Jurnal
Jurnal
Jurnal
https://www.emerald.com/insight/2040-4166.htm
Impact of lean
Impact of lean practices on practices
organizational sustainability
through green supply
chain management – an 1035
Abstract
Purpose – The purpose of this paper is to uncover the significance of green supply chain management
(GSCM) to study the impact lean practices, namely, Kaizen and innovation management practices on
organizational sustainability.
Design/methodology/approach – The subject of green supply chains attracts a growing interest in
academic and professional literature since 1990. Questionnaire survey and structured interviews (set of
questions) among the industrial professionals and academicians of northern India region have been
performed to ascertain the significance of GSCM toward organizational sustainability. Structural equation
modeling, Cronbach’s alpha, z-test, correlation and t-test have been used to ascertain the significance of lean
practices toward sustaining organization by taking the mediating effect of GSCM.
Findings – The results signify the negative potential of combined Kaizen, innovation management and
government policies on environmental thinking through supply chain. The innovation management
strategies and Kaizen individually has positive influence on environment supply chain but government
policies should be improved to improve the positive impact on environmental thinking through supply chain
by decreasing pollution. Economic performance, environmental performance and competitive performance
are significantly improved by implementing Kaizen and innovation management through GSCM.
Research limitations/implications – The research is limited to northern India. Moreover, selection of
industry and academic organizations has been done on convenient sampling technique.
Originality/value – The paper demonstrates the application of lean techniques, namely, Kaizen and
innovation management practices, showing how it can bring real breakthroughs in organizational
sustainability through GSCM.
Keywords Kaizen, Green supply chain management, Innovation management
Paper type Research paper
Literature review
Literature review is divided into five different sections, which include literature review
related to Kaizen, innovation management, relationship between Kaizen and innovation
management, literature on GSCM, literature support for justification of Kaizen and
innovation management as a lean strategy, explanation of performance parameters,
literature on lean manufacturing, literature justifying role of government policies toward
green initiatives, five Kaizen and innovation management practices and important issues
and strategies identified from literature review.
Literature
Strategy support Kind of study
Kaizen; Innovation Sigari and Clark The authors developed the relationship of impact of Kaizen and
Management (2013) innovation management on organizational sustainability through
lean manufacturing using structural equation modeling in the
British manufacturing companies. Results indicated that Kaizen
shows positive potential toward organization sustainability but
innovation management shows negative effect on organization
sustainability through elimination of waste
Kaizen Bateman and The authors reported the application of Kaizen in a power
Rich (2003) generation organization and showed the reduction of 25% in
cycle times. This demonstrates how using lean in power
Table 1. generation industries can aid the conservation of energy through
the usage of process improvement activities
Literature support to
Kaizen Pampanelli et al. The authors discussed the case of Kaizen in reducing energy
Kaizen and (2014) consumption through their study of a production cell. Energy
innovation flow in the cell was reduced in the range of 5%–10% showing
management as a how a lean and green model can aid the sustainability movement
lean strategy by decreasing energy consumption
Performance
Impact of lean
parameter Explanation Author practices
Environment Many organizations are content simply to establish a system for Wiengarten,
performance removing trash. Increasingly, greater attention is being paid to waste et al. (2013)
management, and pro-active organizations are seeing the benefits of
establishing a waste reduction program. It includes recycling and
managing of waste because of pollution that surrounds our earth and 1043
because of operations
Economic Economic performance of the organization deals with the following: Wang (2010)
performance Product cost refers to the costs used to create a product. These costs
include direct labor, direct materials, consumable production
supplies and factory overhead. Product cost can also be considered
the cost of the labor required to deliver a service to a customer. In
the latter case, product cost should include all costs related to a
service, such as compensation, payroll taxes and employee benefits
Operational efficiency can be defined as the ratio between an output
gained from the business and an input to run a business operation.
When improving operational efficiency, the output-to-input ratio
improves
Profit in terms of money
Competitive Competitive performance includes the following: Stefan and Paul
performance Productivity is about the effective and efficient use of all resources. (2008)
Resources include time, people, knowledge, information, finance,
equipment, space, energy and materials
Quality improvement includes management of the quality of raw
materials, assemblies, products and components, services related to
production, and management, production and inspection processes
Customer satisfaction by providing a timely delivery of the product Table 2.
In eco-friendly operations, you can implement the practices that will Explanation of
lead to healthier living for the planet performance
Competitive image improvement helps organizations to grow parameters
study finding indicated that although government mediates CTA, the government policies
are not adequate for faster CTA for climate proactivity. Government is strongly mediating
between firm and CTA for climate proactivity.
1. Kaizen and innovation management is capable of sustaining organization by Singh and Singh
making small incremental improvements (2014)
2. Kaizen and innovation can significantly reduce waste through strategic
implementation
3. GSCM practices are capable of reducing environmental waste supply chain
concept
4. Small incremental improvements are capable of sustaining organizational
goals
5. Organizational goals can be achieved through Kaizen and innovation
management Table 3.
