Crown Sx3000 PM
Crown Sx3000 PM
Crown Sx3000 PM
Parts Manual
SX3000 Series
Printed in Germany ● Revision Level A
Order Number: 812710-006
This master manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
Printed in Germany
1
Page intentionally left blank
Printed in Germany
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
M1.0-0000-0003
33
Page intentionally left blank
Printed in Germany
4
INTRODUCTION
Printed in Germany
5
Page intentionally left blank
Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
M1.0-0000-0007
77
Page intentionally left blank
Printed in Germany
8
PARTS
Printed in Germany
9
Page intentionally left blank
Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS
to Knuckle
12
11
A
25
6
22
9
24
10 20
8
5 21
19 23
14
13
16
A
18
15
17
MP-3230-101
12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
13
OUTRIGGERS
11
4 10
6 9
5 9
8
7 8
Torque Bolts 385 Nm
4
0
11
10
6 1
5
9
8
7 8
9
MP-3230-103
14M1.0-0000-00014
OUTRIGGERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
15
CASTER WHEEL
14
17
4
5
4
18
14
16
19 13
15
12
11
10
9 6
7
2
3
1
3
MP-3130-102
16M1.0-0000-00016
CASTER WHEEL
INDEX PART NUMBER PART NAME NUMBER REQUIRED
17
Page intentionally left blank
Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
1
to Lift Cylinder
Mounts to
6 3
Power Unit
24
Part of
A
Power Unit
3 17
2
to Lift Cylinder
25
22
21
A
21 4
d
rk En
Fo 23 20
5
11
7
18 16
Mounts
14
Inside “B”
Reservoir 8
19
13 26
11
12 16
9
10
15
11
B
10
MP-3230-201
20M1.0-0000-00020
TUBE/HOSE LAYOUT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
21
TUBE/HOSE LAYOUT
Proportional Lift with Auxiliary Attachments
1
2
11
E nd
2
F ork
9
10 9
3
4
to Carriage Cylinder
6 7
5
12
MP-3230-202
22M1.0-0000-00022
TUBE/HOSE LAYOUT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
23
HYDRAULIC TL MAST
with Auxiliary Attachments
d
En
F ork
4
3
Fork Carriage see section 7.3
2
See Section 7.3
MP-3230-203
24M1.0-0000-00024
HYDRAULIC TL MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
25
HYDRAULIC TT MAST
with Auxiliary Attachments
7 8
d
En
F ork
12 4
3
14 A
B
13
15 6 6
6 5
A
B
12
10
11
1
9
to Auxiliary
Manifold Block
see Section 2.1
MP-3230-204
26M1.0-0000-00026
HYDRAULIC TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
27
Page intentionally left blank
Printed in Germany
28M1.0-0000-00028
SECTION 3
Printed in Germany
29
GEARBOX
Traction Motor
see section 03.2
36
27 31
28 35 32
29
33
0
34
10Nm
30 17
1
35 26
22
23
24
25 19
18
4 21
5
9 6
7 20
8
0
2 10Nm
11 10
35
16
1
12
13
14
0
122 - 135Nm
38
15
0
37 25Nm
MP-3130-301
30M1.0-0000-00030
GEARBOX
INDEX PART NUMBER PART NAME NUMBER REQUIRED
31
DRIVE MOTOR
12
13
12 1
11
3
11
11 4 2
8 14
9
5
10 6
15
17 12
13
15 12
15
18
MP-3230-302
32M1.0-0000-00032
DRIVE MOTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
33
KNUCKLE
10 11
13
8 12
7
ORS BRS
7
5
4
2
6
3
14
15
16
1
Control Handle
see section 04.5
16
15
14
0
86Nm
9
17
MP-3130-303
34M1.0-0000-00034
KNUCKLE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
35
Page intentionally left blank
Printed in Germany
36M1.0-0000-00036
SECTION 4
Printed in Germany
37
ELECTRICAL PARTS
M1610
38M1.0-0000-00038
ELECTRICAL PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
39
ELECTRICAL PARTS
29
25
29
29 22
26 25
29
27 23
24 28
21
14
11
12 23
1
22
3 13 15
16
17
5 18
4 FU2
19
10
18
16
2
18
20
8 18
6 16
MP-3130-401
40M1.0-0000-00040
ELECTRICAL PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
41
ELECTRICAL PARTS
15
14
14
16
15
14
15
16 16
2
16 16
DB
1
10 15
4
3
10
9
9
6 13
5
11
8
13
Contactors 12
see Section 04.4
MP-3130-402
42M1.0-0000-00042
ELECTRICAL PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
43
CONTACTOR
MP-3130-404
44M1.0-0000-00044
CONTACTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
45
CONTROL HANDLE
4
19
18 3
16 11
HNS2
15
18
17
12
17
14
16
9 8
8 6
8
7
14 4
HNS1 8
13
6
8
7
12
4
10
Fo 5
rk
En
d
MP-3130-405
46M1.0-0000-00046
CONTROL HANDLE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
47
CONTROL HANDLE
36
35 37
39 2
39 23
38 38
2 26
9 27
41 40
32
POT, FS, RS
1 30
28
29
31
24 26
20
25
19
27
10
23 24 22 9
33
21 8
SAS
Fo 5
rk
En
d
9 7
14
9
15
6 18
18 16
34 11
HSS 13
17
9 3
RAS
LOS2
LOS1
12 9 4
MP-3230-406
48M1.0-0000-00048
CONTROL HANDLE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
49
CHARGER
A
10
5
9
6
8
11
A
7
12
MP-3130-407
50M1.0-0000-00050
CHARGER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
51
BATTERIES
6
3
6
5
4
A
5
1 4
B
1 7 9
~
11
10
8
5 4 Power Unit
5
C
A
6
4
B
6
1
4
C
12
11
10
MP-3230-413
52M1.0-0000-00052
BATTERIES
INDEX PART NUMBER PART NAME NUMBER REQUIRED
53
INSTRUMENT
3
2
5
5
1
14 9
13
15
11
3
10
12
8 7
MP-3130-411
54M1.0-0000-00054
INSTRUMENT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
55
REVERSE ALARM
4
5
4
7
Power Unit
8
6
MP-3130-403
56M1.0-0000-00056
REVERSE ALARM
INDEX PART NUMBER PART NAME NUMBER REQUIRED
57
STROBE LIGHT
8
9
6
Fo 10
rk
En
d
4
4 Outer Mast Top Brace
3
3
Power Unit
MP-3130-412
58M1.0-0000-00058
STROBE LIGHT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
59
Page intentionally left blank
Printed in Germany
60M1.0-0000-00060
SECTION 5
Printed in Germany
61
BRAKE
2
2
4
1
5
2
2
2
2
MP-3130-501
62M1.0-0000-00062
BRAKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
63
Page intentionally left blank
Printed in Germany
64M1.0-0000-00064
SECTION 7
Printed in Germany
65
TL MAST
Auxiliary Hydraulics
4
25 3
5 5
3 8
28 9
10 27
26 7
11 5
24 3
12 4
14
6
4
16 10
11
16
15
12
17
15
18
13
19
16
15
22
2
Power Unit see Section 01.0
23
21
MP-3230-701
66M1.0-0000-00066
TL MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
67
TL MAST - CHAIN
6
3
6
3
1
2 3
6
1
2
6
2
3
4 2
4
3
5
5 Fork Carriage see Section 07.7
MP-3130-706
68M1.0-0000-00068
TL MAST - CHAIN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
69
TT MAST
Auxiliary Hydraulics
26 22
24 22
23
21
15
25
14 15
37
18 33
16 17 14
34 32
19 15
20
6 4
7 4
14
8 5
11
4 5 6
7 35
4
10
8
13 35
9
36
12 13
5
4
Torque 385 Nm
Bolts 31
385 Nm 1
4
0
29
30 5 5
4
2
28
4 Free Lift Cylinder
3 Mast Lift Cylinder 5 see Section 08.3
see Section 08.1
29
MP-3230-702
70M1.0-0000-00070
TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
71
TT MAST - CHAIN
10
3 3
8
7
**
9
5 4
3 3
3 8
3
6
1
3 3
4
4
3 5
2
5
Fork Carriage
see Section 07.7
MP-3230-707
72M1.0-0000-00072
TT MAST - CHAIN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
73
FORK CARRIAGE
MP-3130-703
74M1.0-0000-00074
FORK CARRIAGE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
75
SIDESHIFT
Mast TL
10
8
2
9
7
11
11
14 6
Section 07.3
15
5
4
13 3
12
14
MP-3130-711
76M1.0-0000-00076
SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
77
SIDESHIFT
Mast TT
8
2
9
7
11
14
12
11
13 5
14 4
3
MP-3130-712
78M1.0-0000-00078
SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
79
MAST SAFTY SCREEN
3
Outer Mast
See Sections 07.1 & 07.5
MP-3230-708
80M1.0-0000-00080
MAST SAFETY SCREEN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
81
FORKS
1
5
MP-3130-710
82M1.0-0000-00082
FORKS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
83
LOAD BACKREST
MP-3130-709
84M1.0-0000-00084
LOAD BACKREST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
85
YOKE
Sideshift Accessories
14
12
11
13
10
9 7
8 7
5
1
Standard
6
4
2
See 3
see Section 8.3
MP-3230-705
86M1.0-0000-00086
YOKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
87
Page intentionally left blank
Printed in Germany
88M1.0-0000-00088
SECTION 8
