L-9517-9778-07-C Data Sheet QUANTiC EN
L-9517-9778-07-C Data Sheet QUANTiC EN
L-9517-9778-07-C Data Sheet QUANTiC EN
L-9517-9778-07-C
The QUANTiC ™ encoder series provides robust • Compact, all-in-one, optical encoder with
analogue or digital output
incremental position measurement for linear,
• Wide tolerances
partial arc and rotary systems with excellent
- Rideheight from ±0.3 mm
metrology and wide installation tolerances. This - Yaw ±0.9°
reduces or eliminates the need for mounting • Compatible with a wide range of linear,
adjustment during the installation process. partial arc and rotary scales with IN-TRAC ™
auto-phase reference mark (datum)
QUANTiC encoders include Renishaw’s high-performance
• Maximum speed to 24 m/s
integrated interpolation technology, removing the need for
(3.63 m/s at 0.1 µm resolution)
additional adaptors or separate interfaces. This provides stable
and reliable position signals for a wide range of demanding • Excellent dirt immunity
measurement and motion control applications. • Resolutions from 10 µm to 50 nm
The easy-to-use built-in installation and calibration functions can be • Integrated set-up LED for ease of installation
enhanced with the optional Advanced Diagnostic Tool ADTi-100,
• Auto Gain Control (AGC), Auto Balance
providing comprehensive real-time encoder feedback during installation
Control (ABC) and Auto Offset Control (AOC)
and diagnostics.
ensure consistent signal strength for
In addition to Renishaw’s proven unique filtering optics, QUANTiC long-term reliability
encoders have a new detector design which gives superior signal purity • Integrated dual limits (linear only)
and dirt immunity. They are combined in a compact readhead body,
joining the VIONiC ™ and TONiC ™ family of encoders. • Optional Advanced Diagnostic Tool ADTi-100
to optimise set-up and assist with
system diagnostics
Data sheet
QUANTiC series encoder system
System features
In-built reliability and ease of installation
Robust position measurement over contamination
QUANTiC encoder readheads ensure excellent motion control
performance in a wide range of applications by minimising
positional error over scale contamination. A new detector design
provides an additional layer of signal filtering which helps to
eliminate non-harmonic signal frequencies, ensuring low sub-
divisional error (SDE) and minimal signal variation over dirt or
contamination on the scale.
Easy installation and setup
The advanced optical design and signal processing of the
QUANTiC encoder provides increased installation and operational
tolerances whilst maintaining metrological performance. Low cost
of ownership is achieved through reduced installation and
setup times.
High speed performance
With best-in-class signal processing and optimum detector
design, QUANTiC can achieve speeds up to 24 m/s to
meet the most demanding motion control requirements.
This enables end users to increase system throughput
reducing cost per part to the end user.
Remote calibration
Signal optimisation over the entire axis length
Readhead pitch indication
Limit and reference mark indication
Readout of encoder position (relative to scale)
Monitoring velocity
Exporting and saving data
* For more information refer to Advanced Diagnostic Tool ADTi-100 data sheet (Renishaw part no. L-9517-9699).
2
Data sheet
QUANTiC series encoder system
Compatible scales
Linear scales
RTLC40-S RTLC40 / FASTRACK ™ RKLC40-S †
Self-adhesive mounted Stainless steel tape scale and self- Self-adhesive mounted
stainless steel tape scale adhesive mounted carrier stainless steel tape scale
Accuracy RTLC40-S: ±15 µm/m RTLC40: ±15 µm/m RKLC40-S: ±15 µm/m
(includes slope and
linearity) RTLC40H-S: ±5 µm/m RTLC40H: ±5 µm/m RKLC40H-S: ±5 µm/m
Rotary scales
RESM40
Coefficient of thermal
15.5 ±0.5 µm/m/°C
expansion (at 20 °C)
For more information about the scales refer to the relevant scale data sheet which can be downloaded from
www.renishaw.com/quanticdownloads.
