CONNAUGHT BRIDGE POWER STATION

OPERATION PROCEDURE

EMERGENCY DIESEL GENERATOR

Operation Procedure–Emergency Diesel Generator Page 1 of 30

 CONNAUGHT BRIDGE POWER STATION

Table of Contents
1.0 INTRODUCTION........................................................................................................... 3
1.1 Operational Philosophy ................................................................................................ 3
1.2 Limitations ...................................................................................................................... 5
2.0 SYSTEM START-UP........................................................................................................ 6
2.1 Pre-operational Instruction ........................................................................................... 6
2.1.1 Prerequisites................................................................................................................................. 6
2.1.2 Precautions................................................................................................................................... 6
2.1.3 Pre-start Checklist ......................................................................................................................... 6

2.2 System Start-up Instructions ......................................................................................... 8

2.2.1 Milestone ..................................................................................................................................... 8
2.2.2 Place the Emergency Diesel Generator on Standby........................................................................ 9

3.0 SYSTEM NORMAL OPERATION ................................................................................. 14

3.1 Control Room Operator Checklist ............................................................................. 14
3.2 Field Operator Checklist ............................................................................................. 14
4.0 SYSTEM SHUTDOWN.................................................................................................. 15
4.1 Shutdown Emergency Diesel Generator ................................................................... 20
5.0 ALARM RESPONSE .................................................................................................... 24
5.1 Summary of Alarms (at HMI) ...................................................................................... 24
6.0 REFERENCES .............................................................................................................. 30

Operation Procedure–Emergency Diesel Generator Page 2 of 30

 CONNAUGHT BRIDGE POWER STATION

1.0 INTRODUCTION

1.1 Operational Philosophy

The function of the Emergency Diesel Generator (EDG) is to provide electrical power
to the Security Emergency Board (Emergency MCC). The Security Emergency Board
(as shown in FIGURE 1) in turns provides electrical power to the 415V BME Board
which supplies to the Gas/Steam Turbine auxiliaries (mainly the lube oil pumps and
the seall oil pumps and to other Combined Cycle Plant Auxiliaries in case of station
total power failure. This ensures safe shutdown of the gas turbine and steam turbine
up to turning gear operation.

FIGURE 1: SECURITY EMERGENCY BOARD HMI AT CCR

The EDG can be operated from any of the following locations:

1. EDG AGC Panel

2. EDG GENSET EMERGENCY START Switch (located by the EDG)
3. Security Emergency Board HMI (at CCR)

Operation Procedure–Emergency Diesel Generator Page 3 of 30

 CONNAUGHT BRIDGE POWER STATION

Manual EDG start and stop can be performed from the EDG AGC Panel as well as at
the EDG GENSET EMERGENCY START Switch. However, only manual start is possible
from the Security Emergency Board HMI.

Automatic Starting of EDG

The EDG must be selected to AUTO (via the selector switch at the EDG AGC Panel)
and its circuit breaker to REMOTE to enable automatic starting of the EDG. Please
also note that the MCCA Incoming Circuit Breaker from EDG (10BMA02.A1) must
always be CLOSED during normal operation of the plant.

Automatic starting of the EDG will be initiated when all of the following conditions
are present:
i. 415V Emergency MCCA Bus Voltage < 83V
ii. 415 V Unit PCA (or Unit Auxiliary Board 1, UAB1) Bus Voltage < 83V
iii. 415V Emergency MCCB Bus Voltage < 83V
iv. 415 V Unit PCB (or Unit Auxiliary Board 2, UAB2) Bus Voltage < 83V

FIGURE 2: EDG AUTOMATIC STARTING SEQUENCE

The following are the sequence of events that follows (refer to FIGURE 2):
1. MCCA Incoming Circuit Breaker (10BMA01.A1) and MCCB Incoming
Circuit Breaker (10BMB01.A1) automatically opens
2. EDG automatically starts

Operation Procedure–Emergency Diesel Generator Page 4 of 30

 CONNAUGHT BRIDGE POWER STATION

3. EDG Generator Circuit Breaker (GCB) closes to synchronise EDG to MCCA

Board when the following conditions are satisfied:
i. EDG frequencey must be between 49.8 and 50.2 Hz
ii. 415V Emergency MCCA Bus Voltage must be less than 124V

