Brochure JPC
Brochure JPC
Brochure JPC
Our Vision
Leading Technology Industry in Material Handling and Superior
Customer closeness
Our Mission
1. Increase the competence of human resources
2. Realize and sell the tools to move goods from one place to
another with the quality of service and after-sale at competitive
prices
3. Enhance the company’s reputation in front of customers
4. Realizing the sustainable growth of the company in term of
revenue, productivity and employee welfare
Our Moto
The Quality conform the Life
SUPPLY & SERVICES
SERVICES PLATFORM MATERIAL SERVICES PRODUCTS SUPPLY
Preventive, Corrective BANDO Splicing Kits TRELLEX Conveyor Belt
and Predictive
Maintenance Belt
Conveyor
Conveyor Belt Audit and BANDO Belt Repair LORBRAND Conveyor
Management Idlers and Pulley
Dust Suppression System
Upgrading Conveyor BANDO Rubber Cement FLEXCO Belt Cleaning
System System
Conveyor Belt Splicing ENDURA Vulcanizing FLEXCO V-Plow and
and Repair Machine Skirting System
Overland Belt Stringing ENDURA Vulcanizing FLEXCO Transfer Point
Tools System
Servicing Belt Cleaner FLEXCO Rubber Lagging FLEXCO Belt Tracking
Devices
Conveyor Belt Scanning FLEXCO Fasteners FLEXCO Dust
Suppression System
Conveyor Belt Thickness FLEXCO Skirt Rubber
Handle by team station at Balikpapan, east Kalimantan. Serve the customer on “contract” and
“on call” services.
PREDICTIVE MAINTENANCE
JPC Services and Maintenance division has been selling servicing & using Almex equipment for 25
years, which is a strong testament to the products suitability, its lightness and robustness.
BELT WEINDER
RELAGGING PULLEY
Ceramic and Rubber Lagging in sheets and strips to suit factory and in situ linings. Proven quality
and long life materials.
CERAMIC LINING
Arranging in layers surface in a object. at its base this is equal to just workmanship rubber lining
only this coat in the form of ceramic
RUBBER LINING
Material Handling & Processing Division
MAINTENANCE CONTRACT SERVICE FIXED PLANT CONVEYOR SYSTEM
Conveyor System
THE CONCEPTS
PROVIDE TRUSTED TOTAL SOLUTIONS BY WATCHING ALL CONVEYOR COMPONENTS
AND ENSURING THE MAINTENANCE PROGRAMS ARE ALREADY IN ACCORDANCE WITH
THE SCHEDULE
ACHIEVING PRODUCTION AND OPERATION TARGETS WITH PARAMETERS IN THE
FORM OF KPI (KEY PERFORMANCE INDEX) TOGETHER
THE CONCEPTS
PURPOSE OF CONVEYOR MAINTENANCE:
To achieve availability and reliability of conveyor systems to support and increase
productivity
-> Achieve production targets
Increase the life of belt conveyors and other conveyor components and prevent
premature damage.
-> Reduce maintenance and operating costs
Prevents conveyor belt breakdown, production delays, product spills
-> Prevents loss of production
Prevent spilled material from spillage (carry back, dusty, spillage)
-> Protection of the environment and workplace
Creating cleanliness and a comfortable work environment
-> Increase the morale of workers
SYSTEM AND METHODOLOGY
WALK THE BELT – Conveyor is Operating
When the conveyor system is operating, the maintenance crew will do:
❑ Walk on the walkway conveyor while observing the conditions, as well as unusual behavior of all
moving / rotating components
❑ Record the location of the material buildup
❑ Record the signs of misalignment
SYSTEM AND METHODOLOGY
WALK THE BELT – conveyor is not operating
Perform the following checks when the conveyor system is not operating and electric safety has
been locked:
❑ Ensure the conveyor component is functioning properly and make repairs / adjustments when
needed.
❑ Check belt wear - especially the surface, edges and joints
❑ Check for damage or loading wear and transfer points.
❑ Check the clearances in the chute area and skirting area.
❑ Check the condition / function of the belt cleaners and make adjustments / changes when
needed.
❑ Ensure that all safety guards are installed properly and correctly in place.
PREVENTIVE MAINTENANCE
1. BELT CONVEYOR SERVICES
1. Daily / weekly conveyor inspection and service includes:
- Look directly at the condition of the rubber belt conveyor cover,connection,belt edge,and
if there is a longitudinal / transverse belt damage.
- Inspection of belt runs during operation and repair of misalignment.
- Recommendations and scheduling of conveyor belt changes.
- Check and identify the causes of belt sag.
- Record all inspection results into conveyor belt inspection forms and report
CAUSE
BELT TRAKING
.
The accumulation of material in tail pulley and the occurrence of mistracking due to
no rubber lagging
6.TRANSFER POINT SERVICES
1. Daily / weekly inspection and service Transfer Points include:
- Inspection of transfer point material flow due to corrosion and abrasion.
- Inspection of liners used.
- Inspection of dust and specks of material coming out of the transfer point.
- Material flow pattern
2. Checking the flow of material in this transfer point is very important to prevent the buildup of
material so that the channel is not smooth.
3. Ensure that all installed v-plows are still functioning properly and can prevent material stuck
between the belt and tail pulley.
