Materials System Specification

15-SAMSS-503 10 November 2012

Submarine Power Cable 5 kV through 35 kV
Document Responsibility: Electrical Systems Designs and Automation Standards
Committee

Saudi Aramco DeskTop Standards

Table of Contents

1 Scope............................................................ 2
2 Conflicts and Deviations................................ 2
3 References.................................................... 2
4 Vendor Experience........................................ 3
5 General Description....................................... 3
6 Design and Construction............................... 4
7 Factory Splices.............................................. 8
8 Cable Inspection and Testing...................... 11
9 Cable Shipment........................................... 12
10 Environmental Data..................................... 13
11 Additional Information
to be Supplied by Bidder...................... 14

Data Sheet......................................................... 16

Previous Issue: 25 March 2012 Next Planned Update: 25 March 2017

Revised paragraphs are indicated in the right margin Page 1 of 17
Primary contact: Al-Anazi, Ayed Gaisoum on 966-3-8809672

Copyright©Saudi Aramco 2012. All rights reserved.

Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

1 Scope

This specification defines the mandatory requirements for the design, manufacture,
factory inspection, testing, and shipment of three conductor, solid dielectric insulated,
non-metallic sheathed, wire armored, submarine power cable rated for 5 kV, 15 kV or
35 kV. As an alternative, this specification also includes the requirements for composite
submarine cable containing fiber optic cable. The finished submarine cable shall be
designed for operation in a submarine and platform riser environment in waters of the
Arabian Gulf or the Red Sea in water depths up to 70 m. Quantities of cable required and
application data may be found in the Data Sheets which are a part of this specification.

2 Conflicts and Deviations

2.1 If there are any conflicts between this Specification and associated purchasing,
project or engineering documents, this specification shall take precedence.

2.2 Direct all requests to deviate from this Specification in writing to the Company
or Buyer Representative, who shall follow internal company waiver procedure.

2.3 The designation “Commentary” is used to label a sub-paragraph that contains

comments that are explanatory or advisory. These comments are not mandatory,
except to the extent that they explain mandatory requirements contained in this
SAMSS.

3 References

The following is a summary of all the documents which have been mentioned within
this Specification. The specific part(s) of these documents which are applicable have
been identified throughout this Specification.

3.1 Saudi Aramco References

Saudi Aramco Materials System Specification

18-SAMSS-008 Specifications of fiber Optic Cable for Composite
Submarine Cable Installation

Saudi Aramco Inspection Requirements

Form 175-150100 Submarine Power Cable 5 kV through 115 kV
(see item 5.0)

Saudi Aramco Nonmaterial Requirements

Form NMR 7926 Submarine Power Cable

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

3.2 Industry Codes and Standards

Association of Edison Illuminating Companies

AEIC CS6 Specification for Ethylene Propylene Rubber Insulated
Shielded Power Cables Rated 5 through 69 kV
AEIC CS8 Specification for Extruded Dielectric, Shielded Power
Cables Rated 5 through 46 kV

American Society for Testing and Materials

ASTM A111 Zinc-Coated (Galvanized) Iron Telephone and
Telegraph Line Wire
ASTM B3 Standard Specification for Soft or Annealed Copper
Wire
ASTM B8 Standard Specification for Concentric-Lay-Stranded
Copper Conductors, Hard, Medium-Hard, or Soft
ASTM B496 Standard Specification for Compact Round Concentric-
Lay Stranded Copper Conductors

Insulated Cable Engineers Association

ICEA S-97-682 Utility Shielded Power Cables Rated 5,000 to 46,000 V
ICEA T-32-645 Guide for Conducting a Longitudinal Water Penetration

International Electrotechnical Commission

IEC-60228 Conductors of Insulated Cables
IEC-6088 Electrical Test Methods for Power Cables

4 Vendor Experience

Designs, materials and methods of construction used in cable shall have a minimum of
6 years of verifiable, proven field experience. Vendor shall supply a User List
indicating User company name, installation site, date of installation, and characteristics
similar to cable quoted.

