BERG INDUSTRIES

CHEMICAL SPILL RESPONSE PLAN

 BERG INDUSTRIES
CHEMICAL SPILL RESPONSE PLAN
1. Introduction

Despite the best efforts of faculty and workers to work carefully in yard, accidents resulting in
the release of chemicals or hazardous waste will occur. Likewise, the potential for spills in
Hazardous Waste Accumulation Areas maintained by the Facilities Department also exists.
NOTE: Throughout this Plan, the term “chemical” shall also refer to hazardous waste. For this
reason, it is essential that all personnel working in such areas or others where chemicals are used
or stored know the appropriate procedures for responding to a chemical spill, and the Berg shall
ensure that such personnel receive training in these procedures.

2. Chemical Spill Categories

Chemical spills will fall into two categories, minor and major, which are characterized by the
following:

 Minor Chemical Spill

o Chemical is known.
o Does not pose an immediate or potential significant risk to safety or health, i.e., no
fire, explosion, or chemical exposure hazard.
o Does not have the potential to become an emergency.
o Can be absorbed, neutralized, or otherwise controlled and cleaned up by personnel in
the immediate area or by Facilities personnel.

 Major Chemical Spill

o Chemical is unknown.
o Chemical is highly toxic or reactive.
o Poses an immediate significant risk to health.
o Involves a fire hazard outside a fume hood or an explosion risk.
o Involves injury to personnel in the vicinity.
o Response and cleanup are beyond the expertise and ability of personnel in the
immediate area or Facilities personnel, and the equipment and materials for
adequately containing and cleaning up the spill are not available.

3. Spill Control/Containment and Clean-up Materials/Supplies

Every uses of chemical must have access to a spill control kit appropriate to the chemicals used
with at least enough containment and cleanup materials to handle a 1-gallon spill of liquid or 1
kg of dry chemical. Although the contents of most spill kits are common items that may be found
throughout the lab, they must be consolidated into a kit for quick access in the event of an
emergency. In addition, especially those with floor drains should stock spill socks, pillows,
pads,

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 2

enough bulk absorbent to contain the spilled material away from the drain. Spill kits must be
located strategically near work areas so that they are easily accessible in an emergency.

The following is a list of recommended items for a chemical spill kit:

Personal Protective Equipment (PPE) if not already being worn (should be in a separate sealed
container):
 Safety goggles.
 Protective gloves
 Long-sleeved coat and corrosives apron.
 Plastic vinyl booties.
 Dust mask

Absorbents/Neutralizers:
 Spill socks, pillows, or pads in sufficient quantity to contain a spill and keep it away from
any floor drains.
 Universal spill absorbent – a 1:1:1 mixture of unscented kitty litter, sodium bicarbonate,
and sand. This all-purpose absorbent is good for most chemical spills including solvents,
acids, and bases. Other commercially available absorbents, e.g., vermiculite, may also be
used.
 Solvent absorbent – inert absorbents such as vermiculite, clay, or sand.
 Acid spill neutralizer – sodium bicarbonate, sodium carbonate, or calcium carbonate.
 Alkali (base) spill neutralizer – sodium bisulfate.

Clean-Up Materials:
 Broom, plastic dustpan, and scoop.
 Plastic bags (30 Gallons, 3 mil thickness) for contaminated PPE.
 One plastic bucket (5-gallon polyethylene) with a lid for spill and absorbent residues.

Other:
 Aspirator bulb and mercury decontaminating powder if mercury is used in the lab.
 pH paper.
 Tongs.

Commercial spill kits can also be purchased through most vendors that sell chemicals or safety
supplies. Spill kits must be checked periodically and replenished after each use.

4. Minor Chemical Spill Response Procedures

Trained laboratory/Facilities personnel are responsible for the following:

 Alert people in the immediate area of the spill and evacuate them as necessary.
 Isolate the area by closing doors, etc. as necessary.
 If spilled material is flammable, remove or turn off ignition and heat sources and unplug
nearby electrical equipment.

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 3

  Establish exhaust ventilation, if possible, by turning on fume hoods; avoid breathing
vapors from the spill.
 Locate the spill kit.
 Put on personal protective equipment (PPE), including safety goggles, suitable gloves,
and a long-sleeved lab coat.
 Confine and contain the spill by applying spill socks/pillows/pads or other appropriate
absorbent material, first around the outside of the spill, encircling the spilled material,
then absorb to the center of the spill.
 Use appropriate materials to neutralize inorganic acid and base spills.
 For solid/dry chemical spills, cover the spill with a slightly damp paper towel to avoid
creating a cloud of dust and push the material into a dustpan or other collection receptacle
using the towel.
 Sweep material, used absorbents/neutralizing agents, etc. into a plastic dustpan and place
into a plastic bucket or bag.
 Wet mop the spill area. Be sure to decontaminate the broom, dustpan, etc. with soap and
water.
 Place all contaminated PPE into a plastic bag.
 Store waste in designated areas until waste pick-up is scheduled.
 Contact the Production Manager to obtain cleanup assistance from Facilities personnel
if necessary.
 Notify Security after you have cleaned up the spill so that the incident can be
documented.
 Notify the Health and Safety Manager.

5. Major Chemical Spill Response Procedures

Berg personnel are responsible for the following:

 Attend to any injured or contaminated persons and remove them from exposure.
 Alert people in the immediate area to evacuate.
 Call 911 for potential or actual fire or risk of explosion or if injuries are involved.
Provide as much of the following information as is known.
o Time and type of incident (e.g., spill, fire).
o Name and quantity of the chemical(s) involved.
o Location of the incident on Berg.
o Nature and extent of any injuries or damage incurred, if any.
o Control measures taken.
o Your name and phone number (or where you will be located) and how you can be
identified.
o Possible hazards to human health, or the environment, outside the facility.
 Use eyewash or safety showers in other areas as needed to rinse spilled chemicals off
people.
 If spill material is flammable, turn off ignition and heat sources if that can be done safely.

