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INSTRUCTION MANUAL
ROTATING LASER
RL-200 1S
31491 90030
Foreword
Thank you for purchasing the Topcon RL-200 1S Rotating Laser.
It is one the world’s most advanced and accurate grade-setting lasers. To quickly and effectively use
the RL-200 1S, please read these brief instructions carefully, and keep them in a convenient location
for future reference.

Precautions
Guarding the instrument against shock
When transporting the instrument, provide some protection to minimize risk of shock. Heavy
shocks may affect beam accuracy.

Sudden changes of temperature

A sudden change in temperature may cause water condensation on the glass used for the laser
emission part.
In such a case, let the instrument stand for a while to allow it to adjust to the temperature prior to
actual use.

Caution:
Use of adjustment controls or performance procedures other than those specified herein may
results in hazardous radiation exposure.

1
Precautions for Safe Operation
For the safe use of the product and prevention of injury to operators and other persons as well as
prevention of property damage, items which should be observed are indicated by an exclamation
point within a triangle used with WARNING and CAUTION statements in this instruction manual.
The definitions of the indications are listed below. Be sure you understand them before reading the
manual’s main text.

Definition of Indication
Ignoring this indication and making an operation error could
WARNING possibly result in death or serious injury to the operator.
Ignoring this indication and making an operation error could
CAUTION possibly result in personal injury or property damage.

This symbol indicates items for which caution (hazard warnings inclusive) is urged.
Specific details are printed in or near the symbol.
This symbol indicates items which are prohibited. Specific details are printed in or
near the symbol.
This symbol indicates items which must always be performed. Specific details are
printed in or near the symbol.

2
General

Warning
Do not perform disassembly or rebuilding. Fire, electric shock or burns could result.

Do not use the unit in areas exposed to high amounts of dust or ash, in areas where
there is inadequate ventilation, or near combustible materials. An explosion could
occur.
When securing the instrument in the carrying case make sure that all catches,
including the side catches, are closed. Failure to do so could result in the
instrument falling out while being carried, causing injury.

Caution
Do not use the carrying case as a footstool. The case is slippery and unstable so a
person could slip and fall off it.
Do not place the instrument in a case with a damaged case or belt. The case or
instrument could be dropped and cause injury.

3
Power Supply

Warning
Do not short circuit. Heat or ignition could result.

Do not use voltage other than the specified power supply voltage. Fire or electrical
shock could result.
Do not use damaged power cords, plugs or loose outlets. Fire or electric shock
could result.

Do not use power cords other than those designated. Fire could result.

Do not use batteries other than those designated. An explosion could occur, or
abnormal heat generated, leading to fire.
Do not place articles such as clothing on the battery charger while charging
batteries. Sparks could be induced, leading to fire.
Use only the specified battery charger to recharge batteries. Other chargers may
be of different voltage rating or polarity, causing sparking which could lead to fire or
burns.

Do not heat or throw batteries into fire. An explosion could occur, resulting in injury.

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Do not use the battery or charger for any other equipment or purpose. Fire or burns
caused by ignition could result.
To prevent shorting of the battery in storage, apply insulating tape or equivalent to
the terminals. Otherwise shorting could occur, resulting in fire or burns.
Do not use batteries or the battery charger if wet. Resultant shorting could lead to
fire or burns.
Do not connect or disconnect power supply plugs with wet hands. Electric shock
could result.

Caution
Do not touch liquid leaking from batteries. Harmful chemicals could cause burns or
blisters.

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Tripod

Caution
When mounting the instrument to the tripod, tighten the centering screw securely.
Failure to tighten the screw properly could result in the instrument falling off the
tripod, causing injury.
Tighten securely the leg fixing screws of the tripod on which the instrument is
mounted. Failure to tighten the screws could result in the tripod collapsing, causing
injury.
Do not carry the tripod with the tripod shoes pointed at other persons. A person
could be injured if struck by the tripod shoes.
Keep hands and feet away from the tripod shoes when fixing the tripod in the
ground. A hand or foot stab wound could result.
Tighten the leg fixing screws securely before carrying the tripod. Failure to tighten
the screws could lead to the tripod legs extending, causing injury.

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User
Wear the required protectors (safety shoes, helmet, etc.) when operating.

