MSP 2W
MSP 2W
MSP 2W
- ~ ARTISAN®
~I TECHNOLOGY GROUP
with experienced engineers and technicians on staff.
MSS
MSS・・W Series
OPERATING MANUAL
<Table of contents>
8. Troubleshooting............................................................. Page 21
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1. Precautions
1.1 Precautions for Installation
● Do not use in a place where there is flammable gas and/or corrosive gas.
● Motors and speed control packs for use only in equipment of protection class Ⅰ .
● The motor housing must be mounted with a screw and spring washer to the ground point of the equipment.
● When installing the motor into your equipment, ensure that the motor lead wires are fixed and do not move.
In addition, do not apply any pressure to these lead wires.
● Installation must be performed by a qualified installer.
● For the input/output signals, use a DC power supply with reinforced insulation on the primary side.
Warning label
● Always turn off the power to the motors before conducting checks or performing work.
Thermally protected motors will restart automatically when motor temperature falls below a certain level.
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2. Checking the Package Contents
2.1 Checking the Contents
Make sure that you have received all of the items listed below.
If an accessory is missing or damaged, contact the nearest ORIENTAL MOTOR office.
A running heating test and a locked-rotor test has been conducted with a aluminium radiation plate of size indicated below.
For the motor with a gearhead, tests has been conducted with a gearhead instead of the radiation plate.
Note The EMC measurements required under standard EN50178 are not performed separately for motors and
speed control packs. Perform the EMC test when they are incorporated into the final product.
The over-voltage protection test required under standard EN50178 is not performed. Perform the test when
incorporated into the final product.
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2.2 Checking the Product Name and Motor-Speed Control Pack Combination
This product comes in a combined set consisting of a motor and a speed control pack. When the product first arrives,
check the name plates to confirm that you have received the correct motor, capacitor and speed control pack combination.
Unit Model ※1 Motor Model Capacitor Model Speed Control Compatible Gearhead (sold separately)※2
Pack Model
MSS206-401WJ-□ USM206-401W 2GN□K
CH35FAUL
MSS206-001WJ-□ USM206-001W
MSS206-401WU-□ USM206-401W 2GN□K
CH25FAUL
MSS206-001WU-□ USM206-001W
MSS315-401WJ-□ USM315-401W 3GN□K
CH55FAUL
MSS315-001WJ-□ USM315-001W
MSS315-401WU-□ USM315-401W 3GN□K
CH45FAUL
MSS315-001WU-□ USM315-001W
MSS425-401WJ-□ USM425-401W 4GN□K,4GN□RH,4GN□RA
CH80CFAUL
MSS425-001WJ-□ USM425-001W
MSS425-401WU-□ USM425-401W MSP-1W 4GN□K,4GN□RH,4GN□RA
CH65CFAUL
MSS425-001WU-□ USM425-001W
MSS540-401WJ-□ USM540-401W 5GN□K,5GN□RH,5GN□RA
CH110CFAUL
MSS540-001WJ-□ USM540-001W
MSS540-401WU-□ USM540-401W 5GN□K,5GN□RH,5GN□RA
CH90CFAUL
MSS540-001WU-□ USM540-001W
MSS560-501WJ-□ USM560-501W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH200CFAUL
MSS560-001WJ-□ USM560-001W
MSS560-501WU-□ USM560-501W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH180CFAUL
MSS560-001WU-□ USM560-001W
MSS590-501WJ-□ USM590-501W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH280CFAUL
MSS590-001WJ-□ USM590-001W
MSS590-501WU-□ USM590-501W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH200CFAUL
MSS590-001WU-□ USM590-001W
200V/220V/230V Type
Unit Model ※1 Motor Model Capacitor Model Speed Control Compatible Gearhead (sold separately)※2
Pack Model
MSS206-402WJ-□ USM206-402W 2GN□K
CH08BFAUL
MSS206-002WJ-□ USM206-002W
MSS206-402WE-□ USM206-402W 2GN□K
CH06BFAUL
MSS206-002WE-□ USM206-002W
