FC100 Detailed Manual Book V2.00
FC100 Detailed Manual Book V2.00
FC100 Detailed Manual Book V2.00
Preface
Thank you for purchasing the FC100 series AC drive developed by our company.
FC100SeriesACDriveFeatures
AdvancedV/FControl / Vector ControlAlgorithm:
Adjustable V/F Control is more stable at low speed, high torque output at low frequency
. better dynamic performance.
and
MultipleFunctions:
Multi-stage speed control, simple PLC, PID and pulse counting control.
.
StableandReliableAnti-tripFunction:
Stable and reliable overvoltage/overcurrent stalling control algorithm, non-stop control
.
function to prevent frequent trip in complex applications.
This manual describes the functions and features and correct use of FC100 series
AC drive, including product selection, parameter setting, running commissioning,
troubleshooting and routine maintenance and other related matters. Please read
this manual carefully to make sure the correct installa-tion and operation and
maintenance to achieve the high performance of this AC drive. Please hand this
manual to the users and keepers of this AC drive.
UnpackingInspectionCautions
Every AC drive have been tested strictly in factory prior to shipment. Upon unpacking, check:
.
Whether the product is damaged;
Whether the nameplate model and AC drive ratings are consistent with your order.
Whether the box contains the AC drive, certificate of conformity, user manual and
warranty card. If you find any omission or damage, contact our company or your
supplier immediately.
1
Preface FC100 Series
First-timeUse:
For the users who use this product for the first time, read the manual carefully.
FC100seriesACdriveshavepassedCEtestandalsomeettherequirementsof
followingInternationalStandard.
IEC/EN 61800-5-1:2003 safety requirements for adjustable speed electric drive systems.
IEC/EN 61800-3:2004 adjustable speed electric drive systems: The third part: the
electromagnetic compatibility standard of the product and its specific test method.
IEC/EN 61000-2-1,2-2,3-2,3-3,4-2,4-3,4-4,4-5,4-6:EMC International and EU Standard.
2
FC100 Series Contents
Contents
Preface....................................................................................................................01
Chapter1ProductInformation.........................................................................................05
1.1 Naming Rules.....................................................................................................06
1.2 Naming Plate......................................................................................................06
1.3 FC100 Model List...............................................................................................07
1.4 Size and Dimensions..........................................................................................07
1.5 Specifications.....................................................................................................08
3
Contents FC100 Series
4
Chapter 1
ProductInformation
ThisChapterContent
This chapter briefly introduces the operation principle, product performa-nce, layout,
nameplate, and type of instructions.
5
Chapter 1 Product Information FC100 Series User Manual
Receiving
Check to make sure that the package includes an AC drive, the User Manual, dust covers and
rubber bushings.
1.1NameRules
Model code contains product information. Users can find the code on the model
designation label attached to the AC drive or the simple nameplate.
FC100 - 2S - 0.7G
1 2 34
1.2NamePlates
6
FC100 Series User Manual Chapter 1 Product Information
1.3FC100SeriesACDrive
1
PowerCapacity RatedInput RatedOutput AdaptableMotor
ACDriveModel (KVA) Current(A) Current(A) (KW)
Input voltage: single-phase 220V Range:-15%~20%
FC100-2S-0.7G 1.5 8.2 4.7 0.75
FC100-2S-1.5G 3.0 14.0 7.5 1.5
FC100-2S-2.2G 4.0 23.0 10.0 2.2
Input voltage: three-phase 380V Range: -15%~20%
FC100-4T-0.7G 1.5 3.4 2.3 0.75
FC100-4T-1.5G 3.0 5.0 3.7 1.5
FC100-4T-2.2G 4.0 5.8 5.1 2.2
FC100-4T-4.0G 5.9 10.5 8.5 4.0
1.4SizeandDimensions
Unit: mm (inches)
7
Chapter 1 Product Information FC100 Series User Manual
1 1.5Specifications
Single / 3-phase
Input voltage Tolerance
180~264V 50/60Hz
3kHz~10kHz)
Output Frequency Resolution 0.1Hz
Including the auto-torque, auto-slip compensation, starting torque can be
Torque Characteristics
150% at 5 Hz
Overload Endurance 150% of rated current for 1 minute
Accel/Decel Time 0.1~600Sec. (can be set individually)
V/F pattern V/F pattern adjustable
Stall Prevention Level 20~200%, setting of Rated Current
Keypad Setting by
Frequency Potentiometer-5KΩ/0.5W, DC 0 ~ +10V (input impedance 100KΩ), 4~20mA
Operating Characteristics
Setting External Signal (output impedance 250Ω), multi-function inputs1 to 3 (3steps, JOG,
UP/DOWN command), communication setting
Operation
Keypad Setting by RUN//STOP keys
Setting
FWD,REV,S1,S2 can be combined to offer various modes of operation,
Signal External Signal
RS-485 communication port
Multi-step selection 0 to 3, Jog, accel/decel inhibit, first/second accel/dece l
Multi-function Input Signal
switch, counter, PLC Operation, external Base Block (NC,NO) selection
AC Drive Operating, Frequency Attained, Non-zero speed, Base Block,
Multi-function Output Signal
Fault Indication, Local/Remote indication, PLC Operation indication.