Exceptions from Responsibility

• The user of this product is expected to follow all operating instructions and make periodic
checks of the product’s performance.
• The manufacturer, or its representatives, assumes no responsibility for results of a faulty or
intentional usage or misuse including any direct, indirect, consequential damage, and loss of
profits.
• The manufacturer, or its representatives, assumes no responsibility for consequential damage,
and loss of profits by any disaster, (an earthquake, storms, floods etc.). A fire, accident, or an
act of a third party and/or a usage any other usual conditions.
• The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits due to a change of data, loss of data, an interruption of business etc., caused by using
the product or an unusable product.
• The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits caused by usage except for explained in the user manual.
• The manufacturer, or its representatives, assumes no responsibility for damage caused by
wrong movement, or action due to connecting with other products.

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Laser Safety Information
The RL-200 1S is classified as a class 3R Laser Product according to IEC Standard Publication
60825-1 Ed.2.0: 2007 and United States Government Code of Federal Regulation FDA CDRH
21CFR Part1040.10 and 1040.11 (Complies with FDA performance standards for laser products
except for deviations pursuant to Laser Notice No.50, dated June 24, 2007.)

Laser Safety
This product projects a visible laser beam during operation. This product is manufactured and
sold in accordance with “Performance Standards for Light-Emitting Products” (FDA/BRH 21 CFR
1040) or “Radiation Safety of Laser Products, Equipment Classification, Requirements and User’s
Guide” (IEC Publication 60825-1) provided on the safety standards for laser beam.
As per the said standard, RL-200 1S standard model is classified as “Class 3R (IIIa) Laser
Products”. These are simple products to operate and do not require training from a laser safety
officer. In case of any failure, do not disassemble the instrument. Contact TOPCON or your
TOPCON dealer.

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Visible laser
Laser output: 2.5mW

Beam aperture

LASER RADIATION
AVOID DIRECT EYE EXPOSURE
WAVE LENGTH 685nm
5mW MAXIMUM OUTPUT
CLASS a LASER PRODUCT

Explanatory Label
Each label is differed by the market.

Warning
• Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.

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 • Never intentionally point the laser beam at another person. The laser beam is injurious to the
eyes and skin.
• Do not look directly into the laser beam. Doing so could cause permanent eye damage.

• Do not stare at the laser beam. Doing so could cause permanent eye damage.

• Never look at the laser beam through a telescope, binoculars or other optical instruments.
Doing so could cause permanent eye damage.
• Sight targets so that the laser beam does not stray from them.

Caution
• Perform checks at start of work and periodic checks and adjustments with the laser beam
emitted under normal conditions.
• When disposing of the instrument, destroy the battery connector so that the laser beam
cannot be emitted.
• Operate the instrument with due caution to avoid injuries that may be caused by the laser
beam unintentionally striking a person in the eye. Avoid setting the instrument at heights at
which the path of the laser beam may strike pedestrians or drivers at head height.

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• Only those who have received training as per the following items shall use this product.
• Read the manual for usage procedures for this product.
• Hazardous protection procedures (read "Laser Safety Information")
• Requisite protective gear (read "Laser Safety Information")
• Accident reporting procedures (stipulate procedures beforehand for transporting the
injured and contacting physicians in case there are laser-induced injuries).
• When the instrument is not being used, turn off the power.

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Standard System Components
Rechargeable battery type Dry battery type
1) Instrument.................................................... 1pc. 1) Instrument .................................................... 1pc.
2) Level Sensor LS-80L ................................... 1pc. 2) Level Sensor LS-80L ................................... 1pc.
3) Level Sensor Holder Model-6 ...................... 1pc. 3) Level Sensor Holder Model-6 ...................... 1pc.
4) Battery holder DB-75C ................................ 1pc. 4) Battery holder DB-75 ................................... 1pc.
5) Ni-MH battery pack BT-67Q ........................ 1set 5) D-size dry cell batteries*2) ............................ 4pcs.
6) AC/DC converter AD-11............................... 1pc. 6) AA-size dry cell batteries*3) .......................... 2pcs.
7) AA-size dry cell batteries*1) ......................... 2pcs. 7) Carrying case............................................... 1pc.
8) Carrying case .............................................. 1pc. 8) Instruction manual........................................ 1vol.
9) Instruction manual ....................................... 1vol.

• Please make sure that all of above items are in the box when you unpack.

*1), *2), *3) Batteries included in the package are to confirm the initial operation. Please replace the
batteries provided with new batteries (alkaline) as soon as possible.