MSS315-402WJ-□ USM315-402W 3GN□K
CH15BFAUL
MSS315-002WJ-□ USM315-002W
MSS315-402WE-□ USM315-402W 3GN□K
CH10BFAUL
MSS315-002WE-□ USM315-002W
MSS425-402WJ-□ USM425-402W 4GN□K,4GN□RH,4GN□RA
CH18BFAUL
MSS425-002WJ-□ USM425-002W
MSS425-402WE-□ USM425-402W MSP-2W 4GN□K,4GN□RH,4GN□RA
CH15BFAUL
MSS425-002WE-□ USM425-002W
MSS540-402WJ-□ USM540-402W 5GN□K,5GN□RH,5GN□RA
CH30BFAUL
MSS540-002WJ-□ USM540-002W
MSS540-402WE-□ USM540-402W 5GN□K,5GN□RH,5GN□RA
CH23BFAUL
MSS540-002WE-□ USM540-002W
MSS560-502WJ-□ USM560-502W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH50BFAUL
MSS560-002WJ-□ USM560-002W
MSS560-502WE-□ USM560-502W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH40BFAUL
MSS560-002WE-□ USM560-002W
MSS590-502WJ-□ USM590-502W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH70BFAUL
MSS590-002WJ-□ USM590-002W
MSS590-502WE-□ USM590-502W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH60BFAUL
MSS590-002WE-□ USM590-002W
※1 The number in the box (□) represents the length of the junction cable for the unit models.
If there is no box ( □ ), the junction cable is 50cm long .
※2 The gear ratio appears at the position in the model number indicated by the box (□) .
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■ Reversible Motor ( 30 Minute Rating )
100V/110V/115V Type
Unit Model ※1 Motor Model Capacitor Model Speed Control Compatible Gearhead (sold separately)※2
Pack Model
MSS206-411WJ-□ USM206-411W 2GN□K
CH45FAUL
MSS206-011WJ-□ USM206-011W
MSS206-411WU-□ USM206-411W 2GN□K
CH35FAUL
MSS206-011WU-□ USM206-011W
MSS315-411WJ-□ USM315-411W 3GN□K
CH75CFAUL
MSS315-011WJ-□ USM315-011W
MSS315-411WU-□ USM315-411W 3GN□K
CH60CFAUL
MSS315-011WU-□ USM315-011W
MSS425-411WJ-□ USM425-411W 4GN□K,4GN□RH,4GN□RA
CH100CFAUL
MSS425-011WJ-□ USM425-011W
MSS425-411WU-□ USM425-411W MSP-1W 4GN□K,4GN□RH,4GN□RA
CH80CFAUL
MSS425-011WU-□ USM425-011W
MSS540-411WJ-□ USM540-411W 5GN□K,5GN□RH,5GN□RA
CH160CFAUL
MSS540-011WJ-□ USM540-011W
MSS540-411WU-□ USM540-411W 5GN□K,5GN□RH,5GN□RA
CH120CFAUL
MSS540-011WU-□ USM540-011W
MSS560-511WJ-□ USM560-511W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH250CFAUL
MSS560-011WJ-□ USM560-011W
MSS560-511WU-□ USM560-511W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH200CFAUL
MSS560-011WU-□ USM560-011W
MSS590-511WJ-□ USM590-511W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH350CFAUL
MSS590-011WJ-□ USM590-011W
MSS590-511WU-□ USM590-511W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH300CFAUL
MSS590-011WU-□ USM590-011W
200V/220V/230V Type
Unit Model ※1 Motor Model Capacitor Model Speed Control Compatible Gearhead (sold separately)※2
Pack Model
MSS206-412WJ-□ USM206-412W 2GN□K
CH10BFAUL
MSS206-012WJ-□ USM206-012W
MSS206-412WE-□ USM206-412W 2GN□K
CH08BFAUL
MSS206-012WE-□ USM206-012W
MSS315-412WJ-□ USM315-412W 3GN□K
CH18BFAUL
MSS315-012WJ-□ USM315-012W
MSS315-412WE-□ USM315-412W 3GN□K
CH15BFAUL
MSS315-012WE-□ USM315-012W
MSS425-412WJ-□ USM425-412W 4GN□K,4GN□RH,4GN□RA
CH25BFAUL
MSS425-012WJ-□ USM425-012W
MSS425-412WE-□ USM425-412W MSP-2W 4GN□K,4GN□RH,4GN□RA
CH20BFAUL
MSS425-012WE-□ USM425-012W
MSS540-412WJ-□ USM540-412W 5GN□K,5GN□RH,5GN□RA
CH40BFAUL
MSS540-012WJ-□ USM540-012W
MSS540-412WE-□ USM540-412W 5GN□K,5GN□RH,5GN□RA
CH35BFAUL
MSS540-012WE-□ USM540-012W
MSS560-512WJ-□ USM560-512W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH60BFAUL
MSS560-012WJ-□ USM560-012W
MSS560-512WE-□ USM560-512W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH50BFAUL
MSS560-012WE-□ USM560-012W
MSS590-512WJ-□ USM590-512W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH80BFAUL
MSS590-012WJ-□ USM590-012W
MSS590-512WE-□ USM590-512W 5GU□KB,5GU□KBH,5GU□RH,5GU□RA
CH70BFAUL
MSS590-012WE-□ USM590-012W
※1 The number in the box (□) represents the length of the junction cable for the unit models.