6 Environmental instability leads to disturbance in life of living being on earth Important issues and
7. Green initiatives are capable of reducing environmental waste strategies
IJLSS Important issues and strategies identified from literature review
11,6 The important issues and strategies (practices) that are identified are discussed in Table 3.
Table 4 shows different practices of Kaizen and innovation management taken in the
study.
1045
Results and Discussions
Figure 1.
Research
Conclusions methodology
Data analysis
This section includes the detailed description of statistical analysis performed to validate
the questionnaire and meet the objectives of the study.
H1. Kaizen, innovation management and government policies have positive influence
on innovation management strategies.
H2. Kaizen, innovation management and government policies have positive influence
on green supply chain management.
H3. Green supply chain management has positive influence on organizational
sustainability.
H4. Innovation management strategies have positive influence on green supply chain
management.
Figure 2 shows the hypotheses formulated for the proposed research from correlation
analysis and literature review.
Figure 3 shows the measurement model showing the impact of various exogenous
variables on endogenous variables. The value of SPC between these variables has been
calculated to ascertain the significance of Kaizen, innovation management, government
policies and innovation management strategies on organization sustainability through
GSCM.
Table 7 indicates the high model conformity prepared for improving the organizational
sustainability. The variables assigned to each of the dimensions have been subjected to
factors analysis to ensure that they are reliable indicators of those constructs.
The individual influence of different exogenous variables on endogenous variables, viz.
Kaizen, innovation management and government policies on GSCM is also predicted
through SEM. Figure 4 shows the measurement model showing the relationship between
these variables.
Figure 4 shows the individual measurement model showing the relationship between
various variables.
Table 8 shows the various indices of model fit for improving the performance of GSCM. The
value of various indices of model fit is between the standard limits so results are reliable.
Variables F1 F2 GSCM F3
GSCM
H2
F1
H3
H4
H1
F3
Figure 2.
F2
Hypotheses for the
research
0.07
e13 1 g 0.49
0.18
1 h
e12 0.92
Figure 5.
0.18
Individual 1 i 0.78 0.57
e11 0.11
measurement model
0.21 F2 e7
showing relationship 1
0.81
0.41
e10 j
between innovation
0.24 0.76 1
management
1 k GSCM
strategies on green e9
supply chain 0.07
1 1.00
management e8 l
significant positive impact on GSCM. The lean strategies have positive influence on
organizational sustainability by improving the economic performance by a factor of
1.28, environmental performance by a factor of 1 and competitive performance by a
factor of 0.99. With the unity increase in the small incremental changes, there is
increase in supplier development by a factor of 0.47; innovative system improves by
a factor of 1.24; culture improves by a factor of 0.73; knowledge management
improves by a factor of 0.79; technological capability improves by a factor of 1.07; Impact of lean
and the government policies improves by a factor of 1. practices
Correlation between various Kaizen issues on organizational sustainability
On the basis of the responses received from the industry professionals and academicians, an
assessment of association of various Kaizen issues with organizational sustainability
parameters has been made. To explore the role of Kaizen issues toward organizational
performance improvement, the Pearson correlations have been worked out to ascertain the
1051
significant factors contributing to the success of the Kaizen issue implementation program
in the organizations. The correlation analysis depicts how Kaizen issues are related to
different performance aspects of organizational sustainability. The positive value of Karl
Pearson coefficient of correlation depicts that each issue has a positive effect on the
performance parameters of CI. Table 10 shows the values of Karl Pearson coefficient of
correlation calculated for Kaizen issues and organizational sustainability through
performance parameters.
TPM issues
Does your organization has achieved the benefit of preventive maintenance? 3.130435 0.777709 5.497699*
Does small group activities are capable of performing better results? 3.26087 0.743409 6.94129*
Does equipment restoration really help in maintenance activities? 3.152174 0.787891 5.613773*
TQM issues
Are the quality practices helpful in implementing Kaizen activities? 3.195652 0.653863 7.215451*
Is removing operator mistakes really helpful? 3 0.730297 4.643318*
DMAIC methodology is helpful in making small innovative changes 3.152174 0.665579 6.645409*
5S issues
Have you obtained benefit of categorized lean 5S activities? 3.521739 0.752452 9.209142*
Did the percentage rating of 5S activities really helpful? 3.304348 0.83983 6.495468*
On-floor housekeeping is really helpful in incremental change 3.217391 0.727646 6.686422*
JIT issues
Did workflow analysis really helpful? 3.369565 0.710515 3.369565*
Removing constraints in the process is helpful in implementing Kaizen 3.434783 0.77895 3.434783*
Removing unnecessary material movement is helpful in reducing waste 3.434783 0.806974 3.434783*
Organization promotes the application of JIT practices 3.304348 0.756294 3.304348*
Table 12. Maintained equipment and tools well at workplace 3.326087 0.668476 3.326087*
Level of importance
of Kaizen sub-issues Notes: Z critical (0.05) = 1.645, Z critical (0.01) = 2.464; *significant at 5% level, **significant at 1% level
Level of importance of Kaizen issues Impact of lean
To explore the level of importance of different Kaizen issues evolved in improving the practices
organizational performance by ascertaining the different benefits from CI
implementation, z-distribution or z-test [for samples of size (n), more than 30, called
large samples, z-distribution is applicable] has been applied to ascertain the importance
of various Kaizen issues. The level of importance of different Kaizen issues has been
measured from the values of mean, and the significance level has been tested on the 1053
basis of z-statistic. Tables 12 and 13 show the level of importance of different Kaizen
sub-issues and Kaizen issues.
