ITEM: PPGI. CORNER BARGE: 0.

60X400X2440
"HEAVY DUTY CLASS" SPECIFICATION CONTINUOUSLY PREPAINTED GALVANISED
STEEL SHEETS TO SPECIFICATION I.S: 14246 AS PER FOLLOWING REQUIREMENTS.

BASE METAL : Mild steel as per I.S:513

NOMINAL THICKNESS : 0.60mm (Without negative tolerance)
GALVANISING : The base metal shall be galvanised with minimum Grade of Zinc coating
275gms/sq.m as per I.S:277
TOP SIDE PAINT : Top side coating shall be 20 microns minimum of Silicon Modified
Polyester (SMP) painting. colour: BLUE (RAL 5012)
BOTTOM SIDE PAINT : Bottom side coating shall be 7 microns minimum of Silicon Modified
Polyester (SMP) painting. colour: Grey (RAL 9002)
DURABILITY OF PAINT : As per Class – 3 of I.S:14246

Note:
 Corner Barge shall be as per BHEL Drawing: 3-35-611-80440.
 Packing, Handling and storage of the sheets shall be as per the enclosed Packing,
handling and storage instructions.
 BHEL Standard Quality Plan SQPSD02_01 enclosed to be followed.
 Handling and storage of coated steel products
Must be pasted on all packets clearly visible from outside
For longer life/durability after application, no wastage/damage of coatedsteel
products below handling and storage guidelines are very important.
Handling
1) Use nylon/fiber felts for Handling. Do not use steel Wire rope/chains
lifting /downloading / Moving
2) Use cushioning (wood /rubber) at bottom of & secure lashing &
dunnaging while transportation.
3) Do not transport materials with water/chemicals/vegetables /
animals/cement....
4) Unload carefully; avoid any packing damages due to unloading/handling.
5) If received wet & with damaged packing, Unpack, dry & repack.
Storage
1) Store materials on wooden support well over the flat & clean dry floor &
temperature below 50°C.
2) Do not store materials on wet, damp, muddy floors /lands
directly. If no option, use about 2 feet steel/ wooden platforms
over such places for storing for only for few days.
3) Store in well ventilated, dry & protected from rain godowns/shades.
4) After Unpacking use materials within couple of days & balance
materials remains if any, repack and store for further use.
5) Store away from chemicals / cement & any wet materials.
 PACKING METHOD

PACKING DETAILS FOR PRE COATED GALVANIZED ROOF SHEET, PRECOATED

GALVALUME ROOF SHEET, RIDGE PIECE, CORNER BARGE BOARD AND PLAIN
SHEETS

Packing material for Pre Coated Products:

Sl No Packing Materials(Layers) Nos

1 LDPE 1

2 HDPE 1

3 Metal Box 1

4 Wooden pallet/Wooden Skid at bottom Top metal box over bottom box as shown in figure-1

5 High tensile packing straps & tags Along length 2, Along width every 1 m length + 2 tags.

SHEET PACKING:

Figure-1
 wiev-nw BHARAT HEAVY ELECTRICALS LIMITED
TIRUCHIRAPPALLI - 620 014, INDIA.
/*EL QUALITY ASSURANCE DEPARTMENT
STANDARD QUALITY PLAN FOR PRE-PAINTED GALVANIZED STEEL SHEETS
SQP:SD:02 Rev No: 01 Page: 1 of 3

Prepared By ABDUR RAHMAN SULTAN

Quality Assurance -416 g. 2t,17/-
P41

Reviewed by Signature
Quality Assurance
( 6, pp,-.4 L, e (2 S" CZ- ‘,,r-v--, ) ---"-------4
Engineering
OA - S li A Ni t-4 V G• A /-9 k
Materials Management
C frl. P.M) tkA 1(4-/, g POM,/ %— )
Quality Control .y2€244..-•,-"-.^,-,/
R. _Hilt2.-MAR,

Rev No Date Approved by S' • ature

01 16/08/2017 AGM / QA & BE
tj`)"CIVE1(''

Record of Revisions
Rev No Details of Revision Remarks
00 Fresh Issue
CL 1.0 , 3.1 to 3.5 revised, 3.6 to 3.8 removed Raw material sources removed, Quantum of
01 testing revised.
based on feedback from MM

