Scribd Logo
Upload

Welcome to Scribd!

  • 52 views

    Quick-Action Clamping System: Changing Molds Like in The Old Days? Reduce Your Costs by Using

    Uploaded by

    Mane Nara
    This document provides contact information for various D-M-E sales offices in different countries. It also includes information about D-M-E's Bakra quick-action clamping system for injection molding machines. The Bakra system allows for fast mold changes without tools in 5 minutes compared to 30 minutes for traditional clamping systems. It reduces costs by 81% compared to traditional clamping due to lower labor hours, machine downtime, and purchase/maintenance costs. Diagrams and part numbers are provided for the components of the Bakra system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Quick-Action Clamping System: Changing Molds Like in The Old Days? Reduce Your Costs by Using

    Uploaded by

    Mane Nara
    52 views6 pages
    This document provides contact information for various D-M-E sales offices in different countries. It also includes information about D-M-E's Bakra quick-action clamping system for injection molding machines. The Bakra system allows for fast mold changes without tools in 5 minutes compared to 30 minutes for traditional clamping systems. It reduces costs by 81% compared to traditional clamping due to lower labor hours, machine downtime, and purchase/maintenance costs. Diagrams and part numbers are provided for the components of the Bakra system.

    Original Title

    91

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides contact information for various D-M-E sales offices in different countries. It also includes information about D-M-E's Bakra quick-action clamping system for injection molding machines. The Bakra system allows for fast mold changes without tools in 5 minutes compared to 30 minutes for traditional clamping systems. It reduces costs by 81% compared to traditional clamping due to lower labor hours, machine downtime, and purchase/maintenance costs. Diagrams and part numbers are provided for the components of the Bakra system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    52 views6 pages

    Quick-Action Clamping System: Changing Molds Like in The Old Days? Reduce Your Costs by Using

    Uploaded by

    Mane Nara
    This document provides contact information for various D-M-E sales offices in different countries. It also includes information about D-M-E's Bakra quick-action clamping system for injection molding machines. The Bakra system allows for fast mold changes without tools in 5 minutes compared to 30 minutes for traditional clamping systems. It reduces costs by 81% compared to traditional clamping due to lower labor hours, machine downtime, and purchase/maintenance costs. Diagrams and part numbers are provided for the components of the Bakra system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 6

    Tel.

    : +32 15 21 50 17
    Fax : +32 15 40 51 17
    dme_export@dmeeu.com

    CZ

    Tel.: (0)800 142 451


    Fax: (0)800 142 450
    dme_cz@dmeeu.com

    SK

    Tel.: +420 571 616 320


    Fax: +420 571 611 996
    dme_cz@dmeeu.com

    UK

    Tel.: +44 2071 3300 37


    Fax: +44 2071 3300 36
    dme_uk@dmeeu.com

    FR

    Tel.: +33 1 49 93 92 23
    Fax: +33 1 49 93 92 22
    dme_france@dmeeu.com

    ES

    Tel. : +49 (0)2351 437 0


    0180 500 4846
    Fax : +49 (0)2351 437 220
    0180 500 4845
    dme_normalien@dmeeu.com

    Tel.: +34 93 338 7794 or 7952


    Fax: +34 93 261 1828
    expulsores_girona@dmeeu.com
    Tel. : +31 (0)2065 45 571
    Fax : +31 (0)2065 45 572
    dme_benelux@dmeeu.com

    Quick-action clamping system


    Changing molds like in the old days? Reduce your costs
    by using D-M-Es Bakra system!
    Maintenance-free, selflocking bayonet type quick-action clamping
    system suitable for mold weights up to 1000 kg.
    Multi-purpose application suitable for all horizontal and vertical
    injection molding machines with 2 or 4 tiebars, as well as barless
    design up to approx. 1800 kN.
    Quick mold-change without requiring additional tools.
    The system only requires interchanging locating rings on the mold.
    The set also includes compact adapter plates, to be mounted on
    the machine with thermal insulating sheets and cooling connectors
    when required.
    Step-by-step refitting of molds and machines possible.

