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Machine Design
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0% found this document useful (0 votes)
30 viewsMachine Design 2 NOTES - 1
Machine Design
Uploaded by
DECIPOLO, KENNETH JOHN E.Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 28
res
am V-bolh runs 0n_gronvecl pulleys oF shea Thy whew may be cinge or muviple._
ins Increase the priction Gnel result
gudke Cénount oF Parr tranumiscion in _@ single paw. The Ut consists of @
rite nae aor cers ip cay shy lua, _turrouncld ty rubber te_tronsmit’ thu pressure
4 gorels to the vide pally of dee _ belt
V-beks
Sete eee
en ea al gh gee cannot come ad op he _ grooves a =
hw Gane adion _purmits gwar are ge contac =
_uhortir canter distance canbe uscd
the gripeing aviton results _jn__lower bat tension :
fhe chives are quict ot high spade
the drive is capable of absorbing vhock
Vebout siges in general industries! applications or designed by kehers A, B, Gr DE.
tach pith stanclard nominal _croes-Section —_alimen sions band 0
2
'
tandardliiakon result in beter _ initial inutallation _anel_ruplacerrent,
om bod bate ae
Yo 77
Moa B/3 a |
We [aia
14 2/4
Va ES / / tte
Fo) IO fe |
Freoium bets with greater capaciy cre auwiavic. A narenur _duign, dledigaateel Ee
gy Lb: Ve) Sv (be: Ys) and $V cbt) vy Gaining paver
tad th, Gre giher_wpedial ~ purpose belts He a
yb b
Sileion of V~ bare
Design hp = Np CO treansmitecl hp) eq 4.
whut = _Ngp-_-> —yorvice—partor =
Regn pique 13-14 page 457_by Feirsg ) to deicle upon Cress section to be usec,
SYV¥ hhh bb SDD eee
Ah C Abt Do pds te Soa etre
- 06
— Raed tp: | [b> ) c “Un
a U Vn 5
=
co ‘hire |__ Dy = pitch lamer oy the inal _heave
set 2 I= clin ker i¢_14-4
a Mr, bat spud pk (mia =? Vm = rw) ag 2.1 oa
« ert whan —pac 0 —_partiaalar belt ethin y Tab le IPB i
"Rad hp pwr BB eectin Y= out
=
a Rakd hp = 4733 [| y™ 13.402 ; Va® | Vn
) 0394 Vin_
a ela Ka 2. “Wwe | 2
me. ——
9 Hursupower wating must 60 crrend cor logth 4 eb LK, ) nol gre of
a. constant (Ke. :
a
aa lidjusted raed tp = Ke Kk, © Rok tp) 42
heey: Ky * Length —doreection packer» Tate HG.
“
a he 7 tay on — packer 7 — Fable IFS
a Eee
re Pich —ungth op —a._W-bek LE
ge (D-d)
a unas a 5
3 ei
A _thoow a standord th prem Table 1-3
IF con Cligtany 16 esired with __ be _length ancl pulley oliameteys jee, Z
= 2
Seis eesee eee = ~
a rks Paar
= ty 5
a
a. wuss pe 4) - G.2¢ CDi) qe.
Fi UOTE :
o eg 31 Vani to a z
> -—f_d nh Ea rs
f
sf Bact ete eee i gece
tm lesa Gueowy v_acsumel ancl _veocily takin _\y_tnovn_, minimum condor _olistance
ne Die
= or teed oF a a
at hore: phi ch. ewer lacgue enna |
-?
Nd. op Pats = Design hp _ |
Adjused —cateel_hp
Exanete |
A_Conr'tugal pump, running at _GA0_rpm consuming 10S hp in @4-hr__ sewyte,
on jv_40 bv etn by O _I@S hp, I¥0- vpn Compensator ~startecl motor;
P@_ 6 3 St in wring the Adails op a _Muliple V-eelb dri tor this
L&_installation
Compansatir~ tarted moter ig
yum ably 19
ee
—_warna| torque AC moter.
bore add 0.8 par
— Geni nnoms opera
poe Duign hp = Wkp 6 Trenamiled hp ) tubinct 0-8 ik
14 Clos ) operation bs quite
F [44 he. 7 inturmitont or seasonal
Oh tigue 1.14 shin com be weed
ing only Steck uae,
Ghendlewd Clek Sheone
ae 0 vpn ar it (ST) hee eT,
oo avn we WCC in Fay,
Ny + 340 «pm - D> Av /200) - O€ ne |4in
scl yy + 404 gap cod MWe 4354 in 5 _mininnin we
“80. close
Zaad 425 ftfain
bobs
=14)*
1S}
°
w
Ry
'
CFi# D+ 2 C557) +
4-€-#5}
[E aa. C4147 mm]
from Tale 13-3 DQiO is he hois with | L? 215.35 in Sree
soe boyy Chek poc__ceniur _dhstan
SACRE) CIVIC Ant aw) = [Hr 774)
2 FOr int | (Fee a T 92 C Fe
>
>
>
>
»
.
2
°
. G
° 2 OS. BJORTISF iy | _
e
| © ot ww 4 kh, wa , 4-4 Tiassa)
o oe LS. 990249 eerie eee Ee
o Intepolain; CO tale 19-5)
° 2.60 | 0-41
2 Ky = 9. 907140494
2
0.40) 77
. dyncerouati oN f ¥a-u, 4 frm ae 14-4
* ge 4it &x-¥) | |
on fm table 17-4 Dao ik, 0.4u
2 Kye 0.1
a pon wle 1FF ae (hay oc BT? C+ 0K4Y
7 tou Wp = | dew eT —F 0. oF (2344 wei
2 (Hat E Te can. ne
a
P)
,
1
;. 74. OITO ip]
7 aad Feed ip = [OU] [UNI J CFT OREM I) S
* To. of bois = PTF I = tyra4eonsess— x l= 2at0 ate |} —
o 2d. SGA PHOS hE l —_—+
swe ed =
te | frackiow_ololun,
A watkny compressor running gs S48 com, contumng 2-5 hp in -hr daily
Sterotion isto bv down ty a 3.0 bp, (vom gnicrel Cage rol “Conky
a BiGang. G sg ty Min, Otumine thy details of 4 __ multiple _V- belt. dave poy
hic ingiall aon.
Drive: squirrel cane motor
Driven: _comgrescor
from Table 9.9 Nop = 2
Design hp = Use C teansmitied bp)
an_bp ise
= (hr) Casi)
Su oube
from figure oR. 4) ection Aan eee
Using only took chaaves <
= a O. BAB rem
oof a az S46. TNAZEC cpm
XT men o.8 fu LAS THA crm
Choe ig i, = 4 in b+ 9i0
Wing tor Vn :
TON, PC AmTC WO “Fain YT, = 7
ee Se ue pee a8
sey 24.6 in =
aa eee Cho)
enone 2a omega
2 Latand)
iG Se Oe ee meres
te ore orre mf} - :
from ots 3 Sdut AIS with ts 37.95, RES S SEER RES SS
ee
=
:
E
=
Le
a
eo
Bw
=
=
—.
fe
Chek sar contr clictana —_gacain =
oF alee CF OT — i:
B= 4 (94-3 in) — a. 28 U ant Any) ra
bs 6 inf ap;
2 @4 [p*- 32 Co-o) =
i Cz a
GO: estan +f (66 ay? 990 Fu An )™ ar =
t =O
le aT ao ss [Cv thy range OFF
To get value of Ko Di-F inane
@ [0. ago (stein 749241004
Uinta Faker polation ba]
De=D, : GiemieneaGye) a) eld
ee ae 7 [oa OFF
oe 6. R4 427604 |
000 | 0-44 ) =o.20|
24444. K ws 6.44250 10534 = kK, |
0.30 ot
04
fr Tato Oe
prom lable 44 Clee an matpisalal
oy
soon __ Table fa 3 ton A
gs 9.084 z = cf
or a ; me me FBO 3. 0190 (Wor wawrr}}
ot poe saa) ORCA) rca T
ey lWos. 264044 \
6
g
Spr tide Eee oe
volving — for -adjuced Baked hp
= Advil Rakd hp = Ke k, Catal hp )
=, = (4g05040r24) C06 ) (1.4 3490015 hp)
2
2 = 12609414 by |
=
co inn poop buliw
a ne op BES = ce gn hy
wo dus ol _ Ret
*
“a — o AH
af Te bate = [0 3¢0g0e4 CO XD WE vb
al F :
a Mug = 2
at Dengh hp = 9 he
a De 3-2 in Da: FG in.
