By sekar.

rajesh at 6:43 pm, Aug 25, 2015

Note: SIEMENS shall revise (if required as per GAD comments) & resubmit this revised ITP further
only upon GA Drawings code 1/2 approval from DPJV.
 Oman Refineries and Petrochemicals Company LLC.
Sohar Refinery Improvement Project
Sultanate of Oman
Document Review – Comment Sheet

Date : 06.07.15

Document / Drawing No. & Rev. : V-615A-155-ME3051-Q03-003 & V-615A-155-ME8501-Q03-029 REV C

Document Title : ITP FOR CHEMICAL DOSING SKID

No. DPJV Comments Siemens Reply

• Balancing of rotor, stator, & Coupling are Not applicable for chemical
dosing pumps
Include Balancing of Rotor, Stator & Coupling as
1 • Balancing only applicable for centrifugal pump with rotor, LEWA pumps
applicable as per S-000-5358-010 & Datasheet
is metering Pumps according to API675.
• Please refer to pump GA drawing.

2 PT for SS, MT for CS materials Included

3 include the legends Included

1
 Include Tag number &
INSPECTION AND TEST PLAN Description of each
Dosing Skid

SOHAR REFINERY IMPROVEMENT PROJECT

Vendor Name LEWA-NIKKISO PTE LTD - - Reference Number -

Purchase Order No. 2AO-4505893646 Material Description CHEMICAL DOSING SKIDS - -

Document ID - Revision Number D Submit Date 17.05.2015

Inspection Points
QA/QC Record
Controlling Specification
No. Description of QC Activity to be used to
Procedure/Docurement Acceptance Criteria Remarks
verify Compliance ORPI+A1
LEWA SIEMENS DPJV
C
LEGEND: R= REVIEW H= HOLD M= MONITOR W= WITNESS

GENERAL

Submission of Drawing And

All related document based on
1 Documents For Review And Project Specification (If Approved documents H R R
VPIS
Approval applicable)

Purchasing of Package
2 Approved Documents Purchaser Approval Upriced Purchase Order H R R
Equipments

Inspection Test Plan - Approved & Signed Inspection

3 Quanlity Control Plan Inspection Test Plan H R R
Chemical Dosing Skid (Client) Test Plan

Approval of the GAD and Data

4 Approved Documents Approved Documents Approved documents H R R
Sheet, and procedure

PUMPS & Motor (MAJOR ITEMS) including all E&I items Include Datasheet &
GAD document
numbers
Approved motor data sheet (S- Approved motor data sheet (S-
5 Motor (routine test) Routine test report H R R
000-5382-001) 000-5382-001)

Technical Specification For

3.1 required for Pressure parts
Approved Hydrostatic Test Injection Metering Pumps
6 Hydrostatic Test For Pumps & Load bearing parts H R R
Procedure For Pumps Specification For PD Pumps
2.2/2.1 required for other parts
S-000-5358-122 REV 1

Technical Specification For

Approved Performance Test Injection Metering Pumps
7 Performance Test For Pumps Performance Test Report H R R
Procedure For Pumps Specification For PD Pumps
S-000-5358-122 REV 1
S-000-5358-010
Specification For Surface
Approved Painting Procedure
8 Painting For pump & Motor preparation, paintin- Doc No. S- Painting Report H R R
(For Pump Only)
00-53A0-001

Dimensional Drawing &

Approved Pump Sheet &
9 Receipt of Pump & Inspection Project Specification (If Material Certificate H R R
Dimensional Drawings
applicable) (Pump Only)

SUB ITEM (Valves)

Hydrostatic Test For Valves with

10 Approved Data Sheet Approved Data Sheet Hydrostatic Test Report H R R
material Certification

Approved Data Sheet &

11 Receipt of Items & Inspection Approved Data Sheet Material Certificate 2.2/3.1 H R R
Dimensional Drawing

Approved Data Sheet &

12 Receipt of Items & Inspection Approved Data Sheet Material Certificate 2.2/3.1 H R R
Dimensional Drawing

FABRICATION OF STRUCTURAL SKID

3.1 required for Pressure parts

Receipt of Raw Material & Approved General Arrangement Inspection requirement Doc
13 & Load bearing parts H R R
Inspection Drawing For Packages No. S-000-5358-010
2.2/2.1 required for other parts

WPS/PQR/WQT activities on Approved WPS/PQR/WQT Approved WPS/PQR/WQT Approved WPS/PQR/WQT

14 H R R
skid procedures procedures procedures

Approved General Arrangement Approved General

Specification For Steel Work
15 Fabrication of skid Drawing & Structural For Arrangement Drawing & H R R
Doc No. S-000-5330-001
Packages Structural For Packages

NDT of Skid (PT for SS, MT for

16 CS materials - 10% on all fillet Approved NDT Procedures Approved NDT Procedures NDT Report H R R
weld)

Project Specification structural

Receipt of Structural steel and Approved General Arrangement
17 fabrication works S-000-5330- Material Certificate 2.2/3.1 H R R
Inspection Drawing For Packages
001