3
4
Optical centreline
(Incremental and reference mark)
18
†
Reference mark selector (Yaw tol. ±0.9°)
(A‑9653‑0143) 29 ‡
0.55 (Roll tol. ±0.8°) 8.75
Data sheet
3.7 †
Q limit magnet 4.25
10
Set-up LED (A-9653-0139)
†
P limit magnet 15 (Dimensions as P limit) 4.15
QUANTiC series encoder system
(A‑9653‑0138)
P and Q limit switch sensor position
Selected IN-TRAC reference mark 10
Forward direction of
readhead relative to scale
6 min. Detail A
R > 30 Dynamic bend radius 2 mounting holes M2.5 through, counterbored
R > 10 Static bend radius Ø3 × 2.3 deep both sides. Scale reading
NOTE: The recommended thread engagement surface
35 is 5 min (7.5 including counterbore) and the Scale thickness 0.4
recommended tightening torque is between (including adhesive)
23 0.25 and 0.4 Nm.
5
0.2
11.5
5±
.2
Calibration rideheight: 2.1 ±0.2
(Pitch tol. ±1°)
Ø4
1.5 * A Operating rideheight: 2.1 ±0.3
0.6
QUANTiC encoder system installation drawing (on RTLC40-S scale)
5*
Optical centreline marker
† ‡
* Dimensions from substrate surface. Bolted reference mark selector magnet and limit magnet available. See the relevant QUANTiC encoder system installation guide for further details. Extent of mounting faces.
NOTES: QUANTiC encoder system on RTLC40-S shown. For detailed installation drawings for other scale types, refer to the relevant QUANTiC encoder system installation guide or scale data sheet.
External magnetic fields greater than 6 mT, in the vicinity of the readhead, may cause false activation of the limit and reference sensors.
5
Optical centreline
(Incremental and reference mark)
Data sheet
29 4.25
4.15
6 10
min.
R > 30 Dynamic bend radius 12.1
R > 10 Static bend radius
Set-up LED
35
5
NOTE: The recommended thread engagement is 5 min (7.5 including counterbore)
0.2
and the recommended tightening torque is between 0.25 and 0.4 Nm.
11.5
5±
.2
Ø4
(Pitch tol. ±1°)
0.6
QUANTiC encoder system installation drawing (on RESM40 ring)
4.6
Calibration rideheight: 2.1 ±0.15
Forward direction of ring Operating rideheight: 2.1 ±0.2
(increasing count)
General specifications
Power supply 5 V −5% /+10% Typically 150 mA fully terminated (analogue output)
Typically 200 mA fully terminated (digital output)
Power from a 5 Vdc supply complying with the requirements for
SELV of standard IEC 60950-1
Ripple 200 mVpp maximum @ frequency up to 500 kHz
Temperature (system) Storage −20 °C to +70 °C
Operating 0 °C to +70 °C
Humidity (system) 95% relative humidity (non-condensing) to IEC 60068-2-78
Sealing IP40
Acceleration Operating 400 m/s², 3 axes
Shock Operating 500 m/s², 11 ms, ½ sine, 3 axes
Vibration Operating 100 m/s² max @ 55 Hz to 2000 Hz, 3 axes
Mass Readhead 9g
Cable 26 g/m
EMC compliance IEC 61326-1
Readhead cable Single-shielded, outside diameter 4.25 ±0.25 mm
Flex life > 20 × 106 cycles at 30 mm bend radius
UL recognised component
Maximum cable length* 5 m (analogue output)
3 m (digital output)
Connector options Code - connector type
A - 9-way D-type - Digital output only
L - 15-way D-type (standard pin-out) - Analogue output only
D - 15-way D-type (standard pin-out) - Digital output only
H - 15-way D-type (alternative pin-out)
X - 12-way circular connector - Digital output only
J - 14-way JST connector
Typical sub-divisional error (SDE) Analogue output Digital output
Linear < ±120 nm < ±80 nm
Rotary ≤ ∅135 mm < ±120 nm < ±80 nm
Rotary > ∅135 mm < ±150 nm < ±150 nm
* Extension cables available. Contact your local Renishaw representative for further details.