Shutting Down EDG

The EDG can be shutdown and placed back on standby when the followings are
established:

i. Unit PCA (UAB1 Board) Bus Voltage is between 395 and 435V
ii. Unit PCA (UAB1 Board) Outgoing Breaker to MCCA (10BFA03.A1) is closed
iii. MCCA Incoming Circuit Breaker (10MBA01.A1) is manually closed by
switching ON the DG MAINS BACK SYN (CLOSE QF2) Sub Loop Control (SLC)
iv. 415V MCCA Bus Voltage is between 373 and 456V
v. Emergency MCCA Incoming 415V Circuit Breaker from EDG (10BMA02.A1) is
closed

The EDG can be either be shutdown at local (by initiating EDG Shutdown Button at
the EDG AGC Panel or turning the GENSET EMERGENCY START Switch to OFF) or from
remote (by initiating the EDG Start Mode Stop). The EDG will be then shutdown as
follows:

 EDG Generator Circuit Breaker will open

 EDG will continue to run at full speed no load for 3 minutes before shutting
down

1.2 Limitations

1. The engine must have adequate oil pressure within 15 seconds after starting
2. Idle the engine 3 to 5 minutes before operating with load

Operation Procedure–Emergency Diesel Generator Page 5 of 30

 CONNAUGHT BRIDGE POWER STATION

2.0 SYSTEM START-UP

2.1 Pre-operational Instruction

2.1.1 Prerequisites

A. The battery is fully charged

B. Daily Fuel Tank level is normal.
C. Cooling System is available
D. EDG Protection is ON
E. No fault signal
F. No fault alarm

2.1.2 Precautions

A. Ensure that the generator set room is properly ventilated.

B. Keep hands, arms, long hair, loose clothing and jewelers away from pulleys, belts
and other moving parts.
C. Avoid contact with hot oil, hot coolant, hot exhaust gases, hot surfaces and
sharp edges and corners.
D. Wear protective clothing including gloves and safety helmet when working
around the generator set.
E. Ear protection must be worn when operating or working around an operating
generator set.
F. Do not add coolant to an overheated engine until engine has cooled. Adding
coolant to a hot engine can cause the cylinder block or cylinder heat to crack.
G. Do not remove the radiator filler cap until the coolant has cooled. Loosen the
cap slowly to relieve any excess pressure before removing the cap completely.
H. Keep the room, the floor and the generating set clean. Any spill of fuel, oil,
battery electrolyte or coolant should be cleaned up immediately.
I. Never store flammable liquids near the engine.
J. Do not smoke or allow sparks, flames or other sources of ignition around fuel or
batteries. Fuel vapours are explosive. Hydrogen gas generated by charging
batteries is also explosive.
K. Check the radiator and ensure surrounding area clean and free from
obstructions

Operation Procedure–Emergency Diesel Generator Page 6 of 30

 CONNAUGHT BRIDGE POWER STATION

2.1.3 Pre-start Checklist

A. All Permit-To-Work for the system components cancelled, tags removed and
equipments safe to operate.
B. All instrumentation and annunciations are available.
C. Check the engine coolant level. The coolant level should be about 2 inches (50
mm) below the radiator cap.
D. Check engine lube oil level is normal (Not over the full mark on the dipstick)
E. Inspect quality of oil. The oil should not contain any water.
F. Make sure air filters are clean
G. All rotating equipment guards and safety devices are installed

Operation Procedure–Emergency Diesel Generator Page 7 of 30

 CONNAUGHT BRIDGE POWER STATION

2.2 System Start-up Instructions

2.2.1 Milestone

A. Place the Emergency Diesel Generator on Standby

Operation Procedure–Emergency Diesel Generator Page 8 of 30

 CONNAUGHT BRIDGE POWER STATION

2.2.2 Place the Emergency Diesel Generator on Standby

1. ALL SAFETY AND ENVIRONMENTAL REQUIREMENTS MUST BE OBSERVED AT ALL TIME

2. EFFECTIVE COMMUNICATION MUST BE MAINTAINED AT ALL TIME

SYSTEM Balance of Plant PROCEDURE NO.

