OLIVALS 751 MASTER PUMP

Air Operated Bare Pump Manual

&
Operating Manual

www.olivals.com
OLIVALS 751 AIR OPERATED MASTER PUMP

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 OLIVALS 751 AIR OPERATED MASTER PUMP

OWNER / OPERATOR MANUAL

It is the responsibility of the Owner/Operator to properly use and maintain this equipment.
The Instructions and Warnings contained in this manual shall be read and understood by the Owner/Operator
prior to operating this equipment.
It is the responsibility of the owner to maintain the legibility of all Warnings and Instructions label.
The Owner/Operator shall retain this manual for future reference to important Warnings, Operating and
Maintenance Instructions.

WARNING
DO NOT exceed the stated maximum operating pressure of the airmotor or
the lowest rated component in the system. AIR MOTOR
DO NOT alter or modify any part of this equipment.
DO NOT operate this equipment with combustible gas.
DO NOT attempt to repair or disassemble the equipment while the system is
pressurized.
TIGHTEN all fluid connections securely before using this equipment.
ALWAYS read and follow the fluid manufacturer’s recommendations
regarding fluid compatibility, and the use of protective clothing and
equipment.
¾” NPTF
CHECK all equipment regularly and repair or replace worn or damaged parts OUTLET
immediately.
IMPORTANT: Failure to heed these warnings including misuse, over
pressurizing, modifying parts, using incompatible chemicals and fluids, or
using worn or damaged parts, may result in equipment damage and/or
serious personal injury, fire, explosion or property damage.

Pump Pressure Rating and Dimension

Max Delivery Max Air Pressure Dimension “A” Dimension “B”
PUMP TUBE
Pressure (psi) (psi)
15,000 200 55 ½ ” 27 ⅜”

Pump Specification
Pump Stroke: 6 in
Max Recommended Speed: 75 cycles per min

Output per cycle Output @ 75 Wetted parts material

cycles per min
2.1 cu.in 161.7 cu.in Steel, brass, copper, Polyurethane,
Nitrile

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 OLIVALS 751 AIR OPERATED MASTER PUMP

OLIVALS 751 PUMP TUBE

ATTACHING AIRMOTOR TO PUMP TUBE
1. Tightly attach tie rod to the air motor (use
short threaded end of the tie rods)
2. Mount air motor on top of the pump tube
outlet and tightly connect Coupling Nut
(item 2) to air motor piston rod.
3. Hands tighten tie rods to the pump tube
with four nuts supplied with the air motor.
4. Slowly cycle the pump several times, using
just enough air pressure to operate the
pump without stalling.
5. Stop the pump on an “up“stroke and
tighten the four nuts to securely fasten
the air motor to the pump tube.

OPERATING PRECAUTION
• Use OLIVALS replacement parts to assure
compatibility pressure rating
• HEED ALL WARNINGS
• Be sure material hoses and other
components are able to withstand fluid
pressure developed by this pump.
• Do not operate pump continuously at
speed excess of 75 cycles per minute.
• Disconnect air line from pump air motor
when system sits idle for long period of
time.
• SERVICING. Before servicing or cleaning
pump, or removing fluid hose or gun from
a unit that has been used, be sure to
disconnect air lines and carefully bleed
pressure off of the system.

WARNING
PREVENT STATIC SPARKING.
If static sparking occurs, fire or explosion
could result. Pump, dispensing valve and
container must be grounded when
handling flammable fluids such as CAUTION!
petroleum products, paints, lacquers, etc. DO NOT allow pump to operate when out of material.
and whenever discharging static electricity
is hazard.
PUMP PRIMING
• Check continuity (a good static wire To begin operation, the pump must be primed with the pumped
connection) with an ohmmeter. Place one material. OLIVALS 751 is a double acting pump (pump material on “up”
probe on one hose fitting and the other and “down” stroke) positive displacement reciprocating pump.
probe on other hose fitting, continuity or To prime pump, open output line (material valve) and slowly open air
proper grounding through hose is good supply until pump starts. Allow pump to cycle very slowly until all air is
when a reading is obtained on the push out of lines and material fills up pump and lines.
ohmmeter. Close output line (material shut-off valve) - pump should stall against
• PREVENT FIRE. When pumping, flushing or pressure.
recirculating volatile solvent, the area
must be adequately ventilated. NOTE:
• Keep solvent away from heat, sparks and Pumps are factory tested with light oil and some of it is left to protect
open flames. Keep container closed when pump parts during storage and transportation. To prevent
not in use. contamination of material, flush pump before using.

