Product Manual 82454 (Revision NEW) : Stepping Motor Driver Control
Product Manual 82454 (Revision NEW) : Stepping Motor Driver Control
Product Manual 82454 (Revision NEW) : Stepping Motor Driver Control
(Revision NEW)
Original Instructions
8271-501
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications
Revisions—Changes in this publication since the last revision are indicated by a black line
alongside the text.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Copyright © Woodward 1980
All Rights Reserved
Manual 82454 Stepping Motor Driver Control
Contents
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Stepping Motor Driver Control Manual 82454
ii Woodward
Manual 82454 Stepping Motor Driver Control
Woodward iii
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iv Woodward
Manual 82454 Stepping Motor Driver Control
Chapter 1.
General Information
Introduction
The 8271-501 Stepping Motor Driver Control (Figure 2-1) contains the logic
elements and power circuits to provide bi-directional control of the stepping
motors used for remote speed setting of UG-8 Dial or UG-40 Dial governors.
Stepping rate is adjustable within a wide range so synchronization and/or load
sharing functions may be performed. The device can either be locally or remotely
controlled from multiple locations. The Stepping Motor Driver is mounted in a 19
inch (483 mm) rack and has a hinged door on the front that gives access to three
printed circuit boards (PCBs). All adjustments can be made from the front of the
unit.
Additional Information
The Woodward literature listed here contains information on related equipment to
the 8271-501 Stepping Motor Driver and can be ordered from any Woodward
location listed on the back page.
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Stepping Motor Driver Control Manual 82454
Chapter 2.
Installation
Receiving
After factory testing and adjusting, the control is packed in foam for shipment.
Storage or installation and operation may be performed as received. If it is
desirable to electrically test the Motor Driver before it is installed and operated,
use the bench performance check described in Chapter 5.
2. Do not completely remove the modules from the electronic control unless
absolutely necessary.
3. Do not touch the circuits and terminals of the modules with the hands or
other conductive devices.
7. The wiring must be correct before applying input power to the electronic
control, or damage may result.
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Manual 82454 Stepping Motor Driver Control
Electrical Connections
The plant wiring diagram (Figure 2-2) shows typical wiring connections which can
be varied depending on the application. To assure the proper direction of rotation
of the Stepping Motors, the wiring diagram of the governor showing the
connection of the motor leads to the receptacle must be observed, and the color
codes must be matched. If the remote control option is not used, a jumper is
required between terminals 2 and 8 to power the local control switches on the
front panel. To expand the number of remote control locations, a multiple position
selector switch must be used that can select the remote location in control, and
power the corresponding control switches. This switch is necessary to avoid
conflicting commands coming from different locations. The power supply may
vary from 20 to 30 Vdc, nominal voltage is 24 Vdc. Input current is approximately
3.5 A maximum per motor, thus 7 A total if two motors are connected. Connect
the negative power supply lead to terminal 1, and the positive lead to terminal 2.
If a battery is used, be sure the system includes a battery charger of sufficient
capacity. No shielded wires are required for external connections, however, do
not run lines in a conduit carrying high-voltage cables, because they may pick up
stray signals. Do not subject the wiring to temperatures above 100 °C (2l2 °F).
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NOTES
1 Terminals 3 through 8 are optional remote station command inputs.
2 When remote commands are used, a switch must be included to avoid
conflicting commands. When the switch is not used, jumper terminal 2 to
terminal 8.
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Stepping Motor Driver Control Manual 82454
Chapter 3.
Operation and Adjustments
Older types of the 8271-501 driver have the R20 and R21
potentiometers located on the top side of the PCB, so the PCB must
be removed from its connector to make the pots accessible. Always
switch off the input power before removing boards, and be careful in
handling (see Electrostatic Discharge Awareness).
In the “slow” mode of operation, the stepping rate can be adjusted from 0 to
approximately 750 steps per minute. In the “fast” mode, the minimum stepping
rate is as low as the slow speed adjustment, the maximum rate is approximately
750 steps per minute. The Stepping Motor requires 200 steps per revolution,
however, the resulting rate of change of the speed setting is also dependent on
other governor parameters like speed setting motor gear, box ratio, type of
governor flyweights, speeder spring, etc. The speed range of the governor is
defined by mechanical end stops that are provided in the panel assembly of the
governor. These end stops will also block the Stepping Motor when reaching the
high and low limit. This blocking of the motor is in no way harmful for the motor
itself or for its electronics. However, a prolonged continuation of this situation
may cause damage to the end stops due to the “hammering” action of the
Stepping Motor, and this must be avoided.
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Stepping Motor Driver Control Manual 82454
Chapter 4.
Principles of Operation
Introduction
This chapter describes the individual circuit functions of the Stepping Motor
Driver and its operation in the governing system. With an understanding of circuit
functions, the unit’s operation, adjustment, and troubleshooting techniques can
be more fully utilized.
The power supply uses its 24 Vdc input to provide a regulated 5 and 12 Vdc for
the selector’s logic circuits.
The oscillator circuitry generates the clock pulses to the selector logic and thus
defines the stepping rate of the motors. Two clock frequencies can be selected
by a fast/slow switch, and the resulting frequencies are adjustable by
potentiometer settings (R20 and R21).