PLANT ITEM Emergency Diesel Generator REVISION:
JOB Place the Emergency Diesel Generator in Service

In the process of normalizing, should

there be a cause for doubt or
uncertainty, it is judicious TO
STATE OF PLANT Combined-Cycle Plant in operation/shutdown
DISCONTINUE work from that point
onwards. GET ADVICE from
Immediate Superior

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

a. ENSURE no PTW on the EDG  a) CONFIRM no PTW tag on the 

to be placed on standby equipment to be placed on
ENSURE Clearance to
standby
Place the Emergency
1 b. VERIFY no PTW on EDG b) CONFIRM the following:
Diesel Generator 
(EDG) on Standby
i) No PTW tag on EDG


Operation Procedure-Emergency Diesel Generator Page 9 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

PERFORM Emergency a. ENSURE Pre-Start Checks are a) PERFORM Pre-Start Checks Refer to Table 1
 
2 Diesel Generator Pre- carried out on EDG to be on EDG to be placed on
Start Checks standby
placed on standby

b. ENSURE that the following a) CONFIRM that the following

ENSURE 415V Diesel are ENERGISED: are ENERGISED:
i. 415V Diesel Generator i) 415V Diesel Generator 10BGC
Generator and  
Compressor House and Compressor (DG&C) and Compressor
3
MCC Boards are MCCA Board (DG&C) MCCA Board
ii. 415V Diesel Generator ii) 415V Diesel Generator 10BGD
ENERGISED  
and Compressor (DG&C) and Compressor
MCCB Board (DG&C) MCCB Board

a. ENSURE the following for a) VERIFY the following for

each Circuit Breaker: each Circuit Breaker:
 Circuit Breaker  Circuit Breaker
RACKED IN RACKED IN
 Circuit Breaker  Circuit Breaker
Control Supply Control Supply
MAKE AVAILABLE SWITCHED ON SWITCHED ON
4
Circuit Breakers i. Emergency MCCA i. Emergency MCCA 10BMA01.A1
 
Incoming 415V Circuit Incoming 415V Circuit
Breaker Breaker
ii. Emergency MCCA ii. Emergency MCCA 10BMA02.A1
 
Incoming 415V Circuit Incoming 415V Circuit
Breaker from EDG Breaker from EDG

Operation Procedure-Emergency Diesel Generator Page 10 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

iii. Emergency MCCA iii. Emergency MCCA 10BMB01.A1

 
Incoming 415V Circuit Incoming 415V Circuit
Breaker Breaker
MAKE AVAILABLE iv. Emergency MCCA and  iv. Emergency MCCA and 10BMB02.A1

Circuit Breakers MCCB Bus Section MCCB Bus Section Circuit
Circuit Breaker Breaker
v. EDG Generator Circuit  v. EDG Generator Circuit 
Breaker Breaker

PLACE Emergency a. ENSURE EDG GENSET DUTY  a) CONFIRM EDG GENSET DUTY  The switch is located at
5 Diesel Generator on MODE Switch is SELECTED to MODE Switch is SELECTED to the the EDG AGC
AUTO AUTO AUTO Panel

a. ENSURE the following for a) VERIFY the following for EDG:

EDG:
SWITCH ON/OFF EDG i. Engine Heater is off  i) Engine Heater is off Operation to be
6

Heater Switches performed at EDG
ii. Oil Heater is off  ii) Oil Heater is off  AGC Panel
iii. Alternator Heater is on  iii) Alternator Heater is on 

a. ENSURE the “Charge Select”  a) VERIFY that the “Charge 

SWITCH ON EDG
7 Switch for EDG is selected to Select” Switch for EDG is At EDG AGC Panel
Battery Charger
ON selected to ON

Operation Procedure-Emergency Diesel Generator Page 11 of 30

 CONNAUGHT BRIDGE POWER STATION

The above work had been carried out by the following personnel:

Name Signature Date Time

Operation Procedure-Emergency Diesel Generator Page 12 of 30

 CONNAUGHT BRIDGE POWER STATION

TABLE 1: EMERGENCY DIESEL GENERATOR PRE-START CHECKLIST

NO DESCRIPTION VERIFIED REMARKS
LIST A DAILY FUEL TANK

1. Check distillate fuel level  Refill with distillate fuel, it the level is low

LIST B EMERGENCY DIESEL GENERATOR

1.
General visual inspection on the engine
andalternator.  Check if there is any
indentation,leakage or looseness.
breakage, crack,

