Filox R

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28W005 Industrial Avenue Effective March 18, 1999

Barrington, IL 60010 USA Form FXR-01

FILTRATION MEDIA
Tel: 847-382-7810
800-663-4371
Fax: 847-382-5814 FILOX-R™ MEDIA
Web: www.matt-son.com
Email: greg@matt-son.com IRON, HYDROGEN SULFIDE, MANGANESE REMOVAL

Filox-R™ is used for removing iron, hydrogen sulfide, and manganese from water supplies. It is a
media that utilizes an oxidation-reduction reaction and filtration process similar to Greensand, but at
a much higher level of performance. Filox-R™ contains 80% manganese dioxide in an extremely
unique cluster format for enhanced performance and maximized capacity. Filox-R™ out performs
Greensand, Brim, etc. due to the purity of its particles, superior oxidation/filtration capacity, and
durability. Filox-R™ is a standard, stocked media. Contact Matt-Son with your requirements.

TECHNICAL SPECIFICATIONS

OPERATING CONDITIONS PHYSICAL PROPERTIES

Active Ingredient . . . . . . . .75% - 85% Manganese Dioxide Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .grey-black


Service Flow . . . . . . . . . . . . . . . . . . . . . . . . . .6 gpm/cu.ft. Physical Form . . . . . . . . . . . . . . . . . . . . . . . . . . . .granular
Freeboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30% - 50% Screen Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 x 40
Backwash Rate . . . . . . . . . . . . .12 - 15 gpm/sq.ft. @ 60°F Bulk Density . . . . . . . . . . . . . . . . . . . . . . . . . .114 lbs/cu.ft.
Bed Depth . . . . . . . . . . . . . . . . . . . . . . . .20 inch minimum Odor and Taste . . . . . . . . . . . . . . . . . . . . . . . . . . . . .none
pH Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.0 - 9.0 Standard Package . . . . . . . . . . .1/2 cu.ft. bags (57 lbs ea)
Removal Capacity (@Exhaustion) Life Expectancy . . . . . . . . . . . .essentially unlimited for low
Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 ppm contaminant concentrations
Hydrogen Sulfide . . . . . . . . . . . . . . . . . . . . . . . . .17 ppm
Manganese . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 ppm

For general information and not to be used as purchase specifications.

COMPARATIVE INFORMATION
PRODUCT ACTIVE RELATIVE LIFE
NAME INGREDIENT EXPECTANCY*
FILOX-R™ 75% - 85% MANGANESE DIOXIDE 7500
GREENSAND 0.5% MANGANESE DIOXIDE 50
BIRM LESS THAN 0.01% MANGANESE DIOXIDE 1

*Relative life expectancy using Brim as the measure of comparison.

™ Filox-R is a trademark of Matt-Son, Inc.

PRICES SUBJECT TO CHANGE WITHOUT NOTICE / NET 30 DAYS ON APPROVED ACCOUNTS


28W005 Industrial Avenue Effective March 18, 1999
Barrington, IL 60010 USA Form FXR-02

FILTRATION MEDIA
Tel: 847-382-7810
800-663-4371
Fax: 847-382-5814 FILOX-R™ MEDIA
Web: www.matt-son.com
Email: greg@matt-son.com APPLICATION PARAMETERS

Filox-R™ is so simple to use, and a little bit can go a long way if a few basic guidelines are followed.