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Contents
Foreword .......................................................................................................................................1
Precautions ..............................................................................................................................1
Precautions for Safe Operation................................................................................................2
User..........................................................................................................................................7
Exceptions from Responsibility ................................................................................................7
Laser Safety Information ..........................................................................................................8
Standard System Components ..............................................................................................12
Contents......................................................................................................................................13
Nomenclature..............................................................................................................................15
Sample Display ......................................................................................................................17
Key Functions ........................................................................................................................18
RL-200 1S LED Display .........................................................................................................18
Basic Operation...........................................................................................................................19
Preparation and Functions ..........................................................................................................20
Power Source.........................................................................................................................20
Setting Up Instrument ............................................................................................................20
Power Switch .........................................................................................................................20
Battery Status Display............................................................................................................21
Setting Grade .........................................................................................................................22
Aligning Direction of Grade ....................................................................................................23
How to Enter Grade ...............................................................................................................24
Menu ...........................................................................................................................................25
How to Set the Menu..............................................................................................................25

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Maintaining Power Sources ........................................................................................................32
How to Change Batteries on the Instrument ..........................................................................32
Check and Adjusting ...................................................................................................................36
Horizontal Calibration.............................................................................................................36
Horizontal Rotation Cone Error ..............................................................................................40
Grade Setting Error ................................................................................................................41
Storage Precautions....................................................................................................................43
Standard Accessories .................................................................................................................44
Specifications ..............................................................................................................................49
Error Display ...............................................................................................................................51
Regulations .................................................................................................................................53

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Nomenclature
Rotary head/Laser emitting window
Beam aperture

Display

Handle

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Control panel

Battery holder Battery compartment lock

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 Control panel

MENU key

Escape key Enter key

Auto-leveling indicator
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Y key
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Power switch

Arrow keys

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Sample Display
Normal display

Y axis grade
(Blinks digit by digit
during leveling) Auto-leveling indicator
(Blinks during leveling)

Rotation speed (rpm)

Battery remaining

Menu screen display

See “Menu” on page 25.

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Key Functions
Enter key End Operation of Data Input and Sends data to the instrument.

Escape key Cancels input or escape to previous status.

Y key Sets Y axis grade.

Menu and arrow keys Selects menu items.

Inputs the grade of Y axis.
Sets the masking direction.

Power switch On/Off of the RL-200 1S.

RL-200 1S LED Display

There is an LED that signals auto-leveling of the control panel screen of the main instrument.
Flashing : Auto-leveling or grade setting is in process.
The rotary head is not rotating.
ON solid : Auto-leveling grade setting is complete.
The rotary head is active and emits the laser beam.

You can stop the auto-leveling function. Refer to “3) Sensitivity Level” on page 29 to stop
the function.

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Basic Operation
1 Set the instrument on a tripod or smooth surface
and turn on the power.

2 Set Y axis grade.

3 Turn on the level sensor. Check the operation

surface by using the level sensor. If high-precision
detection is desired, select that setting on the level
sensor.

4 Check the rotating beam elevation using the level

sensor.

Normal precision
mode Higher than datum position
(Buzzer sound: High frequent
beep sound)
High precision
Move the sensor downward.
mode
Datum position
(Buzzer sound: Continuous
beep sound)
Lower than datum position
(Buzzer sound: Low frequent
beep sound)
(For more information about level sensor refer to
Level sensor Move the sensor upward. “Level Sensor LS-80L” on page 45 section.)

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Preparation and Functions
Power Source
Connect the battery according to the battery type purchased.
For charging and battery replacement instructions, see the “Maintaining Power Sources” on
page 32 section.
Setting Up Instrument
Set the instrument on a tripod or smooth surface.
The instrument must be within horizontal ±5
degrees of true level for auto-leveling to operate.

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±5°
Power Switch
When the power switch on the instrument is turned on, auto-leveling and automatic grade setting
will activate.

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Battery Status Display
Remaining battery level is displayed at the lower bar in the display area.

: Battery is sufficient.

: Battery is sufficient.

: Battery is sufficient.

: The power is low, but laser is still usable.

Battery remaining display (Indication continues until batteries are dead.)

RL BATTERY LOW : Dead batteries of RL-200 1S. Recharge the battery

or replace the dry batteries with new ones.

If an AC/DC converter is connected to the

main instrument when the main
instrument is displaying “RL BATTERY
LOW”, the remaining battery level display
will not change.
Once the power is turned off, the battery
remaining display will reset.