    Moldmaking Solutions

    Tel. : +32 15 21 50 21
    Fax : +32 15 21 82 35
    dme_benelux@dmeeu.com

    NL

    AT0722 1/5/2007

    DE

    Export

    BE

    Bakra

    Part List
    BS

    FS

    9
    4
    10

    1
    2
    3
    4

    Mold Clamping Plate


    Locating Ring
    SHC-screw
    SHC-screw

    5
    6
    7
    8

    Adapter Plate
    Wrench
    Locking Ring
    Thermal Insulating Sheet

    9 Retention Pin
    10 Spring Loaded Set screw

    Cost-efficiency comparison for mold-change on a 1000 kN


    injection molding machine.

    No. of mold changes / year

    Clamp DIN 6316


    and clamping screw
    150

    No. of operators / change

    Hours required / change

    2 x (0,5 h (= 30 Min.))

    0,083 h (= 5 Min)

    Purchase costs / 5-year depreciation

    400 ( 80 / a)

    3800 ( 760 / a)

    Wages / year ( 41 / h person)

    6150

    512,50

    Machine down times / year ( 51 / h)

    3825

    637,50

    Costs / year

    10055

    1910

    Savings / year

    Bakra
    150

    81%

    The complete set contains


    the following items:
    2 Adapter plates (BS/FS)
    2 Locking rings (BS/FS)
    1 Wrench
    2 Locating rings (BS/FS)
    Please specify type of molding machine.
    Insulating scheets upon request.
    Screws are included.

    www.dme.net

    BS = moveable half
    FS = fixed half
    H = rear *

    O = top*
    V = front*
    * Please specify side of locking system

    AD

    Mold safety device is available as option.

    Adapter plates
    Mat.: 1.2312
    BS and FS are mirror-inverted

    REF
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD

    d
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110

    lxb
    218 x 246
    246 x 246
    246 x 296
    265 x 396
    280 x 400
    296 x 296
    296 x 346
    346 x 346
    346 x 396
    396 x 396
    396 x 646
    400 x 450
    410 x 410

    s
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22

    REF
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD

    SP
    Locking rings
    Mat.: 1.2312 ~ 1030 N/mm2
    BS and FS are mirror-inverted
    REF
    d
    SP
    110
    SP
    110
    SP
    125
    SP
    125
    *BS = moveable half
    *FS = fixed half

    Type
    BS*
    FS*
    BS*
    FS*

    SPS
    Wrench
    Mat.: St 50
    When ordering please specify:
    Flange dia., size of adapter
    plate, wrench opening, Type of
    molding machine.

    d
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110

    lxb
    410 x 446
    446 x 446
    496 x 496
    496 x 546
    520 x 520
    530 x 530
    546 x 596
    580 x 580
    596 x596
    596 x 646
    646 x 646
    646 x 696
    696 x 696

    s
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22
    22

    REF
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD

    d
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125

    lxb
    218 x 246
    246 x 246
    246 x 296
    265 x 396
    280 x 400
    296 x 296
    296 x 346
    346 x 346
    346 x 396
    396 x 396
    396 x 646
    400 x 450
    410 x 410

    s
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27

    REF
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD
    AD

    d
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125

    lxb
    410 x 446
    446 x 446
    496 x 496
    496 x 546
    520 x 520
    530 x 530
    546 x 596
    580 x 580
    596 x 596
    596 x 646
    646 x 646
    646 x 696
    696 x 696

    s
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27
    27

    Bakra
    ZV
    Centering Device
    Mat.: 1.1730
    MAP = Machine plate
    REF
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV
    ZV

    d x d1
    110 x 60
    110 x 80
    110 x 90
    110 x 100
    110 x 110
    110 x 125
    110 x 160
    110 x 175
    125 x 60
    125 x 80
    125 x 90
    125 x 100
    125 x 110
    125 x 125
    125 x 160
    125 x 175

    WP
    Thermal Insulating sheets
    Thermal conductivity :
    0,2 W/mK
    T max:
    200C
    Compressive strength (20C): 600 N/mm2
    Screw holes and recesses for tiebars will be
    provided according to your drawing.