AVR, S-curve, Over-Voltage Stall Prevention, DC Braking, Fault Records,
Adjustable Carried Frequency, Starting Frequency Setting of DC Braking ,
Other Function
Over-Current Stall Prevention, Momentary Power Loss restart, Reverse
Inhibition, Frequency Limits, Parameter Lock/Reset
Over Voltage, Over Current, Under Voltage, Overload, Electronic thermal,
Protection
Overheating, Self-testing
Other Including EMI Filter
Cooling Forced air-cooling
Installation Location Altitude 1,000 m or below, keep from corrosive gasses, liquid and dust
Environment
8
Chapter 2
StorageandInstallation
9
Chapter 2 Storage and Installation FC100 Series User Manual
2.1 Storage
2
The AC drive should be kept in the shipping carton before installation. In order to retain the
warranty coverage, the AC drive should be stored properly when it is not to be used for an
extended period of time.
Ambient Conditions:
10
FC100 Series User Manual Chapter 2 Storage and Installation
2.2Installation:
CAUTION
The control, power supply and motor leads mu st be laid separatel y. They must not be
fed through the same cable conduit / trunking. 2
High voltage insulation test equipment must not be used on cables connected to the
drive.
Improper installation of the AC drive will greatly reduce its life. Be sure to observe the
following precautions when selecting a mounting location.
Do not install the AC drive in a place subjected to high temperature, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
Mount the AC drive vertically and do not restrict the air flow to the heat sink fins.
The AC drive generates heat. Allow sufficient space around the unit for heat dissipation.
50mm 50mm
(2 inches) (2 inches)
or more or more
Metal Container
150mm (6 inches)
or more
11
12
Chapter 3
13
Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul
DANGER
Hazardous Voltage
Before accessing the AC drive:
3 Disconnect all power to the AC drive.
Wait five minutes for DC bus capacitors discharge.
14
FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation
Motor
+18V
Factory default settings
Forward/Stop 4.7K
RA
+18V Multi-function indication
Reverse/Stop 4.7K
output contacts
120VAC/28VDC 3A
+18V RC
Reset S1 4.7K Factory default:
Fault Indication
+18V
Multi-step 1 S2 4.7K
RJ-11
1:+EV
Common Signal GND 2:GND
6 1 3:SG-
RS-485 4:SG+
Communication
Power supply for Potentiometer port
+10V 10mA(MAX)
Master Freq. setting +10V
3
Main circuit (power)
2
Analog voltage VR AVI terminals
0 10VDC Control circuit terminals
VR 3K 5K 1
NOTE: Do not plug in a Modem or telephone line to the RS-485 communication port,
permanent damage may result. Terminals 1 & 2 are the power source for the
optional copy keypad and should not be used while using RS-485
communication.
*
15
Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul
Earth Ground
3
3.3 Control Terminals Explanations
Wire Gauge:22-24AWG
Torque: 4Kgf-cm
RA RC +10V AVI FWD REV S1 S2 GND
M u lti-fu n c tio n a s s is ta n t te rm in a l
C o m m o n s ig n a l
fre q u e n c y c o m m a n d
A n a lo g Vo lta g e , c u r re n t
o u tp u t c o n ta c t
M u lti- fu n c tio n in d ic a tio n
( 1 2 0 VA C /D C 2 8 V 3 A )
Relay
P o w e r fo r s p e e d s e ttin g
S2 Multi-function Input 3
Multi-function Relay output 120Vac, 3A
RA
(N.O.) a
24Vdc, 3A
RC Multi-function Relay common Refer to Pr.03-03
16
FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation
UP/DOWN
LED display
ENTER Function
DISP
Display key
Data
Frequency Confirmation key
setting knob
RUN/STOP
Motor capacity
and input power
The signal selection
for AVI to input
DC0-+10V RS485
or 4-20 mA communication
port
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 22-24 AWG
Power Terminal
Torque: 5Kgf-cm (4.33 in-lbf)
Wire: 12-20 AWG
17
Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul
2. WARNING: Ensure all screws are tightened to the proper torque rating.
3. During installation, follow all local electrical, construction, and safety codes for the
3 country the drive is to be installed in.
4. Ensure that the appropriate protective devices (circuit breaker or fuses) are connected
between the power supply and AC drive.
5. Make sure that the leads are connected correctly and the AC drive is properly grounded.
(Ground resistance should not exceed 0.1 .)
6. Use ground leads that comply with AWG/MCM standards and keep them as short as
possible.
7. Multiple FC100 units can be installed in one location. All the units should be grounded
directly to a common ground terminal. The FC100 ground terminals may also be
connected in parallel, as shown in the figure below. Ensure there are no ground
loops.
Forward
running
8. When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as
viewed from the shaft ends of the motor) when a forward operation command is received.
To reverse the direction of motor rotation, switch over any of the two motor leads.
9. Make sure that the power source is capable of supplying the correct voltage and
required current to the AC drive.
10. Do not attach or remove wiring when power is applied to the AC drive.
18
FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation
11. Do not monitor the signals on the circuit board while the AC drive is in operation.
12. For the single-phase rated AC drives, the AC power can be connected to any two of the
three input terminals R/L1, S/L2, T/L3. Note: This drive is not intended for the use
with single-phase motors.
13. Route the power and control wires separately, or at 90 angle to each other.
3
14. If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close
as possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.
15. If the AC drive is installed in the place where a load reactor is needed, install the filter
close to U/T1, V/T2, W/T3, side of AC drive. Do not use a Capacitor or L-C Filter
(Inductance-Capacitance) or R-C Filter (Res istance-Capacitance), unless approved by
Delta.
16. When using a GFCI (Ground Fault Circuit Interrupt), select current sensor with sensitivity
of 200mA, and not less than 0.1-second detection to avoid nuisance tripping.
