SERVICE MANUAL

Hydraulic Motors type MV…

and MLHV…
Series 1 and 2

2008
 Сервизно ръководство Хидравлични мотори Тип MT…
MLHT…

Dust Seal
Retaining ring
A110
Front Cap

Shaft Seal
O-ring 110x3

Key Shaft and

Bearing Kit

Seal Plug
Ring Washer
(O-ring for SAE)

Housing"C"

Castellated
Nut
Washer
Dust Seal Key Housing"W"
Screw

Front Cap

Shaft
Seal
O-ring
114,02x1,78
Key Shaft and
Bearing Kit

Seal Plug
Ring Washer
(O-ring for SAE)

O-ring
113x3
Roll-gerotor
Set
Pin
Cardan
O-ring Shaft
113x3

Valve
Plate Housing
Balance
Plate
Valve Spring
Drive Washer
O-ring
Channel 70x2 End
Plate O-ring Cover
45x2

Pin

Spacer Screw

Rivet

Check valve

Name
Plate
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Service Manual Hydraulic Motor type MVS(V)…
MLHVS(V)…

Shaft cap
Seal Ring

O-ring 115x3
Screw M5x30
Front Cap

Cardan
Shaft
O-ring
Shaft cap 113x3
Screw Roll-gerotor
Set

Seal Ring Pin

O-ring Plug
140x3
Washer
Flange (O-ring for SAE)

Cardan
Shaft
O-ring
113x3
Roll-gerotor
Set

Pin
Valve
Drive
O-ring
113x3
Channel
Plate
Valve
Plate
Balance
Plate
Spring
Washer
O-ring
70x2 End
O-ring Cover
45x2

Pin

Spacer
Screw

Name Plate
Rivet
Check valve

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 Service Manual Disassembly Hydraulic Motor type MV…
MLHV…

The instructions in this manual concern

motors types MV and MLHV. O-ring 113x3
Cleanliness is extremely important when Roll-gerotor
repairing these motors. Work on clean surface! Set
Before disassembly, drain the oil from the
motor and dry the working bench.
If there is castellated nut, washer or key, they
have to be removed from the shaft.
Although not all drawings show the motor in
disassembly devise (vice with soft clamping Cardan
jaws), we recommend the motor to be tightened Shaft
during disassembly.
Fig.2
1. Unscrew the Drain plug with S6 Allen key
and remove the washer (O-ring for MLHV). 7. Remove cardan shaft from the splines of
output shaft.
2. Place the motor in disassembly devise with
output shaft down. 8. Turn housing with the shaft up. Unscrew
Plug bolts using a socket wrench. Remove front cover
Washer incl. seals. (see Fig.3).
(O-ring for SAE)
Front Cap
Screw
Housing
End Cover-set

Screw

Fig.1
Fig.3
3. Unscrew screws using a S24 torque
wrench (see Figure 1). 9. Remove carefully dust seal, shaft seal and
O-ring (see Fig. 4).
4. Remove end cover assembly. Front Cap
O-ring
series 2
5. Remove the roll-gerotor set carefully to
prevent dropping of rollers and rotor from stator.
Do not dismount!

6. Remove O-ring 113х3 from roll-gerotor Shaft Seal Dust Seal

groove (see Figure 2).
Fig. 4 (for series 2)

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 Service Manual Disassembly Hydraulic Motor type MV…
MLHV…

Front Cap device or two studs M16 placed diametric in

series 1 plate holes.

12. Remove valve drive carefully than

remove disc valve.
Shaft Seal Dust Seal 13. Turn the end cover with the hole
conversely on a clean soft surface. Knock several
Fig.4 a (for series 1) times using a plastic hammer on the rear side. Set
in order the fallen parts apart (see Fig.6).
10. Fix Housing in a hydraulic press and push
output shaft with bearing kit out of housing (see 14. Remove O-rings 70x2 and 45x2 from the
Fig.5). grooves of the balance plate.
Note: Replace Output Shaft and bearing kit Note: In older versions Cant seals are used
as a unit. If not necessary do not dismount the instead of O-rings.
bearing kit!
15. Remove the pin using a vice with soft
PRESS jaws or pliers knocking on the balance plate and
swivelling it round the pin simultaneously.

Check Valve Disassembly (2 psc.):

With an Allen key S5 remove plug and check
valve parts from end cover (see Fig.7).

