PERAKUAN PROSES KERJA SYARIKAT / SYARIKAT LATIHAN DALAMAN (IN-HOUSE) BERDASARKAN

NOSS
NAMA PROGRAM :
KOD PROGRAM :
TAHAP :2
PANDUAN : 1. WORK PROCESS hendaklah dilengkapkan berdasarkan kepada proses kerja yang berkaitan.
2. Tambahkan senarai proses kerja jika lebih dari 3
3. Warnakan pada WORK ACTIVITIY yang tiada dalam proses kerja.
4. Nyatakan Tool, Equipment & Materials (TEM) yang digunakan bagi WORK PROCESS tersebut.
5. Ratio / Use merujuk kepada penggunaan di tempat kerja.

CU CU TITLE WORK ACTIVITY WORK PROCESS TOOL/EQ RATIO / USE

1
1. Identify incoming inspection
2
activities requirements
3
1
2. Identify product/process
2
inspection procedures
3
3. Prepare incoming, in process 1
and outgoing inspection tools,
2
equipment, procedure and
guideline 3
1
4. Set work area for incoming
2
inspection
3
1
5. Conduct incoming inspection 2
PRODUCT/PROCESS 3
01
INSPECTION 1
6. Execute in process inspection 2
3
1
7. Conduct outgoing quality
2
inspection
3
1
8. Conduct sampling inspection
 8. Conduct sampling inspection 2
3
1
9. Confirm product/process
2
inspection result
3
1
10. Report product /process
2
inspection activities
3
1
1. Identify process quality
2
improvement field (scope)
3
1
2. Select process quality
2
improvement tools
3
1
3. Implement in process
2
improvement
3
1
4. Confirm problem categorisation 2
PROCESS QUALITY 3
02
IMPROVEMENT 1
5. Confirm improvement area 2
3
1
6. Contribute in employee scheme
2
suggestion
3
1
7. Confirm process quality
2
improvement result
3
1
8. Report process quality
2
improvement activities
3
1
1. Identify measuring equipment
2
handling requirements
3
1
2. Prepare measuring equipment
2
handling work activities
 2. Prepare measuring equipment
handling work activities
3
1
MEASURING EQUIPMENT 3. Execute measuring equipment
03 2
HANDLING handling work activities
3
1
4. Confirm measuring equipment
2
handling result
3
1
5. Record measuring equipment
2
handling work activities
3
 PERAKUAN PROSES KERJA SYARIKAT / SYARIKAT LATIHAN DALAMAN (IN-HOUSE) BERDASARKAN
NOSS
NAMA PROGRAM :
KOD PROGRAM :
TAHAP :3
PANDUAN : 1. WORK PROCESS hendaklah dilengkapkan berdasarkan kepada proses kerja yang berkaitan.
2. Tambahkan senarai proses kerja jika lebih dari 3
3. Warnakan pada WORK ACTIVITIY yang tiada dalam proses kerja.
4. Nyatakan Tool, Equipment & Materials (TEM) yang digunakan bagi WORK PROCESS tersebut.
5. Ratio / Use merujuk kepada penggunaan di tempat kerja.