Table 14.
Correlation
coefficient between
Government Polices/Green supply chain management Green supply chain management
government polices
Government policies 0.1724** and green supply
t-Value 1.01 chain management
IJLSS coefficient between government polices and GSCM, and Table 15 shows the level of
11,6 importance of different government policies.
Adoption and execution of technologies considering the environment 2.391304 0.829411 0.88879***
Investment to decrease pollution 2.26087 0.880272 1.84236**
Setting up of monitoring network for assessment of ambient air
quality 2.543478 0.780499 0.377796***
Table 15. Creation of infrastructure for industrial pollution control in corporate
Level of importance cleaner production processes 2.434783 0.77895 0.56782***
of different Notes: Z critical (0.05) = 1.645, Z critical (0.01) = 2.464; *significant at 5% level, **significant at 1% level,
government policies ***not significant
Role Mean SD z-statistics
Impact of lean
practices
Environment performance
To incorporate waste management of the organization 3.369565 0.770532 7.65366*
To reduce waste resulting from operations 3.347826 0.947919 6.065872*
Cutting down on waste resulting from pollution 3.391304 0.855785 7.063491*
To recycle the waste products 3.456522 0.911812 7.114549*
Economic performance
1055
Improve the final cost of the product (power) 3.630435 0.852674 8.991253*
Improvement in operational efficiency of the organization 3.543478 0.887106 7.977482*
Improves the profit of the organization 3.608696 0.881369 8.531242*
Competitive performance
Increased productivity 3.543478 0.861691 8.212766*
Improvement in quality 3.869565 0.859165 10.81095*
Overall customer satisfaction 3.891304 0.795215 11.86575* Table 16.
Eco-friendly operations by government or non-government employees 3.326087 0.761704 7.355246*
Improvement in competitive image of the organization 3.73913 0.772723 10.87554*
Important benefits of
implementing Kaizen
Notes: Z critical (0.05) = 1.645, Z critical (0.01) = 2.464; *significant at 5% level, **significant at 1% level, and innovation
***not significant management issues
Table 17.
Role of various
performance
Role Mean SD z-statistics parameters in
improving
Environment performance 3.347826 0.655147 8.776592* organizational
Economic performance 3.594203 0.785401 9.44853* sustainability
Competitive performance 3.673913 0.675092 11.79318* through green supply
Notes: Z critical (0.05) = 1.645, Z critical (0.01) = 2.464; *significant at 5% level, **significant at 1% level, chain management
***not significant (mediator)
achieved of Kaizen and Innovation Management issues have been measured from the values
of mean and the significance level has been tested on the basis of z-value. Tables 16 and 17
show the important benefits of different Kaizen and innovation management issues through
GSCM.
Practical implication
The readers will come to know the practical significance of small incremental improvements
and innovative activities in the manufacturing and service by taking into consideration the
green supply chain practices as a moderator and mediator. Moreover, the significance of
lean and green strategies in practical manufacturing environment can be studied effectively Impact of lean
from the present research. practices
Limitations and future scope
The study has some limitations as shown below:
The data is self-reporting in nature.
Scope of subjectivity might be there because industrial professionals and 1057
academicians have responded according to their own perceptions.
There is a possibility of method variance in applying SEM.
The selection of industry has been done on convenience sapling technique.
There are chances of variability of views while interviewing the respondents.
Furthermore, this study does not consider the specific relationship between the adoption of
GSCM practices and the individual metrics of each performance dimension. Survey can be
expanded by considering the constraints in implementing these practices. The difficulty
level of these practices can be assessed based on which it could be recommended that these
organizations should implement the most important and least difficult practices of Kaizen
and innovation management. Manufacturing sector can be considered as a main focus of
study. Moreover, longitudinal study can be conducted.
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IJLSS Appendix 1
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Impact of lean
practices
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IJLSS
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Impact of lean
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IJLSS Appendix 2. Interview protocol
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Corresponding author
Jagdeep Singh can be contacted at: jagdhoor605@yahoo.com
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