6
Data sheet
QUANTiC series encoder system
Speed
Digital readheads
Analogue readheads
Maximum speed: 20 m/s (−3dB)†
Angular speeds
Angular speed depends on ring diameter – use the following equation to convert to rev/min:
7
Data sheet
QUANTiC series encoder system
Output signals
Digital outputs
1 14
5V Brown 5 7, 8 4, 12 G 10
Power
0V White 1 2, 9 2, 10 H 1
+ Red 2 14 1 M 7
A
− Blue 6 6 9 L 2
Incremental
+ Yellow 4 13 3 J 11
B
− Green 8 5 11 K 9
Reference + Violet 3 12 14 D 8
Z
mark − Grey 7 4 7 E 12
P Pink - 11 8 A 14
Limits
Q Black - 10 6 B 13
Alarm E − Orange - 3 13 F 3
Analogue outputs
1 14
15-way D-type
15-way D-type alternative 14-way JST ‡
Function Signal Colour
(L) pin-out (J)
(H)
5V Brown 4, 5 4, 12 10
Power
0V White 12, 13 2, 10 1
+ Red 9 1 7
Cosine V1
− Blue 1 9 2
Incremental
+ Yellow 10 3 11
Sine V2
− Green 2 11 9
+ Violet 3 14 8
Reference mark V0
− Grey 11 7 12
Vp Pink 7 8 14
Limits
Vq Black 8 6 13
Setup Vx Clear 6 13 6
Remote CAL* CAL Orange 14 5 4
Shield - Screen Case Case Ferrule
* Remote CAL line must be connected for use with ADTi-100
†
12-way circular Binder mating socket - A-6195-0105.
‡
Pack of 5 14-way JST SH mating sockets: A-9417-0025 - Bottom mount; A-9417-0026 - Side mount.
8
Data sheet
QUANTiC series encoder system
Electrical connections
Grounding and shielding
Customer
QUANTiC readhead Readhead electronics
termination / connector 5V
Output signals
0V
Shield
IMPORTANT: The shield should be connected to the machine earth (Field Ground).
For JST variants the ferrule should be connected to the machine earth.
9
Data sheet
QUANTiC series encoder system
Readhead Customer 5V
220 pF
A B Z+ electronics Customer
4k7
Readhead electronics
100R
A B Z− E−
220 pF
4k7 100nF
0V
Analogue outputs
V0 V1 V2+
120R
V0 V1 V2−
NOTE: 120R termination on the analogue output signals is essential for correct AGC operation.
Limit output
(Not available with ‘A’ cable termination)
5 V to 24 V
R*
Vp Vq P Q
0V
10
Data sheet
QUANTiC series encoder system
Output specifications
Digital output signals
Form – Square wave differential line driver to EIA RS422A (except limits P and Q)
Signal period P
Resolution
Resolution S P (µm) S (µm)
option code
T 40 10
D 20 5
X 4 1
A Z 2 0.5
W 0.8 0.2
B
Y 0.4 0.1
H 0.2 0.05
Reference*
Active high
PQ
Alarm
Line driven (Asynchronous pulse)
(Not available with ‘A’ cable termination)
E−
Alarm asserted when:
– Signal amplitude < 20% or > 135%
– Readhead speed too high for reliable operation
> 15 ms
or 3-state alarm
Differentially transmitted signals forced open circuit for > 15 ms when alarm conditions valid.
11
Data sheet
QUANTiC series encoder system
40 μm
(V2+)−(V2−)
Reference
Limits
Open collector output, asynchronous pulse
Active high
VP VQ
Set-up†
3.3 V (nom)
0
0 50% Signal level 70% 100%
12
Data sheet
QUANTiC series encoder system
Q4 B C Y 30 D 50 A
Readhead series
Q4 - 40 μm QUANTiC
Readhead type
B - Linear
Resolution
T - 10 µm W - 0.2 µm
D - 5 µm Y - 0.1 µm
X - 1 µm H - 50 nm
Z - 0.5 µm
Cable length*
02 - 0.2 m (not available with ‘J ’ cable termination) 15 - 1.5 m (not available with ‘J ’ cable termination)
05 - 0.5 m 20 - 2 m (not available with ‘J ’ cable termination)
10 - 1 m 30 - 3 m
Cable termination
A - 9-way D-type plug (‘E’ and ‘F’ Reference mark options / Alarm format only)
D - 15-way D-type plug (standard pin-out)
H - 15-way D-type plug (alternative pin-out)
X - 12-way circular connector
J - 14-way JST connector (0.5 m, 1 m and 3 m cables only)
* Extension cables available. Contact your local Renishaw representative for further details.