Proprietary Data - For Internal Use Only

 ORTV-r(TM STANDARD QUALITY PLAN
MANUFACTURER'S QWI NO:SQP:SD:02
NAME & ADDRESS: REV NO: 01 DATE: 16/08/2017
HO BHEL TIRUCHIRAPPALLI PRODUCT: PRE-PAINTED GALVANIZED STEEL SHEETS PAGE: 2 OF 3
APPROVED SUPPLIERS SUB-SYSTEM :Steam Generator and Auxiliaries
TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
SL. COMPONENT & CHARACTERISTICS CLASS RECORD MjCI N
NO OPERATIONS CHECK OF CHECK DOCUMENT NORMS
3 4 5 M C/N 7 8 9 D* ** 10 11
1 2

1.0 RAW MATERIALS

Chemical & Mechanical A TC IS 513 IS 513 IS 513 & BHEL IS 513 — Design MTC Ai P V V
Properties (YS, TS, Verification PO CR1 Gr 390 &
%Elong), Hardness, BHEL PO
1.0 Steel Sheets/Coils Cupping & bend tests
Surface Finish B Visual IS 513 IS 513 IS 513 Cl 8 of IS 513 MTC Ai P V
Freedom from defects B Visual IS 513 IS 513 IS 513 Cl 9 of IS 513 MTC AI P V
Dimensions B Measurement IS 513 IS 513 IS 513 BHEL PO MTC Ai P V
2.0 INPROCESS CONTROLS
GALVANIZING
Steel Sheets/Coils Cleaning & A Visual 100% 100% IS 277 & BHEL IS 277 & BHEL Log Ai P V
2.1
Degreasing PO PO
Chemical properties B TC 100% 100% IS 209/ IS 13229 IS 209/ IS MTC \I P V *Grade G250
2.2 Zinc Ingots*
Verification 13229
Galvanizing A Visual 100% 100%IS 277 & BHEL IS 277 & BHEL MTC Ai P V
2.3 Galvanization
PO PO
Bend Test for zinc Peeling of, flaking, B Visual Cl 8 of Cl 8 of Cl 8 of IS 277 & Cl 8 of IS 277 & IR Ai P V -
2.4
coating cracking IS 277 IS 277 BHEL PO BHEL PO
Weight of coating of B Measurement Cl 9 of Cl 9 of IS 277 & BHEL IS 277 & BHEL IR Ai P V *both sides
2.5 Zinc Coating Test
galvanizing* s IS 277 IS 277 PO PO inclusive: 275 gsm
Galvanized sheets/coils Surface Finish B Visual 100% 100% CI 11 of IS 277 CI 11 of IS 277 IR A/ P V
2.6
PAINTING & CORRUGATION
Paint Class, viscosity, B Visual 100% 100% BHEL PO BHEL PO MTC AI P V
2.7 Paint Coating Selection
etc.
A Visual 100% 100% Manufacturer's std Freedom from Log Ai P V * followed.by
2.8 Alkali Cleaning; Rinsing Cleanliness of
oil, grease, dirt. Chromate soln
with Hot & cold water*; galvanized Sheets
before painting treatment at room
temperature
2.9 Painting: Primer on both Surface Preparation, B Visual & 100% 100% BHEL PO BHEL PO IR \I P V
sides; Top & bottom Color Shade & DFT Measurement
coats
Shape, Surface finish, A Visual 100% 100% IS 277 & BHEL IS 277 & BHEL IR AI P V *if applicable
2.10 Corrugation of sheets *
peeling of paint on PO PO
both sides