19
20
Chapter 4
KeypadOperation
21
Chapter 4 Digital Keypad Operation FC100 Series User Manaul
4 UP/DOWN
LED display
ENTER Function
DISP
Display key
Data
Frequency Confirmation key
setting knob
RUN/STOP
FC
RS-485
ENTER ENTER/DISP
DISP
Shift / Enter /Switch Display Button
shift to another digit or switch to another display by short-pressing,confirm
a setting by long-pressing
PRG/RESET
Program key / fault reset button
short press for programming key, press 2 seconds for the result button
Run/Stop
Press to Start or Stop the AC drive operation. This key can only be used to Sto p
the AC Drive when the drive is controlled by the External Control Terminals.
22
FC100 Series User Manaul Chapter 4 Digital Keypad Operation
enter Note:Thereversalstatuscannot
Short parameter return to besetwhenreversalprohibitionisset.
Short
press group monitor
Parametergroupsettingphaserun/stopinvalid
press
parameter
display
Short P000
long
press Shortpress Quicklychangethedigitalshift
Short press DISP
press DISP
Enterthe numberofparametergroupsincreasesordecreases
Returnto
theoriginal setting
Returnmonitor parameter parameter
parameterdisplay group content
000.0 Shortpress DISP Quicklychangethedigitalshift
Settheparametersofthedigitalincreaseanddecrease
Itisconsistentwiththemethodforsettingtheparametergroupinthe
previousgroup
Thefaultcodeofthefrequencyconverterappears,afterthetroubleshootingfactorisexcluded,
thefaultcodeisclearedbylongpresstoreturntothenormalentrancedisplay
23
4
24
Chapter 5
25
Chapter 5 Function Parameters Table FC100 Series User Manaul
Minimum Initial
Parameters Name Setting Range Setting value
increments
Maindisplaydata
P000 0-32 1 1
selection
MonitorFunction
TheoutputDCbus
P018 Readonly
voltageinlastalarm
26
FC100 Series User Manaul Chapter 5 Function Parameters Table
Minimum Initial
Parameters Name Setting Range Setting value
increments
0:Digitalfiequency
setting (P100)
1:Analogvoltage
(0~ 10VDC)
2:Analogcurrent 1 3
(0~20mADC)
P101 Frequencysetting selection 5
3:Settingdial
(Operation panel)
4UP/DOWNfrequency
setting
5:RS485communication
frequency setting
0:Operationpanel
(FWD/REV/ STOP)
1
BasicFunction
2:Communication
(RS485)
0:“Stop”keylock
“stop”keylock
P103 modeinvalid 1 1
operationselection 1:“Stop”keylockmode
valid
Reverserotation 0:Reverserotation
prevention disallowed 1 1
P104 1:Reverserotation
selection
allowed
27
Chapter 5 Function Parameters Table FC100 Series User Manaul
Minimum Initial
Parameters Name Setting Range Setting value
increments
P118 0:Unlockparameters
Parameterlock 1 0
1:Lockupparameters
28
FC100 Series User Manaul Chapter 5 Function Parameters Table
Minimum Initial
Parameters Name Setting Range Setting value
increments
~20mA
P305 AVIinputfiltertime 0~25.0S 2.5
P306 Reserved
P307 Reserved
P310 Frequencyoflow analog 0~400.0 0.1 0.00
P311 Directionoflow analog 0/1 1 0
P312 Frequencyofhigh analog 0~400.0 0.1 50.00
P313 Directionofhigh analog 0/1 1 0
P314 Analoginputreverse selection 0/1 1 0
P315 Inputterminal FWD(0~32) 1 6
P316 InputterminalREV(0~32) 1 7
P317 InputterminalSI (0~32) 1 18
29
Chapter 5 Function Parameters Table FC100 Series User Manaul
Minimum Initial
Parameters Name Setting Range Setting value
increments
30
FC100 Series User Manaul Chapter 5 Function Parameters Table
Minimum Initial
Parameters Name Setting Range Setting value
increments
P421 Delaytimeforrestart 2
afterfeult 0~100 2
P422 Overtorqueaction 0~3 1 0
P423 Overtorquedetection level 0~200% 1 00
P424 Overtorquedetection time 0~20.0S 0.1 00
P425 Reaching Frequency1 0.00~maximumfrequency 0.1 0
P426 Reaching Frequency2 0~maximumfrequency 0.1 0
31
Chapter 5 Function Parameters Table FC100 Series User Manaul
Minimum Initial
Parameters Name Setting Range Setting value
increments
after runningforonecycle
P502 PLCrunningmode
2:PLCcyclerunning 0
3:PLCstopmode 1
,cyclerunning mode
4:PLCoperatesat&elast
frequency afterrunning
foronecycle.
