Sensata Jae Series Magnetic Circuit Protectors Datasheet
Sensata Jae Series Magnetic Circuit Protectors Datasheet
Sensata Jae Series Magnetic Circuit Protectors Datasheet
General Description
• Mid-trip handle available for visual identification of fault-tripped
circuit breakers
• Optional internal low voltage shunt to meter current (single and multi-
pole units are dimensionally equivalent in depth)
• Terminal options for design flexibility in various applications
• Multiple trip time delays for application flexibility
• Electrical and mechanical actuated auxiliary switch options for
external monitoring of circuits
• Reduced voltage drop through the circuit breaker vs. other circuit
protective devices
SPECIFICATIONS
Number of Poles
- 1, 2, 3, 4, 5, 6
Current and Voltage Ratings
- 100 to 250 amps, 160Vdc
- 100 to 250 amps, 125/250Vdc
- 100 to 250 amps, 65Vdc
- 275 to 800 amps, 160Vdc (paralleled poles)
- 275 to 1200 amps, 65Vdc (paralleled poles)
Interrupting Capacity
- 10,000 amps, 160Vdc
- 10,000 amps, 125/250Vdc
- 100,000 amps, 65Vdc (1 amps to 800 amps)
- 10,000 amps, 160Vdc (ratings ≤1000 amps)
- 65,000 amps, 65Vdc (801 amps to 1200 amps)
Page 1
1.266
2.406 Optional
(61.11) Metering
Shunt
.329 ON
(8.36)
OPTIONAL
2.741 7.125 TRIPPED
(69.62) (180.97) POSITION
.470
(11.94) 1.937 OFF
(49.21) 3.093
(78.56)
.470 .300
(11.94) (7.62)
Dimension
“A”
.437 HOLE SHOWN
1.420
(36.07) .283
(7.18)
.250
(6.36)
1.215
(30.86) R.105 TYP.
6.559
(166.61)
2X 10-32
MOUNTING SCREW
ON
DEPTH: .230 MIN.
.315 MAX.
OPTIONAL M5
2.313
(58.75)
OFF
.250
.300 (6.36)
(7.63)
1.000
(25.40)
Page 2
1.170 1.500
(29.72) (38.10)
2.500
(63.50)
.111
(2.82)
SCREW 3/8 - 16
UNC 2A
1.215
1.670 [30.86]
(42.43) R.105 TYP.
1.170
(29.72)
6.559
[166.61]
2X 10-32
MOUNTING SCREW.
ON 1O N1 DEPTH:.230 MIN.
.315 MAX.
Multi-Pole Dimensions OPTIONAL M5
2.313
[58.75]
Number of Poles Dimension “A”
1 1.500 [38.10] Max OFF
Page 3
.875
[22.22]
10.370
[263.40]
8.870
[225.30]
DIM.“C”
.757
[19.23] Panel Mounting Details
Number of Poles Dimension “C”
1 1.515 [38.48] Max
2.328 2.814 2 3.015 [76.58] Max
[59.13] [71.48]
3 4.515 [114.68] Max
4 6.015 [152.78] Max
5 7.515 [190.88] Max
6 9.015 [228.98] Max
.250
[6.36] 1.500 10-32
[38.10] MOUNTING
SCREW Notes:
1. All mounting inserts shall be utilized when panel mounting circuit breakers.
Panel mounting screws shall have recommended torque applied.
2. Panel mounting screws shall not extend beyond back of mounting panel
more than specified mounting insert depth.
Page 4
“B”
DIM “A”
1.500
[38.10]
.854
[21.69]
.875
[22.22]
10.370
[263.40]
ON IO NI
OFF
CONFIGURATIONS
Series Trip
1.437
The most popular configuration for magnetic protectors is the series trip, where the sensing coil and contacts (36.50)
are in series with the load being protected.
The handle position conveniently indicates circuit status. In addition to providing conventional overcurrent
protection, it’s simultaneously used as an on-off switch. 1.305
(33.15)
Auxiliary Switch
This is furnished as an integral part of a series pole in single or multi-pole assemblies. Isolated electrically
from the protector’s circuit, the switch works in unison with the power contacts and provides indication at a SWITCH ONLY
SERIES
Page 5
PLUG AUXILIARY
SWITCH REC4 ALARM AUXILIARY
SWITCH SWITCH REC4
PLUG RLS4
.752 C
[19.11] NO
NC
BREAKER IN
.250 OFF POSITION
[6.35]
SEE SWITCH
.110 2.438 MAX.
