HC 10
HC 10
KF23-003
HC-10
Installation & Operation Manual
Before you read this manual
Please read this manual carefully and follow directions before installing and operating the
device. TOKYO KEIKI INC. is not at all liable for an injury and/or a damage resulting from
misuse of this device by the user that is contrary to these cautionary notes.
This manual contains important information for using our level gauge safely and correctly,
as well as preventing potential risks and damages that may occur when using the device.
Read the explanations below carefully and familiarize yourself with the symbols before
reading the manual.
Safety symbols
The following are the meanings of the safety indications used in this manual and on the
device.
(1)
Label
Important information is written on the label of a transmitter. Please check the information
before using it.
H C - 1 0
(2)
Introduction
Thank you for selecting our Hybrid Level Gauge HC-10. This manual includes
explanations regarding HC-10. Read this manual carefully before operation to ensure an
adequate understanding of the device.
1. Ensure that the manual is supplied to the operator of the device. The representative or
dealer of this device must provide this manual to the user who will actually operate the
device.
2. Carefully read the manual. The contents of this manual are very important and should
be read completely.
3. Store the manual in a safe and accessible location. The manual is essential for
appropriate operation of the device. The storage location and person in charge should
be determined after careful consideration.
4. If the manual is lost, please contact the representative. A new manual is available for
purchase.
5. If any labels on this device are damaged, please contact our sales office.
6. Reprinting, transmitting or reproducing of this manual is prohibited.
(3)
Prohibitions and Precautions for Safety
For your safety, please observe the following.
WARNING
・Please observe the safety instructions in this manual. We cannot guarantee the safety
if the device is handled contrary to the instructions.
・Modification of the device is strictly prohibited. We are not responsible for any
damages or defects caused by the remodeling.
CAUTION
When carrying this device, be careful not to be injured by falling.
CAUTION
This device is not an explosion proof specification. Please refrain from using it in
dangerous places.
(4)
Restrictions and Precautions necessary to maintain the device
The following must be observed in order to maintain the device.
CAUTION
・ Do not drop or bump the unit and the transducer.
・ Do not use the unit in environmental conditions (ambient temperature, ambient
humidity) other than those prescribed in this manual.
・ Do not use in environments where the pressure receiving part and the antenna
surface of microwave transmitter are frozen.
・ Do not use the unit with a power supply other than the one prescribed in this
manual.
・ Do not use damaged or worn-out cables (power cables, coaxial cables, signal
cables).
・ Do not loosen or disassemble the screw of cable ground of microwave transmitter.
Waterproofing will be lost.
・ Do not touch the pressure receiving part. Due to scratches and deformations, the
prescribed performance will not be obtained.
・ Do not attempt to modify or disassemble the device. Contact the manufacturer in the
event of a malfunction.
・ Please observe the following regarding equipment transportation.
a) Observe the temperature range of the specifications when transporting.
b) Ship it in packaging condition.
・ Please observe the following regarding device storage.
a) Observe the temperature range of the specification when storing.
b) Avoid direct sunlight.
c) Avoid vibrations or shocks.
d) Avoid places where corrosive gases are present.
e) Avoid places with high humidity.
Please observe all of the following. If you do not observe, you can output incorrect
measurement values.
CAUTION
・ Observe the site requirements described in this manual.
・ Use within the specified power and voltage, ambient temperature and humidity in
the specifications.
・ Do not cause vibration or shock to the device.
・ Place the main unit, transducer and cable in a location without noise interference.
It may cause malfunction.
・ If the signal level is not detected or abnormal measurement is detected, an alarm is
output. In this case, take appropriate action.
・ Be sure to use the instructions in the manual when changing settings on the main
unit. Incorrect settings will result in poor performance or incorrect measurement
values (Output signals).
CAUTION
This equipment has been evaluated for conformity in business environments and may
cause radio interference when used in home environments.
(5)
(6:Blank)
Before you read this manual ................. (1)
Safety symbols ......................... (1)
Label ............................. (2)
Introduction .......................... (3)
Proper use of the Operation Manual ............... (3)
Precautions regarding the Manual ................ (3)
Prohibitions and Precautions for Safety ............ (4)
Restrictions and Precautions necessary to maintain the device .. (5)
Precautions for use ...................... (5)
Index
(7)
5.1.1 Measurement by Radar Level Gauge ............ 5-1
5.1.2 Measurement by Pressure Level Gauge .......... 5-2
5.1.3 Suppression of Atmospheric Pressure Fluctuation Error .. 5-3
5.1.4 Switching of Sensors .................. 5-3
(8)
Chapter 1. Configuration
1.1 Device Overview
This device is a combination of a level gauge that uses the propagation time of
microwaves to measure the distance from the antenna to the liquid surface (Radar Level
Gauge) and a level gauge that uses the measurement of liquid pressure to measure the
distance from the liquid surface to the pressure receiving part (Pressure Level Gauge). The
level measurement method switches automatically depending on the liquid level, with radar
level measurement performed when the Radar Level Gauge and the liquid surface are far
apart, and level measurement by Pressure Level Gauge when the Radar Level Gauge is
submerged. In general, by installing a Pressure Level Gauge in a way that it does not come
into contact with the liquid, it is possible to minimize the negative effects on measurement
such as adhesion or clogging of the pressure sensor.
Pressure Level Gauge measures liquid level from absolute pressure. This means that it
is not affected by errors in measurement caused by clogging or leakage in the atmospheric
pressure compensation tube. Furthermore, our device is equipped with a function that
automatically compares and calibrates the measurement values obtained by Pressure
Level Gauge with those obtained by a Radar Level Gauge, which helps to suppress errors
caused by atmospheric pressure fluctuations.
Power Cable
Sensor Cable
1-1
1.3 System Configuration
By connecting a computer with a HART modem, the device can be adjusted using
configuration software (optional). Power can be supplied from a power supply unit, PLC,
DCS, etc. An example of a system configuration is shown in Fig. 1-2.
For details on how to adjust the device, refer to the configuration software manual.
-
Power
電源
Supply HC-10
RPL-10
Output出力信号
Signal
ユニット
unit
250Ω DC4~20mA
+
HARTモデム
HART Modem
1-2
Chapter 2. Installation
2.1 Caution
Caution
If the installation method or location is not appropriate, it may be measured
incorrectly. Please read this manual carefully before installing it.
This device is a combination of Radar Level Gauge and Pressure Level Gauge. As
shown in Fig. 2-1, the measurement range is 10 meters down from the reference point,
and 8 meters up from the reference point. Make sure that the liquid surface is within the
measurement range of Radar Level Gauge.
This device is intended for use in sewerage. Please do not use it outdoors as it may
cause deterioration due to ultraviolet rays.
水平
Horizontal
2-1
2.2.2 Installation of Pressure Level Gauge
2-2
Radar level gauge
8m
Reference point 0m
Measurement by
0.3m
0.3m
0.5m~1.0m
Radiation face
Measurement by
Radar Level Gauge Pressure Level Gauge
10m
Mounting fixture
Fig. 2-4 Installation direction of Pressure Level Gauge Fig. 2-5 Example of installing
a Pressure Level Gauge
(Option: Mounting Fixture)
2-3
2.3 Beam Area
Beam area of this device has different beam angles depending on the direction shown
in Fig. 2-6. When installing, use the range shown in List 2-1 and Fig. 2-7 as a guide for
beam area.
Beam angle 50°(Lengthwise direction)
Beam area
HC-10
2m
Beam area
マイクロ波照射エリア
4m
Distance
距離 6m
8m
10m
50.0° 23.0°
2-4
2.4 Effect on the Measurement Range
In addition to reflectors in the beam area, interference, obstacles, there are other factors
that affect the measurement range. These are listed below.
2-5
2.5 Recommended Installation Example
When using HC-10 in a waterway, install the device with lengthwise direction of
transmitter head to be same direction of flow direction as below. Also, please install the
cable outlet on the downstream side. Also please keep the required free space from the
wall.
Height x0.5
高さx0.5以上
Lengthwise direction
level gauge
電波式レベル計
of Radar 縦方向
direction
Waterway
流れ方向
水路
Height
高さ
Flow
Fig. 2-9 Example of top roof mounting installation below grating cover
2-6
Height x0.2
高さx0.2以上
Lengthwise direction
level gauge
電波式レベル計
縦方向
direction
Waterway
流れ方向
水路
of Radar
Flow
Height
高さ
Level
通常水位
Fig. 2-10 Example of wall side mounting installation for Inlet water level measurement
When installing HC-10 on the ceiling of a tank, please avoid installing the device at
the center of tank, because the reflection of side beam will affect stable
measurement.
Besides, please set the lengthwise direction of HC-10 install to be parallel against
the nearest tank wall. In such case, required free space to the nearest tank wall will
be more than [measuring range x 0.2].
電波式レベル計
Lengthwise direction
縦方向
of Radar level gauge
以上
タンク壁面
x 0.2 x0.2
Wall
測定スパン span
Measurement
※ Any obstructions, which set as parallel to fluid surface in, the radiated beam area
may contain big disturbance noise. In such case, reflection plate will be one of the
solutions to reduce its reflection.
2-7
2.5.3 Installation in Manhole
When installing inside a manhole, please pay attention to the flow direction of the
waterway and the distance from the wall according to 2.5.1 Installation for Waterway.
2-8
Chapter 3. Electrical Installation
3.1 Wiring Connection
Caution
・ Do not remove cable glands or any screws that attached with main unit. In case of
removal it, main unit can not satisfy performance of protection class.
Any cable work must be done at the end side of cable, not at the cable entry of the
main unit.
If cable extension is required, please use chemical binder at the end of cable to keep
water protection class.
+ (blue)
Connect to + side power line
- (white)
HC-10 Cable
Connect to - side power line
3-1
(2) Connection for Commissioning Software
R
HART
modem
Power
Supply Unit
250Ω +
HC-10
MRF-10
-
3.2 Cables
Please use the cable attached to the product. When extending the cable, use the following
cables.
3-2
3.3 Load
Allowable load resistance is shown in Figure 3-3.
The maximum load resistance value at the maximum supply voltage of this equipment is
indicated by ① in Figure 3-3.
(Example: The maximum supply voltage for this equipment is 36 VDC, so the maximum
load resistance is 909Ω.)
The resistor typically used for HART modem is 250Ω. ② in Fig. 3-3 shows the voltage
(DC21.5V) at 250Ω. In addition, ③ in Figure 3-3 shows a load resistance value of 360Ω at
DC24V.
1000
909
800
負荷抵抗 [Ω]
Resistance(Ω)
600
400
360
250
200
0
14 16 18 20 22 24 26 28 30 32 34 36
21.5 Power
供給電圧 supply
[V] (V)
Requirement 16…36VDC
Current capacity 22mA
3-3
3.5 Grounding
The terminal must be connected to earth ground prior to connection to any other
equipment. The grounding resister should be less than 100 ohm.
(1) Example of Connecting only with Attached Standard Cable or Extended with
3-Core Shielded Cable
Please connect with shield & FG line to grounding line at power source side as
below.
HC-10 Standard
MRF-10 standardCable
cable
+ + Power
HC-10
MRF-10 - - scource
FG
Shield
Extention cable
+ + Power
HC-10
MRF-10 - - source
FG
Shield
Extention cable
+ + Power
HC-10
MRF-10 - Arrester - source
FG
3-4
(4) When Base of the Mounting Position made by Metal Parts which connected
with the Grounding Line already.
Please connect the grounding terminal nearby cable entry to the ground.