Fig.5

End Cover Disassembly: Ball

O-ring 113x3 Guide pin
Spring
Valve
Plate Washer Plug
Balance
Plate
Spring Fig.7
Washer
O-ring
70x2 End Cover-set
Channel O-ring
Plate 45x2

Pin
Spacer

Fig.6

11. Turn the End Cover with the internal hole

upwards. Remove the O-ring. Take the channel
plate up swivelling it slightly. Use corresponding

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Service Manual Disassembly Hydraulic Motor type MV…
MLHV…

Seal Kits:

SK 41 5129 7200 for MV… and MVW…

SK 41 5129 7845 for MVS…
SK 41 5129 7865 for MVV…
SK 41 5125 9500 for MV… and MVW…- series 2
SK 41 5125 9100 for MVC…- series 2

SK 41 5123 7240 for MLHV…2 and MLHVW…2

SK 41 5123 7250 for MLHV…4 and MLHVW…4
SK 41 5123 7270 for MLHVS…2
SK 41 5123 7275 for MLHVS…4
SK 41 5123 7490 for MLHVV…2
SK 41 5123 7495 for MLHVV…4
SK 41 5124 8750 for MLHV…2B and MLHVW…2B
SK 41 5124 8770 for MLHV…4B and MLHVW…4B
SK 41 5124 7960 for MLHVC…2B
SK 41 5124 7980 for MLHVC…4B

1. CLEANING:
Wash all parts (except seals) in a weak solvent on carbon base and then degreased.
2. MEASURING AND REPLACEMENT:
Measure all parts and compare their actual dimensions with the nominal ones given in the
technical documentation. Replace any parts with scratches or burrs that could cause leakage or
damage with new ones. Use new seals and washers when reassembling the motor.
3. LUBRICATION:
Lubricate all frictioning parts, which should be reassembled with light film of petroleum jelly.

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 Service Manual Reassembly Hydraulic Motor type MV…
MLHV…

1 Place the housing in reassembly device 4. Assemble front cover and housing so that
(vice). L-H difference ensures clearance of S=0,05÷0,2
Lubricate sealing ring and place it in the mm. If necessary grind the front cover.
housing. Lubricate bearing surface. Use a press
to install output shaft with bearing kit into PRESS
housing (see Fig.8).
Rotate the shaft by hand. The max. moment
of rotation of the shaft with assembled bearing O.D.>85
is 0,25 daNm. Seal
PRESS Driver
Shaft Seal

Shaft and
Bearing Kit

Dust Seal Front Cap

O.D.<60
Seal
Ring Fig.10

Housing 5. Place shaft seal in the Front cap and firmly

push with Seal driver (see Fig.10).

6. Turn the front cap on 180o and carefully

press dust seal into place
Important: Lubricate shaft seal and dust seal
with light film of clean petroleum jelly.
Fig.8
7. Install the front cap incl. assembled seals on
Assemble Front Cover and Housing shaft. Prevent the seals against damages.
(Fig.9) Lubricate the O-ring and fit it to the front cover.
Note: Place O-ring in the housing for motors
series 1.

8. Install in the front cap 6 screws and

alternately torque them to 2,5-3 daNm using a S13
torque wrench (see Fig.11).
4 2

1 5

Fig.9

2. Measure size "L" from the housing front

6 3
to the external bearing race using depth gauge.
Fig.11
3. Measure size "H" of front cover step with 9. Reposition motor in reassembly devise with
depth gauge indicator. shaft down.

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 Service Manual Reassembly Hydraulic Motor type MV…
MLHV…

Alignment studs can be very helpful in 14. Mark the rotor at the point where the tip of
reassembly of the motor. Install two studs a spline tooth is opposite to the bottom of a tooth
М16x300 diagonally in the housing in the external rotor teeth as shown on Fig.12 and
13.
10. Install cardan shaft into splines of output
shaft. 15. Mark the bottom of a spline on the valve
drive. Line up mark on rotor and valve drive.
11. Lubricate and install O-ring 113х3 in 16. Lubricate the roll-gerotor set surface and
roll-gerotor set seal groove. place on it the channel plate with the 9 holes to
the roll-gerotor set centring it by pin. Lubricate O-
Timing Procedure ring 113x3 and place it in seal groove between
Channel Plate and roll-serotor set.
12. Stave the pin preliminarily into the
stator. Orientate the roll-gerotor set acc.to 17. Align mark on valve drive with a hole in
Fig.12 and assemble the rotor splines into the the outer rim of the Valve Plate. Turn Valve Plate
cardan shaft splines. (If necessary, turn the shaft clockwise (as shown on Fig.13) until splines in
to one or another direction for keeping the two parts engage / rotation about 15°/.
symmetry of rotor towards stator.)
Mark Reverse Rotation:
Reverse rotation is obtained by rotation of the
Valve Plate counter clockwise (as shown on
Fig.13A) until splines in the two parts engage.