If there is no box ( □ ), the junction cable is 50cm long .
※2 The gear ratio appears at the position in the model number indicated by the box (□) .
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3. Installation
Installation conditions
Install the motor and speed control pack in a location that meets the following conditions. Using the unit in a location that does
not satisfy these conditions could damage it.
・ Indoors (this product is designed and manufactured to be installed within another device)
・ Ambient temperature :
Motor : -10℃(14° F) ∼ +50℃(122°
F) (avoid freezing)
-10℃(14° F) ∼ +40℃(104°F) for single-phase 230V
F) ∼ +40℃(104°
Speed Control Pack : 0℃(32° F) (avoid freezing)
・ Ambient humidity : 85% max. (avoid condensation)
・ Not exposed to explosive, flammable, or corrosive gas
・ Not exposed to direct sunlight
・ Not exposed to dust
・ Not exposed to water or oil
・ A place where heat can escape easily
・ Not exposed to continuous vibration or excessive impact
・ 1,000 meters or less above sea level
・ Installation category Ⅱ , Pollution degree 2, Class Ⅰ (For EN50178, EN60950)
When the machinary to which the motor and speed control pack is mounted requires installation category Ⅲ and
pollution degree 3 specifications, install the motor and speed control pack in a cabinet that comply with IP54 and connect
to power supply via an isolation transformer.
Mounting Screws
(not provided) Mounting screws
Motor Frame size Screw size Tightening torque
□ 60mm M4 2.0N・m (20kgcm)
□ 70mm M5 2.5N・m (25kgcm)
□ 80mm M5 2.5N・m (25kgcm)
□ 90mm M6 3.0N・m (30kgcm)
Note Do not insert the motor into the mounting hole at an angle or force it in, as this could scratch the flange and damage
the motor.
(2) Pinion shaft motor
(1)Drill holes in the mounting plate that match the screws and the
motor’s dimensions.
(2)Attach the motor and gearhead using the screws supplied with
Nuts Motor the gearhead (sold separately). Attach by using the pilot section
Washer as a guide and rotating the gearhead gently left and right,
Gearhead
Mounting
Plate being careful that the shaft’s gear pinion section does not strike
Screws provided the gearhead side plate (metal plate) or gears strongly.
with gearhead
(3)Fasten the screws supplied with the gearhead to the mounting
plate. Attach so that no gaps are left between the motor flange
surface and the gearhead pilot section end surface.
Refer to the gearhead operation manual for further details
concerning mounting (gearhead sold separately) .
Note Confirm gearhead compatibility by checking the table in section 2.2: “Checking the Product Name and
Motor-Control Unit Combination”.
Scratches and dents on the gears can cause unusual sound.
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(3)Motor with cooling fan
Equipment
Inflow
When mounting a motor with a cooling fan onto a device,
open a ventilation hole or leave 10 millimeters (0.4inches)
or more behind the fan cover so that the cooling inlet on the
back of the motor cover is not blocked.
10
(0.4)
Check to see that the capacitor is the one you ordered before
installation.