A
a ‘aving fet Vm.
a Da, @ [same Twin J
A Vins WF = yy
an a
F Yn 2) 604. PATTGS te fm
a.
A.
a
a
yyy Wye Gta
2
reg CUTE TU,
.
.
=
=
aa
~~ 7 >)
ri
ai SPs + i
~ £46)
me [ge TF ANE CGe in
~~
me fry ab 3) deck AB Ls 3a.3
chk fac _taior igs nea _agosin (eee D,
- a
= bt ars Sands
= Be 4199.3) - Gat(sut 92) Bt
ad B=-93-934 41 en
= Cee
a ee =
a ite re
a ~ 93.434 +_[ (43.40) ~3aCt-C- 9.2)
~ :
2 ae
. [en aT AF in] D within tw _rangy
ao gett ole of iy = CD oa
o Cc 9. 1034 AC TIAA
ve if
By lmar | nierpo| aber
A 4 :
eee te gate aaAe
~ Kes
A p20 0.47 @
a
2 JO.
A au frm tabu 14-0 ys 064
oa ra
0.
yam twew (4, Goa
La
prom fable 19-3
9-22.44
ott
t= Tse
yp pred dv aD Wing pa Rael he
I v7 XDD) aan
f 2
Rak hp = | 9.064 [We 9 ose Cor 43
(84 F491 JED) De
T 604. BATT FT )
C [0
fard he = 0-444 \1413999 hp
So\ving or Ads Rael hp
Gidwsd Raed hp = Ke ky C Rated hp)
= (0.40 24059 245) (0-4) (0-74 43929 Wp SD
[= woe 50% hp f
LAving er No. oF balk. -
bop
no. G bd = fF
GdyusFecl Fete! hip
aw
7 boy one —
op bos [aay ros? we 4 AB vous |
ee ee ee ee eo ee ee ee ee ed [=]
by g_mumber which controls ste moon
otha thaching Inumbers
2) Thenct Bearing Carries
8) Guide Dearing < guide dh
__ratetion
application onto the bearing is redial to
Fdtetion OF -he, _Suppovtecl shart
a_load tothe axis oF posite
9F the cupporteel _mambor
he Mhotign of 4 machine _m
Pie ee SPecgic _regarel
BARING —clacigieation _Guordng 4p tye op _techon ea
4) Siding Béowing ~ avon within the Woricant
mating «
hearing
pam:
urpacs is
adion
excentially
the bearing laments ecsentially gre ia
colling contact
ary rolling elements
volling laments are _rellers. [oan Biaaule =
joing Seg eee
to
_Gill__ball_and__réller _beanngs Gre _macle_to
o__ourtidy cliamelr, ore , None. igiclehit *_* PRBPENT es bs
cpus waribor | eae
“pata light - serieg | __100_
a
Maju = Series 900
{— __[_in__comps
tawny cones 400 med whan loads _re_hreauy
____ | compavigon te shape
hheomy ~ < evies soe 7] ucecl_t0__cany__une
load in _compancon toch Date: .
pee re eee ee a
eo Five ceRies w/ THE, Sane Bore
FINE sertes uy she same _oursipE PIA METER
JUL ULL LULL Ib Lp hte
of
; 3
series | —gerieg | — gee sig | os
ee Basen eae
3 | oO OTT? x
TT THT. IAAL lS Feet
Gre tho and ard dimensions jar bal_andl color bearings
7 mer aed width gp the clipperent_ cones
igtng _Cwelecton) 9
Metra fabuioie tele beerings copecifies in
rms OP i)_in_pom
spedigiecl catalog. I - = 10, 00 5
yh CH Obs M+ £00 am )
a9 Types! radial capeety Fe or bolt
: ~ MAS
git al rectal capecity te aller beer
2 Cg £10,000 he
Fl:
were
2 Nooo opm )
fot C kg KD Ko Kp Ko ky Fp
Fos catalog ratings of bearings , I C taue 4-+ gad 9-4)
fr = Gdtual radial load on the bering | lo
Has desired lige of earings be of we
Hy = Catalog rated liber op bearnng , he
kg application packer faking into account the Grnount
OF Shook C Table Q-4)
hy 5 [Pa / He Keel liye padtor
Ko-=_06cill ation fackor__ E
2 10 por constant rototional packs of the races
0.07 tor vinysiodal oscillations of the voces
2 Fam O-S to IS por all othr ronconetant relational
Lerclition &
Kp = prelwading —packor
7 1-2 gor ronprdoadec Wall wearings and vtraight raller
bearings
7 |.08 be 1-20 for prdvaded cluplex ball beaings
71-0 or mow par thre or fore _acljacent preloadec!