    REF
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP

    d
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110

    lxb
    218 x 246
    246 x 246
    246 x 296
    265 x 396
    280 x 400
    296 x 296
    296 x 346
    346 x 346
    346 x 396
    396 x 396
    396 x 646
    400 x 450
    410 x 410

    REF
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP

    d
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110
    110

    lxb
    s
    410 x 446
    446 x 446
    496 x 496
    496 x 546
    520 x 520
    530 x 530
    546 x 596
    580 x 580
    596 x596
    596 x 646
    646 x 646
    646 x 696
    696 x 696

    REF
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP

    d
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125

    lxb
    s
    218 x 246
    246 x 246
    246 x 296
    265 x 396
    280 x 400
    296 x 296
    296 x 346
    346 x 346
    346 x 396
    396 x 396
    396 x 646
    400 x 450
    410 x 410

    REF
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP
    WP

    d
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125
    125

    lxb
    s
    410 x 446
    446 x 446
    496 x 496
    496 x 546
    520 x 520
    530 x 530
    546 x 596
    580 x 580
    596 x 596
    596 x 646
    646 x 646
    646 x 696
    696 x 696

    ZF ...
    Locating rings
    Mat.: 1.2312 ~ 1030 N/mm2
    ZF 110
    Moveable half (BS)

    Moveable half (BS)

    Fixed half (FS)

    ZF 125/BS/1

    ZF 125/FS/1

    4 x 12

    4 x 12

    ZF 110/BS/4

    ZF 110/FS/4

    ZF 125/BS/2

    ZF 125/FS/2

    86

    90
    36

    90

    36
    76

    90

    52

    90
    76

    25

    4 x 10

    86

    86

    90
    86

    36
    76

    90
    76

    90
    76

    4 x 10

    90
    36

    25

    ZF 110/FS/3
    19

    ZF 110/BS/3

    ZF 125
    Fixed half (FS)

    4 x 10

    90
    65

    90

    ZF 125/BS/5

    4 x 10

    6 x 10

    6 x 10

    ZF 110/BS/10

    ZF 110/FS/10

    ZF 125/BS/7

    ZF 125/FS/7

    ZF 110/FS/11

    110

    90
    80

    4 x 10

    6x8

    90

    11

    ZF 110/FS/16

    www.dme.net

    6 x M10 x 20

    88

    125
    106

    88

    125
    106

    8 x M10 x 20

    36
    76

    6 x 8 / 4 x 11

    ZF 110/BS/16
    45

    6 x 8 / 4 x 10,5

    76

    110

    60

    110
    80

    24.6

    6x8

    86

    90
    84
    36

    90
    84

    90
    76

    52

    86

    ZF 125/FS/5
    25

    ZF 110/FS/9
    11

    ZF 110/BS/8

    26
    76

    90
    76

    90
    80

    4 x 10

    86

    86

    ZF 125/FS/4

    55

    4 x 12

    ZF 125/BS/4

    90
    65

    55
    90
    86

    36
    80

    52

    4 x 12

    ZF 110/FS/8

    6x8

    90
    80

    ZF 125/FS/3

    6x8
    25

    ZF 110/BS/7

    ZF 125/BS/3

    90
    80

    ZF 110/FS/6

    90

    ZF 110/BS/5

    Bakra
    Mounting Instructions

    1.
    2.
    3.
    4.
    5.
    6.

    Mount mold-specific locating rings ZF on the mold.


    Open injection molding machine, move back injection unit and machine ejector system.
    Mount thermal insulating sheets WP (if available) onto the adapter plates AD using small SHC-screws.
    Push back retention pins fixed to the adapter plates.
    Insert centering device ZV into centering hole Dia. 110 mm or 125 mm of the adapter plates.
    Position these subgroups according to the markings FS or BS onto the machine plates and mount them
    with SHC-screws. Dont screw in completely so that adjustment is still possible.
    7. Align horizontal position of adapter plates according to sketch above and tighten screws.
    8. Remove ZV, if necessary make thread in ZV.
    9. In case mold set-up in horizontal direction is required, retention pins located in the adapter plates have
    to be pushed back.
    10. For mold set-up into the molding machine proceed as usual. With mold and machine in closed position,
    mold must be interlocked at the fixed and moveable half using wrench. Remove wrench from the adapter plate.

    D-M-E Europe C.V.B.A. Industriepark Noord G1, B-2800 Mechelen , Belgium - Trade Register Mechelen, TAV BE 0456.932.455
    Subject to change without prior notice. For conditions of sales see www.dme.net.

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy