PIPELINE INTRUSION DETECTION SYSTEM (PIDS) FOR HALDIA PANAGARH PIPELINE

PROJECT

DOCUMENT TITLE: QUALITY ASSURANCE PLAN FOR PIDS SYSTEM

ERATRONICS DOCUMENT NO: ER-TRE086-QAP-004

ERATRONICS PROJECT NO: TRE086

FOA/PO NO: 5200060144 dated 23.07.2024

CONTRACTOR ACCEPTANCE CODE

STATUS STATUS CODE CODE DESCRIPTION

A Approved - No Comments
Approved As Noted - Proceed with manufacture/ fabrication as per commented document. Revised
B
document required.

C Not Approved - Document does not conform to basic requirements as marked. Resubmit for Review.

R Retained for Reference

V Void

NAME PM NAME PB NAME PB

00 Issue for Approval
DATE 25-Sep-24 DATE 25-Sep-24 DATE 25-Sep-24

REV. DESCRIPTION PREPARED BY SIGN CHECKED BY SIGN APPROVED BY SIGN

 QUALITY ASSURANCE PLAN FOR PIDS SYSTEM
PIPELINE INTRUSION DETECTION SYSTEM (PIDS) FOR HALDIA PANAGARH PIPELINE PROJECT

Project Name: Pipeline Intrusion Detection System (PIDS) For Haldia Panagarh Pipeline Project GEM Bid No.: GEM/2024/B/4885970

Client: Hindustan Petroleum Corporation Limited (HPCL) shall be R Date: 25-09-2024

EPCM: Mecon Limited

internal test report Rev No: 00

Document name: Quality Assurance Plan For PIDS System Document No: ER-TRE086-QAP-004
shall only be QUANTUM OF CHECK (%) REFERENCE ACCEPTANCE
AGENCY
SR. NO. SYSTEM DESCRIPTION DESCRIPTION Type of Check REMARKS
Verified/ reviewed FUNCTIONAL DOCUMENTS NORMS
P V W

1 PIDS System
by 1,2,3 and not
1.01 Single Channel Interrogator Unit - Interrogator Unit Sensor Single Channel Internal Test Report **

witnessed
100% FDS / BOM FAT 3 1,2 1,2,3
Witness shall be by
At OEM facility

1.02 Single Channel Interrogator Unit - Interrogator Unit Sensor Single Channel Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
1,2 only for all
At Eratronics's Centre of Excellence, Navi Mumbai

- Server Hardware for processing Data from Interrogator Units.

1.03 PIDS Server

-
-
2 x Intel Xeon-Gold 5218 (2.3GHz/16-core)
2 x 32 GB RAM
Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
tests. 3 shall
- 2 x 1 SSD in RAID 1 for Software
-
-
3 x 12TB HDD for Data
PIDS Server Software
perform tests
- Server Hardware for processing Data from Interrogator Units.
- 2 x Intel Xeon-Gold 5218 (2.3GHz/16-core)
- 2 x 32 GB RAM At Eratronics's Centre of Excellence, Navi Mumbai
1.04 PIDS Server Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
- 2 x 1 SSD in RAID 1 for Software
- 2 x 12TB HDD for Data
- PIDS Server Software

- Intel Xeon 8-core 3.1GHz

- 2 x 16 GB RAM
1.05 PIDS Client Workstation - 2 x 1 TB SSD Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
- 2 x 32" Monitor
- Keyboard & Mouse
2 Other Eqipment

- 800mm (L) x 1000 mm (D) x 2100mm (H)+15mm Anti vibration pad

- Front glazed and Rear metal door
- Cabinet light with door operated switch
2.01 Equipment & Server Cabinet Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
- Both side cutout for Air conditoners
- ECPS (Remotely Operable Ethernet Controlled Power Supply)
- Inverter

- 800mm (L) x 1000 mm (D) x 2100mm (H)+15mm Anti vibration pad

- Perforated doors At Eratronics's Centre of Excellence, Navi Mumbai
2.02 Equipment & Server Cabinet Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
- Cabinet light with door operated switch
- ECPS (Remotely Operable Ethernet Controlled Power Supply)

2.03 Air conditioner - Air conditioner redundant (1+1) with AC switchover Controller Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3

- 8 x 1GE RJ45 ports

2.04 Router - 8 x 1GE Optical ports Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3
- Redundant Power Supply: 230 V AC

2.05 SMS Modem '- SMS Modem for SMS status, SMS configuration & send/read SMS Functional / Visual/ BOM check 100% FDS / BOM FAT 3 1,2 1,2,3

NOTES:
** The internal Reports for the PIDS Controller (Sr. No.1.01) will be shared by OEM, same shall be submitted to Consultant & End User. Based on reports, dispatch clerance to be provided to ship controllers from OEM factory to Eratronics's Centre of Excellence, Navi Mumbai.
FDS: FUNCTIONAL DESIGN SPECIFICATION

FAT: FATCTORY ACCEPTANCE TEST

LEGEND:
mention it as R- PREPARED BY: APPROVED BY:

V: VERIFY review at all places

W : WITNESS P : PERFORM

1 : CLIENT (HPCL)
2 : CONSULTANT (MECON LIMITED)
3 : VENDOR (ERATRONICS) / OEM VENDOR'S: SIGNATURE & DATE WITH STAMP CUSTOMES'S: SIGNATURE & DATE WITH STAMP