Use M4 screws to install the capacitor.
φ4.3
(.169DIA.)
※ Dimensions in millimeters(inches).
Note Do not let the screw fastening torque exceed 1N・m (10kgcm) to prevent damage to the mounting feet.
Mount capacitor at least 10cm (3.94inches) away from the motor. If it is located closer, the life of the capacitor will
be shortened.
Mounting screws
4-M3 (provided)
Mounting screws
4-M3 (provided)
4-φ4.5
20
91
152
Note ・ When mounting the speed control pack in a tightly close up place like the control panel and a place where there is
a heating nearby , be sure to when the speed control pack ambient temperature exceed 40℃, cool the speed
control pack with a fan.
・ Optional mounting plate for DIN rail (sold separately ) are available from ORIENTAL MOTOR.
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(2) Mounting two or more speed control packs
Leave sufficient space for air to pass between the speed control packs.
4. Connection
4.1 Names and Functions of Speed Control Pack
LED
Conditions under
Display Color Function
which light goes on
When both the AC power
POWER green Power indicator and the DC power are on
100V∼ L
⑮、⑯ Power supply input terminals 110V∼
115V∼
N
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■ Signal power supply terminals
① 24V−IN
… +(power supply for signals)
Connect “ + ” side of the DC24V power supply for the signal input.
② 24V−IN
… −(power supply for signals)
Connect “ − ” side of the DC24V power supply for the signal input.
⑨ NC
Not used.
⑰ FG (frame ground)
⑱ Protective earth
Use a wire with a cross sectional area of at least AWG18(0.75mm2).
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4.2 Examples of Connections
Note ・ In the connection diagram, the bold lines indicate the power lines, and the other lines indicate signal lines.
Large current run through the bold lines indicated in the connecting diagrams.
Use wires with cross sectional area of AWG18(0.75mm2) or larger for these lines.
・ Use one speed control pack per motor.
・ Replace the plastic cover over the power cord terminal block.
SS
Motor
SD Junction cable
MB
ON
FREE
CAPACITOR
Power Supply Connection
100V∼ L Capacitor Single-phase 100V±10% 50/60Hz
110V∼
115V∼ Single-phase 110V±10% 60Hz
N
Single-phase 115V±10% 60Hz
Single-phase 200V±10% 50/60Hz
FG
Single-phase 220V±10% 60Hz
Grounding Single-phase 230V±10% 50/60Hz
■ Capacitor connection
AMP 187 series The capacitor internal wiring is as follows:
C
A Capacitor terminals are internally electrically connected in twos ; A-B and C-D
D
B for easy connection.
For easy to install terminals use 187 series AMP FASTON Terminals.
For lead wire connection, use one lead wire for each individual terminal.
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4.4 Connecting Speed Control Pack and Power Supplies
Use a power supply cable whose wire has a cross sectional area of at least AWG18(0.75mm2).
The speed control pack must be grounded with the ground wire of the protective ground terminal and the frame ground terminal.
The ground line must be as short as possible using wire type AWG18(0.75mm2) or greater.
Be sure to put in the terminal cover after connecting.
6.2mm Max.
6.2mm Max.
6.2mm Max.
8.5mm Max.
(.244MAX.)
(.244MAX.)
(.244MAX.)
(.335MAX.)
φ3.2MIN. 3.2mmMIN. φ4.3MIN. 4.3mmMIN.
(.126DIA.MIN.) (.126MIN.) (.169DIA.MIN.) (.169MIN.)
Note Once power has been turned off, do not turn power on again or remove or insert the motor connector until the
POWER LED is completely extinguished (at least 10 seconds).
If using a crimp terminal for connection, use the type indicated in the illustration below.
Pheonix terminal
AI 0.25-6 Appropriate Wire Gage : AWG26 ∼ 24 (0.14 ∼ 0.2mm2)
AI 0.34-6 Appropriate Wire Gage : AWG22 (0.35mm2)
AI 0.5-6 Appropriate Wire Gage : AWG20 (0.5mm2)
AI 0.75-6 Appropriate Wire Gage : AWG18 (0.75mm2)
(1) The following three methods of setting speed can be used with MSS・W units.