5 General Description

As a minimum, the cable shall consist of the following components:

5.1 Power Conductors

- Three power conductors of stranded copper, operating at a nominal 60 Hz and
4,160 V, 13,800 V or 34,500 V as specified on the DATA SHEET.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

- Core jacket of HMWLD Polyethylene

- Strand Sealant (Sealant between conductor strands or segments).
- Conductor Shield (Semiconducting shield around each conductor).
- Insulation - Cross-linked Polyethylene (XLPE) or Ethylene Propylene Rubber
(EPR).
- Insulation Shield (Semiconducting shield around the insulation of each
conductor).
- Metallic Shield.
- Lead Sheath - When specified on the DATA SHEET or when proposed.

5.2 Fiber Optic Cable

Fiber optic cable, if specified, shall comply with 18-SAMSS-008.

5.3 Filler

Shaped formed Polypropylene or other plastic filler of cable core and interstices.

5.4 Marker and Binder

Cable marker (over the cable core, under the core binder). Cable binder of
synthetic woven tape.

5.5 Outer Cable Construction

- Bronze or copper tape (Terredo protection).
- Armor bedding of asphalt-flushed polypropylene.
- Armor of galvanized steel wires.
- Overall covering of asphalt-flushed polypropylene or nylon roving.

6 Design and Construction

6.1 Power Conductors

6.1.1 Material

Conductors shall be annealed copper in accordance with ASTM B3 or

IEC 60228.

6.1.2 Stranding

Conductors shall be compressed concentric lay stranded in accordance

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

with ASTM B8 Class B or compact round concentric lay stranded in

accordance with ASTM B496.

6.1.3 Strand Sealant

The spaces between individual strand wires or segments of conductors

shall be sealed to prevent the ingress of moisture using a material
compatible with both the conductor and the conductor shielding and
having a no-drip or flow temperature of at least 130°C.

6.1.4 Conductor Shield

A semiconductor shield shall be extruded over the sealed conductor.

The shield material must be thermosetting and compatible with both the
conductor sealing material and the overlaying insulation. The shield
shall be in accordance with applicable ICEA and AEIC specifications.

6.1.5 Insulation

Conductor insulation shall be either XLPE or EPR, as specified on the

DATA SHEET. Insulation shall be phase-identified by using the colors
black, red, and blue (Color coded ribbons laid under the metallic shields
are acceptable) or by legend on the conductor jacket. The insulation
color shall be in contrast with the semiconducting shield color to provide
rapid visual identification of the two materials.

6.1.5.1 Cross-Linked Polyethylene (XLPE)

XLPE insulation shall be a cross-linked thermosetting

polyethylene conforming to the requirements of
ICEA S-97-682 as modified by AEIC CS8. XLPE insulation
shall be crosslinked using the dry curing process.

6.1.5.2 Ethylene Propylene Rubber (EPR)

EPR insulation shall be an ozone-resistant, ethylene propylene

based elastomer conforming to the requirements of
ICEA S-97-682 as modified by AEIC CS8.

6.1.6 Insulation Shielding

The Insulation shield shall be a continuous black semiconducting

thermosetting material, compatible with the insulation, extruded directly
over and firmly bonded to the insulation. The shield shall be in
accordance with applicable ICEA and AEIC or IEC specifications.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

6.1.7 Extrusion Method

The semiconducting conductor shield, insulation, and semiconducting

insulation shield shall be applied by the triple extrusion, single pass
method or by a dry-cured process.

6.1.8 Metallic Shield

Metallic shield shall meet either 6.1.8.1 or 6.1.8.2.

6.1.8.1 Two copper tapes, each with a minimum thickness of

0.127 mm (5 mils), shall be helically applied over the extruded
semiconducting insulation shield with a minimum 25%
overlap. The tapes shall be made electrically continuous
throughout the cable length by soldering or welding all splices.
The tapes shall be free of burrs and sharp edges and shall be
applied in the same lay direction. Copper tapes shield is not
required if a lead sheath is specified. (Un-necessary and allows
longitudinal water ingress). Water-swellable tape must be
applied on both sides of the copper tape.

6.1.8.2 Copper-wire metallic shield with sufficient ampacity to safely

conduct the ground-fault current.

6.1.9 Lead Sheath

If specified on the DATA SHEET, the lead sheath shall meet the
requirements of ICEA S-97-682. The lead sheath can be a lead alloy.

6.1.10 Individual Conductor Cable Jacket

A jacket of high molecular weight low density (HMWLD) polyethylene

shall be extruded over the cable core conductor. The minimum thickness
of the jacket shall not less than 80% of the average thickness.
(Mechanically superior, withstand water pressure better).
The polyethylene jacket is to be semi-conductive and in contact with
each other. (This is to eliminate circulating currents).