P503 Multi speed1 0.00~maximumfrequency 0.1 20.0
P504 Multi speed2 0.00~maximumfrequency 0.1 10.0
P505 Multi speed3 0.00~maximumfrequency 0.1 20.0
P506 Multi speed4 0.00~maximumfrequency 0.1 25.0
P507 Multi speed5 0.00~maximumfrequency 0.1 30.0
P508 Multi speed6 0.00~maximumfrequency 0.1 35.0
P509 Multi speed7 0.00~maximumfrequency 0.1 40.0
32
FC100 Series User Manaul Chapter 5 Function Parameters Table
Minimum Initial
Parameters Name Setting Range Setting value
increments
0.1
33
Chapter 5 Function Parameters Table FC100 Series User Manaul
Minimum Initial
Parameters Name Setting Range Setting value
increments
0:PIDdisable
P600 PIDstartingmode 1:PIDstart 1 0
2:PIDstartbyexternalterminal
P601 0:Negativefeedbackmode 1 0
PIDoperationmode selection 1:Positivefeedbackmode
0:figuremode(P604)
P602 PIDactionsetpoint 1: AVI(0~10V) 1 0
2:AVI(0~20mA)
P603
5 PIDfeedbackvalue selection 0:AVI(0~10V) 1 0
1:AVI(0~20mA)
P604 PIDfiguretarget valuesetting 0~100.0% 0.1% 50%
PIDupperlimitalarm 0~100.0% 100%
P605 value 1%
PIDOperation
34
FC100 Series User Manaul Chapter 5 Function Parameters Table
Minimum Initial
Parameters Name Setting Range Setting value
increments
0:4800bps 1:9600bps
P700 Communication speed 1
2:19200bps 3:38400bps
Rs485
0:8N1FORASC 1:8E1FPRASC
P701 Communication mode 2:801FORASC 3:8N1F0RRTU 0
4:8E1FORRTU 5:801FORRTU
Advancedapplication 0:Locked
parameterlock 1 1
P800 1:Unlocked
5
P801 System50Hz/60Hz setting O~50Hzl~60Hz 1 0
Constanttorqueor 0:Constanttorque 1
P802 variabletorque selction 1
1:Variabletorque
Over voltage
P803 protectionsetting changing 0.1 changing
Under voltage changing changing
P804 protectionsetting 0.1
AdvancedApplication
Over temperature
P805 protectionsetting 40~120°C 0.1 85/95C
P811 Reverse
UP/DOWNfrequency 0:memory
P812 1 1
Memoryoptions 1:NoMemory
35
36
Chapter 6
37
Chapter 6 Description of parameter setting FC100 Series User Manaul
User can set the initial display of VFD through parameter P000, For example, in order to
monitor rotation speed through the operation panel, user can set parameter P000 into”03"
Initial value of P000 is “00", therefore, if not been chnaged,inverter will dispay set frequency.
13 Alarm Record 4
Display set frequency when
14
fault occured
15 Diplay output frequency
when fault occured
Display output current when
16
fault occured
Display output voltage when
17
fault occured
Display DC bus voltage
18
when fault occured
38
FC100 Series User Manaul Chapter 6 Description of parameter setting
You can check the detailed status when the lastest fault occurs by examiing the content
39
Chapter 6 Description of parameter setting FC100 Series User Manaul
P014--P018. you can examine the frequency setting,actual output frequency, and
actual output current, output voltage,DC bus voltage of main circuit, According to
the above data,you can analyze the cause of fault and finds a solution quickly
which will help maintenance personnel in repair work
For FC100 Series, you can use parameter “F.00" to set the mian display data
It’s also possible to monitor the data directly through the parameters “P001~P018"
You may monitor the data by pressing switching key as shown in the below table
6 Start inverter
1,Inverter is in running and RUN
RUN FWD light is on.
2 Press 2,The image displays frequency
F50.0 setting.
Forward light is on; inverter is in
Forward state.
Stop FWD
5 Press
Display running state
Once Frd
40
FC100 Series User Manaul Chapter 6 Description of parameter setting
SettingRange:0.00HZ-MaximumFrequencyUnit:0.011
SettingRange:0-5Unit:1
41
Chapter 6 Description of parameter setting FC100 Series User Manaul
Explanation: control output frequency of inverter by AVI voltage signal sent by external
POT (10k Q)
2: Analog current mode (0~20mA DC)
The output frequency of inverter is decided by external current signal (0-20mA). Control
the output frequency of inverter by external terminal AVI
42
FC100 Series User Manaul Chapter 6 Description of parameter setting
Explanation: when UP is valid (UP is closed), frequency will go up. When DOWN is valid
(DOWN is closed), frequency will go down.
43
Chapter 6 Description of parameter setting FC100 Series User Manaul
SettingRange:0-2Unit:1
44
FC100 Series User Manaul Chapter 6 Description of parameter setting
Input Status
Status of inverter
K1 K2
ON OFF Forward
OFF ON Reverse
② Three-wire type
A three-wire type connection is shown below.
The start self-holding selection becomes valid when the STOP signal is turned
on. In this case, the forward/reverse rotation signal functions only as a start
signal.
If the start signal “FWD/REV” on and then off, the start signal
is held and makes a start. When changing the direction of rotation,
6
turn “FWD/REV “on once and then off.
The stop the inverter, turning off the STOP signal once decelerates it to a stop.
45
Chapter 6 Description of parameter setting FC100 Series User Manaul
2: RS485 mode
Inverter can receive command and exchange data with computer by serial
communication.
The "STOP"key operation of the operation panel can be made invalid to prevent
unexpected stop.
Set “0" in P103,then press “ENTER” for 2s to make the “STOP" key operation
invalid,and”STOP” key can not stop running of inverter Set “1" in P103,then
press “ENTER” for 2s to make the “STOP,,key operation valid,and “STOP”
key can stop running of inverter
46
FC100 Series User Manaul Chapter 6 Description of parameter setting
SettingRange:0-1Unit:1
SettingRange:0-400HZ
SettingRange:0-400HZ
This parameter is to set the minimum output frequency of the inverter. If the
setting frequency is lower than the Min. frequency, inverter will output on the Min.
frequency. In some application, this function could avoid motor overheating due
to the low speed operation.
47
Chapter 6 Description of parameter setting FC100 Series User Manaul
SettingRange:0.1s~999.9s
Acc time refers to the time for inverter to reach the max. frequency from 0.00Hz.
Dec time refers to the time for inverter to lower to 0.00Hz from max. frequency.
F
The Default Acc/Dec time is the primary Acc time/ Dec. time. Other Acc time or
Dec time can be selected via external terminal.
6
P109 V/F maximum voltage Factory Setting: 380
48
FC100 Series User Manaul Chapter 6 Description of parameter setting
Parameters from P109 to P114 determine the V/F curve of inverter. Set
corresponding V/F curves according to different loads. Constant torque curve:
application for constant torque load, output voltage and output frequency are in
linear relation.
Down (variable) torque curve: application for variable torque load, like fan and
pump. Load will increase with the increase of rotation speed.
High start torque curve: application for heavy load and load need high starting
torque.
P109: V/F maximum voltage, V/F maximum voltage can be set according to the
motor connected. Generally, it will be set at the rated voltage of motor. When
6
motor is very near to inverter, usually within 30m, it should be set at a higher
value.
49
Chapter 6 Description of parameter setting FC100 Series User Manaul
FC100-2S-0.4G 7 7 15 8
FC100-2S-0.75G 8 8 14 8
FC100-2S-1.5G 9 9 14 8
6 FC100-4T-0.75G 27
8 8 8
FC100-4T-1.5G 9 9 26 8
FC100-4T-2.2G 10 10 25 8
SettingRange:0-15Unit:1
Carrier frequency decides the switching frequency of internal power module. The
factory setting of inverters with different capacity are different because will affect
motor noise, motor heating and disturbance.
Therefore, when the environment demands running without noise, you shall
increase the value of P115, the maximum load of inverter will decrease. If motor
is far from inverter, you shall lower the value of P115 so as to lower the leakage
current between wires and wire to ground. When the environment temperature or
motor load is high, you shall lower the value of P115 to reduce the heating of the
inverter. Refer to table in P114 for the factory set of P115.
50
FC100 Series User Manaul Chapter 6 Description of parameter setting
When the parameter setup is not proper or when false running leads to improper
setup of parameter, you can set P117 at 08 to restore all parameters to the
Factory Setting, and then you can set them again according to actual need.
Attention: when locked up of parameters is valid, that is when P118=1, you
cannot carry out initialization of parameters and change them. Please unlock
first, and then set these parameters.
Explanation: 0: unlocked
1: Locked 6
You can lock the parameter by P118 to prevent unexpected change of the
inverter setup.
When P118 is valid, all the other parameters except P100 (main frequency
setting) cannot be changed.
There are two start modes for FC100 series inverter. You can choose from the
two by setup of parameter P200 and the condition of machinery.
51
Chapter 6 Description of parameter setting FC100 Series User Manaul
1: Tracing start
Tracing start is application for start after fault reset or instantaneous power
failure. Using tracing start function, inverter can automatically detect the rotation
speed and rotation direction of motor, the output the starting frequency and
voltage accordingly.
Attention: when inverter starts in tracing start mode, inverter will have speed
tracing in the sequence of high to low frequency.
High current is likely in start, it is also possible to cause current. Therefore, you
6 need to have over current level setup (P409 setup).
The specific value depends on the load
In addition, when the value of P409 is too low,it may lead to a long start time. If
over current in the speed tracing, inverter will pause the speed tracing.
You can choose a suitable stop mode according to the actual load.
0: Deceleration to stop
Once inverter receives stop command, it will reduce the output frequency
according to the deceleration time.
52
FC100 Series User Manaul Chapter 6 Description of parameter setting
With regard to stop mode after stop frequency is reached, you can choose DC
injection brake and other options. If you do not choose DC injection braking, it
will stop in coasting stop mode.
1: Coasting stop
When inverter receives stop command, it will stop frequency output and it will
have free running with load until it stops.
Start frequency is the initial frequency when inverter starts. For device with
heavy load or requires large starting torque, increasing start frequency can make
start easier. However, if the start frequency is too high, it may cause over current
protection.
P203 Stop frequency setting Factory Setting: 0.5HZ
SettingRange:0.1~10.00Unit:0.1
53
Chapter 6 Description of parameter setting FC100 Series User Manaul
54
FC100 Series User Manaul Chapter 6 Description of parameter setting
Adjusting parameter P208 can increase voltage 3nd obtain higher torque.
Attention: Too big setting may cause motor overheating. Increase the setting
step by step until you get the requested starting torque.
6
P209 Rated motor voltage Factory Setting: 380.0V
SettingRange:0~380.0VUnit:0.1
P210 Rated Motor current Factory Setting: **
SettingRange:****Unit:0.1
55
Chapter 6 Description of parameter setting FC100 Series User Manaul
56
FC100 Series User Manaul Chapter 6 Description of parameter setting
57
Chapter 6 Description of parameter setting FC100 Series User Manaul
58
FC100 Series User Manaul Chapter 6 Description of parameter setting
59
Chapter 6 Description of parameter setting FC100 Series User Manaul
parameter.
Example 1: upper computer output 2-10 V signal to control inverter, 50Hz
reverse to 50Hz forward running.
60
FC100 Series User Manaul Chapter 6 Description of parameter setting
61
Chapter 6 Description of parameter setting FC100 Series User Manaul
0: Invalid
1: Jog
6 2: Jog Forward 3: Jog reverse 4:
Forward/ reverse 5: Running 6:
Forward 7: Reverse 8: Stop
9: Multi-speed selection 1
10: Multi-speed selection 2
11: Multi-speed selection 3
12: Multi-speed selection 4
13: Acceleration/ deceleration selection 1
Setting
14: Acceleration/ deceleration selection 2
15: Frequency increasing signal Up
List
16: Frequency decreasing signal Down
17: Coasting stop
18: Fault reset
19: PID function enable
20: PLC function enable
21: Timer 1 start up
22: Timer 2 start up
23: Counter pulse input
24: Counter reset
25: PLC memory clear
26: Winding operation start
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FC100 Series User Manaul Chapter 6 Description of parameter setting
0: Invalid
Set as empty terminal, no function 1: Jog
Set as JOG (inching), usually used in trial running, common inching is operated
by 5Hz,
2: Jog Forward Set as JOG forward.
3: Jog reverse Set as JOG reverse.
4: Forward/ reverse
Set as forward/ reverse switching, when the terminal is defined to be valid,
running status reverse.
ON OFF Forward
ON ON Reverse
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Chapter 6 Description of parameter setting FC100 Series User Manaul
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FC100 Series User Manaul Chapter 6 Description of parameter setting
Multi-function terminal
Attention: Inverter will not memorize the frequency setting changed by “UP” and
“DOWN” signal. When power is turned off and reset again, inverter still
memorizes the set value in P100.
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Chapter 6 Description of parameter setting FC100 Series User Manaul
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FC100 Series User Manaul Chapter 6 Description of parameter setting
Introduction:
1,Winding function is activated, and winding begins;
2,Winding operation complete, inverter output according to the frequency
that winding is completed. The multifunction terminal output the winding
complete signal;
3,Inverter stops, the winding complete signal reset.
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Chapter 6 Description of parameter setting FC100 Series User Manaul
0: Invalid
1: In running
2: Frequency reached
3: In fault
4: Zero-speed
5: Frequency 1 reached
6: Frequency 2 reached
7: Accelerating
8: Decelerating
Setting 9: Under voltage
10: Timer 1 reached
List 11: Timer 2 reached
12: Indication for completion of phase
13: Indication for completion of procedure
14: PID upper limit
15: PID lower limit
16: 4-20mA cable open
6 17: Overload
18: Over torque
26: Winding function complete
27: Counter reached
28: Intermediate counter reached
29,constant pressure water supply
0: Invalid
Set as invalid terminal, prevent false operation.
1.In running
Terminal is defined to be in running, when inverter is output, this terminal is ON.
2.Frequency reached
When frequency arrives at setting value, this contact is ON
3.In fault
When inverter detects abnormal existing, this contact is ON.
4.Zero-speed
When frequency output by inverter is less than start-up frequency, this contact
is ON.
5.Frequency 1 reached
6.frequency 2 reached
When frequency arrives at setting value, this contact is ON
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FC100 Series User Manaul Chapter 6 Description of parameter setting
Frequency
7: Accelerating
When inverter is in the status of accelerating, this contact is ON.
8: Decelerating 6
When inverter is in the status of decelerating, this contact is ON.
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Chapter 6 Description of parameter setting FC100 Series User Manaul
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Chapter 6 Description of parameter setting FC100 Series User Manaul
Parameter P409 is the torque limit level during acceleration. When output
current reaches the setting value, inverter will stop accelerating, and when
current is below the set value, inverter resume the accelerating.
100% current is the rated current of inverter, when P409 is set to be 0, then
accelerating torque limit is invalid, and it does not have protecting function.
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FC100 Series User Manaul Chapter 6 Description of parameter setting
0: Invalid
During deceleration, the DC-bus voltage may increase, when over-
voltage prevention selection is invalid, inverter may trip for over
voltage.
1: Valid
During deceleration, when DC-bus voltage reaches the setting value,
inverter will stop the deceleration procedure. When DCbus voltage
returns to allowable value, inverter will resume the deceleration.
6
P412 Automatic voltage regulation selection Default value 1
Setting Range:0~2 Unit:1
Explanation: 0: Invalid 1: Valid 2: Invalid when decelerating
0: Invalid
Select automatic voltage regulation to be invalid, inverter output voltage
fluctuates.
1: Automatic voltage regulation is valid.
Automatic voltage regulation function is selected, and under the condition that
input electric source is instable, inverter output stable voltage automatically.
2: Invalid when decelerating: when this function is selected, braking function of
inverter can be strengthened.
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Chapter 6 Description of parameter setting FC100 Series User Manaul
F
6 P416 Restart after instant power off Default value 0.0
Setting Range:0~1 Unit:1
Explanation: 0: Invalid: no restart after instant power failure
1: Valid: frequency tracing start-up
0: Invalid
Inverter clears the running command after power failure. After power is
recovered, inverter will not start automatically.
1: Frequency tracing enable
When power is shut-off in short time, inverter keeps the running command as
effective. When power is recovered in time, inverter will tracing the motor speed
and resume output.
Attention: when instant power failure restarting is enabled, inverter may start
the motor automatically. Please take care of the safety when use this function.
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FC100 Series User Manaul Chapter 6 Description of parameter setting
Example:
Use K1 (FWD), control running of inverter.
K1 closes, frequency conversion operates, when K1 is cut off, inverter stops.
When power is shut off and K1 remains closed, if power is on, inverter starts up
suddenly and it may be very dangerous. Please use other control methods, such
as three-wire system connection method.
P417 Allowable time of power off Default value 5.0
Setting Range:0~10.00 Unit:0.1
P417 sets allowable time of power failure, if time of power failure exceeds set
value, power failure restart is invalid.
P418 Flank restart current limiting level Default value 150
Setting Range:0~200 Unit:0.1
When inverter implements flying restart, inverter tracing downwards from
setting frequency by highest speed, output current of inverter increases
relatively rapid and may exceeds protection unit setting by inverter, at this time,
inverter stops tracing, and output current of inverter falls back to common,
inverter continues tracing, setting value 100% of this parameter is rated current 6
of inverter, and protection unit when inverter searching may be set through
P418.
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Chapter 6 Description of parameter setting FC100 Series User Manaul
P421 Delay time for restart after fault Default value 150
Setting Range:0~100 Unit:1
After alarm (such as current, over-voltage and so on) occurs, inverter resets
automatically (valid when non-zero as set by P420), after the period of time set
by P421, inverter starts up according to setting start-up means (P200).
After start-up, if no alarm happens within 60 seconds, inverter resets P420
automatically, after start-up,
If alarm happens again within 60 seconds, inverter records number of alarms,
and when number of alarms reaches set value of P420, inverter stops output.
Attention: If P420=0, fault restart is invalid.
When fault restart function is valid, motor may start suddenly, so when this
function is used, please pay attention to safety.
P422 Over torque action Default value 0
Setting Range:0~3 Unit:1
6
0: Inverter start detecting over torque only in constant speed, inverter continues
operation during over torque
1: Inverter start detecting over torque only in constant speed, inverter stop
during over torque 2: Inverter always detecting over torque, inverter continues
operation during over torque
3: Inverter always detecting over torque, inverter stop during over torque
P423 Over torque detection level Default value 0
Setting Range:0~200% Unit:1
P424 Over torque detection time Default value 0
Setting Range:0~200S Unit:1
When output current of inverter exceeds setting value of P423, inverter start
calculate the over torque time. When the duration exceeds half of setting value
of P424, inverter output pre-alarm signal. Inverter continues output until the
over torque time exceeds P424 setting, and then inverter protects and output
alarm signal.
If P423=0. over torque detection is invalid, and 100% is inverter rated current.
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FC100 Series User Manaul Chapter 6 Description of parameter setting
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Chapter 6 Description of parameter setting FC100 Series User Manaul
Frequency jump hysteresis loop width can be set through P433 as below:
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FC100 Series User Manaul Chapter 6 Description of parameter setting
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Chapter 6 Description of parameter setting FC100 Series User Manaul
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Chapter 6 Description of parameter setting FC100 Series User Manaul
Dominant Potentiometer is
Forward
frequency adjustable
Two buttons, one is for running, the other one is for ceasing; the main frequency
requires adjustable potentiometer.
4 3 2 1 0 position (bit)
0 1 0 1 0
run direction <0 is
forward, 1 is Reverse
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FC100 Series User Manaul Chapter 6 Description of parameter setting
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Chapter 6 Description of parameter setting FC100 Series User Manaul
Action instruction:
1, Press K1 to startup the inverter and the potentiometer will set output
frequency.
2, Press K3, PLC to startup, and from the segment 1 PLC program running
one circle and then ceasing
3, If the program is running,press K3, or if there is a fault, and the inverter
is ceasing, when the fault is solved, press K1 and the inverter will running
forward as the program.
4,If P500 is 1 and the program is not memory, so the running will start from
the very beginning.
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FC100 Series User Manaul Chapter 6 Description of parameter setting
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Chapter 6 Description of parameter setting FC100 Series User Manaul
6
(1) Select sensor/transmitter correctly, for which the standard signal of 4 - 20mA
or 0 - 10V shall be selected as output specification.
(2) Set PID action set point correctly.
(3) Increase proportional constant (P), in case of non-oscillating output.
(4) Decrease integration time (Ti), in case of non-oscillating output.
(5) Increase differential (Td), in case of non-oscillating output.
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Chapter 6 Description of parameter setting FC100 Series User Manaul
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FC100 Series User Manaul Chapter 6 Description of parameter setting
Example: PID action set point is 60% (0 - 100% is corresponding to 0 - 10V), and
the wake-up value is 80%, which is actually corresponding to 0 - 10V, then the
actual wake-up value is 60% x 80% = 48% (corresponding to 0 - 10V).
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Chapter 6 Description of parameter setting FC100 Series User Manaul
ASCII code 30H 31H 32H 33H 34H 35A 36A 37A
Cha racter “8” “9” “A” “B” “C” “D” “E” “F”
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FC100 Series User Manaul Chapter 6 Description of parameter setting
10 - Bit character box (For RTU) Data pattern: 8N1 For RTU
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Chapter 6 Description of parameter setting FC100 Series User Manaul
6
3.Structureofcommunicationdata
Data format box ASCII mode:
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FC100 Series User Manaul Chapter 6 Description of parameter setting
RTU mode:
DATA(n -1)
Data characters: n x 8 -bit data, n = 16
DATA0
CRC CHK High 16-bit CRC Check consists of 2 8 -bit binary systems
5-53
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Chapter 6 Description of parameter setting FC100 Series User Manaul
SIX
SIX .
0
1 Address
Address 1
0
0
0
Function Function
3 3
2 0
Number of data
1 (count by byte) 4
Starting address
0 1
2 7
Content of starting
0 address 2102H 7
Number of data 0 0
(count by word) 0 0
2 0
6 Content of address
D 2103 H 0
LRC Check
7 0
CR 7
END LRC Check
LF
1
CR
END
LF
ASCII mode:
RTU mode: Format of response message:
Format of enquiry message:
Address 01H
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FC100 Series User Manaul Chapter 6 Description of parameter setting
For example: Driver address 01H, writes 6000 (1770H) into the internal setting
parameter 0100H of driver.
LRCCheckofASCIImode
SIX . SIX .