bal beavings and for preloaded tapereel roller bensings
i ip Mi
C monupacturuc’s erature gies vpedpic — preleacling
becom onal abons
Ke = polatvnal pater
rotenng
PANO gar weavings y
vith ped autuc aces Gnd
~~ Inhar paces.
714 sor {00 ~ series
Rotating _ ainiye Bibb —oo Bascrinnies
veaving with pixel ner races and v
ais yor 20 200 ~£UL bearings — yyy ai
: ion owes gna
poring, Gute ales
ae 900 ~6U bea
5 1 or C4846 wide piped
orating, OU paces ae eas
|. 4o0~6
ae eek bearingt with Fixed
yotating uta” races na baeds and
__ per bea ani,
"9 a
_opposite _dieedlione Gncl outer races rotating
rr grom Table, a 2
—the sed factor
“1-0 ig anare 1s 0 Hirust Component
0 por _tuntaparte eller beanings dingo they aay _in eapelole
wrying thew
Table 4 o) C “Calle see
ILO gor foal “bearings (Table 4
ruamnndlations _| tapereel roller beavings)
a7
manuzachar ‘S 7 r
T= eiional pad ap_ioner_cuce gor _tieed _ gute = rate bearuge , rpm
~ = Wiakional sped __of outer race £0 patel Ionue ~ race
H bearings, rpm te es
—€ dipperance of the_ftationa |. pads op ho res pba
rues _potetirg in “wane _dliection , up
“= gain op they _cotational peach og —re_vaees yor_oppesite
___votuti onal glirechions _ OF the Huo races rem
oe a) vorational wqad_, #"" :
(c K
Vag ei _ plgicat dckermine pore ot ho fs
Tible 4-C gives combined —_ application = lie _F
"adage er
“ste. chine members oa Pope to aw A
10d | QA cuppa pal é decceion ep ore
~Pealdeenined Gen ount OF ae ott will be io
lead gy hat who te aes
ee _ desived ation ee
ae Barco
—— 3 ‘aing_ateg — Caen Beating
MA general practice to intgll the vatakng race wth a
git POE Fit inkecporence of gppronimately 0.000 in pec chap
Crakonary raw usally ig Inctolled with @ wringing
at
than that OF the retating
we : .
et ft with an _interperence eomauhat lees
rb
etek | 7
gramps _ ee seal
ea ile 2
glut @ dingle ~row lal bearing to wupfort_ a 2. Ya_in~ diameter shart
1500 rpm par_Gn estimard —_Ibhr/ day for C yeors. The
ptatng at
using iS_t2_coar _an eotimatgel —_radia| load op lool vith maclorater
hock plus 4 £00 Ib Wneust load. Gassume 4 107._chana_that the
Kel 2 10. bo assume
wari, ill act its destined lipo, _ teurepore’
1)__preloading , hens Ko = 1:0.
