DPSM/QAC/QAP/1V0.

00

QUALITY ASSURANCE PLAN

FOR

STRUCTURAL MECHANICAL FABRICATION

Page 1 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
1.0 Raw Material
1.1 Steel Plates, Identification As per Mill Approved 100.00% Supplier Structural P R/W
Structural and correlation T.C. and Drawing inspection steel (E350
Section with Mill Test tests report Grade C or
Certificate from required by its
DP
Supplier e.g., NABL equivalent)
xxxxx etc approved lab as per IS
2062
standard
Physical Visual Approved 100.00% Supplier IS 2062- P R
condition i.e., Drawing inspection 2006
Pitting, rusting, report
DP
straightness,
rolling defect,
etc.
Mechanical Test as Lab Test at Approved - Lab Test IS 2062- P R
per IS 2062- approved Drawing report 2006
2006, (E350 Grade NABL. Gr. E 350 Gr
C) UTS, YS, Laboratory C
% El, Bend test, DP fully killed &
normalized
or
control
cooled
Charpy impact Material Approved Heat/Cast - As per IS R R
test Energy Drawing no. STD
and Strength section
DP wise as
per
IS 2062-
2006

Page 2 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
Chemical Analysis - - - - IS 2062- P R
as E350 Grade C DP 2006, Gr. C
per IS 2062-2006 350
Ultrasonic test By ASNT - 100.00% - ASTM P R
for 12mm & Level II A435/A435
above the. operator M
DP
Plates, as per
ASTM
A435/A435M
Dimension Measurement Approved 100.00% Dimension As per drg P R
Drawing DP inspection requirment
report
1.2 Raw material 1.Chemical 1.Chemical Approved DP 1 & 2 on Test report ASTM B P R/W
(Al alloy 6061- composition test analysis Drawing lot from NABL 594 Class A
T6/T651/64430 sample/He Lab or AA
/19000 2.Mechanical 2.Mechanical at no
properties test properties

3.Ultrasonic 3.Material
test(Applicable for defect/Crack/ 100%
thickness above Discontinuity
12.0mm)
1.3 Raw material 1.Chemical 1.Chemical Approved 1 & 2 on Test report ASTM A P R/W
(Stainless composition test analysis Drawing lot from NABL 276/240
Steel - DP sample/He Lab
SS 316) 2.Mechanical 2.Mechanical at no
properties test properties
1.4 Raw material Chemical Chemical Approved On lot 1 Test report As per IS P R/W
(Copper) composition analysis Test Drawing DP sample from NABL 191 /
Lab Equivalent

Page 3 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
Bought out Visual 1.Visual Data Sheet 100.00% Inspection COC R R/W
DP
components 2.Part marking record/coc
2.0 Manufacturing
Process
2.1 Lay out of Dimension Measurement Approved 100.00% Dimension - P R
Components & with Drawing inspection
Joints calibrated DP report
a) Normal steel tape &
gauges
b) Jigs & Dimension, Measurement Approved 100.00% Record of - P R
Templates Intersection with Drawing Jigs
lines, pitch, calibrated & fixtures
gauge, dia. Of steel tape & as
DP
Holes & No. of gauges per
holes proforma
issued by
DP
c) Cutting, Dimension, Visual/ Inspection 100.00% Dimension - P R
Straightening, Freedom from Measurement Report of inspection
Edge defect Inspection report
DP
preparation Official &
Fabricator’
s Record
3.0 Welding
a) Submission Review of Verification WPSS 100.00% Inspection Only DP P W
of WPSS report certified
WPSS DP welders to
be engaged
in the job.

Page 4 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
b) WPQR Witnessing of Visual, DT & As per 100.00% WPQR ASTM E 165 P W
established NDT at code Sheet
WPSS approved lab requirement to be
Witnessing of recorded
DP
Welder in presence
Qualification test of
inspection
Report.
c) Preheating Measurement of Visual with As per Random Dimension As per STD P R
Temperature thermal approved DP inspection
Chalk WPSS report
d) Baking of To have Visual Check As per 100.00% Dimension - P NA
Electrode, Flux moisture free of Electrodes Manufacture’s DP inspection
Electrode & Flux & beating recommendations report
e) Selection of Reference to Visual As per 100.00% Dimension - P NA
correct WPSS Approved inspection
DP
Electrodes WPSS report
& Flux
f) Current Measurement of Visual with As per Random Dimension - P NA
Condition Amp. & Voltage Ammeter & approved DP inspection
Voltmeter WPSS report
g) Sequence of To control Visual As per Random Document - P NA
Welding distortion approved DP ref
WPSS
h) Provision of To avoid crater Visual - 100.00% Visual - P NA
Run-on & Run defects DP inspection
off Plates report
4.0 Inspection of a) For Fillet Visual, Approved Drg.& DP 100.00% Inspection Approved P R
Welding Welds: Visual, Gauge & WPSS report Drg.

Page 5 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
D.P.Test Fillet Macro & WBC-
Size, Etching. 2001
Penetration, Leg
Length, Throat
thickness, etc.
Stress Post weld heat Each piece Approved drawing 100% SR Graph ASME sec P R/W
DP
Relieving treatment VIII
5.0 Surface
treatment
Steel Plates,
Structural Section
a) Cleaning and Visual Approved drg 100% Visual Grit blasting P W
pre-treatment: inspection as per IAW
DP
report SSPC-SP-
5/NACE
b) Anti-corrosion Visual Approved drg 100% Visual Zinc thermal P W
Pre -Treatment inspection spray
report coating
(metalizing)
according to
DP
AWS
C2.23M/C2.
23,Minimum
thickness
100 microns
6.0 Electroless Visual/Coating Approved drg 100% COC and AMS 2405 P W
Nickel thickness/ DP Test report
Plating_Brass appearance
7.0 Surface Finish Visual Approved drg DP 100% COC and As per P W

Page 6 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
treatment – Test report ASTM A
Passivation_ 967
SS 316 Parts
9.0 Trial Assembly a) Camber on Jack Visual & Approved. One Dimension As per drg P W
b) Dead Load Dimensional Drg. Complete inspection procedure
deflection span report
DP
c)Dimension
d)Fairness of
holes
10.0 Surface c) Primer epoxy Visual and Manufacturer’s 100% Visual As per MIL- P W
coating Primer coating Thickness Test inspection PRF-53022
As per MIL-PRF- meter Certificate Type II Min
DP
53022 Type II thickness 25
to 40
microns
10.1 Surface Verification of Visual COC/ Each Painting As per STD P W
Coating Paint Manufacturer’s Test Batch Inspection
DP
Test Certificate report
Certificate,
10.2 Paint adhesion Paint Adhesion Visual Coating thickness Sample As per P W
Test Tests as per plate Drawing/
Specification Adhesion
Test as
DP
per ASTM
D
3359/ ISO
2409
11.0 Weight Visual Approved 100.00% As per drg R W
DP
Drawing
12.0 Packing Final Visual Visual DP 100% NIL As per R R

Page 7 of 8 Date 05th Jan, 2022

 DPSM/QAC/QAP/1V0.00

Inspection
Inspection Details
Coverage
Component/ Characteristic Type of Reference Type of Acceptance
S/N Extent of
Operations Check check Document Inspecting Record Criteria
Inspectio Vendor DP
Agency
n
requirement

P : Perform ;
R : Review ;
W : Witness ;
NA : Not Applicable
WPS : Welding Procedure Specification
PQR : Procedure Qualification Record
WPQ : Welder's Perfomance Qualification

Page 8 of 8 Date 05th Jan, 2022