SERVICE MANUAL

Hydraulic Motors type MR- series 4

and MLHR…Е

2008
Service Manual Hydraulic Motor type MR-series 4,
MLHR …Е

Housing "F"
Screw
Dust
Seal
Flange
Shaft
Seal
Thrust
WasherAxial
Needle
Bearing
Housing "Q"

Screw Spring Cant Seal

Washer
Dust
Seal Flange
Shaft
Seal O-Ring
Thrust
Washer
Axial
Needle
BearingKey
Shaft

Castellated
Nut Washer Housing

Check
Cardan Valve
Shaft
O-ring
Distributor Plug
Plate (for rear ported motors)

O-ring
Roll-gerotor
Set Washer
(O-ring)
O-ring
End Cover”1”
(without drain)
Washer
Screw
Name
Plate

Rivet
End Cover
(with drain) End Cover”...E1”
(for rear ported motors
without drain
)

Washer
Screw
Spacer
Name
Plate
Washer
(O-ring)

Plug Rivet

Washer
(O-ring)
End Cover "E”
(for rear ported motors, Plug
with drain)

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 Service Manual Disassembly Hydraulic Motor type MR- series 4,
MLHR…Е

Instructions in this manual are for MR-series 5. Remove the roll-gerotor set carefully to
4 and MLHR…E motors. prevent dropping of rollers and rotor from stator.
Cleanliness is extremely important when Do not dismount!
repairing these motors. Work in clean area! Remove O-rings from roll-gerotor set
Before disassembly, drain oil from motor. grooves (see Figure 2).
Remove castellated nut, washer and key
when used. For motors with drain unscrew drain O-ring
plug and remove washer (O-ring).
Distributor
Although not all drawings show the motor in Plate
disassembly devise (vise), we recommend that
you keep motor clamped during disassembly.

1. For rear ported motors only! Unscrew the

plugs using S10 Allen head spanner and remove
the washers.

2. Place the motor in disassembly devise with

output shaft down. Cardan
Shaft
Fig.3
End Cover
Washer 6. Remove cardan shaft (see Figure 3).
Screw
7. Remove distributor plate.

8. Remove O-ring from housing.

Reposition motor in disassembly devise with

Plug shaft upwards.
Washer
(O-ring) Dust
Seal Flange
Fig.1 Shaft
Seal Thrust
Washer
3. Unscrew screws using S13 torque wrench. Axial
Needle
Remove washers (see Figure 1). Bearing
Screw
Spring
4. Remove end cover. Washer
O-ring O-Ring

Roll-gerotor
Set
O-ring
Fig.4

9. Unscrew screws using S6(5) Allen wrench

(see Figure 4)
For “Q”-flange only: The screws (8 psc.) are
assembled with Loctite to hold them in place. A
higher torque is required to break screws loose.
Fig.2
10. Remove flange from housing. Dust seal
and Shaft seal will come out with flange.

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 Service Manual Disassembly Hydraulic Motor type MR- series 4,
MLHR…Е

Flange
Shaft Seal
1. CLEANING:
Wash all parts (except seals) in a weak
solvent on carbon base and then degrease.
2. MEASURING AND REPLACEMENT:
Measure all parts and compare actual
Dust Seal dimensions with the nominal ones given in the
Fig.5 technical documentation. Replace any parts
with scratches or burrs that could cause leakage
11. Remove with screwdriver Dust seal and or damage with new ones. Use new seals when
Shaft seal from flange (see Figure 5). Work from reassembling motor.
outer side for both seals. 3. LUBRICATION:
Lubricate all seal parts which should be
Note: Some motors may have Quad-ring in reassembled with light film of petroleum jelly.
place of the Shaft seal.

12. Remove shaft from housing.

13. Remove thrust washer and needle bearing

from shaft (see Fig.6).
Seal Kits:
Thrust
Washer
Axial SK41 5127 5000 for MR(F)…series 4
Needle SK41 5127 5180 for MRQ…series 4
Bearing SK41 5127 5009 for MR(F)…D-series 4
and MR(F)…N...D-series 3
Shaft SK41 5127 5189 for MRQ…D-series 4
O-Ring and MRQ…N...D-series 3
(Cant Seal for “Q”) SK41 5127 5018 for MR(F)…Useries 4
SK41 5127 5198 for MRQ…Useries 4
Thrust SK41 5138 4600 for MR(F)…B series 3 (ø35 sealing
Washer
(only for sealing Dia. ø35) dia.)

Fig.6 SK41 5122 0001 for MLHR(F)…E;

and MLHR(F)…N…D
14. Remove O-ring from outer diameter of SK41 3131 0009 for MLHR(F)…UE
thrust washer. SK41 5131 6900 for MLHR(F)…D (ø35 sealing dia.)
SK41 5122 0145 for MLHRQ(M)…E
and MLHRQ(M)…N…D
Note: It is not necessary to dismount check SK41 5131 0441 for MLHRQ(M)…UE
valves unless leakage occurs around check valve.
Replace with new one.