MSS・
■ External DC voltage
The motor speed can be changed with DC voltages of 0-5 V.
Have ready a DC power supply of 10mA or more.
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(2) Connection Methods
1000
10
500
1500
When connecting, turn the external speed potentiometer’s
knob counterclockwise and set the speed 0r/min.
In this case high-speed operation can be set when turning
1000
the external potentiometer’knob clockwise.
7 0 5 10 15 20
VR Speed potentiometer resistance〔kΩ〕
8
External speed potentiometer resistance
-rotation speed characteristics
(Representative Values)
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<External speed potentiometer soldering terminal>
Fix the external speed potentiometer terminal and lead wire in place with a heat shrink tube or the like.
Please follow the following method.
The figure below shows how terminals are processed.
Insulated sheet
Dial plate ① Pass the lead through the terminal hole and
External speed potentiometer Knob
wrap it two or three times.
② Solder the lead wire to the terminal.
③ Cover the soldered area with a heat shrink tube.
Lead wire
Terminal
■ External DC voltage
The external DC voltage can be selected by turning off (switch to high) input to the SPEED SET terminal ⑤ .
To connect an external DC voltage, connect the plus wire to the terminal ⑦ , 2000
the minus wire to the terminal ⑧ . 60Hz
500
(3) To change speed in stages : Use external and internal speed potentiometers
There are two methods of changing speed in stages.
・The internal speed potentiometer can be selected by turning on (switch to low) input to the SPEED SET terminal ⑤ .
・The external speed potentiometer can be selected by turning off (switch to high) input to the SPEED SET terminal ⑤ .
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4.7 Signal Power Supply Connection
A DC24V signal input power supply is required to operate the photocoupler.
Connect the power supply as follows.
24V−IN
… + 1
− 2
Stop CW
CW 3
Stop CCW
CCW 4
SPEED 5 External Built-in
SET
6
Brake FREE
FREE
… +
24V−IN +24V
− GND
Common
to
CW
CCW
SPEED
SET
FREE
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4.9 Noise Control
■ Signal lines(I/O)
・Keep the signal line as short as possible (2 meters or less).
・When setting speed by means of the external speed potentiometer or a DC voltage, use the shield signal line.
・Separate power lines at least 30 cm from any cable running a large current.
■ Motor cable
Place motor cable at least 30 cm away from any cable running a large current.
■ Grounding
The class 3 grounding is required for FG terminals. Also, wiring must be as short as possible. Use AWG18(0.75mm2) or
better as the wiring materials for grounding.
■ Motor cable
When the motor is installed near instruments which are easily affected by noise, store the speed control pack in a
grounded metallic case, and route the motor cables into grounded metal conduit.
■ Grounding
The class 3 grounding is required for FG terminals. Also, wiring must be as short as possible. Use AWG18(0.75mm2) or
better as the wiring materials for grounding.
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5. Operation
5.1 Operating the Motor
Control of operation, stopping, switching direction of rotation and instantaneous stopping can all be performed with clockwise
rotation input, brake release input, and counterclockwise rotation input signals.
(1) Mode Table for Signal Input
Signal input
Mode Clockwise rotation Counterclockwise rotation Brake release
ON
SW1
OFF
Clockwise H
rotation input L
H
Brake release input
L
Counterclockwise H
rotation input L
High-speed
Speed setting Low-speed
CW CW CW CW
Motor
CCW CCW
Note When the motor is operated with the gearhead attached, the gearhead’s output shaft may, depending on the
gear ratio, turn in the opposite direction of the motor shaft.
See the operating manual of gearhead for information concerning the direction of rotation of the gearhead output shaft.
SPEED SET (speed controller switch) Speed Potentiometer Selected Speed Setting Range
OFF (HIGH) External speed potentiometer
50Hz : 90∼1400r/min, 60Hz : 90∼1600r/min
ON (LOW) Internal speed potentiometer
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5.2 Slow start / slow down
Equipment and work pieces are subject to large acceleration/deceletaion force at start, stop, and when changing speeds.
When you want to accelerate/decelerate without any accompanying shock, the acceleration/deceleration time can be extended
using the slow start/slow down function.
