EC-4110-I EC-4110-ICON Intelligent: Ġ Ġ Ġ Conductivity
EC-4110-I EC-4110-ICON Intelligent: Ġ Ġ Ġ Conductivity
Operation
EC-4110-ICON Manual
ġ Intelligent
ġ ġ Conductivity
Transmitter
Brief Instruction 1
1. Specifications
1.1 Specifications 4
1.2 Product packing 5
1.3 Measurement principle 6
2. Assembly and installation
2.1 Transmitter installation 8
2.2 Illustration of panel mounting 8
2.3 Illustration of wall mounting and pipe mounting 9
3. Overview of Conductivity Transmitter EC-4110-I/EC-4110-ICON
3.1 Illustration of rear panel 10
3.2 Illustration of terminal function 10
3.3 Description of terminal function 11
3.4 Wiring of cable 12
3.5 Circuit of cable 12
3.6 Illustration of electrical connection 13
3.7 Wiring diagram of extension cable 14
4. Configuration
4.1 Illustration of front panel 15
4.2 Keypad 15
4.3 LED indicators 15
5. Operation
5.1 Measurement mode 16
5.2 Set-up menu 16
5.3 Calibration menu 16
5.4 Shortcuts 16
5.5 Default value
5.5.1 Setting default value 16
5.5.2 Calibration default value 17
6. Measurement display mode
6.1 Text mode 18
6.2 Real-time chart mode 19
6.3 Trace mode 20
6.4 Warning symbols and text 21
Wrong wiring will lead to breakdown or electrical shock of the instrument, please read this
operation manual clearly before installation.
zMake sure to remove AC power from the transmitter before wiring input, output connections,
and remove it before opening the transmitter’s housing.
zThe installation site of the transmitter should be good in ventilation and avoid direct
sunshine.
zThe material of signal cable should be special coaxial cable. Strongly recommend using our
coaxial cable. Do not use normal wires instead.
zAvoid electrical surge when using power. Especially when using three-phase power, use
ground wire correctly. If the power surges interference occurs, separate the power supply of
transmitter from the control device, such as: dosing machines, mixers, etc. to make individual
power supply for the transmitter; or set surge absorber to reduce the power surges at all
electromagnetic switches and power control device coils.
zThe internal relay contact of the instruments is for alarm or control function. Due to safety,
please must connect to external relays which can stand enough ampere to make sure the
safety operation of the instrument.˄Please refer to chapter 3.6ȾIllustration of electrical
connectionȿ˅
zThere a manufacturer logo usually shows in the display of transmitter, and the illustration of
each function in the manual is no longer expressed.
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Index of keypad
Increase digit
Decrease digit
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Relay 2 Second relay setting, to choose action off or Hi/Lo alarm
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Description of calibration settings (see chapter 8 for details)ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ
Press and simultaneously to see the last calibration information. Then press if you
would like to make a new calibration or modify setting of calibration. Press keypad according to
index of keypad on the screen.
Index of keypad:
Increase digit
Decrease digit
Std. Solution Use the appropriate standard solution to calibrate the system
Note ġ
Due to the need for continuous improvement of the transmitter function, we reserve the right to modify the
content and the icon of the function. The actual icons and contents are subject to the instrument without notice.
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1. Specifications
1.1 Specifications
Model EC-4110-I EC-4110-ICON
Measuring modes Conductivity/TDS/Salinity/Temp./Concentration (EC-4110-ICON only)
Conductivity 0.000 ȝS/cm~2000 mS/cm, Auto or Fixed
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Linear temperature compensation from (0.00%~ 40.00%),
Temperature Coefficient
Non-Linear compensation, or No compensation
Compensation Temperature Freely set reference temperature 0~200 ÛC
Large LCM with sensitization sensor for auto/manual illumination
Display Screen
function and contract function
Languages English / Traditional Chinese / Simplified Chinese
Text mode: Numerical display
Chart mode: 3 mins real-time dynamic graph
Display (conc. and cond. only)
Trace mode: Set up from 3 mins to four weeks duration of the
measured value trend graph
(conc. and cond. only)
Isolated DC 0/4~20mA corresponding to main measurement,
Analog output
max. load 500:
Logbook 50 event records
RS-485 interface Isolated (MODBUS RTU or ASCII)
Offer measuring value, calibration data, product adjustment,
Modbus communication
logbook, control parameter, etc or system setup
Contact RELAY contact, 240VAC 0.5A Max.(recommended)
Settings Hi/Lo. Hi/Hi. Lo/Lo selectable two limited programmable,
Activate
ON/OFF
Wash RELAY contact ON 0~99min. 59sec. / OFF 0~999hr 59min.
Protection IP65 (NEMA 4X)
Power Supply 100V~240VAC±10%, 7W max., 50/60Hz
Installation Wall or Pipe or Panel Mounting
Dimensions 96m × 96mm × 132mm (HuWuD)
Cut off Dimensions 93 mm u 93 mm (HuW)
Weight 0.5Kg
Note: The specifications are subject to change without notice.
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1.2 Product packing
1.2.1 Standard accessories
1. Transmitter
2. 8-201-PFA-10 sensor assembly(Including temperature sensor with PTC1000 and signal cable
for 10 meter)
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and reference temperature, “Cond.@tref” is to present conductivity based on desired ref.
temperature.
4. EC-4110-I/EC-4110-ICON both have measurement of salinity and TDS.
5. EC-4110-ICON has built-in conc. conversion table including NaCl, HCl, HNO3, NaOH,
H2SO4, H3PO4, etc. Users can select the corresponding solution types and conc. range. When
the conc. range is not applicable, there twinkles error message as an alarm during
measurement. The absolute conductivity “Cond.@tx” can be turned into concentration of the
sample solution, and with compensation of ref. temperature it also can be treated as
“Cond.@tref.”
6. EC-4110-ICON has self-defined conversion table between cond. and conc., and there are conc.
units %, ppm, or ppt as reference.
7. Self-defined table( max. up to 9 temperature data, and there includes 9 corresponding cond.
and conc. at each temp.) (9 x 9 matrix) can be input corresponding conductivity and
concentration at the same temperature by users. The temp., cond., and conc. can be
individually input in ascendant or descendant order. After that, the unit is going to check the
data and correct somewhere the order goes wrong. When users only have data of cond. and
conc. at one kind of temp. for conversion, it is necessary to apply linear temperature
compensation to input T.C. value.
