D3171-15 Matrix Burn Off
D3171-15 Matrix Burn Off
Designation: D3171 − 15
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These test methods are under the jurisdiction of ASTM Committee D30 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Composite Materials and are the direct responsibility of Subcommittee D30.04 on contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Lamina and Laminate Test Methods. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved April 1, 2015. Published May 2015. Originally the ASTM website.
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approved in 1973. Last previous edition approved in 2011 as D3171 – 11. DOI: The last approved version of this historical standard is referenced on
10.1520/D3171-15. www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
8. Reagents
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Reagent Chemicals, American Chemical Society Specifications, American
8.1 Purity of Reagents—Reagent grade chemicals shall be Chemical Society, Washington, DC. For suggestions on the testing of reagents not
used in all tests. Unless otherwise indicated, it is intended that listed by the American Chemical Society, see Analar Standards for Laboratory
Chemicals, BDH Ltd., Poole, Dorset, U.K., and the United States Pharmacopeia
all reagents conform to the specifications of the Committee on and National Formulary, U.S. Pharmacopeial Convention, Inc. (USPC), Rockville,
Analytical Reagents of the American Chemical Society where MD.
i51
D
Σ x i2 2 n x̄ 2 ⁄ ~ n 2 1 ! (19)
content, in volume percent, in accordance with Eq 11. CV 5 100 3 S n21 ⁄x̄ (20)
V m 5 ~ M m ⁄ M i ! 3 100 3 ρ c ⁄ρ m (11)
where:
where: x̄ = sample mean (average),
ρm = density of the matrix, g/cm3 Sn-1 = sample standard deviation,
n = number of specimens,
14.2.7 Void Volume—Calculate void volume, in percent, in xi = measured or derived property, and
accordance with Eq 5. CV = sample coefficient of variation, in percent
NOTE 8—Negative values of Vv shall be reported. Values of void
volume more negative than –0.2 % indicate a potential testing problem; 15. Report
input values and test procedure shall be investigated. See 6.1. 15.1 Report the following information, or references point-
14.3 Test Method II: ing to other documentation containing this information, to the
14.3.1 Specimen Density, g/cm3—Calculate specimen den- maximum extent applicable:
sity in grams per cubic centimeter with Eq 12 or use equivalent 15.1.1 Reporting of terms that are beyond the control of a
test methods such as Test Methods D792 or Test Method given testing laboratory, such as material details, shall be the
D1505. responsibility of the requestor.
15.1.2 Revision level or date of issue of this test method.
ρ c 5 M i / ~ A 3 h 3 1000! (12)
15.1.3 Actual test procedure used.
where: 15.1.4 Any variations to this test method, anomalies noticed
Mi = mass of the specimen, g; during testing, correction factors, or any equipment problems
A = area of the specimen, m2; and that occurred during testing.
h = thickness of the specimen, mm. 15.1.5 Complete identification of the material tested includ-
ing type, source, form, and dimensions (see Guide E1309).
14.3.2 Reinforcement Content, Weight Percent—Calculate
15.1.6 Fiber density values used, and their source.
the reinforcement content in weight percent in accordance with
15.1.7 Individual and average values and standard devia-
Eq 13.
tions of reinforcement and matrix weight and reinforcement
W r 5 ~ A r 3 N 3 0.1! / ~ ρ c 3 h ! (13) and matrix volume percent.
where: 15.1.8 Individual and average value and standard deviation
for void percent.
Ar = mass of one sheet of reinforcement/unit area, g/m2 and
Np = number of sheets/plies in the test specimen. 15.1.9 Matrix density value used and source of value.
15.1.10 Drying times and oven temperature for both origi-
14.3.3 Reinforcement Content, Volume Percent—Calculate nal specimen drying (before density determination and after
the reinforcement content in volume percent in accordance digestion).
with Eq 14. 15.1.11 Exposure time for Procedure A8.
V r 5 ~ A r 3 N 3 0.1! / ~ ρ r 3 h ! (14) 15.1.12 For Test Method II, measurement equipment used,
individual and average laminate thickness width and length
14.3.4 Matrix Content, Weight Percent—Calculate the ma- measures.
trix content in weight percent in accordance with Eq 15. 15.1.13 Cured ply thickness from Test Method II, including
W m 5 100 2 ~~ A r 3 N 3 0.1! / ~ ρ c 3 h !! (15) individual and average values.
14.3.5 Matrix Content, Volume Percent—Calculate the ma- 16. Precision and Bias
trix content in volume percent in accordance with Eq 16. 16.1 Precision—The data required for the development of a
V m 5 W m 3 ρ c /ρ m (16) precision statement is not available for this test method.
ANNEXES
(Mandatory Information)
Warning—Understand the hazards described in Section 9 A1.5 The maximum time for digestion should be 6 h.
before working with acids. Shorter times are dependent on the composite system. The
matrix is considered fully digested if no trace of the
A1.1 Weigh each specimen, Mi, to the nearest 0.0001 g. reinforcement/matrix laminate combination remains.
A1.2 Determine the density of each specimen in accordance Unfortunately, this is difficult to detect until the specimen has
with Test Methods D792 or Test Method D1505 if fiber volume been removed from the digestion media.
percent or void percent, or both, are required. The precondi-
A1.6 Filter the contents into tared or preweighed (Mc)
tioning for D792 or D1505 specimens is to be in accordance
with D3171 Section 12. sintered glass filters (or filter-lined crucibles) under a vacuum
NOTE A1.1—Specimens may require further dicing or grinding before of 17 kPa or better. Wash the fiber three times with distilled
digestion. After machining, specimens should be reweighed. Care should water. An acetone wash may be used as the final wash after
be taken that the diced or ground specimen represents original sample nitric acid is removed from the specimen to improve drying
composition.
times.
A1.3 Place each specimen in a separate flask or beaker
A1.7 Place the specimen in an oven at 100°C minimum
containing at least 30 mL of 70 % nitric acid.
until the sample is dried (approximately 1 h at 100°C).
A1.4 Constant heating with heating mantle, hot plate, or
controlled temperature bath is recommended. Temperature A1.8 Cool the filter or crucible to room temperature in a
requirements depend on the system to be digested. Generally, desiccator. Weigh the specimen in its holder, Mcr, to the nearest
temperatures should not exceed 80°C. (Warning—Reflux 0.0001 g.
condensers are recommended if the temperature exceeds
40°C.)
Warning—Understand the hazards described in Section 9 A2.4 Add a minimum of 20-mL sulfuric acid.
before working with acids. (Warning—Do not use less than 20-mL acid.) Place the beaker
on a hot plate and heat until the mixture starts to fume.
A2.1 Weigh each specimen (Mi) to the nearest 0.0001 g.
A2.5 After the solution is dark (with no appreciable change
A2.2 Determine the density of each specimen in accordance
in color for 5 min) add 50 or 30 % hydrogen peroxide down the
with Test Methods D792 or D1505 if fiber volume percent or
side of the beaker to oxidize the matrix. (Warning—This
void percent, or both, are required. The preconditioning for
procedure increases acid fumes. Wear rubber gloves, labora-
D792 or D1505 specimens is to be in accordance with D3171
Section 12. tory coat, and eye protection.) Typically, about 35 mL or more
of hydrogen peroxide are added. The fibers float to the top of
A2.3 Place each specimen into a 100-mL [minimum] bea- the solution, and the solution appears clear or color intensity
ker. dramatically fades.
A2.7 Filter the contents into tared or preweighed, Mc, A2.9 Cool the filter or crucible to room temperature in a
sintered glass filters (or filter-lined crucibles) under a vacuum desiccator. Weigh the specimen in its holder, Mcr, to the nearest
of 17 kPa or better. Wash the fibers three times with distilled 0.0001 g.
Warning—Understand the hazards described in Section 9 A3.6 Boil until the matrix is completely digested. An
before working with caustics. indicator is when fibers separate and appear to float freely in
the solution.
A3.1 Weigh each specimen, Mi, to the nearest 0.0001 g.
A3.7 Remove the beaker from the reflux condenser.
A3.2 Determine the density of each specimen in accordance
NOTE A3.1—Because potassium hydroxide will attack the glass filter, it
with Test Methods D792 or D1505 if fiber volume percent or is advisable to precondition the filter by pouring a small amount of
void percent, or both, are required. The preconditioning for potassium hydroxide-ethylene glycol solution onto the filter.
D792 or D1505 specimens is to be in accordance with D3171
Section 12. A3.8 Filter the contents into tared or preweighed (Mc)
sintered glass filters under a vacuum of 17 kPa or better. Wash
A3.3 Preparation of Reagent—Prepare a 10 % solution of the fiber two times with dimethylformamide, and three addi-
potassium hydroxide in ethylene glycol. (For example: Place tional times with distilled water. An acetone wash may be used
100 g of solid potassium hydroxide into a 1500-mL volumetric as the final wash after potassium hydroxide-ethylene glycol
flask. Add 500 mL of ethylene glycol. Heat gently to dissolve
solution is removed from the specimen to improve drying
the solid. Then add another 500 mL of ethylene glycol for a
times.
total volume of 1 L.) Label and store flask.
A3.9 Place the specimen in an oven at 100°C minimum
A3.4 Place each specimen into a separate 250-mL flask and
add 100 mL of the potassium hydroxide-ethylene glycol until the sample is dried (approximately 1 h at 100°C).
solution to each flask. Alternate solution volumes may be used A3.10 Cool the filter or crucible to room temperature in a
as long as the ratio of the components remains equivalent. desiccator. Weigh the specimen in its holder, Mcr, to the nearest
A3.5 Connect the flask to a reflux condenser. Start the 0.0001 g.
cooling water flow and adjust the temperature of the hot plate
or heating mantle to bring the solution to a gentle boil.
Warning—Understand the hazards described in Section 9 A4.3 Place each specimen into a suitable beaker.
before working with caustics.
A4.4 Add 20 to 25 mL of 40 to 80 % sodium hydroxide
A4.1 Weigh each specimen, Mi, to the nearest 0.0001 g. solution to the beaker and heat specimen on a hot plate to 80°C
maximum. Heat used depends on the required heat to digest the
A4.2 Determine the density of each specimen in accordance
matrix for the system.
with Test Methods D792 or D1505 if fiber volume percent or
void percent, or both, are required. The preconditioning for A4.5 When the matrix digestion is complete, remove the
D792 or D1505 specimens is to be in accordance with D3171 beaker from the hot plate and allow to cool.
Section 12.
Warning—Understand the hazards described in Section 9 A5.5 When the matrix digestion is complete, remove the
before working with acids. beaker from the hot plate and allow to cool.
A5.1 Weigh each specimen, Mi, to the nearest 0.0001 g. A5.6 Filter the contents into tared or preweighed, Mc,
sintered glass filters (or crucible with glass filter) under a
A5.2 Determine the density of each specimen in accordance
vacuum of 17 kPa or better. Wash three times with distilled
with Test Methods D792 or D1505 if fiber volume percent or
water. An acetone wash may be used as the final wash after the
void percent, or both, are required. The preconditioning for
sodium hydroxide is removed from the specimen to improve
D792 or D1505 specimens is to be in accordance with D3171
Section 12. drying times.
A5.3 Place each specimen into a suitable beaker. A5.7 Place the specimen in an oven at 100°C minimum
until the sample is dried (approximately 1 h at 100°C).
A5.4 Add 20 to 25 mL of 5 to 10 % hydrochloric acid
solution to the beaker and heat specimen on a hot plate. Heat A5.8 Cool the filter or crucible to room temperature in a
used depends on required heat to digest the matrix for the desiccator. Weigh the specimen in its holder, Mcr, to the nearest
system. 0.0001 g.
Warning—Understand the hazards described in Section 9 A6.4 Place lid on the vessel and attach tubing so that nitric
before working with acids. acid vapor will be off-gassed to release pressure. Set time and
power requirements of the microwave in accordance with the
A6.1 Weigh each specimen, Mi, to the nearest 0.0001 g. size of specimen and composite system.