6.2 Fiber Optic Cable

The requirements for fiber optic cable, if specified, are found in 18-SAMSS-008.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

6.3 Cable Assembly

6.3.1 Core Assembly

Three power conductors shall be cabled together, with the fiber optic
cable (if specified) in an outer interstice. The individual conductors shall
be cabled together with a left-hand lay and with a length of lay not
exceeding 35 times the individual core diameter. The interstices and
spaces of the cable shall be filled with polypropylene or other suitable
filler to form a firm cylindrical cross-section.

If required, in order to minimize the overall composite cable diameter,

the fiber optic cable may be configured into three jacketed cores. Allow
the use of shaped formed plastic fillers as an alternative to the fiber
fillers especially for large cables which will make easier to form round
shape cable.

6.3.2 Cable Core Marking

The following information shall be repeated continuously, embossed on

the core jacket or filler:
a) Rated voltage
b) Insulation type and temperature rating
c) Manufacturer's name and year of manufacture
d) Number and size of the conductors (mm², AWG or kcmil)

6.3.3 Cable Core Binder

A synthetic woven tape shall be applied half-lapped over the core.

6.3.4 Terredo Protection

One 0.254 mm (10 mil) or two 0.1127mm (5 mil) thick copper or bronze
tapes shall be helically applied, over the cable core jacket, with a 20%
overlap.

6.4 Mechanical Protection

6.4.1 Armor Bedding

A bedding of polypropylene shall be applied over the terredo protection

tape. The bedding shall be completely flushed with an asphaltic
compound or a synthetic compound with equivalent performance.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

6.4.2 Galvanized Steel Wire Armor

Zinc-coated low-carbon steel armor wires shall be applied over the

polypropylene bedding to provide complete armor coverage. The weight
of the zinc coating shall be in accordance with ASTM A111 for Class B
coated wire. The armor wires shall not be individually covered with
fibrous or extruded material of any kind but shall be flushed with an
asphaltic compound.

6.4.3 Overall Covering

The armored cable shall be served with a double layer of polypropylene

or nylon rope type roving to form an abrasion resistant outer covering.
The inner layer shall be flushed with an asphaltic compound and the
completed cable covered with a suitable material. The polypropylene
shall be made of material that will resist UV sunlight. Jute material
should not be used as jute rots. Minimum thickness of overall covering
shall not be less than 2.79 mm (110 mils).

6.4.4 The outer layer of the overall covering shall include a few bright colored
ropes for identification and distinction between circuits.

6.4.5 Conduct either partial discharge test or X-RAY method on the section of
the cable joints in order to confirm the integrity of the factory joints.

7 Factory Splices

7.1 General

7.1.1 Core splicing shall be performed prior to armoring. Core splicing after
armoring is not acceptable.

7.1.2 Splices shall be of the flexible type having an overall diameter

approximately equal to the original cable. Vendor shall supply the
maximum diameter over factory cable splices, as required by the DATA
SHEET. All materials used for molding shall be compatible with the
cable components.

7.1.3 For initial orders, a test splice, witnessed by the Buyer, shall be
performed prior to the commencement of factory production splicing.
The test splice shall be performed on a section of the first cable length
produced and shall duplicate the materials and conditions under which
the factory production splicing is to be performed. The test splice shall
be radiographed or electrically tested, cut from the cable, sectionalized,
and examined for acceptability in meeting the criteria established for an

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

acceptable weld in Paragraph 7.2.3, below, including insulation and

jacket splices, etc. For second or later orders, a test splice, witnessed by
the buyer shall be performed as above, or the splices may be type-tested
as required by CIGRE Recommendation 171.

7.1.4 It is the Buyer's intent to require of the Vendor to establish and maintain
a baseline of splice information such that production welds, insulation
and jacket splices, etc., may be evaluated unambiguously in the
determination of an acceptable splice.

7.1.5 Initial factory production splicing shall not proceed without written
agreement between the Vendor and the Buyer confirming that splicing
procedures, including conductor welding qualification, proposed splicing
equipment, and the test splice are acceptable.

7.2 Conductor Welding Qualification

7.2.1 Each power conductor shall be welded using qualified welder operators
and weld procedures qualified with plant welding equipment for use in
production welding.

7.2.2 The qualification of weld procedures shall be made using a conductor of

the same size and material to be used in production welding. Parameters
recorded during the procedure qualification are to be documented in a
shop procedure for use by welding operators during production welding.

The Vendor must perform five acceptable welds (acceptable welds are
defined as meeting the requirements of Paragraph 7.2.3, below), using
required weld parameters, i.e., current, pressure, upset travel distance of
platen, and other essential parameters as recommended by the equipment
manufacturer and further established by the Vendor for reproducible
weld quality

7.2.3 Weld samples shall be evaluated as follows and must meet the listed
acceptance criteria:
a) Visual inspection of the completed welds shall show consistent
width of welds, uniformity of upset over the weld circumference,
uniformity of axial shortening for the welded samples, full fusion,
an d no cracking.
b) Three welded tensile test samples are required for the welded
conductors. Each welded sample must meet a minimum of 80% of
the tensile strength as compared to a sample non-welded section of
the conductor.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

c) Two additional welded test samples must be cross-sectioned to

examine the welded area. The welded area and adjacent zone shall
be polished and prepared to allow examination by 50X
magnification for lack of fusion (none is allowed in the weld area);
cracking (none is allowed in the weld area); voids/porosity (only
minor scattered porosity is allowed in the weld area with no
individual pore exceeding 10% of the conductor diameter but not to
exceed 1.6 mm (1/16") diameter).

7.2.4 Welder operators shall be qualified using the weld procedure established
in Paragraph 7.2.3, above. Alternately, three sample welds shall be
welded by each operator and examined visually (Paragraph 7.2.3 a),
above) followed by tensile testing which must meet the 80% criteria as
noted in Paragraph 7.2.3b). Operators must be qualified using the same
plant equipment to be used in production welding utilized on the cable
plant production line.

7.3 Power Conductor Production Welding

After each production weld, the weld shall be visually examined in accordance
with 7.2.3 a). If the weld is questionable or unacceptable, the core area
containing the weld shall be removed and the splice procedure repeated.

7.4 Splices

7.4.1 Insulation splices shall utilize the hot molded method. After curing of
the insulation, the splice shall be electrically tested or a radiograph shall
be made of the splice area and that area overlapping onto the original
extruded cable insulation. The purpose of the radiograph will be to
verify concentricity of the insulation and the absence of voids within the
insulation. Vendor may use other methods to verify concentricity and
absence of voids if approved by the Company or Buyer representative
and concurred to by the Coordinator, Electrical Systems Division,
Consulting Services Department.

7.4.2 Jacket splices shall overlap the original extruded jacket material so as to
retain the watertight integrity of the jacket.

7.4.3 Metallic tapes used for shielding and/or terredo protection shall be made
electrically continuous throughout by soldering or welding.

7.4.4 Welding shall be utilized to splice the individual armor wires.

7.4.5 Splicing requirements for fiber optic cable shall be in accordance with
18-SAMSS-008.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

7.4.6 A history of all splices, both satisfactory and non-satisfactory, shall be

retained for review by the Buyer. All radiograph films, of both
conductor and insulation splices, shall be retained for review by the
Buyer.

7.5 Unacceptable Splices

Any two consecutive splice procedures resulting in an unacceptable splice shall

require notification of the Buyer of the splicing problem and the Vendor's
proposal to eliminate the problem. Any three consecutive splice procedures
resulting in an unacceptable splice will necessitate a Buyer/Vendor meeting, the
purpose of which is to review the actual splicing procedures and weld results
with those procedures and descriptions agreed upon in Paragraph 7.1.5, above,
and to reach resolution agreeable to the Buyer. The Vendor must obtain written
approval from the Buyer prior to continuing with splicing.

8 Cable Inspection and Testing

8.1 General

8.1.1 The Vendor is required to submit with his bid a list of the cable
production tests and acceptance tests he will execute including tests for
fiber optic cables if specified. The submittal will include the expected
minimum test results. These test results will be used as one of the bases
for final acceptance of the cable by the Buyer. All test results, both those
specified herein and those optional tests (if any) conducted by the
Vendor, shall be retained and made available to the Buyer for his
inspection.

8.1.2 The Buyer will witness all acceptance tests performed on the completed
cable. The Buyer shall have the option of witnessing all factory
production tests.

8.2 Testing During Manufacture

8.2.1 Power Cable Testing

8.2.1.1 The power conductors of each factory length of completed core

and the completed cable shall be tested in accordance with all
applicable test requirements in the applicable ICEA and AEIC
standards. The tests shall follow the procedures given and
shall be carried out during the stage of production and at the
frequency outlined in the standard.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

8.2.1.2 In addition to 8.2.1.1, at the completion of each splice between

factory lengths of completed core, the power cores shall be
tested for conductor resistance, insulation resistance, water
penetration, and continuity of all metallic shields. The tests
shall meet the requirements of applicable ICEA, CIGRE, and
AEIC standards.

8.2.2 Fiber Optic Cable Testing

Test data shall be provided by the manufacturer for each fiber optic
cable, according to 18-SAMSS-008.

8.3 Test Failures

The buyer shall be notified whenever two consecutive tests show the cable
failing to meet minimum requirements. The Vendor shall present reasons for
the failure and proposals to eliminate the problem. Any three consecutive test
failures will necessitate a Buyer/Vendor meeting. The Vendor must obtain
written approval from the Buyer before continuing with testing.

8.4 Certified Test Results

Certified copies of all test results shall be submitted to the Buyer prior to
shipment of cables. Shipment shall not proceed until Buyer reviews and
approves the results and gives written approval for the release of the cable for
shipment.

8.5 Inspection

Form 175-150100 provides inspection guidance.

9 Cable Shipment

9.1 As specified in the DATA SHEET, the submarine power cable shall be bulk-
shipped from the factory by cable laying ship or ocean-going cable barge, or
shipped by utilizing steel reels, drums, flat coils, or tubs.

9.2 The minimum bending radius of the cable shall be specified by the manufacturer
and maintained during handling at the plant of manufacture or loading or
reeling.

9.3 The individual phase conductors, as well as the fiber optic cable(s) (if specified),
shall be sealed to prevent water ingress, and the cable end terminated in a full
tension pulling device.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

9.4 Cable shipped in flat coils shall be secured to prevent movement and protected
from external damage during shipment.

9.5 Portable cable containers or cribs shall be designed to provide complete cable
protection, maintaining the stated minimum bending radius, and include
provisions for lifting.

9.6 Steel reels shall be designed to withstand stresses developed during cable
installation. The design of reel flanges shall be suitable for use with brake bands
and the mounting of drive unit sprocket gears. The drum radius shall not be less
than the minimum cable bending radius. Cable shall be securely fastened to the
reel, with the drum end protected to avoid damage to the end or adjacent cable.
Exposed cable shall be protected with wood lagging, treated to prevent rotting,
or other suitable covering. The direction in which a reel may be rolled shall be
clearly marked on the flange sides.

9.7 Cables shipped in containers or on reels shall have the following information
securely fastened and plainly visible on each container or reel side:
a) Purchaser's Order Number
b) Destination of Shipment
c) Complete Description of Cable
d) Actual Shipping Length
e) Permanent Container or Reel Number
f) Gross weight
g) Net Weight
h) Maximum Cable Tension during Installation

10 Environmental Data

For the purpose of supplying cable and equipment to this specification, the following
environmental conditions shall apply unless otherwise specified for specific locations:
a) Location Offshore in Arabian Gulf or Red Sea
b) Ambient Air Temperature 0°C to 50°C Range
c) Humidity Range 0 to 100 %
d) Seawater Specific Gravity at 16°C - 1.033 at 35°C - 1.025
e) Seawater pH 7.7
f) Seawater Temperature Maximum = 36°C Minimum = 15.5°C

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
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Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

g) Seawater Viscosity at 16°C = 1.102 cP

h) Seawater Current Velocity 1.3 m/s at 0.5 m above seabed
i) Soil Resistivity (Sea bottom) 95°C-cm/watt
j) Soil Resistivity (Land) Actual Soil resistivity to be measured prior to order
k) Burial Depth 1 m (3.3 ft.)

