Focus Label Printing GarmentsTextiles
Focus Label Printing GarmentsTextiles
Focus Label Printing GarmentsTextiles
We have put this e-book together to discussing how we can help you with your
give you some insight into the technical print operations.
aspects of our business and how new print
technologies affect the overall productivity
and profitability of a print operation. We
hope the practical information contained
here will add genuine value to your business,
whether or not you decide to take the next
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Machinery
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A s mentioned in the previous section, this guide isn’t meant to be primarily about us.
However, we do want to briefly introduce ourselves in order for you to know where
we’re coming from and to hopefully instill confidence that we know what we’re talking
about.
Our company, Focus Label Machinery Printing technology has moved on quite
Ltd, was set up in 1981, so at the time of a bit since then, but in this time we
writing, we are eagerly anticipating our 41st have become one of the world’s leading
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industry.
It’s fair to say that we are proud of our achievements. Our patented advanced label
printing technology allows the fastest complete job and colour changes on any press
in the market today, with less downtime, less wastage, faster production, higher output
and improved quality. This is no small boast, but it is one that is played out time and
again in the efficiency savings and improvements enjoyed by our customers in the
textile industry. We’d be delighted to answer any questions you might have, and talk to
you about how our label printing machines can help transform your business.
UK Quality So that’s enough about us for the time being. Now we are
introduced we will dive straight into the print process itself,
Guarantee explaining what is required in the textile printing process,
and how it can be optimised to give the best results. If you
have any questions while reading, please don’t hesitate to
pick up the phone or send us an email.
Textiles
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Worldwide, the textile ribbon is the most commonly used medium for garment labels in
the industry. Common ribbon types include Cotton, nylon & polyester Taffeta and Poly-
Satin. Printed Garment labels are used for branding and sizing labels, as well as for wash care
instructions for a wide variety of garments from jeans and chinos to shirts, T-shirts, dresses,
underwear and coats. To improve efficiency and reduce wastage, both the material and the
print technology must be closely aligned with the garments they are intended for. The most
common methods of printing garment labels are:
1) Flexo/Letterflex,
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2) Thermal Transfer,
3) Silk Screen
often securing a crucial competitive edge over those who are not aware of the technology
advance or resist investing.
Narrow textiles
So, why use heat transfers rather than a different form of textile label?
At Focus, we considered this issue in detail: a central impression press, then powder
about how to emphasise the benefits of adhesive and ink applied & cured in-line,
heat transfer printing while overcoming the producing finished transfers in a single pass
downsides.
But what about dark garments that
The result is our patented, advanced form require increased opacity? If required, the
printed multi-coloured images can then be
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12
Questions
Answered
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13
We have developed the following section in response to some frequently asked questions
posed by our customers. This can be used in conjunction with the previous section as an
instant reference guide to the three common print materials. We also include information
about how to avoid common problems and how our products and services can help you
make the most of your print runs.
Textile ribbon: Typically polyester satin, nylon taffeta, cotton twill, grosgrain. Used
for wash care labels, decorative ribbons or sizing labels.
Heat transfers: These are preferred wherever a sew-in label is inappropriate due
to close skin contact. Heat transfers are standard for swimwear, sportswear and
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many types of underwear. You can also use heat transfers to decorate clothing. In
addition, they are useful for industrial gloves, tabards, protective work-wear, safety/
warning decals and so on. The transfer substrate used is a specially coated paper or
PET film.
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A Each of the materials comes with its own challenges or downsides, most of
which can be overcome with a combination of foresight and using the correct
materials and equipment.
Elastic challenges: Elastic is a difficult surface to print onto directly. Close care must
be taken to control the stretch and tension levels throughout the printing process,
in order for the image to look its best when they elastic had returned to a non-
stretched state.
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Heat transfer challenges: Like printing on textile ribbons, all images must be wash
proof and non-toxic. This is especially important considering most heat transfers
are designed for direct contact with the skin. As mentioned in the previous section,
while the traditional silk screen printing method is suitable for text and simple
images, it falls down when it comes to printing of multi-colour images. Multi- colour
silkscreen printing can be slow and prone to registration errors. Care should be
taken to manage ink release during the heat transfer process. The transferred image
should have good stretch ability and wash resistance.
