

    Uploaded by

    OPM Rocky
    The document is a lecture on workshop practice for a mechanical engineering course. It introduces the course objectives of teaching fundamentals of manufacturing processes. Students will learn about basic manufacturing processes and how they affect the economy. The course involves both lectures and hands-on experience with various manufacturing processes. It outlines the evaluation criteria, covering exams, practical lab work and class participation. It also discusses safety precautions for operating machinery and concludes with an introduction to different manufacturing processes like casting, machining, forming and joining.

    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    of 25

    WORKSHOP PRACTICE

    Lecture 1
    R. S. Vidyarthy
    PhD (IIT R)
    Assistant Professor
    BITS Pilani Mechanical Engineering Department
    Hyderabad Campus BITS Pilani, Hyderabad Campus, India

    BITS Pilani, Hyderabad Campus


    WELCOME

    ME F112

    WORKSHOP PRACTICE
    FIRST SEMESTER 2008-2009
    2 BITS Pilani, Hyderabad Campus
    Why you should study
    Workshop Practice?

    3 BITS Pilani, Hyderabad Campus


    WORKSHOP PRACTICE

    Course Objective...
    Introduce you to fundamentals of Mfg.
    process
    You will learn about
    •Basics of Manufacturing processes.
    •How products are manufactured.
    •How manufacturing affects economy.
    •Have hands on experience with all manufacturing
    processes.

    4 BITS Pilani, Hyderabad Campus


    Course details
    Course Title Workshop Practice

    Course No(s) ME F112

    Credit Units 2

    Instructor-In-Charge Dr. Ravi Shanker Vidyarthy

    Other Instructors Prof. N Suresh Kumar Reddy


    Petla Sivateja
    Joshua Kumar Saladi
    Jose Santo
    Kolla Lakshman Rao
    Lingampally Swetha
    Kandukuri Prudviraj
    Y S Prasanna
    Ronanki Suresh
    K Monika
    G Prashanth Kumar Reddy
    Ahsan Ul Haq
    Kaleru Sai Kiran
    Pichika S V V S Narayana
    5 BITS Pilani, Hyderabad Campus
    Books
    Textbook: B S Nagendra Parashar
    & R K Mittal, Elements of
    Manufacturing Processes, PHI,
    2003.
    Laboratory Manual
    Workshop Practice Practical
    Manual, EDD, BITS Pilani.
    BITS Pilani, Hyderabad Campus
    Course Plan
    1. Lectures
    2. Practical

    BITS Pilani, Hyderabad Campus


    Evaluation
    EC Duratio Weightage
    Component Date & time Nature
    No. n (%)
    1 Mid Sem Test 90 min 20 05/01 3.30PM - 5.00PM CB
    2 Comprehensive exam 180 min 30 22/02FN CB
    Laboratory Practical
    3 35 --- OB
    Regular class work
    Laboratory Practical
    4 15 TBA OB/CB
    Comprehensive exam

    BITS Pilani, Hyderabad Campus


    SAFETY
    ❑Self Protection
    ❑Others Protection
    ❑Material Protection

    BITS Pilani, Hyderabad Campus


    Safety First
    Potential Hazards
    ❑Machine tools
    ❑Cutting tools
    ❑Sharp edges – scrap/chips
    ❑Toxic gases
    ❑Noise/Light/Electricity

    BITS Pilani, Hyderabad Campus


    Causes of accidents

    11 BITS Pilani, Hyderabad Campus


    Safety precautions..

    12 BITS Pilani, Hyderabad Campus


    Safety precautions..

    13 BITS Pilani, Hyderabad Campus


    Introduction to
    Manufacturing

    Chapter 1
    BITS Pilani, Hyderabad Campus
    What is Manufacturing?

    Process of converting raw material


    into finished component/product is
    called Manufacturing/production
    Change in Manufacturing
    ❑Size/dimension >
    ❑ Shape >
    Product
    ❑ Finish >
    15 BITS Pilani, Hyderabad Campus
    Manufacturing – 5 M’s
    ❑Material ❑Men
    ❑Method
    ❑Money
    ❑Machine
    Men
    Methods
    Manufacturing Product
    Machinary
    process
    Material
    Money
    16 BITS Pilani, Hyderabad Campus
    Different Manufacturing Processes

    Casting
    Machining
    Forming
    Joining
    Powder Metallurgy

    BITS Pilani, Hyderabad Campus


    Casting Process
    ⚫ In casting process,
    molten material is
    poured into the
    cavity (mould) of
    desired shape and
    size of the product
    to be produced.
    Product is removed
    after solidification.
    18 BITS Pilani, Hyderabad Campus
    Machining process

    Rotation
    of Chuck Workpiece ⚫ Excess
    material
    N removed
    Machined
    surface (chip) from
    Chuck to hold
    the workpiece
    workpiece
    Chip
    to get the
    Tool
    Motion of tool desired
    geometry
    19 BITS Pilani, Hyderabad Campus
    Forming Process

    Raw Material

    Tensile Force Tensile Force


    Die Die

    Components are shaped by the


    application of external forces
    20 BITS Pilani, Hyderabad Campus
    Joining Process

    21 BITS Pilani, Hyderabad Campus


    ALLIED ACTIVITIES OF MANUFACTURING

    1. MEASUREMENT & INSPECTION


    2. ASSEMBLEY
    3. PROPERTY CHANGING (OR
    MANIPULATION)

    BITS Pilani, Hyderabad Campus


    SELECTION OF MANUFACTURING PROCESS

    1. QUALITY OF THE END PRODUCT


    2. VOLUME OF PRODUCTION
    3. ECONOMICS

    BITS Pilani, Hyderabad Campus


    TYPES OF PRODUCTION

    1. JOB SHOP PRODUCTION - LOW


    VOLUME HIGH VARIETY
    2. BATCH PRODUCTION - PRODUCES
    IN SMALL LOT SIZES
    3. MASS PRODUCTION - IDENTICAL
    PRODUCTS IN BULK QUANTITY

    BITS Pilani, Hyderabad Campus


    You are now able to
    »Classify manufacturing processes,
    develop a familiarity with them and
    know how they relate to one another
    »Identify characteristics and
    capabilities of various manufacturing
    processes.
    »Understand which process/es might
    be best to manufacture a component/
    part.
    25 BITS Pilani, Hyderabad Campus

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