Printed in Germany
89
LIFT CYLINDER
Mast TL/TT
3 9
1
10
5 4
11
2 5
3 6
4 7
6
7
12
12
10
11
13
13
MP-3130-801
90M1.0-0000-00090
LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Mast TL
Lift Height Positon 0 Position 8 Position 12
2400 mm 811292-101 811309-101 811307-101
2820 mm 811292-102 811309-102 811307-003
3220 mm 811292-002 811309-002 811307-002
3700 mm 811292-104 811309-104 811307-104
4200 mm 811292-105 811309-105 811307-105
Tab005gb
Mast TT
Lift Height Positon 0 Position 8 Position 12
3900 mm 811292-003 811309-003 811307-003
4250 mm 811292-003 811309-003 811307-003
Tab006gb
91
FREE LIFT CYLINDER
1 2
3
3 4
2
5
5
4
6
6
7
7
8
~
12
12
10
11
13
9
10
13
11
MP-3130-802
92M1.0-0000-00092
FREE LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
0 ..................... 811293-*** ............................... Free Lift Cylinder Assembly (see Table) .................................................. 1
1 ........................... 811277 ..................................... Wiper Rod ......................................................................................... 1
2 ........................... 804762 ..................................... Rod Seal ........................................................................................... 1
3 ........................... 811297 ..................................... Cap .................................................................................................... 1
4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1
054173 ..................................... Seal Ring ........................................................................................... 1
5 ........................... 812309 ..................................... Guide Ring ........................................................................................ 1
6 ........................... 811289 ..................................... Backring ............................................................................................ 1
7 ........................... 811285 ..................................... O-Ring ............................................................................................... 1
8 ........................... 811471-*** ................................ Rod (see Table) ................................................................................. 1
9 ........................... 811269 ..................................... Retaining Ring ................................................................................... 1
10 .......................... 811029 ..................................... Piston ................................................................................................ 1
11 .......................... 050012-010 .............................. Retaining Ring ................................................................................... 1
12 .......................... 811472-*** ................................ Tube (see Table) ................................................................................ 1
13 .......................... 811336 ..................................... Velocity Fuse ..................................................................................... 1
93
SIDESHIFT CYLINDER
3
1
MP-3230-803
94M1.0-0000-00094
SIDESHIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
95
Page intentionally left blank
Printed in Germany
96M1.0-0000-00096
SECTION 10
Printed in Germany
97
LABELS AND DECALS
2
1 1
3 8
4
5
10
12
11 6
13
MP-3130-1001
98M1.0-0000-00098
LABELS AND DECALS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
99
Page intentionally left blank
Printed in Germany
M1.0-0000-000100
100