Industrial Diesel Generator Set - 50 HZ: General Specifications

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Industrial Diesel Generator Set – J33

50 Hz

RATINGS 400 V - 50 Hz
Standby kVA 33,00
kWe 26,40
Prime kVA 30,00
kWe 24,00

GENERAL SPECIFICATIONS
Engine brand JOHN DEERE
Alternator commercial brand KOHLER
Voltage (V) 400/230
Benefits & features Standard Control Panel APM303
KOHLER premium quality Optional control panel APM403
 Design offices using the latest technical innovations
Consumption @ 100% load ESP (L/h) * 9
 Modern fully certified factories
 A cutting edge laboratory Consumption @ 100% load PRP (L/h) * 8
 The generating set, its components and a wide range of options
have been fully developed, prototype tested, factory built, and Emission level Fuel consumption
production tested optimization
Type of Cooling Radiator
 Approved for use with HVO (Hydrotreated Vegetable Oil)
according to EN15940 Performance class G3
KOHLER premium performances
 Optimized and certified sound levels GENERATOR SETS RATINGS
 Reliable power, even in extreme conditions
 Optimized fuel consumption
 Compact footprint
 Best quality of electricity, high starting and loading capacity,
according to ISO8528-5
Standby Rating Prime Rating
 Robust base frames and high-quality enclosures
Voltage PH Hz kWe kVA Amps kWe kVA
 Protection of installations and people
415/240 3 50 26,40 33,00 46 24,00 30,00
 Approved in line with the most stringent standards J33 400/230 3 50 26,40 33,00 48 24,00 30,00
Engines
380/220 3 50 26,40 33,00 50 24,00 30,00
 Premium level engines, in-house or from strong partners
 High power density, small footprint
 Low temperature starting capability
 Long maintenance interval
Alternator
 Provide industry leading motor starting capability DIMENSIONS COMPACT VERSION
 Made in Europe Length (mm) 1700
 Built with a class H insulation and IP23 Width (mm) 896
Cooling
 A compact and complete solution using a mechanically driven Height (mm) 1181
radiator fan Tank capacity (L) 100,00
 Designed or optimized by KOHLER
Dry weight (kg) 629,00
 High temperature and altitude product capacity available
DIMENSIONS SOUNDPROOFED VERSION NA

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Base frame and enclosure Type soundproofing NOT AVAILABLE


 High quality steel with enhanced corrosion resistance Length (mm) 2100
 Highly durable QUALICOAT-certified epoxy paint Width (mm) 938
 Minimum 1000 hours of resistance to salt spray in accordance
with ISO12944 Height (mm) 1285
 Ergonomic access to allow easy maintenance and Tank capacity (L) 100,00
connection of the generator
Dry weight (kg) 817,00
 Robust design optimized for transportation
Acoustic pressure level @1m in dB(A) 50Hz
74
(75% PRP)
Acoustic pressure level @7m in dB(A) 50Hz
62
(75% PRP)
°°°°°

* Volumetric Fuel consumption is up to 4% higher when using HVO than


Diesel Fuel

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Engine

General Lubrication System


Engine brand JOHN DEERE Oil system capacity including filters (l) 6,00
Engine ref. 3029DSG20 * Min. oil pressure (bar) 1,0
Air inlet system Atmo Max. oil pressure (bar) 5,0
Fuel Diesel Fuel/HVO Oil sump capacity (l) 5,30
Fuel consumption Oil consumption 100% ESP 50Hz (l/h) 0,022
Emission level
optimization
Cylinder configuration L Air Intake system

Number of cylinders 3 Max. intake restriction (mm H2O) 300

Displacement (l) 2,91 Combustion air flow (l/s) 32,00

Bore (mm) * Stroke (mm) 106,00 * 110,0 Exhaust system

Compression ratio 17.2 : 1 PRP ESP

Speed 50Hz (RPM) 1500 Exhaust gas flow (L/s) 87,0

Maximum stand-by power at rated RPM (kW) 31,0 Exhaust gas temperature @ ESP (°C) 555

Frequency regulation, steady state (%) +/- 2.5% Heat rejection to exhaust (kW) 31

Injection Type Direct Max. exhaust back pressure (mm H2O) 750

Governor type Mechanical


Air cleaner type, models Dry Cooling system
Fuel system Radiator & Engine capacity (l) 16,10
Maximum fuel pump flow (l/h) 56,0 Fan power 50Hz (kW) 0,70
Max head on fuel return line (m fuel) 1,0 Fan air flow w/o restriction (m3/s) 1,74
Available restriction on air flow (mm H2O) 20,00
Consumption with cooling system Type of coolant Glycol-Ethylene
Fuel consumption @ ESP Max Power (l/h) 8,6 Radiated heat to ambiant (kW) 6,0
Fuel consumption @ PRP Max Power (l/h) 7,5 Heat rejection to coolant HT (kW) 18
Fuel consumption @ 75% of PRP Power (l/h) 5,5 Outlet coolant temperature (°C) 93
Fuel consumption @ 50% of PRP Power (l/h) 4,0 Max coolant temperature, Shutdown (°C) 105,0
Thermostat begin of opening HT (°C) 82
Thermostat end of opening HT (°C) 94