0 0
Address Address
1 1
0 0
Function Function
6 6
0 0
1 1
Data address Data address
0 0
0 0
1 1 6
7 7
Data Content Data Content
7 7
0 0
7 7
LRC Check LRC Check
1 1
CR CR
END END
LF LF
RTU mode:
Format of enquiry message: Format of response message:
01H 01H
Data Address Data Address
00H 00H
17H 17H
Data Content Data Content
70H 70H
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Chapter 6 Description of parameter setting FC100 Series User Manaul
LRC Check is the value added from Address to Data Content. For example, the
LRC Check of the above 3.3.1 enquiry message is as: 01H + 03H + 21H + 02H +
00H + 02H = 29H, then the complement of2(D7H) is taken.
CRC Check of RTU mode
CRC Check is from Address to Data content, and its running rule is as follows:
Step 1: Make 16-bit temporary storage (CRC temporary storage)= FFFFH.
Step 2: Exclusive OR first 8-bit byte message instruction and low 16-bit CRC
temporary storage: Perform Exclusive OR, and store the result into CRC
temporary storage.
Step3: Move CRC temporary storage one more bit, and fill 0 into high bit
position.
Step 4: Check right shift value, if being 0, store the new value for step 3 into
CRC temporary storage, otherwise in case of Exclusive OR A001H and CRC
temporary storage, store the result into CRC temporary.
Step 5: Repeat Step 3 ~ Step 4, and operate completely for 8-bit. Step
6: Repeat Step 2 ~ Step 5, and take the message instruction for next 8-bit, till all
message instructions are operated completely.
Finally, the value gotten of CRC temporary storage is CRC Check. It is
6 noteworthy that, CRC Check must be placed into the check mode of message
instruction interchangeably.
The following is the example of CRC Check running written in C language:
Unsigned char * data —//Message instruction pointer Unsigned char length
<—//Length of message instruction unsigned int crc_chk (unsigned char*data,
unsigned char length)
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Chapter 7
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Chapter 6 Maintence and inspection FC100 Series User Manaul
Modern AC drives are based on solid state electronics technology, preventive maintenance is
required to operate this AC drive in its optimal condition, and to ensure a long life. It is
recommended to perform a monthly check up of the AC drive by a qualified technician.
Before the check up, always turn off the AC Input Power to the unit. Wait at least 2 minutes
after all display lamps have gone out.
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Chapter 8
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Chapter 8 Troubleshooting and Fault Informatin FC100 Series User Manaul
The FC100 AC drive has a comprehensive fault diagnostic system that includes
several different alarms and fault messages. Once a fault is detected, the
corresponding protective functions will be activated. The following faults are
displayed on the AC drive digital keypad. The six most recent faults can be
read on the digital keypad display by viewing
NOTE: Faults can be cleared by a reset from the keypad or Input Terminal.
Operation
Possible fault Corrective action
Panel Name reason
Indication
Over current Please contact your
oco/uco during stop 1: Inverter fault
sales representative.
1: Acceleration time
is too short 1; Inc rease acceleration time
2: V/F curve is not 2; Correctly set V/F curve.
set correctly 3; Check the insulation of motor
8 3: Motor or motor wire
and motor wire.
have short circuit to
the ground 4:Reduce the value of
Over current 4: The torque boost is torque boost.
OC1/UC1 during set too fast 5: Check input voltage
acceleration 5: The input voltage 6: Check the load
is too low 7; Set tracing startup
6: Directly start up 8: Enlarge capacity of inverter
the running motor
9: Sent for repairing
7: The inverter
setting is not correct
9: The inverter fails
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FC100 Series User Manaul Chapter 8 Troubleshooting and Fault Informatin
Operation
Panel Name Possible fault reason Corrective action
Indication
1: Increase deceleration
1: Decelerate time is too time
short 2: Check the power supply
2: Power supply voltage voltage
Over voltage abnormal 3: Check braking unit and
OU3 during constant 3: Over load resistance
speed 4: Braking resistor 4: Set Braking resistor over
incorrectly set again
5: Braking parameter is 5: Correctly set parameter,
incorrectly set e.g. braking tube voltage,
etc.
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Chapter 8 Troubleshooting and Fault Informatin FC100 Series User Manaul
Operation
Panel Possible fault
Name Cor rective action
Indicati on reason
Under voltage
LU1 during
acceleration 1: Power supply 2: Check whether peripheral setting
voltage abnormal bad connection leads
2: Phase missing phase missing
Under voltage
LU2 during 3: There is large load
3: Please use
deceleration power start up in the independent power
input supply
Under voltage
LU3 during
c onstant speed
FbO
Fb3
OLO during
1: Overload 1; Reduce the load weight or replace
stop larger capacity inverter.
2: Acceleration time
is too short 2: Increase acceleration time
OL1
3: Torque boost is too
during rate
accelerati on fast 3: Reduce torque boost
4: V/F curve 4: Set V/F curve over agai n
OL2 Inverter incorrectly s et
during overload 5: Under voltage of 5: Check input voltage, increase
decelerati on
input inverter capacity
6: Before motor
6: Adopt tracing startup mode
OL3 stops, inverter
during starts up 7: Check load
constant 7: Fluctuation or
speed
blocking in loading
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FC100 Series User Manaul Chapter 8 Troubleshooting and Fault Informatin
Operation
Panel Name Possible fault reason Correc tive action
Indicati on
OHO during
stop
OH1 during 1: Replace the cooling fan.
accelerati on 1: Cooling fan broken
OH2 during Inverter 2: Heatsink clogging 2: Clean thr heatsink
decelerati on overheat 3: The ambient
3: Set the ambient temperature
temperature is high to within the specifications.
OH3 during
constant
speed
8
1; After release
1: Inverter is in
ES Emergency stop Emergency stop, start
Emergency stop
up as regular procedure
condition
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