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Lontar Operation Discrepancy-I&c

The document lists 28 operational discrepancies across various systems including CPP, CWP, TWS, IDF, Fly Ash Dryer, Compressor, Mill, Vacuum Pump, Condensate System, Boiler, MDBFP, Aux. Boiler, CMU MBE, and Electrochlorination. The discrepancies include issues like bad readings from transmitters, MOVs not closing properly, high alarms, and equipment not working as designed. The departments of I&C, Electric, DCS, and Mechanic are listed to check and resolve the issues.

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Ikbal SB
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0% found this document useful (0 votes)
27 views2 pages

Lontar Operation Discrepancy-I&c

The document lists 28 operational discrepancies across various systems including CPP, CWP, TWS, IDF, Fly Ash Dryer, Compressor, Mill, Vacuum Pump, Condensate System, Boiler, MDBFP, Aux. Boiler, CMU MBE, and Electrochlorination. The discrepancies include issues like bad readings from transmitters, MOVs not closing properly, high alarms, and equipment not working as designed. The departments of I&C, Electric, DCS, and Mechanic are listed to check and resolve the issues.

Uploaded by

Ikbal SB
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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LONTAR OPERATIONAL DISCREPANCY

S.NO SYSTEM DESCRIPTION OF PROBLEM DEPARTMENT TO CHECK ISSUE DATE REPAIRED DATE

1 CPP Magnetic Level Acid Day Tank not reading correctly and stuck at 0.6m I&C

2 CWP CWP B HPU not get closed limit due to still > 2 % I&C

3 Condenser waterbox 2 inlet temperature bad reading I&C

4 Condenser Conductivity Analyzer Bad Reading I&C


Condenser
5 Outlet Waterbox Several time not at setting position after stop 1 CWP, pressure>215 kpa and get Vibration High I&C

6 Waterbox 1 Backwash inlet MOV sometime closed feedback disappear I&C

TWS A&B will stop if we stop 2nd CWP due to Low suction pressure of wash pump.
7 TWS The cwp discharge pressure will drop to <100 kpa during shutdown of 2nd cwp. DCS, Electric, I&C
Suction of screen wash pump coming from cwp discharge

8 CEP CEP B temp Transmitter Bad Reading I&C

9 IDF B Temp Transmitter Bad Reading Motor DE Temperature I&C


IDF
10 IDF Damper Seal Air Heater ampere reading neeed to check, we got over range I&C

11 Fly Ash Dryer A Always Trip Electric, I&C


Fly Ash
ESP Fly Ash Transport 12 OUT CA VLV often get open fault and close fault,
12 I&C
therefore sequence of fly ash transport not work properly.
13 Service Air Compressor C get Alarm 1st stage discharge temperature I&C
Compressor
14 Instrument Air Dryer A Problem/fault due to refrigerant pressure I&C, Mechanic

15 Mill Mill A,C,D still have reading the flow even draft system already shutdown. I&C

16 Vacuum Pump Vacuum pump downstream Switch always active so the sequence not proper and always running manual method. I&C

Flash Tank DR Loop Seal Level always got low level.


17 Need to check but it was no access I&C

Condensate System
18 Flash Tank Level Transmitter and gauge several time not same the reading I&C

19 Deaerator Inlet Condensate flow tranmistter 1&2 showing reading >50tph while CEP Stop I&C

20 Boiler HRA LHS Wall Metal Temperature 2 alaways higher reading value during normal operationand always got high temperature alarm. I&C

21 MDBFP MDBFP mechanical seal water several time got H alarm due to tramsitter installed before cooler I&C

22 MOV Attemperator sometimes get Torque Close Alarm when auto closed after maintain steam temperature I&C

23 Aux.Boiler MOV Blowdown Drum Conductivity after shutdown aux boiler always cannot closed by command DCS, I&C

24 Local Level Blowdown Aux Boiler not working, so cannot maintain level blowdown as a design. I&C

25 Caustic Day Tank level often got spike reading/ different value with local I&C

26 CMU MBE Acid and Caustic concentration different reading between local and HMI I&C

27 Catridge filter DP H sometimes active even flow still oke and actual cartridge filter not to dirty I&C

28 Electrochlorination Transmitter Flow of Blower ECP not reading correctly I&C


3. Magnetic Level Acid Day Tank not reading correctly and stuck at 0.6m
1.CWP B HPU not get closed limit due to still > 2 %

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