For handling batteries, see the “Maintaining Power Sources” on page 32.

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Setting Grade
Grade can be set in Y axis, as shown below.
Grade can be set in the range indicated below.
Y: –5% to +25%
Grade axes and axis symbols are as shown in the diagram below.

+25%
Y axis

Plus

Minus

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–5%

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Aligning Direction of Grade
When using the laser with a percent of grade entered, the laser
must be properly aligned so the slope of the laser beam is
parallel to the desired direction of grade.
The sighting collimator on top of the instrument is calibrated to
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Y

the grade axis of the laser beam. Follow the steps below to align
the laser to the desired direction of grade:

1 Establish a target line parallel to desired direction of grade.

2 Set up the laser over this line (drop a plumb bob from the
tripod mounting screw).

3 Rough align the instrument to the direction of grade. Make

sure it is properly oriented for the grade to be entered,
positive or negative. (See page 22)

4 Place a rod or other target down range on the target line.

5 While sighting through

the collimator, adjust the Target
instrument until the sight
is aligned with the target.
(See the figures on the
right.)
Plus direction Minus direction

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 Single axis

Grade range:
Y: –5% to +25%

How to Enter Grade

1 Press the Y key to begin grade input.
The axis symbol will flash and it will go into grade entry
status.
2 Select positive or negative grade by pressing arrow keys Y axis
(Up or Down).
3 Move the cursor by pressing the arrow keys (Right or Left).
4 Increase or decrease the number by pressing the arrow keys (Up or Down).
5 Press the [ENT] key to finish input.

When holding down the [Y] key while the Y symbol is flashing, the flashing axis will reset
to 00.000%.

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Menu
How to Set the Menu
As indicated by arrows in the figure, there are 5 setting categories in the menu and selection and
changes of the settings are performed using the arrow keys and [ENT] key.

1 Press the [MENU] key to display the menu screen. As 1) Changing Masking ModeC（P. 26 ）
you can see, the mask setting is framed with the
cursor. 2) Changing rotary head speed
2 Move the cursor to the item you would like to set up C（P. 28 ）
using the arrow keys and press the [ENT] key. The
selected item will start flashing.
3 Select the setting details using the arrow keys.
4 Press the [ENT] key to lock the setting.
5 In the same manner, select and change the next
setting.

5) Alarm Signal
C（P. 31 ）
4) Safety Lock System
C（P. 30 ）

3) Sensitivity LevelC（P. 29 ）

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 1) Changing Masking Mode
Sets up masking (laser beam shutter) and change shut off directions.

Masking (Laser beam shutter) setting

Depending on the status of the location where the instruments are used, laser beam emission to
unnecessary direction can be shut off.
1 Press the [MENU] key to display the menu
screen.
The mask setting will be displayed on the right
in the upper side of the screen.

2 Use the arrow keys to position on the Mask

display and press the [ENT] key.
The state when masking is not activated
(Laser beams are emitted to all directions.)

3 Select the direction you desire to mask using Displays the masking direction
the arrow keys.
Each press repeats mask activating/ Displays the direction that laser beam
releasing. is emitted.

4 When desired masking is displayed, press the The status in which the X+ direction is masked.
(Laser beam is shut off in the X+ direction.)
[ENT] key to finish.
Confirm the [OK] mark on the display.

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 Switching Masking Mode (Split-masking Direction)
Mode 1 Mode 2

As seen X axis
As seen from above
from above

Y axis

You can select either Mode 1 or Mode 2 for the masking mode.
The relationship between the arrow keys and masking directions are shown in the above figure.

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 Masking Mode Setting
1 Follow steps 1-2 for the masking setting.

2 Each press of [Y] key toggles Mask Mode 1 and Mask Mode 2.

3 Press the [ENT] key to lock the entry.

Sample display

Mode 1 Mode 2

2) How to change the rotary head speed (300, 600, 900 R.P.M.)
The rotary head speed can be set to 300, 600 or 900
Changing rotary head speed
R.P.M.
Press the [MENU] key to display the menu screen.
Use the arrow keys to select the changing rotary head
speed and press the [ENT] key. When the head speed
starts flashing, select the desired speed using the
arrow keys and press the [ENT] key.

