Industrial Diesel Generator Set – V500UC2

60 Hz

RATINGS 480 V - 60 Hz
Standby kVA 625
kWe 500
Prime kVA 568
kWe 454

Benefits & features GENERAL SPECIFICATIONS

KOHLER premium quality Engine brand VOLVO

 Design offices using the latest technical innovations Alternator commercial brand KOHLER
 Modern fully certified factories Voltage (V) 480/277
 A cutting edge laboratory Standard Control Panel APM403
 The generating set, its components and a wide range of options
Optional control panel APM802
have been fully developed, prototype tested, factory built, and
production tested Optional Control Panel M80
KOHLER premium performances Optional control panel Terminal block
 Optimized and certified sound levels Consumption @ 100% load ESP (L/h) 132
 Reliable power, even in extreme conditions
Consumption @ 100% load PRP (L/h) 122
 Optimized fuel consumption
 Compact footprint Emission level Emission optimization - Stage II
 Best quality of electricity, high starting and loading capacity, Compliant
Type of Cooling Mechanical driven fan
according to ISO8528-5
Performance class G3
 Robust base frames and high-quality enclosures
 Protection of installations and people
 Approved in line with the most stringent standards GENERATOR SETS RATINGS
Engines
 Premium level engines, in-house or from strong partners
 High power density, small footprint
Standby Rating Prime Rating
 Low temperature starting capability
 Long maintenance interval Voltage PH Hz kWe kVA Amps kWe kVA
Alternator 480/277 3 60 500 625 752 454 568
 Provide industry leading motor starting capability V500UC2 440/254 3 60 500 625 820 454 568
220/127 3 60 500 625 1640 454 568
 Made in Europe
208/120 3 60 500 625 1735 454 568
 Built with a class H insulation and IP23
DIMENSIONS COMPACT VERSION
Cooling
 A compact and complete solution using a mechanically driven Length (mm) 3470
radiator fan Width (mm) 1500
 Designed or optimized by KOHLER
 High temperature and altitude product capacity available Height (mm) 2048
Base frame and enclosure Tank capacity (L) 500
 High quality steel with enhanced corrosion resistance Dry weight (kg) 3660
 Highly durable QUALICOAT-certified epoxy paint DIMENSIONS SOUNDPROOFED VERSION NA
 Minimum 1000 hours of resistance to salt spray in accordance
with ISO12944 Type soundproofing NOT AVAILABLE
 Ergonomic access to allow easy maintenance and Length (mm) 5031
connection of the generator
Width (mm) 1560
 Robust design optimized for transportation
Height (mm) 2435
Tank capacity (L) 500
Dry weight (kg) 4870
Acoustic pressure level @1m in dB(A) 60Hz
87
(100% PRP)
Acoustic pressure level @7m in dB(A) 60Hz
76
(100% PRP)

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – V500UC2
60 Hz
Engine

General Lubrication System

Engine brand VOLVO Oil system capacity including filters (l) 48
Engine ref. TAD1641GE-B * Min. oil pressure (bar) 0,70
Air inlet system Turbo Max. oil pressure (bar) 6,50
Emission optimization - Oil sump capacity (l) 42
Emission level
Stage II Compliant
Oil consumption 100% ESP 60Hz (l/h) 0,11
Cylinder configuration L
Number of cylinders 6 Air Intake system