The slow start/slow down time can be set using the slow start/slow down time controller built into the control pack. However, when
the load inertia is large, the slow down time may be longer than the slow down time set.
(1)Slow start
The illustration below shows for induction motor type.
15
switching to high speed. To not use slow start, set the slow start
time controller to 0.
10
5
10
0
factory setting : 0
0 2 4 6 8 10
Slow start time controller
Slow start time controller scale
(Representative Values)
(2)Slow down
The illustration below shows for induction motor type.
15
50Hz, 100V, with no load
The slow down function is activated after switching from high
Slow down time〔sec/1000r/min〕
speed to low speed. To not use slow down, set the slow down
10
time controller to 0.
5 10
0
factory setting : 0
0 2 4 6 8 10
Slow down time controller scale Slow down time controller
(Representative Values)
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Example 1 : Two-speed control (method of improving stop position precision )
When performing two-speed control using external and internal speed potentiometers, follow the example shown below when
using the slow start / slow down function. In this example, high speed is set with an external speed potentiometers and low speed
with the internal speed potentiometer.
As indicated in this example, once the speed has been adequately reduced with the slow down function the motor can be stopped
without any shock and the stop position can be determined with greater precision.
Slow down
Slow start
Low speed (internal speed potentiometer)
Brake
ON
Clockwise rotation input
OFF
ON
Speed controller switch
OFF
ON
Brake release input
OFF
Signal input/output terminals diagram and then closing the switch, makes the motor slow down
angle curve
1 2 3
to a stop. Leave the rotation input in operating mode. To start up
7 again , open this switch.
Stop
VR Run
8
■ Using DC voltage
Setting the voltage to 0V makes the motor slow down to a stop.
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5.3 Multi-Motor control
Two or more motors and speed control pack can be operated at the same speed by using a DC power supply or the external speed
potentiometer. Connections for the motor and control devices are not shown in the diagram.
7 7
VR VR Resistance for speed potentiometer VRx may be obtained as
8 8 follows :
20
Resistance for N motors VRx= k Ω , N/4W
100V∼ L 15 100V∼ L 15 N
110V∼ 110V∼
115V∼ 115V∼
N 16 N 16
FG 17 FG 17 For Example : When two motors are used, resistance is
20
Grounding VRx= k Ω , 2/4W=10k Ω ,1/2W
2
MSP-1W : Single-phase 100V/110V/115V
(MSP-2W : Single-phase 200V/220V/230V)
Power supply line Each motor rotates at roughly the same speed, but there may
be some error in speed owing to differences in load or
individual motor performance. To reduce the effects of such
differences, add a variable resistance device VRa for making
fine adjustments. Resistance in the VRa potentiometer should
be 5 ∼ 10% of VRx resistance depending on the speed
setting, and have a capacity of 1/4W.
19
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DEFGMNOP
6. Characteristics
6.1 Safe-Operation Line
12
10
Torque
[kgcm]
0
[N・m]
1.2
1.0
0.8
0.6
0.4
0.2
0
500
AC100V/110V/115V
Type
MSS206 type
MSS315 type
MSS425 type
MSS540 type
MSS560 type
MSS590 type
50Hz Safe-Operation Line
60Hz Safe-Operation Line
1000
Speed [r/min]
1.3
3.9
6.9
12.2
22.5
23.6
50Hz
60Hz
1500 1800
Input power to the speed control motor varies with the load and the
speed. The greater the load, and the lower the speed, the higher
the motor’s temperature will rise.
The graph left displays the relationship between the speed and the
torque characteristics of the AC speed control motor. The line is
referred to as the safe-operation line and the shaded area is called
the continuous operation area.
The safe-operation line, measured by motor’s temperature,
indicates its operational limit for continuous usage with the
temperature level below the permissible maximum (In case of
using the reversible motor, it is measured by 30 minute operation).
Whether the motor can be operated continuously or not is judged
by measuring the temperature of the motor case. When the
temperature of the case is below 90℃(194°
capable of continuous operation.
Repeated motor operation and braking causes the motor’s temperature to rise and limits the continuous usage time of both the
motor and control pack.