8. Due to conductivity attained by electromagnetic induction not by contact type, cell constant is
to perform the geometric structure characteristic of a drive coil and a receive coil, and the
signal cable of the sensor is labeled with cell constant made by lab when out of factory. The
inductive signals can be influenced by the surroundings environments such as installation
pipeline wall effect, metal(conductive) pipeline and plastic(insulation, non-conductive)
pipeline, the distance from sensor assembly and the shell of pipeline. After installed,
zero-point calibration in air and cell constant calibration are required, and there is no need to
change the labeled cell constant since it can use span calibration to make product adjustment
in the field directly.
9. It should restart zero-point calibration in air after each installation or maintenance, and the
surface of sensor assembly needs cleaning without any attachment, making it dry, and using
cell constant or product adjustment for calibration.
10. The default measuring range is 2000mS/cm, and users can select 2000mS, 999.9mS, 99.99mS,
9.99mS, ȝ6, or AUTO, where AUTO means automatic switch unit.
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2. Assembly and installation
2.1 Transmitter installation:
This transmitter can be installed through panel mounting, wall mounting and 2” pipe mounting.
Installation of panel mounting:
Firstĭ prepare a square hole of 93 x 93mm on the panel box, and then insert the controller
directly into the panel box. Insert the accessorial mounting bracket from the rear, and make it be
fixed into pickup groove.
93 mm
93 mm
Hole size
Mounting bracket
112 mm
為
為
87 mm
87 mm
為
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2.3 Illustration of wall mounting and pipe mounting
Sun Shield (Wall mounting, Optional) Sun Shield (Pipe mounting, Optional)
(Order No.: 8-35 + 8-35-2 + 8-35-3) ( Order No.: 8-35 + 8-35-1 + 8-35-3)
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3. Overview of Conductivity transmitter EC-4110-I/EC-4110-ICON
3.1 Illustration of rear panel
POWER
RS-485 D+(B)
Drv Hi
G
Drv Lo D-(A)
Drv Sh
Rev Hi AC
INPUT 為
Rev Lo POWER
Rev Sh 4/20mA 炼
RTD A
RTD B
RTD B Sh REL1 REL2 WASH/Cln
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3.3 Description of terminal function
炿烀
REL1: First alarm control, the contact for an
炿烁 external relay
炿烂
REL2: Second alarm control, the contact for an
炿烃 external relay
炿烄
WASH: Wash relay contact for an external relay
炿烅
炿烆 NC: None contact
炿烇 Power(NĪĻ 100~240VAC Power supply terminal
炿烈 NC: None contact
烀炿 Power(LĪġĻ 100~240VAC Power supply terminal
烀烀 Drv HiĻ Sensor drive coil terminal, High
烀烁 Drv LoĻ Sensor drive coil terminal, Low
烀烂 Drv Sh: Shield
烀烃 Drv Hi: Sensor receive coil terminal, High
烀烄 Drv Lo: Sensor receive coil terminal, Low
烀烅 Drv Sh: Shield
烀烆 RTD A: Three-wiring temp. probe terminal A
烀烇 RTD B: Three-wiring temp. probe terminal B
烀烈 RTD B Sh: Three-wiring temp. probe terminal B Shield
烁炿 4~20mA +terminal: Master measure current output terminal +, for an
external recorder or PLC control
烁烀 4~20mA – terminal: Master measure current output terminal -, for an
external recorder or PLC control
烁烁 D+(B): RS-485 output D+(B)
烁烂 G: RS-485 output GND
烁烃 D-(A): RS-485 output D-(A)
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3.4 Wiring of cable
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3.6 Illustration of electrical connection
100V~240VAC
Transmitter
Relay 1 Relay 2 WASH/Cln
100V~240VAC
Surge absorber
Surge absorber
External relay
Cleaning device
M
Surge absorber
Surge absorber
External relay
Dose feeder
M
Surge absorber
Surge absorber
External relay
Dose feeder
M
Note: The transmitter built-in miniature relays is necessary to be repaired and replaced by professional technicians.
It is recommended to use an external relay (Power Relay) to activate the external equipments.
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3.7 Wiring diagram of extension cable
When the length of signal cable needs extension(max. up to 50M), 8-09-9 square junction box
9T(there are 4 M4 fixed screws on the rear) and extension signal cable can be used. After
installation, it needs re-calibration of zero-point of the sensor and cell constant, or product
adjustments in field. Wiring diagram is as follows:
8Ͳ09Ͳ9squarejunctionbox9T
RED
BLACK
GREEN
11
12
13 RED
14
15
16 BLACK
17
18
19 GREEN
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4. Configurationġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ
4.1 Illustration of front panel
4.2 Keypad
In order to prevent inappropriate operation by others, before the parameter setting and
calibration, the operation applies multi-keysĭġand coding protection if necessary. Description of
the key functions is in the following:
烉In the parameter set-up mode, pressing this key allows you exit parameter set-up mode
and back to Measurement mode.
Ļ In the Calibration mode, pressing this key allows you exit Calibration mode and back to
Measurement mode.
烉1. In the parameter set-up mode and Calibration mode, pressing this key to select
leftward or change to another page.
2. When adjusting value, press this key to increase the value.
烉1. In the parameter set-up mode and Calibration mode, pressing this key to select
rightward or change to another page.
2. When adjusting value, press this key to decrease the value.
烉Key for confirmation; pressing this key is essential when modifying data value or
selecting the parameter setting items in the window.
ACT烉Washing operation relay(Clean) and dosing operation relay (Relay 1, Relay 2) indicator
B.L. : Light sensor; in the automatic display backlit mode, the lamp will light or go out as the
change of environmental brightness.
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5. Operation
5.1 Measurement mode:
ġ ġ ġ After all electrical connections are finished and tested, connect the instrument to the power
supply and turn it on. The transmitter will automatically entering measurement mode with the
factory default settings or the last settings from user.
5.4 Shortcuts:
1. In the measurement mode, if selecting MTC for temperature compensation mode, you may press
and to adjust MTC temperature value.
2. Under measurement mode, press continuously for 2 seconds to see the Logbook function
directly. Press key to back to measurement mode.
