IS: 10262:2019 Guidelines Keeping in View The Recommended Mix Standard Deviations and Targeted Mean Strength

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The method of concrete mix design consists of selection of optimum proportions of water, cement, fine & coarse
aggregate and admixture of produce concrete of specified properties most economically. The proportion of concrete
mix is obtained by experimentally evolved relationship between the factors in the choice of mix design. It provides
reasonably accurate guide to arrive at optimum proportions of ingredients. The final mix proportions are obtained on
the basis of trial mixes. The mix design has been carried out as per stipulation of India standards specification
IS: 10262:2019 guidelines keeping in view the recommended mix standard deviations and targeted mean strength.
The Recommended mix proportions should be tested at site for their workability & strength before it is adopted.

1. Design Stipulations:
A Characteristic Compressive Strength of Concrete required in field after 28 days 25 N/mm2
B Target Strength at 28 days N/mm2 (25+1.65X4) = 31.6 N/mm2
C Maximum size of Aggregates 20 mm
D Required Slump 75-125
E Degree of quality control Good
F Type of Exposure Moderate
2. Test Data For The Materials Used
A Type of Cement PPC (Ultratech)
B Consistency, % 32.5
C Initial Setting Time ( Minutes) 175
D Final Setting Time( Minutes) 285
E Compressive Strength, N/mm2 (3 days) 16 Min. 20.2
F Compressive Strength, N/mm2 (7 days) 22 Min. 25.1
G Compressive Strength, N/mm2 (28 days) 33 Min. 36.2
H Specific Gravity of Cement 2.86
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I Minimum Cement Content 300 Kg/m3


J Specific Gravity of Admixture 1.11
K Type of Admixture SIKAPLAST3001NS
3. Source Of Material
A Coarse Aggregate (20mm & 10 mm) Manpur, Gaya.
B Fine Aggregate (Sand) Koilwar.
4. Specific Gravity
A Coarse Aggregate (20mm) 2.82
B Coarse Aggregate (10mm) 2.81
C Fine Aggregate 2.58
D Impact Value, % Coarse Aggregate (20mm) 15.2
5. Abrasion Value, %
A Coarse Aggregate (20mm) 26.4
6 Water Absorption, %
A Coarse Aggregate (20 mm) 0.72
B Coarse Aggregate (10 mm) 0.75
C Fine Aggregate 1.20
7. Free Moisture Content, %
A Coarse Aggregate (20 & 10 mm) Nil
8. Bulk Density, Kg/l
A Coarse Aggregate (20mm) 1.63
B Coarse Aggregate (10mm) 1.62
C Fine Aggregate 1.59
9. Sieve Analysis
(I) Coarse Aggregate:
As Per IS: 383 For Limit as per IS
Analysis of Aggregate coarse
IS: Sieve Size (mm) Graded Aggregate Of 383
fraction % finer (%)
Nominal Size (Graded)
20mm 10mm 60:40
40.0 100 100 100 100
20.0 86.9 100 92.1 90-100
12.5 - 100 - -
10.0 4.6 87.5 37.8 25-55
4.75 0.47 6.8 3.0 0-10
2.36 - 1.9 -
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(ii) Fine Aggregate:


Cumulative Percentage Cumulative percentage Finer as per IS:
IS : Sieve Size
Passing 383-2016 Zone-II
10.0 mm 100 100
4.75 mm 98.1 90-100
2.36 mm 90.6 75-100
1.18 mm 77.3 55-90
600 micron 47.9 35-59
300 micron 21.8 8-30
150 micron 5.2 0-10

10. Determination Of Quantity Of Materials: Slump mm


Water Cement ratio 0.42 Initial 130
Water: 162 Kg/m3 After 30 Minutes 115
Sand content: 649 Kg/m3 After 60 Minutes 100
Coarse Aggregate: 1240 Kg/m3 After 90 Minutes 85
Cement Content: 386 Kg/m3
11
Ratio (By Weight) Kg
.
Cement Content Water Admixture Fine Aggregate Coarse Aggregate
1 0.42 0.007 1.68 3.21
Mix Proportion By Weight Are As Follows:
Admixture (% by Fine Aggregate Total Coarse
Cement
Water Kg/m 3
wt. of Cement), Kg/m3 Aggregate
Kg/m3
Kg/m3 (0.7) % Kg/m3
Trial-1 368 162 2.58 662 1243
Trial-2 377 162 2.64 655 1242
Trial-3 386 162 2.70 649 1240

Mix Proportion By Weight Are As Follows:


Admixture
Total Coarse
(% by wt. of Fine Aggregate Kg
Cement Kg Water Kg Aggregate
Cement), Kg ( 0.7 )
Kg
%
50 20.98 0.35 84.07 160.6
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DOC. 29.01.2024 DOT-


12. (A.) Compressive Strength (7 Days)
05.02.2024
Average Compressive Strength
SL. No. Compressive Strength (N/mm2)
(N/mm2) (Kg/cm2)
1. 23.4
2. 24.3 23.5 235
3. 22.9
(B.) Compressive Strength (28 DOC. 29.01.2024 DOT-
Days) 26.02.2024
Average Compressive Strength
SL. No. Compressive Strength (N/mm2)
(N/mm2) (Kg/cm2)
1. 33.4
2. 34.1 33.4 334
3. 32.7

Remarks: -
1. Trial-3 is recommended for the mix proportion at the Site for their Workability and Strength.
2. This mix design has been done at saturated condition.
3. Your material brought at site is dry or wet, than water can be decreased or increased according water Absorption.
4. Tap Water of our lab has been used, if water not supply, water should be pure and clean in concrete mix
As Per IS: 456-2000 & IS: 3025
5. Admixture is used.

****End of Report***

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