When stopping the motor instantaneously, a large braking current is run through the winding, as shown in the table.
Make allowance for the braking currents shown in the table when choosing a breaker (or fuse) for the machinery in which the motor
is installed.
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8. Troubleshooting
Troubleshooting
When the motor is not running properly, try to find the problem in the following table . If you still cannot solve the problem, contact
your nearest ORIENTAL MOTOR office.
① Is the power supply connected correctly? Connect the power supply and check to see that the POWER LED
(green) is lit.
② Is the signal power supply connected correctly? Connect the DC24V power supply.
③ Are the connector connections secure? Insert connectors firmly all way in.
④ Are the CW and CCW inputs on (low)? Turn on (switch to low) the input for the desired direction of rotation.
⑤ Is the speed potentiometer turned all the way in Turn the speed potentiometer to the clockwise. (This applies to both
the counterclockwise direction? internal and external speed potentiometer.)
⑧ Is the correct voltage being supplied to the Check the voltage as indicated in section “2.2 Checking the Product
speed control pack? Name and Motor-Speed Control Pack Combination”.
⑨ Is the load too large? Check the load and use below rated torque.
⑩ Do you have the right motor-speed control Check the combination as indicated in section “2.2 Checking the
pack-capacitor combination? Product Name and Motor-Speed Control Pack Combination”.
⑪ Was the thermal protector activated? Refer to section “7 : Locked Rotor Burnout Protection” .
⑫ Is the provided capacitor connected as indicated Connect properly as indicated in section “4 : Connecting” .
in section “4 : Connecting”?
Speed does not change ① Have you selected the desired speed setting Check the speed setting method.
method?
① Are you using a gearhead? Some gearhead speed ratios will cause rotation in the opposite
direction to the motor shaft.
Motor rotates in an ② Is a signal being input to terminal ③? (CW takes Turn off (switch to high) the CW input.
opposite direction. precedance)
③ Are you looking at the motor from the wrong Rotation is defined as being clockwise and counterclockwise when
side? viewing the motor from the side with the output shaft.
① Is the setting of the acceleration duration Set the acceleration time potentiometer to “0”.
Starting is delayed potenimeter other than “0”?
Reversing is delayed ① Is the load inertia excessive? Reversing can be delayed if the load inertia is high.
① Is the setting of the deceleration duration Either turn off (switch to high) the SLOW DOWN input or set the
Stopping is delayd potentiometer other than “0”? deceleration time potentiometer to “0”.
② Is the load inertia excessive? Check the load inertia.
① Is the correct voltage being supplied to the speed Check the voltage as indicated in section “2.2 Checking the Product
The motor becomes control pack? Name and Motor-Speed Control Pack Combination”.
extraordinariy hot
② Does the ambient temperature exceed the Reduce ambient temperature to below maximum ambient
(motor case temperature permissible range? temperature rating.
exceeds 90℃(194°
F))
③ Do you have the right motor-speed control Check the combination as indicated in section “2.2 Checking the
pack-capacitor combination? Product Name and Motor-Speed Control Pack Combination”.
The power lamp does not ① Are both the AC power supply and DC power Input both the AC power supply and DC power supply.
go on supply input?
① Are the motor and gearhead correctly fastened? Refer to the gearhead operation manual.
The motor makes a
② Is the coupled gearhead the same pinion type as Check the combination as indicated in section “2.2 Checking the
strange noise the motor shaft? Product Name and Motor-Speed Control Pack Combination”.
① Is the correct voltage being supplied to the speed Check the voltage as indicated in section “2.2 Checking the Product
control pack? Name and Motor-Speed Control Pack Combination”.
The cooling fan dose not
rotate ② Have the motor and speed control pack become Insert connectors firmly all the way in.
disconnected?
21
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¨
ORIENTAL MOT
ORIENTAL OR U.S.A. CORP
MOTOR CORP.. ORIENTAL MOT
ORIENTAL OR (EUROP
MOTOR A) GmbH
(EUROPA)
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CO.,LTD. TAIWAN ORIENT
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MOTOR TD.
LTD.
Headquarters Tel : (02)2299-9360 Fax : (02)2299-4173
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LTD.
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