11 Additional Information to be supplied by Bidder

11.1 In addition to all other information requested by the Bidder in the text of this
specification and the DATA SHEET, the Bidder is required to provide the
following information at the time of bid request:
a) Complete description of cable offered, including a dimensioned cross-
sectional drawing with all components clearly identified as to material
type, thickness, size, weights, tolerances, etc. Complete details of conflicts
with the minimums specified in this specification and the specification of
the proposed cable if the proposed cable will be manufactured to IEC
specifications.
b) Complete description of field and factory repair splices, including
dimensioned cross-sectional drawings and all listings of necessary material
and equipment required to perform field splices. Repair splices shall be
type-tested as required by CIGRE Recommendation 171.
c) Certified copies of all qualification tests set forth in the applicable AEIC
Specification.
d) Lead-sheathed cables shall have water-propagation tests as per CIGRE
Recommendation 171. Non-lead-sheathed cable shall have water absorption
tests as per AEIC/ICEA. Certified copies of all applicable test information
showing degradation of proposed insulating material due to water
immersion shall be provided. Information shall include AC breakdown
stress, kV/mm or V/mil, vs. immersion time. A complete cable description
and condition under which cable was tested shall accompany the test
information. Lacking adequate test data for proposed insulating material,
bidder shall provide data on that material having undergone the longest
water immersion test program. Bidders having no water immersion test data
shall so state, “No water immersion test data available.”
e) Information which substantiates the short-circuit capability of the metallic
shield for the proposed cable.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
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Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

f) Complete description of specialized equipment necessary for off-loading

cable from vessels or removing cable from containers or cribs and cost to
provide such equipment.
g) Complete description of proper installation method including indication of
the maximum allowable tension permitted during installation and
indication of any specialized equipment necessary to install the cable.

11.2 The Bidder must respond to this specification, as written, and shall provide a
separate listing of all deviations to this specification; however, the Bidder is
solicited to offer, in a separate document, alternative designs insofar as equal
quality to this specification is maintained while accruing substantial cost savings
(purchase or operating costs) to the Buyer.

Revision Summary
25 March 2012 Major revision.
10 November 2012 Editorial revision to change 18-SAMSS-007 with 18-SAMSS-008.

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
Issue Date: 10 November 2012
Next Planned Update: 25 March 2017 Submarine Power Cable 5 kV through 35 kV

Data Sheet
Data Sheet - Power Conductor
Item To be Completed
No Description Units Specified By Vendor

01 Power Conductor Size mm²/kcmil _________ _______________

02 Power Conductor Insulation - _________ _______________

Type (Either XLPE or EPR)

03 Rated Operating Voltage KV _________ _______________

04 Max. Continuous Voltage KV _________ _______________

05 Max. 15 min Overvoltage KV _________ _______________

06 Frequency Hertz 60

07 Power Requirement KVA _________ _______________

08 Load Power Factor (lagging) - _________

09 Cable Ampacity at 90°C A _________ _______________

10 Required Voltage Regulation % _________

11 Design Load Factor % 100

12 System Fault Current:

Phase to Ground A _________
Three Phase Sym. A _________
Duration Cycles _________

13 Cable Operating Temperature °C _______________

at Design Load

14 Min. Insulation Resistance Ohm/km _______________

15 Max. Conductor Impedance at 60 Hertz Ohm/km _______________

16 D.C. Resistance at 20°C Ohm/km _______________

17 Shunt Capacitance microF/km _______________

18 Reactance at 60 Hz Ohm/km _______________

19 Lead Sheath 5 – 35 kV Cables - Yes/No _______________

69 & 115 kV Cables Required

20 A.C. Resistance at 90°C, 60 Hz Ohm/km _______________

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Document Responsibility: Electrical Systems Designs and Automation Standards Committee 15-SAMSS-503
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Data Sheet (Cont'd)

Item To be Completed
No Description Units Specified By Vendor

21 Charging Current A/km _______________

22 Zero Sequence Reactance at 60 Hz Ohm/km _______________

23 Zero Sequence Resistance at 60 Hz Ohm/km _______________

Data Sheet - Overall Cable

24 Minimum Bending Radius mm _______________

25 Ultimate Breaking Strength

a) Minimum kg _______________
b) Maximum kg _______________

26 Recommended Maximum Tensile

Loading for Installation/
Recovery of Completed Cable kg _______________

27 Minimum Design Tension kg ________ _______________

28 Submarine Cable Weight:

a) In air kg/m _______________

b) In seawater kg/m _______________

29 Cable Overall Diameter mm _______________

30 Maximum Diameter over Factory Splices mm _______________

31 Number of Cable Segments _________ _______________

32 Length of Each Cable Segment km _________ _______________

33 Total Cable Length km _________ _______________

34 Cable Shipment Type - _________ _______________

(Ship, Barge, Tub, Crib, Reel)

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