The selector logic receives the clock pulses from the oscillator and sends them to
the Stepping Motor logic. Dependent on the mode of operation inputs to the
selector, either motor A or motor B can be directed, or both at the same time.
The selected direction of rotation will apply for both motors, the same is true for
the stepping rate, being defined by the clock frequency.
The Stepping Motor logic converts the clock pulses into the switching sequence
needed to drive the motor in steps. This is done by energizing 2 out of 14 motor
windings in a certain sequence, whereby every clock pulse advances the
sequence one step. In series with the common of the motor, a dropping resistor
is included that serves two purposes. First, it adapts the motor voltage to the
supply voltage of 24 Vdc, and second, it adds to the inductive load created by the
motor windings a resistive load that greatly increases the maximum the stepping
rate of the motor.
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Manual 82454 Stepping Motor Driver Control
Chapter 5.
Troubleshooting
Introduction
Use inspection and troubleshooting information in the appropriate governor and
additional equipment manuals. Check the terminal screws of the Stepping Motor
Driver for tightness, and keep the terminal blocks clean. Check the condition of
the wiring and the receptacle-plug assembly on the governor. The fastest way to
verify correct Stepping Motor Driver operation is to replace it, if possible, with a
spare.
1. Connect a 20–30 Vdc power supply rated at 3.5 A to terminals T1 (–) and
T2 (+).
2. Jumper terminal T8 to T2. This activates the control switches on the front
panel.
4. Set the motor A switch to the “on” position, the motor B switch to the “off”
position, and the fast/slow switch to the “slow” position.
5. Turn on the power supply and power switch on the front panel. Push the
“increase” button. The motor shaft must rotate counterclockwise as seen
from the nameplate side of the motor. Push the “decrease” button for
clockwise rotation.
6. Open the hinged door and adjust R21 (upper potentiometer) to check if the
motor responds to a change in clock pulse frequency. Repeat with the
fast/slow switch in the fast position, adjusting R20 (lower potentiometer).
7. Turn off the power supply. Connect the Stepping Motor to terminals T14
through T18 as shown on the plant wiring diagram (Figure 2-2). Set the
motor A switch to the “off” position, and the motor B switch to the “on”
position. Repeat steps 5 and 6.
Troubleshooting Procedure
Table 5-1 is a general guide for isolating system problems. This guide assumes
that the system wiring, solder connections, switch and relay contacts, and input
and output connections are correct and in good order. Use the table by first
locating the appropriate symptom. Accompanying tests aid in providing and
isolating the cause and recommend a remedy.
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Table 5-1. Troubleshooting Table
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Manual 82454 Stepping Motor Driver Control
Chapter 6.
Product Support and Service Options
OEM or Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.
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Replacement/Exchange: Replacement/Exchange is a premium program
designed for the user who is in need of immediate service. It allows you to
request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime.
This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.
Flat Rate Repair: Flat Rate Repair is available for many of the standard
mechanical products and some of the electronic products in the field. This
program offers you repair service for your products with the advantage of
knowing in advance what the cost will be.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option, with the exception that the unit will be returned to you in “like-
new” condition. This option is applicable to mechanical products only.
When shipping the item(s), attach a tag with the following information:
return number;
name and location where the control is installed;
name and phone number of contact person;
complete Woodward part number(s) and serial number(s);
description of the problem;
instructions describing the desired type of repair.
Packing a Control
Use the following materials when returning a complete control:
protective caps on any connectors;
antistatic protective bags on all electronic modules;
packing materials that will not damage the surface of the unit;
at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
a packing carton with double walls;
a strong tape around the outside of the carton for increased strength.
Replacement Parts
When ordering replacement parts for controls, include the following information:
the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
the unit serial number, which is also on the nameplate.
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Manual 82454 Stepping Motor Driver Control
Engineering Services
Woodward’s Full-Service Distributors offer various Engineering Services for our
products. For these services, you can contact the Distributor by telephone or by
email.
Technical Support
Product Training
Field Service
Technical Support is available from your equipment system supplier, your local
Full-Service Distributor, or from many of Woodward’s worldwide locations,
depending upon the product and application. This service can assist you with
technical questions or problem solving during the normal business hours of the
Woodward location you contact.
You can also contact the Woodward Customer Service Department at one of the
following Woodward facilities to obtain the address and phone number of the
nearest facility at which you can obtain information and service.
For the most current product support and contact information, please visit our
website directory at www.woodward.com/directory.
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Technical Assistance
If you need to contact technical assistance, you will need to provide the following information.
Please write it down here before contacting the Engine OEM, the Packager, a Woodward
Business Partner, or the Woodward factory:
General
Your Name
Site Location
Phone Number
Fax Number
Number of Cylinders
Type of Fuel (gas, gaseous, diesel,
dual-fuel, etc.)
Power Output Rating
Application (power generation, marine,
etc.)
Control/Governor Information
Control/Governor #1
Serial Number
Control/Governor #2
Serial Number
Control/Governor #3
Serial Number
Symptoms
Description
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
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Manual 82454 Stepping Motor Driver Control
Woodward 15
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