- level must be as near as possible to the dipstick

“high” mark
2. Check the lube oil level  - level must not be above the full level mark on the
dipstick
- Refill with an appropriate lube oil, if level is low
- Water level should be about 50 mm below the
Check the water level in the radiator by opening the radiator cap opening
3.
radiator cap  - Refill with CCCW (using the hose povided), if water
level is low
4. Verify that the fuel oil isolating valve is opened  10XJN10AA013

5. Verify Emergency Stop Button is released 

The above work had been carried out by the following personnel:
Name Signature Date Time

Operation Procedure-Emergency Diesel Generator Page 13 of 30

 CONNAUGHT BRIDGE POWER STATION

3.0 SYSTEM NORMAL OPERATION

3.1 Control Room Operator Checklist

ITEM PLANT ITEM CHECK * Norm. Value Limit

1 General status of the Emergency Diesel
Generator via DCS indications:
 The Emergency Diesel Generator is
on STANDBY.

*The `Norm. Value' given above are for guidance purposes only, and should never
be taken as `the correct value'.

3.2 Field Operator Checklist

ITEM PLANT ITEM CHECK * Norm. Value Limit

1 Lube oil level for each EDG As near as - Not above
possible to the the dipstick
to the dipstick “high” mark
“high” mark - Not below
the dipstick
“low” mark
2 Water level in the radiator of each EDG About 50 mm
below the
radiator cap
opening

3 Any alarm at each EDG AGC Panel

4 Battery voltage 24 V
5 Charging Ampere reading at each EDG The meter
ADC Panel should point to
+ve range
values
(indicating
charging
state)
6 Fuel level in the Daily Fuel Tank Preferebly
“Full”
7 Lighting condition
8 Availability of fire extinguisher

*The `Norm. Value' given above are for guidance purposes only, and should never
be taken as `the correct value'.

Operation Procedure-Emergency Diesel Generator Page 14 of 30

 CONNAUGHT BRIDGE POWER STATION

3.3 Emergency Diesel Generator Off-Load Test

NOTE: Weekly test-run is done to ensure readiness of the EDG for service, when called for

1. ALL SAFETY AND ENVIRONMENTAL REQUIREMENTS MUST BE OBSERVED AT ALL TIME

2. EFFECTIVE COMMUNICATION MUST BE MAINTAINED AT ALL TIME

SYSTEM Balance of Plant PROCEDURE NO.

PLANT ITEM Black Start Diesel Generator REVISION:
JOB Emergency Diesel Generator Off-Load Test

Should there be a cause for doubt or uncertainty, it is judicious

STATE OF PLANT Combined Cycle Plant in Normal Operation TO DISCONTINUE work from that point onwards. GET ADVICE
from immediate Superior

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

a) CONFIRM no PTW tag on the

a. ENSURE no PTW on the EDG  
EDG
ENSURE Clearance to
Place the Emergency
1
Diesel Generator
(EDG) in SERVICE

Operation Procedure –Emergengy Diesel Generator Page 15 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

a. ENSURE that Circuit Breaker  a) CONFIRM that Circuit Breaker 

BMA02.A1 is OPENED BMA02.A1 is OPENED
2 PREPARE for Test
b. ENSURE Pre-Start Checks is  b) PERFORM Pre-Start Checks  Refer to Table 2
CARRIED OUT

a. INSTRUCT OT to select EDG  a) VERIFY that the EDG Genset  This could be done
Starting Mode to Manual Start Mode to Manual. form the EDG AGC
Panel

b. OPTION 1: INSTRUCT Field b) INSERT the key into the GENSET

 
START EDG for Off- Operator to start the EDG by EMERGENCY START Switch and
3 using the EDG GENSET TURN the switch to START
Load Test
EMERGENCY START KEY position.

