Tile Dek

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Build With Confidence

ROOFING & SHEET METAL MANUFACTURERS

TileDek ®

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“ Profiles Tested for Cyclonic Conditions”

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Steel Supplied by:

info@roofingandprofiles.com.fj
www.roofingandprofiles.com.fj
V-12/17
TileDek
®

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TileDek Roofing
®

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The latest and most advanced technology has created the RPFL TileDek® Roofing System that supersedes all

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!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
other conventional roofing. RPFL TileDek® features a distinctive tile profile that will enhance the appearance ofboth
new and existing homes providing theclassic look of concrete tiles with the strengthof steel.

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Base Materials Minimum Roof Pitch Length Remember
RPFL’s TileDek® can be supplied • Accessories

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Gauge: 0.42mm (min), 0.50TCT You can use TileDek ®

Tensile Strength: G300 on roof pitch as low as to any length subject to availabili- • Capping
Coating Mass: AZ150 or AZ200 3°.
LE ty of suitable transportand han- • Ridge Caps
dling facilities. Recommended • Flashings
• Guttering
Heat Resisitant "#!$#%&''#()!*&!+,-!.,*/!%0%1&(,%!233#'41,#3!3%$#.3!*&!5*#
length up to 6.0m. • Fasteners
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Reduces heat to save on electrical costs. *,'4#$!B7$1,(3!%1233!9!',(,'7'C! • Insulation
! • Translucent Sheeting
Sound Insulation • Hurricane Vents
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RPFL’s TileDek reduces rain noise compared to traditional


®
! And Pest Proof
Bird
roofing materials providing better comfort in your home.
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Reduce attack from birds & pest disturbance with


)*+,- .771-8279*
proper flashing installation.
Patented Folding Process .+/01+22-
!" #" $" %" &'%" !("
304*05/46-
RPFL TileDek Roofing is manufactured from an advanced
® Coating
!"" ##" #$% &#" &'# (&)
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roll forming process which ensures a strong tile appear- RPFL!$" TileDek® Does
!(*not corrode
!%# or rust #$$
#!( easily #)&
when
ance conforming to the Fiji Building Code, tested and installed
#"" as per NZ Steel
!!" Specification
!#) !*" & Installation
!)! ##"
approved to cyclonic standards that you can rely on. Guide March 2011. ''
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#$" !"& !#' !$& !%*


&"" %& '* !"% !#% !(*
Watertight
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RPFL’s TileDek® unique design incorporates a side lap Thermal(""


expansion and$$contraction
*( '"
of steel )* !!"
cladding
$"" (( $! *( %* '' !!!!!!
with an Anti-Capillary drain at the underlapping side to
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!"##$%&#'($"%
give full protection from the weather. 4561'789'%9:%09'$:10$89'%)**+
)**+
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,-./%0"1'(# 2-./%0"1'(# 32./%0"1'(#


!""" "#$ % &#!
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Recommended Fasteners '"""" '#( $ )


We recommend BRA Fasteners type B8 protection to AS '!""" '#* * '%#!
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3566 Class 4 with 25mm diameter Marine Grade Aluminium / ("""" (#& '( '*
EPD Muniversal BRA cyclone washer (Specially designed (!""" % '! ((#!
cyclone washer). BRA Fasteners Exclusively available at %"""" %#$ '* (+ !
RPFL.

Talk to your Roofing Specialist from an RPFL sales office about the best material for your next project.
RPFL uses Colorbond® Steel from NZ Steel for our entire TileDek® products.

Build With Confidence info@roofingandprofiles.com.fj


ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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WARRANTY
As per NZ Steel Specification & Installation Guide March 2011.

IMPORTANT PUBLICATIONS

For your installation to perform to its full potential, it is essential that it is designed, installed and

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maintained in accordance with good trade practice. Please refer to:

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NZ Steel Specification & Installation Guide March 2011.

NZ Metal Roof & Wall Cladding code of practice version 2.2 / 2012.

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!"#"$"%&'!"#$

FOR BEST RESULTS !"#"$"%&'!!!!!!!!!