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 Service Manual Reassembly Hydraulic Motor type MR- series 4,
MLHR…Е

1. Lubricate output shaft with hydraulic oil. 9. Install dust seal in flange. Carefully press
Backward dust seal into place.
Valving Lips of shaft seal and dust seal must face
Slot outward.
Important: Check seal condition after
installing in housing. If damaged, cut or
improperly installed, replace with new ones.
Forward
Valving 10. Install the spigot flange incl. assembled
Slot seals on shaft. Prevent the seals and shaft against
Fig.7 damages.

2. On the bottom of the shaft mark a Timing 11. Install in the flange 6 screws with washers
dot placed between forward and backward and alternately torque them to 6÷8 Nm (10÷12
valving slots as shown on Figure 7. Nm for “U” versions).
For MRQ and MLHRQ(M) only: Before
3. Lubricate lightly all internal housing mounting the screws (8 pcs.) apply 2 or 3 drops of
surfaces with hydraulic oil. Mount shaft in LOCTITE 638 at top of thread of each of holes in
housing. housing.

4. Place the motor in reassembly device with 12. Reposition motor in reassembly devise
output shaft up. with shaft down.
13. Lubricate and install O-ring in housing
5. Install needle bearing, then thrust washer seal groove (see Fig.3).
on the shaft (see Fig.6).
Timing Procedure
6. Place lubricated O-ring 48х2 round thrust
washer (Cant seal 47,35x1,68x1,68 for “Q”-
flange).

7. Place flange on clean soft surface.

Lubricate shaft seal and dust seal with light film
of clean petroleum jelly (Shell Retinax Grease
HDX2).

8. Place shaft seal in Flange and firmly push

with Seal driver (see Fig.8).
Press

Seal
O.D.>42 Driver
Shaft Seal

B B
A A
Dust Seal Flange
O.D.<28,5
Fig.8
CCW CW Fig.9

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 Service Manual Reassembly Hydraulic Motor type MR- series 4,
MLHR…Е

14. Install cardan shaft into splines of output

shaft. Mark one cardan shaft tooth and align this
tooth with timing dot on shaft.

15. Align shaft timing dot with any housing

bolt hole.
16. Install spacer plate on housing.
Remember which bolt hole was aligned with the
shaft timing dot.
17. Lubricate O-rings (2 pcs.) and place
them in seal grooves of both stator sides. Fig.10
21. Install screws and washers in end cover.
Standard rotation: Tighten screws with 3÷3,5 daNm torque (4÷4,5
daNm for “U” versions) using a S13 torque
18. Place roll-gerotor set on distributor plate wrench in sequence as shown in Fig.10.
positioning any star point over the bolt hole
aligned with the timing dot. Stepped bolt holes
are facing with smallest diameter to the
distributor plate (see Fig.9)

19. Rotate roll-gerotor set to line up with bolt

holes.

Reverse Rotation:

Star Fig.10A
valley
22. For rear ported motors only: Install washer
(O-ring for MLHR...7,8) on plug Tighten plug
Timing with S10 Allen wrench with torque 3,0÷3,5
Dot daNm. Make shore that End cover is orientated as
shown on Figure 10A!

23. Install washer (O-ring for MLHR...4,5,7,8)

on drain plug. Tighten plug with S6 Allen wrench
with torque 2,0 ÷ 2,5 daNm
Castellated
B B Nut
A A
Washer
Key
Shaft

CW CCW
Fig.9А

Reverse rotation is obtained by positioning

any star valley over the aligned bolt hole (see
Fig 9A). Fig.11
23. Install key in shaft key groove. For cone
20. Carefully place end cover on roll-gerotor shafts install washer and screw castellated nut.
set. (see Fig.11).

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 Service Manual Reassembly Hydraulic Motor type MR- series 4,
MLHR…Е

Disassembly and reassembly of MR (MLHR)…N… (with Needle Bearings):

Thrust
Washer
Thrust
Washer Needle
Bearing
HK3516
Housing
Axial
Needle
Bearing
Shaft
Needle
Bearing
HK3512

Fig.12

These motors are the same as the standard motors, but have 2 needle bearings. Follow the same
disassembly and reassemble procedures as for the standard motor.
Needle bearing HK3516 will come out with Shaft. Knock Needle bearing HK3512 out of housing
with plastic hammer and soft bushing.
Assemble the Needle bearing HK3516 in the Housing at a depth of 9,4±0,15 mm from the spigot
flange joint. Grease the shaft journals and assemble in the housing. Assemble the Needle bearing
HK3512 in the Housing at max. depth of 0,1 mm.
Clearance must be: - between shaft and bearings- 0,010±0,003 mm;
- between bearings and motor housing at diameter ø42- 0,017±0,003 mm
Note: If it is not necessary, do not disassemble shaft and needle bearings from the motor housing.

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