Displacement (l) 16,12 Max. intake restriction (mm H2O) 500

Bore (mm) * Stroke (mm) 144 * 165 Combustion air flow (l/s) 763

Compression ratio 16.5 : 1 Exhaust system

Speed (RPM) 1800 PRP ESP

Maximum stand-by power at rated RPM 60Hz Heat rejection to exhaust (kW) 442
565
(kW) Exhaust gas temperature (°C) 479
Charge Air coolant Air/Air
Exhaust gas flow (L/s) 1840
Frequency regulation, steady state (%) +/- 0.25%
Max. exhaust back pressure (mm H2O) 1000
Injection Type Direct
Cooling system
Governor type Electronic
Radiator & Engine capacity (l) 60
Air cleaner type, models Dry
Fan power 60Hz (kW) 19
Fuel system
Fan air flow w/o restriction (m3/s) 9,80
Maximum fuel pump flow (l/h) 190
Available restriction on air flow (mm H2O) 25
Max head on fuel return line (m) 0
Type of coolant Glycol-Ethylene
Consumption with cooling system
Radiated heat to ambiant (kW) 24
Fuel consumption @ ESP Max Power (l/h) 135,60
Heat rejection to coolant HT (kW) 231
Fuel consumption @ PRP Max Power (l/h) 122,70
Outlet coolant temperature (°C) 93
Fuel consumption @ 75% of PRP Power (l/h) 91,20
Max coolant temperature, Shutdown (°C) 103
Fuel consumption @ 50% of PRP Power (l/h) 62,30
Thermostat begin of opening HT (°C) 86
Thermostat end of opening HT (°C) 96
Emissions
Emission PM (g/kWh) 0,11
Emission CO (g/kW.h) 0,69
Emission NOx (g/kW.h) Diesel or NG 5,19
Emission HC (g/kW.h) 0,16

* Engine reference may be partially modified depending on genset

application, options selected by the customer and lead time required.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – V500UC2
60 Hz
Alternator Specifications Alternator Standard Features
Alternator commercial brand KOHLER - All models are brushless, rotating-field alternators
Kohler Alternator description KH02450TN4N
- NEMA MG1, IEEE, and ANSI standards compliance for
Number of pole 4
temperature rise and motor starting
Number of bearing Single Bearing
Technology Brushless
- The AVR voltage regulator provides superior short
circuit capability
Indication of protection IP23
Insulation class H - Self-ventilated and dip proof construction
Number of wires 12 - Superior voltage waveform
AVR Regulation Yes
Note: See Alternator Data Sheets for alternator application data
Coupling Direct and ratings, efficiency curves, voltage dip with motor starting
Capacity for maintaining short circuit curves, and short circuit decrement curves.
No
at 300% of rated current for 10 s
Application data
Overspeed (rpm) 2250
Power factor (Cos Phi) 0,80
Voltage regulation at established
0,50
rating (+/- %)
Wave form : NEMA=TIF <50
Wave form : CEI=FHT <2
Total Harmonic Distortion in no-load
<2
DHT (%)
Total Harmonic Distortion, on linear
<2
load DHT (%)
Recovery time (Delta U = 20%
500
transcient) (ms)
Performance datas
Continuous Nominal Rating 40°C
625
(kVA)
Unbalanced load acceptance ratio
70
(%)
Peak motor starting (kVA) based on x% voltage dip power factor at 0.3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – V500UC2
60 Hz

Dimensions compact version

Length (mm) * Width (mm) * Height (mm) 3470 * 1500 * 2048

Dry weight (kg) 3660
Tank capacity (L) 500

M229 - Dimensions soundproofed version

Length (mm) * Width (mm) * Height (mm) 5031 * 1560 * 2435

Dry weight (kg) 4870
Tank capacity (L) 500
Acoustic pressure level @1m in dB(A) 60Hz (100% PRP) 87
Acoustic pressure level @7m in dB(A) 60Hz (100% PRP) 76

Dimensions DW compact version

Length (mm) * Width (mm) * Height (mm) 5083 * 1560 * 2308

Dry weight (kg) 3490
Tank capacity (L) 1770

M229 - Encombrement DW version insonorisée

Length (mm) * Width (mm) * Height (mm) 5083 * 1560 * 2700

Dry weight (kg) 5590
Tank capacity (L) 1770
Acoustic pressure level @1m in dB(A) 60Hz (100% PRP) 87
Acoustic pressure level @7m in dB(A) 60Hz (100% PRP) 76

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – V500UC2
60 Hz

Basic It is used as a basic terminal block for connecting a control unit. Offers the
following functions:
terminal block - emergency stop button
- customer connection terminal block
- CE certified

The M80 is a dual-function control panel. It can be used as a basic terminal block
M80 for connecting a control unit and as an instrument panel with a direct read
facility, with displays giving a global view of your generating set's basic
parameters. Offers the following functions:
- Engine parameters: tachometer, working hours counter, coolant
temperature indicator, oil pressure indicator
- emergency stop button
- customer connection terminal block
- CE certified

BASIC GENERATING SET AND POWER PLANT CONTROL

The APM403 is a versatile control unit which allows operation in manual or
APM403 automatic mode
- Measurements : voltage and current
- kW/kWh/kVA power meters
- Standard specifications: Voltmeter, Frequency meter.
- Optional : Battery ammeter.
- J1939 CAN ECU engine control
- Alarms and faults: Oil pressure, Coolant temperature, Overspeed, Start-
up failure, alternator min/max, Emergency stop button.
- Engine parameters: Fuel level, hour counter, battery voltage.
- Optional (standard at 24V): Oil pressure, water temperature.
- Event log/ Management of the last 300 genset events.
- Mains and genset protection
- Clock management
- USB connections, USB Host and PC,
- Communications : RS485 INTERFACE
- ModBUS protocol /SNMP
- Optional : Ethernet, GPRS, remote control, 3G, 4G,
- Websupervisor, SMS, E-mails

ADVANCED POWER PLANT MANAGEMENT CONTROL

Dedicated to power plant management APM802 provides advanced control,
APM802 system monitoring, and system diagnostics for optimum performance and
compatibility
- Graphic display with touchscreen
- User language selectable
- Specially researched ergonomics
- High level of equipment availability
- USB and Ethernet ports
- Modbus protocol
- Making it easy to extend the installation
- Complies with the international standard IEC 61131-3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – V500UC2
60 Hz

STANDARD SCOPE OF SUPPLY

All our gensets are fitted with:

- Industrial water cooled DIESEL engine

- Electric starter & charge alternator
- Standard air filter
- Schneider or ABB electric circuit breaker, adapted to the short-circuit current of the generating set
- Single bearing alternator IP 23 T° rise/ insulation to class H/H
- Welded steel base frame with 85% vibration attenuation mounts
- 4 lifting points on the chassis, lifting bar on the top included from 165 kVA ESP or optional
- highly durable QUALICOAT certified epoxy paint
- frame height optimized to allow it to be moved safely by forklift
- enclosure made of new high-quality European steel with enhanced corrosion resistance
- IP 64 locks, made from stainless materials
- enclosures and base frames tested and analyzed by the French Corrosion Institut
- 100% of tanks tested for permeability
- Personal protection ensured by protective grilles on hot and rotating parts
- Separate 9 dB(A) silencer
- Fuel tank welded inside the genset frame
- Retention bund included for gensets up to 110 kVA ESP
- Charged DC starting battery with electrolyte
- Emergency stop button on the outside
- Flexible fuel lines & lub oil drain cock
- Exhaust outlet with flexible and flanges
- User’s manual (1 copy)
- Packing under plastic film
- Delivered with oil and antifreeze liquid

CODES AND STANDARDS

Engine-generators set is designed and manufactured in facilities certified to standards ISO9001:2015 & ISO14001:2015. The generator sets and
its components are prototype-tested, factory built and production tested and are in compliance with the relevant standards:

- Machinery Directive 2006/42/EC of May 17th 2006

- EMC Directive2014/30/UE
- Safety objectives set out in the Low Voltage Directive 2014/35/UE
- EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1

POWER RATINGS DEFINITION according to ISO8528-1 (2018-02 edition) and ISO-3046-1

Emergency Standby Power (ESP): The standby rating is applicable to varying loads for the duration of a power outage. There is no overload
capability for this rating. Average load factor per 24 hours of operation is <70%.

Prime Power (PRP): At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one
hour within 12 hour of operation. Average load factor per 24 hours of operation is <70%.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – V500UC2
60 Hz
TERMS OF USE
According to the standard, the nominal power assigned by the genset is given for 25°C Air Intlet Temperature, of a barometric pressure of 100
kPA (100 m A.S.L), and 30% relative humidity. For particular conditions in your installation, refer to the derating table.

WARRANTY INFORMATIONS
Standard Warranty Period:

- for Products in "back-up" service

o 30 months from the date the Product leaves the plant
o 24 months from the Product’s commissioning date
o 1,000 running hours
The warranty expires when one of the above conditions is met.

- for Products in “prime” or "continuous" service (continuous supply of electricity, either in the absence of any normal electricity grid
or to complement the grid),
o 18 months from the date the Product leaves the plant
o 12 months from the Product’s commissioning date
o 2,500 running hours
The warranty expires when one of the above conditions is met.

For more details regarding conditions of application and scope of the warranty please refer to our General “terms & conditions of sales”.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.