WATER TESTING ADDITIONAL TREATMENTS


The first step in the proper installation of a Filox-R™ filtration The third step is to consider the use of oxidizers, chemical
system is to have a reliable knowledge of the subject water’s regeneration, and other additional treatments in special cases.
chemistry. Always test the water as accurately as possible before When the subject water’s contaminant levels exceed the
designing a system.* recommended removal limits, Filox-R™ will continue to
outperform the competition. However, the use of an additional
The nature of the water’s chemistry will affect how the system is oxidizing agent (e.g. oxygen, chlorine, ozone, hydrogen peroxide,
to be designed and operated. Filox-R™ by itself is capable of potassium permanganate, etc.) is recommended. Oxidizers will
removing the following contaminant levels chemical free: not adversely affect Filox-R™. As a matter of fact, they will enhance
its performance. They super-oxidize the media, which enables
Iron . . . . . . . . . . . . . . . . . . . .15.0ppm Filox-R™ to perform quicker and keep cleaner. As a matter of good
Hydrogen Sulfide . . . . . . . . . .7.0ppm measure, it is always a safe practice to install an oxidation method
Manganese . . . . . . . . . . . . . . .3.0ppm upstream (in front) of the Filox-R™ bed to ensure that the
oxidation reduction reaction is 100% complete. Similarly, the use
While Filox-R™ is capable of removing higher contaminant levels, of chemical regeneration, while often not necessary for Filox-R™ to
such applications should be considered as special cases. Pilot operate properly, will not harm the media, and if performed
testing and the use of additional treatment such as oxidizing regularly, will extend the life of the media.
agents, chemical regeneration, or tannin removal media should be
considered. Tannin removal media, mixed bed resins, or carbon polishing
filters may also be necessary depending upon the specific water’s
BACKWASHING chemistry. Consult an experienced design engineer with specific
The next important step in ensuring a proper Filox-R™ installation application problems and establish a pilot test site. An iron,
is to make sure the media receives a thorough backwashing. A hydrogen sulfide, and manganese removal installation, regardless
strong backwash is important to break loose the contaminant of contamination levels, will surely benefit from having Filox-R™
particles and keep the bed clean so that it can continue to filter the properly designed into the system.
water at peak level. Filox-R™ is a rather heavy media, weighing 114
lbs/cu.ft. A valve capable of lifting the bed at least 20% to 50% at a Filox-R™ is clearly the choice for any residential, commercial, and
rate of 12 to 15 gpm/sq.ft. @ 60°F during backwash must be used. industrial iron, hydrogen sulfide, and manganese removal
If the media is not lifted during backwash, the bed will eventually application. Its superior particle strength, high removal capacities,
foul and the system will fail. and ease of installation allow Filox-R™ to leave the competition
behind in terms of performance and value.
A daily backwash is highly recommended, but not always
necessary, depending on the water’s chemistry. Because of
Filox-R’s superior oxidation/filtration capabilities, it loads up
much more quickly than other media. Daily backwashing is
recommended to maximize Filox-R’s removal capacity. Since
Filox-R™ has such great particle strength, it is able to withstand
the rigors of frequent backwashing and at the same time deliver
20 to 100 times the oxidation/filtration capability of other
manganese-based media.

*Testing recommended for soluble iron, heme iron, hydrogen sulfide, manganese, pH, TDS, and Oxygen Reduction Potential (ORP).

™ Filox-R is a trademark of Matt-Son, Inc.

PRICES SUBJECT TO CHANGE WITHOUT NOTICE / NET 30 DAYS ON APPROVED ACCOUNTS


28W005 Industrial Avenue Effective March 18, 1999
Barrington, IL 60010 USA Form FXR-03

FILTRATION MEDIA
Tel: 847-382-7810
800-663-4371
Fax: 847-382-5814 FILOX-R™ MEDIA
Web: www.matt-son.com
Email: greg@matt-son.com TESTING FOR ORP

Oxidation Reduction Potential (ORP) can be the most important factor to take into consideration in
certain waters. Highly reducing waters may cause premature exhaustion or even destruction of the
Filox-R™ bed.

Precautions can be taken prior to installation that can prevent ORP problems. Use one of the
screening tests and follow the instructions below if the subject water has reducing properties that
will require additional oxidants.

THE SIMPLE TEST


Mix 1.75 ounces (50 grams) water with 0.75 ounces (22 grams) of potassium permanganate crystals.
Then take 2 drops of the mixture and stir into a fresh 1/4 gallon (1 liter) sample of the subject water.
Let the subject water stand for 15 minutes. If the pink color remains, Filox-R™ can be installed without
additional oxidants. If the pink color disappears, additional oxidants will be needed for Filox-R™ to
function properly.

THE ORP METER TEST


Note: Must use a calibrated ORP meter. Any reading that is above a negative 170 millivolts indicates
that Filox-R™ can be used effectively without additional oxidants. Any reading falling below a
negative 170 millivolts indicates that additional oxidants will be required.