Her (is) C 908) CS) = W250 bs
Fe = Jove Ib - —
“Hy = 0, 000 be pram _teoue a4) 2 at nA aot
_Ky? a0 C from tedoy a4) - eee
ko 2 es =
ype bh E
Hehe
7 eo fable 432
Gling orks mend
Mee AD be say
he lve) (1s00)/(s60 }
Ks b44225 ato
eae Sasnalituee sere ime ar eaten te
“hing 120 Mt
00 .
ge 508 a Ky bog
y Wooo
fo= C ka he) Ko kp Ks Kt Fr
fot [ oc! 122049) | Cro) crodC | 4472.5.) CL26.) ( [000 Ie )
Fo + 4406-234
ably 4°
SAE 412 dup grove pote
i VAE 913 __- angular type Bs
MAE 314 - deep groove
[Pxamglo &
__ Sdeck 9 wo ~ ov __ ang elor a
pale idler pay on a _ctationary Chapt Or a. uted millfoist the
ubmrated maximum _ radical load on tu _pulley is __3230 lle 5 no. dhrust
t_antipated «prom _othur _chesign _consickwations_, it yas dttorminecl that
ho minimum diameter of thw __vharl 16 aVs in. and __ maximum
baw of the pulley —ybare it _ presses onto tn _becving is SA in.
fssume __an__ epfechwe _puliey rotational oped oF (000__vpm.
comak ball bearing suitelle
fez 3220 Ib Pada t oe 5
takes SC table, TO Ginvined appliceton ~ lee pastors )
hy = kG Cpr roteting out _raud , tial pecauge — vhat yitl be
chasen Pray __ ber B00- veries _)
hos 068 C gsgumeal valu, caving may __rekate infarmittently in beth
dlceoki on 3
No preloading
fo Agryct load pe
1000 cpm
eee Broo Ey T
Date
pin. Moat clio. 2 ein.
bau of pulky = 8 Ya in
yf Cra) | teoey
= lee
ox
1478Gla5
Mat Re) Ko Re KER Fe
ChSICO-BIC, LOC |.4920) 8594) Cl ONC 3
Lfo= Si. 320434 Ib
Pitch > gyal —distence ochoun cores ponding, yoink On cadjacent eas “and
is egal tothe _recipracal of _he_number _op-__threacks _per-_inth Date = 7
~pgge_dianetee 2 ovkside or largest dhomotar op the dhreacks , ancl
Be 1S aso Ane nominal digt
ior clicinekee > Smaect diameter op ‘treads commonly call
fh diamboc > ng _ard_qinor dlengu e
tess Are Once of _ on “imagioany dircle. howe dla near isthe as
___mean__op thu __piteh _and__ minor diameter. This is used
hs forthe __ purpose __of computing Yeo _ unsie_cteangtl. ____
“Table G-1 give wy base dimmsions tor _Unigicl ond ue _Gamarican
“National Unread
— NOTE. _ =. —————
Courte Anreod vers NO anal _NG
7 UNF and NE Pesgnating nweads
pa inoh___ incl __class
Date
48 zy 7 have th vider tolercncs pol Guick
4A
aA and — Ceasy ass omtly
28 Lr ~T tolerance For normal production , ard
trost wiley uted.
3h 2B
ae WH
mal Aledo dinienal " floeaadd
Dine Unigied Coarse Therad Series
aA jit
par_a_legb-hord orcad —"
Fnitial Tension Ee :
\bepeot a1
Yusef the torghe wen
: allows — belie contro) of —Higintenia gy, «
apricd to tee nut and the _ayial
Actenmewd by:
Tr 0.8 D
where Te applied torgnd.
a : , inch - pour
fa: tawlle pave. to
nominal _oliameser
D:
in tightening
J have ty coset fib, allowonar ig re
right=hord Thread vin —_cight tavcods
4 Gunc.s oh
tin - une - 24- LH
ch _ fa és ynoly OF olbed —_ Connehan
polation” bebveun dun _ qe
ension ina bole mag be.