3. Under measurement mode, press continuously for 2 seconds to switch the display mode
from text mode, trace mode, and real-time chart display mode.
5.5 Default value:
5.5.1 Setting default value:ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ ġ
Measurement mode: Conductivity@tref
Range: 2000mS
Temperature compensation: PTC1000
Temperature Coefficient: Lin, 2.00%
Relay 1: High point alarm: AUTO, SP1= 1000mS, Hys.=10mS
Relay 2: Low point alarm: AUTO, SP2 =100 mS, Hys.= 1.0 mS
Wash time: OFF
Analog current output (Cond/Res): 4~20 mA, 0~1000mS
RS-485: RTU, 19200,EVEN, 1, ID: 1
Date & Time: 2014/1/1 00:00:00
Digital filter: 0
Backlight setting: Off
Contrast: 0
Logbook: None
Auto back: Auto, 3 minutes
Code set-up: Off
Note: The factory default of calibration presetting is “No Cal”, and the cell constant setting is “2.700”. It means
that the user has not calibrated the sensor with the transmitter yet. When selecting standard solution or
directly adjusting cell constant to finish calibration, the display shows cell constant of the cell. It should
re-start a zero-point calibration in air after installation or maintenance, and the surface of sensor needs
cleaning without attachment with cleaning solutions during calibration.
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6. Measurement display mode
6.1 Text mode
The normal mode is for digit display, the content is as the following illustration. It mainly
includes main measurement value and unit, temperature measurement value and unit,
temperature compensation mode, and clock display.
Main measurement
Temperature
Compensation mode
Temperature
compensation Mode
Clock display (MTC/ATC)
Temperature
measurement & unit
Second measuring
value
Second measuring
value unit
The first line is main measurement to correspond to desired parameter, and the second
and the third line are auxiliary one to show related values but not necessary parameters.
The fourth line is to show temperature basically.
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6.2 Real-Time Chart mode
Real-time chart mode is for dynamic display of real-time graphics. The duration is about three
minutes of the recent changes in measured values of the curve. Users can set the mode to its
corresponding Cond./Conc. measuring range (see section 7.4). The smaller the range is set, the
higher resolution of the display is. When entering setup or calibration mode and returning to
measurement mode, the real-time graphic will be re-updated. When the measured value exceeds a
set range of the upper and lower limit, the graphics will be presented in the upper and lower limits
dotted line. Real-time chart mode display is shown as below. There are also real-time measurement
value, & unit, and temperature value & unit which are displayed in the bottom of the screen. The
timeline in real-time graphic is divided into 12 depict, which is describe the range of
representatives of each of 1 / 4 minutes (15 seconds).
Lower limit
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6.3 Trace mode
The feature of the trace mode is the record duration which can be set by the user (range from
three minutes, up to four weeks). The trend graphic records the measurements in the past T time.
The trend is recorded by the 60 group structure. Hence, each group of units is recorded in T/60
time interval. The trend line is constructed by all value data which is calculated to the average
(Mean Value), maximum (Max Value) and minimum (Min Value) form. When the latest T/60
record shows in the rightmost of the trend graphic, all the previous record will be moved to the left
side of the graphic. For example, T is set to 60 hours, then each set of records will be calculated to
the average, the maximum, the minimum values after one hour(T/60 = 1), each time interval.
Timeline of trends which is divided into 12 depictions showed on the horizontal axis of the display
is on behalf of each characterization interval T/12. So, every depiction has 5 (T/60) sets of records.
Users can set the corresponding Cond./Conc. measuring range in its set-up menu(see section 7.4).
The smaller the range is set, the higher resolution of the display is. The trace mode is shown as
below. There are also real-time measurement value, & unit, and temperature value & unit which
are displayed in the bottom of the screen.
Attention: When the time interval has been reset, the trend in the data will not be retained, it will
start a new trace record.
Note: The time display format (XX: XX) (hr: min), for example, appear as four weeks (672:00).
T/12
Upper limit
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6.4 Warning symbols and text
1. When the clean function is activated, the display shows and twinkles the description, “Clean Running”.
At the same time, the ACT indicator LED lights up, and the transmitter automatically turns off Relay 1
and Relay 2 function. After finishing cleaning, the Relay 1 and Relay 2 will automatically back to
normal status.
2. When Relay 1/Relay 2 which is set in high setting point is in action, the display shows and twinkles the
description, “REL 1-HI/REL 2-HI”, and ACT indicator LED lights up. When Relay 1/Relay 2 which is
set in low setting point is in action, the display shows and twinkles the description, “REL 1-Lo/ REL
2-Lo”, and ACT indicator LED lights up.
3. When the Analog 1 current output exceeds the upper/lower limitation, the display twinkles ” S-mA ˏ /
S-mA ˑ ” as an alarm.
Note: The “HOLD” warning text appears when clean function is activated, or when entering setup menu, or
when entering calibration menu. Under HOLD status, the corresponding display and output are as
follows:
1. Both Relay 1 and Relay 2 cease from action. If enter setting menu or calibration menu under clean status,
the instrument will stop clean status automatically.
2. The current output which is corresponding to measurement value remains at the last output value before
HOLD status.
3. The last signal output value of RS-485 interface is kept at the last output value before HOLD status.
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7. Settings
Block diagram of setting part 1
EC-4110-I
EC-4110-ICON
Overview
Continue on next page Continue on next page
Select 婧㔜
Solution FACTOR
Set Set
Max Max.
value value
Set Set
Min. Min.
value Value
烉
Delete
烉 all
YES
烉
Set time
Back to the previous duration
level / action 烉
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Block diagram of setting part 2
Compensation Relay 1 Relay 2 Clean Current Output RS-485 Clock Digit Filter Back Light Contrast Logbook Return Code
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7.1 Entry of set-up menu
In the measurement mode, pressing the two keys and simultaneously allows
you enter the overview of current setting, and press to enter the set-up mode to modify
the setting if necessary.
“Measurement (Mode)”
Pressġ ġ
Pressġ ġ ġ ġ Pressġ ġ or
Pressġ ġ to confirm it
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7.2 Security code of settings
After entering set-up mode, select “code” item, press to enter into code
procedure. The code pre-setting is 1111.
Note: The code of setting mode is prior to the code for calibration. That means that
the code of setting mode can be used for the code of calibration mode.
Press or
Pressġ or ġ ġ Pressġ or ġ ġ
to select to select
language type language type
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7.4 Mode
The default setting of measuring range is 2000mS/cm, and users can select the desired range
according to requirements from 2000mS, 999.9mS, 99.99mS, 9.99mS, ȝ6 or AUTO range
selection.
7.4.1 Conductivity with Temperature Compensation (Cond.@tref)
Conductivity with temperature compensation means that conductivity can be obtained by
linear or non-linear temperature compensation setting. (“temperature compensation
coefficient” and “temperature compensation reference temperature”, please refer to ch7.7
“Temperature Compensation Coefficient”.)
Enter setup of Mode, select “Cond.@tref” and measuring range from 2000mS, 999.9mS,
99.99mS, 9.99mS, 999.9ȝ6 or AUTO range selection, and then select display mode.
Press or to select
Cond.@tref
Press or to select
measuring range or auto range
selectionġ
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Press or to select
Press to confirm it.
display modeġ
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7.4.2 Absolute Conductivity(Cond.@tx)
Absolute conductivity is to present the actual conductivity without temperature compensation of
a measured solution.
Enter setup of Mode and select absolute conductivity ” Cond.@tx”. Then select the measuring
range from 2000mS, 999.9mS, 99.99mS, 9.99mS, ȝ6 or AUTO range selection and display
mode.
Press or to select
Cond.@txġ
Press to confirm it.
Press or to input
upper limit
Press or to select
to turn the auxiliary subtitle
on or offġ Press to confirm it. Press to confirm it.
Press to confirm it.
Press or to input
Press or to select lower limit
measuring range or auto range
selectionġ
Press to confirm it.
Press or to select
display modeġ
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Digital Mode Chart Mode Trace Mode
EnterȾProduct AdjustmentȿSetup
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7.4.3 Concentration (EC-4110-ICON Only)
Enter setup of Mode and select “Conc.” measuring mode, optimum measuring solution,
varieties and concentration.
Built-in measuring ranges are listed below: NaCl_28%(0-28%), HCl_18%(0-18%),
HCl_39%(22-39%), HNO3_30%(0-30%), HNO3_96%(35-96%), NaOH_24%(0-24%),
NaOH_50%(15-50%), H2SO4_37%(0-37%), H2SO4_88%(28-88%), H2SO4_99%(89-99%),
H3PO4_35%(0-35%) or Defined, and then select display mode.
As conductivity or concentration exceeds boundary limits of its measuring range, the
measured value twinkling will represent an error warning, however, please note that “Defined”
is without measuring range limitation and an error warning.
Concentration conversion boundary values of each solution vary with the changes of
temperature.
Press or to input
T.C. value Press or to input
Press to confirm it. upper limit
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Digital Mode Chart Mode Trace Mode
Press or to input
lower limit
EnterȾProduct AdjustmentȿSetup
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7.4.3.1 Defined concentration table
If the measured sample information is not listed in built-in table of the transmitter, users can
input their defined table. Defined table can be input data with temperature of measured
solution, sort ascending or sort descending, from 1~9 temperature table. At least two or up
to nine conductivity and concentration conversion data are included at each temperature
(more data, more approximate the solution concentration, higher conversion resolution), and
each data include one concentration and its corresponding conductivity.
Conductivity or concentration needs to be input in ascending or descending order. If users’
measured solution only has one data (one concentration and its corresponding conductivity),
they need to set linear temperature compensation coefficient for that in order to make the
temperature compensation.
Defined table default setting which includes 9 data is for Hydrofluoric Acid at 25ɗ. Users
can revise the data, in addition, they need to input linear temperature compensation
coefficient (refer to HF table); for users only with one data, after inputting corresponding
value of conductivity and concentration, it also requires T.C. coefficient.
If the data are attained by two or more temperature points, there is no need to input T.C.
coefficient because the unit can calculate the corresponding concentration value and
conductivity with reference temperature based on conversion data in different temperature.
Once default conversion table for HF is being changed, it needs re-input again.
If the temperature, conductivity and concentration of test solution are approximate to
measured solution, higher & more accurate conversion relation can be required.
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Press or to select
Defined.
Press to confirm it.
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one temp. point two or more temp. points
Current Table
Input Conc.
Save & Exit
Input Corresponding
Cond. to Conc.
Save & Next Page
If the temperature is not input in ascending or descending order, there shows Temp. Error on the
display screen.
If the conductivity is not input in ascending or descending order, there shows Cond. Error on the
display screen.
If the concentration is not input in ascending or descending order, there shows Conc. Error on the
display screen.
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Hydrofluoric Acid
Concentration %
ɗ
HF Solution mS/cm at 25ɗ
0.0001 0.01
0.0003 0.03
0.001 0.099
0.003 0.290
0.01 0.630
0.03. 1.49
0.1 2.42
0.3 5.1
1.0 11.7
3.0 34.7
5.0 62.0
10.0 118.0
20.0 232.3
30.0 390.0
*Please refer to the concentration and conductivity conversion table of Hydrofluoric Acid (HF)
(for reference only, users need to revise it on their own)
*T.C. coefficient for common solution is within 1.8~2%, but it is 0.7% for Hydrofluoric acid (HF).
Besides, according to the changes of concentration, T.C. coefficient changes and thus users need to
adjust it depending on the requirements. For example, T.C. coefficient for 0.5%, 1.0%, 3.0% HF is
about 0.70%, 0.73%, 0.74%. Users can attain the T.C. coefficient depending on actual situation of
measured solution.
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7.4.4 TDS
Enter the setup of Mode, select TDS measuring mode and units from ppm or ppt and set the
TDS constant. The default TDS constant is SSPȝ6.
Press or to select
the unit
EnterȾProduct AdjustmentȿSetup
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7.4.5 Salinity
Enter setup of Mode and select Salinity measuring mode.
EnterȾProduct AdjustmentȿSetup
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7.5 Product Adjustment
Enter setup of Product Adjustment to make the fine adjustment of the measurement reading.
There is no need for users to take out the sensor from the field and calibrate it. Via this function
the measuring values from the field can be compared to the result that came from the sampling
and directly adjusted to the same value. If turning on this function, there shows the symbol
“PDT” on the display screen.(please refer to ch6.4 “Warning symbols and text”).