LEGEND: * RECORDS IDENTIFIED WITH "TICK" ( J) SHALL BE ESSENTIALLY INCLUDED BY THE SUPPLIER IN QA DOCUMENTATION;
** M: MANUFACTURER (COIL/PROFILER), C: BHEL QC/BHEL AIA, N: CUSTOMER; P: PERFORM. W: WITNESS, V: VERIFICATION; CLASS : A - CRITICAL ; B - MAJOR ; C — MINOR;
MTC- Mill /Manufacturer's Test Certificate; IR- Inspection/Test Report; (R): Routine test; (1)1(1's): Type test.
 wtrirtm MANUFACTURER'S STANDARD QUALITY PLAN QWI NO:SQP:SD:02
NAME & ADDRESS: REV NO: 01 DATE: 16/08/2017
HO BHEL TIRUCHIRAPPALLI PRODUCT: PRE-PAINTED GALVANIZED STEEL SHEETS PAGE: 3 OF 3
APPROVED SUPPLIERS SUB-SYSTEM :Steam Generator and Auxiliaries
QUANTUM REFERENCE ACCEPTANCE FORNIN1 OF AGENCY REMARKS
SL. COMPONENT & TYPE OF N
CHARACTERISTICS CLASS DOCUMENT NORMS RECORD M C
NO OPERATIONS CHECK OF CHECK
3 4 5 M C/N 7 8 9 D* ** 10 11
1 2

Dimensions of B Measurement 100% 100% BHEL PO & BHEL PO & IR Ai P V -

2.11 Sheets
Corrugated/plane s BHEL approved BHEL approved
sheets drawing drawing
3 TESTING ON PAINTED COILS/SHEETS — Tests shall be done at manufacturer's lab or NABL accredited labs.
Peeling or crack of B Visual I per 1 per Cl 6.2 of IS 14246 Cl 6.2 of IS IR Ai P V V *No peeling or
3.1 Bend Test
Paint 10 10 14246* cracking of paint.
Tonnes Tonnes
Scratch proof B Visual 1 per 1 per Cl 6.3 of IS 14246 Cl 6.3 of IS IR Ai P V V #No scratch
3.2 Pencil Hardness Test
(2H) 10 10 14246#
Tonnes Tonnes
Impact resistance B Visual 1 per 1 per Cl 6.4 of IS 14246 Cl 6.4 of IS IR Ai P V V *No peeling or
3.3 Impact Resistance Test
10 10 14246* cracking of paint.
Tonnes Tonnes
No lifting of paint B Visual I per 1 per Cl 6.5 of IS 14246 Cl 6.5 of IS IR '‘,I P V V #No lifting of
3.4 Cross Hatch Test
10 10 14246# paint.
Tonnes Tonnes
Corrosion Resistance/ B Visual & 1 per 1 per Cl 6.6 & 5.4 of IS Cl 6.6 & 5.4 of MTC J P V V
3.5 Salt Spray Test
Durability of paint Measurement 10 10 14246 & BHEL IS 14246 & /IR
Tonnes Tonnes Specn. BHEL Specn.
4.0 FINAL INSPECTION
B 100% BHEL PO & BHEL approved IR Ai P W V *at random for
4.1 Dimensional Inspection Dimensions & Shapes Visual & drawing each PO item.
Measurement Min 1, BHEL PO BHEL PO IR Al P W V
4.2 Paint Inspection Color, Shade & DFT C 100%
Marking & Identification PO no, Item, Material B Visual 100% max 10 BHEL PO BHEL PO IR Ai P W V
4.3
No, Project Name
100% BHEL PO BHEL PO IR Ai P W @shall be
4.4 Packing along with Water-proof packing B Visual
available on each
Handling & Storage & Stability
pack of sheets.
instructions to Sites@
Notes:
1. For Customer inspection, if applicable, the stages indicated under Column N shall be followed with specific approval of BHEL/Customer for Witness/Verification by Customer.
2. The latest editions/revisions of the above mentioned/referred standards/procedures shall be used.

LEGEND: * RECORDS IDENTIFIED WITH "TICK" ( 4 ) SHALL BE ESSENTIALLY INCLUDED BY THE SUPPLIER IN QA DOCUMENTATION;
** M: MANUFACTURER (COIL/PROFILER), C: BHEL QC/BHEL AIA, N: CUSTOMER; P: PERFORM. W: WITNESS, V: VERIFICATION; CLASS : A - CRITICAL ; B - MAJOR ; C — MINOR;
MTC- Mill /Manufacturer's Test Certificate; IR- Inspection/Test Report; (R): Routine test; (T)/(Ts): Type test.