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 OLIVALS 751 AIR OPERATED MASTER PUMP

DISASSEMBLY OF PUMP TUBE

Tools Required:
2-1/8” Dia Strap Wrench 11/16” Hex Wrench 2-1/4” Hex Wrench
Retaining Ring Pliers (External) 7/8” Hex Wrench Pliers
Retaining Ring Pliers (Internal) 13/16” Hex Wrench
19/32” Hex Wrench 1-3/8” Hex Wrench

Procedure
01 Unscrew Adaptor Tube (item 28) from pump tube 13 Remove Gland Nut (item 4) from Outlet Body (item
(item 18). 9)
02 Pull on Adaptor Tube (item 28) until connection 14 Remove Priming Plug (item 10) and Adaptor (item
between Bushing & Plunger (item 26) and Bushing & 11) from Outlet Body (item 9)
Plunger (item 31) is exposed and can be disconnected.
03 Remove Priming Tube (item 37) from Adaptor Tube 15 Remove Outlet Body (item 16) from Outlet Body
(item 28) (item 9)
04 Remove Lower Check Assy (item 29, 30, 31, 33, 34 & 16 Remove Ball (item 14), Check Seat (item 13) and
35) from Adaptor Tube (item 28) Gasket (item 12) from Outlet Body (item 9)
05 Remove Cotter Pin (item 32 ) from Bushing & Plunger 17 Remove Retaining Ring (item 8), Packing Washer
(item 31) (item 7) and U-Cup Packing (item 6) from Gland Nut
(item 4)
06 Remove Priming Shovel (item 36) from Bushing & 18 Remove Bushing & Plunger (item 31) from Adaptor
Plunger (item 31) (item 22)
07 Remove Retaining Ring (item 29)and Guide Washer 19 Remove Ball (item 23) from Adaptor (item 22)
(item 30) from Bushing & Plunger (item 31)
08 Remove O-Ring (item 27) from Pump Tube (item 18) 20 Remove Pin (item 25) and Ball (item 24) from
Bushing & Plunger (item 31)
09 Remove Bolt Connector (item 1) from Plunger (item 3) 21 Remove Cotter Pin (item 20) from Connecting Rod
(item 21)
10 Pull Bushing & Plunger (item 31) to remove Plunger 22 Remove Adaptor (item 19, 22) from Connecting Rod
(item 3), Connecting Rod (item 21), Adaptor (item 22), (item 21)
and Bushing & Plunger (item 31) from Pump Tube
(item 18)
11 Remove Pump Tube (item 18) from Outlet Body (item 23 To assemble, reverse the above procedure.
9)
12 Remove O-Ring (item 17) from Outlet Body (item 9)

TROUBLESHOOTING
Problem Possible Cause Solution
Pump does not operate Restricted or inadequate air supply Check air supply pressure and air
hose diameter, min ½” ID required
Obstructed material output Check output line for restriction
Erratic or accelerated operation Pump is not primed. Prime Pump (see “Priming Priming”
Instruction)

Insufficient material supply Refill material supply

Material is too heavy for priming Lower output with material valve,
increase pressure to pressure primer.
Check for inlet restriction
Pump operate on “down” stroke only Worn or damaged Bushing & Plunger Check and replace if needed.
(missing “up” stroke) (item 26) or Piston Check (item 23,
24, 26)
Pump is operating but not dispensing Inlet Check (item 34 & 35) is not Check and replace if needed
material seating or is damaged

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 OLIVALS 751 AIR OPERATED MASTER PUMP

PARTS LIST
ITEM NO DESCRIPTION QTY PART NO.
Repair Kit 86234
• Gland Seal Kit 85297
1 Bolt Connector 1 242363
2 Coupling Nut 1 237051
3 Plunger Rod 1 242932
4 Gland Nut 1 242936
5 O-Ring (Polyurethane) 1 •
6 U-Cup (Polyurethane) 1 •
7 Packing Washer 1 •
8 Retaining Ring 1
9 Outlet Body 1 242116
10 Priming Plug 1 16382
11 Adaptor 1 16381
12 Gasket (Copper) 2
13 Outlet Check 1 11948
14 Ball 1 66285
15 Ball Stop 1 57036
16 Outlet Body 1 12017
17 O-Ring (Nitrile) 1
18 Pump Tube 1 242378
19 Adaptor 1 13242
20 Cotter Pin 2
21 Connecting Rod 1 242377
22 Adaptor 1 91916
23 Ball 1 66285
24 Ball 1 57036
25 Pin 1 12017
26 Bushing & Plunger 1 242549
27 O-Ring (Nitrile) 1
28 Adaptor Tube 1 242374
29 Retaining Ring 1
30 Guide Washer 1
31 Bushing & Plunger 1 242546
32 Cotter Pin 1
33 Retainer 1 13227
34 Check 1 13229
35 Check Seat 1 13228
36 Priming Shovel 1 13235
37 Priming Tube 1 242375