†
Additional clocked ouput options available. Contact your local Renishaw representative for further details.
‡
A or E− ‘Customer selectable reference mark’ - Reference pulse triggered only with selector magnet. Allows activation of specific reference mark when
scale has multiple IN-TRAC reference marks.
B or F− ‘All reference marks are output’ - Reference pulse triggered without selector magnet. Recommended for scale with single IN-TRAC reference mark.
Only calibrated reference mark is bi-directionally repeatable.
NOTE: Not all combinations are valid. Check valid options online at www.renishaw.com/epc
13
Data sheet
QUANTiC series encoder system
Readhead series
Q4 - 40 μm QUANTiC
Readhead type
B - Rotary > ∅135 mm (‘J’ scale type compatibility only)
C - Rotary ≤ ∅135 mm (‘K’ and ‘L’ scale compatibility only)
Resolution
T - 10 µm W - 0.2 µm
D - 5 µm Y - 0.1 µm
X - 1 µm H - 50 nm
Z - 0.5 µm
Cable length*
02 - 0.2 m (not available with ‘J ’ cable termination) 15 - 1.5 m (not available with ‘J ’ cable termination)
05 - 0.5 m 20 - 2 m (not available with ‘J ’ cable termination)
10 - 1 m 30 - 3 m
Cable termination
A - 9-way D-type plug (‘F’ Reference mark options / Alarm format only)
D - 15-way D-type plug (standard pin-out)
H - 15-way D-type plug (alternative pin-out)
X - 12-way circular connector
J - 14-way JST connector (0.5 m, 1 m and 3 m cables only)
* Extension cables available. Contact your local Renishaw representative for further details.
†
Additional clocked ouput options available. Contact your local Renishaw representative for further details.
NOTE: Not all combinations are valid. Check valid options online at www.renishaw.com/epc
14
Data sheet
QUANTiC series encoder system
Readhead series
Q4 - 40 μm QUANTiC
Readhead type
B - Partial arc radius > 67.5 mm (‘R’ scale type compatibility only)
C - Partial arc radius ≤ 67.5 mm (‘S’ and ‘T’ scale compatibility only)
Resolution
T - 10 µm W - 0.2 µm
D - 5 µm Y - 0.1 µm
X - 1 µm H - 50 nm
Z - 0.5 µm
Cable length*
02 - 0.2 m (not available with ‘J ’ cable termination) 15 - 1.5 m (not available with ‘J ’ cable termination)
05 - 0.5 m 20 - 2 m (not available with ‘J ’ cable termination)
10 - 1 m 30 - 3 m
Cable termination
A - 9-way D-type plug (‘F’ Reference mark options / Alarm format only)
D - 15-way D-type plug (standard pin-out)
H - 15-way D-type plug (alternative pin-out)
X - 12-way circular connector
J - 14-way JST connector (0.5 m, 1 m and 3 m cables only)
For more information on partial arc refer to RKL scale for partial arc applications data sheet (Renishaw part no. L-9517-9897).
* Extension cables available. Contact your local Renishaw representative for further details.
†
Additional clocked ouput options available. Contact your local Renishaw representative for further details.
‡
Only calibrated reference mark is bi-directionally repeatable.
NOTE: Not all combinations are valid. Check valid options online at www.renishaw.com/epc
15
Data sheet
QUANTiC series encoder system
Q4 B C A 30 L 00 T
Readhead series
Q4 - 40 μm QUANTiC
Readhead type
B - Linear
Output
A - 1 Vpp differential analogue signal
Cable length*
02 - 0.2 m (not available with ‘J ’ cable termination) 20 - 2 m (not available with ‘J ’ cable termination)
05 - 0.5 m 30 - 3 m
10 - 1 m 50 - 5 m (not available with ‘J ’ cable termination)
15 - 1.5 m (not available with ‘J ’ cable termination)
Cable termination
L - 15-way D-type plug (standard pin-out)
H - 15-way D-type plug (alternative pin-out)
J - 14-way JST connector (0.5 m, 1 m, 3 m and 5 m cables only)
* Extension cables available. Contact your local Renishaw representative for further details.