OPTIONS [2.79] [64.52]
-IREC4
.235
[5.97]
2.772
[70.41]
Shunt Trip
Shunt Trip
The shunt trip is designed for controlling two separate loads with one assembly. The control 1.187
is established by providing overload protection for the critical load. When the current [30.15]
through this load becomes excessive and reaches the trip point, the protector will open and 4.754
[120.76]
remove power from both loads simultaneously. The total current rating of both loads must
not exceed the maximum contact rating.
FLATWASHER
LOCKWASHER
1/4-28
2 NUTS
Page 6
OPERATING CHARACTERISTICS
Trip Free
Will trip open on overload, even when forcibly held on. This prevents the operator from damaging the circuit by holding the handle in the ON position.
Insulation Resistance
Will not be less than 100 megohms at 500 volts D.C.
Endurance
Test to be performed at rated current and rated voltage at 3mSec time constant DC. Rate of operation to be 5 operations per minute for breakers
rated at 250 amps and less and 4 per minute for breakers rated above 250 amps.
Breakers rated above 250 amps but 600 amps or less shall be rated for 1000 loaded operations and 5000 mechanical operations.
Auxiliary Switch
When supplied will be S.P.D.T. configuration with a maximum rating of 10 amperes 250 VAC 1 amp 80 Vdc.
When optional metering shunt or parallel pole configuration is specified, maximum rating is 1 amp 80 Vdc.
High-Low Temperature
Circuit breakers will operate in the range from -40°C to +85°C. All agency testing is conducted with wire sized per 75°C chart of the National Elec-
trical Code. In all cases the breaker connections should be sized to limit the maximum terminal temperature to 100°C absolute when the breaker is
operating in the maximum ambient temperature at the maximum load current.
Overload
DC rated circuit breakers will withstand 50 operations at 600% of rated current. The current shall have no less than a 3mSec time constant at rated
voltage. Units to be operated in groups of five at the rate of operations per minute with fifteen minutes between groups to allow for cool down.
Page 7
Voltage Ratings
On all types, voltages up to and including 160 volts DC.
Multi-pole units can be supplied for 125/250 volts Vdc. All units will be marked with the standard maximum voltage.
UL listed breakers will be labeled with the UL listed voltage.
DC Applications (typ)
A choice of delays is offered for DC applications. Delay 51 is a short delay for general purpose applications. Delay 52 is long enough to start certain
types of motors and most transformer and capacitor loads. Delay 53 is a long delay for special motor applications.
All trip curves and trip currents are specified with the breaker mounted in the normal vertical position at ambient temperature of +25°C. For test
and measurement purposes, the breakers should not carry current prior to application of overload for calibration test. For other than vertical mount
position, consult factory.
Page 8
10000 10000
1000 1000
MAY TRIP
MAY TRIP
TIME IN SECONDS
10 10
1 1
.1 .1
.01 .01
.001 .001
01 00 150 200 300 400 500 600 7008 00 900 1000 01 00 1502 00 3004 00 500 600 700 800 900 1000
125 125
PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT
10000 10000
MAY TRIP
1000 1000
MAY TRIP
DELAY 62 & 62F DELAY 52 & 52F
100 TIME IN SECOND S
100
TIME IN SECONDS
10 10
1 1
.1 .1
.01 .01
.001 .001
01 00 150 200 300 400 500 600 700 800 900 1000 01 00 1502 00 300 400 500 600 700 800 9001 000
125 125
PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT
10000 10000
MAY TRIP
MAY TRIP
1000 1000
TIME IN SECONDS
10 10
1 1
.1 .1
.01 .01
.001 .001
01 00 1502 00 3004 00 500 600 700 800 9001 000 01 00 150 200 300 400 5006 00 700 800 9001 000
125 125
PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT
Page 9
The ordering code for JAE/JRE/JLE F-Frame Circuit Protectors may be determined by following the steps in the decision tables shown here.
The coding given permits a self-assigning part number for standard configurations. Factory part numbers are assigned to units with mixed ratings,
combinations of styles or construction not listed in the Third Decision Table, etc. With these, it is suggested that order entry be by description and/or
drawings, and a part number will be established.
Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to ensure cross reference,
traceability and manufacturing control.