Rotation speed

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3) Sensitivity Level
The sensitivity level allows the user to select the vibration level that is permitted during auto-
leveling or grade setting. Set a sensitivity level to suit the location where the instrument is used
such as places that undergo many vibrations, and also in consideration of the operational
precision.
Two sensitivity levels can be set: large and small vibrations.
Manual setting will stop the auto-leveling function.

Large vibration

Small vibration

Manual

Do not use the manual setting for sensitivity level except in special circumstances.
If the manual setting is selected, the auto-leveling function will not operate, so the
grading setting precision will not be assured at all. The manual setting will also
deactivate the setting for Y-grade.

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 4) Safety Lock System
When the instrument system detects a shock, this function informs the operate of it. (A safety
lock is also called a height alert.)
In case the safety lock system setting is ON, Safety Lock System will active. (This will be active
around 10 minutes after turning on the power.)
Should the installed status of the instrument suddenly change when auto-leveling is functioning
and laser beam is being emitted, through, for example, unnecessary contact by the user, the
auto-leveling function will automatically stop to protect operational precision.
In such a case, the rotary head will act as below:
When [5) Warning transmission] is activated: it will rotate slowly
When [5) Warning transmission] in not activated: the rotation will stop

Active

Inactive

Error : Blinks alternately

How to reactivate
Turning off the power for the instrument, and then turning it back on will activate the auto-leveling
function.

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5) Alarm Signal
When used with the Topcon level sensor, the RL-200 1S can communicate alarm signals
directly to the sensor. This helps enable the user to be completely aware of potential problems
before they can become serious.

Active

Inactive

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Maintaining Power Sources
How to Change Batteries on the Instrument

Rechargeable battery (BT-67Q)

Installing
1 Insert Ni-MH BT-67Q battery pack into the DB-75C battery holder.
2 Insert the battery pack into the instrument and turn the battery cover knob to “LOCK”.
Charging
1 Plug the AC/DC converter AD-11 into the DB-75C
battery holder.
2 Plug the converter power cord into the appropriate
AC outlet.
3 When charging is complete (after approximately
seven hours), unplug the converter from the AC/DC converter
connector on the DB-75C battery holder. ESC
AD-11
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4 Unplug the converter power cord from the AC

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receptacle.

LED
DB-75C

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The LED of DB-75C will indicate charging status:
Red ON : Charging.
Green ON : Charging completed.
Green flashing : Ni-MH BT-67Q battery pack is not installed correctly.
Red flashing : Ni-MH BT-67Q battery pack protection feature is working automatically.
RL-200 1S can be used in this state.
The instrument has a protection feature which works when nickel hydride batteries are overcharged
or when the batteries are under a high or low temperature (+70°C or higher, or 0°C or lower) state.
In such a case, charging will stop automatically to protect nickel hydride batteries.

Recharging should be performed in a room temperature ranging from +10°C to +40°C.

Always use the AC/DC converter provided with the product.

1) The Ni-MH BT-67Q rechargeable battery can be charged while using the laser.
2) The Ni-MH BT-67Q rechargeable battery can be charged when the battery holder is
removed from the instrument. This allows the option of alternately using two battery
packs to always maintain a fully charged pack.
3) The Ni-MH BT-67Q rechargeable battery can be removed from the DB-75C battery
holder and 4×D size dry cell batteries (alkaline) can be installed.
4) The DB-75 dry cell battery holder cannot be used to charge the BT-67Q Ni-MH battery
pack. Use the DB-75C charging battery holder instead.

BT-67Q

DB-75C

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 1) For longer battery life, conform to the suggested charging time to the extent possible.
2) The battery source will discharge when stored and should be checked before using
with instrument.
3) Be sure to charge stored battery source every 3 or 6 months and store in a place at
30 °C or below.
If you allow the battery to become completely discharged, it will have an effect on
future charging.

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Dry battery
How to replace dry batteries

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1 Remove the battery cover by turning the battery
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2
;

Remove the old batteries and replace with new

batteries (4×D size dry cell batteries) matching [+]
and [-] as shown in the figure.

3 Replace the battery cover and turn the knob to

“LOCK”.

Replace all 4 batteries with new ones.

Do not mix old batteries and new ones.

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Check and Adjusting X+
Y-

Horizontal Calibration
Y+
X-

(1) Checking Calibration ESC

Y
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1 Steadily set up a tripod approximately 50m from a

staff member or wall and adjust so that the head 50m (164feet)
of the tripod is horizontal.
Mount the instrument on the tripod in the direction
shown in the right figure (Y-axis facing the wall).
2 While pressing the [Y] key, turn on the power
switch.
3 The flashing axis is the selected one. Level sensor
Select the axis to check using the arrow keys
(right and left) and press the [ENT] key to lock. Staff or Wall

Turn on the power while pressing the [Y] key.