Release the key once the

engine cranks to a speed of
400 rpm

c. OPTION 2: INSTRUCT Field  c) START the EDG by PRESSING 

Operator to start EDG from START button at the AGC
the AGC Controller Controller

Operation Procedure –Emergengy Diesel Generator Page 16 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

START EDG for Off- d. VERIFY EDG starts and d) CONFIRM EDG starts and
 
Load Test (continued) speeds up to 1500 rpm speeds up to 1500 rpm

a. VERIFY the followings: a) CONFIRM the followings:

i. Oil pressure is NORMAL  i. Oil pressure is NORMAL  EDG MUST NOT BE

ii. Water temperature is ii. Water temperature is RUNNING FOR MORE

 
NORMAL NORMAL THAN 10 MINUTES

iii. Output voltage is NORMAL  iii. Output voltage is NORMAL 

CHECKS after EDG
4 iv. Frequency and speed is iv. Frequency and speed is
STARTS  
NORMAL NORMAL

v. DC Alternator charging is  v. DC Alternator charging is 

NORMAL NORMAL

vi. Winding temperature is  vi. Winding temperature is 

NORMAL NORMAL

vii. Bearing Temperature is  vii. Bearing Temperature is 

NORMAL NORMAL

a. INSTRUCT Field Operator to  a) TURN the GENSET EMERGENCY 

shutdown the BSDG START Switch to OFF position
5 SHUTDOWN BSDG OR

PRESS the SHUTDOWN button

at the AGC Controller

Operation Procedure –Emergengy Diesel Generator Page 17 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

b. VERIFY the BSDG STOPS after  b) CONFIRM that the BSDG STOPS 
3 minutes after 3 minutes

The above work had been carried out by the following personnel:
Name Signature Date Time

Operation Procedure –Emergengy Diesel Generator Page 18 of 30

 CONNAUGHT BRIDGE POWER STATION

TABLE 2: EMERGENCY DIESEL GENERATOR PRE-START CHECKLIST

NO DESCRIPTION VERIFIED REMARKS

LIST A DAILY FUEL TANK

1. Check distillate fuel level  Refill with distillate fuel, it the level is low

LIST B EMERGENCY DIESEL GENERATOR

1.
General visual inspection on the engine and
alternator  Check if there is any
indentation,leakage or looseness.
breakage, crack,

- level must be as near as possible to the dipstick

“high” mark
2. Check the lube oil level  - level must not be above the full level mark on the
dipstick
- Refill with an appropriate lube oil, if level is low
- Water level should be about 50 mm below the
Check the water level in the radiator by opening the radiator cap opening
3.
radiator cap  - Refill with CCCW (using the hose povided), if water
level is low
4. Verify that the fuel oil isolating valve is opened  10XJN10AA013

5. Verify Emergency Stop Button is released 

The above work had been carried out by the following personnel:
Name Signature Date Time

Operation Procedure –Emergengy Diesel Generator Page 19 of 30

 CONNAUGHT BRIDGE POWER STATION

4.0 SYSTEM SHUTDOWN

4.1 Shutdown Emergency Diesel Generator

1. ALL SAFETY AND ENVIRONMENTAL REQUIREMENTS MUST BE OBSERVED AT ALL TIME

2. EFFECTIVE COMMUNICATION MUST BE MAINTAINED AT ALL TIME

SYSTEM Balance of Plant PROCEDURE NO.

PLANT ITEM Emergency Diesel Generator REVISION:
JOB Emergency Diesel Generator

Should there be a cause for doubt or uncertainty, it is judicious

Emergency Diesel Generator not required for
STATE OF PLANT TO DISCONTINUE work from that point onwards. GET ADVICE
operation
from immediate Superior

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

a. VERIFY the following:

ENSURE Clearance for

1 i. Unit PCA (UAB1 Board) 
EDG Shutdown
Bus Voltage is between
395 and 435V

Operation Procedure –Emergengy Diesel Generator Page 20 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

ii. Unit PCA (UAB1 Board)


Outgoing Breaker to
MCCA (10BFA03.A1) is
ENSURE Clearance for
closed
EDG Shutdown
(continued) iii. MCCA Incoming Circuit The circuit breaker can be manually closed by switching ON the

Breaker (10MBA01.A1) is DG MAINS BACK SYN (CLOSE QF2) Sub Loop Control
closed

a. REDUCE the EDG load to

minimum


b. SHUTDOWN the EDG using

any of the following
methods:

i. Initiatiate the EDG START

 - 415V MCCA Bus
MODE STOP Voltage is
2 SHUTDOWN the EDG between 373 and
456V

- EDG GENSET DUTY

MODE Switch at
the respective EDG
AGC Panel must
be selected to
AUTO

Operation Procedure –Emergengy Diesel Generator Page 21 of 30

 CONNAUGHT BRIDGE POWER STATION

OPERATION
STEP OBJECTIVE INFO/REMARKS
CCR VERIFIED LOCAL VERIFIED

ii. Inform the Field Operator b) INITIATE EDG Shutdown from

 the respective EDG AGC
to initiate EDG
Panel as follows:
shutdown from the EDG
AGC Panel
i) Select the GENSET MODE

SELECTOR Switch to MAN

ii) Operate EDG Shutdown


button

iii. Inform the Field Operator c) INITIATE EDG Shutdown from

 the respective EDG GENSET
SHUTDOWN the EDG to initiate EDG
EMERGENCY START Switch as
(continued) shutdown using the EDG
follows:
GENSET EMERGENCY
START Switch i) Select the GENSET MODE

SELECTOR Switch at the
AGC Panel to MAN

ii) Insert key into the switch


iii) Turn the switch to OFF

c. VERIFY that EDG Generator d) CONFIRM that the EDG
Circuit Breaker OPENS
 Generator Circuit Breaker

OPENS
d. VERIFY the EDG STOPS after 3 e) VERIFY the EDG STOPS after 3
minutes
 minutes


Operation Procedure –Emergengy Diesel Generator Page 22 of 30

 CONNAUGHT BRIDGE POWER STATION

The above work had been carried out by the following personnel:

Name Signature Date Time

Operation Procedure –Emergengy Diesel Generator Page 23 of 30

 CONNAUGHT BRIDGE POWER STATION

5.0 ALARM RESPONSE

5.1 Summary of Alarms (at HMI)

Alarm Title Initiating Device Setpoint

START FAIL FOR THREE TIMES 10XKAB01XB03 Not Applicable

HIGH WATER TEMPERATURE ALARM 10XKAB01XB13 90 ⁰C

LOW OIL LEVEL ALARM 10XKAB01XB14 Not Available

LOW OIL PRESSURE 10XKAB01XB06 1.17 bar

START POWER LOST SIGNAL 10XKAB01XB08 Not Applicable

Operation Procedure-Emergengy Diesel Generator Page 24 of 30

 CONNAUGHT BRIDGE POWER STATION

Alarm Title: START FAIL FOR THREE TIMES

Initiating Device: 10XKAB01XB03

Setpoint: Not Applicable

A. Possible Cause(s) of Alarm

1. Battery power too weak or batteries damaged

2. Improper starting procedure

3. No fuel

B. Consequences

1. Engine cannot turn “On”

C. Actions To Be Taken

1. Charge or replace battery, if it is too weak or damaged

2. Review starting procedure

3. Check fuel level in the fuel tank

Operation Procedure-Emergengy Diesel Generator Page 25 of 30

 CONNAUGHT BRIDGE POWER STATION

Alarm Title: HIGH WATER TEMPERATURE

Initiating Device: 10XKAB01XB13

Setpoint: 90 ⁰C

A. Possible Cause(s) of Alarm

1. Engine overload

2. Low coolant level

3. Faulty radiator cap

4. Loose of defective fan belts

5. Low engine oil level

6. Ineffective cooling system

7. Defective temperature gauge

8. Coolant leak

B. Consequences

1. Loss of EDG start permissive

2. Possible engine damage due to overheating

3. Engine will shutdown if the temperature reaches 95 ⁰C

C. Actions To Be Taken

1. Reduce load

2. Check water temperature at local

3. Check for any leak

4. Shutdown EDG, if temperature is still high

5. Wait for EDG to cool down. Check water level in the radiator and top up, if
required.

6. Inform maintenance section of the problem, if required

Operation Procedure-Emergengy Diesel Generator Page 26 of 30

 CONNAUGHT BRIDGE POWER STATION

Alarm Title: LOW OIL LEVEL ALARM

Initiating Device: 10XKAB01XB14

Setpoint: Not Available

A. Possible Cause(s) of Alarm

1. Low level of fuel oil in transfer tank

2. Fuel oil supply and return leaked

3. Engine overload

4. High fuel consumption

5. Fuel line valves closed

6. Full system is not primed

B. Consequences

1. Loss of EDG start permissive

2. EDG will trip if the temperature reach very low level.