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!"#"$"%&'!
These suggestions will improve the appearance of the RPFL TileDek® Roof and make installation easier.
Keep the roofing sheets dry when closely stacked OR keep the sheets well ventilated if subjected

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to wet condition. LE
Care should be taken to avoid dragging sheets which will cause scratching and scouring to the
coated surface.
#1!67$1,(3!.,*/!89:8;!-!<;''!5=>!2()!?8@!89:8;!-!<A!*&!
Always walk over battens / purlins positions and wear soft soled shoes.
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!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Lay sheets from right to left to ensure tight fitting-note that the trailing edge of any sheet should not be
fixed until the following sheet is installed beneath it.
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Ensure the sheets are not bent unintentionally at the steps during handling.
Install sheets with fasteners at the eave and ridge only until all sheets have been installed.
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Fix the roof permanently in position using the required fastener !!!!!! frequency. !!!"#$%
Heads of fasteners to be matching color-available from RPFL.
!"#"$"%&'DEF!G23*#(#$3!*0B#!8@!DH!B$&*#%*,&(3!*&!F5!IAJJ!K1233!9!
.,*/!LA''!),2'#*#$!>2$,(#!M$2)#!F17',(,7'!N!O6=>!7(,P#$321!
When cutting or trimming TileDek® sheets, use large metal snips.
DEF!%0%1&(#!.23/#$!Q5B#%,2110!)#3,R(#)!%0%1&(#!.23/#$SCDEF!
&

G23*#(#$3!O-%173,P#10!2P2,1241#!2*!E6GTC
Metal abrasive/ cutting discs should NOT be used at any time.
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Turn up sheet ends at ridges and hips and cover with suitable accessories.
All accessories should be installed in accordance with good plumbing practice.
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!!!!!!! Upon completion of work always clean and sweep roof with soft broom and gutters free from
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metal cuttings and swarf.


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ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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INSTALLATION GUIDELINES

RPFL TileDek® is a new type of metal roofing sheet which requires a unique method of
installation to match its unique performance characteristics. This procedure has been
written to assist those not familiar with the product and to explain the simple installation
process.

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ROOF BATTEN / PURLIN

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Batten sizes are determined by rafter spacing and may be subject to local building practice.
The accompanying table can be used as a guide for Approved Fiji Hardwood battens.
Battens should be fixed to the rafters in an approved manner to meet local building

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regulations.

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RAFTER SPACING PURLIN DIMENSION

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1200 mm 140 X 45 MPG 12 TIMBER PURLINS
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1000 mm 140 X 45 MPG 12 TIMBER PURLINS

900 mm 140 X 45 MPG 12 TIMBER PURLINS


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750 mm 140 X 45 MPG 12 TIMBER PURLINS


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BATTEN / PURLIN LAYOUT

1. Install 1st purlin towards gutter end in line with facia. The outer edge of fascia should not
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be above the purlin outer edge. The 1st purlin should be of equal gauge.
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2. 2nd Purlin installation - The distance between upper edge of the 1st purlin to the upper
edge of 2nd purlin should be same as the step distance of RPFL TileDek® roofing to be
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installed.
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3. 3rd and subsequent purlins - Same as 2nd purlin.


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4. Last purlin (nearest to the ridge) to be installed where specified by designer, architect or
structural engineer. Normally 90mm to 150mm from ridge/apex point.
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Note: In common practice, there should not be any RPFL TileDek® step allocated at the last
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purlin as it will be covered by the ridge cap and the profile of ridge cap will provide the
impression of step.

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ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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INSTALLATION

350mm Steps:

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X - may vary depending on
fascia width and gutter over-

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hang requirement

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String line

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350mm Steps Typical Sheet Layout


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Build With Confidence info@roofingandprofiles.com.fj


ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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INSTALLATION

400mm Steps:

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X - may vary depending on
fascia width and gutter over-
hang requirement

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String line

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400mm Steps Typical Sheet Layout


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Build With Confidence info@roofingandprofiles.com.fj


ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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INSTALLATION

450mm Steps:

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X - may vary depending on

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fascia width and gutter over-
hang requirement

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String line

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450mm Steps Typical Sheet Layout


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1. RPFL Cyclonic Testing of 0.42bmt TileDek G300 Steel Fixed to Timber Purlin
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Testing on the RPFL TileDek® roofing profile has been carried out at the James Cook Cyclone
Testing Station in Townsville, Queensland, Australia. The cyclic tests produced no observable
damage to the sheet, screws or washers (refer to Report No. TS913).
The cyclic test results have been used as a basis for development of the load span table below:

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ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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Lo-Hi-Lo Cyclonic Wind Uplift Resistance - Strength Limit State Test Results
0.42bmt RPFL TileDek® sheeting – Triple span configuration (450/450/450)

Span Type Span Length (mm) Recommended Cyclone Ultimate Strength


Limit State Design Wind Capicity (kpa)
Triple 450 8.46

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Note(s):

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RPFL TileDek® profiles of span configuration less than 450/450/450 will be
able to achieve the Limit State Design Wind Capacity as long as installation details as per Report
No. TS913 are maintained,

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RPFL TileDek® roof cladding
Timber purlins of grade MGP12 or equivalent (hardwood or softwood timber)

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Type 17 screws with 25mm diameter Aluminium Bonded washer

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used under the head of each screw
ngineer check the suitability of the Limit State
Design Wind Pressures for the intended site of use

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LE atten spacing’s less than 450mm may be conservatively
designed for the uplift pressures in the table above
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spacing may be designed for the uplift pressure in the table above
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After exposure of cladding to an extreme wind event, it is recommended that inspection be


performed to confirm fixing and cladding integrity.
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We, Fyfe Pty. Ltd., confirm that the procedures used in carrying out the cyclonic load tests on the
product as listed above from for Roofing & Profiles (Fiji) Ltd., conform to the structural requirements
of the National Construction Code Series 2012 (NCC) and the relevant Australian Standards:
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for cyclone regions, pressure test regime as per BCA Lo-Hi-Lo.


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2. RPFL Windborne Debris Impact Testing of 0.42bmt TileDek® G300


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Roof application Vertical Trajectories


Tests were carried out by the James Cook University, Cyclone Testing Station (CTS), Townsville,
Queensland, Australia. Refer to their report no.: TS989, dated 15th December 2014.
Test Description:
Where windborne debris loading is specified, the debris impact shall be equivalent to -

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ROOFING & SHEET METAL MANUFACTURERS www.roofingandprofiles.com.fj V-12/17
TileDek
®

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(a) timber member of 4kg mass with a nominal cross-section of 100 mm x 50 mm

(b) spherical steel ball 8mm diameter (approximately 2 grams mass) impacting at

3.2.

Target Velocity-Vertical Trajectories: Timber member: 10.9m/s

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Spherical steel ball: 32.7m/s

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Equivalent Regional Wind Speed (V500): Vr= 88m/s (Region D)

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Tested Sheeting: Type: TileDek

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Base metal thickness: 0.42bmt
Material grade: G550

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Tested Spans: Triple Equal Span: 450mm

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Tested Fixings: Screws: 14-10x65mm fixed at each rib.
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the wind debris impact tests on the RPFL 0.42bmt G300 TileDek® roof sheeting conform to the struc-
tural requirements of the following Australian Standard & CTS Technical note:-
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AS/NZS 1170.2 :2011 Structural Design Actions, Part 2: Wind actions, Section 2.5
Wind actions, Part 2.5.8 Impact loading from windborne

CTS Technical Note No.4 Simulated Windborne Debris Impact Testing of


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Building Envelope Components (Version 3)


Notes:
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• It is recommended that in the event of an extreme storm/extreme winds the cladding is inspected by a
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suitably qualified builder/engineer to confirm the adequacy of the cladding and fasteners post event.
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We, Fyfe Pty. Ltd., confirm that the procedures used in the testing program has been carried out in
accordance with the requirement of the National Code Construction Series (NCC, 2013). The results
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listed above for the Wind Debris Impact Testing for vertical trajectories only conform to the structural
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requirements of NCC and the following Australian Standards.


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• AS 1170.2 – 2011: Structural Design Actions, Part 2: Wind actions.

Build With Confidence


ROOFING & SHEET METAL MANUFACTURERS
Build With Confidence
Factory Yalalevu, Ba Phone: (679) 667 3764 Fax: (679) 667 3674
info@roofingandprofiles.com.fj
Email: info@roofingandprofiles.com.fj Website: www.roofingandprofiles.com.fj
www.roofingandprofiles.com.fj
V-12/17
V-11/17

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