The amount of oxidant required for proper installation can be determined by measuring the amount
of oxidant added to a specific volume of subject water until the solution remains pink or the meter
reads at negative 170 millivolts or above. An extrapolation can then be made to determine the correct
feed rate for the oxidant with respect to the subject water flow rate. Once installed, sample the
solution after the injector and mixer and repeat the above test to confirm that the feed rate is correct.

Air, hypochlorite, hydrogen peroxide, ozone, or potassium permanganate are all suitable oxidants.
Generally the weaker oxidants like air and/or hypochlorite will suffice for the majority of
applications. The more extreme cases will require stronger oxidants.

Filox-R™ is the best choice where no oxidants or weak oxidants are required. If the subject water can
only be treated with the strong oxidant potassium permanganate, manganese greensand may be
more appropriate.

™ Filox-R is a trademark of Matt-Son, Inc.

PRICES SUBJECT TO CHANGE WITHOUT NOTICE / NET 30 DAYS ON APPROVED ACCOUNTS


28W005 Industrial Avenue Effective March 18, 1999
Barrington, IL 60010 USA Form FXR-04

FILTRATION MEDIA
Tel: 847-382-7810
800-663-4371
Fax: 847-382-5814 FILOX-R™ MEDIA
Web: www.matt-son.com
Email: greg@matt-son.com APPLICATION CONSIDERATIONS

Filox-R™ is the raw, unrefined ore used in the manufacture of Filox-R™ filtration media. Chemically.
Filox-R™ (Raw) is a naturally occurring ore that has been properly screened and sized. Essays on the
material compare it favorably to the products known as Pyrolox or Catalyst. In field performance and
general specifications, Matt-Son’s Filox-R™ will be very comparable to Pyrolox or Catalyst.

To help you become familiar with Filox-R™ filtration media, listed below are some general
specifications and applications considerations:

pH
Filox-R™ media is stable within a range of 5.0 to 9.0 pH. However, keep in mind that the generally
acceptable range for drinking water is 6.5 to 8.5 pH. At extreme ranges of pH (both low and high),
contaminant removal and bed stability are adversely affected. This should be considered in
applications operating at the high and low ends of Filox-R’s 5.0 to 9.0 pH range.

OXIDIZERS
The use of oxidizers (e.g. oxygen, chlorine, ozone, hydrogen peroxide, potassium permanganate,
etc.) greatly enhances the action of Filox-R™. An added benefit of using oxidizers with Filox-R™ is the
media’s ability to remove 70% to 100% of the oxidizers, thereby eliminating the need for additional
water treatment equipment.

ORGANIC IRON (HEME, PINK-WATER, ETC.)


This problem can be overcome by the use of potassium permanganate on a continuous basis.
Intermittent regeneration with potassium permanganate has been highly successful.

TDS
The maximum acceptable TDS level for drinking water is 500 ppm. Filox-R™ media may be
successfully applied at levels exceeding 1100 ppm TDS. However, at high TDS levels, highly ionized
salts, such as sodium chloride, will require the use of added oxidizers.

% ACTIVE INGREDIENT(S)
FILOX® 100%
FILOX-R ™ 80%
Manganese Greensand 3%
Birm 1%

PRICES SUBJECT TO CHANGE WITHOUT NOTICE / NET 30 DAYS ON APPROVED ACCOUNTS


28W005 Industrial Avenue Effective March 18, 1999
Barrington, IL 60010 USA Form FXR-05

FILTRATION MEDIA
Tel: 847-382-7810
800-663-4371
Fax: 847-382-5814 FILOX-R™ MEDIA
Web: www.matt-son.com
Email: greg@matt-son.com SIZING CHART (7" THRU 10" TANKS)

SUGGESTED SYSTEM CONFIGURATIONS:


7 INCH TANK
Backwash: Cold water (less than 60°F) 4 gpm
Warm water 6 gpm
Valve: Autotrol 163 with ABW
Erie Series 568
Fleck 5600
7 x 35 Tank 0.4 cu.ft. media 2.5 gpm service rate
7 x 44 Tank 0.66 cu.ft. media 4.0 gpm service rate