CU CU TITLE WORK ACTIVITY WORK PROCESS TOOL/EQ RATIO / USE

1. Identify inspection & testing 1

procedure preparation 2
requirements 3
1
2. Plan inspection & testing
2
procedure preparation checklist
3
1
3. Develop inspection checklist
2
based on requirement
QUALITY ASSURANCE 3
01 STANDARD OPERATING
PROCEDURE PREPARATION 1
4. Summaries inspection
2
information
3
1
5. Confirm inspection & testing
2
procedure preparation result
3
1
6. Report inspection & testing
2
procedure preparation activities
3
1
1. Identify (SPC) application
2
requirements
3
1
2. Plan SPC application procedures
 2. Plan SPC application procedures 2
3
1
3. Apply SPC tools 2
STATISTICAL PROCESS 3
02 CONTROL (SPC)
APPLICATION 1
4. Establish statistical control
2
points requirements
3
1
5. Confirm SPC result 2
3
1
6. Report SPC activities 2
3
1
1. Identify record control handling
2
requirement
3
1
2. Categories quality record 2
3
1
3. Apply record identification 2
3
03 RECORD CONTROL
1
4. Implement storage document 2
3
1
5. Check record control handling
2
result
3
1
6. Record control handling
2
activities
3
1
1. Identify measuring equipment
2
calibration requirements
3
1
2. Prepare measuring equipment
2
calibration tools and equipments
 2. Prepare measuring equipment
calibration tools and equipments
3
1
3. Prepare work area for
2
measuring equipment calibration
MEASURING EQUIPMENT 3
04
CALIBRATION 1
4. Execute calibration activities 2
3
1
5. Confirm measuring equipment
2
calibration result
3
1
6. Report measuring equipment
2
calibration activities
3
1
1. Identify shopfloor quality
2
improvement requirements
3
2. Prepare shopfloor quality 1
improvement tools and 2
equipments 3
1
SHOPFLOOR QUALITY 3. Execute shopfloor improvement
05 2
IMPROVEMENT activities
3
1
4. Check shopfloor quality
2
improvement activities
3
1
5. Report shopfloor quality
2
improvement activities
3
1. Identify product/process non- 1
conformance control 2
requirements 3
1
2. Plan non-conformance control
2
parts activity
3
1
3. Segregate non-conformance
2
product/process
3

PRODUCT/PROCESS NON-
06
 1
PRODUCT/PROCESS NON- 4. Execute non-conformance
06 2
CONFORMANCE CONTROL product disposition
3
5. Conduct corrective action 1
meeting 2
3
1
6. Monitor corrective action
2
effectiveness
3
1
7. Report product/process non-
2
conformance control activities
3
1
1. Identify product quality
2
acceptance requirements
3
2. Execute product quality 1
acceptance due to process 2
abnormality 3
1
3. Determine quality acceptance
2
criteria
PRODUCT QUALITY 3
07
ACCEPTANCE 1
4. Identified process deviation
2
calculated and test index
3
1
5. Check product quality test index
2
result
3
1
6. Report product quality
2
acceptance activities
3
1. Identify customer 1
feedback/response/ survey 2
requirements 3
2. Prepare customer 1
feedback/response/ survey 2
activity 3
3. Execute customer 1
CUSTOMER FEEDBACK /
08 feedback/response/ survey
RESPONSE / SURVEY
activities
 3. Execute customer
CUSTOMER FEEDBACK /
08 feedback/response/ survey 2
RESPONSE / SURVEY
activities 3
4. Analysis customer 1
feedback/response/ survey 2
result/data 3
1
5. Report customer
2
feedback/response/ survey result
3
1
1. Identify process supervision
2
requirement and specification
3
2. Prepare subordinate 1
administrative information, data 2
and forms 3
1
3. Administer personnel appraisal 2
3
09 SUPERVISORY FUNCTIONS
1
4. Execute in-house training 2
3
1
5. Conduct section meeting 2
3
1
6. Report supervision
2
administrative activities
3
1
1. Determine overall safety, health
2
and environmental parameters
3
1
2. Promote safety, health and
2
environmental practice awareness
SAFETY AT WORK PLACE 3
10
PRACTICES SUPERVISORY 1
3. Confirm industrial accidents 2
3
1
4. Report safety at work place
2
environmental
4. Report safety at work place
environmental
3
NOSS TITLE : INDUSTRIAL QUALITY CONTROL
NOSS CODE : MC-041-2:2012
LEVEL : 2
SECTOR : INDUSTRIAL MECHANICAL

CU TITLE : PRODUCT/PROCESS INSPECTION

CU ID : C01
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Checklist 1:1
DOCUMENT

2 Check sheet 1:1

3 Reference standard 1:1
4 Components/Parts Specification 1:1
1 Measuring and Test Instruments 1:1
TOOL * EQ.

2 Components/Parts 1:1
3 Calculator 1:1

CU TITLE : PROCESS QUALITY IMPROVEMENT

CU ID : C02
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Checklist 1:1
DOCUMENT

2 Check sheet 1:1

3 Reference standard 1:1
4 Components/Parts Specification 1:1
1 Measuring and Test Instruments 1:1
TOOL * EQ.

2 Components/Parts 1:1
3 Calculator 1:1

CU TITLE : MEASURING EQUIPMENT HANDLING

CU ID : C03
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Checklist 1:1
DOCUMENT