The inductive sensor applies electromagnetic effects to measure the conductivity of a sample
solution which can be affected by length of signal cable and the distance between a sensor and
the shell of pipe, making an influence on the cell factor and measuring value. At the moment,
Product Adjustment can be used to calibrate the measuring value without changing the cell
factor.
EnterȾTemperatureȿSetup
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7.6 Temperature
Enter setup of “Temperature” to select temperature probe types. Select from 37&.ȍ (PT-1000),
37&ȍ (PT-100), or NTC(NT30K) for Auto Temperature Compensation or MTC(Manual
Adjustment).ġ
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7.7 Temperature Compensation Coefficient
The default setup of temperature compensation reference temperature is 25 䉝 , and temperature
compensation coefficient is 2.00%.
Enter setup of Temperature Compensation Coefficient mode and select T.C. coefficient from
Linear, Non-Linear or No according to measurement requirements. Normally, select linear
compensation for Conductivity measurement (Cond.).
Temperature coefficient (hereinafter referred to as TC): Conductivity of solution increases with
rising temperature. The relationship is as follows:(reference temperature ”tref” is 25䉝, users can
change depending no requirements)
How to get TC of solution:
Ctref Conductivity at reference temperature
Ct = Ctref ^Į 7炼tref ) }
Ct1 &RQGXFWLYLW\DW7Û&
T1 Measured solution temperature
Ct2 &RQGXFWLYLW\DW7Û&
T2 Measured solution temperature Į &t2炼Ct1) / Ct1 ( T2炼tref )炼Ct1 ( T1炼tref )
Į Temperature compensation
coefficient
Take an example for 0.01M KCl. Set the TC of the instrument to non-compensated炷Lin, 0.00炴炸,
and control the temperature at Ct1Û&DQGDWCt2Û&ġCt1 means the measurement value at 20Û& 6XFK
as C20 = 1278ȝ6 &t2 means the measurement value at 30Û& 6XFKDVC30 = 155ȝ6 %DVHGRQWKH
IRUPXODVDERYHĮ烌1.94%.
1552炼1278
Ƞ烌 ǘ100 = 1.94
1278(30炼25) 炼1552(20炼25)
Linear compensation range: 0.00炴焍40.00炴
Temperature compensation range(Ctref): PT1000/PT100/MTC 0 䉝
焍200 䉝
NTC30K 0 焍130 䉝
䉝
Pressġ or ġ ġ Pressġ or ġ ġ
to select to select
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Linear Mode Non-Linear Mode No Mode
Pressġ or ġ ġ
to set compensation
temperature
Pressġ or ġ ġ
to set compensation
coefficient.
MAX: 40.00%
Press to confirm it.
ņůŵŦųȾRelay 1ȿŔŦŵŶűġ
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7.8 Relay 1
Enter setup of Relay 1. Select the item to turn on or turn of the relay 1 function. If you select to
turn on the relay 1, then select for using relay 1 as “High set-point” alarm or “Low set-point”
alarm. Set the value of set-point (SP) and Hysteresis (Hys.). The relationship between parameters
can refer to an explanatory diagram of the box (as a high point alarm).
%/mS/ȫS/ppm/ppt
SP
Hys.
off on off on
t (sec)
High Point Alarm Control
Press or
to adjust Hysteresis
(Hys.) value
Press ġ or
to select Hi point
or Lo point alarm.
ņůŵŦųȾRelay 2ȿŔŦŵŶűġ
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7.9 Relay 2
Enter setup of Relay 2. Select the item to turn on or turn of the relay 2 function. If you select to
turn on the relay 2, then select for using relay 2 as “High set-point” alarm or “Low set-point”
alarm. Set the value of set-point (SP) and Hysteresis (Hys.). The relationship between parameters
can refer to an explanatory diagram of the box (as a high point alarm).
%/mS/ȫS/ppm/ppt
Hys.
SP
Press to confirm it.
off on off on
t (sec)
Low Point Alarm Control
Press ġ or
to activate Relay 2
Press or
to adjust Hysteresis
(Hys.) value
Press ġ or
to select Hi point
or Lo point alarm.
ņůŵŦųȾCleanȿŔŦŵŶűġ
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7.10 Clean
Enter setup of “Clean” function. Select the icon to turn on or turn off the clean function. If you
select “Auto” turning on, then set the timer of the clean function including automatically turning
on time and turning off time, and set the Hysteresis value (Hys.).
Note: When the clean function is turned on, if any value is set to be 0, the instrument will automatically
turn off this function. When the clean function is activated under measurement mode, there is a “Clean
Running” message showing on top of the display. The measurement value will be remained at the last
measured value before cleaning. If enter setting menu or calibration menu under clean status, the
instrument will stop clean status automatically.
Press ġ or
to select to activate
Clean or not. Press to confirm it.
Press or to
adjust duration time for
Press to confirm it. Hysteresis (Hys.)
Press to confirm the
minute part, and move to
adjust the second part.
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4-20mA 0-20mA
Press or to
set the upper limit of
Cond. value relative to
20.0mA output signal.
EnterȾRS-485 CommunicationȿSetup
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7.12 RS-485 Communication
Enter setup of RS-485 communication. According to the Modbus protocol, set the Transmitting
Mode, Baud Rate, Parity, Stop Bit, and ID number. About the detail of Modbus protocol, please
refer to Ch9 Modbus Protocol. If under HOLD status, the measurement signal output maintains
the last output value before HOLD status.
Press or to
select 1 Bit or 2 Bit for
Stop Bit.
Press or to select
RTU or ASCII mode
Presss or to set
the ID number of the
transmitter. The valid
value is from 001 to 247.
Press or to
to select
4800 9600,
2400, 4800, 9600 or
19200 for Baud Rate.
EnterȾClockȿSetup
Press or t select
to
Even, Odd N
Odd, or None for
Parity
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7.13 Clock
Enter setup of Date/Time(Clock). Set the “Year”, “Month”, “Date”, “Hour”, and “Minute” time.
Note: If you select to turn off the clock function, there will not display clock under measurement
mode. The calibration time of calibration record will also show ”OFF” under calibration
overview display.