X Y
W X
Select the axis using the arrow keys (right and left)
and press the [ENT] key.

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(Example: Y axis)
4 Select Y axis by pressing the right arrow key.
Press the [ENT] key to lock.
5 “POSITION 1” display will flash and the instrument
will begin auto-leveling. After the auto-leveling is POSITION 1
completed, the “POSITION 1” light will turn on, then,
the rotary head rotates and emits laser beam. (Y-). Check the laser beam on the wall.
6 Turn on the power for the level sensor, and press
Fix the level sensor in the position where
the detective precision switch to select the high the LCD indicator identifies the center of
detection mode. the laser beam.
7 Check the position of the laser beam (Y-) on the
wall.
Move the sensor up or down until the LCD indicator Press the [ENT] key after check.
identifies the center of the laser beam.
8 After fixing the beam, press the [ENT] key.
The display will change to flashing “POSITION 2”.
POSITION 2

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 9 Loosen the tripod and rotate the instrument 180° Check the misalignment of laser
beam of (Y+) and (Y-) on the wall.
and retighten to fix. The Y+ side of the instrument
should be facing the wall. After the auto-leveling is If one of the 3 center indicators is lit,
completed, the display will change to [S][T], then, calibration is normal.
Misalignment of (Y-) and (Y+) laser
the rotary head rotates and emits laser beam. beam within 3.5mm is considered
10 Following step 7, mark the laser beam position for normal.
(Y+). Turn off the power to complete the checking.
If the two lasers being marked are misaligned for
When rotating the instrument
less than 3.5mm, adjustment is not necessary. Turn
180º, ensure that the height of the
off the power for the instrument. If adjustment is
instrument is aligned.
required, move on to (2) How to adjust.

(2) How to adjust

After completing the checking in step 10, go on to
S
the adjustment specified below. T
1 Using the arrow keys (up and down), adjust the (Y+) By using the up and down arrow keys, adjust the
laser beam to the center of (Y+) and (Y-). (Y+) laser beam to the center of the (Y-) and (Y+).
2 Press the [ENT] key when the laser beam is
correctly positioned in the center.
center
Y+ rotating laser beam
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X/Y

38
3 “CALCULATING” will flash indicating that the After positioning the laser beam, press the [ENT] key.
calibration value is being calculated by the
instrument. Do not touch the instrument until “END”
is displayed to signify operation completed. (If you
CALCULATING
touch the instrument, you will need to recalibrate.)
4 When “END” is displayed, press the [ENT] key.
The screen will return to the axis selection screen.
If you wish to continue with checking the X axis, go END
back to step 3 for calibration check.
5 When you have completed the adjustment, turn off After calibration value is fixed, press the [ENT] key.

the power.
After adjustment is completed, go through the
checking procedure to check if the adjustment was X Y
done accurately. W X
The screen goes back to the axis selection screen.

If the correction value calculated exceeds the allowable range, the RL-200 1S will
display error code [CALIBRATION OVER ERR]. Check the procedure again and
perform any inspections and adjustments.
If this error code is displayed again, repair is required. Contact your dealer or Topcon.

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Horizontal Rotation Cone Error
Perform the following check after completing “Horizontal Calibration” on the previous
page.
Minimum about 50 m/164 ft
Cone error

Wall Datum position Wall

Wall
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Wall
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X/Y ESC ENT

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X/Y

A B A B

1 Set up the laser centered between two walls approximately 50 m (164 ft) apart. Orient the
instrument so one axis, either X or Y, is facing the walls. Grade should be set to 0.00% in both
axes.
2 Locate and mark the position of the rotating laser beam on both walls using the level sensor.
3 Turn off the instrument and move the instrument closer to wall A (1 m to 2 m /3 ft to 6 ft).
Do not change the axis orientation of the instrument. Turn the instrument on.
4 Again locate and mark the position of the rotating laser beam on both walls using the level
sensor.
5 Measure the distance between the first and second marks on each wall.
6 If the difference between each set of marks is less than ±5 mm (±7/32 of an inch), no error
exists.
If the difference between [wall A]-side and [wall B]-side exceeds ±5 mm (±7/32 of an
inch), contact your dealer or Topcon.

40
Grade Setting Error
Perform the following check only after completing “Horizontal Calibration” and “Horizontal
Rotation Cone Error”.

(1) Checking
1 Setup the Y+ side facing the staff as shown in the figure.
Staff
Level
sensor
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X/Y

Nail 1 Nail 2

Securely position Nail 1 and Nail 2 exactly 30m apart.

2 Turn on power for the instrument and verify the staff height of Nail 1 and Nail 2 at grade setting
of 0% with level sensor and record.
At this time the staff height for Nail 1 and Nail 2 should recorded as h1 and h2 (mm). Check the
level sensor is set at high precision.

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 3 Set Y axis grade to -1.000%.
Align read the elevation of the laser beam in millimeters at Nail 1 and Nail 2.
Designate these elevations as “h3” at Nail 1, and “h4” at Nail 2.

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X/Y

Nail 1 Nail 2

4 Using the elevation readings for h1, h2, h3 and h4, complete the equation below.

If the calculated result is the range of -0.990% to -1.010%, the instrument is normal.
If the calculated result for either axis is out of the range, contact your dealer or Topcon.
Repeat the procedure aligning the “X” axis on the line created by Nail 1 and Nail 2.

42
Storage Precautions
(1) Always clean the instrument after use.
1) If the instrument got wet with rain, wipe it well before storing in the storage case.
2) Wipe away stain or dirt with soft cloth after dusting.

(2) Clean storage case using cloth moistened with neutral detergent or water. Do not use ether,
benzene, thinner or other solvents.

(3) Store with the batteries removed, when operation is halted for more than a month.

43
Standard Accessories
Level sensor holder model 6

154

153

152

151

150

149

148
Clamp knob
147
146

H O L D E R -6

131
9

138

137
136 Level sensor
135

134
holder model 6
133

132

131

Level sensor

44
Level Sensor LS-80L
Power switch
The power switch turns ON or OFF Indicator LS-80L Display (P. 46)
by pressing. Detect the on-grade position "---" by moving
the LS-80L up and down. Directional arrows
On-Grade precision switch and audio signals assist in locating the on-
Two on-grade precision options are grade position as the laser strikes the beam
available, normal precision (±2mm) receiving window. (Top of LS-80L is 40mm
and high precision (±1mm). By (1 9/16") from on-grade index for offset
pressing this switch, the precision marking.)
options are switched alternately. The indicators are located on front and back
Confirm the precision choice by the sides of the instrument.
indicator. (Normal precision is the
default setting each time the sensor Index
is turned on.)
Beam receiving window
Buzzer sound switch Turn the beam receiving window side
Volume of the sensor buzzer can be towards RL-200 1S to detect the laser
alternately switched to beam.
LOW/LOUD/OFF by pressing the switch.
Buzzer speaker
Auto-cut off function
The power will be turned off automatically if no laser beam is
detected for approximately 30 minutes. (To turn on the level sensor,
press the power switch again.)

45
LS-80L Display
Height alert warning of rotating
High precision mode
laser*1
A flash and a buzzer sound
Normal precision mode
signifies that the height alert
function of the RL-200 1S is
operating. Higher than datum position
(Buzzer sound:High frequent beep sound)
Move the sensor downward.

Datum position
(Buzzer sound:Continuous beep sound)

Rotating laser battery warning*2 Lower than datum position

A flash shows that the RL-200 1S (Buzzer sound:Low frequent beep sound)
power is low. Move the sensor upward.

Battery remaining display

The warning displays *1 and *2 are the functions that Battery is sufficient.
the LS-80L detects alarm signal from the RL-200 1S.
The LS-80L can be canceled the alarm detection from The power is low, but laser
the RL-200 1S. is still usable.
To be canceled the detection; Press the power switch
Dead battery.
while pressing the buzzer sound switch when powering Replace the dry battery with
on. new one.

46
Detective range (LS-80L)

47
Replacing Battery
[1]
1 Keep pushing the battery cover in 1 direction,
and then try to slide the cover in 2 direction.
The cover does not move but it will be open.
2 Take out the battery and place a new one into
[2]
the battery box.
3 Press the lid down and click to close.

48
Specifications
RL-200 1S
Accuracy : ±7"
Auto-leveling range : ±5°
Measuring range (Diameter) : Approx. 2 – 1100 m (6 - 3608.9 ft) with LS-80L
Rotation speeds : 300/600/900 rpm (Changeable)
Light source : L.D. (Visible laser)
Power supply : 4×D size dry cell batteries (alkaline)
Ni-MH battery pack BT-67Q (It can be charged while using it.)
Operating time (+20°C / +68°F) : Approx. 100 hours (Alkaline manganese dry battery)
Approx. 90 hours (Ni-MH battery pack BT-67Q)
Tripod screw : Flat and dome head type, W 5/8"x11 threads
Protection against water and dust : IP66 (Based on the standard IEC60529)
Operating temperature : -20 °C to +50 °C (-4 °F to +122 °F)
Storage temperature : -30°C to +60°C (-22°F to +140°F)
Dimensions : 174 (L) × 218 (W) × 253 (H) mm [6.9 (L) × 8.6 (W) × 10.0 (H) in]
Laser beam height : 209mm
(Height from the instrument’s bottom surface to the center point of
laser beam)
Weight : 3.4kg (7.5lbs) (Dry battery type: Including dry batteries)
3.6kg (7.9lbs) (Ni-MH battery type: Including BT-67Q)

49
LS-80L
Beam detection window : 50 mm (2.0 in)
Beam detection precision
High precision : ±1 mm (±0.04 in)
Normal precision : ±2 mm (±0.08 in)
Beam detection indication : Liquid crystal (both sides) and buzzer
Power source : 2×AA size dry cell batteries (alkaline)
Operating time (+20°C / +68°F) : Approx. 120 hours (Using alkaline manganese dry cell batteries)
Auto-cut off delay : Approx. 30 minutes without beam detection
Protection against water and dust : IP66 (Based on the standard IEC60529)
Operating temperature : -20°C to +50°C (-4°F to +122°F)
Storage temperature : -30°C to +60°C (-22°F to +140°F)
Dimensions : 146(L) x 76(W) x 26(H)mm (5.7 x 2.9 x 1.0 in)
Weight : 0.19 kg [0.41 lbs] (including dry cell batteries)

50
Error Display
Error Code Description Countermeasure

Batteries of the instrument are

Replace the batteries of the instrument.
dead.
RL BATTERY LOW

Turn the power for the instrument off, and then turn it
Safety lock system is activated.
back on to activate auto-leveling function.

The instrument is set up

Reposition the instrument to fit into the auto-leveling
exceeding the auto-leveling
range in the direction specified.
range.

Checking mode identified as

CALIBRATION OVER Turn the power for the instrument; turn it back on and
being exceeding calibration
ERR start over from the beginning.
range.
Turn the power for the instrument off, and then turn it
E-05 The rotary head is not rotating
back on.

51
 Error Code Description Countermeasure

Encoder system error for the Turn the power for the instrument off, and then turn it
E-60’s
instrument back on.
Turn the power for the instrument off, and then turn it
E-80’s Auto-leveling is not completed
back on.
Internal memory error for the Turn the power for the instrument off, and then turn it
E-99
instrument back on.
LCD backlight is Turn the power for the instrument off, and then turn it
Cannot be displayed
flashing back on.

If errors still persist after attempting to clear them, contact Topcon or your dealer.

52
Regulations
Region/ Directives/
Labels/Declarations
Country Regulations
California,
Proposition65
U.S.A.

California,
Recycling
and NY,
Batteries
U.S.A.

53
 Region/ Directives/
Labels/Declarations
Country Regulations

Australia C-Tick The compliance label indicates that the product complies with the applicable
standard and establishes a traceable link between the equipment and the
manufacturer, importer or their agent responsible for compliance and for placing it
on the Australian market.

R&TTE
EU
CE

R&TTE Directive
ROTATING LASER RL-200 1S
Hereby, TOPCON CORP., declares that the above-mentioned equipment is in
compliance with the essential requirements and other relevant provisions of
Directive 1999/5/EC.
EU R&TTE Please inquire below if you wish to receive a copy of Topcon's Declaration of
Conformity.
Topcon Europe Positioning B.V.
Essebaan 11, 2908 LJ Capelle a/d IJssel, The Netherlands
Tel:+31-10-4585077 Fax:+31-10-2844949
http://www.topcon-positioning.eu/index.asp

54
Region/ Directives/
Labels/Declarations
Country Regulations

WEEE
EU
Directive

EU Battery
EU
Directive

55
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