Specification Surface
Surface Preparation And
18 Approved Painting Procedure Preparation, painting Doc No. Painting Report H W W
Painting Of Structural Skid
S-000-53A0-001
 INSPECTION AND TEST PLAN

SOHAR REFINERY IMPROVEMENT PROJECT

Vendor Name LEWA-NIKKISO PTE LTD - - Reference Number -

Purchase Order No. 2AO-4505893646 Material Description CHEMICAL DOSING SKIDS - -

Document ID - Revision Number D Submit Date 17.05.2015

Inspection Points
QA/QC Record
Controlling Specification
No. Description of QC Activity to be used to
Procedure/Docurement Acceptance Criteria Remarks
verify Compliance ORPI+A1
LEWA SIEMENS DPJV
C
FABRICATION OF TANK

3.1 required for Pressure parts

Receipt of Raw Material & Approved General Arrangement Inspection requirement Doc
19 & Load bearing parts H R R
Inspection Drawing For Packages No. S-000-5358-010
2.2/2.1 required for other parts

WPS/PQR/WQT activities on Approved WPS/PQR/WQT Approved WPS/PQR/WQT Approved WPS/PQR/WQT

20 H R R
tank procedures procedures procedures

Approved General Arrangement Approved General

Specification For Steel Work
21 Fabrication of tank Drawing & Structural For Arrangement Drawing & H R R
Doc No. S-000-5330-001
Packages Structural For Packages

NDT of Tank (PT for SS, MT for Project Specification structural

22 CS materials – 10% & Butt weld Approved NDT Procedures fabrication works S-000-5330- NDT Report H R R
– R.T 10%) 001

Specification Surface
Surface Preparation And
23 Approved Painting Procedure Preparation, painting Doc No. Painting Report H W W
Painting Of Structural Tank
S-000-53A0-001

Approved Leak Test Procedure

24 Leak Test For Tank Approved Leak Test Procedure Hydrostatic Test Report H W W
For Piping And Tank

FABRICATION OF PIPING

Receipt of Raw Material & Approved General Arrangement Inspection requirement Doc
25 Material Certificate M R R
Inspection Drawing For Packages No. S-000-5358-010

WPS/PQR/WQT activities on Approved WPS/PQR/WQT Approved WPS/PQR/WQT Approved WPS/PQR/WQT

26 M R R
Piping procedures procedures procedures

Approved General Arrangement Approved General

Specification For Steel Work
27 Fabrication of piping Drawing & Structural For Arrangement Drawing & H R R
Doc No. S-000-5330-001
Packages Structural For Packages

NDT of Piping (Butt weld – RT

Project SpecificationSteel
28 10% Fillet weld PT for SS, MT Approved NDT Procedures NDT Report H R R
Work Doc No. S-000-5330-001
for CS materials10% )

3.1 required for Pressure parts

Approved General Arrangement Project Specification Steel
29 Receipt of Piping & Inspection & Load bearing parts H R R
Drawing For Packages Work Doc No. S-000-5330-001
2.2/2.1 required for other parts

Specification Surface
Surface Preparation And
30 Approved Painting Procedure Preparation, painting Doc No. Painting Report H W W
Painting Of Piping
S-000-53A0-001

Approved Hydrostatic Test For Approved Hydrostatic Test For

31 Hydrostatic Test For Piping Hydrostatic Test Report H W W
Piping And Tank Piping And Tank

Packages

Approved General Arrangement

32 Final Assembly For Packages Approved GAD Final Dimensional Report H R R
Drawing For Packages

Final Acceptance Test For Fat Report & Punch List (If
33 Approved FAT Procedure Approved FAT procedure H W W
Packages applicable)

Approved Inspection Release

34 Inspection Release Note Approved FAT report FAT procedure H W R
Note/ Certification

Packing For Packages & Ready Approved Preservation & Packing And Shipping Packing List & Shipping
35 H R R
for shipment Packing Procedure Documentation Documents

36 Final Documentation Approved MDR Index Approved MDR Final Documentation H R R

Notes & Legends:

1. W - DPJV/Owner representative chooses to be present throughout the scheduled activity. Vendor must give due notice of the start of this activity. If DPJV/Owner representative fails to attend,
Vendor reserves the right to start without the DPJV/ORPIC representative presence, and the activity can be validated by DPJV/ORPIC representative through the documents review.

2. R - DPJV/Owner representative will review the records previously agreed upon to verify conformance with the requirements. Presence of DPJV/Owner representative or previous notification
of the scheduled activity is not required.
3. M - DPJV/Owner representative shall be informed in advance about starting scheduled activity, nevertheless, that activity may be carried out without DPJV/Owner representative presence.

4. H - DPJV/Owner representative shall be present during the activity. The activity shall not be performed without his presence. If customer representative fails to attend,
Vendor shall obtain documented waiver from customer prior to proceeding with the activity.