Valve
Plate
Fig.12
13. Install the valve drive into the rotor
spline sector. CW
15O
Timing
Valve Mark
Valve Drive
Plate
Roll-gerotor
Set Bottom
of tooth
15O CCW
Valve Timing
Drive Mark
B B
A A
Roll-gerotor
Set Bottom
of tooth

CW CCW

B
A
B
A Fig.13А

Reassembly of End Cover:

CCW CW 18. Reassembly of Check valves: Place the

Fig.13 front cap with the name plate upwards. Drop the
ball into the valve hole. Install check valve parts

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 Service Manual Reassembly Hydraulic Motor type MV…
MLHV…

as shown on Fig.14 and tighten plug with a spring washer into hole with passing diameter.
torque of 1÷1,5 daNm and Allen key S5. 22. Place the balance plate (assembly) inside
the end cover with the pin orientated to fall in
with the hole of its bottom. Lubricate spacer and
install in the balance plate hole.
Parts are correctly assembled when at pressing
the front surface of balance plate by thumbs
downwards, the balance plate jumps up itself as a
result of spring force.

23. Mount the end cover (assembly) over both

Ball alignment studs. Make sure that the port face of
Guide pin end cover coincides with the drain port of the
Spring housing.
Washer Plug
Fig.14 24. Install the screws in end cover. Tighten
screws with 19÷19,5 daNm torque using a S24
19. Mount the lubricated O-rings 70x2 and torque wrench.
45x2 in the relevant grooves of the balance plate Remove the alignment studs and replace with
(see Fig.6). the two remaining bolts.

20. Stave the preliminarily lubricated pin 25. Install washer (O-ring for MLHV...4) on
into the balance plate hole (to the thin end). drain plug. Tighten plug with Allen key S6 with
torque 2,0 ÷ 2,5 daNm.
21. Place the cover with the front for 26. Install key in shaft key groove. For cone
nameplate downwards. Lubricate lightly all shafts install washer and screw castellated nut.
internal cap surfaces to protect seals. Put the

Disassembly and reassembly of “W” and “C” – flange motors:

In these motors are used different Front cap and Retaining ring (see Fig.15). The Front cap is
mounted to housing with Retaining ring A110. Except these ones, all other parts are the same as for
the standard motor and the same procedures of disassembly and reassembly are applied.

Housing "C"

Retaining ring
A110

Front Cap

Fig.15

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 Service Manual Reassembly Hydraulic Motor type MV…
MLHV…

Disassembly and reassembly of short (without bearings) motors type “S” and “V”:

These motors are the same as the standard motors without bearing unit /Output shaft and Housing/.
The Housing is replaced with Flange for MVS and Front Cup for MVV. Follow the same disassembly
and reassembly procedures as for the rear section of standard motor.

For MVS (MLHVS) only: Fit shaft cap for MVS motors to flange. Place the flange in the fixture
with the cap downwards. Screw 2 assembly studs M16x250 in opposite flange holes by hand. Install in
flange cardan shaft. Shaft cup will prevent dropping out of cardan shaft. Follow the reassembly
procedures from 11 to 24. Mount the rear section carefully over asembly studs. Turn motors with the
flange upwards and remove the shaft cap. Lubricate cone seal ring and place it in the flange. Lubricate
O-ring and install into flange seal groove.

For MVV (MLHVV) only: Fit shaft cap for MVV motors to Roll-gerotor set. Screw 2 assembly
studs M16 in opposite Roll-gerotor set holes by hand. Install cardan shaft in Roll-gerotor set. Shaft
cup will prevent dropping out of cardan shaft. Follow the reassembly procedures from 11 to 23.
Mount the rear section carefully over both studs. Replace studs with screws. Turn the motor on 180o
and remove shaft cap. Mount roll-gerotor set to end cover with two screws M5 using S5 (4) Allen head
spanner. Tighten with 0,5÷0,7 daNm torque. Install front cap to roll-gerotor set and tighten with two
screws М5х30 with 0,5÷0,7 daNm torque. Lubricate cone seal ring and place it in front cup. Lubricate
O-ring and install into front cap seal groove.

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