†
T− ‘Customer selectable reference mark’ - Reference pulse triggered only with selector magnet. Allows activation of specific reference mark when
scale has multiple IN-TRAC reference marks.
U− ‘All reference marks are output’ - Reference pulse triggered without selector magnet. Recommended for scale with single IN-TRAC reference mark.
Only calibrated reference mark is bi-directionally repeatable.
NOTE: Not all combinations are valid. Check valid options online at www.renishaw.com/epc
16
Data sheet
QUANTiC series encoder system
Readhead series
Q4 - 40 μm QUANTiC
Readhead type
B - Rotary > ∅135 mm (‘J’ scale type compatibility only)
C - Rotary ≤ ∅135 mm (‘K’ and ‘L’ scale compatibility only)
Output
A - 1 Vpp differential analogue signal
Cable length*
02 - 0.2 m (not available with ‘J ’ cable termination) 20 - 2 m (not available with ‘J ’ cable termination)
05 - 0.5 m 30 - 3 m
10 - 1 m 50 - 5 m (not available with ‘J ’ cable termination)
15 - 1.5 m (not available with ‘J ’ cable termination)
Cable termination
L - 15-way D-type plug (standard pin-out)
H - 15-way D-type plug (alternative pin-out)
J - 14-way JST connector (0.5 m, 1 m, 3 m and 5 m cables only)
* Extension cables available. Contact your local Renishaw representative for further details.
NOTE: Not all combinations are valid. Check valid options online at www.renishaw.com/epc
17
Data sheet
QUANTiC series encoder system
Readhead series
Q4 - 40 μm QUANTiC
Readhead type
B - Partial arc radius > 67.5 mm (‘R’ scale type compatibility only)
C - Partial arc radius ≤ 67.5 mm (‘S’ and ‘T’ scale compatibility only)
Output
A - 1 Vpp differential analogue signal
Cable length*
02 - 0.2 m (not available with ‘J ’ cable termination) 20 - 2 m (not available with ‘J ’ cable termination)
05 - 0.5 m 30 - 3 m
10 - 1 m 50 - 5 m (not available with ‘J ’ cable termination)
15 - 1.5 m (not available with ‘J ’ cable termination)
Cable termination
L - 15-way D-type plug (standard pin-out)
H - 15-way D-type plug (alternative pin-out)
J - 14-way JST connector (0.5 m, 1 m, 3 m and 5 m cables only)
For more information on partial arc refer to RKL scale for partial arc applications data sheet (Renishaw part no. L-9517-9897).
* Extension cables available. Contact your local Renishaw representative for further details.
†
Only calibrated reference mark is bi-directionally repeatable.
NOTE: Not all combinations are valid. Check valid options online at www.renishaw.com/epc
18
Data sheet
QUANTiC series encoder system
ADTi-100 A-6195-0100
Termination tool
A-6195-2132
(analogue readheads only)
Adaptor cables
Digital readheads
NOTE: Standard 15-way D-type readheads can be plugged directly into the ADT. No adaptor cable is required.
Analogue readheads
For more information on the ADT refer to the Advanced Diagnostic Tool ADTi-100 data sheet (Renishaw part no. L-9517-9699),
Advanced Diagnostic Tool ADTi 100 and ADT View software user guide (Renishaw part no. M-6195-9413) and Advanced
Diagnostic Tool ADTi 100 and ADT View software quick-start guide (Renishaw part no. M-6195-9321).
19
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire GL12 8JR E uk@renishaw.com
United Kingdom www.renishaw.com
RTLC40-S self-adhesive
tape scale
QUANTiC series
RKLC40-S self-adhesive
mastered tape scale
(linear)
RKLC40-S self-adhesive
tape scale (partial arc)
RESM40 stainless
steel ring
Optional Advanced
Diagnostic Tool ADTi-100
(A-6195-0100)
For more information about the ADTi-100 and the scale refer to the relevant data sheets and installation guides which can be
downloaded from www.renishaw.com/quanticdownloads.
*L-9517-9778-07*
AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT.
RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.