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Textile ribbons: You will need a modern rotary Letterflex printing press with quick
change facilities to maximise production times or Digital equivalent.
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Elastics: These Prints require a rotary letterflex printing press with an elastic pre-
tension system to stretch out the material prior to printing. Alternatively you can
look at a Dye Sublimation Or Silk Screen press.
Heat transfers: The preferred process is Silk Screen or specialised rotary Letterflex
print press, often in combination with a silk screen over-printer. This really depends
on what sort of material the transfers are intended for. If you need to print a multi-
coloured design for use on dark fabrics, then you will also need a silk screen over-
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printer in addition to your Rotary letterflex printing press. If you are producing
simple one or two colour transfers a Silk Screen press will fulfill your needs.
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Q What products do you stock that could help me print my textile labels?
A AOur full range of print machines, inks and accessories can be viewed on our
website here; http://www.focuslabel.com/equipment-textiles You will also
be able to download a selection of technical brochures in English, French or
German as required. Our complete catalogue of more than 20 brochures can be
downloaded from here; http://www.focuslabel.com/brochures
Below is a quick reference guide giving the model numbers needed to handle the
three main print methods:
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Q What other tips can you give me to help maximise the success of
my print runs?
Productivity &
Profitability
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19
A s with any industrial process, printing textile labels comes with associated costs. By
making the process more efficient , productive , and cutting back on your overheads,
you can increase the productivity and overall profitability of your operation.
In the previous section we addressed how common problems such as delays, wastage,
returns, poor quality issues and high print costs can be rectified through using the correct
equipment and optimising the print process itself.
So let’s assume that you have all the correct tools and consumables for the job and have
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Here we are going to offer some more general tips on how to print labels more
productively and profitably:
If after reading this e-book you’d like to discuss any of the issues raised, or have any
questions about our products or services, please do not hesitate to get in touch with
a member of our experienced customer service team. We hope you found this guide
useful and informative, and we look forward to speaking to you in person.
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Running a print operation requires a number of different factors to pull together so that
the finished product is produced in the most efficient and cost-effective manner. These
are the four key factors that can help save you time and money in the long term and make
your operation more profitable:
While this is a very valid point; with every service and parts change, with every year that
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goes by, a label press will suffer incremental drops in efficiency. Correspondingly, every
print run using an ageing press is likely to cost incrementally more in terms of energy
usage, time taken, increased wastage and ongoing maintenance costs.
In addition, while label printing machines may look fairly similar from one year to the
next, this hides the fact that technological advances are moving equipment forward at a
considerable rate. Under the bonnet – as it were – label printing technology is enabling
production to become more efficient, more cost-effective, and smarter than the previous
generation of machines.
Investing in modern equipment allows you to increase your label printing capacity – with
faster printing, higher productivity and less downtime. We feel that for label printing
businesses and garment manufacturers the question is not whether you should invest in
modern machinery, but whether you can afford not to invest in technology that many of 21
your competitors will already be taking advantage of.
As well as selecting the best and most modern equipment for your operation, you can
also improve productivity by upgrading your press to meet the precise requirements of
your business. For example have additional Ink cartridges and preparing Print Cylinders in
advance can reduce a 15 minute changeover time to less than 30 seconds. Think about it,
why wait 15 minutes to clean the machine when you can switch in a fresh cartridge and
clean off the press. This is something that our team of technicians can help you with.
It is rareto find a label printing business that can operate at full efficiency with off-the-
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shelf equipment. Some fine-tuning and additional tooling will add capacity to your
operation, as well as reducing downtime and operating costs. All of our textile printing
machines can be upgraded to meet your requirements. We also specialise in designing and
manufacturing custom-made textile printing machines for special requirements. So don’t
‘make do’ with a machine that isn’t optimised for your company. Contact our team today
and find out what we can do for you.
For every minute and hour that your textile printing machine is out of action between
jobs , costs are mounting up and productivity is going down the drain. Our machines are
simply more efficient. While a good machine will operate without a hitch most of the
time, downtime does happen and this should be planned for. At Focus, we pride ourselves
not only on our technical expertise in design and manufacture, but also in the speed and
quality of support services.