For example, the following is the code for a single pole breaker series trip, with mid-trip handle indication, auxiliary switch, short delay, 65 volts DC
maximum voltage rating with 3/8-16 captive nuts in a current rating of 250 amperes and metric inserts.
To determine the ordering number of your particular JAE/JRE/JLE unit, simply follow the steps shown. You may use this number to place an order or
as a reference for further questions you may have.
Page 10
Optional
A: Optional metric inserts M5
S: Optional metering shunt
Notes:
1. 10-32 inserts are provided for front mounting on all units. M5 ISO metric mounting inserts are available and are specified by the eight decision in the part number.
2. The auxiliary switch is located on the left hand pole (viewed from terminal end) unless specified otherwise. Note this is the only location available for breakers rated over 250 amps.
The switch is available as an alarm switch (changes state when breaker electrically trips) or as an auxiliary switch (changes state when the breaker contacts change state either from
tripping or operation of the breaker handle). See outline drawing for location of alarm and auxiliary switches. Note alarm switches are available only with mid trip option. When both
an alarm and auxiliary switch are specified with a metering shunt, only the C and NO or C and NC terminals from each switch are available for field termination.
3. 3/8-16 captive nuts are available for bus bar terminations or crimp lugs (specify front or back termination). 3/8-16 long and short studs are also available (specify front or back mount).
A number 6 through 300 MCM AL/CU solderless connector is available (specify front or back mount).
4. Only series construction and DC ratings are available in current carrying poles above 250 amps. Consult factory for special requirements.
5. The coding given permits a self-assigning part number but with certain limitations, (due to the adaptability of magnetic protectors to complex circuits) which require a need for a factory
assigned part number. Typical examples are units with mixed ratings, combinations of styles, or construction not listed in the third decision table, etc. With these, it is suggested that
order entry be by description and/or drawings, and a part number will be established.
Additionally, it is standard policy to establish a factory assigned part number wherever a descriptive drawing exists to provide cross-reference, traceability, and manufacturing control.
6. When specifying a protector for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection.
7. Since magnetic protectors with time delay are somewhat attitude and temperature sensitive, all trip curves and trip currents are specified with the protector mounted in the normal ver-
tical position at ambient temperature of 25°C. Protectors do not carry current prior to application of overload for calibration test. For other than vertical mount position, consult factory.
8. A 25mV at rated current non-isolated metering shunt is available as an option (see outline drawing). The shunt accuracy is 1% full scale 25°C ambient.
9. Dual coil construction is available. Consult the factory.
10. Decisions referencing this note may be replaced by a factory assigned nondescript number.
Page 11
- UL 489 Listed
- UL 489A Listed
- CSA Certified
- CUL/CUR Certified
- TUV Certified
- CCC Certified
- AS 60947.2-2005 (equivalent to IEC 60947-2:2006+A1)
Single-pole ratings: UL489, 250 amps max at 160 Vdc, 10,000 amp interrupting capacity and 250 amps max at 65 Vdc, 65,000 amp interrupting
capacity. Multi-pole ratings: UL 489A, 800 amps max at 160 Vdc, 10,000 amp interrupting capacity and 1,200 amps max at 65 Vdc, 65,000 amp
interrupting capacity.
ISO-9001 Certified
The maximum voltage ratings for which the protectors have been tested are shown in the chart
The current is the amperage range that the protectors have been tested
The tripping current (TC) – Tripping current is coded as a percentage of the ampere rating
0 – Tripping current is less than 125% of ampere rating
1 – Tripping current is in the range of 125% to 135% of ampere rating
2 – Tripping current is more than 135% of ampere rating
3 – Tripping current is 135% and meets MCCB trip time requirements
The overload rating (OL) - designates whether the protector has been tested for general use or motor starting applications.
0 – tested at 1.5 times amp rating for general use
1 – tested at 6 times AC rating or 10 times DC rating for motor starting
The short circuit current rating (SC) – The short circuit rating in amperes following a letter and number designating the test conditions and any
calibration following the short circuit test is defined below:
C – Indicates short circuit test was conducted with series overcurrent protection
U – Indicates short circuit test was conducted without series overcurrent protection
1 – Indicates a recalibration was not conducted as part of the short circuit testing
2 – Indicates a recalibration was performed as part of the short circuit testing
3 – Indicates recalibration was performed along with the dielectric and voltage withstand for “Suitable for Further Use” rating
Page 12
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