Emissions Cooling system and charge air cooler

Emission PM 50Hz (g/kW.h) 0,7000 Radiator & Engine capacity (l) 16,10

Emission CO 50Hz (g/kW.h) 8,900 Fan power 50Hz (kW) 0,70

Emission NOx 50Hz (g/kW.h) 12,300 Fan air flow w/o restriction (m3/s) 1,74

Emission HC 50Hz (g/kW.h) 0,500 Available restriction on air flow (mm H2O) 20,00
Type of coolant Glycol-Ethylene
Radiated heat to ambiant (kW) 6,0
Heat rejection to coolant HT (kW) 18

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Coolant capacity HT, engine only (l)


Outlet coolant temperature (°C) 93
Max coolant temperature, Shutdown (°C) 105,0
Max. pressure at inlet of HT water pump (mbar)
Thermostat begin of opening HT (°C) 82
Thermostat end of opening HT (°C) 94
CAC Heat Rejection (kW)

Cooling system (HT/LT)


Radiator & Engine capacity (l) 16,10
Fan power 50Hz (kW) 0,70
Fan air flow w/o restriction (m3/s) 1,74
Available restriction on air flow (mm H2O) 20,00
Type of coolant Glycol-Ethylene
Radiated heat to ambiant (kW) 6,0
Heat rejection to coolant HT (kW) 18
Coolant capacity HT, engine only (l)
Outlet coolant temperature (°C) 93
Max coolant temperature, Shutdown (°C) 105,0
Max. pressure at inlet of HT water pump (mbar)
Thermostat begin of opening HT (°C) 82
Thermostat end of opening HT (°C) 94
Heat rejection to coolant LT (kW)
LT circuit flow rate (l/min)
Coolant capacity LT, engine only (l)

* Engine reference may be partially modified depending on genset


application, options selected by the customer and lead time required.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Alternator Specifications
Alternator commercial brand KOHLER
Kohler Alternator description KH00462T Alternator Standard Features
Number of pole 4
- All models are brushless, rotating-field alternators
Number of bearing Single Bearing
- NEMA MG1, IEEE, and ANSI standards compliance for
Technology Brushless
temperature rise and motor starting
Indication of protection IP23
Insulation class H - The AVR voltage regulator provides superior short
circuit capability
Number of wires 06
AVR Regulation Yes - Self-ventilated and dip proof construction
Coupling Direct - Superior voltage waveform

Note: See Alternator Data Sheets for alternator application data


and ratings, efficiency curves, voltage dip with motor starting
Capacity for maintaining short circuit curves, and short circuit decrement curves.
Yes
at 2.7 ln for 5 s
Application data
Overspeed (rpm) 2250
Power factor (Cos Phi) 0,8
Voltage regulation at established
0,50
rating (+/- %)
Wave form : NEMA=TIF <50
Wave form : CEI=FHT <2
Total Harmonic Distortion in no-load
<2
DHT (%)
Total Harmonic Distortion, on linear
<5
load DHT (%)
Recovery time (Delta U = 20%
500
transcient) (ms)
Performance datas
Continuous Nominal Rating 40°C
32,0
(kVA)
Unbalanced load acceptance ratio
8
(%)

Peak motor starting (kVA) based on x% voltage dip power factor at 0.3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Dimensions compact version

Length (mm) * Width (mm) * Height (mm) 1700 * 896 * 1181


Dry weight (kg) 629,00
Tank capacity (L) 100,00

M137 - Dimensions soundproofed version

Length (mm) * Width (mm) * Height (mm) 2100 * 938 * 1285


Dry weight (kg) 817,00
Tank capacity (L) 100,00
Acoustic pressure level @1m in dB(A) 50Hz (75% PRP) 74
Sound power level guaranteed (Lwa) 50Hz (75% PRP) 93
Acoustic pressure level @7m in dB(A) 50Hz (75% PRP) 62

Dimensions DW compact version

Length (mm) * Width (mm) * Height (mm) 2074 * 932 * 1444


Dry weight (kg) 837,00
Tank capacity (L) 240,00

M137 - Dimensions DW soundproofed version

Length (mm) * Width (mm) * Height (mm) 2100 * 938 * 1486


Dry weight (kg) 1025,00
Tank capacity (L) 240,00
Acoustic pressure level @1m in dB(A) 50Hz (75% PRP) 74
Sound power level guaranteed (Lwa) 50Hz (75% PRP) 93
Acoustic pressure level @7m in dB(A) 50Hz (75% PRP) 62