Note: With the EC-4110-ICON model, the transmitter may keep the clock in operation even
when encountering power failure. Only when the inner battery is out of power, the clock may
stop operation. Then, please replace the 3V CR2025 Li batter inside the transmitter.
Press or to
set the hour part, and
press to move to
adjust the minute part.
Press or to
activate the function or
not
EnterȾDigital FilterȿSetup
Press or to
set the year.
Press or to
set the month part, and
press to move to
adjust the date part.
Press or to
set the number of
sample to be averaged.
EnterȾBack LightȿSetup
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7.15 Back Light
Enter setup of backlight display. According to users’ requirements, the brightness of display
(-2~2, dark~bright) and sensitivity of the sensitization sensor(-2~2, insensitive~sensitive) can be
set. On OFF or AUTO backlight mode, if there is a keystroke, then it activates the touch-on state,
activating the backlight. If there is no keystroke for 5 seconds, the display will be back to the
original backlight setting status.
ON setting: The backlight is always on
OFF setting: The backlight is off. When there is a keystroke, it enters to
the touch-on status.
AUTO setting: According to the ambient light, activate or deactivate the
Press to confirm it. backlight. When there is a keystroke, it enters to the
touch-on status.
Press or Press or
to select to select
backlight mode. backlight mode.
Pressġ or ġ ġ Pressġ or ġ ġ
to select -2, -1, 0, to select -2, -1, 0,
1, 2, five backlight 1, 2, five backlight
brightness levels brightness levels
Pressġ or ġ ġ
to select -2, -1, 0, 1, 2,
five Backlit sensitization
levels.
EnterȾContrastȿSetup
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7.16 Contrast
Enter setup of Contrast. You can set the contrast of display according to your need. (-2, -1, 0, 1,
2, light to dark).
Pressġ or ġ ġ
to select display
contrast level.
EnterȾLogbookȿSetup
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7.17 Logbook
Enter setup of Logbook. Users may look up the relative 50 records of the transmitter showed on
the display screen or read by Modbus. The event descriptions are as follows. If users would like
to use Modbus to read the event records, they need to type the serial number 0028 first, and then
they can attain the corresponding event records from 0029H~002FH. Serial number 1 means the
latest event, serial number 2 means the former event, and so on.
Pressġ or ġ ġ
to select different
page
EnterȾReturnȿSetup
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7.18 Return
Enter setup of auto return mode (Return) to set the function that the instrument automatically
exit the setup menu after a period of time without pressing any key. The “Manual Exit” means
that it needs to exit setup menu manually, while “Auto” means that the display automatically
exit the setup menu and back to measurement mode after a period of time without pressing any
key.
Pressġ or
to select Auto return
or manual exit.
EnterȾCodeȿSetup
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8. Calibration
Block diagram of Calibration
EC-4110-I
EC-4110-ICON
Information
Cell Std.
Return Code Zero
Constant Solution
Std.
烉 Solution
Adjustment
烉
烉
Calibration
Back to previous
level of action 烉
Show
Cell
Constant
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8.1 Enter calibration setup menu
In the measurement mode, pressing the two keys and simultaneously allows you to
enter theġCalibration Information. If you do not need to re-calibrate the measurement system, press
to go back to measurement mode. If you need to re-calibrate the system, press to enter to
the calibration setup menu. (If the calibration time shows “OFF”, it represents that the clock function
has been turned off.)
Measurement mode
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8.2 Security password of calibration (Code)
Select the Code (password) icon after entering calibration setup mode. Select to activate code
function or not. The default Calibration setting code is “1100”.
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8.3 Zero-Point Calibration
The inductive sensor connected with the transmitter needs to make a zero point calibration in the
air. Before calibration, it is necessary to make sure that the surface of the inductive sensor is dry
and clean and also in the air. After selecting Zero point calibration and then pressing Enter, the
transmitter will directly calibrate zero point and then display the value.
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8.4 Cell Constant Calibration
The inductive sensor is immersive to a tested solution, and then input the cell constant which is
qualified in lab and marked on the sensor signal cable.
Due to the fact that the inductive sensor applies electromagnetic induction principle which
belongs to non-contact technology to detect the conductivity of a sample solution. Thus, the
signals may get affected by surroundings such as wall effects, metal(conductor) pipeline or
plastic(insulation) pipeline, distance between the inductive sensor and shell of pipe, etc. the actual
measurement value from the field may be dissimilar to that from the lab. At the moment, by
adjusting the cell constant, Cell Constant Calibration can be made on the field.
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8.5 Standard solution calibration (Std. Solution)
KCl and NaCl standard solutions can be selected.
1. In the lab, place the inductive sensor into the calibration solution for
30 minutes above. Keeping it at least 3 cm distance from the wall of a
container is to avoid wall effects to cell constant. Then, Cell Constant
by the lab can be attained. 3cm 3cm
2. Via pipeline installation from the field the standard solution is flown
to the inductive sensor, wall effects can be calibrated and thus Cell
Constant from the field can be attained.
3. It is recommended to use labeled cell constant to calibrate the sensor
on the field and cooperate with product adjustment function. please
refer to ch7.8 Product Adjustment.
4. It is necessary to make sure that the temperature between the
inductive sensor and standard solution should be the same in order to
avoid temperature effects.
Note: it is necessary to make a zero-point calibration first before standard solution
calibration when the inductive sensor runs for the first time.
Press or to
calibrate the KCl solution
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8.5.2 NaCl Standard Solution
total 2 standard solutions including 10.683mS(0.1 mol/L) and 251.3mS(saturated) can be
selected.
Please refer to “Appendix Calibration Solution: Conductivity and Temperature Table” for your
reference.
Press or to
calibrate the NaCl solution
Press or to select
standard solutions from 10.683mS or
251.3mS
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ATC Mode MTC Mode
Press or to adjust
the standard solution value.
Press to confirm it.
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8.6 Return
Enter setup of auto return mode (Return) to set the function that the instrument automatically
exits the setup menu after a period of time without pressing any key. The “Manual Exit” means that
it needs to exit calibration setup menu manually, while “Auto” means that the display automatically
exits the calibration setup menu and goes back to measurement mode after a period of time without
pressing any key.
Note: The return functions of setup menu and calibration setup menu are independent settings.
Pressġ or
to select Auto return
or manual exit.
Pressġ or ġ to adjust
“minute” part, and press to
confirm it and move to” second” part.