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 4

  If danger is believed sufficient – activate the nearest fire alarm (unless there is a chance
of explosion from the chemical spill) and evacuate the building. If there is a possibility
of explosion by activating the fire alarm, evacuate the building manually by alerting
others by voice.
 Close doors to the affected area.
 Notify Security.
 Meet responders.

Security will coordinate with or notify the following:

 Appropriate emergency response personnel
 The Production Manager, who will obtain assistance from an outside spill response and
clean-up contractor(s) retained by the Berg.
 Health and Safety Manager, who will act in the absence of the Production Manager to
obtain assistance from outside contractors, if necessary. The Health and Safety Manager
will also perform any required notifications to outside agencies.

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 5

 CSRP-A

QUICK REFERENCE FOR CHEMICAL SPILL CLEAN-UPS

The table below provides a synopsis of the type of chemicals that may be spilled and the
recommended clean-up materials and procedure for them. As always, the Safety Data Sheet for
the particular chemical is the preferable reference. If you choose to purchase pre-packaged,
commercially available spill kits, the clean-up procedures shown in the table below would be
modified to reflect specifics, e.g., Acid Spills: Use container "A" from spill supplies in
accordance with directions on the package.

Chemical Spilled Clean-Up Procedures

Acids, organic Apply sodium bicarbonate. Absorb with a spill pillow or vermiculite.
Acids, inorganic Apply sodium bicarbonate/calcium oxide or sodium carbonate/calcium
oxide. Absorb with a spill pillow or vermiculite.
Aldehydes Absorb with a spill pillow or vermiculite.
Aliphatic Amines Apply sodium bisulfite. Absorb with a spill pillow or vermiculite.
Aromatic Amines Absorb with a spill pillow or vermiculite. Avoid skin contact or
inhalation.
Aromatic Halogenated Absorb with a spill pillow or vermiculite. Avoid skin contact or
Amines inhalation.
Azides Absorb with a spill pillow or vermiculite. Neutralize with 10% ceric
ammonium nitrate solution.
Bases (Caustic Alkalis) Neutralize with acid, citric acid, or commercial chemical neutralizers.
Absorb with a spill pillow or vermiculite.
Chlorohydrins Absorb with a spill pillow or vermiculite. Avoid skin contact or
inhalation.
Cyanides Cover solids with a damp paper towel and push them onto a dustpan or
use a HEPA filter vacuum to collect the solids. Absorb liquids with a
spill pillow or vermiculite.
Halides, organic or Apply sodium bicarbonate. Absorb with a spill pillow or vermiculite.
inorganic
Halogenated Absorb with a spill pillow or vermiculite.
Hydrocarbons
Hydrazine Avoid organic matter. Apply "slaked lime." Absorb with a spill pillow
or vermiculite.
Inorganic Salt Solutions Apply soda ash. Absorb with a spill pillow or vermiculite.
Mercaptans/Organic Neutralize with calcium hypochlorite solution. Absorb with a spill
Sulfides pillow or vermiculite.
Nitriles Sweep up solids. Absorb liquids with a spill pillow or vermiculite.
Nitro Compounds/ Absorb with a spill pillow or vermiculite. Avoid skin contact or
Organic Nitriles inhalation.
Oxidizing Agents Apply sodium bisulfite. Absorb with a spill pillow or vermiculite.
Peroxides Absorb with a spill pillow or vermiculite.

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 6

Phosphates, Organic Absorb with a spill pillow or vermiculite.
and Related
Reducing Substances Apply soda ash or sodium bicarbonate. Absorb with a spill pillow or
vermiculite.
Waste Acid Liquids Apply sodium bicarbonate. Absorb with a spill pillow or vermiculite.
(D002)
Waste Basic/Caustic Neutralize with acid, citric acid or commercial chemical neutralizers.
Liquids (D002) Absorb with a spill pillow or vermiculite.
Waste Fixer (D011) Absorb with a spill pillow or vermiculite.
Waste Flammable Absorb with a spill pillow or vermiculite.
Liquids (D001)
Waste Flammable Sweep up solids. Absorb liquids with a spill pillow or vermiculite.
Solids (D001)

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 7

 APPENDIX CSRP-B

OUTSIDE CONTRACTORS

Hazardous Waste Transportation and Disposal

Contact Purchasing at +97172272555to obtain a quote from a hazardous waste transportation and
disposal company on the Berg vendor list.

Chemical/Hazardous Waste – Major Spill Response

The probability of occurrence of a major spill requiring the services of an outside spill response
contractor is believed to be extremely low (there is no credible scenario under which a major
spill of chemicals or hazardous waste would occur, considering the chemicals used at the College
and the quantities that would be present on the campus at any one time). Nonetheless, prudence
dictates that the campus must be prepared for such a contingency by retaining an outside spill
response contractor in the event of a chemical or hazardous waste spill possibly involving the
following:

 Chemical is unknown.
 Chemical is highly toxic or reactive.
 Poses an immediate significant risk to health.
 Involves a fire hazard outside a fume hood or an explosion risk.
 Response and cleanup are beyond the expertise and ability of personnel in the
immediate area or Facilities personnel, and the equipment and materials for
adequately containing and cleaning up the spill are not available.

The determination that the services of an outside spill response contractor are necessary will be
made by either the Production Manager or the Berg Health and Safety Manager.

Potential service providers are currently under review and will be listed following the completion
of appropriate procurement protocols.

Chemical Spill Response Plan – BI/CSRP/REV-02 2024 Page 8