Te 0.15 FaD C gor lubwicarel weed,
~_ fariee
ake rutin
Carlo) Date
c Moore's “law )
whew: § = ctch
Fas tensile force
be lengthy
A= Gress fra
bo modums of Hasticity
C young's motu J
igeeck o& opie! locd: _on __Bolt Grosses
7 a bolted Joint__with gastch reprscnied by
re. coiued _upring. =
= LUe,
4 =
a f+ kta + Fi Page 138, Valence )
— po values
wohue :
Fe final lad on bolt pte
Fa= exwnal or applic load , Ip
Fit initial load que 40 tightening , Ib
SHrssce in Tersion oles omparical orm Vatance )
for stu bolke containing 0.08 - GaN,
cov'oon with diameter 9/4 in. gre! owe
Oy = CChw y ose
Scie jy
Swe “working srecs
Are Ghats Brea
Fa = Appice ood excliaing
initial
Yghiening Ds cnnues C= 9900 tor cartoon te! Cun = G0, 000 pa
2 15,000 Alloy - Sal bole
= 1000 bronze bole
Boky__o? in__onel__larger-
SWF Fo00 4 6000 psi___qor cotton ta
20, 000 psi for alloy shal F
E
[Feertc Loading | - J =e oa
leee rea ——=
Tq Yo To O_O- g if
he Gy ° Ph te Hacer eI ten :
32 Te g g 4 it : z |
GG) § Fay
Moment _dbent lover edge. = z
if fe = -Ct+ 14) G+ —0-+Ts + C1a+I¢)e
Howe: ip lad leas han dghtendng load ,_t2ed 1 —eeth
bolt is tightening a .
load -
ine eu eee Date
Daun the Arvtdh that whould be gion g 24. 10 UNF whey! bolt
fightemcl 10 produ @ alirect tensian vires op 10, 000 pai
b
yh op tw belt.
?
Shin. |e UNE tal bots
peas
E= 30, 000/600 psi
ll
a . :
P. TA = (40,600 bw) (4 )CAa) pee reenact
Pr 1467). 45668 b : = : oer
Ghesy uc = 6-343 in?
: AE 0-393 9) (86,0007. 000. lb Jig”)
re §, = Goold4soslaes in saat
i E 80,000,000 W/in®
bn = 0.00493333332 in ; :
b= 6) +b, = 0.00146 051766 iq + 0: 004 3333335 in
1
A 9.0068156504¢ in. | i Detormine An retation op the nut por Hghtening ‘the Ifg-in, Stud Shou
dn Figur hal thee Hghtanin g loacl ~ vill be 6600 Ib. the
mt Ahrtag is UNF ancl the ind is werewed he cast iron With
UNG thread
io
UNF
— Oppedlive lang in
conileing — depornation
l= 6s!
— TP EGON
3/4 in UNE
tas 12" pan table G-l,
i _ Gress, Ar
Ae 20-372 in®
Es Li
AE
—€ bobe1) €-0-S in)
Co. 0.333 m*) (50,200,020
tb sin* )
2 0.000 35444202 in.
MODLE SECTION
At B (apain)* + 6.4419 6AUGAL In? :
§ = (6000 )C 12 in )
z © (0.44175 CAG04l int) (39% 200, 000 Uofiae)
2s = 9316244 in. anio 2 ~ gonfinuation
“ gottom section
J4 UNC
prom tabi G- 4, Gress Area, Ar
oe Pera nein
§a> te
-€$600-1b)—CO-Find
“O-GO1G SAGE AE
54 inf
( 6.00 1@54 469554 mcs a
Yen ———
Tf assa65e0 req
—na Date
Detorming Ae Size oF bol
requiced for the had of @ [Rein
ginder coniaining steam at 200 psi. Assume a howe] gaskeh sed
in nang up lie. joi a
bolt cirde diameur about _[4in. vith _
_vkom —_can__enior.
up, 10 the bool
(2 bolts. Assumed that _
Cirle.
1. bolts
whee Bete
Inika chess is
Goproimately 23, 60 psi
Eee ee ee
=e oS
we |
1% in - Func 94
—pron—_—Tavole Gr4_
Ke 0-25 Chard yisher) — 5
ce Se (0:25 JC 9508:634 tb)
7.%S pe +237 G00-P :
a sage bec Stig Mess Ber
te gd stress Date
—pidtena pron wall gylindar to be Gnter whould be Aleast equal to
olt cliameer hence bolt Canters houle! be ihereased 0 a or
ja 2. Bolt spacing Mould alse be Checked
pok_puing ~ 1 pomit proper uj of _urenches on tolt heads
ard puts, the pacing op tw _lealtr (rhald ret be
cose than indicat
unk rT
. i
ps 4Yad tig in:
lw
yor bolt Circle diameter adj wstment
~ ed ae
nee tt) CE
ce
4
= i eee
nol
Bez 0. 668569 35 in*
“we | ve in > FUNG ~ 24
2752. (ae 6G
1