2 Check sheet 1:1

3 Reference standard 1:1
4 Components/Parts Specification 1:1
1 Measuring and Test Instruments 1:1
TOOL * EQ.

2 Components/Parts 1:1
3 Calculator 1:1
4 Calibration tools 1:1

NOSS TITLE : INDUSTRIAL QUALITY ASSURANCE (MANUFACTURING)

NOSS CODE : MC-041-3:2012
LEVEL : 3
SECTOR : INDUSTRIAL MECHANICAL

CU TITLE : QUALITY ASSURANCE STANDARD OPERATING PROCEDURE PREPARA

CU ID : C01
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Reference standard 1:1
DOCUMENT

2 Specifications and drawing 1:1

3 Testing instruction manual 1:1
4 SOP preparations guidelines 1:1

CU TITLE : STATISTICAL PROCESS CONTROL (SPC) APPLICATION

CU ID : C02
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
DOCUMENT

1 SPC Chart 1:1

2 Components/Parts Specification 1:1

1 SPC software 1:1

TOOL * EQ.

2 Computer 1:1
3 Components/Parts 1:1
4 Measuring and Test Instruments 1:1

CU TITLE : RECORD CONTROL

CU ID : C03
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
DOCUMENT

1 Policy standard 1:1

2 Reference procedure 1:1
3 Work instruction 1:1
1 Computer 1:1
TOOL * EQ.

CU TITLE : MEASURING EQUIPMENT CALIBRATION

CU ID : C04
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
DOCUMENT

1 Calibration schedule 1:1

2 Components/Parts Specification 1:1

1 Master calibration tools 1:1

TOOL * EQ.

2 Measuring and Test Instruments 1:1

3 Components/Parts 1:1

CU TITLE : SHOPFLOOR QUALITY IMPROVEMENT

CU ID : C05
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Check sheet 1:1
2 Pareto diagram 1:1
DOCUMENT

3 Histogram 1:1
4 Scatter diagram 1:1
5 Graph or chart 1:1
6 Components/Parts Specification 1:1
1 Measuring and Test Instruments 1:1
TOOL * EQ.

2 Components/Parts 1:1

CU TITLE : PRODUCT/PROCESS NON-CONFORMANCE CONTROL

CU ID : C06
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
DOCUMENT

1 Schematic diagram 1:1

2 Block Diagram 1:1
3 Components/Parts Specification 1:1
1 Measuring and Test Instruments 1:1
TOOL * EQ.

2 Components/Parts 1:1
3 Equipment Data Book 1:1

CU TITLE : PRODUCT QUALITY ACCEPTANCE

CU ID : C07
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
DOCUMENT

1 Components/Parts Specification 1:1

1 SPC tools 1:1

TOOL * EQ.

2 Calculator 1:1
3 Measuring and Test Instruments 1:1
4 Components/Parts 1:1

CU TITLE : CUSTOMER FEEDBACK / RESPONSE / SURVEY

CU ID : C08
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
DOCUMENT

1 Customer requirement sheet 1:1

2 Components/Parts Specification 1:1

1 Computer 1:1
TOOL * EQ.

2 Software 1:1
3 Measuring and Test Instruments 1:1

CU TITLE : SUPERVISORY FUNCTIONS

CU ID : C09
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Appraisal form 1:1
2 Subordinated record 1:1
3 Appraisal checklist 1:1
DOCUMENT

4 SOP 1:1
5 Training schedule 1:1
6 List of participant 1:1
7 Minute of meeting 1:1
8 Training module 1:1
9 Meeting memorandum 1:1
1 Computer 1:1
TOOL * EQ.

2 AVA equipment 1:20

CU TITLE : SAFETY AT WORK PLACE PRACTICES SUPERVISORY

CU ID : C10
TYPE : CORE
NO DESCRIPTION RATIO AVAIABLE REQ.
1 Safety, Health & Enviroment handbook (Training Guide)
DOCUMENT

2 Malaysian Occupational Safety & Health Act

3 Company Safety, Health & Enviroment Guidelines
4 For reference (ISO 1400 & OHSAS 1800)
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