We provide ongoing support from skilled engineers at our UK facility whenever you need
it. Simply give us a call and we can organise repairs, shipment of supplies and spare parts at
short order to anywhere in the world, enabling you to get back up and running as soon as
possible and to minimise the cost associated with downtime.
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The old cliché that a machine is only as good as its operator is not far from the truth. The
vast majority of faults and routine maintenance issues reported to our support team turn
out to be caused by user errors that can easily be prevented with the correct training.
To get the most out of a textile printing machine, and to prevent unnecessary faults,
your team need to be trained up on how to use your kit correctly. To this end, with each
machine we offer a full support and training programme in order for your team to get the
best out of your new machinery.
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You can do this at our Focus Showroom if you like, or we can carry out the training on
site when we install your equipment. It depends on what is most convenient for you. We
have working versions of all of our equipment in our showroom, which customers can
access for free, so this gives your team plenty of opportunity to become familiar with the
printers before your operation goes live.
Furthermore, our team comprises experienced personnel from the print manufacturing
industry; so you can rely on our experience and expertise when training you up in getting
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23
Machinery?
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24
B y now we hope we’ve convinced you of the importance of using the correct
equipment, with the right consumables and fast support, to improve the productivity
and profitability of your print operation.
Before signing off, we’d like to go one step further and explain why we believe we are
uniquely placed to provide the design, manufacture and support service you need, as
opposed to one of our competitors.
These are what we believe are the key strengths of our business that set us apart from
other operators in our industry, and that make us the partner of choice when investing in
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25
We are confident in asserting that we are the market leaders in terms of textile label
printing machines and that we make the best machines you will find anywhere in the
world.
One of the reasons for this is that all our machines are designed and manufactured at
our UK facility. At Focus Label Machinery, we do not outsource any engineering.
This gives us complete control over the quality of our product and gives us dynamic
flexibility, allowing us to innovate our designs quickly to accommodate changes in the
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industry. A recent example is our Touch screen & quick-change cassette-for the LX range
of machines for switching print colours & jobs within seconds, or the new dTex digital
concept equipment and the Tagtrans 225 Silk screen press for high quality heat transfers.
Our current machine range include facilities for On-Line service, diagnostics, internal
management data for production analysis.
These advantages are not possible for businesses that outsource their design &
manufacturing process to several different
suppliers. This is common for lower
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Some of our customers have come to us after being burned by throwing away money on a
substandard lookalike print equipment. Avoid this mistake by choosing the best first
time round – come and talk to our team and see what we can do for you. 26
Whatever textile printing equipment you require, we can provide the solution. This
not only includes a wide range of Letterflex, Silk Screen & digital print machines, but
also ancillary products such as Platemakers, industrial ovens, heat transfer machines &
rewinding machines. We also supply a selection of inks and consumables, as well as a full
complement of spare parts. Rather than dealing with multiple suppliers, we can offer a
fully comprehensive package and a single point of contact for after sales care.
Our design department takes advantage of CAD design and 3-D modelling software to
enable a high degree of tailoring, fine-tuning and modification that was not possible on
equipment even a few years ago. Our designers use their engineering experience and
software expertise to map out the precise modifications and bespoke features you need
from your print equipment. It also enables us to design new features that can often be
retrofitted, to keep your equipment up-to-date.
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As with the manufacturing and assembly, all of our design takes place in-house. We don’t
keep anything behind closed doors or under wraps. We offer a tour of our UK facility, so
come along, take a look around and see how it’s all made. We’d be delighted to see you.
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As already mentioned in this e-book, one of the keys to productive and cost-effective
print operations is fast and effective support. At Focus we provide this support as one of
the core services we give our customers. When you pick up the phone to our customer
support team, you’ll speak to a technician with years of experience in the industry and
intimate knowledge of how our machines work. In many cases we can resolve your
problem and get you up and running while you’re still on the phone. And if you need parts
or repairs, we can arrange these to be shipped out to site for you.
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Chapel Lane 29
Bingham
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