A6.2 Determine the density of each specimen in accordance A6.5 The maximum time for digestion should be 30 min.
with Test Methods D792 or D1505 if fiber volume percent or Shorter times are dependent on the system. The matrix is
void percent, or both, are required. The preconditioning for considered fully digested if no trace of the reinforcement/
D792 or D1505 specimens is to be in accordance with D3171 matrix laminate combination remains. Unfortunately, this is
Section 12. difficult to detect until the specimen has been removed from the
NOTE A6.1—Specimens may require further dicing or grinding before
digestion. Specimens in the state to be digested should be reweighed after digestion media.
density determination in this case. Care should be taken that the diced or
ground specimen represents original sample composition. A6.6 Filter the contents into tared or pre-weighed, Mc,
sintered glass filters (or filter-lined crucibles) under a vacuum
A6.3 Place each specimen in a specially designed pressure of 17 kPa or better. Wash the fiber three times with distilled
vessel, which encloses the solution and sample, but allows water. An acetone wash may be used as the final wash after
pressure release.7 Add at least 30 mL of 70 % nitric acid nitric acid is removed from the specimen to improve drying
solution. times.
A6.7 Place the specimen in an oven at 100°C minimum
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until the sample is dried (approximately 1 h at 100°C).
The sole source of supply of the apparatus known to the committee at this time
is CEM Corp., P.O. Box 200, Matthews, NC 28104. If you are aware of alternative
A6.8 Cool the filter or crucible to room temperature in a
suppliers, please provide this information to ASTM International Headquarters.
Your comments will receive careful consideration at a meeting of the responsible desiccator. Weigh the specimen in its holder, Mcr, to the nearest
technical committee,1 which you may attend. 0.0001 g.
A7.1 Weigh each specimen, Mi, to the nearest 0.0001 g. neously ignite). Heat to 565 6 30°C, or other temperature
compatible with the composite system, that will burn off the
A7.2 Determine the density of each specimen in accordance matrix and leave the reinforcement.
with Test Methods D792 or D1505 if fiber volume percent or NOTE A7.2—Materials placed in such a hot environment may ignite.
void percent, or both, are required. The preconditioning for Specimens may be ignited under a controlled heat flame before entrance
D792 or D1505 specimens is to be in accordance with D3171 into a muffle furnace. If specimens are preignited, the muffle furnace may
Section 12. be set at the actual burn-off temperature.
NOTE A7.1—Specimens may require further dicing or grinding before
burn off. Reweigh specimens after machining. Care should be taken that A7.5 The maximum time for burn off should be 6 h. Shorter
the diced or ground specimen represents original sample composition. times are dependent on the system and specimen size. The
matrix is considered combusted if no matrix/reinforcement
A7.3 Place each specimen in a desiccated preweighed block exists. Ash and reinforcement should be the only items
crucible, Mc. The crucible should be cleaned by heating to 500 visible.
to 600°C or more in a muffle furnace and cooled in a desiccator
before weighing. A7.6 Place the specimen and crucible in a desiccator and
allow to cool to room temperature.
A7.4 Place the crucible into a preheated muffle furnace at
500°C or lower depending on the composite system (a tem- A7.7 Weigh the specimen in its holder, Mcr, to the nearest
perature below the temperature at which samples will sponta- 0.0001 g.
A8.1 Determine the density of each specimen in accordance A8.5 Place the neat resin specimen in a desiccated pre-
with Test Methods D792 or D1505 if fiber volume percent or weighed crucible, mc. The crucible shall be cleaned by heating
void percent, or both, are required. The preconditioning for to 500 to 600°C or more in a furnace and cooled in desiccator
D792 or D1505 specimens is to be in accordance with D3171, before weighing.
Section 12.
A8.6 Place the crucibles into a nitrogen-purging furnace and
A8.2 Weigh each composite specimen, Mi, to the nearest heat to 560 6 40°C. The minimum time for carbonization shall
0.0001 g. be 1 hour at temperature.
A8.3 Weigh neat resin specimen (the same resin used as A8.7 Cool the crucibles to room temperature in the furnace
matrix in the fiber reinforced composite), mi, to the nearest with nitrogen still being purged. Check for residue of the neat
0.0001 g. resin specimen. If any exists, weigh the residue from the neat
resin specimen in its holder, mcr, to the nearest 0.0001g. If no
A8.4 Place the composite specimen in a desiccated pre- residue exists, mcr is equal to mc.
weighed crucible, Mc. The crucible shall be cleaned by heating
to 500 to 600°C or more in a furnace and cooled in desiccator A8.8 Weigh the residue from the composite specimen in its
before weighing. holder, Mcr, to the nearest 0.0001g.
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