------------ RETAIN THIS INFORMATION FOR FUTURE REFERENCE ------------------ Page 6 of 16

 OLIVALS 751 AIR OPERATED MASTER PUMP

OLIVALS 751 AIR MOTOR

SPECIFICATIONS
OPERATING OPERATING MINIMUM ID OF AIR INLET AIR CONSUMPTION
PRESSURE TEMPERATURE AIR SUPPLY, INCH AT 75CPM @100 PSI
RANGE, PSI RANGE, °C SCFM
30 – 200 -34 TO +93 ½ ½” NPTF 65

MAX RECOM. STROKE SEALS DIM “A”, DIM “B”, DIM “C”,
SPEED, CPM LENGTH, INCH MATERIAL INCH INCH INCH
75 6 BUNA N 7-½ 6 23-⅝
AND
TEFLON*
*Teflon Seals used with Power Spool Valve (item 13) and Relay Valve (item 17)

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 OLIVALS 751 AIR OPERATED MASTER PUMP

SERVICE ASSEMBLIES AND KITS

To reduce down-time and take advantage of the modular design of the Air Motor, OLIVALS recommends using
of the following Service Assemblies to repair of the Air Motor. The faulty assembly can then be repaired using
the corresponding Soft Parts Kit

1) Pilot Bar Subassembly #242786 5) Cylinder Tube Soft Parts Kit #84793 (Includes
all necessary O-Rings)
6) Muffler with Gasket #242768

2) Soft Parts Kit #84967 to repair of Pilot Bar

Subassemblies above (includes all necessary
O-Rings) 7) Muffler Element Kit #84939 to repair of
Muffler above (includes element, felts and
gasket)

3) Relay Valve #242787 8) Power Valve Subassembly #244808

9) Soft Parts Kit #84968 for repair of Power

Valve Subassembly above.
4) Air Signal Valve #241768

10) Power Valve Spool and Body #244802

IMPORTANT: When replacing soft parts, all the replacement part are included in the Soft Parts Kit.

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 OLIVALS 751 AIR OPERATED MASTER PUMP

SERVICE AND DISASSEMBLY PROCEDURE FOR AIR MOTOR

7/64” Hex Wrench ½” Open End Wrench

5/32” Hex Wrench Pliers
3/16” Hex Wrench

The modular design of the air motor and accessibility of vital operation parts make service available without
taking air motor out of line or without complete disassembly.

Procedure
Power Valve Cylinder Tube and Muffler
01 Remove four screw (item 27 & 34) with 3/16” Hex 01 Remove Pilot Bar Subassembly (See above)
Wrench (two on each side)
02 Remove End Caps (item 10 & 14) 02 Remove two Screws (item 30) with 3/16” Hex
Wrench and pull off Muffler (item 29)
03 Push out Valve Spool (item 13) 03 Remove Gasket (item 28)
04 Remove Spool Bumpers (item 9), one from each end. 04 Remove four Nuts (item 26) with Open End Wrench
05 Remove O-Ring (item 11), one from each end of valve 05 Lift upward and remove Upper Casting (item 8)
body.
06 Remove four Screws (item 37)with 3/16” Hex Wrench 06 Remove four Tie Rods (item 25)
and lift Valve Body (item 12)
07 Remove Gasket (item 15) to complete valve 07 Remove Air Tube (item 7)
disassembly.
08 To REASSEMBLE, REVERSE above procedures. 08 Lift upward and remove Cylinder Tube (item 6)
09 Remove Piston and Piston Rod (item 5)
Pilot Bar Subassembly 10 Remove four Connecting Rods (item 41) with Open
01 Remove four Screws (item 23), two on each end, with End Wrench.
3/16” Hex Wrench and pull out Pilot Bar Subassembly.
02 Remove two Screws (item 39) with 7/64” Hex Wrench 11 To REASSEMBLE, REVERSE above procedures.
and lift out Valve Body (item 17)
03 Remove four Screws (item 40), two on each end of
Pilot Bar and lift off Upper Bracket (item 31)and Lower
Bracket (item 32)
04 Remove Air Signal Valve (item 20)
05 To REASSEMBLE, REVERSE above procedures. NOTE:
Align two holes on the Cylinder Tube (item 6) with
two holes on the Pilot Bar (item 24) before
tightening Tie Rods (item 25) so that proper seal
with O-Ring is achieved.

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OLIVALS 751 AIR OPERATED MASTER PUMP

NOTE: Refer to page 6 for Service Assemblies and Kits

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OLIVALS 751 AIR OPERATED MASTER PUMP

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 OLIVALS 751 AIR OPERATED MASTER PUMP

PARTS LIST

ITEM NO DESCRIPTION QTY PART NO.

1 U-Cup (Buna N) 1 (Note #1)
2 Rod Bearing 1 241733
3 Seal, Cylinder (Buna N) 2 (Note #1)
4 O-Ring (Buna N) 2 (Note #1)
5 Piston Rod Assembly 1 241742
6 Cylinder Tube 1 241746
7 Air Tube 1 241749
8 Upper Casting 1 241752
9 Bumper, Valve 2 (Note #4)
10 Cap, Valve 1 241755
11 O-Ring (Buna N) 2 (Note #4)
12 Body, Valve 1 244658
13 Spool, Valve 1 241758
14 Cap, Valve 1 241761
15 Gasket 1 (Note #4)
16 O-Ring (Buna N) 2 (Note #4)
17 Relay Valve 1 242787
18 O-Ring (Buna N) 3 (Note #3)
19 O-Ring (Buna N) 3 (Note #3)
20 Air Signal Valve 2 241768
21 O-Ring, Piston (Buna N) 1 ---------
22 Lower Casting 1 241775
23 Screw (1/4-20 x 7/8”) 4 50526
24 Pilot Bar 1 241778
25 Tie Rod 4 241767
26 Nut 4 51001
27 Screw 2 50521
28 Gasket 1 (Note #2)
29 Muffler Body 1 241021
30 Screw (1/4-20 x 1-1/2”) 2 50051
31 Bracket Upper 1 241784
32 Bracket Lower 1 241785
33 Seal, Piston 2 (Note #1)
34 Screw 2 241783
35 O-Ring (Buna N) 2 (Note #3)
36 Adaptor 1 241789
37 Screw (1/4-20 x 2-1/4”) 4 244975
38 Coupler 1 652008
39 Screw (6-32) 2 50816
40 Screw (1/4-20) 4 50823
41 Tie Rod 4 241023
42 Nut (1/2-20) 4 236203
43 Muffler Element 1 (Note #2)
44 Nipple 1 650112
45 End Element 1 (Note #2)
46 Muffler Plate 1 241027
47 Screw, Self Tapping (10-32) 2 66962
48 O-Ring (Buna N) 2 (Note #3)
49 O-Ring (Buna N) 4 (Note #3)

Note:
(1) Included in 84793 Cylinder Tube Soft Parts Kit
(2) Included in 84939 Muffler Element Kit
(3) Included in 84967 Soft Parts Kit for Pilot Bar Subassembly
(4) Included in 84968 Soft Parts Kit for Power Valve Subassembly

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 OLIVALS 751 AIR OPERATED MASTER PUMP

OLIVALS 751 MASTER PUMP OPERATING MANUAL.

Follow these steps to set up the lubricant / sealant injection pump for product injection into valves:

Air pressure regulator for

pump primer

Air Hose
connector

Fig. 1

1. First of all connect the Air Hose to the Air Services Unit on the pump.
2. Set the air pressure gauge for pump and primer between 4 - 7 Bar.

3-way valve

Fig. 2

3. By using the 3-way valve, lift up the pump cylinder and place the pail on trolley plate/
base.

Air vent valve

Follower
plate

Trolley

Fig. 3
4. Open the air vent valve at the follower plate.

5. Turn the 3-way valve switch to down position “B” (as indicated on the 3-way valve) for
downward movement of the follower plate into the pail.

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OLIVALS 751 AIR OPERATED MASTER PUMP

Priming
Plug

Pump tube

Fig. 4

6. Once the follower plate’s bottom surface touches the product, close the air vent valve at
the follower plate.
7. Open the air inlet ball valve to introduce compressed air to operate the pump.
8. Allow the pump to cycle. Loosen the priming plug to bleed air pocket during priming of
the pump. When there is product flowing out from priming plug without air pocket, shut
off air supply to the pump to stop pumping.
9. Connect “T” fitting with bleeder valve and high pressure delivery hose to the pump
outlet (as in Fig. 5)

High-pressure delivery hose

Bleeder

Fig. 5

10. Turn on the air supply to pump and let the pump cycle again. Turn on the “T” fitting with
bleeder valve to further clear air pocket in the product if any.

11. Join the standard or extension high-pressure delivery hose to bleeder.

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OLIVALS 751 AIR OPERATED MASTER PUMP
12. Turn on the air supply to pump, close the bleeder and observe product discharge at the
end of the delivery hose. This is to prime the hose with product and remove air pocket in
the hose. Turn off the air supply to pump once there is no air pocket observed at the end
of the delivery hose.

Lube adaptor
(Connected to
valve fitting)

Hose

Fig. 6

13. Connect lube adaptor at the end of hose to valve fittings and pump is now ready for
product injection.

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OLIVALS 751 AIR OPERATED MASTER PUMP

www.olivals.com

OLIVALS SDN. BHD.

9159, Jalan Bandar 4, Taman Melawati, 53100 Kuala Lumpur, MALAYSIA
Tel : +60 3 4108 3270 Fax : +60 3 4107 4144

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