8 INCH TANK
Backwash: Cold water (less than 60°F) 5.25 gpm
Warm water 7.7 gpm
Valve: Autotrol 163 with ABW
Erie Series 568
Fleck 2500
8 x 35 Tank 0.5 cu.ft. media 3.0 gpm service rate
8 x 40 Tank 0.66 cu.ft. media 4.0 gpm service rate
8 x 44 Tank 0.75 cu.ft. media 4.5 gpm service rate

9 INCH TANK
Backwash: Cold water (less than 60°F) 6.6 gpm
Warm water 9.7 gpm
Valve: Autotrol 163 with ABW
Erie Series 568
Fleck 2700
9 x 12 Tank 0.2 cu.ft. media 1.0 gpm service rate
9 x 18 Tank 0.33 cu.ft. media 2.0 gpm service rate
9 x 35 Tank 0.75 cu.ft. media 4.5 gpm service rate
9 x 40 Tank 0.9 cu.ft. media 5.5 gpm service rate
9 x 48 Tank 1.0 cu.ft. media 6.0 gpm service rate

10 INCH TANK
Backwash: Cold water (less than 60°F) 8.25 gpm
Warm water 12.1 gpm
Valve: Autotrol 180
Erie Series 568
Fleck 2700
10 x 35 Tank 0.9 cu.ft. media 5.5 gpm service rate
10 x 40 Tank 1.0 cu.ft. media 6.0 gpm service rate
10 x 44 Tank 1.2 cu.ft. media 7.0 gpm service rate
10 x 54 Tank 1.4 cu.ft. media 8.5 gpm service rate

PRICES SUBJECT TO CHANGE WITHOUT NOTICE / NET 30 DAYS ON APPROVED ACCOUNTS


28W005 Industrial Avenue Effective March 18, 1999
Barrington, IL 60010 USA Form FXR-06

FILTRATION MEDIA
Tel: 847-382-7810
800-663-4371
Fax: 847-382-5814
Web: www.matt-son.com
FILOX-R™ MEDIA
Email: greg@matt-son.com SIZING CHART (12" THRU 18" TANKS)

SUGGESTED SYSTEM CONFIGURATIONS:

12 INCH TANK
Backwash: Cold water (less than 60°F) 11.9 gpm
Warm water 17.4 gpm
Valve: Autotrol 180
Fleck 2700
12 x 48 Tank 1.5 cu.ft. media 9.0 gpm service rate
12 x 52 Tank 1.9 cu.ft. media 11.5 gpm service rate

13 INCH TANK
Backwash: Cold water (less than 60°F) 13.8 gpm
Warm water 20.2 gpm
Valve: Autotrol 180
Fleck 2700
13 x 54 Tank 2.4 cu.ft. media 14.5 gpm service rate

14 INCH TANK
Backwash: Cold water (less than 60°F) 16.0 gpm
Warm water 23.5 gpm
Valve: Autotrol 180
Fleck 2700
14 x 47 Tank 2.33 cu.ft. media 14.0 gpm service rate
14 x 65 Tank 2.66 cu.ft. media 22.0 gpm service rate

16 INCH TANK
Backwash: Cold water (less than 60°F) 21 gpm
Warm water 30.8 gpm
Valve: Autotrol 180
Fleck 2850
16 x 28 Tank 1.75 cu.ft. media 10.5 gpm service rate
16 x 40 Tank 2.6 cu.ft. media 15.5 gpm service rate
16 x 53 Tank 3.2 cu.ft. media 19.0 gpm service rate
16 x 65 Tank 4.33 cu.ft. media 26.0 gpm service rate

18 INCH TANK
Backwash: Cold water (less than 60°F) 26.6 gpm
Warm water 38.9 gpm*
Valve: Autotrol 180
Fleck 2850
18 x 65 Tank 5.5 cu.ft. media 33.0 gpm service rate

* Check with valve manufacturer to obtain this backwash rate.

PRICES SUBJECT TO CHANGE WITHOUT NOTICE / NET 30 DAYS ON APPROVED ACCOUNTS

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