C. Actions To Be Taken

1. Check at local for any leak

2. Check fuel oil level. Top-up fuel oil, if required

3. Check fuel oil system for any blockage

4. Shutdown EDG, if necessary

5. Raise any defect, if any

Operation Procedure-Emergengy Diesel Generator Page 27 of 30

 CONNAUGHT BRIDGE POWER STATION

Alarm Title: DG LOW OIL PRESSURE

Initiating Device: 10XKAB01XB06

Setpoint: 1.17 bar

A. Possible Cause(s) of Alarm

1. Low lube oil level

2. Improper type of oil

3. Lube oil leak

4. Lube oil pressure sensor faulty

5. Possible damage to EDG bearings

B. Consequences

1. Loss of EDG start permissive

2. EDG will trip if the lube oil pressure drops to 1.03 Bar

C. Actions To Be Taken

1. Check at local for any lube oil leak

2. Check lube oil level. Top-up lube oil, if required

3. Shutdown EDG, if necessary

4. Raise any defect, if any

Operation Procedure-Emergengy Diesel Generator Page 28 of 30

 CONNAUGHT BRIDGE POWER STATION

Alarm Title: START POWER LOST SIGNAL

Initiating Device: 10XKAB01XB08

Setpoint: Not Applicable

A. Possible Cause(s) of Alarm

1. Battery power too weak or batteries damaged

2. Wrong connection or not properly

3. Fuse burnt

4. Failure shutdown or not reset

5. DC breaker OFF position

B. Consequences

1. Engine cannot turn ON

C. Actions To Be Taken

1. Charging or replace battery of too weak or damaged

2. Check and correct the cable connection

3. Turn on DC breaker if the DC breaker in OFF position

Operation Procedure-Emergengy Diesel Generator Page 29 of 30

 CONNAUGHT BRIDGE POWER STATION

6.0 REFERENCES

1 . 3 7 - F A1 50 41 S - D 050 4 -0 1 R ev 0 : S i n gl e L i n e D i ag r am o f 415 V
S e c u r i ty Em e r g e nc y Bo ar d

2 . 3 7 - F A1 50 41 S - D 050 4 -0 2 R e v 0: S i n gl e L in e D i ag r am o f 41 5 V
S e c u r i ty Em e r g e nc y Bo ar d

3 . 3 7 - F A1 50 41 S - D 050 4 -0 2 R ev 0: L ay o u t D r aw i n g o f D C Au x i l i ar i e s
Bu s b ar i n 4 15 V S e c ur i ty Em er g e n cy Bo ar d

4 . 3 7 - F A1 50 41 S - D 060 7 -0 1 Re v 0: S ke tc h D i ag r am of 4 15 V
Em e r g e nc y AC S u p pl y

5 . 3 7 - F A1 50 41 S - D 060 7 -0 2 R ev 0: Wi r i n g D i ag r am fo r 4 15 V
Em e r g e nc y M CC Bu s V T

6 . 3 7 - F A1 50 41 S - D 060 7 -0 3 Re v 0 : Wi r i n g D r aw i n g o f Q F 1 Ci r c u i t
Br e ak e r

7 . 3 7 - F A1 50 41 S - D 060 7 -0 4 R e v 0: Wi r i n g D r aw i n g o f Q F 2 Ci r c u i t
Br e ak e r

8 . 3 7 - F A1 50 41 S - D 060 7 -0 5 R e v 0: Wi r i n g D r aw i n g o f Q F 3 Ci r c u i t
Br e ak e r

9 . 3 7 - F A1 50 41 S - D 060 7 -0 6 R e v 0: Wi r i n g D r aw i n g o f Q F 4 Ci r c u i t
Br e ak e r

1 0. L S A 5 1 Al te r n ato r I n s tal l ati o n an d M ain te n an c e M an u al

1 1. V & P S e t O p e r ati o n M an u al V e r s i o n 6. 3

1 2. K 5 0 S e r i e s E n g i n e O p e r ati o n an d M ai n te n an c e M an u al

1 3. Cum m i n s El e c tr i c F u el Co n tr ol G ov e r no r

1 4. Q S K 60 G - D r i ve G CS Co n tr ol S ys tem M an u al

1 5. Pl an t D CS L o g i c s

Operation Procedure-Emergengy Diesel Generator Page 30 of 30