CONVEYOR PROBLEMS – V PLOW
V-Plow prevents the material from
being trapped between the belt and tail
pulley.
When v-plow is not installed, the trapped
material will scratch the surface of the bottom
belt and pulley.
CONVEYOR PROBLEMS – TRANSFER POINTS
The overall success of the conveyor belt system is very
dependent on the success of the transfer point:
Material flow is incorrect,
The material that comes out of the transfer point will
caused a lot of maintenance problems and increased
operational and maintenance costs.
Checking the flow of material on this transfer point is very
important to prevent build-ups that cause stuck ...
.
PREDICTIVE MAINTENANCE
BELT MANAGEMENT
Thick Belt Conveyor Measurement
ULTRASONIC GAUGE - a device for making measurements of belt
thickness without damaging the belt itself
This tool has a program to read the most commonly used rubber
conveyor belts (SBR, NBR, DIN-M, DIN-X, RMA-1, RMA-2 etc.).
BELT MANAGEMENT
BENEFITS OF THICKNESS BELT CONVEYOR:
1. Material flow behavior - correction of material flow to allow material to fall in the middle of the
conveyor belt
2. Knowing the wear patterns of each conveyor belt - even though carrying the same material, will
show a different wear pattern due to the height of the falling material, 3. the material size, capacity,
speed and the use of conveyor system auxiliary equipment (chute design, belt cleaner , belt
skirting)
4. Comparison of the quality of rubber conveyor belts
5. Comparison of the quality of conveyor belt manufacturers
6. Procurement planning and minimizing the supply of belt conveyors because the replacement
requirements can be estimated.
Arranging in layers surface in or outside from a object to protect on a long term.
a. Typical Joint in Rubber Lining
b. Strainght Scraft Joint
c. Strappend Joint.
00
MATERIAL COVER, TIE GUM, NOODLE
MATERIAL CERAMIC
00
MATERIAL CHEMICAL
FLEXCO PRODUCTS :
KONECRANES PRODUCTS :
KCI Konecranes is a world leader specializing crane technology in advanced overhead lifting solutions
and maintenance services
0
BEST BELT PRODUCTS :
1000x30mm )
- Installation
2 PT. BUMI SUKSES INDO No. 21037 Banyuwangi
→ Secondary Opp Conveyor Cap 600 Ton per Hour Full
Operation & Maintenance
→ Additional Transfer Conveyor Total Length 20 Meters
3 PT. BUMI SUKSES INDO No. 31426 Banyuwangi – Tahun 2017
Panel lighting
Lighting system
10 PT. GRAHA PRIMA ENERGI No. JPC/PJ/BPN-01/2014
Sanga-sanga Project, Kalimantan Timur
→ Job for Building Barge Loading Conveyor
Cap.1000T/H
11 PT. BAKRIE METAL INDUSTRIES No. 003/WO-MNA/BMI-WM/03/14 Rev.1
PT. Arutmin Indonesia - Kintap Project, Kalimantan
Selatan
→ Job for Defect Liabillities
- Transfer Chute Feeder Install Add. Cross Beam At
Dump Hopper. WF 400,
- Upper sizer & under sizer of chute CV11 connect to
CV12 (exclude flapper gate)
- Chain Hoist Metal Detector Replacement CV11
- Surge Bin Leakage;
- Overflow Surge Bin By Pipe CH 12
- Modification Coal Valve Under Surge Bin
- OLC Misalignment Inspection Reporting
- Repair Ceramic At Transfer Head Chute OLC And Deflector
- Stair Access At Take Up Tower OLC; Realigment Tripper Car
- Tripper Car Motor Wheel & Repositioning Of Deflector Chute
- Tripper Car Motor Wheel & Repositioning Of Deflector Chute
12 PT. TAPIN COAL Tapin Project, Kalimantan Tengah
TERMINAL Hot Splice Method – Q 304/JPC-BPN/13
→ BW 1000 at Stacking Conveyor Dengan 6 Joint
→ BW 1400 at Tunnel Dengan 25 Joint
→ BW 1000 at Stacking Conveyor Dengan 6 Joint
→ BW 1400 at Tunnel Dengan 25 Joint
13 PT. THIESS CONTRACTOR Project Washing plant Tabang PT. THIESS Contractor
INDONESIA (Tabang Site) Indonesia
→ To be completed 9 joints of Steel Cord Belt and 3 joints of
Fabric Belt with
hot splicing method by vulcanized machine.
→ Belt Installation
14 PT.INDEXIM Kaliorong Thn 2017
Pit Area
# Dump Hopper A # CV – 01 - A
# Dump Hopper B # CV – 01 - B
# Crushing station # Silo
# CV – 02 – A # CV – 02 - B
Workshop
Jl. Raya Gunung Putri No.61 Km.2.6 Citeureup Bogor
Telp. (021) 87944010; Fax. (021) 87941442
Homepage
http://www.jpc.co.id
Email
Titus Musono : general@jpcbpn.co.id
: titusmusono@yahoo.co.id
Rachman : marketing_leader@jpcbpn.co.id
Eka Octaviani : mkt_mhd@jpcbpn.co.id
Ika Nurhayati : adm_mkt@jpcbpn.co.id
Amelia Azizah : marketing@jpcbpn.co.id
Delta Rgg : sales_support@jpcbpn.co.id
THANK YOU