M137 - Dimensions DW 48h soundproofed version

Length (mm) * Width (mm) * Height (mm) 2100 * 938 * 1540


Dry weight (kg) 1037,00

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Tank capacity (L) 470,00


Acoustic pressure level @1m in dB(A) 50Hz (75% PRP) 74
Sound power level guaranteed (Lwa) 50Hz (75% PRP) 93
Acoustic pressure level @7m in dB(A) 50Hz (75% PRP) 62

* dimensions and weight without options

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

The APM303 is a versatile unit which can be operated in manual or automatic


APM303 mode. It offers the following features:
- Measurements: phase-to-neutral and phase-to-phase voltages, fuel
level (In option : active power currents, effective power, power factors,
Kw/h energy meter, oil pressure and coolant temperature levels)
- Supervision: Modbus RTU communication on RS485
- Reports: (In option : 2 configurable reports)
- Safety features: Overspeed, oil pressure, coolant temperatures,
minimum and maximum voltage, minimum and maximum frequency
(Maximum active power P<66kVA)
- Traceability: Stack of 12 stored events
For further information, please refer to the data sheet for the APM303

BASIC GENERATING SET AND POWER PLANT CONTROL

APM403 The APM403 is a versatile control unit which allows operation in manual or
automatic mode

- Measurements : voltage and current


- kW/kWh/kVA power meters
- Standard specifications: Voltmeter, Frequency meter.
- Optional : Battery ammeter.
- J1939 CAN ECU engine control
- Alarms and faults: Oil pressure, Coolant temperature, Overspeed, Start-
up failure, alternator min/max, Emergency stop button.
- Engine parameters: Fuel level, hour counter, battery voltage.
- Optional (standard at 24V): Oil pressure, water temperature.
- Event log/ Management of the last 300 genset events.
- Mains and genset protection
- Clock management
- USB connections, USB Host and PC,
- Communications : RS485 INTERFACE
- ModBUS protocol /SNMP
- Optional : Ethernet, GPRS, remote control, 3G, 4G,
- Websupervisor, SMS, E-mails

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

STANDARD SCOPE OF SUPPLY


All our gensets are fitted with:

- Industrial water cooled DIESEL engine


- Electric starter & charge alternator
- Standard air filter
- Schneider or ABB electric circuit breaker, adapted to the short-circuit current of the generating set
- Single bearing alternator IP 23 T° rise/ insulation to class H/H
- Welded steel base frame with 85% vibration attenuation mounts
- 4 lifting points on the chassis, lifting bar on the top included from 165 kVA ESP or optional
- highly durable QUALICOAT certified epoxy paint
- frame height optimized to allow it to be moved safely by forklift
- enclosure made of new high-quality European steel with enhanced corrosion resistance
- IP 64 locks, made from stainless materials
- enclosures and base frames tested and analyzed by the French Corrosion Institut
- 100% of tanks tested for permeability
- Personal protection ensured by protective grilles on hot and rotating parts
- Separate 9 dB(A) silencer
- Fuel tank welded inside the genset frame
- Retention bund included for gensets up to 110 kVA ESP
- Charged DC starting battery with electrolyte
- Emergency stop button on the outside
- Flexible fuel lines & lub oil drain cock
- Exhaust outlet with flexible and flanges
- User’s manual (1 copy)
- Packing under plastic film
- Delivered with oil and antifreeze liquid

CODES AND STANDARDS


Engine-generators set is designed and manufactured in facilities certified to standards ISO9001:2015 & ISO14001:2015. The generator sets and
its components are prototype-tested, factory built and production tested and are in compliance with the relevant standards:

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

- Machinery Directive 2006/42/EC of May 17th 2006


- EMC Directive2014/30/UE
- Safety objectives set out in the Low Voltage Directive 2014/35/UE
- EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1

POWER RATINGS DEFINITION according to ISO8528-1 (2018-02 edition) and ISO-3046-1

Emergency Standby Power (ESP): The standby rating is applicable to varying loads for the duration of a power outage. There is no overload
capability for this rating. Average load factor per 24 hours of operation is <70%.

Prime Power (PRP): At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one
hour within 12 hour of operation. Average load factor per 24 hours of operation is <70%.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
Industrial Diesel Generator Set – J33
50 Hz

TERMS OF USE
According to the standard, the nominal power assigned by the genset is given for 25°C Air Intlet Temperature, of a barometric pressure of 100
kPA (100 m A.S.L), and 30% relative humidity. For particular conditions in your installation, refer to the derating table.

WARRANTY INFORMATIONS
Standard Warranty Period:

- for Products in "back-up" service


o 30 months from the date the Product leaves the plant
o 24 months from the Product’s commissioning date
o 1,000 running hours
The warranty expires when one of the above conditions is met.

- for Products in “prime” or "continuous" service (continuous supply of electricity, either in the absence of any normal electricity grid
or to complement the grid),
o 18 months from the date the Product leaves the plant
o 12 months from the Product’s commissioning date
o 2,500 running hours
The warranty expires when one of the above conditions is met.

For more details regarding conditions of application and scope of the warranty please refer to our General “terms & conditions of sales”.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.

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