Grounding Terminal
Do not use FG line, only with cable shield connects to grounding line as below.
+ + Power
HC-10
MRF-10 - - source
FG
Shield
Extention cable
+ + Power
HC-10
MRF-10 - - source
FG
Shield
3-5
3-6 (Blank)
Chapter 4. Specifications
4-1
4-2 Sensor Specifications
Microwave Pulse Radar
Measurement Range 0.3~10m from reference point
Repeatability σ<1mm
Accuracy※1 ±5mm (0.3~5m)
±10mm (5~10m)
Temperature Drift※2 ±3mm/10K and less than 20mm p-p
Pressure Sensor
Measurement Range -8~0.3m from reference point
Repeatability σ<5mm
Accuracy※1 ±50mm※4
Temperature Drift※2, 3 ±50mm/20K and less than 100mm p-p(-20~50℃)
Installation Location 0.5~1.0m in front of Radar Sensor
*1 Accuracy in our measurement environment. Accuracy may not be guaranteed depending
on the installation environment. Deviation by strong, high frequency electromagnetic fields
within EN61326-1 ≦±50mm.
*2 In the case of analog output, the measured value is further affected by the temperature
dependency of the analog output.
*3 Except when frozen
*4 If the device is worked while submerged in water, accuracy of pressure sensor may
deteriorate.
4.2 Options
Options
Wall Mounting Fixture Material:SUS304 or SUS316 Selectable
Ceiling Mounting Fixture Material:SUS304 or SUS316 Selectable
Pressure Sensor Mounting Material:SUS316L
CD-R Config Soft Operation Manual(pdf) are included.
Main unit
HC - 1 0 -
<Spec>
S : For waste water
Flat antenna Rigid PVC heat-resistant grade
4-2
4.4 Dimension
4-3
Fig. 4-2 Dimension (With Mounting Fixture)
4-4
Fig. 4-3 Dimension (With Ceiling Mounting Fixture)
4-5
Fig. 4-4 Dimension (Mounting Fixture of Sensor)
4-6
Chapter 5.Measurement Principle of Hybrid Level Gauge HC-10
D = c × ( t / 2 ) ・・・・・(1) L= Level
D:Distance
c:Propagation speed
t:Propagation time
As shown in formula (2), the level L can be measured by subtracting the distance D to Ullage R.
L = R - D ・・・・・(2)
L:Level
R:Ullage
5-1
5.1.2 Measurement by Pressure Level Gauge
HC-10
The pressure sensor of this device is an
absolute pressure sensor, and can measure the
sum of liquid pressure and atmospheric pressure.
As shown in formula (3), the liquid pressure PG
can be obtained by subtracting the atmospheric
pressure P0 to the measurement result of absolute
pressure P.
Sensor
separation distance α
PG = P - P0 ・・・・・(3)
P : Absolute pressure
PG : Liquid pressure R= Ullage Surface
P0 : Atmospheric pressure
W= Water depth
from pressure sensor
The water depth W from pressure sensor is
calculated by using liquid pressure PG measured
by pressure sensor, the specific gravity ρ of the
L= Level
object, and gravitational acceleration.
W = PG / (ρ × g ) ・・・・・(4)
L = R - (α - W) ・・・・・(5)
α : Sensor separation distance
5-2
5.1.3 Suppression of Atmospheric Pressure Fluctuation Error
HC-10
LE = LM - LP ・・・・・(6)
LE : Atmospheric pressure fluctuation error Measured value
LM : Measured value by Radar Sensor by Radar sensor LM
LP : Measured value by Pressure Sensor Measured value
by Pressure sensor LP
The size of atmospheric pressure fluctuation
error LE is stored inside the device, and by
calibrating value measured with pressure sensor,
atmospheric pressure fluctuation error is suppressed.
Fig. 5-3 Suppression of
Atmospheric Pressure Fluctuation Error
0.3m
Measurement range of
Radar Sensor
10m
5-3
5-4 (Blank)
Document No. KF23-003