EnterȾCodeȿSetup
10
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9. Modbus Protocol and Instructions
9.1 Communication connection
The RS-485 communication port of the transmitter EC-4110-I and EC-4110-ICON features
electronic isolation protection, lightning protection, and provides internal independent ground
solution. It is allowed to use normal twisted-pair (segregation double-stranded twisted pair
cable) cable connections. All devices are in contact with a double-stranded, and then all together,
and another line will be connected with all the negative contacts, and the isolated shield wire
must be connected to GND. When talking about communication in the laboratory, the
stand-alone master-slave communication is relatively simple. Hence, it is allowed to consider
using the normal cable instead. However, there should be strictly in accordance with the
requirements of industrial engineering construction. Wiring diagram is as follows:
VBus
Pull-up resistor
Rpull-high 灿
D+(B)
Terminator
灿 GND Master
RT
D-(A)
Pull-down 灿
resistor
Rpull-low
GND Other EC-4110-I EC-4110-I
Modbus įįįįį
Depending on ID烉02 ID烉01
the actual
Equipment
situation
Note:
1. The RS-485 interface of transmitter EC-4110-I/EC-4110-ICON has a protective earth terminal.
When it communicates with the RS-485, there should use with solution ground to eliminate risk
of safety.
2. It is allowed to use an 120 ohm impedance matching resistors at terminal equipment across both
ends of transmission lines (D +(B), D-(A)) to effectively reduce or eliminate signal reflection.
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manuals for the connecting instruments.
3. Without repeaters, the RS-485 network cannot exceed a maximum of 32 nodes. The maximum
communication transmission distance of RS-485 is up to 1200 meters. For long distance
transmission, it is recommended to apply cables which are dedicatedly design for RS-485.
4. When communication, all the equipments of the network should be maintained in the same transfer
mode, baud rate, parity consistent. And each of the device address cannot be the same, so as not to
conflict resulted in the normal network communications.
5. The Modbus command of the transmitter EC-4110-I/EC-4110-ICON can only access 50 registers.
If it exceeds the upper limit, then it returns abnormal message.
6. The waiting time which a slave instrument responses to a master machine is different according
to each model. Generally, it shall be longer than 0.5 second. (Some models may require a longer
waiting-responding time, please note whether it is specified in the operation manual.)
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9.2 Modbus Address Table
Modebus response table is as follows. As users communicate with transmitters by PLC or Man-machine
Interface, be noted that whether there is a minus 1 situation in actual transmission of address. If so, please
be necessary to add 1 in address so that it can match with the table. Example: for the temperature logic
address 0037H (16-bit) or 55 (10-bit), if there is a minus 1 output signal proceeded by PLC or
Man-machine Interface, then users need to input 0038H(16-bit) or 56(10-bit) first so that it can match
with accurate temperature logic address 0037H (16-bit) or 55 (10-bit).
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0013H R/W 2 USHORT OFF.M烉0-59 0 Minute
0014H R/W 2 USHORT Hys.S烉0-5999 0 Second
0烉OFF
0015H R/W 2 USHORT 1
1烉AUTO
0烉Hi
0016H R/W 2 USHORT 0
Relay 1* 1烉Lo
0017H R/W 4 FLOAT SP1 1000mS Data
affected by
0019H R/W 4 FLOAT Hys1 10mS
sign
0烉OFF
001BH R/W 2 USHORT 1
1烉AUTO
0烉Hi
001CH R/W 2 USHORT 1
Relay2* 1烉Lo
001DH R/W 4 FLOAT SP2 100.0mS Data
affected by
001FH R/W 4 FLOAT Hys2 1.0mS
sign
0烉AUTO
0021H R/W 2 USHORT 1烉ON 2
2烉OFF
Backlight 2: Highest brightness
2: Highest Sensitivity
1: High Sensitivity
Backlight
0023H R/W 2 SHORT 0: Standard 0
Sensitivity*
-1: Low Sensitivity
Sample Average of
0024H R/W Measurements 2 USHORT 0-60 0
(Digital Filter) *
0烉OFF
0025H 2 USHORT 0
R/W Product Adjustment* 1烉ON
0026H 4 FLOAT 0.7000~1.3000 1.0000
0028H R/W Event Serial Number 2 USHORT 1~50 1
0029H R USHORT Second
2014-01-01
002AH R Event Time 12 USHORT Minute
00烉00烉00
002BH R USHORT Hour
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002CH R USHORT Day
002DH R USHORT Month
002EH R USHORT Year
002FH R Event Code 2 USHORT 0~13 0
0030H Factory reserved
Note 1: The actions without * sign only support for function code 03H. The actions with * sign support
function code 03H, 06H, 10H.
Note 2: EC-4110-I’s FLOAT is a 32-bit IEEE 754 format. The above table, for an example, is divided into
two 16-bit register data transmission. The back 16-bit register(CC CD) will be transferred first, and
then the first 16-bit register (41 C8) will be transferred later. Every 16-bit format is high-bit in the
front and low-bit in the post. For example, the temperature now is 25.1oC. The 16-bit of FLOAT
data(Hexadecimal) will show 41 C8 CC CD. The transmission order is CC CD 41 C8. For detail
descriptions, please refer to ch9.3 Modbus Example Description.
Note 3 : USHORT represents unsigned short integer.
Function Code: 03H Modbus Response (Measurement Parameter)
Logic Num Description of
R/ ber Informati
addre Item of
data Default value Note
W on type
ss Byte transmission
0烉Hold
0031H R Measurement Status 2 USHORT 1
1烉Measurement
ȝ6FP
mS/cm
Cond.@tref
0032H R Sign 6 CHAR % ASCII Code
2000mS
ppm
ppt
Cond./Conc./ Cond./Conc./
0035H R TDS/Salinity 4 FLOAT TDS/Salinity
Measurement Measurement
Temperature Temperature
0037H R 4 FLOAT
Measurement Measurement
0039H-
Factory reserved
003FH
0040H R Cell Constant 4 FLOAT Cell Constant 2.700
0042H R 2 USHORT Minute
0043H R 2 USHORT Hour
2014-01-01
0044H R Calibration Time 2 USHORT Day
00烉00
0045H R 2 USHORT Month
0046H R 2 USHORT Year
0047H-
Factory reserved
0050H
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Function Code: 01H & 05H Modbus Response (Dispersion Parameter)
Logic
R/W Item BIT Description Default value Note
address
0070H R LO Alarm 1 Contact on 0 (Contact off)
0071H R Hi Alarm 1 Contact on 0 (Contact off)
0072H R MA Too High 1 Contact on 0 (Contact off)
0073H R MATtoo Low 1 Contact on 0 (Contact off)
0074H R Exceed Temp. Range 1 Contact on 0 (Contact off)
Exceed 0 (Contact off)
0075H R 1 Contact on
Measuring Range
0076H R RLY1 Action 1 Contact on 0 (Contact off)
0077H R RLY2 Action 1 Contact on 0 (Contact off)
0078H R Clean Action 1 Contact on 0 (Contact off)
0079H-
Factory reserved
008FH
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9.3 Modbus Example Descriptions(ex: function code 03H)
he following description takes the temperature reading(0037H) as an example. Set the
temperature at the transmitter at MTC 25.1oC, and confirm that host and sub-machine
communication format settings are correct. The host according to the following left table to send
commands, and then to get the response from sub-machine according to following right table.
This example shows the message transmission function code 03H data format. If under other
function code, the logic mode can be analogized.
ASCII Mode:
Request Response
Message Framing Hex Message Framing Hex
ID, Address 01 ID, Address 01
Function code 03 Function code 03
Starting Address Hi 00 Byte Count 04
Starting Address Lo 37 Register value Hi CC
No. of Registers Hi 00 Register value Lo CD
No. of Registers Lo 02 Register value Hi 41
LRC C3 Register value Lo C8
LRC 56
RTU Mode:
Request Response
Message Framing Hex Message Framing Hex
ID, Address 01 ID, Address 01
Function code 03 Function code 03
Starting Address Hi 00 Byte Count 04
Starting Address Lo 37 Register value Hi CC
No. of Registers Hi 00 Register value Lo CD
No. of Registers Lo 02 Register value Hi 41
CRC Check Lo 75 Register value Lo C8
CRC Check Hi) C5 CRC Check Lo 65
CRC Check Hi 5A
Note: FLOAT is a 32-bit IEEE 754 format. The above table, for an example, is divided into two
16-bit register data transmission. The back 16-bit register(CC CD) will be transferred first,
and then the first 16-bit register (41 C8) will be transferred later. Every 16-bit format is
high-bit in the front and low-bit in the post. For example, the temperature now is 25.1oC. The
16-bit of FLOAT data(Hexadecimal) will show 41 C8 CC CD. The transmission order is CC
CD 41 C8.
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10. Error Messages (Error Code)
Wrong password
Error3 Re-enter a password
ERROR CODE
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11. Installation of Cells
11.1 Appearance of cells
*8-201-PFA
unit˖mm
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11.2 Installation Approach
11.2.1 Flange Installation
7!PP
/!PP
depth of 54mm, and the distance T to the shell
of pipe should be over 30mm. 炷pipe diameter
should be 114mm above炸(see left diagram 2).
3. Flange spec: DN50 above ˄ customer-made
spec according to actual situation in the field˅.
Correct Installation
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Flange Installation Steps Flange Spec DN50 PL16
hЅ
Ѕ
1. 8-201-PFA sensor assembly Ѕ
Ѕ
2. 5419059 Teflon gasket
3. 5420048 FEP sealing loop
4. Falnge gasket(customer-made)
5. DN50Flange(custemer-made)
6. 5329003 G3/4" hexagon nut
2” thread
㷪⢉
Directly
Directly install
install thethe sensor
sensor to to Tee
Tee Installation accessories:
with fixed thread(at least 2” thread) 1. 8-201-PFA sensor assembly
2. 5419061 Tee adaptor(2"-3/4")
3. 5329003 G3/4" hexagon nut
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11.2.3 Immersion Installation
Installation accessories:
1. 8-201-PFA sensor assembly
2. 5419060 immersion adaptor(1"-3/4")
3. 7202-DO100 DO protective holder 1M
4. Stringing method: 8-26 waterproof cap or
Coiling method: 8-09-6 circle junction box
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Appendix: Calibration Solution
Potassium chloride solution
Conductivity in mS/cm
1.413mS烏25 䉝 12.88mS烏25 䉝 111.8mS烏25 䉝
䉝 Conductivity
0.01mol/l 0.1mol/l 1mol/l
0 0.776 7.15 65.41
5 0.896 8.22 74.14
10 1.020 9.33 83.19
15 1.147 10.48 95.52
16 1.173 10.72 94.41
17 1.199 10.95 96.31
18 1.225 11.19 98.22
19 1.251 11.43 100.14
20 1.278 11.67 102.07
21 1.305 11.91 104
22 1.332 12.15 105.94
23 1.359 12.39 107.89
24 1.386 12.64 109.84
25 1.413 12.88 111.8
26 1.441 13.13 113.77
27 1.468 13.37 115.74
28 1.496 13.62
29 1.524 13.87
30 1.552 14.12
31 1.581 14.37
32 1.609 14.62
33 1.638 14.88
34 1.667 15.13
35 1.696 15.39
36 15.64
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Sodium chloride solution
Conductivity in mS/cm
10.683mS烏25䉝 251.3mS烏25䉝
䉝 Conductivity
0.1mol/l saturated
0 5.786 134.5
1 5.965 138.6
2 6.145 142.7
3 6.327 146.9
4 6.510 151.2
5 6.695 155.5
6 6.881 159.9
7 7.068 164.3
8 7.257 168.8
9 7.447 173.4
10 7.638 177.9
11 7.831 182.6
12 8.025 187.2
13 8.221 191.9
14 8.418 196.7
15 8.617 201.5
16 8.816 206.3
17 9.018 211.2
18 9.221 216.1
19 9.425 221.0
20 9.631 226.0
21 9.838 231.0
22 10.047 236.1
23 10.258 241.1
24 10.469 246.2
25 10.683 251.3
26 10.898 256.5
27 11.114 261.6
28 11.332 266.9
29 11.552 272.1
30 11.773 277.4
рс
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31 11.995 282.7
32 12.220 288
33 12.445 293.3
34 12.673 298.7
35 12.902 304.1
36 13.132 309.5
рт
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